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| <h3 align="left"><a name="TOC-EGR-REMAP"></a><span dir="ltr">EGR REMAP</span> </h3> | |
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| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">MAKING CHANGES TO MAPS</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">Making changes to the ECU maps can be very dangerous to your engine, so be very careful.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">A common change that people want to make is to remove the Exhaust Gas Recirculation (EGR) function. </font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">On | |
| Pre-PD engines it is easy to do mechanically by blanking the EGR pipe | |
| off or just pushing the valve shut and removing and closing the vacuum | |
| pipe that controls the valve.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">If you do this on a PD engine you often get a fault code warning on the dash.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">One | |
| way to delete the EGR function on a PD engine is to blank it off (you | |
| can just leave it shut) and remap the EGR map in the ecu. </font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">Removing | |
| EGR function by changing the map can still lead to a fault code being | |
| flagged. If that happens , change the max settings to about 95% of max | |
| rather than 100%. That should prevent a fault code.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font color="#000000"><font size="3">CHANGING THE EGR MAP.<span> </span></font></font><font size="3"><span style="COLOR:red">This is the best first change to attempt.<span> </span>If it goes wrong, you are not likely to damage the engine.</span></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">Hopefully you know how to find your EGR map in Winols.<span> </span>It looks like this;</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| </font></span></p><div style="TEXT-ALIGN:left;DISPLAY:block"><font size="3" color="#000000"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_1.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_1.jpg" style="WIDTH:1081px;HEIGHT:677px" height="592" border="0" width="943"></a></font></div> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">Click the “EGR” map on the main screen or click the “EGR” name in “My maps”.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">This will show the EGR map pop-up window. It is shown in 3D view below.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| </font></span></p><div style="TEXT-ALIGN:left;DISPLAY:block"><font size="3" color="#000000"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_2.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_2.jpg" style="WIDTH:1091px;HEIGHT:527px" height="542" border="0" width="1124"></a></font></div> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">It will probably open in text view. If not, change it to text view so it looks like this:</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| </font></span></p><div style="TEXT-ALIGN:left;DISPLAY:block"><font size="3" color="#000000"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_3.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_3.jpg" style="WIDTH:1086px;HEIGHT:554px" height="516" border="0" width="981"></a></font></div> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">The text view numbers tell the ecu what it should be telling the EGR valve to do.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">Look for the highest number. In this case it is 850. This “highest” number tells the EGR valve to stay shut. </font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">You want to change the whole map, so every number is 850. That way the EGR will stay shut and not recirculate exhaust gases.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">To change the values, click and drag to highlight them all.</font></font></span></p> | |
| <div style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">E.g.</font></font></span></div> | |
| <div style="MARGIN:0cm 0cm 0pt"> </div> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| </font></span></p><div style="TEXT-ALIGN:left;DISPLAY:block"><font size="3" color="#000000"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_4.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_4.jpg" style="WIDTH:1086px;HEIGHT:503px" height="490" border="0" width="1072"></a></font></div><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span> <span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span> | |
| <p><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">With the numbers highlighted, go to the toolbar, click “Edit” followed by “change absolute” (or just press the “=” key)</font></font></span></p> | |
| <p></p><p></p><p></p><p></p></div> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">E.g.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| <div style="TEXT-ALIGN:left;DISPLAY:block"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_5.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_5.jpg" style="WIDTH:1085px;HEIGHT:507px" height="602" border="0" width="1191"></a></div></font></span> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">You will get a new pop-up window.</font></font></span></p> | |
| <div style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">E.g.</font></font></span></div> | |
| <div style="MARGIN:0cm 0cm 0pt"> </div><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| <div style="TEXT-ALIGN:left;DISPLAY:block"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_6.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_6.jpg" style="WIDTH:1089px;HEIGHT:510px" height="524" border="0" width="1126"></a></div> </font></span> <span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">The pop-up will have “Shown value” highlighted. This is the first (top left corner) value of your highlighted selection.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">It | |
| is likely that this is the number you want. If not, change the number | |
| to the highest value on the map. It is usually about 800-1000.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">Once you have changed the number, click OK.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><b><span style="FONT-FAMILY:Arial;COLOR:red"><font size="3">At | |
| this point you may get a “warning” pop-up. If you do, choose the first | |
| option (switch off protection) and OK. If you don’t do this the changes | |
| won’t happen.</font></span></b></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">The | |
| numbers will all change to your new number, 850 in this example. | |
| Numbers that were 850 anyway, will be black. Numbers that have been | |
| changed will be red.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <div style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">E.g.</font></font></span></div> | |
| <div style="MARGIN:0cm 0cm 0pt"> </div><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| <div style="TEXT-ALIGN:left;DISPLAY:block"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_7.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_7.jpg" style="WIDTH:1089px;HEIGHT:573px" height="539" border="0" width="1048"></a></div> </font></span> <span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">If you switch to 3D view you will see that any original values on the graph are black and the changes you have made are red.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">E.g.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| <div style="TEXT-ALIGN:left;DISPLAY:block"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_8.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_8.jpg" style="WIDTH:1088px;HEIGHT:553px" height="514" border="0" width="1028"></a></div></font></span> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">When you close the map window you will see that similar changes have happened to the “hexdump”</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">E.g.</font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> | |
| <div style="TEXT-ALIGN:left;DISPLAY:block"><a href="https://sites.google.com/site/1810martin/egr-remap-1/CHANGES_9.jpg?attredirects=0" imageanchor="1"><img src="5.%20Winols...Making%20map%20changes...EGR%20example%20-%20vagecumap_fichiers/CHANGES_9.jpg" style="WIDTH:1088px;HEIGHT:508px" height="550" border="0" width="1162"></a></div></font></span> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><b><span style="FONT-FAMILY:Arial;COLOR:red"><font size="3">Any | |
| changes you made in the map will be automatically made in the | |
| “hexdump”. AND the changes will be made using the correct values for the | |
| hexdump.</font></span></b></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><b><span style="FONT-FAMILY:Arial;COLOR:red"><font size="3">So | |
| if you had 850 set on your map as 8500 because you forgot to change the | |
| factor to 0.1, it doesn’t matter. Winols will have changed the hexdump | |
| value to the correct value of 08500.</font></span></b></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3" color="#000000"> </font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="3"><font color="#000000">The best way to test that you have been successful is to drive the car and log with vag-com (VCDS).<span> </span>Engine | |
| measuring block 003 will show you EGR specified and EGR actual. These | |
| should both read constantly at 850 or what ever value you set. </font></font></span></p> | |
| <p style="MARGIN:0cm 0cm 0pt"> </p> | |
| <p style="MARGIN:0cm 0cm 0pt"><span style="FONT-FAMILY:Arial"><font size="4" color="#000000">A pdf version of this guide can be down loaded by clicking the blue arrow at the bottom of the page.</font></span></p></div></td></tr></tbody></table></div></div> | |
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