Create calculator.py
Browse files- calculator.py +379 -0
calculator.py
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|
| 1 |
+
import streamlit as st
|
| 2 |
+
import pandas as pd
|
| 3 |
+
import plotly.express as px
|
| 4 |
+
import plotly.graph_objects as go
|
| 5 |
+
from datetime import datetime
|
| 6 |
+
|
| 7 |
+
if 'submitted' not in st.session_state:
|
| 8 |
+
st.session_state.submitted = False
|
| 9 |
+
|
| 10 |
+
st.set_page_config(page_title="Blowby Pressure & Fuel Impact Dashboard", layout="wide")
|
| 11 |
+
|
| 12 |
+
|
| 13 |
+
st.markdown("""
|
| 14 |
+
<style>
|
| 15 |
+
@import url('https://fonts.googleapis.com/css2?family=Poppins:wght@300;400;600;700&display=swap');
|
| 16 |
+
|
| 17 |
+
.main {
|
| 18 |
+
background: linear-gradient(135deg, #1a2a44 0%, #2c3e50 100%);
|
| 19 |
+
font-family: 'Poppins', sans-serif;
|
| 20 |
+
color: #ecf0f1;
|
| 21 |
+
padding: 20px;
|
| 22 |
+
}
|
| 23 |
+
.stButton>button {
|
| 24 |
+
background: linear-gradient(90deg, #f1c40f, #e67e22);
|
| 25 |
+
color: #1a2a44;
|
| 26 |
+
border: none;
|
| 27 |
+
border-radius: 25px;
|
| 28 |
+
padding: 12px 30px;
|
| 29 |
+
font-weight: 600;
|
| 30 |
+
transition: all 0.3s ease;
|
| 31 |
+
box-shadow: 0 4px 15px rgba(0, 0, 0, 0.2);
|
| 32 |
+
}
|
| 33 |
+
.stButton>button:hover {
|
| 34 |
+
background: linear-gradient(90deg, #e67e22, #f1c40f);
|
| 35 |
+
transform: translateY(-2px);
|
| 36 |
+
box-shadow: 0 6px 20px rgba(0, 0, 0, 0.3);
|
| 37 |
+
}
|
| 38 |
+
.stRadio>div>label {
|
| 39 |
+
font-size: 16px;
|
| 40 |
+
color: #ecf0f1;
|
| 41 |
+
background-color: rgba(255, 255, 255, 0.1);
|
| 42 |
+
padding: 8px 15px;
|
| 43 |
+
border-radius: 15px;
|
| 44 |
+
transition: all 0.3s ease;
|
| 45 |
+
}
|
| 46 |
+
.stRadio>div>label:hover {
|
| 47 |
+
background-color: rgba(255, 255, 255, 0.2);
|
| 48 |
+
}
|
| 49 |
+
.metric-card {
|
| 50 |
+
background: rgba(255, 255, 255, 0.95);
|
| 51 |
+
padding: 20px;
|
| 52 |
+
border-radius: 15px;
|
| 53 |
+
box-shadow: 0 8px 20px rgba(0, 0, 0, 0.15);
|
| 54 |
+
margin-bottom: 20px;
|
| 55 |
+
transition: transform 0.3s ease;
|
| 56 |
+
}
|
| 57 |
+
.metric-card:hover {
|
| 58 |
+
transform: translateY(-5px);
|
| 59 |
+
}
|
| 60 |
+
h1 {
|
| 61 |
+
color: #f1c40f;
|
| 62 |
+
font-weight: 700;
|
| 63 |
+
text-align: center;
|
| 64 |
+
font-size: 2.5em;
|
| 65 |
+
text-shadow: 2px 2px 4px rgba(0, 0, 0, 0.3);
|
| 66 |
+
}
|
| 67 |
+
h2 {
|
| 68 |
+
color: #ecf0f1;
|
| 69 |
+
font-weight: 600;
|
| 70 |
+
font-size: 1.8em;
|
| 71 |
+
margin-bottom: 15px;
|
| 72 |
+
}
|
| 73 |
+
.stSelectbox {
|
| 74 |
+
background-color: rgba(255, 255, 255, 0.1);
|
| 75 |
+
border-radius: 10px;
|
| 76 |
+
padding: 5px;
|
| 77 |
+
}
|
| 78 |
+
.stSlider>div>div>div {
|
| 79 |
+
background-color: #f1c40f !important;
|
| 80 |
+
}
|
| 81 |
+
.stNumberInput input {
|
| 82 |
+
background-color: rgba(255, 255, 255, 0.1);
|
| 83 |
+
color: #ecf0f1;
|
| 84 |
+
border-radius: 10px;
|
| 85 |
+
border: 1px solid #f1c40f;
|
| 86 |
+
}
|
| 87 |
+
.thank-you-message {
|
| 88 |
+
display: flex;
|
| 89 |
+
justify-content: center;
|
| 90 |
+
align-items: center;
|
| 91 |
+
height: 80vh;
|
| 92 |
+
font-size: 2.5em;
|
| 93 |
+
font-weight: 600;
|
| 94 |
+
color: #f1c40f;
|
| 95 |
+
text-shadow: 2px 2px 4px rgba(0, 0, 0, 0.3);
|
| 96 |
+
}
|
| 97 |
+
</style>
|
| 98 |
+
""", unsafe_allow_html=True)
|
| 99 |
+
|
| 100 |
+
|
| 101 |
+
def show_thank_you_message():
|
| 102 |
+
st.markdown("""
|
| 103 |
+
<div class="thank-you-message">
|
| 104 |
+
Terimakasih sudah simulasi
|
| 105 |
+
</div>
|
| 106 |
+
""", unsafe_allow_html=True)
|
| 107 |
+
|
| 108 |
+
|
| 109 |
+
if st.session_state.submitted:
|
| 110 |
+
show_thank_you_message()
|
| 111 |
+
else:
|
| 112 |
+
|
| 113 |
+
with st.sidebar:
|
| 114 |
+
st.markdown("<h2 style='color: #f1c40f;'>⚙️ Dashboard Controls</h2>", unsafe_allow_html=True)
|
| 115 |
+
st.markdown("**Developed by: Bukit Technology (RnD)**")
|
| 116 |
+
st.markdown(f"**Last Updated:** {datetime.now().strftime('%Y-%m-%d')}")
|
| 117 |
+
st.markdown("---")
|
| 118 |
+
st.markdown("Use this calculator to analyze blowby pressure and fuel impact for strategic decisions.")
|
| 119 |
+
|
| 120 |
+
|
| 121 |
+
col_logo, col_title = st.columns([1, 4])
|
| 122 |
+
with col_logo:
|
| 123 |
+
try:
|
| 124 |
+
st.image("buma ina.PNG", width=150)
|
| 125 |
+
except FileNotFoundError:
|
| 126 |
+
st.warning("⚠️ File logo 'buma_ina.PNG' tidak ditemukan. Silakan pastikan file ada di direktori yang sama dengan script.")
|
| 127 |
+
with col_title:
|
| 128 |
+
st.title("Calculator CHA for Fuel Rate Impact")
|
| 129 |
+
# st.markdown("**Analisis Blowby Pressure & Fuel Impact untuk Pengambilan Keputusan Strategis**")
|
| 130 |
+
|
| 131 |
+
|
| 132 |
+
try:
|
| 133 |
+
detail = pd.read_csv('1_DEV_SUMMARY_detail_data_HD785_7_ENGINE_last3month.csv')
|
| 134 |
+
except FileNotFoundError:
|
| 135 |
+
st.error("❌ File '1_DEV_SUMMARY_detail_data_HD785_7_ENGINE_last3month.csv' tidak ditemukan.")
|
| 136 |
+
st.stop()
|
| 137 |
+
|
| 138 |
+
|
| 139 |
+
st.subheader("🔍 Pilih Unit untuk Analisis")
|
| 140 |
+
unit_list = sorted(detail['equipment_no'].dropna().unique())
|
| 141 |
+
selected_unit = st.selectbox("Pilih unit number yang akan disimulasikan:", unit_list, help="Pilih nomor peralatan untuk analisis")
|
| 142 |
+
|
| 143 |
+
unit_df = detail[detail['equipment_no'] == selected_unit].sort_values("comp_life")
|
| 144 |
+
if unit_df.empty:
|
| 145 |
+
st.warning("⚠️ Data tidak tersedia untuk unit ini.")
|
| 146 |
+
st.stop()
|
| 147 |
+
|
| 148 |
+
|
| 149 |
+
current_life_df = (
|
| 150 |
+
detail[detail['solving_algorithm'].notna()]
|
| 151 |
+
.sort_values(['equipment_no', 'comp_life'])
|
| 152 |
+
.groupby('equipment_no')
|
| 153 |
+
.tail(1)
|
| 154 |
+
)
|
| 155 |
+
if selected_unit not in current_life_df['equipment_no'].values:
|
| 156 |
+
st.error("❌ Data current component life tidak tersedia untuk unit ini.")
|
| 157 |
+
st.stop()
|
| 158 |
+
current_life = current_life_df.loc[current_life_df['equipment_no'] == selected_unit, 'comp_life'].iloc[0]
|
| 159 |
+
|
| 160 |
+
col1, col2 = st.columns([2, 1])
|
| 161 |
+
|
| 162 |
+
with col1:
|
| 163 |
+
|
| 164 |
+
st.subheader("📊 Grafik Blowby Pressure terhadap Umur Komponen")
|
| 165 |
+
max_life = unit_df['comp_life'].max()
|
| 166 |
+
fig = px.line(unit_df, x='comp_life', y='blowby_press_max_act',
|
| 167 |
+
title=f"Unit: {selected_unit}",
|
| 168 |
+
labels={'comp_life': 'Component Life (Hours)', 'blowby_press_max_act': 'Pressure (mmH2O)'},
|
| 169 |
+
line_shape='linear', render_mode='svg')
|
| 170 |
+
fig.add_vline(x=current_life, line_dash="dash", line_color="#7f8c8d", annotation_text="Current Life", annotation_position="top left")
|
| 171 |
+
fig.update_traces(line_color='#1abc9c', line_width=3, marker=dict(size=8))
|
| 172 |
+
fig.update_layout(
|
| 173 |
+
plot_bgcolor='rgba(0,0,0,0)',
|
| 174 |
+
paper_bgcolor='rgba(0,0,0,0)',
|
| 175 |
+
font=dict(family="Poppins", size=12, color="#ecf0f1"),
|
| 176 |
+
title_font=dict(size=18, color="#f1c40f"),
|
| 177 |
+
showlegend=True,
|
| 178 |
+
xaxis=dict(showgrid=True, gridcolor='rgba(255,255,255,0.2)'),
|
| 179 |
+
yaxis=dict(showgrid=True, gridcolor='rgba(255,255,255,0.2)')
|
| 180 |
+
)
|
| 181 |
+
st.plotly_chart(fig, use_container_width=True)
|
| 182 |
+
|
| 183 |
+
with col2:
|
| 184 |
+
|
| 185 |
+
st.subheader("⏳ Current Component Life")
|
| 186 |
+
st.markdown(f"""
|
| 187 |
+
<div class="metric-card">
|
| 188 |
+
<h3 style="color: #f1c40f;">Current Life</h3>
|
| 189 |
+
<p style="font-size: 24px; color: #1abc9c; font-weight: bold;">{current_life:,.0f} jam</p>
|
| 190 |
+
</div>
|
| 191 |
+
""", unsafe_allow_html=True)
|
| 192 |
+
|
| 193 |
+
|
| 194 |
+
st.subheader("⚙️ Simulasi Perpanjangan Umur Komponen")
|
| 195 |
+
input_method = st.radio("Pilih metode input:", ["Slider", "Input Numerik"], horizontal=True)
|
| 196 |
+
|
| 197 |
+
|
| 198 |
+
max_deviation = int(max_life - current_life)
|
| 199 |
+
|
| 200 |
+
if input_method == "Slider":
|
| 201 |
+
extended_life = st.slider(
|
| 202 |
+
"Simulasikan Perpanjangan Umur Komponen Hingga (jam):",
|
| 203 |
+
min_value=int(current_life + 100),
|
| 204 |
+
max_value=int(max_life),
|
| 205 |
+
value=int(min(current_life + 1000, max_life)),
|
| 206 |
+
step=100,
|
| 207 |
+
help="Geser untuk memilih umur komponen yang diinginkan"
|
| 208 |
+
)
|
| 209 |
+
deviation = extended_life - current_life
|
| 210 |
+
else:
|
| 211 |
+
deviation = st.number_input(
|
| 212 |
+
"Masukkan Perpanjangan Umur Komponen Sebesar (jam):",
|
| 213 |
+
min_value=100,
|
| 214 |
+
max_value=max_deviation,
|
| 215 |
+
value=min(1000, max_deviation),
|
| 216 |
+
step=100,
|
| 217 |
+
help="Masukkan jumlah jam perpanjangan dari current life"
|
| 218 |
+
)
|
| 219 |
+
extended_life = current_life + deviation
|
| 220 |
+
|
| 221 |
+
|
| 222 |
+
st.markdown(f"**Umur Komponen Diperpanjang Hingga:** {extended_life:,.0f} jam (Perpanjangan: {deviation:,.0f} jam)", unsafe_allow_html=True)
|
| 223 |
+
|
| 224 |
+
|
| 225 |
+
sim_df = unit_df[(unit_df['comp_life'] > current_life) & (unit_df['comp_life'] <= extended_life)]
|
| 226 |
+
|
| 227 |
+
def hitung_avg_blowby(df, batas):
|
| 228 |
+
tmp = df[['comp_life', 'blowby_press_max_act']].dropna().sort_values('comp_life')
|
| 229 |
+
tmp = tmp[tmp['comp_life'] <= batas]
|
| 230 |
+
if tmp.empty:
|
| 231 |
+
return 0
|
| 232 |
+
tail = tmp.tail(10)
|
| 233 |
+
if len(tail) < 10:
|
| 234 |
+
st.warning(f"Hanya {len(tail)} titik data (<= {batas} jam).")
|
| 235 |
+
return tail['blowby_press_max_act'].mean()
|
| 236 |
+
|
| 237 |
+
def hitung_avg_blowbyawal(df, batas):
|
| 238 |
+
tmp = df[['comp_life', 'blowby_press_max_act']].dropna().sort_values('comp_life')
|
| 239 |
+
tmp = tmp[tmp['comp_life'] <= batas]
|
| 240 |
+
if tmp.empty:
|
| 241 |
+
return 0
|
| 242 |
+
tail = tmp.tail(30)
|
| 243 |
+
if len(tail) < 30:
|
| 244 |
+
st.warning(f"Hanya {len(tail)} titik data (<= {batas} jam).")
|
| 245 |
+
return tail['blowby_press_max_act'].mean()
|
| 246 |
+
|
| 247 |
+
def fuel_awal_data(df, batas):
|
| 248 |
+
tmp = df[['comp_life', 'fuel_rate_act']].dropna().sort_values('comp_life')
|
| 249 |
+
tmp = tmp[tmp['comp_life'] <= batas]
|
| 250 |
+
if tmp.empty:
|
| 251 |
+
return 0
|
| 252 |
+
tail = tmp.tail(5)
|
| 253 |
+
if len(tail) < 5:
|
| 254 |
+
st.warning(f"Hanya {len(tail)} titik data (<= {batas} jam).")
|
| 255 |
+
return tail['fuel_rate_act'].mean()
|
| 256 |
+
|
| 257 |
+
st.subheader("⛽ Prediksi Fuel Rate")
|
| 258 |
+
avg_blowby_awal = fuel_awal_data(unit_df, current_life)
|
| 259 |
+
avg_blowby_akhir = hitung_avg_blowby(unit_df, extended_life)
|
| 260 |
+
delta_life = extended_life - current_life
|
| 261 |
+
fuel_rate_awal = (avg_blowby_awal * 0.004) + 71.86 # L/h
|
| 262 |
+
fuel_rate_akhir = (avg_blowby_akhir * 0.004) + 71.86 # L/h
|
| 263 |
+
|
| 264 |
+
hours_ext = extended_life - current_life
|
| 265 |
+
fuel_usage = fuel_rate_akhir * hours_ext # total L over extension
|
| 266 |
+
|
| 267 |
+
col3, col4, col5 = st.columns(3)
|
| 268 |
+
with col3:
|
| 269 |
+
st.markdown(f"""
|
| 270 |
+
<div class="metric-card">
|
| 271 |
+
<h4 style="color: #34495e;">Fuel Rate Terakhir</h4>
|
| 272 |
+
<p style="font-size: 20px; color: #3498db;">{fuel_rate_awal:.2f} L/h</p>
|
| 273 |
+
</div>
|
| 274 |
+
""", unsafe_allow_html=True)
|
| 275 |
+
with col4:
|
| 276 |
+
st.markdown(f"""
|
| 277 |
+
<div class="metric-card">
|
| 278 |
+
<h4 style="color: #34495e;">Fuel Rate Akumulasi</h4>
|
| 279 |
+
<p style="font-size: 20px; color: #3498db;">{(fuel_rate_akhir * delta_life):,.2f} L</p>
|
| 280 |
+
</div>
|
| 281 |
+
""", unsafe_allow_html=True)
|
| 282 |
+
with col5:
|
| 283 |
+
st.markdown(f"""
|
| 284 |
+
<div class="metric-card">
|
| 285 |
+
<h4 style="color: #34495e;">Total Extend</h4>
|
| 286 |
+
<p style="font-size: 20px; color: #3498db;">{delta_life:,.2f} Hm</p>
|
| 287 |
+
</div>
|
| 288 |
+
""", unsafe_allow_html=True)
|
| 289 |
+
|
| 290 |
+
if not sim_df.empty and sim_df['trendline_blow'].notna().any():
|
| 291 |
+
last_f = sim_df['trendline_blow'].dropna().iloc[-1]
|
| 292 |
+
fr_f = last_f * 0.004 + 71.86
|
| 293 |
+
rpm_f = last_f * 0.034 + 1303.75
|
| 294 |
+
col6, col7 = st.columns(2)
|
| 295 |
+
with col6:
|
| 296 |
+
st.markdown(f"""
|
| 297 |
+
<div class="metric-card">
|
| 298 |
+
<h4 style="color: #34495e;">Fuel Rate Forecast</h4>
|
| 299 |
+
<p style="font-size: 20px; color: #e67e22;">{fr_f:.2f} L/h</p>
|
| 300 |
+
</div>
|
| 301 |
+
""", unsafe_allow_html=True)
|
| 302 |
+
with col7:
|
| 303 |
+
st.markdown(f"""
|
| 304 |
+
<div class="metric-card">
|
| 305 |
+
<h4 style="color: #34495e;">Engine Speed Forecast</h4>
|
| 306 |
+
<p style="font-size: 20px; color: #e67e22;">{rpm_f:.2f} RPM</p>
|
| 307 |
+
</div>
|
| 308 |
+
""", unsafe_allow_html=True)
|
| 309 |
+
|
| 310 |
+
|
| 311 |
+
st.subheader("💰 Analisis Keuntungan dan Kerugian")
|
| 312 |
+
harga_engine = 110_000 # USD
|
| 313 |
+
harga_fuel = 0.8 # USD/L
|
| 314 |
+
|
| 315 |
+
cost_per_h = harga_engine / 25_000
|
| 316 |
+
saving = cost_per_h * delta_life
|
| 317 |
+
fuel_cost = fuel_usage * harga_fuel
|
| 318 |
+
net_savings = fuel_cost - saving
|
| 319 |
+
|
| 320 |
+
col8, col9, col10 = st.columns(3)
|
| 321 |
+
with col8:
|
| 322 |
+
st.markdown(f"""
|
| 323 |
+
<div class="metric-card">
|
| 324 |
+
<h4 style="color: #34495e;">Cost Replacement</h4>
|
| 325 |
+
<p style="font-size: 20px; color: #2ecc71;">USD {saving:,.2f}</p>
|
| 326 |
+
</div>
|
| 327 |
+
""", unsafe_allow_html=True)
|
| 328 |
+
with col9:
|
| 329 |
+
st.markdown(f"""
|
| 330 |
+
<div class="metric-card">
|
| 331 |
+
<h4 style="color: #34495e;">Cost Fuel (Extend)</h4>
|
| 332 |
+
<p style="font-size: 20px; color: #e74c3c;">USD {fuel_cost:,.2f}</p>
|
| 333 |
+
</div>
|
| 334 |
+
""", unsafe_allow_html=True)
|
| 335 |
+
with col10:
|
| 336 |
+
st.markdown(f"""
|
| 337 |
+
<div class="metric-card">
|
| 338 |
+
<h4 style="color: #34495e;">Net Savings</h4>
|
| 339 |
+
<p style="font-size: 20px; color: #9b59b6;">USD {net_savings:,.2f}</p>
|
| 340 |
+
</div>
|
| 341 |
+
""", unsafe_allow_html=True)
|
| 342 |
+
|
| 343 |
+
st.subheader("Perbandingan Penghematan vs Biaya Fuel")
|
| 344 |
+
fig2 = go.Figure()
|
| 345 |
+
fig2.add_trace(go.Bar(
|
| 346 |
+
x=[saving, fuel_cost],
|
| 347 |
+
y=["Replacement Cost", "Fuel Cost if Extend"],
|
| 348 |
+
orientation='h',
|
| 349 |
+
marker=dict(color=['#2ecc71', '#e74c3c']),
|
| 350 |
+
text=[f"USD {saving:,.2f}", f"USD {fuel_cost:,.2f}"],
|
| 351 |
+
textposition='auto'
|
| 352 |
+
))
|
| 353 |
+
fig2.update_layout(
|
| 354 |
+
title="Perbandingan Biaya",
|
| 355 |
+
title_font=dict(size=18, color="#f1c40f"),
|
| 356 |
+
plot_bgcolor='rgba(0,0,0,0)',
|
| 357 |
+
paper_bgcolor='rgba(0,0,0,0)',
|
| 358 |
+
font=dict(family="Poppins", size=12, color="#ecf0f1"),
|
| 359 |
+
showlegend=False,
|
| 360 |
+
xaxis=dict(showgrid=True, gridcolor='rgba(255,255,255,0.2)'),
|
| 361 |
+
yaxis=dict(showgrid=False)
|
| 362 |
+
)
|
| 363 |
+
st.plotly_chart(fig2, use_container_width=True)
|
| 364 |
+
|
| 365 |
+
|
| 366 |
+
st.subheader("🔄 Opsi Tindakan")
|
| 367 |
+
choice = st.radio("Pilih tindakan:", ["replacement/service", "extend component"], horizontal=True)
|
| 368 |
+
if choice == "replacement/service":
|
| 369 |
+
st.success("✅ Anda memilih untuk replacement component.")
|
| 370 |
+
else:
|
| 371 |
+
st.error("❌ Anda memilih untuk extend component.")
|
| 372 |
+
|
| 373 |
+
|
| 374 |
+
if st.button("Submit"):
|
| 375 |
+
st.session_state.submitted = True
|
| 376 |
+
st.rerun() # Mengganti st.experimental_rerun() dengan st.rerun()
|
| 377 |
+
|
| 378 |
+
st.markdown("---")
|
| 379 |
+
st.markdown("<p style='text-align: center; color: #ecf0f1;'>© 2025 Your Company. All Rights Reserved.</p>", unsafe_allow_html=True)
|