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================================================================================
 TRELLIS-generated Jet-Engine Bracket — Surface FEA Dataset (DeepJEB++)
================================================================================
Generated: 2026-06-07
Source compute: FEA host .85 (143.248.221.85)
Cases: 15,360 deployable TRELLIS-generated brackets (deployable_final.txt)

--------------------------------------------------------------------------------
FOLDER LAYOUT
--------------------------------------------------------------------------------
trellis_fea_dataset/
  1_surface_meshes/        15,360 input surface meshes (.obj), native ~50k verts
                           (source: output_v2/_tri)
  2_boundary_conditions/   15,360 per-case BC (.npz): clamped bolt + loaded lug nodes
  3_fea_fields/            15,360 per-case surface FEA fields (.npz)
  deepjebpp_labels.csv     per-case SCALAR labels incl. mass (15,360 rows)
  metadata.json            machine-readable dataset spec (material/loads/units/schema)
  README.txt               this file
  trellis_fea_percase.csv  legacy labels WITHOUT mass (superseded by deepjebpp_labels.csv)

File naming: <case>.obj / <case>.npz, e.g. 012-015-diag_xz_mm_IS02
(mesh, BC npz, field npz, and label CSV row share the same <case> id.)

--------------------------------------------------------------------------------
FEM SETUP (linear elasticity, static)
--------------------------------------------------------------------------------
Material:   E = 113800 MPa,  nu = 0.342   (isotropic)
Units:      length mm, force N, moment N*mm, stress MPa, displacement mm
Mesh:       surface decimated to FEM_TARGET_VERTS = 25000, cleaned (pymeshfix),
            volume tetrahedralized with tetgen switches "pq1.2/10Y"
BC:         4 bolt holes clamped (Dirichlet), load applied on the lug
            (bolt/lug auto-detected + registered per case)

4 LOAD CASES (name, type, direction, magnitude):
  ver  force   ( 0.000, 0.0, 1.000)    35,600 N
  hor  force   (-1.000, 0.0, 0.000)    37,800 N
  dia  force   (-0.669, 0.0, 0.743)    42,300 N
  tor  moment  ( 0.000, 1.0, 0.000)   565,000 N*mm

--------------------------------------------------------------------------------
FIELD NPZ CONTENTS  (numpy .npz, np.load)
--------------------------------------------------------------------------------
Geometry (shared by all 4 loads):
  surface_points   (N,3) float32   surface vertex coords (mm)
  surface_faces    (M,3) int32     triangle indices
  R                float            detected lug bore radius (mm)
  cov_min, dXZ     float            lug-detection diagnostics
Per load L in {ver, hor, dia, tor}:
  L_U      (N,3) float32   surface displacement vector (mm)  [for deformed viz]
  L_vm     (N,)  float32   surface von Mises stress (MPa)
  L_maxu   float           max displacement magnitude over the volume (mm)
  L_p95vm  float           95th-percentile von Mises over volume nodes (MPa)

--------------------------------------------------------------------------------
BOUNDARY CONDITION NPZ CONTENTS  (2_boundary_conditions/<case>.npz)
--------------------------------------------------------------------------------
*** ALL indices are into the npz surface_points array of 3_fea_fields/<case>.npz       ***
*** (the 25k FEM surface mesh, ~24.9k verts) — NOT the native 50k meshes/.obj.   ***
  bolt_idx      (B,)  int32   clamped (Dirichlet) surface nodes = the 4 bolt holes
  bolt_holes    (B,)  int8    hole label 0..3 for each bolt_idx node (spatial k=4;
                              a few cases may show 3 labels if two holes merge)
  lug_idx       (L,)  int32   loaded (Neumann) surface nodes on the lug/clevis bore
                              (same load nodes shared by all 4 load cases)
  n_surface     int32         number of surface_points (sanity vs fields npz)
  R             float32       lug bore radius (mm)
  jaccard_bolt  float32       QC: agreement of re-detected vs U==0 bolt set (~1.0)
  frame         str           "surface_points (mm, 25k FEM mesh); same index as 3_fea_fields/<case>.npz"

Provenance:
  - bolt_idx recovered EXACTLY from the solved fields: nodes with U==0 in ALL 4
    load cases (the Dirichlet-clamped set the solver actually fixed).
  - lug_idx re-detected with the deterministic §3.4.1 bolt/lug pipeline
    (trellis_local.prep) and mapped to surface_points via nearest-neighbour --
    the same mapping fem_solver_nf uses; verified against the U==0 bolt set
    (mean Jaccard 0.9997 over all 15,360).
  Usage example:
    bc = np.load("2_boundary_conditions/<case>.npz")
    fp = np.load("3_fea_fields/<case>.npz")["surface_points"]
    clamped_xyz = fp[bc["bolt_idx"]]      # mm coords of clamped bolt nodes
    loaded_xyz  = fp[bc["lug_idx"]]       # mm coords of loaded lug nodes

--------------------------------------------------------------------------------
SCALAR LABEL COLUMNS (deepjebpp_labels.csv)
--------------------------------------------------------------------------------
case, mass_g, vol_mm3, cov_min, dXZ, R,
ver_maxu, ver_p95vm, ver_maxvm,
hor_maxu, hor_p95vm, hor_maxvm,
dia_maxu, dia_p95vm, dia_maxvm,
tor_maxu, tor_p95vm, tor_maxvm
  - mass_g  = mass (Ti-6Al-4V, rho=4.43e-3 g/mm^3) x enclosed volume of the
              registered native ~50k mesh (full-resolution, pymeshfix-watertight).
  - vol_mm3 = that enclosed volume (mm^3).
  - The 3_fea_fields npz store maxu/p95vm; the CSV additionally has maxvm = max von Mises.
(trellis_fea_percase.csv is the same table WITHOUT mass_g/vol_mm3 — superseded.)

--------------------------------------------------------------------------------
NOTES
--------------------------------------------------------------------------------
* All 15,360 fields are at the SAME 25k mesh density (consistent labels).
* 6 geometrically complex cases failed the standard 25k decimation (self-
  intersecting facets -> tetgen reject). They were re-solved with a robust
  decimation (pymeshfix-clean the original BEFORE decimating; same 25k target
  and same tetgen switches). Their scalars match the CSV within ~0.1-18%
  (vs +30-170% if solved at 200k), so they remain on the 25k scale:
    187-384-diag_xz_mm_IS06, 217-136-diag_xz_mm_IS09, 384-123-diag_xz_mm_IS00,
    384-136-diag_xz_mm_IS18, 384-279-diag_xz_mm_IS13, 384-548-diag_xz_mm_IS08
* Field npz store surface (boundary) values; max/p95 scalars are over the full
  volume mesh.
================================================================================

--------------------------------------------------------------------------------
LICENSE
--------------------------------------------------------------------------------
This dataset is distributed under the Open Data Commons Attribution
License (ODC-By) v1.0. See the LICENSE file.
Free to use, modify, and share -- including commercially -- with attribution
(please cite the DeepJEB++ paper and the upstream SimJEB and DeepJEB datasets).
https://opendatacommons.org/licenses/by/1-0/