# INTRODUCTION
Congratulations on your purchase of your new generator.  This manual will provide you with a good basic understanding of the operation and maintenance of this machine.  If you have any questions regarding the operation or maintenance of your machine, please consult a generator dealer.  # PRI-I.D. NUMBER  AE00012
# IDENTIFICATION NUMBER RECORDS
Record your Primary I.D., and serial numbers in the spaces provided, to assist you in ordering spare parts from a generator dealer.
Also record and keep these I.D. numbers in a separate place in case your machine is stolen.
<PIC>  AE00011
# MACHINE IDENTIFICATION
The machine serial number is stamped in the location as shown.
<PIC>  # NOTE:  The first three digits of these numbers are for model identification; the remaining digits are the unit production number. Keep a record of these numbers for reference when ordering parts from a generator dealer.
# PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE MACHINE.  # NOTE:  9  generator continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your engine and this manual. If there is any question concerning this manual, please consult your generator dealer. 9  This manual should be considered a  permanent part of this engine and should remain with this engine when resold.  Particularly important information is distinguished in this manual by the following notations.  - The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Failure to follow WARNING instructions could result in severe injury or death to the engine operator, a bystander, or a person inspecting or repairing the engine.
A CAUTION indicates special precautions that must be taken to avoid damage to the engine.  NOTE: A NOTE provides key information to make procedures easier or clearer.  # generator EF- AND EDL-SERIES GENERATOR LIMITED WARRANTY  generator cooperation hereby warrants that new generator consumer generators purchased from an authorized generator consumer generator dealer in the continental United States will be free from defects in material and workmanship for the period of time stated herein, subject to certain stated limitations.  THE PERIOD OF WARRANTY  Any new EFseries or EDL-series generator Generator purchased for private, non-commercial use from an authorized generator consumer generator dealer in the continental United States will  be warranted against defects in material or workmanship for a period two (2) years from date of purchase, subject to exclusions noted herein. Any generator non-commercial  generator purchased and utilized for commercial or rental applications will be warranted for a period one hundred eighty (180) days from the date of purchase, subject to exclusions noted herein.  DURING THE PERIOD OF WARRANTY  any authorized generator consumer generator dealer will, free of charge, repair or replace, at generator’s option, any part adjudged defective by generator due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the product’s warranty period. All parts replaced under warranty become property of generator Motor Corporation U.S.A.  GENERAL EXCLUSIONS  from this warranty shall include any failures caused by:  a. Installation of parts or accessories that are not qualitatively equivalent to genuine generator parts. b. Abnormal strain, neglect, or abuse. c. Lack of proper maintenance. d. Accident or collision damage.  SPECIFIC EXCLUSIONS  from this warranty shall include parts replaced due to normal wear or routine maintenance.  THE CUSTOMER’S RESPONSIBILITY  under this warranty shall be to: 1. Operate and maintain the generator as specified in the appropriate Owner’s Manual;  2. Give notice to an authorized generator con- sumer generator dealer of any and all apparent defects within ten (10) days after discovery, and make the unit available at that time for inspection and repairs at such dealer’s place of business.  WARRANTY TRANSFER:  To transfer the warranty from the original purchaser to any subsequent purchaser(s), it is imperative that the unit be inspected and registered for warranty by an authorized generator consumer generator dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. An inspection and registration fee will be charged for this service. In no case will the warranty be extended beyond the original period.  generator MOTOR CORPORATION, U.S.A. MAKES NO  OTHER  WARRANTY  OF  ANY  KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY generator MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS WARRANTY.  SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.  THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.  # WARRANTY QUESTIONS AND ANSWERS  Q. What costs are my responsibility during the warranty period? A. The customer’s responsibility includes all costs of normal maintenance service, nonwarranty repairs, accident damages, as well as oil and spark plugs. Q. What are some examples of “abnormal” strain, neglect, or abuse? A. These  terms are general and overlap each other in areas. Specific examples include: Running the machine out of oil; lack of proper maintenance; operating the machine  with a broken or damaged  part which causes another part to fail; and so on. If you  have any specific questions on operation or maintenance, please contact your dealer for advice. Q. Does the warranty cover incidental costs such as transportation due to a failure? A. No. The warranty is limited to repair of the machine itself. Q. May I perform any or all of the recommended maintenance shown in the Owner’s Manual instead of having the dealer do them? A. Yes, if you are a qualified mechanic and follow the procedures specified in the Owner’s and Service Manual. We do recommend, however, that items requiring special tools or equipment be done by a generator  generator dealer. Q. Will the warranty be void or cancelled if I do not operate or maintain my new generator exactly as specified in the Owner’s Manual? A. No. The warranty on a new generator cannot be “voided” or “cancelled.” However, if a particular failure is caused by operation or maintenance other than as shown in the Owner’s Manual, that failure may not be covered under warranty. Q. What responsibility does my dealer have under this warranty? A. Each generator generator dealer is expected to:  1. Check the operation of the generator before sale. 2. Explain the operation, maintenance, and warranty requirements to your satisfaction at the time of sale, and upon your request at any later date.  In addition, each generator generator dealer is held responsible for his setup, service and warranty repair work.  Q. Is the warranty transferable to second owners? A. Yes. The remainder of the existing warranty can be transfered upon request. The unit has to be inspected and re registered by an authorized generator generator dealer for the policy to remain effective.
# AE00062 LOCATION OF IMPORTANT LABELS  Please read the following labels carefully before operating this machine.
NOTE: Maintain or replace safety and instruction labels, as necessary.
<PIC>  $\textcircled{1}$
<PIC>  $\textcircled{2}$
<PIC>  $\textcircled{3}$$\textcircled{5}$
<PIC>  $\textcircled{4}$
<PIC>  $\textcircled{5}$
<PIC>
AE00071
# SAFETY INFORMATION  # EXHAUST FUMES ARE POISONOUS
9  Never operate the engine in a closed area or it may cause unconsciousness and death within a short time. Operate the engine in a well ventilated area.
<PIC>
AE01018
# FUEL IS HIGHLY FLAMMABLE AND POISONOUS
9  Always turn off the engine when refuelling.
<PIC>9  Never refuel while smoking or in the vicinity of an open flame.
<PIC>9  Take care not to spill any fuel on the engine or muffler when refuelling. 9  If you swallow any fuel, inhale fuel vapor, or allow any to get in your eye(s), see your doctor immediately. If any fuel spills on your skin or clothing, immediately wash with soap and water and change your clothes. 9  When operating or transporting the generator, be sure it is kept upright. If it tilts, fuel may leak from the carburetor or fuel tank. Also, be sure the fuel tank cap air vent knob is tightened when transporting the generator.
<PIC>
AE01019
# ENGINE AND MUFFLER MAY BE HOT
9  Place the generator in a place where pedestrians or children are not likely to touch the generator.
<PIC>9  Avoid placing any flammable materials near the exhaust outlet during operation.
<PIC>  9  Keep the generator at least   $1\textsf{m}$   (3 ft) from buildings or other equipment, or the engine may overheat.
<PIC>  9  Avoid operating the engine with a dust cover.
<PIC>  9  Be sure to carry the generator only by its carrying handle.
$\textcircled{1}$   Carrying handle
<PIC>  AE01020
# ELECTRIC SHOCK PREVENTION
9  Never operate the engine in rain or snow.
<PIC>  9  Never touch the generator with wet hands or electrical shock will occur.
<PIC>  9  Be sure to ground (earth) the generator.
NOTE: Use ground (earth) lead of sufficient current capacity.
<PIC>
$\textcircled{1}$   Lead diameter
<PIC>
AE00088
# CONNECTION NOTES
9  Avoid connecting the generator to commercial power outlet.
9  Avoid connecting the generator in parallel with any other generator.
$\textcircled{1}$   Correct
  $\circleddash$   Incorrect
<PIC>  # AE00091 CONNECTION w
Before the generator can be connected to a building’s electrical system, a licensed electrician must install an isolation (transfer) switch in the building’s main fuse box. The switch is the connection point for generator power and allows selection of generator or main line power to the building. This will prevent the generator from charging the main power line (back feeding) when the main power supply has failed or has been turned off for line repair. Back feeding can electrocute or injure line maintenance personnel. Also, generator and building electrical system damage can occur when normal operating power returns if unit is used without an isolation switch.  # AE00086 EXTENSION CORD NOTES
9  When using an extension cord, its total length should not exceed 60 meters for cross section of  $1.5\:\mathsf{m m}$  square and   100 meters for cross section of   $\mathsf{2.5\,m m}$     square. 9  This extension cord should be protected by a tough flexible rubber sheath (IEC 245) or the equivalent to withstand mechanical stresses.  # CONTROL FUNCTION
# DESCRIPTION
Fuel tank
  Fuel tank cap
  Fuel tank cap air vent knob
  Fuel cock knob
  Air filter cover
  Spark plug
  Muffler
  Choke knob
  Ground (Earth) terminal
  Oil filler cap
  Recoil starter
  Carrying handle
<PIC>
AE00103
# CONTROL PANEL
$\textcircled{\scriptsize{1}}$   Overload indicator light
  $\circledcirc$   AC pilot light
  $\circledast$   Oil warning light
  $\textcircled{4}$   Engine switch
  $\circledast$   Choke knob
  $\circledast$   Fuel cock knob
  $\circleddash$   Ground (Earth) terminal
  $\circledast$   Economy control switch
  $\circledcirc$   DC protector
  $\circledcirc$   AC receptacle
  $\circledcirc$   DC receptacle
<PIC>
AE00111
# OIL WARNING SYSTEM
When the oil level falls below the lower level, the engine stops automatically. Unless you refill with oil, the engine will not start again.
# NOTE:
If the engine stalls or does not start, turn the engine switch to "ON" position and then pull the recoil starter. If the oil warning light flickers for a few seconds, the engine oil is insufficient. Add oil and restart.
<PIC>
AE00939
# ENGINE SWITCH
The engine switch controls the ignition system.  $\textcircled{1}$       $\bar{\mathfrak{G}}$   “ON” Ignition circuit is switched on. The engine can be started.  $\circleddash$       $\bigotimes$   “STOP” Ignition circuit is switched off. The engine will not run.
<PIC>
AE00988
# ECONOMY CONTROL SWITCH
$\textcircled{1}$  I “ON”
When the economy control switch is turned “I”, the economy control unit controls the engine speed according to the connected load. The results are better fuel consumption and less noise.
$\circleddash$     3  “OFF”
When the economy control switch is turned   $"\bigcirc"$  , the engine runs at the rated r/min   $(5,\!000\ \mathsf{r}/\mathsf{m i n})$   regardless of whether there is a load connected or not.
<PIC># NOTE:
The economy control switch must be turned to   $"\bigcirc"$  (OFF) when using electric devices that require a large starting current, such as a compressor or a submergible pump.
AE01099
# DC PROTECTOR
The DC protector turns off automatically when the load exceeds the generator rated output.
<PIC># c C
Reduce the load to the specified generator rated output if the DC protector turns off. If it turns off again, consult a generator dealer.  # NOTE:
Press to reset the DC protector.
$\textcircled{1}$   “RESET”
  $\circleddash$   “OFF”
<PIC>
AE01021
# FUEL TANK CAP AIR VENT KNOB
The fuel tank cap is provided with an air vent knob to stop fuel flow.
The air vent knob must be turned 1 turn counter clockwise from the tightened position. This will allow fuel to flow to the carburetor and the engine to run.
When the engine is not in use, tighten the air vent knob clockwise until it is finger-tight to stop fuel flow.
$\textcircled{1}$   Air vent knob
  $\circleddash$   Fuel tank cap
<PIC>
AE01034
# FUEL COCK KNOB
The fuel cock knob is used to supply fuel from the fuel tank to the carburetor.
<PIC>
Remove the cover   $\textcircled{1}$   and the fuel cock lever can be found inside. If for some reason the fuel cock knob cannot be turned, this lever can be used to supply fuel.
<PIC>
# PRE-OPERATION CHECK
NOTE: Pre-operation checks should be made each time the generator is used.
# w
The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.
<PIC>
# FUEL
Make sure there is sufficient fuel in the tank.
Recommended fuel: Unleaded gasoline Fuel tank capacity: Total: 2.5 L (0.55 Imp gal, 0.66 US gal)
<PIC>
Your generator engine has been designed to use regular unleaded gasoline with a pump octane number ((R  $+\textsf{M})/\mathcal{Z})$  ) of 86 or higher, or research octane number of 91 or higher.
<PIC>
# w
9  Fuel is highly flammable and poisonous. Check “SAFETY INFORMATION” (See page 4) carefully before refueling. 9  Do not fill above the top of the fuel filter or it may overflow when the fuel heats up later and expands. 9  Wipe up any spilled fuel immediately. 9  After refueling, make sure the tank cap is tightened securely.
<PIC>
AE00222
# ENGINE OIL
 Make sure the engine oil is at the upper level of the oil filler hole. Add oil as necessary.
<PIC>$\textcircled{1}$   Upper level
<PIC># NOTE:
Recommended engine oil classification: API Service “SE” or “SF”.
<PIC># c C
The generator has been shipped without engine oil. Fill with oil or it will not start.
<PIC>
AE00241
# GROUND (Earth)
Make sure to ground (earth) the generator. Check “SAFETY INFORMATION” on page 5.
<PIC>
AE00955
# OPERATION  # NOTE:
The generator has been shipped without engine oil. Fill with oil or it will not start.
$\textcircled{1}$   Upper level
<PIC>
AE01022
# STARTING THE ENGINE
<PIC>
# NOTE:
9  Before starting the engine, do not connect any electric devices. 9  Turn the economy control switch to the  $"\bigcirc"$   (OFF) position.
$\textcircled{1}$  3 “OFF”
<PIC>
1. While holding the fuel tank cap so that it will not move, turn the air vent knob 1 turn counter clockwise to open the fuel tank air vent.
$\textcircled{1}$   Air vent knob
<PIC>
2. Turn the fuel cock knob to the “ON” position.
1 “ON”
<PIC>
3. Turn the engine switch to the “ 7 ” (ON) position.
1 7 “ON”
<PIC>
4. Pull the choke knob fully out.
$\textcircled{1}$   Choke knob
NOTE:
The choke is not required to start a warm engine. Push the choke knob in to the original position.
<PIC>
5. Pull slowly on the recoil starter until it is engaged, then pull it briskly.
NOTE:
Grasp the carrying handle firmly to prevent the generator from falling over when pulling the recoil starter.
<PIC>
6. After the engine starts, warm up the engine until the engine does not stop when the choke knob is returned to the original position.
7. Push the choke knob back to the original position.
<PIC>
# NOTE:
When starting the engine in areas where the ambient temperature is below   $\mathtt{0^{\circ}C}$     $(32^{\circ}\mathsf{F})$  , the engine automatically operates at the rated   ${\mathsf{r}}/{\mathsf{m i n}}$   (  $5{,}000~\mathsf{r}/\mathsf{m i n})$   for three minutes to warm up the engine regardless of the economy control switch position. The economy control unit operates normally afterwards if the economy control switch is turned to "I" (ON).
# AE01000 APPLICATION RANGE
<PIC>  NOTE:  9  “–” means below.
9  Application wattage indicates when each device is used by itself.
9  The simultaneous usage of AC and DC power is possible but total wattage should not exceed the rated output. EX:
<PIC>  9  The overload indicator light   $\textcircled{1}$   comes on when total wattage exceeds the application range. (See page 16 for more details.)
<PIC>
# c C
Be sure the total load is within generator rated output otherwise generator damage will occur.  Some precision equipment is voltage sensitive and may require a more uniform voltage supply than portable generators provide. Examples include some medical equipment, personal computers, and some inverters that sense peak and RMS voltage values. Consult the precision-equipment vendor before relying on any portable generator to provide power to such equipment.
# AE01023 CONNECTION  Alternating Current (AC)  # c C  9  Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator. 9  Be sure any electric devices are turned off before plugging it in. 9  Be sure the total load is within generator rated output. 9  Be sure the receptacle load current is within receptacle rated current.
1. Wind the power lead 2 or 3 turns around handle.
 2. Start the engine.
 3. Plug in to the AC receptacle.
<PIC>  4. Make sure the AC pilot light is on.
$\textcircled{1}$   AC pilot light
<PIC>  5. Turn the economy control switch to the “ I ” (ON) position and turn on any electric devices.
1  “ I ” (ON)
# NOTE:
The economy control switch must be turned to   $"\bigcirc"$  (OFF) when using electric devices that require a large starting current, such as a compressor or a submergible pump.
<PIC>
# AE00953 Overload indicator light  The overload indicator light   $\textcircled{1}$   comes on when an overload of a connected electrical device is detected, the inverter control unit overheats, or the AC output voltage rises. The electronic breaker will then activate, stopping power generation in order to protect the generator and any connected electric devices. The AC pilot light (green) will go off and the overload indicator light (red) will stay on, but the engine will not stop running.
<PIC>  When the overload indicator light comes on and power generation stops, proceed as follows:  1. Turn off any connected electric devices and stop the engine. 2. Reduce the total wattage of connected electric devices within the application range. 3. Check for blockages in the cooling air inlet and around the control unit. If any blockages are found, remove. 4. After checking, restart the engine.  # NOTE:  9  The generator AC output automatically resets when the engine is stopped and then restarted. 9  The overload indicator light may come on for a few seconds at first when using electric devices that require a large starting current, such as a compressor or a sub mer gi ble pump. However, this is not a malfunction.  # AE01100 Battery Charging  The generator DC rated voltage is 12V.  1. Wind the battery charging lead 2 or 3 turns around the handle and plug into DC receptacle.
# NOTE:
9  Make connections to the battery after starting the engine. 9  Clamp the red wire to the positive   $(+)$   terminal and the black wire to the negative   $(\cdot)$   terminal of the battery. Do not reverse these positions.
$\textcircled{1}$   Red
  $\circleddash$   Black
2. Start the engine.
 3. Press in the DC protector and install the battery.
<PIC>
# c C
9  Be sure the economy control switch is turned off while charging the battery. 9  Be sure the battery leads are properly connected. 9  Be sure the breather hose is properly connected and is not damaged or obstructed. 9  Reduce the load to the specified generator rated output if the DC protector turns off. If it turns off again, consult a generator dealer.
# NOTE:
Press to reset the DC protector.
$\textcircled{1}$   “RESET”
  $\circleddash$   “OFF”
<PIC>  NOTE:  9  At full charge, electrode specific gravity is between 1.26 and 1.28. 9  Check specific gravity hourly.
Never smoke or make and break connections at the battery while charging. Sparks may ignite the battery gas.  Battery electrolyte is poisonous and dangerous, causing severe burns, etc. contains sulfuric (sulphuric) acid. Avoid contact with skin, eyes or clothing.  Antidote: EXTERNAL-Flush with water.  INTERNAL-Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately.  EYES: Flush with water for 15 minutes and get prompt medical attention. Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc., away. Ventilate when charging or using in closed space. Always cover eyes when working near batteries. KEEP OUT OF REACH OF CHILDREN.
<PIC>
# AE01025 STOPPING THE ENGINE  NOTE:
9  Turn off any electric devices.
9  Turn the economy control switch to the  $"\bigcirc"$   (OFF) position.
<PIC>1  3 “OFF”
1. Disconnect any electric devices.
<PIC>2. Turn the engine switch to the “ 5 ” (STOP) position.
1  5 “STOP”
<PIC>
3. Turn the fuel cock knob to “OFF”.
$\textcircled{1}$   “OFF”
<PIC>
4. Turn the fuel tank cap air vent knob clockwise until it is finger-tight.
<PIC>
# PERIODIC MAINTENANCE  AE00403 MAINTENANCE CHART Regular maintenance is most important for best performance and safe operation.  # Stop the engine before starting maintenance work.
<PIC>
\* : It is recommended that these items be serviced by a generator dealer.
\*\* : Related to emission control system.  <PIC>
\* : It is recommended that these items be serviced by a generator dealer.
\*\* : Related to emission control system.
# c C  # Use only generator specified genuine parts for replacement. Ask an authorized generator dealer for further attention.  # AE01026 SPARK PLUG INSPECTION  You should periodically remove and inspect the spark plug.
1. Remove the cover  $\textcircled{1}$  .
2. Check for discoloration and remove the carbon.
<PIC>
3. Check the spark plug type and gap.
<PIC>
$\circledast$   Gap
<PIC>
4. Install the spark plug.
<PIC>
5. Install the cover.
# AE00431 CARBURETOR ADJUSTMENT  The carburetor is a vital part of the engine. Adjusting should be left to a generator dealer with the professional knowledge, specialized data, and equipment to do so properly.
# AE01096 ENGINE OIL REPLACEMENT  1. Place the machine on a level surface and warm up the engine for several minutes. Then stop the engine and turn the fuel cock knob to “OFF”. Turn the fuel tank cap air vent knob clockwise.
 2. Remove the cover  $\textcircled{1}$  .
<PIC>
 3. Remove the oil drain joint   $\textcircled{1}$   from the bottom of the generator and remove the oil filler cap.
<PIC>
4. Attach the oil drain joint  $\textcircled{1}$   to the oil filler hole.
<PIC>
5. Place an oil pan under the engine. Tilt the generator to drain the oil completely.
<PIC>6. Add engine oil to the upper level.
$\textcircled{1}$   Upper level
<PIC>
NOTE:
Recommended engine oil classification: API Service “SE” or “SF”.
<PIC>
<PIC>
7. Remove the oil drain joint from the oil filler hole.  # c C  Be sure no foreign material enters the crankcase.  8. Install the oil filler cap. 9. Replace the oil drain joint in its original position. 10. Install the cover.
AE01028
# MUFFLER SCREEN AND SPARK ARRESTER # w
The engine and muffler will be very hot after the engine has been run.
Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.
<PIC>
1. Remove the cover  $\textcircled{1}$  .
<PIC>
2. Remove the muffler screen.
$\textcircled{2}$ Muffler screen
$\textcircled{3}$ Screw
<PIC>
3. Use a flathead screw driver to pry the spark arrester out from the muffler.
4. Remove the spark arrester.
$\textcircled{4}$   Spark arrester
5. Remove the carbon deposits on the muffler screen and spark arrester using a wire brush.
# c C
When cleaning, use the wire brush lightly to avoid damaging or scratching of the muffler screen and spark arrester.
<PIC>
6. Check the muffler screen and spark arrester. Replace them if damaged.
<PIC>
7. Install the spark arrester.
NOTE:
Align the spark arrester projection with the hole in the muffler pipe.
$\textcircled{1}$   Projection
  $\circleddash$   Hole
<PIC>
8. Install the muffler screen.
<PIC>
9. Install the cover.
<PIC>
AE01029
# AIR FILTER
 1. Remove the cover  $\textcircled{1}$  .
<PIC>
2. Remove the clip  $\circledcirc$   holding the air filter cover   $\circledast$  .
<PIC>
3. Remove the air filter cover and element   $\textcircled{4}$  .
 4. Wash the element in solvent and dry.
 5. Oil the element and squeeze out excess oil. The element should be wet but not dripping.
Recommended oil: Foam-air-filter oil or SAE #20 motor oil
c C
Do not wring out the element. This could cause it to tear.
6. Insert the element into the air filter.
NOTE:
Be sure the element sealing surface matches the air filter so there is no air leak.
<PIC>  # c C
The engine should never run without the element; excessive piston and cylinder wear may result.  # w
Never use solvent while smoking or in the vicinity of an open flame.  7. Replace the air filter cover in its original position and install the clip. 8. Install the cover.
# AE00471 FUEL TANK FILTER
1. Remove the fuel tank cap and filter.
$\textcircled{1}$   Filter
2. Clean the filter with solvent. If damaged, replace.
 3. Wipe the filter and insert it.
# w
Be sure the tank cap is tightened securely.
<PIC>
AE01097
# TROUBLESHOOTING
# Engine won’t start
1. Fuel systems No fuel supplied to combustion chamber.
2  No fuel in tank .... Supply fuel.
<PIC>2  Fuel in tank .... • Fuel tank cap air vent knob to “OPEN” (turn it 1 turn counterclockwise).
• Fuel cock knob to “ON”. 2  Clogged fuel line .... Clean fuel line. 2  Clogged carburetor .... Clean carburetor.
<PIC>2. Engine oil system Insufficient 2  Oil level is low .... Add engine oil.
<PIC>
# AE00785 Generator won’t produce power
2  Safety device (AC) to “OFF” ....  Stop the engine, then restart. 2  Safety device (DC protector) to “OFF” ....  Press to reset the DC protector.  # AE00515
<PIC>
# STORAGE  Long term storage of your machine will require some preventive procedures to guard against deterioration.
AE01095
# DRAIN THE FUEL
1. Remove the fuel tank cap. Drain the fuel from the fuel tank into an approved gasoline container using a commercially available hand siphon. Then, install the fuel tank cap.
# w
9  Fuel is highly flammable and poisonous. Check “SAFETY INFORMATION” (See page 4) carefully.
9  Wipe up any spilled fuel immediately.
<PIC>
2. Remove the cover  $\textcircled{1}$  . Drain fuel from the carburetor by loosening the drain screw  $\circleddash$   on the carburetor float chamber.
 3. Turn the fuel cock knob to “OFF”. Start the engine and leave it run until it stops. This will burn any remaining fuel in the carburetor.
<PIC>
# AE00621
# ENGINE
1. Remove the spark plug, pour about one table- spoon of SAE 10W30 or 20W40 motor oil into the spark plug hole and reinstall the spark plug. Recoil start the engine by turning over several times (with ignition off) to coat the cylinder walls with oil.
 2. Pull the recoil starter until you feel compression. Then stop pulling. (This prevents the cylinder and valves from rusting).
 3. Clean exterior of the generator and apply a rust inhibitor.
 4. Store the generator in a dry, well-ventilated place, with the cover placed over it.
 5. The generator must remain in a vertical position when stored, carried or operated.
<PIC>
AE00789
# EXHAUST EMISSION CONTROL SYSTEM AND COMPONENTS  Item Acronym 9  CARB. ASSY., LH. & JT.,.......................CARB (Carburetor) CARBURETOR 2 9  T.C.I. MAGNETO ASSY. & .....................EI (Electronic Ignition) PLUG, SPARK 9  CRANKCASE1 & HEAD,........................PCV (Positive Crankcase CYLINDER1 Ventilation) 9  AIR FILTER ASSY. .................................ACL (Air Cleaner) 9  MUFF., 2, CAP, NET, WIRE2 & ARRESTER, SPARK  The above items and the corresponding acronyms are provided in accordance with U.S. EPA REGULATIONS FOR NEW NONROAD SPARK-IGNITION NON HANDHELD ENGINES and the CALIFORNIA REGULATIONS FOR 1995 AND LATER SMALL OFF-ROAD ENGINES.  The acronyms conform to the latest version of the SAE’s recommended practice document J1930, “Diagnostic Acronyms, Terms, and Definitions For Electrical/Electronic System”.  It is recommended that these items be serviced by a generator dealer.
# AE00701 SPECIFICATIONS  AE00702 DIMENSIONS
<PIC>
AE00704 ENGINE
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\*   : Measured at rated operation from  $7\,\mathsf{m}$   (23 ft) distance.
AE00707 GENERATOR
<PIC>  # AE00751 WIRING DIAGRAM
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$\textcircled{1}$   Main coil  $\circleddash$   Sub coil  $\circledast$   DC coil  $\textcircled{4}$   DC rectifier  $\circledast$   Control unit  $\circledcirc$   AC pilot light  $\textcircled{\scriptsize{2}}$   AC receptacle  $\circledast$   Ground (Earth) terminal  $\circledcirc$   Economy control switch  $\circledcirc$   Overload indicator light  $\textcircled{1}$   DC protector (breaker)  $\circledcirc$   DC receptacle  $\circledast$   Engine switch  $\textcircled{2}$   Oil warning light  $\textcircled{5}$   Speed limiter  $\circledcirc$   Oil level gauge  $\circledcirc$   Ignition coil  $\circledast$   Spark plug  $\circledcirc$   TCI unit  $\textcircled{20}$   TCI magneto  $\textcircled{21}$   Stepping motor


Use and Care Guide
This Grill is for Outdoor Use Only
<PIC>  # WARNING  Read and follow all Safety, Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill. Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion,which could result in property damage, personal injury or death.  Safety Parts Use and Care Assembly Assembly Questions? Call1-800-241-7548 Tools needed for assembly: Adjustable wrench (not provided) Screwdriver (not provided) 7/16" Combination wrench (not provided)  # SAVE THESE INSTRUCTIONS!  <PIC>
# If you smell gas:  1.Shut off gas to the appliance. 2. Extinguish any open flame. 3.Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
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1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance.  Call Grill Service Center For HelpAnd Parts If you have questions or need assistance during assembly please call 1-800-241-7548.You will bespeaking to a representative of the grill manufacturer and notaSears employee.To order new parts call Sears at 1-800-4-MY-HoME°  Product Record IMPORTANT: Fill out the product record information below.  Model Number  Serial Number  See rating label on grill for serial number  Date Purchased  To Installer/Assembler:Leave these instructions with consumer. ToConsumer:Keep thismanual for future reference.
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· Some parts may contain sharp edges, especially as noted in these instructions Wear protective gloves if necessary.
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For residential useonly.Do not use for commercial cooking.
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# CALIFORNIA PROPOSITION 65  1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm.  # Installation Safety Precautions  ·Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied ·Grill installation must conform with local codes,orin the absence of local codes,with either the National Fuel Gas Code,ANSIZ223.1/NFPA54,Natural GaS and Propane Installation Code,CSAB149.1,or Propane Storage and Handling Code,B149.2,or the Standard for Recreational Vehicles,ANSIA119.2NFPA1192,and CSA Z 240 RV Series, Recreational Vehicle Code,as applicable ·Al electrical accessories(such as rotisserie)mustbe electrically grounded in accordance with local codes,or National Electrical Code,ANSI/NFPA 7 O or Canadian Electrical Code,CSAC22.1.Keep any electrical cords and/or fuel supply hoses away from any hot surfaces. ·Grill is not for use in or on recreational vehicles and/or boats. This grill is safety certified for use in the United States and/or Canada only.Donot modify for use in any other location. Modification will result in a safety hazard.  # Safety Symbols  The symbol sandboxes shown below explain what each heading means.Read and follow all of the messages found throughout themanual.
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DANGER:Indicates an imminently hazardous situation which, if not avoided,will result in death or serious injury
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WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and carefully follow all of the messages
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CAUTloN:Indicates a potentially hazardous situation which. if not avoided,mayresult in minor or moderate injury  # Repair Protection Agreements  Congratulations on making a smart purchase.Yournew grill? product is designed and manufactured foryears of dependable operation.But like all products,it may require re pail from time to time.That's when having a Repair Protection Agreement can save you money and aggravation.  $\boxtimes$  Expert service by our 10,000 professional repair specialists  Unlimited service and no charge for parts and labor on all covered repairs  Discountof  $10\%$  from regular price of service and related installed parts not covered by the agreement; also,  $10\%$  Off regular price of preventive maintenance check  phone support from aS ears representative.Thinkofus as a "talking owner's manual.'  Once you purchase the Repair Protection Agreement, a simple phone call is allthat it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online.  The Repair Protection Agreement is a risk-free purchase.If you cancel for any reason during theproduct warranty period we will provide a full refund.Or,a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today!  Some limitations and exclusions apply.For prices and additional information in the U.S.A.call1-800-827-6655. \*Coverage in Canada varies on some items. For full details callS ears Canada at 1-800-361-6665.  # WARRANTY  # KEN MORE GRILL WARRANTY  # One Year Full Warranty ongrill Grill  If this grill fails due to a defect in material or workmanship within one year from the date of purchase,call1-800-4-MYHOME to arrange for free repair (or replacement if repair proves impossible).  # Ten-Year Limited Warranty on Burners  For ten years from the date of purchase, any burner that rusts through will be replaced free of charge.After the firstyear from the date of purchase,you payfor laborif you wish tohave it installed.  All warranty coverage exclude sign it or batteries and grill part paintloss, discoloration orrusting,which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result ofnormal use,accident orimproper maintenance.  All warranty coverage is void if this grill is ever used fol commercial or rental purposes  All warranty coverage applies only if this grill is used in the United States.  This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  # Sears Installation Service  For Sears professional installation of home appliances, garage door openers,water heaters,and other major home items,inthe U.S.A or Canada call 1-800-4-MY-HOME?
# LP Tank
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· NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.
<PIC>  inevel lll a tyluel veyuu  $80\%$  Iul. · If the information in two points above is not followed exactly, a fire causing death or serious injury may occur. ·An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.This could cause an intense fire with risk of property damage, serious injury or death. If you see,smell or hear gas escaping,immediately getaway from the LP cylinder/appliance and call your fire department.  # LP Tank Removal, Transport And Storage  · Turn OFF all control knobs and LP tank valve. Turn coupling nut counterclockwise by hand only-do not use tools to disconnect. Lift LP tank wire upward off of LP tank collar, then lift LP tank up and off of support bracket.Install safety capon to LP tank valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
<PIC>  ·A disconnected LP tank in storage or being transported must have a safety cap installed (as shown). Do not store an LP tank in enclosed spaces such as a carport,garage,porch,covered patio or other building.Never leave an LP tank inside avehicle which may become overheated by the sun. ·Do not store an LP tank in an area where children play  · The LP Tank used with your grill must meet the following requirements: · Use LP Tanks only with these required measurements: 12" (30.5cm)(diameter) x18"(45.7 cm) (tall) with 20 Ib. (9 kg.) capacity maximum. ·LP Tanks must be constructed and marked in accordance with specifications for LPTanks of theU.S.Department of Transportation(DOT)or for Canada,CAN/CSA-B339,tanks, spheres and tubes for transportation of dangerous goods. Transport Canada (TC). See LP Tank collar for marking  LP I ank valve must nave: ·Type 1 outlet compatible with regulator or grill. ·Safety relief valve. · UL listed Overfill Protection
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OPD Hand Wheel  feature is identified by a unique triangular hand wheel.Use only LP Tanks equipped with this type of valve. · LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve.Always keep LP Tanks in upright position during use,transit or storage
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LP Tank in upright position for vapor withdrawal  # LP (Liquefied Petroleum Gas)  ·LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage)sothat it can be smelled. · LP gas is highly flammable and may ignite unexpectedly when mixed with air.  # LP Tank Filling  ·Use only licensed and experienced dealers · LP dealer must purge new tank before filling. ·Dealer should NEVERfill LP Tank more than  $80\%$  ofLPTank volume.Volume of propane in tank will vary by temperature. ·A frosty regulator indicates gas overfill. Immediately close LP Tank valve and call local LPg as dealer for assistance. · Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice. · To remove gas from LP Tank, contact an LP dealer or call a local fire department for assistance.Check the telephone directory under“Gas Companies"for nearest certified LP dealers.
# LP Tank Exchange  ·Many retailers thatsell grills offeryou the option of replacing your empty LP tank through an exchange service.Useonly those reputable exchange companies that inspect,precision fill test and certify their tanks.Exchange your tank only for an OPD safety feature-equipped tank as described in the"LP Tank" section of thismanual.  Always keep new and exchanged LP tanks in upright position during use, transit or storage.  ·Leaktest new and exchanged LP tanks BEFORE connecting to grill.  # LP Tank Leak Test For your safety  · Leak test must be repeated each time LP tank is exchanged ol reflled.  ·Do not smoke during leak test  · Do not use an open flame to check for gas leaks  ·Grill must be leak tested outdoors in awell-ventilated area, awayfrom ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames orsparks.  · Use a clean paintbrush and a 50/50 mild soap and water solution.Brush soapy solution on to areas indicated by arrows in figure below.Leaks are indicated by growing bubbles.  <PIC>
f“growing”bubbles appear do not use or move the LP tank Contact anLPgas supplier oryour fire department!
Do not use household cleaning agents. Damage to gas train components can result.
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# Connecting Regulator To The LP Tank  1. LP tank must be properly secured onto grill. (Refer to assembly section.)
2. Turn all control knobs to the OFF position
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.
 4.Remove the protective cap from LP tank valve.Alwaysuse cap and strap supplied with valve.
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Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of thevalve.
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5.Hold regulator and insert nipple into LF tank valve. Hand-tighten the coupling nut,holding regulator in a straight line withLP tank valve so as not to cross-
<PIC>  Nipple has to be centered into the LP tank valve.  6.Turn the coupling nut clockwise and tighten to a full stop.The regulator will seal on the back-check feature in theLP tank valve,resulting in some resistance.An additional one-halfto three-quarters turn is required to complete the connection.Tighten by hand only-do not usetools.  # NOTE:  If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6.lf you are still unable to complete the connection, donot use this regulator!
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·Donot insert any tool or foreign objects into the valve outlet or safety relief valve.You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury,ordeath.. · If a leak is detected at any time, STOP and call the fire department · If you cannot stop a gas leak, immediately close LP tank valve and call LP gas supplier or your fire department!  # Leak Testing Valves, Hose and Regulatol  1. Turn all grill control knobs to OFF  2. Be sure regulator is tightly connected to LP tank  3.Completely open LP tank valve by turning OP D hand wheel counterclockwise.If you hear a rushing sound,turngasoff immediately.There is a major leak at the connection.Correct before proceeding by calling Sears for replacement parts at 1-800-4-MY-HOME  4.Brush soapy solution on to areas where bubbles are shown in picture below:
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5. If"growing”bubbles appear, there is a leak. Close LP tank valve immediately and retighten connections. Ifleaks cannot be stopped do not try to repair. Call Sears for replacement partsat1-800-4-MY-HOME°  6. Always close LP tank valve after performing leak test by turning hand wheel clockwise.
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· Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
· Do not use grill until leak-tested
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# For Safe Use Of Your Grill And ToAvoid Serious In jury:  · Do not let children operate or play near grill · Keep grill area clear and free from materials that burn. ·Do not block holes in bottom or back of grill ·Check burner flames regularly ·Use grill only in well-ventilated space. NEVER use in enclosed space such as carport,garage,porch,covered patio,or under an overhead structure of any kind · Do not use charcoal or ceramic briquets in a gas grill! (Unless briquets are supplied with your grill) ·Usegrill atleast3ft.from any wall or surface.Maintain 10ft.clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances,etc.
<PIC>  # Safety Tips  Before opening LP tankvalve,check the coupling nut for tightness. When grill is not inuse, turn off all control knobs and LP tank valve. Never move grill while in operation or still hot Use long-handled barbecue utensils and oven mitts to avoid burns and splatters. Maximum load for shelves is 1 o lbs.  Do not use a cooking pot larger than  $\mathsf{g}^{\flat}$  on grid. The grease tray must be installed into opening in back panel and should be emptied after each use.Do not remove grease tray until grill has completely cooled.  If you notice grease or other hot material dripping from gril onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve hose and regulator before continuing. Perform a leak test. The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill. If you have a grill problem see the"Troubleshooting Section"
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If the regulator frosts, turn off grill and LP tank valve immediately. This indicates a problem with the tank and it should not be used on any product. Return to supplier!
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If burner does not light,turn knobs to OFF,wait5 minutes, and try again. Always close valve during the 5 minute waiting period. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.  # ·Apartment Dwellers:  Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed,use outside on the ground floor with a three(3)foot clearance from walls or rails.Do not use on or under balconies. ·NEVER attempt tolight burnerwith lidclosed.A buildup ofnon-ignited gas inside a closed grill is hazardous. · Never operate grill with LP tank out of correct position specified in assembly instructions. ·Always close LP tankvalve and remove coupling nut before moving LP tank from specified operation position.
# Ignitor Lighting  Do not lean over grill while lighting 1. Open lid during lighting. 2.Turn on gas Tank valve. 3. Push and turn burner control knob to  Hl and immediately presSand hold ELECTRONIC IGNITION button. 4.If ignition does NoT occur in 5 seconds, turn burner control knob OFF, wait 5 minutes, and repeat the lighting procedure. 5. Repeat above steps to light each burner individually  # Main Burner Match Lighting  Do not lean over grill while lighting. 1. Open lid during lighting. 2. Place match into match holder (hanging from side of cart). Light match, place into lighting hole on right side of firebox 3. Push in and turn right knob to Hl position. Be sure burner lights andstays lit. 4.If ignition does NoT occur in 5 seconds,turn the burner control knob OFF, wait 5 minutes for gas to clear, and repeat the lighting procedure. 5. Light other burners by pushing knob in and turning to Hl position.After lighting:Leave knobs i nHl position for 15 minutes to preheat the grill.Then turn knobs to desired setting for cooking.
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·Puttingout grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. ·Do not use water on a grease fire.Personal injury may result.If a grease fire develops,turnknobs andLP tank off. · Do not leave grill unattended while preheating or burning offfood residue on high. Ifgrill hasnotbeen regularly cleaned, a grease fire can occur that may damage the product. Follow instructions on General Grill Cleaning and Cleaning TheBurner Assembly to prevent grease fires.
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Side Burner Match Lighting  Do not lean over grill while lighting. 1. Open lid during lighting. Turn on gas at LP Tank. 2.Place lit match near burner. 3. Turn sideburner knob to Hl position. Be sure burner lights and stayslit. 4.If ignition does NOT occur in 5 seconds, turn the burner control knob OFF, wait 5 minutes for gas to clear, and repeat the lighting procedure.
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# Before Your First Cookout  Light burners, check to make sure they are lit, close the lid and warm up grill on HlGH for 15 minutes. This curing of paint and parts will produce an odor only on first lighting.  # Burner Flame Check  Light burner, rotate knobs fromHlGH toLOW.You should see a smaller flame in LoW position than see no nHl GH.Always check flame prior to each use.If only low flame is seen refer to Sudden drop or low flame"in the Troubleshooting Section
<PIC>  # Hose Check  ·Before each use, check to see if hoses are cut, worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified in the Parts List.
<PIC>  # Turning Grill Off  ·Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop.  # Ignitor Check  ·Turn gas off at LP tank. Push and turn burner control to "Clicking" should be heard and sparking seen each time between collector box or burner and electrodes.See 'Troubleshooting" if no click or spark occurs.  # Valve Check  Important:Make sure gas is of fat LP tank before checking valves.Knobs lock inOFF position.To check valves,first push in knobs and release,knobs should spring back.Ifknobs do not spring back,replace valve assembly before using grill Turn knobs to LO position then turn back to OFF position. Valves should turn smoothly  # General Grill Cleaning  ·Keep the outside of your grill looking new by cleaning it once a month with warm soap and water or an on-abrasive cleaner.If you don't have a grill cover, wipe off dust and grime before starting your grill. · Coating the cooking grids with spray-on cooking oil will keep the food from sticking and make clean up easier. After cooking, scrape the grates with along handled,brass wire bristle brush. · Check inside the grill bottom for grease build up and clean often,especially after cooking fatty meat. ·Do not mistake brown orblack accumulation of grease and smokefor paintApply a strong solutionof detergent andwater or use a grill cleaner with scrub brush on insides of grill lid and bottom.Rinse and allow to completely air dry.Do not apply a caustic grill/oven cleaner to painted surfaces.  ·Plated wire grates:Wash grates with concentrated grill cleaner or use soap and water solution.Dry thoroughly and store indoors between cookouts. · Plastic parts: Wash with warm soapy water and wipe dry Do not use citri sol,abrasive cleaners,de greasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts canresult. ·Porcelain grates: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner.Usenon-abrasive scouring powder for stubborn stains. ·Cooking surfaces:If a bristle brush is used tocleanany of the grill cooking surfaces,ensure no loose bristles remain on cooking surfaces prior to grilling.Itis not recommended to clean cooking surfaces while grill ishot  # CAUTION  # SPIDER ALERT!
<PIC>  If you notice that your grill is getting hard to light or that the flameisn't as strong as it should be,take the time to check and clean the burners.
<PIC>  In some areas of the country,spiders or small insects have been known to create“flashback”problems.The spiders spin webs,build nests and lay eggs in the grill's burner tube(s)obstructing the flow of gas to the burner.Thebacked-up gas can ignite in the tube behind the control panel. This is known as a flashback and it can damage your grill and even cause injury  To prevent flashbacks and ensure good performance the burner assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period
# Cleaning the Burner Assembly  Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill  1. Turn gas off at control knobs and LP cylinder
2. Remove cooking grates and flame tamers. 3. Remove hitch pins and carryover tubes from rear of burners. 4. Remove Hitch pin to disengage burner from bracket on firebox. 5. Detach electrode from burner with a flat screwdriver by pressing the electrode clamp out of the burner through the notch on the clamp. Electrode should remain in firebox. 6. Carefully lift each burner up and away from valve openings
<PIC>  We suggest three ways to clean the burner tubes. Use the one easiest for you.  (A)Benda stiff wire(a lightweight coat hanger works well into asmall hook.Run the hook through each burner tube several times.  (B)Use a narrow bottle brush with a flexible handle (do not use a brass wire brush),run the brush through each burner tube several times. (C)Wear eye protection:Use an air hose to force air into the burner tube and out theburner ports.Checkeach port to make sure air comes out each hole. 7.Wire brush entire outer surface of burner to remove food residue and dirt. 8. Clean any blocked ports with a stiff wire such as an open paperclip. 9. Check burner for damage,due to normal wear and corrosion some holes may become enlarged.If any large cracks or holes are found replace burner.  10.Attach electrode to burner 11.Carefully replace burners. 12.Attach burners to brackets on firebox
<PIC>  # Storing Your Grill  ·Clean cooking grates ·Store in dry location. ·When LP tank is connected to grill, store outdoors in wellventilated space and out of reach of children. · Cover grill if stored outdoors. ·Storegrill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors. ·When removing grill from storage follow "Cleaning Burner Assembly'instructions before starting grill  # Food Safety  Food safety is a very important part of enjoying the outdoor cooking experience.Tokeepfood safefrom harmful bacteria, follow these four basic steps: Clean: Wash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry. Separate:Separate raw meats and poultry fromready-to-eat foodsto avoid cross contamination.Use a clean platter and utensils when removing cooked foods. Cook: Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food temperatures. Chill:Refrigerate prepared foods and leftovers promptly For more information call: USDA Meat and Poultry Hotline at 1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am4:00pmEST).  # How To Tell If Meat Is Grilled Thoroughly  ·Meat and poultry cooked on a grill often browns very fast onthe outside.Use a meat thermometer to be sure food has reached a safe internal temperature, and cut into food to check for visual signs of d oneness. ·Whole poultry should reach  $165^{\circ}$  F.Juices should run clear and flesh should not be pink · Hamburgers made of any ground meat or poultry should reach  $160^{\circ}\,{\mathsf{F}},$  and be brown in the middle with no pink juices. Beef, veal and lamb steaks,roasts and chops can be cooked to  $145^{\circ}$  F.All cuts of pork should reach  $160^{\circ}\,\mathsf{F}.$  ·NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria. · When reheating takeout foods or fully cooked meats like hot dogs, grill to  $165^{\circ}\,{\mathsf{F}},$  or until steaming hot  WARNlNG: To ensure that it is safe to eat, food must be cooked to the minimum internal temperatures listed in the tablebelow.
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# Indirect Cooking  Poultryand large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touchof a direct flame.This method greatly reduces flare-ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking
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1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel.  # Indirect Cooking Instructions  Always cook with the lid close a Due to weather conditions, cooking times may vary. During cold and windy conditions the temperature setting may neec to be increased to in sure sufficient cooking temperatures
<PIC>  LDulleI uuunlly Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking.
# Grill Halogen Light  LIGHT OPERATION INSTRUCTIONS  1. Make sure light switch on the control panel is in the “OFF" position.
2. Connect light plug to an extension cord, then put the extension cordplug into the outlet on the wall.
3.Turn the light switch to"ON"
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·Keep any electrical supply cord away from any heated surface. · Use the shortest length extension cord required. Do not connect 2 or more extension cords together
# Bulb Replacement  Make sure light switch on the control panel is in the “OFF" position and adapter plug is disconnected from outlet.  <PIC>
Release the screw securing the light socket.  <PIC>
Take out the socket and remove the lens.<PIC>
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Pull out the bulb and replace with a new bulb.  Reverse instructions from step 3 through step 1 tore-install socket.  Bulb Specification Blb Jpe:Halogen atage:@Wer bulb Mtage:2V  # CAUTION  Take care not to touch the bulb with your bare fingers Touching bulb with your skin canleave a film on the bulb that causes it to burn out quickly
Cleaning the Lens  1. Prior to cleaning, make sure the light switch is in the “OFF" position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. 3.Use a damp towel to clean the surface of the glass lens. 4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the “oN" position.  # IMPORTANT  · Since 1971 the National Electric Code (NEC) has required Ground Fault Interrupt er devices on all outdoor circuits. · If your residence was built before 1971, check with a qualified electrician to determine if a Ground Fault Interrupt er protector exists. · Do not use this appliance if the circuit does not have GFl protection · Do not plug this appliance into an indoor circuit.  <PIC>
1. To protect against electric shock, do not immerse cord or plugs in water or other liquid 2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts. 3. Do not operate grill with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. 4. Do not let the cord hang over the edge of a table or touch hot surfaces. 5. Do not use an outdoor cooking gas appliance for purposes other than intended. 6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet. 7. Use only a Ground Fault Interrupt er(GFl) protected circuit with this outdoor cooking gas appliance. 8. Never remove the grounding plug or use with an adapter of 2 prongs. 9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor usewith aW-Amarking.  PARTS LIST
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<PIC>  If you are missing hardware or have damaged parts. please call 1-800-241-7548 for replacement  PARTS DIAGRAM
<PIC>  # ASSEMBLY  #  1Attach the two locking casters at therearof the bottom shelf and the two fixed casters at thefront using the supplied wrench
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<PIC>  # 3  Attach light adapter to back panel using four #8-32x3/8" screws, 4mm lock washers, 4mm flat washers and #8 nuts, shownA.  Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2" screws and 7mm lock washers each side. Secure lower back panel to bottom shelf using one 1/4-20x1/2" screw and 7 mm lock was her,shownB
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#8-32x3/8"screw Qty.4 4mm lock washer Qty.4 4mm flat washer Qty.4  1/4-20x1/2"screw Qty.5 7mm lock washer Qty.5
<PIC>  # 4This step requires twopeople to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottomof grill head with posts on cart side panels.Make sure the regulator hose is hanging inside the cart. Grill head must face open sideofcart.
<PIC>  # 5  Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x112”screws,7 mm lock washers on each side. NOTE:MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW.
<PIC>  # 6  Remove the twoscrews and washers which were attached on right sideof firebox front, shown A. Insert flange on right side shelf into side shelf brackets on side of firebox, shown B. Attach right side shelf front using the two screws and washers which were removed from right side of fire box, shown C. Attachrear of shelf using one 1/4"-20x1/2" screw,7mm lockwasher,fiber was her and  $1/4^{\circ}$  nut,shownD/E.
<PIC>  # 7Attach left side lower fascia toleft side upper fascia using three #10x3/8” screws, 5mm lock washers and 5mm flat  washers,shownA. Remove the three screws and washers which were attached on left side of firebox front,shownB Insert flange on left side shelf into side shelf brackets on side of firebox,shownC. Attach front of side shelfusing the three screws and washers which were removed fromleft sideof firebox front, shown D. Attach rear of shelf using one 1/4-20x1/2"screw,7 mm lock was her,fiber was her and 1/4”Nut,shownE/F.
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<PIC>  # 8  On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x112” screw and 7mm lock washer on each side. In upper holes, using one 1/4-20x112" screw and 7mm lock washer on each side, shown A. In the cart, secure upper back panel to lower back panel using
<PIC>  # 9
First,remove the twoscrews and lock washers factory attached to the side burner valve bracket.Position sideburner valve bracket beneath side burner shelf f as cia so that valve stem comes through larger center hole in f as cia.Align the holes on valve bracket with left and right holes on f as cia.Secure using lock washers and screws that were removed from bracket. Next,place side burner be ze lover valve stem on front side off as cia.Align small holes on be z el with upper and lower holes on fascia, making sure “OFF" is on the top. Attach using two  $\#8{\cdot}32\pmb{x}3/8"$  screws and 4 mm lock washers.Press side burner control knob on to valve stem.
<PIC>  # 10
Insert sideburner burner into left shelf.The stud on bottom of burner fits into rear smallhole in sideburner drip pan on shelf, shown A.Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages side burner valve,shownC
<PIC>  Wing nut Qty.1
<PIC>  # 11
Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf,shownB
<PIC>  Side burner Ign it or Wire  <PIC>  # 12
 Connect Adapter wire harness and Light wire harness.
<PIC>  # 13  Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8" self-tapping screws, shown B.
<PIC>  # 14
Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignitior Module.Total(5)connections,shownA. Connect the two wires [(a) and (b)] from the switch wiring harness into the back of the Electronic Ignition Module. Total(2)connections,shownA. NOTE: Switch terminals are larger than electrode terminals and should only be installed in location shown as (a),(b) Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart left side panel with the nut,shownB.
Insert AA battery into ignition module, negative  $(^{-})$  end first. Then put on the cap, shown C
<PIC>  # 15Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door,and release hinge pin into door.
<PIC>  # 16
Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below.
<PIC>  # 17  Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox.
# Note: Some parts omitted for
<PIC>  # 18
Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox.Front wires of warming rack reston sides of firebox.
Note: Some parts omitted for clarity of illustration
<PIC>
# 19
LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shelf. See Use & Care section of this manual to perform the “Burner Flame Check"and for important safety instructions before using.
<PIC>  Always keep LP cylinders in upright position during use. transport, and storage.  <PIC>
Cylinder valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation,resulting in the risk of fire.  <PIC>  # 20
On back of grill, slide grease tray into opening in upper back panel.
CAUTION
Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property
<PIC>
EMERGENcIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department
<PIC>  Troubleshooting
<PIC>  Troubleshooting (continued)
<PIC>  Troubleshooting - Electronic Ignition
<PIC>