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ABB_Operating_Manual_IRC5_Integrators_Guide
|
https://www.uzivatelskadokumentace.cz/Controllers/IRC5/en/3HAC050940-001.pdf
| 209
|
Mirroring of x and z axes.
xx0600002817
Mirroring of y and z axes.
Arm configurations
The arm configuration will not be mirrored, which means that after mirroring, it has
to be carefully checked by executing the path in manual mode. If the arm
configuration has to be changed, this must be done manually and the position
corrected with a modpos command.
Example 1: Mirroring with one robot
A mirrored copy of the routine org is to be created and stored with the name mir .
All positions are related to the work object, wobj3. The mirror plane is known from
three positions in the plane, p1, p2, and p3.
An original position in org , A, is mirrored to A_m.
xx0600002818
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8 Descriptions of terms and concepts
8.4 What is mirroring?
Continued
Original position
A
Mirrored position
A_m
Object frame wobj3
B
Mirror plane
C
To perform this mirroring, the mirror frame must first be defined. To do this, create
a new work object and name it (e.g. mirror ). Then, use the three points, p1 to p3,
to define the object coordinate system by using the robot. This procedure is
described in Defining the work object coordinate system on page 78 .
After this, the routine, org , can be mirrored using wobj3 and mirror as input data.
Example 2: Mirroring with two robots
The routine org was created on one robot and should be mirrored and used on
another robot. Suppose that a spot welding robot, robot 1, is used for the left side
of a car body. When the program for the left side is done, it should be mirrored
and used again for the right side by robot 2.
The original program, org , is programmed relative to a work object, wobj1, which
is defined with the help of three points, A, B and C on the left side of the car body.
The mirrored program, mir , is to be related to a corresponding work object, wobj1,
defined by the corresponding points D, E and F on the right side of the car body.
Wobj1 for robot 2 is defined with robot 2.
Note that since the points D, E, F are mirrored images of points A, B, and C, the
wobj1 for robot 2 will also be mirrored. One of the consequences of this is that the
z-axis will point downwards.
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8 Descriptions of terms and concepts
8.4 What is mirroring?
Continued
xx0600002819
Robot 1
R1
Robot 2
R2
Virtual mirror plane
G
wobj1 = mirror frame
H
wobj1 for robot 2
J
Projection of p1 in xy-plane
K
Original position
p1
Mirrored position
p1_m
After the work object, wobj1, has been defined, all programming is done in this
frame. Then the program is mirrored using the same wobj1 frame as the mirroring
frame. A position, p1, will be mirrored to the new position p1_m.
After this, the mirrored program is moved to robot 2, using the work object wobj1,
as described above. This means that the mirrored position, p1_m, will be “turned
up” as if it were mirrored in a “virtual” mirror plane between the two robots.
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8 Descriptions of terms and concepts
8.4 What is mirroring?
Continued
|
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| 210
|
Original position
A
Mirrored position
A_m
Object frame wobj3
B
Mirror plane
C
To perform this mirroring, the mirror frame must first be defined. To do this, create
a new work object and name it (e.g. mirror ). Then, use the three points, p1 to p3,
to define the object coordinate system by using the robot. This procedure is
described in Defining the work object coordinate system on page 78 .
After this, the routine, org , can be mirrored using wobj3 and mirror as input data.
Example 2: Mirroring with two robots
The routine org was created on one robot and should be mirrored and used on
another robot. Suppose that a spot welding robot, robot 1, is used for the left side
of a car body. When the program for the left side is done, it should be mirrored
and used again for the right side by robot 2.
The original program, org , is programmed relative to a work object, wobj1, which
is defined with the help of three points, A, B and C on the left side of the car body.
The mirrored program, mir , is to be related to a corresponding work object, wobj1,
defined by the corresponding points D, E and F on the right side of the car body.
Wobj1 for robot 2 is defined with robot 2.
Note that since the points D, E, F are mirrored images of points A, B, and C, the
wobj1 for robot 2 will also be mirrored. One of the consequences of this is that the
z-axis will point downwards.
Continues on next page
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8 Descriptions of terms and concepts
8.4 What is mirroring?
Continued
xx0600002819
Robot 1
R1
Robot 2
R2
Virtual mirror plane
G
wobj1 = mirror frame
H
wobj1 for robot 2
J
Projection of p1 in xy-plane
K
Original position
p1
Mirrored position
p1_m
After the work object, wobj1, has been defined, all programming is done in this
frame. Then the program is mirrored using the same wobj1 frame as the mirroring
frame. A position, p1, will be mirrored to the new position p1_m.
After this, the mirrored program is moved to robot 2, using the work object wobj1,
as described above. This means that the mirrored position, p1_m, will be “turned
up” as if it were mirrored in a “virtual” mirror plane between the two robots.
210
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8 Descriptions of terms and concepts
8.4 What is mirroring?
Continued
9 Cybersecurity for IRC5 robot networks
9.1 Introduction
About this chapter
This chapter discusses security in a network installation with ABB IRC5 systems.
First, it gives an overview about IRC5 and other products typically deployed in a
network installation and the communications between them. A security analysis
identifies the most critical assets and security threats targeting them. To mitigate
these security threats, every ABB IRC5 controller implements UAS (User
Authorization System).
Security features, however, such as UAS and testing, are only components of an
effective security strategy. It is equally important to define, implement, and maintain
a security policy, which covers security processes, procedures, and mechanisms.
This chapter lists requirements for such a security policy.
Section IRC5 application protocols on page 227 contains descriptions of the
communication protocols used by IRC5 products, which may be useful for
configuring elements of the system security architecture, as well as a list of useful
security tools.
Disclaimer
The intent of this chapter is to raise awareness about critical security threats and
to provide guidance to address them as well as to inform how ABB is working on
security assurance. However, due to the high number of different security risks
and complex dependencies within actual installations, this document can neither
cover all possible security risks, nor guarantee the success of the presented security
mechanisms.
Reporting vulnerabilities
To report security vulnerabilities on an ABB product, visit:
abb.com/cybersecurity
The benefits and risks of using open networking technology for robot controllers
ABB IRC5 products use standard Internet transport protocols, TCP and UDP. This
means that IRC5 products can be connected to a normal network (TCP/IP/Ethernet)
like any other computer or network product, which reduces costs and unifies
network management. Furthermore, the interconnection of control systems and
"office" systems, such as ERP, enable a wide range of new applications, which
take advantage of such vertical integration from the shop floor up to the enterprise
management. Section Network architecture and communication on page 213
describes a typical IRC5 robot network.
However, the direct connection of control systems to the plant network also creates
security risks (for example, malware infections (viruses, worms, Trojans), denial
of service, disclosure of confidential data). Section Security analysis on page 216
discusses these security threats in detail.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.1 Introduction
|
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|
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| 211
|
xx0600002819
Robot 1
R1
Robot 2
R2
Virtual mirror plane
G
wobj1 = mirror frame
H
wobj1 for robot 2
J
Projection of p1 in xy-plane
K
Original position
p1
Mirrored position
p1_m
After the work object, wobj1, has been defined, all programming is done in this
frame. Then the program is mirrored using the same wobj1 frame as the mirroring
frame. A position, p1, will be mirrored to the new position p1_m.
After this, the mirrored program is moved to robot 2, using the work object wobj1,
as described above. This means that the mirrored position, p1_m, will be “turned
up” as if it were mirrored in a “virtual” mirror plane between the two robots.
210
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8 Descriptions of terms and concepts
8.4 What is mirroring?
Continued
9 Cybersecurity for IRC5 robot networks
9.1 Introduction
About this chapter
This chapter discusses security in a network installation with ABB IRC5 systems.
First, it gives an overview about IRC5 and other products typically deployed in a
network installation and the communications between them. A security analysis
identifies the most critical assets and security threats targeting them. To mitigate
these security threats, every ABB IRC5 controller implements UAS (User
Authorization System).
Security features, however, such as UAS and testing, are only components of an
effective security strategy. It is equally important to define, implement, and maintain
a security policy, which covers security processes, procedures, and mechanisms.
This chapter lists requirements for such a security policy.
Section IRC5 application protocols on page 227 contains descriptions of the
communication protocols used by IRC5 products, which may be useful for
configuring elements of the system security architecture, as well as a list of useful
security tools.
Disclaimer
The intent of this chapter is to raise awareness about critical security threats and
to provide guidance to address them as well as to inform how ABB is working on
security assurance. However, due to the high number of different security risks
and complex dependencies within actual installations, this document can neither
cover all possible security risks, nor guarantee the success of the presented security
mechanisms.
Reporting vulnerabilities
To report security vulnerabilities on an ABB product, visit:
abb.com/cybersecurity
The benefits and risks of using open networking technology for robot controllers
ABB IRC5 products use standard Internet transport protocols, TCP and UDP. This
means that IRC5 products can be connected to a normal network (TCP/IP/Ethernet)
like any other computer or network product, which reduces costs and unifies
network management. Furthermore, the interconnection of control systems and
"office" systems, such as ERP, enable a wide range of new applications, which
take advantage of such vertical integration from the shop floor up to the enterprise
management. Section Network architecture and communication on page 213
describes a typical IRC5 robot network.
However, the direct connection of control systems to the plant network also creates
security risks (for example, malware infections (viruses, worms, Trojans), denial
of service, disclosure of confidential data). Section Security analysis on page 216
discusses these security threats in detail.
Continues on next page
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211
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.1 Introduction
Mitigating the risks through a comprehensive security policy and architecture
It is generally accepted that the security features of a product or system are only
one part in a successful protection strategy. It is equally important to define,
implement, and maintain an effective security policy, which covers (among other
issues) risk analysis, procedures, responsibilities, and regular auditing. Section
Security policy on page 219 discusses general and IRC5 specific requirements for
a security policy and shows, how such a security policy can be used to mitigate
critical security threats targeting a robot control system. It is important to note
though that security cannot be achieved by a one-time investment in a product or
process but requires ongoing effort to operate and maintain.
212
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3HAC050940-001 Revision: S
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9 Cybersecurity for IRC5 robot networks
9.1 Introduction
Continued
|
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|
https://www.uzivatelskadokumentace.cz/Controllers/IRC5/en/3HAC050940-001.pdf
| 212
|
9 Cybersecurity for IRC5 robot networks
9.1 Introduction
About this chapter
This chapter discusses security in a network installation with ABB IRC5 systems.
First, it gives an overview about IRC5 and other products typically deployed in a
network installation and the communications between them. A security analysis
identifies the most critical assets and security threats targeting them. To mitigate
these security threats, every ABB IRC5 controller implements UAS (User
Authorization System).
Security features, however, such as UAS and testing, are only components of an
effective security strategy. It is equally important to define, implement, and maintain
a security policy, which covers security processes, procedures, and mechanisms.
This chapter lists requirements for such a security policy.
Section IRC5 application protocols on page 227 contains descriptions of the
communication protocols used by IRC5 products, which may be useful for
configuring elements of the system security architecture, as well as a list of useful
security tools.
Disclaimer
The intent of this chapter is to raise awareness about critical security threats and
to provide guidance to address them as well as to inform how ABB is working on
security assurance. However, due to the high number of different security risks
and complex dependencies within actual installations, this document can neither
cover all possible security risks, nor guarantee the success of the presented security
mechanisms.
Reporting vulnerabilities
To report security vulnerabilities on an ABB product, visit:
abb.com/cybersecurity
The benefits and risks of using open networking technology for robot controllers
ABB IRC5 products use standard Internet transport protocols, TCP and UDP. This
means that IRC5 products can be connected to a normal network (TCP/IP/Ethernet)
like any other computer or network product, which reduces costs and unifies
network management. Furthermore, the interconnection of control systems and
"office" systems, such as ERP, enable a wide range of new applications, which
take advantage of such vertical integration from the shop floor up to the enterprise
management. Section Network architecture and communication on page 213
describes a typical IRC5 robot network.
However, the direct connection of control systems to the plant network also creates
security risks (for example, malware infections (viruses, worms, Trojans), denial
of service, disclosure of confidential data). Section Security analysis on page 216
discusses these security threats in detail.
Continues on next page
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211
3HAC050940-001 Revision: S
© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.1 Introduction
Mitigating the risks through a comprehensive security policy and architecture
It is generally accepted that the security features of a product or system are only
one part in a successful protection strategy. It is equally important to define,
implement, and maintain an effective security policy, which covers (among other
issues) risk analysis, procedures, responsibilities, and regular auditing. Section
Security policy on page 219 discusses general and IRC5 specific requirements for
a security policy and shows, how such a security policy can be used to mitigate
critical security threats targeting a robot control system. It is important to note
though that security cannot be achieved by a one-time investment in a product or
process but requires ongoing effort to operate and maintain.
212
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9 Cybersecurity for IRC5 robot networks
9.1 Introduction
Continued
9.2 Network architecture and communication
About this section
This section gives an overview about typical components of an IRC5 installation,
which are attached to the network, and the communication between them.
Furthermore, this section serves as basis for the threat analysis ( Security analysis
on page216 ) and the requirements to a security policy ( Security policy on page219 ).
Simplified network with IRC5 products
The following figure shows a simplified network with IRC5 products. The intention
of this picture is to show typical components, which may be part of a robot control
system installation, and where they may be installed.
The objective of the shown network security architecture is to protect the plant
control network from threats, which are originating in the plant office network and
especially in remote networks and which are caused for example by viruses and
worms. Therefore, it is strongly suggested to separate the plant control network
and the plant office network with a protection device, such as a firewall.
Plant Office Network
Plant Control
Firewall
RobotStudio
RobView
Plant Control Network
RobotStudio
OPC Server
Remote Disk
Remote
Access
RobotStudio
PickMaster
Conveyor
Tracking Module
xx1600000613
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
|
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| 213
|
Mitigating the risks through a comprehensive security policy and architecture
It is generally accepted that the security features of a product or system are only
one part in a successful protection strategy. It is equally important to define,
implement, and maintain an effective security policy, which covers (among other
issues) risk analysis, procedures, responsibilities, and regular auditing. Section
Security policy on page 219 discusses general and IRC5 specific requirements for
a security policy and shows, how such a security policy can be used to mitigate
critical security threats targeting a robot control system. It is important to note
though that security cannot be achieved by a one-time investment in a product or
process but requires ongoing effort to operate and maintain.
212
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9 Cybersecurity for IRC5 robot networks
9.1 Introduction
Continued
9.2 Network architecture and communication
About this section
This section gives an overview about typical components of an IRC5 installation,
which are attached to the network, and the communication between them.
Furthermore, this section serves as basis for the threat analysis ( Security analysis
on page216 ) and the requirements to a security policy ( Security policy on page219 ).
Simplified network with IRC5 products
The following figure shows a simplified network with IRC5 products. The intention
of this picture is to show typical components, which may be part of a robot control
system installation, and where they may be installed.
The objective of the shown network security architecture is to protect the plant
control network from threats, which are originating in the plant office network and
especially in remote networks and which are caused for example by viruses and
worms. Therefore, it is strongly suggested to separate the plant control network
and the plant office network with a protection device, such as a firewall.
Plant Office Network
Plant Control
Firewall
RobotStudio
RobView
Plant Control Network
RobotStudio
OPC Server
Remote Disk
Remote
Access
RobotStudio
PickMaster
Conveyor
Tracking Module
xx1600000613
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Network with PickMaster
The Plant Control Network architecture details with the PickMaster product is
slightly different and has other security aspects as shown in the following figure.
In a PickMaster installation, the cameras are connected directly to the PC or via a
switch to the PC over a separate network than the Plant Control Network.
Camera Network
Control PLC
RobotStudio
Plant Control Network
Switch
PickMaster
Control
and
Supervision PC
Conveyor
Tracking Module
xx1600000614
Network with IRC5P and paint robots
The following figure shows the details of the network in a Paint installation. In these
installations, RobotStudio may be temporarily connected (dotted line) and each
IRC5P control cabinet has 2 connections to the Plant Control Network.
Plant Control
(PLC, OPC Client,...)
RobotStudio
Plant Control Network
RobView
IPS
![Image]
![Image]
IPS
![Image]
![Image]
Gateway
PCCE
PCCE
xx1600000615
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Continued
|
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|
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| 214
|
9.2 Network architecture and communication
About this section
This section gives an overview about typical components of an IRC5 installation,
which are attached to the network, and the communication between them.
Furthermore, this section serves as basis for the threat analysis ( Security analysis
on page216 ) and the requirements to a security policy ( Security policy on page219 ).
Simplified network with IRC5 products
The following figure shows a simplified network with IRC5 products. The intention
of this picture is to show typical components, which may be part of a robot control
system installation, and where they may be installed.
The objective of the shown network security architecture is to protect the plant
control network from threats, which are originating in the plant office network and
especially in remote networks and which are caused for example by viruses and
worms. Therefore, it is strongly suggested to separate the plant control network
and the plant office network with a protection device, such as a firewall.
Plant Office Network
Plant Control
Firewall
RobotStudio
RobView
Plant Control Network
RobotStudio
OPC Server
Remote Disk
Remote
Access
RobotStudio
PickMaster
Conveyor
Tracking Module
xx1600000613
Continues on next page
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213
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Network with PickMaster
The Plant Control Network architecture details with the PickMaster product is
slightly different and has other security aspects as shown in the following figure.
In a PickMaster installation, the cameras are connected directly to the PC or via a
switch to the PC over a separate network than the Plant Control Network.
Camera Network
Control PLC
RobotStudio
Plant Control Network
Switch
PickMaster
Control
and
Supervision PC
Conveyor
Tracking Module
xx1600000614
Network with IRC5P and paint robots
The following figure shows the details of the network in a Paint installation. In these
installations, RobotStudio may be temporarily connected (dotted line) and each
IRC5P control cabinet has 2 connections to the Plant Control Network.
Plant Control
(PLC, OPC Client,...)
RobotStudio
Plant Control Network
RobView
IPS
![Image]
![Image]
IPS
![Image]
![Image]
Gateway
PCCE
PCCE
xx1600000615
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Continued
Communication protocols between IRC5 related products
The following figure shows the communication protocols between the IRC5 related
products. For detailed information about the application protocols, see IRC5
application protocols on page 227 .
5512/UDP
NFS:
111/UDP, 2049/TCP
(S)FTP:
20,21,22/TCP
34981/UDP
239.255.189.43:18943
EtherNet/IP:
44818/TCP, 2222/UDP
5515/UDP
23, 50000/TCP
RobotStudio, TuneMaster
I/O
Integrated
Vision
Network storage
Conveyor
Tracking Module
Controller
xx2300000042
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Continued
|
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|
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| 215
|
Network with PickMaster
The Plant Control Network architecture details with the PickMaster product is
slightly different and has other security aspects as shown in the following figure.
In a PickMaster installation, the cameras are connected directly to the PC or via a
switch to the PC over a separate network than the Plant Control Network.
Camera Network
Control PLC
RobotStudio
Plant Control Network
Switch
PickMaster
Control
and
Supervision PC
Conveyor
Tracking Module
xx1600000614
Network with IRC5P and paint robots
The following figure shows the details of the network in a Paint installation. In these
installations, RobotStudio may be temporarily connected (dotted line) and each
IRC5P control cabinet has 2 connections to the Plant Control Network.
Plant Control
(PLC, OPC Client,...)
RobotStudio
Plant Control Network
RobView
IPS
![Image]
![Image]
IPS
![Image]
![Image]
Gateway
PCCE
PCCE
xx1600000615
Continues on next page
214
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9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Continued
Communication protocols between IRC5 related products
The following figure shows the communication protocols between the IRC5 related
products. For detailed information about the application protocols, see IRC5
application protocols on page 227 .
5512/UDP
NFS:
111/UDP, 2049/TCP
(S)FTP:
20,21,22/TCP
34981/UDP
239.255.189.43:18943
EtherNet/IP:
44818/TCP, 2222/UDP
5515/UDP
23, 50000/TCP
RobotStudio, TuneMaster
I/O
Integrated
Vision
Network storage
Conveyor
Tracking Module
Controller
xx2300000042
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9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Continued
9.3 Security analysis
Why do you need a security analysis?
Network architectures, in which the plant control network is attached to an office
network, which in turn is connected to the Internet, potentially expose the plant
control network to cyber attacks. Therefore, it is important to identify the critical
security threats and to implement security mechanisms to prevent or at least
mitigate them.
Critical assets to protect
The main assets to be protected are the main computer of the IRC5 robot controller,
the Integrated Process System (IPS) controller, the RobView PC, the Conveyor
Tracking Module, and the PickMaster PC, because any reduced availability or
unauthorized access may cause significant financial loss due to damaged
semi-finished goods or loss of production. Unauthorized changes to configuration
files on the devices can have a direct impact on the correct functioning and
availability of the controlled robots and processes.
OPC servers also represent critical assets, since they have direct access to the
variables in the robot controllers. Further critical assets are the RobotStudio PCs,
since they communicate directly with the IRC5 robot controllers and, if
compromised, may be used as entry points to the devices.
Critical security threats
The following table summarizes critical security threats specific to ABB Robotics
IRC5 products, the attacks causing them, and the targeted assets.
Targeted assets
Attacks causing the threat
Threat
IRC5 robot controller
Sending of large amount of
data
Disturbance / DoS
IPS controller
Upload of invalid RAPID pro-
grams
Conveyor Tracking Module
Upload of invalid IPS configur-
ations
IRC5 robot controller
Brute force password attack
Unauthorized access
IPS controller in the IRC5P
Network Sniffing
Unauthorized control
RobView PC
RobotStudio PC
PickMaster PC
OPC Server
Conveyor Tracking Module
Besides those presented threats, there are also a number of other generic security
threats (for example, media, such as USB sticks, connected to workstations may
introduce viruses or unprotected wireless access may open doors for hackers).
Therefore, the requirements for a security policy described in section Security
policy on page219 cover both generic and ABB Robotics IRC5 specific requirements
to prevent/mitigate such security risks.
216
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9 Cybersecurity for IRC5 robot networks
9.3 Security analysis
|
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|
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| 216
|
Communication protocols between IRC5 related products
The following figure shows the communication protocols between the IRC5 related
products. For detailed information about the application protocols, see IRC5
application protocols on page 227 .
5512/UDP
NFS:
111/UDP, 2049/TCP
(S)FTP:
20,21,22/TCP
34981/UDP
239.255.189.43:18943
EtherNet/IP:
44818/TCP, 2222/UDP
5515/UDP
23, 50000/TCP
RobotStudio, TuneMaster
I/O
Integrated
Vision
Network storage
Conveyor
Tracking Module
Controller
xx2300000042
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9 Cybersecurity for IRC5 robot networks
9.2 Network architecture and communication
Continued
9.3 Security analysis
Why do you need a security analysis?
Network architectures, in which the plant control network is attached to an office
network, which in turn is connected to the Internet, potentially expose the plant
control network to cyber attacks. Therefore, it is important to identify the critical
security threats and to implement security mechanisms to prevent or at least
mitigate them.
Critical assets to protect
The main assets to be protected are the main computer of the IRC5 robot controller,
the Integrated Process System (IPS) controller, the RobView PC, the Conveyor
Tracking Module, and the PickMaster PC, because any reduced availability or
unauthorized access may cause significant financial loss due to damaged
semi-finished goods or loss of production. Unauthorized changes to configuration
files on the devices can have a direct impact on the correct functioning and
availability of the controlled robots and processes.
OPC servers also represent critical assets, since they have direct access to the
variables in the robot controllers. Further critical assets are the RobotStudio PCs,
since they communicate directly with the IRC5 robot controllers and, if
compromised, may be used as entry points to the devices.
Critical security threats
The following table summarizes critical security threats specific to ABB Robotics
IRC5 products, the attacks causing them, and the targeted assets.
Targeted assets
Attacks causing the threat
Threat
IRC5 robot controller
Sending of large amount of
data
Disturbance / DoS
IPS controller
Upload of invalid RAPID pro-
grams
Conveyor Tracking Module
Upload of invalid IPS configur-
ations
IRC5 robot controller
Brute force password attack
Unauthorized access
IPS controller in the IRC5P
Network Sniffing
Unauthorized control
RobView PC
RobotStudio PC
PickMaster PC
OPC Server
Conveyor Tracking Module
Besides those presented threats, there are also a number of other generic security
threats (for example, media, such as USB sticks, connected to workstations may
introduce viruses or unprotected wireless access may open doors for hackers).
Therefore, the requirements for a security policy described in section Security
policy on page219 cover both generic and ABB Robotics IRC5 specific requirements
to prevent/mitigate such security risks.
216
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9 Cybersecurity for IRC5 robot networks
9.3 Security analysis
9.4 IRC5 User Authorization System
About the User Authorization System
The User Authorization System (UAS) limits which individuals (with specific roles)
can perform which operations on the controller by defining the users and groups
that can access the controller and the functionality. Depending on which group a
user is assigned to, the user is granted access to certain functionality, while other
functionality will be inaccessible. Which functionality the members of a certain
group have access to, is controlled by assigning a list of grants to that group.
Two types of grants exist: controller grants and application grants. Controller grants
are predefined by ABB, are validated by the robot controller, and apply to all tools
and devices, which access the controller. Application grants may be added by
application developers, may contain an additional value field, and are used and
valid only within a specific application (for example, FlexPendant).
Tip
It is strongly recommended to define a strategy for what different users are
needed, and what grants they should have. The principle of "least privilege"
should be considered. For example, the grants for installing or modifying software
should only be added for users who are assigned to perform these operations.
Mastership (write access)
The UAS implementation also supports the so called "mastership" locking concept,
which can be used by a client to guarantee that as long as the client holds the
mastership of the robot controller, no other client is allowed to send commands to
the controller. As default, the mastership is held by the FlexPendant, but other
clients can request write access.
Default User
At delivery, an ABB IRC5 system has a user named "Default User" that has a
number of grants. After creating new user with specific grants, the Default User
can be removed. If the Default User is active, but all grants are removed, there are
still reading rights. So if you want to prevent unauthorized personnel from viewing
any content on the IRC5 controller, deactivate the Default User.
Note
If the Default User is deactivated, it is necessary to login on the FlexPendant
every time you use it.
Tip
It is strongly recommended to review and, if needed, update the default configured
user according to the needs of the installation. A recommended minimum is to
update the password.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.4 IRC5 User Authorization System
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|
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| 217
|
9.3 Security analysis
Why do you need a security analysis?
Network architectures, in which the plant control network is attached to an office
network, which in turn is connected to the Internet, potentially expose the plant
control network to cyber attacks. Therefore, it is important to identify the critical
security threats and to implement security mechanisms to prevent or at least
mitigate them.
Critical assets to protect
The main assets to be protected are the main computer of the IRC5 robot controller,
the Integrated Process System (IPS) controller, the RobView PC, the Conveyor
Tracking Module, and the PickMaster PC, because any reduced availability or
unauthorized access may cause significant financial loss due to damaged
semi-finished goods or loss of production. Unauthorized changes to configuration
files on the devices can have a direct impact on the correct functioning and
availability of the controlled robots and processes.
OPC servers also represent critical assets, since they have direct access to the
variables in the robot controllers. Further critical assets are the RobotStudio PCs,
since they communicate directly with the IRC5 robot controllers and, if
compromised, may be used as entry points to the devices.
Critical security threats
The following table summarizes critical security threats specific to ABB Robotics
IRC5 products, the attacks causing them, and the targeted assets.
Targeted assets
Attacks causing the threat
Threat
IRC5 robot controller
Sending of large amount of
data
Disturbance / DoS
IPS controller
Upload of invalid RAPID pro-
grams
Conveyor Tracking Module
Upload of invalid IPS configur-
ations
IRC5 robot controller
Brute force password attack
Unauthorized access
IPS controller in the IRC5P
Network Sniffing
Unauthorized control
RobView PC
RobotStudio PC
PickMaster PC
OPC Server
Conveyor Tracking Module
Besides those presented threats, there are also a number of other generic security
threats (for example, media, such as USB sticks, connected to workstations may
introduce viruses or unprotected wireless access may open doors for hackers).
Therefore, the requirements for a security policy described in section Security
policy on page219 cover both generic and ABB Robotics IRC5 specific requirements
to prevent/mitigate such security risks.
216
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9 Cybersecurity for IRC5 robot networks
9.3 Security analysis
9.4 IRC5 User Authorization System
About the User Authorization System
The User Authorization System (UAS) limits which individuals (with specific roles)
can perform which operations on the controller by defining the users and groups
that can access the controller and the functionality. Depending on which group a
user is assigned to, the user is granted access to certain functionality, while other
functionality will be inaccessible. Which functionality the members of a certain
group have access to, is controlled by assigning a list of grants to that group.
Two types of grants exist: controller grants and application grants. Controller grants
are predefined by ABB, are validated by the robot controller, and apply to all tools
and devices, which access the controller. Application grants may be added by
application developers, may contain an additional value field, and are used and
valid only within a specific application (for example, FlexPendant).
Tip
It is strongly recommended to define a strategy for what different users are
needed, and what grants they should have. The principle of "least privilege"
should be considered. For example, the grants for installing or modifying software
should only be added for users who are assigned to perform these operations.
Mastership (write access)
The UAS implementation also supports the so called "mastership" locking concept,
which can be used by a client to guarantee that as long as the client holds the
mastership of the robot controller, no other client is allowed to send commands to
the controller. As default, the mastership is held by the FlexPendant, but other
clients can request write access.
Default User
At delivery, an ABB IRC5 system has a user named "Default User" that has a
number of grants. After creating new user with specific grants, the Default User
can be removed. If the Default User is active, but all grants are removed, there are
still reading rights. So if you want to prevent unauthorized personnel from viewing
any content on the IRC5 controller, deactivate the Default User.
Note
If the Default User is deactivated, it is necessary to login on the FlexPendant
every time you use it.
Tip
It is strongly recommended to review and, if needed, update the default configured
user according to the needs of the installation. A recommended minimum is to
update the password.
Continues on next page
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217
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9 Cybersecurity for IRC5 robot networks
9.4 IRC5 User Authorization System
How to use the User Authorization System
For information about how to configure and use UAS, see Operating
manual - RobotStudio .
218
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9 Cybersecurity for IRC5 robot networks
9.4 IRC5 User Authorization System
Continued
|
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|
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| 218
|
9.4 IRC5 User Authorization System
About the User Authorization System
The User Authorization System (UAS) limits which individuals (with specific roles)
can perform which operations on the controller by defining the users and groups
that can access the controller and the functionality. Depending on which group a
user is assigned to, the user is granted access to certain functionality, while other
functionality will be inaccessible. Which functionality the members of a certain
group have access to, is controlled by assigning a list of grants to that group.
Two types of grants exist: controller grants and application grants. Controller grants
are predefined by ABB, are validated by the robot controller, and apply to all tools
and devices, which access the controller. Application grants may be added by
application developers, may contain an additional value field, and are used and
valid only within a specific application (for example, FlexPendant).
Tip
It is strongly recommended to define a strategy for what different users are
needed, and what grants they should have. The principle of "least privilege"
should be considered. For example, the grants for installing or modifying software
should only be added for users who are assigned to perform these operations.
Mastership (write access)
The UAS implementation also supports the so called "mastership" locking concept,
which can be used by a client to guarantee that as long as the client holds the
mastership of the robot controller, no other client is allowed to send commands to
the controller. As default, the mastership is held by the FlexPendant, but other
clients can request write access.
Default User
At delivery, an ABB IRC5 system has a user named "Default User" that has a
number of grants. After creating new user with specific grants, the Default User
can be removed. If the Default User is active, but all grants are removed, there are
still reading rights. So if you want to prevent unauthorized personnel from viewing
any content on the IRC5 controller, deactivate the Default User.
Note
If the Default User is deactivated, it is necessary to login on the FlexPendant
every time you use it.
Tip
It is strongly recommended to review and, if needed, update the default configured
user according to the needs of the installation. A recommended minimum is to
update the password.
Continues on next page
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217
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.4 IRC5 User Authorization System
How to use the User Authorization System
For information about how to configure and use UAS, see Operating
manual - RobotStudio .
218
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9 Cybersecurity for IRC5 robot networks
9.4 IRC5 User Authorization System
Continued
9.5 Security policy
9.5.1 Introduction
Overview
Often vulnerabilities are introduced into industrial control systems due to the lack
of a well-defined, accurate, and enforced security policy. Therefore, the security
policy plays an essential role in the reduction of vulnerabilities and the defense
against and mitigation of security threats.
It is the responsibility of the owners of the control systems to define their security
policy according to their specific requirements, such as: how to identify users
(authentication), who is allowed to access what (authorization), and what should
be audited regularly (audit). Once the security policy is defined, it has to be
implemented and applied to all covered software, hardware, systems, data,
networks, and personnel within the control system owner's organization resulting
in a security architecture consisting of technical and procedural means. The security
policy and its implementation in a security architecture have to be maintained
continuously, since organizational changes, upcoming and evolved regulations,
and new technologies have all an impact on the security policy. Therefore, security
is not a one-time initiative, but an on-going process.
This section describes security requirements that should be addressed by the
security policy of the control system owner. The proposed requirements are grouped
into two categories: the first one is generic and the second one is specific to ABB
Robotics IRC5 products. Note that the listed requirements are not exhaustive and
that they should be tailored to the specific requirements, the size, and available
resources of the control system owner's organization.
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9 Cybersecurity for IRC5 robot networks
9.5.1 Introduction
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| 219
|
How to use the User Authorization System
For information about how to configure and use UAS, see Operating
manual - RobotStudio .
218
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9 Cybersecurity for IRC5 robot networks
9.4 IRC5 User Authorization System
Continued
9.5 Security policy
9.5.1 Introduction
Overview
Often vulnerabilities are introduced into industrial control systems due to the lack
of a well-defined, accurate, and enforced security policy. Therefore, the security
policy plays an essential role in the reduction of vulnerabilities and the defense
against and mitigation of security threats.
It is the responsibility of the owners of the control systems to define their security
policy according to their specific requirements, such as: how to identify users
(authentication), who is allowed to access what (authorization), and what should
be audited regularly (audit). Once the security policy is defined, it has to be
implemented and applied to all covered software, hardware, systems, data,
networks, and personnel within the control system owner's organization resulting
in a security architecture consisting of technical and procedural means. The security
policy and its implementation in a security architecture have to be maintained
continuously, since organizational changes, upcoming and evolved regulations,
and new technologies have all an impact on the security policy. Therefore, security
is not a one-time initiative, but an on-going process.
This section describes security requirements that should be addressed by the
security policy of the control system owner. The proposed requirements are grouped
into two categories: the first one is generic and the second one is specific to ABB
Robotics IRC5 products. Note that the listed requirements are not exhaustive and
that they should be tailored to the specific requirements, the size, and available
resources of the control system owner's organization.
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9 Cybersecurity for IRC5 robot networks
9.5.1 Introduction
9.5.2 General security requirements
About general security requirements
This section only lists a number of things to consider in any computer network. It
is not a complete list.
Physical security
All operations shall be tracked and servers, backup media, and other associated
equipment shall be placed in locked machine rooms or cabinets. Access to these
areas shall be restricted to dedicated employees. All access levels and
responsibilities shall be explicitly documented.
Further physical security requirements:
•
Physical data interfaces, such as CD and DVD drives, and USB ports, are
locked or disabled.
•
Network components, like switches and routers, shall be enclosed in locked
cabinets.
•
Tamper detection of unauthorized access (for example, inspecting the
sealings)
•
Only authorized personnel gets access to network components and cables.
•
Unless necessary, wireless devices should not be connected to the plant
control network. A rationale shall be documented for each exception.
Note
The information on SD card in the robot controller is not encrypted.
Anyone who has access to physical devices, such as SD cards and USB ports,
can get access to information that may be sensitive.
Account management and network/system access
Account management and access control requirements define how user accounts
and passwords are managed and how user rights and access to the network and
the control system are controlled.
Procedures for account management (e.g., adding of a new account, revocation
of an existing account, and changing or assigning of a new password) shall be
documented. Employees, who are assigned to this function, shall be trained in
those procedures.
Further requirements:
•
Accounts are locked after a certain period of inactivity.
•
Only authorized personnel get access to PCs and its interfaces, especially
to PCs in the plant control network.
•
Use the principle of "least privilege", i.e. use roles/grants with only the
necessary rights to perform the task.
•
Replace default accounts with personalized accounts.
Continues on next page
220
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
|
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|
https://www.uzivatelskadokumentace.cz/Controllers/IRC5/en/3HAC050940-001.pdf
| 220
|
9.5 Security policy
9.5.1 Introduction
Overview
Often vulnerabilities are introduced into industrial control systems due to the lack
of a well-defined, accurate, and enforced security policy. Therefore, the security
policy plays an essential role in the reduction of vulnerabilities and the defense
against and mitigation of security threats.
It is the responsibility of the owners of the control systems to define their security
policy according to their specific requirements, such as: how to identify users
(authentication), who is allowed to access what (authorization), and what should
be audited regularly (audit). Once the security policy is defined, it has to be
implemented and applied to all covered software, hardware, systems, data,
networks, and personnel within the control system owner's organization resulting
in a security architecture consisting of technical and procedural means. The security
policy and its implementation in a security architecture have to be maintained
continuously, since organizational changes, upcoming and evolved regulations,
and new technologies have all an impact on the security policy. Therefore, security
is not a one-time initiative, but an on-going process.
This section describes security requirements that should be addressed by the
security policy of the control system owner. The proposed requirements are grouped
into two categories: the first one is generic and the second one is specific to ABB
Robotics IRC5 products. Note that the listed requirements are not exhaustive and
that they should be tailored to the specific requirements, the size, and available
resources of the control system owner's organization.
Operating manual - IRC5 Integrator's guide
219
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.5.1 Introduction
9.5.2 General security requirements
About general security requirements
This section only lists a number of things to consider in any computer network. It
is not a complete list.
Physical security
All operations shall be tracked and servers, backup media, and other associated
equipment shall be placed in locked machine rooms or cabinets. Access to these
areas shall be restricted to dedicated employees. All access levels and
responsibilities shall be explicitly documented.
Further physical security requirements:
•
Physical data interfaces, such as CD and DVD drives, and USB ports, are
locked or disabled.
•
Network components, like switches and routers, shall be enclosed in locked
cabinets.
•
Tamper detection of unauthorized access (for example, inspecting the
sealings)
•
Only authorized personnel gets access to network components and cables.
•
Unless necessary, wireless devices should not be connected to the plant
control network. A rationale shall be documented for each exception.
Note
The information on SD card in the robot controller is not encrypted.
Anyone who has access to physical devices, such as SD cards and USB ports,
can get access to information that may be sensitive.
Account management and network/system access
Account management and access control requirements define how user accounts
and passwords are managed and how user rights and access to the network and
the control system are controlled.
Procedures for account management (e.g., adding of a new account, revocation
of an existing account, and changing or assigning of a new password) shall be
documented. Employees, who are assigned to this function, shall be trained in
those procedures.
Further requirements:
•
Accounts are locked after a certain period of inactivity.
•
Only authorized personnel get access to PCs and its interfaces, especially
to PCs in the plant control network.
•
Use the principle of "least privilege", i.e. use roles/grants with only the
necessary rights to perform the task.
•
Replace default accounts with personalized accounts.
Continues on next page
220
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
•
Only controlled and protected computers are allowed to be connected to the
plant control network.
•
The definitions of authorized users, user groups, and access rights are
continuously maintained to reflect properly the current authorities.
•
Users lock the screen or log off before leaving the workplace.
•
A password-protected screen-saver is activated after a certain idle time.
•
After a specified number of consecutive log-on failures, a user account is
locked for a certain time or until it is unlocked by a system administrator.
Passwords
A password policy should be in place. This may include the following rules:
•
Passwords shall expire, forcing users to change passwords regularly.
•
All password authentications within the network shall be encrypted.
•
Only "strong" passwords are used.
•
User and password lists are protected from unauthorized access.
•
Passwords are not written down.
•
Passwords are not shared between users.
Administration and patching of servers and workstations
All systems shall be kept updated according to the vendor's recommendations
(e.g., new patches addressing critical vulnerabilities shall be applied as soon as
they have been successfully tested and verified).
The hardening of operating systems and applications shall be regularly reviewed
(e.g., unused ports shall be closed, unused services uninstalled, unneeded
application features disabled, and demo or default application data moved or
deleted).
Only authorized personnel are allowed to change system configuration and to
install new software.
Virus protection
Anti-virus software shall be installed on every workstation and server, for which it
is available. Anti-virus software and virus definitions shall be updated regularly.
All software to be installed on systems in the plant control network, shall be first
checked for malware (viruses, worms) on a separate virus scanning PC, which is
not connected to the plant control network.
E-mail
Internet and e-mail services may serve as carriers for viruses, worms, spyware,
and other kind of malware to penetrate the plant control network. Therefore, systems
in the plant control network shall not be allowed to access arbitrary Internet sites
and e-mail services.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
|
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|
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| 221
|
9.5.2 General security requirements
About general security requirements
This section only lists a number of things to consider in any computer network. It
is not a complete list.
Physical security
All operations shall be tracked and servers, backup media, and other associated
equipment shall be placed in locked machine rooms or cabinets. Access to these
areas shall be restricted to dedicated employees. All access levels and
responsibilities shall be explicitly documented.
Further physical security requirements:
•
Physical data interfaces, such as CD and DVD drives, and USB ports, are
locked or disabled.
•
Network components, like switches and routers, shall be enclosed in locked
cabinets.
•
Tamper detection of unauthorized access (for example, inspecting the
sealings)
•
Only authorized personnel gets access to network components and cables.
•
Unless necessary, wireless devices should not be connected to the plant
control network. A rationale shall be documented for each exception.
Note
The information on SD card in the robot controller is not encrypted.
Anyone who has access to physical devices, such as SD cards and USB ports,
can get access to information that may be sensitive.
Account management and network/system access
Account management and access control requirements define how user accounts
and passwords are managed and how user rights and access to the network and
the control system are controlled.
Procedures for account management (e.g., adding of a new account, revocation
of an existing account, and changing or assigning of a new password) shall be
documented. Employees, who are assigned to this function, shall be trained in
those procedures.
Further requirements:
•
Accounts are locked after a certain period of inactivity.
•
Only authorized personnel get access to PCs and its interfaces, especially
to PCs in the plant control network.
•
Use the principle of "least privilege", i.e. use roles/grants with only the
necessary rights to perform the task.
•
Replace default accounts with personalized accounts.
Continues on next page
220
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3HAC050940-001 Revision: S
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
•
Only controlled and protected computers are allowed to be connected to the
plant control network.
•
The definitions of authorized users, user groups, and access rights are
continuously maintained to reflect properly the current authorities.
•
Users lock the screen or log off before leaving the workplace.
•
A password-protected screen-saver is activated after a certain idle time.
•
After a specified number of consecutive log-on failures, a user account is
locked for a certain time or until it is unlocked by a system administrator.
Passwords
A password policy should be in place. This may include the following rules:
•
Passwords shall expire, forcing users to change passwords regularly.
•
All password authentications within the network shall be encrypted.
•
Only "strong" passwords are used.
•
User and password lists are protected from unauthorized access.
•
Passwords are not written down.
•
Passwords are not shared between users.
Administration and patching of servers and workstations
All systems shall be kept updated according to the vendor's recommendations
(e.g., new patches addressing critical vulnerabilities shall be applied as soon as
they have been successfully tested and verified).
The hardening of operating systems and applications shall be regularly reviewed
(e.g., unused ports shall be closed, unused services uninstalled, unneeded
application features disabled, and demo or default application data moved or
deleted).
Only authorized personnel are allowed to change system configuration and to
install new software.
Virus protection
Anti-virus software shall be installed on every workstation and server, for which it
is available. Anti-virus software and virus definitions shall be updated regularly.
All software to be installed on systems in the plant control network, shall be first
checked for malware (viruses, worms) on a separate virus scanning PC, which is
not connected to the plant control network.
E-mail
Internet and e-mail services may serve as carriers for viruses, worms, spyware,
and other kind of malware to penetrate the plant control network. Therefore, systems
in the plant control network shall not be allowed to access arbitrary Internet sites
and e-mail services.
Continues on next page
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221
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
Firewall
Firewalls that protect plant control networks shall provide stateful filtering and
preferably offer application level support for the forwarded protocols (e.g., deep
packet inspection). To protect plant control networks from flooding and
denial-of-service attacks, the firewalls shall offer rate-limiting functionality.
If a firewall is used as VPN endpoint, it shall support state-of-the-art VPN protocols.
The firewalls shall be configured to allow only authorized traffic from dedicated
source addresses and source ports to dedicated destination addresses and
destination ports. Furthermore, the firewalls shall be locked down and need to be
regularly maintained (i.e., patched, upgraded, and proper change management
including regular audits for access rules).
Backup and recovery
All critical data shall be backed-up periodically and stored in a secure place. For
ABB Robotics IRC5 products, backups should especially cover the data stored on
the IRC5 controller including RAPID and configuration files as well as configurations
on the Integrated Process System (IPS).
A good backup policy should also include the configurations and parameters from
PickMaster, Conveyor Tracking Module, and RobView as well as the host Window
PC configuration.
Note
An IRC5 backup contains unencrypted information. Make sure that all backup
files are stored in a secure location.
Vulnerability scanning and risk assessment
In many IT environments, the use of vulnerability scanners, such as Nessus, NMAP,
Metasploit, etc, are used to find and assess the potential vulnerabilities in IT
equipment. These tools perform extensive probing and conduct a representative
set of attacks on equipment. Because of the potential for disruption to the IRC5
controller, the recommended best-practice in the industry is not to perform these
types of tests on production equipment but only on equipment in a controlled
laboratory environment. Performing these types of scans and tests on the IRC5
controller while in production has the potential of disrupting the normal operation
of the IRC5 and its communications to other devices on the network.
Cybersecurity procedures and policies
•
Background checks, instructions and training of personnel and
subcontractors.
•
Guide on what is allowed to do, using which tools, by who, and when.
•
Logging and cybersecurity monitoring methods in automation systems and
networks.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
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|
•
Only controlled and protected computers are allowed to be connected to the
plant control network.
•
The definitions of authorized users, user groups, and access rights are
continuously maintained to reflect properly the current authorities.
•
Users lock the screen or log off before leaving the workplace.
•
A password-protected screen-saver is activated after a certain idle time.
•
After a specified number of consecutive log-on failures, a user account is
locked for a certain time or until it is unlocked by a system administrator.
Passwords
A password policy should be in place. This may include the following rules:
•
Passwords shall expire, forcing users to change passwords regularly.
•
All password authentications within the network shall be encrypted.
•
Only "strong" passwords are used.
•
User and password lists are protected from unauthorized access.
•
Passwords are not written down.
•
Passwords are not shared between users.
Administration and patching of servers and workstations
All systems shall be kept updated according to the vendor's recommendations
(e.g., new patches addressing critical vulnerabilities shall be applied as soon as
they have been successfully tested and verified).
The hardening of operating systems and applications shall be regularly reviewed
(e.g., unused ports shall be closed, unused services uninstalled, unneeded
application features disabled, and demo or default application data moved or
deleted).
Only authorized personnel are allowed to change system configuration and to
install new software.
Virus protection
Anti-virus software shall be installed on every workstation and server, for which it
is available. Anti-virus software and virus definitions shall be updated regularly.
All software to be installed on systems in the plant control network, shall be first
checked for malware (viruses, worms) on a separate virus scanning PC, which is
not connected to the plant control network.
E-mail
Internet and e-mail services may serve as carriers for viruses, worms, spyware,
and other kind of malware to penetrate the plant control network. Therefore, systems
in the plant control network shall not be allowed to access arbitrary Internet sites
and e-mail services.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
Firewall
Firewalls that protect plant control networks shall provide stateful filtering and
preferably offer application level support for the forwarded protocols (e.g., deep
packet inspection). To protect plant control networks from flooding and
denial-of-service attacks, the firewalls shall offer rate-limiting functionality.
If a firewall is used as VPN endpoint, it shall support state-of-the-art VPN protocols.
The firewalls shall be configured to allow only authorized traffic from dedicated
source addresses and source ports to dedicated destination addresses and
destination ports. Furthermore, the firewalls shall be locked down and need to be
regularly maintained (i.e., patched, upgraded, and proper change management
including regular audits for access rules).
Backup and recovery
All critical data shall be backed-up periodically and stored in a secure place. For
ABB Robotics IRC5 products, backups should especially cover the data stored on
the IRC5 controller including RAPID and configuration files as well as configurations
on the Integrated Process System (IPS).
A good backup policy should also include the configurations and parameters from
PickMaster, Conveyor Tracking Module, and RobView as well as the host Window
PC configuration.
Note
An IRC5 backup contains unencrypted information. Make sure that all backup
files are stored in a secure location.
Vulnerability scanning and risk assessment
In many IT environments, the use of vulnerability scanners, such as Nessus, NMAP,
Metasploit, etc, are used to find and assess the potential vulnerabilities in IT
equipment. These tools perform extensive probing and conduct a representative
set of attacks on equipment. Because of the potential for disruption to the IRC5
controller, the recommended best-practice in the industry is not to perform these
types of tests on production equipment but only on equipment in a controlled
laboratory environment. Performing these types of scans and tests on the IRC5
controller while in production has the potential of disrupting the normal operation
of the IRC5 and its communications to other devices on the network.
Cybersecurity procedures and policies
•
Background checks, instructions and training of personnel and
subcontractors.
•
Guide on what is allowed to do, using which tools, by who, and when.
•
Logging and cybersecurity monitoring methods in automation systems and
networks.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
Maintenance and audits
Perform maintenance of the ongoing responsibilities and actions to ensure that
the security policy is followed, kept up-to-date, and adapted to organizational
changes.
Periodic testing and reviews of the security policy are required.
Disposal
Before disposal of any storage equipment (anything from an SD card to an IRC5
controller), make sure all sensitive information has been deleted.
Tip
To remove all data from the SD card, use the Clean Disk function (part of Recovery
Disk function) in RobotStudio. See Operating manual - RobotStudio .
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
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| 223
|
Firewall
Firewalls that protect plant control networks shall provide stateful filtering and
preferably offer application level support for the forwarded protocols (e.g., deep
packet inspection). To protect plant control networks from flooding and
denial-of-service attacks, the firewalls shall offer rate-limiting functionality.
If a firewall is used as VPN endpoint, it shall support state-of-the-art VPN protocols.
The firewalls shall be configured to allow only authorized traffic from dedicated
source addresses and source ports to dedicated destination addresses and
destination ports. Furthermore, the firewalls shall be locked down and need to be
regularly maintained (i.e., patched, upgraded, and proper change management
including regular audits for access rules).
Backup and recovery
All critical data shall be backed-up periodically and stored in a secure place. For
ABB Robotics IRC5 products, backups should especially cover the data stored on
the IRC5 controller including RAPID and configuration files as well as configurations
on the Integrated Process System (IPS).
A good backup policy should also include the configurations and parameters from
PickMaster, Conveyor Tracking Module, and RobView as well as the host Window
PC configuration.
Note
An IRC5 backup contains unencrypted information. Make sure that all backup
files are stored in a secure location.
Vulnerability scanning and risk assessment
In many IT environments, the use of vulnerability scanners, such as Nessus, NMAP,
Metasploit, etc, are used to find and assess the potential vulnerabilities in IT
equipment. These tools perform extensive probing and conduct a representative
set of attacks on equipment. Because of the potential for disruption to the IRC5
controller, the recommended best-practice in the industry is not to perform these
types of tests on production equipment but only on equipment in a controlled
laboratory environment. Performing these types of scans and tests on the IRC5
controller while in production has the potential of disrupting the normal operation
of the IRC5 and its communications to other devices on the network.
Cybersecurity procedures and policies
•
Background checks, instructions and training of personnel and
subcontractors.
•
Guide on what is allowed to do, using which tools, by who, and when.
•
Logging and cybersecurity monitoring methods in automation systems and
networks.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
Maintenance and audits
Perform maintenance of the ongoing responsibilities and actions to ensure that
the security policy is followed, kept up-to-date, and adapted to organizational
changes.
Periodic testing and reviews of the security policy are required.
Disposal
Before disposal of any storage equipment (anything from an SD card to an IRC5
controller), make sure all sensitive information has been deleted.
Tip
To remove all data from the SD card, use the Clean Disk function (part of Recovery
Disk function) in RobotStudio. See Operating manual - RobotStudio .
Operating manual - IRC5 Integrator's guide
223
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
9.5.3 ABB Robotics IRC5 product specific requirements
Remote access/client
Remote access allows users to access company networks and systems from
computers that are located outside of the protected company. In the context of an
ABB robot control network, these are hosts running RobotStudio. Since the
computers running RobotStudio may directly access systems in the plant control
network, they extend the perimeter of the plant control network and may therefore
create security risks.
To mitigate these risks, the following actions are suggested (in descending order
of preference):
1
Avoid remote clients
2
Use remote terminal services, which are protected within a secure tunnel
3
Tunnel communication protocol(s) through a VPN and authenticate
communication partners
Since remote clients represent security risks, they should be avoided whenever
possible. Any remote connection shall be justified by business reasons.
Any remote host, which has been identified to require connection to the protected
network, has to be hardened according to security host hardening best practices,
which include, but are not limited to:
•
Dedicated machine for remote access (i.e., not the same as for daily business)
•
No other simultaneous network connections
•
Only required services and processes are installed and running
•
Only required network ports are active
•
Restrictive access control
•
Up-to-date patches / services packs / upgrades are applied
•
Up-to-date anti malware software, such as a virus scanner, is running
•
Regular maintenance intervals
Clients in Plant Office network
RobotStudio and other clients may also exist on hosts in the plant office network.
Conveyor Tracking Module, RobView and PickMaster are not designed to be run
outside the Plant boundary. Therefore, the same suggestions as for the remote
clients (see Remote access/client on page224 ) also apply to the clients in the plant
office network.
Although, the plant office network is usually already protected by firewalls against
the Internet and other networks, it still represents a security threat to the plant
control network, since applications with high security risks, such as e-mail and
Web browsers, are run within the plant office network. Therefore, a separation of
the plant control network from all other networks, including the plant office network,
using firewalls and preferably, also a DMZ, is strongly suggested.
The use of terminal services for access from clients in the plant office network to
systems in the plant control network is, with respect to security, still preferred
against the pure tunneling of communication protocols. However, since the risk
Continues on next page
224
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9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
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|
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| 224
|
Maintenance and audits
Perform maintenance of the ongoing responsibilities and actions to ensure that
the security policy is followed, kept up-to-date, and adapted to organizational
changes.
Periodic testing and reviews of the security policy are required.
Disposal
Before disposal of any storage equipment (anything from an SD card to an IRC5
controller), make sure all sensitive information has been deleted.
Tip
To remove all data from the SD card, use the Clean Disk function (part of Recovery
Disk function) in RobotStudio. See Operating manual - RobotStudio .
Operating manual - IRC5 Integrator's guide
223
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.5.2 General security requirements
Continued
9.5.3 ABB Robotics IRC5 product specific requirements
Remote access/client
Remote access allows users to access company networks and systems from
computers that are located outside of the protected company. In the context of an
ABB robot control network, these are hosts running RobotStudio. Since the
computers running RobotStudio may directly access systems in the plant control
network, they extend the perimeter of the plant control network and may therefore
create security risks.
To mitigate these risks, the following actions are suggested (in descending order
of preference):
1
Avoid remote clients
2
Use remote terminal services, which are protected within a secure tunnel
3
Tunnel communication protocol(s) through a VPN and authenticate
communication partners
Since remote clients represent security risks, they should be avoided whenever
possible. Any remote connection shall be justified by business reasons.
Any remote host, which has been identified to require connection to the protected
network, has to be hardened according to security host hardening best practices,
which include, but are not limited to:
•
Dedicated machine for remote access (i.e., not the same as for daily business)
•
No other simultaneous network connections
•
Only required services and processes are installed and running
•
Only required network ports are active
•
Restrictive access control
•
Up-to-date patches / services packs / upgrades are applied
•
Up-to-date anti malware software, such as a virus scanner, is running
•
Regular maintenance intervals
Clients in Plant Office network
RobotStudio and other clients may also exist on hosts in the plant office network.
Conveyor Tracking Module, RobView and PickMaster are not designed to be run
outside the Plant boundary. Therefore, the same suggestions as for the remote
clients (see Remote access/client on page224 ) also apply to the clients in the plant
office network.
Although, the plant office network is usually already protected by firewalls against
the Internet and other networks, it still represents a security threat to the plant
control network, since applications with high security risks, such as e-mail and
Web browsers, are run within the plant office network. Therefore, a separation of
the plant control network from all other networks, including the plant office network,
using firewalls and preferably, also a DMZ, is strongly suggested.
The use of terminal services for access from clients in the plant office network to
systems in the plant control network is, with respect to security, still preferred
against the pure tunneling of communication protocols. However, since the risk
Continues on next page
224
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9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
caused by systems in the plant office network is lower than that caused by remote
systems, tunneling may represents an acceptable alternative. It is still strongly
suggested to deny any unprotected communication between the plant office network
and the plant control network.
Clients in Plant Control network
The PickMaster and RobView clients in the Plant Control Network may keep a local
cache of the IRC5 UAS credentials used to authenticate to the IRC5 controller.
This is part of the functionality of these clients when presenting their own levels
of users, groups, and grants specific to the operation of the client product.
Given that credentials are stored on the host Windows PC, these clients are
important clients to secure and ensure that local and remote access is well
controlled.
Conveyor Tracking Modules in plant control network
RobICI, SFTP, and IEEE1588/PTP v2 are used for the communication with Conveyor
Tracking Modules. RobICI is an internal ABB protocol. For more details, see IRC5
application protocols on page 227 .
IEEE1588/PTP v2 is used to improve conveyor tracking performance. SFTP is used
for file transfer with RobotStudio clients.
To improve security and stability, it is recommended to block RobICI and
IEEE1588/PTP v2 network traffic to Conveyor tracking Modules from outside the
plant control network, for example, by using a firewall.
At delivery, a Conveyor Tracking Module has the following two preinstalled users
with default passwords:
Description
Default password
Name
abbadmin is used for advanced maintenance
and troubleshooting. For example, this user
is required for firmware upgrades.
abbadmin
abbadmin
ctmuser is used for everyday maintenance
and troubleshooting.
ctmuser
ctmuser
Note
It is recommended to change the default passwords to improve security.
WARNING
There is no way to recover a lost password. Make sure passwords are never lost
or forgotten. Appropriate credentials are required to make any modifications to
the CTM configuration and firmware.
RobAPI and Robot Web Services
RobAPI and Robot Web Services are used for the communication to the IRC5 robot
controller. While RobAPI is an internal ABB protocol over TCP/IP, it also includes
FTP traffic as well. For more details, see RobAPI application protocol on page 229 .
Continues on next page
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225
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9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
Continued
|
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|
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| 225
|
9.5.3 ABB Robotics IRC5 product specific requirements
Remote access/client
Remote access allows users to access company networks and systems from
computers that are located outside of the protected company. In the context of an
ABB robot control network, these are hosts running RobotStudio. Since the
computers running RobotStudio may directly access systems in the plant control
network, they extend the perimeter of the plant control network and may therefore
create security risks.
To mitigate these risks, the following actions are suggested (in descending order
of preference):
1
Avoid remote clients
2
Use remote terminal services, which are protected within a secure tunnel
3
Tunnel communication protocol(s) through a VPN and authenticate
communication partners
Since remote clients represent security risks, they should be avoided whenever
possible. Any remote connection shall be justified by business reasons.
Any remote host, which has been identified to require connection to the protected
network, has to be hardened according to security host hardening best practices,
which include, but are not limited to:
•
Dedicated machine for remote access (i.e., not the same as for daily business)
•
No other simultaneous network connections
•
Only required services and processes are installed and running
•
Only required network ports are active
•
Restrictive access control
•
Up-to-date patches / services packs / upgrades are applied
•
Up-to-date anti malware software, such as a virus scanner, is running
•
Regular maintenance intervals
Clients in Plant Office network
RobotStudio and other clients may also exist on hosts in the plant office network.
Conveyor Tracking Module, RobView and PickMaster are not designed to be run
outside the Plant boundary. Therefore, the same suggestions as for the remote
clients (see Remote access/client on page224 ) also apply to the clients in the plant
office network.
Although, the plant office network is usually already protected by firewalls against
the Internet and other networks, it still represents a security threat to the plant
control network, since applications with high security risks, such as e-mail and
Web browsers, are run within the plant office network. Therefore, a separation of
the plant control network from all other networks, including the plant office network,
using firewalls and preferably, also a DMZ, is strongly suggested.
The use of terminal services for access from clients in the plant office network to
systems in the plant control network is, with respect to security, still preferred
against the pure tunneling of communication protocols. However, since the risk
Continues on next page
224
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9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
caused by systems in the plant office network is lower than that caused by remote
systems, tunneling may represents an acceptable alternative. It is still strongly
suggested to deny any unprotected communication between the plant office network
and the plant control network.
Clients in Plant Control network
The PickMaster and RobView clients in the Plant Control Network may keep a local
cache of the IRC5 UAS credentials used to authenticate to the IRC5 controller.
This is part of the functionality of these clients when presenting their own levels
of users, groups, and grants specific to the operation of the client product.
Given that credentials are stored on the host Windows PC, these clients are
important clients to secure and ensure that local and remote access is well
controlled.
Conveyor Tracking Modules in plant control network
RobICI, SFTP, and IEEE1588/PTP v2 are used for the communication with Conveyor
Tracking Modules. RobICI is an internal ABB protocol. For more details, see IRC5
application protocols on page 227 .
IEEE1588/PTP v2 is used to improve conveyor tracking performance. SFTP is used
for file transfer with RobotStudio clients.
To improve security and stability, it is recommended to block RobICI and
IEEE1588/PTP v2 network traffic to Conveyor tracking Modules from outside the
plant control network, for example, by using a firewall.
At delivery, a Conveyor Tracking Module has the following two preinstalled users
with default passwords:
Description
Default password
Name
abbadmin is used for advanced maintenance
and troubleshooting. For example, this user
is required for firmware upgrades.
abbadmin
abbadmin
ctmuser is used for everyday maintenance
and troubleshooting.
ctmuser
ctmuser
Note
It is recommended to change the default passwords to improve security.
WARNING
There is no way to recover a lost password. Make sure passwords are never lost
or forgotten. Appropriate credentials are required to make any modifications to
the CTM configuration and firmware.
RobAPI and Robot Web Services
RobAPI and Robot Web Services are used for the communication to the IRC5 robot
controller. While RobAPI is an internal ABB protocol over TCP/IP, it also includes
FTP traffic as well. For more details, see RobAPI application protocol on page 229 .
Continues on next page
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225
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
Continued
To improve security, RobAPI and Robot Web Services connections to IRC5 robot
controllers from outside the plant control network should be additionally protected
by an encrypted tunnel (VPN) between the client and the firewall (e.g., IPSec). Note
that the use of a protected terminal server (see Remote access/client on page224 ),
which runs a RobotStudio instance which is installed inside the plant control
network, would prevent the need for RobAPI and Robot Web Services packets to
cross network boundaries.
UAS administration
IRC5 UAS provides access control to the controller (as described in section IRC5
User Authorization System on page 217 ). There are two requirements concerning
UAS administration:
•
In the factory configuration, UAS has a built-in "Default User" account that
is assigned to the "Default" group, which holds administrative grants.
Therefore, it is essential to change this association before a controller is
deployed into a productive environment. The access rights of the Default
User are changed by replacing its association to the Default group with
another group, which has only a limited number of grants assigned. It is also
possible to remove the Default User, in order to remove all rights to view
information, but this means a login must always be performed on the
FlexPendant.
•
Since UAS can be disabled by a console command, it is important that only
a limited number of authorized users have access to the console port in the
cabinet of the controller. This can be realized by physical security
mechanisms and procedures.
226
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9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
Continued
|
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|
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| 226
|
caused by systems in the plant office network is lower than that caused by remote
systems, tunneling may represents an acceptable alternative. It is still strongly
suggested to deny any unprotected communication between the plant office network
and the plant control network.
Clients in Plant Control network
The PickMaster and RobView clients in the Plant Control Network may keep a local
cache of the IRC5 UAS credentials used to authenticate to the IRC5 controller.
This is part of the functionality of these clients when presenting their own levels
of users, groups, and grants specific to the operation of the client product.
Given that credentials are stored on the host Windows PC, these clients are
important clients to secure and ensure that local and remote access is well
controlled.
Conveyor Tracking Modules in plant control network
RobICI, SFTP, and IEEE1588/PTP v2 are used for the communication with Conveyor
Tracking Modules. RobICI is an internal ABB protocol. For more details, see IRC5
application protocols on page 227 .
IEEE1588/PTP v2 is used to improve conveyor tracking performance. SFTP is used
for file transfer with RobotStudio clients.
To improve security and stability, it is recommended to block RobICI and
IEEE1588/PTP v2 network traffic to Conveyor tracking Modules from outside the
plant control network, for example, by using a firewall.
At delivery, a Conveyor Tracking Module has the following two preinstalled users
with default passwords:
Description
Default password
Name
abbadmin is used for advanced maintenance
and troubleshooting. For example, this user
is required for firmware upgrades.
abbadmin
abbadmin
ctmuser is used for everyday maintenance
and troubleshooting.
ctmuser
ctmuser
Note
It is recommended to change the default passwords to improve security.
WARNING
There is no way to recover a lost password. Make sure passwords are never lost
or forgotten. Appropriate credentials are required to make any modifications to
the CTM configuration and firmware.
RobAPI and Robot Web Services
RobAPI and Robot Web Services are used for the communication to the IRC5 robot
controller. While RobAPI is an internal ABB protocol over TCP/IP, it also includes
FTP traffic as well. For more details, see RobAPI application protocol on page 229 .
Continues on next page
Operating manual - IRC5 Integrator's guide
225
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
Continued
To improve security, RobAPI and Robot Web Services connections to IRC5 robot
controllers from outside the plant control network should be additionally protected
by an encrypted tunnel (VPN) between the client and the firewall (e.g., IPSec). Note
that the use of a protected terminal server (see Remote access/client on page224 ),
which runs a RobotStudio instance which is installed inside the plant control
network, would prevent the need for RobAPI and Robot Web Services packets to
cross network boundaries.
UAS administration
IRC5 UAS provides access control to the controller (as described in section IRC5
User Authorization System on page 217 ). There are two requirements concerning
UAS administration:
•
In the factory configuration, UAS has a built-in "Default User" account that
is assigned to the "Default" group, which holds administrative grants.
Therefore, it is essential to change this association before a controller is
deployed into a productive environment. The access rights of the Default
User are changed by replacing its association to the Default group with
another group, which has only a limited number of grants assigned. It is also
possible to remove the Default User, in order to remove all rights to view
information, but this means a login must always be performed on the
FlexPendant.
•
Since UAS can be disabled by a console command, it is important that only
a limited number of authorized users have access to the console port in the
cabinet of the controller. This can be realized by physical security
mechanisms and procedures.
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9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
Continued
9.6 IRC5 application protocols
Overview
The IRC5 services and application protocols are presented in separate sections
for default and configured/enabled protocols. The tables also define the network
connections that may be used for each service/application. For detailed information
about all network connections, see Network connections on the IRC5 main computer
on page 231 .
For more information about port number assignation, see www.iana.org .
Default services and application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Dynamic Host Configuration.
LAN
UDP
67
DHCP server
Service
File transfer, software installation/up-
grade.
WAN
LAN
TCP
20
21
FTP server
Service
Detection of available IRC5 robot
controllers on the network.
WAN
LAN
UDP
5512
5513
NetScan
Service
5514
Communication with IRC5 robot con-
troller.
WAN
LAN
TCP
5515
Robot Network Protocol
(RNP/RobAPI)
Service
Communication with IRC5 robot con-
troller.
WAN
LAN
TCP
80
Robot Web Service
Service
Configured/enabled services and application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Support Lincoln ArcLinkXT power
sources.
WAN
LAN
UDP
Ports used are defined in
the configuration for the
UdpUc device.
ArcLink
Enabled by configuration.
Service
Secure connection to ABB Ability™
Cloud.
WAN
TCP
553
Connected Services
(HTTPS)
Enabled by configuration.
Dynamic Host Configuration.
WAN
UDP
68
DHCP client
Enabled by configuration.
ABB Ability™server name resolution.
WAN
TCP, UDP
53
DNS client
Enabled by configuration.
Externally Guided Motion.
WAN
UDP
Ports used are defined in
the configuration for the
UdpUc device.
EGM
(Google Protocol Buf-
fers)
Enabled by configuration.
Requires option 689-1 Externally
Guided Motion .
LAN
Service
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To improve security, RobAPI and Robot Web Services connections to IRC5 robot
controllers from outside the plant control network should be additionally protected
by an encrypted tunnel (VPN) between the client and the firewall (e.g., IPSec). Note
that the use of a protected terminal server (see Remote access/client on page224 ),
which runs a RobotStudio instance which is installed inside the plant control
network, would prevent the need for RobAPI and Robot Web Services packets to
cross network boundaries.
UAS administration
IRC5 UAS provides access control to the controller (as described in section IRC5
User Authorization System on page 217 ). There are two requirements concerning
UAS administration:
•
In the factory configuration, UAS has a built-in "Default User" account that
is assigned to the "Default" group, which holds administrative grants.
Therefore, it is essential to change this association before a controller is
deployed into a productive environment. The access rights of the Default
User are changed by replacing its association to the Default group with
another group, which has only a limited number of grants assigned. It is also
possible to remove the Default User, in order to remove all rights to view
information, but this means a login must always be performed on the
FlexPendant.
•
Since UAS can be disabled by a console command, it is important that only
a limited number of authorized users have access to the console port in the
cabinet of the controller. This can be realized by physical security
mechanisms and procedures.
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9 Cybersecurity for IRC5 robot networks
9.5.3 ABB Robotics IRC5 product specific requirements
Continued
9.6 IRC5 application protocols
Overview
The IRC5 services and application protocols are presented in separate sections
for default and configured/enabled protocols. The tables also define the network
connections that may be used for each service/application. For detailed information
about all network connections, see Network connections on the IRC5 main computer
on page 231 .
For more information about port number assignation, see www.iana.org .
Default services and application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Dynamic Host Configuration.
LAN
UDP
67
DHCP server
Service
File transfer, software installation/up-
grade.
WAN
LAN
TCP
20
21
FTP server
Service
Detection of available IRC5 robot
controllers on the network.
WAN
LAN
UDP
5512
5513
NetScan
Service
5514
Communication with IRC5 robot con-
troller.
WAN
LAN
TCP
5515
Robot Network Protocol
(RNP/RobAPI)
Service
Communication with IRC5 robot con-
troller.
WAN
LAN
TCP
80
Robot Web Service
Service
Configured/enabled services and application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Support Lincoln ArcLinkXT power
sources.
WAN
LAN
UDP
Ports used are defined in
the configuration for the
UdpUc device.
ArcLink
Enabled by configuration.
Service
Secure connection to ABB Ability™
Cloud.
WAN
TCP
553
Connected Services
(HTTPS)
Enabled by configuration.
Dynamic Host Configuration.
WAN
UDP
68
DHCP client
Enabled by configuration.
ABB Ability™server name resolution.
WAN
TCP, UDP
53
DNS client
Enabled by configuration.
Externally Guided Motion.
WAN
UDP
Ports used are defined in
the configuration for the
UdpUc device.
EGM
(Google Protocol Buf-
fers)
Enabled by configuration.
Requires option 689-1 Externally
Guided Motion .
LAN
Service
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Enabled by configuration.
WAN
TCP
44818
EtherNet/IP messaging
LAN
UDP
Enabled by configuration.
WAN
TCP
2222
EtherNet/IP I/O
LAN
UDP
Remote disk mounting with FTP.
WAN
TCP
20
FTP client
Enabled by configuration.
LAN
21
Requires option 614-1 FTP SFTP and
NFS client .
Service
I/O signals, command, and response.
LAN
UDP
233.253.77.88:12277
ICI
Enabled by configuration.
Service
12288
Requires option RobotWare Paint .
Time synchronization used by the
RobICI protocol.
WAN
LAN
UDP
319
320
IEEE1588/ PTP v1 or v2
Requires RobICI and the option 1550-
1 Conv.Tracking unit Int. , 1551-1
Conv.Tracking unit Ext. or RobotWare
Paint .
Service
Communication between controller
and Cognex cameras.
LAN
Service
TCP, UDP
23
50000
Integrated Vision
Telnet client
Enabled by configuration.
1069
Requires option 1341-1/1520-1 Integ-
rated Vision Interface .
Remote disk mounting
WAN
TCP, UDP
111
NFS client
Enabled by configuration.
LAN
2049
Requires option 614-1 FTP SFTP and
NFS client .
Service
Used by IPS to retrieve configuration
files from robot controller.
LAN
Service
TCP, UDP
111
2049
NFS server
Requires option RobotWare Paint .
Communication between PC applica-
tion Pixel Paint Gateway and Print
Cards (PCC) in Pixel Paint system.
LAN
UDP
11100
11200
Pixel Paint Gateway
Enabled by configuration.
WAN
UDP
34962
PROFINET RT
LAN
Enabled by configuration.
WAN
UDP
34963
PROFINET RTM
LAN
Enabled by configuration.
WAN
UDP
34964
PROFINET CM
LAN
Enabled by configuration.
WAN
UDP
49152
PROFINET RPC
LAN
Used by PROFINET Diag+.
WAN
UDP
1962
PROFINET DIAG +
LAN
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
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| 228
|
9.6 IRC5 application protocols
Overview
The IRC5 services and application protocols are presented in separate sections
for default and configured/enabled protocols. The tables also define the network
connections that may be used for each service/application. For detailed information
about all network connections, see Network connections on the IRC5 main computer
on page 231 .
For more information about port number assignation, see www.iana.org .
Default services and application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Dynamic Host Configuration.
LAN
UDP
67
DHCP server
Service
File transfer, software installation/up-
grade.
WAN
LAN
TCP
20
21
FTP server
Service
Detection of available IRC5 robot
controllers on the network.
WAN
LAN
UDP
5512
5513
NetScan
Service
5514
Communication with IRC5 robot con-
troller.
WAN
LAN
TCP
5515
Robot Network Protocol
(RNP/RobAPI)
Service
Communication with IRC5 robot con-
troller.
WAN
LAN
TCP
80
Robot Web Service
Service
Configured/enabled services and application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Support Lincoln ArcLinkXT power
sources.
WAN
LAN
UDP
Ports used are defined in
the configuration for the
UdpUc device.
ArcLink
Enabled by configuration.
Service
Secure connection to ABB Ability™
Cloud.
WAN
TCP
553
Connected Services
(HTTPS)
Enabled by configuration.
Dynamic Host Configuration.
WAN
UDP
68
DHCP client
Enabled by configuration.
ABB Ability™server name resolution.
WAN
TCP, UDP
53
DNS client
Enabled by configuration.
Externally Guided Motion.
WAN
UDP
Ports used are defined in
the configuration for the
UdpUc device.
EGM
(Google Protocol Buf-
fers)
Enabled by configuration.
Requires option 689-1 Externally
Guided Motion .
LAN
Service
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Enabled by configuration.
WAN
TCP
44818
EtherNet/IP messaging
LAN
UDP
Enabled by configuration.
WAN
TCP
2222
EtherNet/IP I/O
LAN
UDP
Remote disk mounting with FTP.
WAN
TCP
20
FTP client
Enabled by configuration.
LAN
21
Requires option 614-1 FTP SFTP and
NFS client .
Service
I/O signals, command, and response.
LAN
UDP
233.253.77.88:12277
ICI
Enabled by configuration.
Service
12288
Requires option RobotWare Paint .
Time synchronization used by the
RobICI protocol.
WAN
LAN
UDP
319
320
IEEE1588/ PTP v1 or v2
Requires RobICI and the option 1550-
1 Conv.Tracking unit Int. , 1551-1
Conv.Tracking unit Ext. or RobotWare
Paint .
Service
Communication between controller
and Cognex cameras.
LAN
Service
TCP, UDP
23
50000
Integrated Vision
Telnet client
Enabled by configuration.
1069
Requires option 1341-1/1520-1 Integ-
rated Vision Interface .
Remote disk mounting
WAN
TCP, UDP
111
NFS client
Enabled by configuration.
LAN
2049
Requires option 614-1 FTP SFTP and
NFS client .
Service
Used by IPS to retrieve configuration
files from robot controller.
LAN
Service
TCP, UDP
111
2049
NFS server
Requires option RobotWare Paint .
Communication between PC applica-
tion Pixel Paint Gateway and Print
Cards (PCC) in Pixel Paint system.
LAN
UDP
11100
11200
Pixel Paint Gateway
Enabled by configuration.
WAN
UDP
34962
PROFINET RT
LAN
Enabled by configuration.
WAN
UDP
34963
PROFINET RTM
LAN
Enabled by configuration.
WAN
UDP
34964
PROFINET CM
LAN
Enabled by configuration.
WAN
UDP
49152
PROFINET RPC
LAN
Used by PROFINET Diag+.
WAN
UDP
1962
PROFINET DIAG +
LAN
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
I/O signals, command, and response.
Required for conveyor tracking mod-
ule (CTM).
WAN
LAN
Service
TCP, UDP
239.255.189.43:18943
34981
RobICI
Enabled by configuration.
Requires option 1550-1 Conv.Tracking
unit Int. or 1551-1 Conv.Tracking unit
Ext. .
Secure remote disk mounting with
FTP over SSH.
WAN
LAN
TCP
22
SFTP client
Enabled by configuration.
Service
Requires option 614-1 FTP SFTP and
NFS client .
Secure File transfer – FTP over SSH.
WAN
TCP
22
SFTP server
Enabled by configuration.
LAN
Service
RobAPI application protocol
RobAPI uses three different protocols:
•
NetScan for discovering industrial robot controllers available on the network
•
RobAPI network protocol (RNP) for sending commands to and receiving
events from robot controllers
•
FTP for file transfer (see FTP on page 230 )
NetScan is an application protocol built on UDP/IP for discovering industrial robot
controllers available on the network and for collecting basic data. The data collected
by NetScan includes version info and unique id of the software loaded on the
controller.
The PC-side implementation of NetScan sends out requests, to which all active
controllers respond. Both requests and responses are UDP broadcasts. The
requests are sent to UDP port 5512, and the responses are sent to UDP port 5513.
PC-NetScan also supports the option to configure specific "non-local" IP-addresses
of controllers, i.e., controllers not on the local subnet. This makes it possible to
discover and connect to remote controllers, e.g., over the Internet. The PC-side
NetScan sends out UDP unicast requests to port 5514, and the controller responds
with UDP unicasts to the source address with the (dynamically allocated) source
port.
The RobAPI network protocol (RNP) is an application protocol built on TCP/IP for
communicating with industrial robot controllers over a network. The protocol uses
by default TCP port 5515. The RobAPI network protocol is event-driven, i.e. RobAPI
clients do not need to poll for I/O changes on the controller. Events are sent to the
PC-side, whenever a change has occurred. However, only the PC establishes TCP
connections.
The RobAPI network protocol has an are-you-alive (AYA) mechanism. With AYA
it is possible for the robot controllers to detect unexpected disconnection of clients
and for clients to detect unexpected disconnection of robot controllers. AYA
messages are sent every 5 second from both the client and the server.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
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|
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
Enabled by configuration.
WAN
TCP
44818
EtherNet/IP messaging
LAN
UDP
Enabled by configuration.
WAN
TCP
2222
EtherNet/IP I/O
LAN
UDP
Remote disk mounting with FTP.
WAN
TCP
20
FTP client
Enabled by configuration.
LAN
21
Requires option 614-1 FTP SFTP and
NFS client .
Service
I/O signals, command, and response.
LAN
UDP
233.253.77.88:12277
ICI
Enabled by configuration.
Service
12288
Requires option RobotWare Paint .
Time synchronization used by the
RobICI protocol.
WAN
LAN
UDP
319
320
IEEE1588/ PTP v1 or v2
Requires RobICI and the option 1550-
1 Conv.Tracking unit Int. , 1551-1
Conv.Tracking unit Ext. or RobotWare
Paint .
Service
Communication between controller
and Cognex cameras.
LAN
Service
TCP, UDP
23
50000
Integrated Vision
Telnet client
Enabled by configuration.
1069
Requires option 1341-1/1520-1 Integ-
rated Vision Interface .
Remote disk mounting
WAN
TCP, UDP
111
NFS client
Enabled by configuration.
LAN
2049
Requires option 614-1 FTP SFTP and
NFS client .
Service
Used by IPS to retrieve configuration
files from robot controller.
LAN
Service
TCP, UDP
111
2049
NFS server
Requires option RobotWare Paint .
Communication between PC applica-
tion Pixel Paint Gateway and Print
Cards (PCC) in Pixel Paint system.
LAN
UDP
11100
11200
Pixel Paint Gateway
Enabled by configuration.
WAN
UDP
34962
PROFINET RT
LAN
Enabled by configuration.
WAN
UDP
34963
PROFINET RTM
LAN
Enabled by configuration.
WAN
UDP
34964
PROFINET CM
LAN
Enabled by configuration.
WAN
UDP
49152
PROFINET RPC
LAN
Used by PROFINET Diag+.
WAN
UDP
1962
PROFINET DIAG +
LAN
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
I/O signals, command, and response.
Required for conveyor tracking mod-
ule (CTM).
WAN
LAN
Service
TCP, UDP
239.255.189.43:18943
34981
RobICI
Enabled by configuration.
Requires option 1550-1 Conv.Tracking
unit Int. or 1551-1 Conv.Tracking unit
Ext. .
Secure remote disk mounting with
FTP over SSH.
WAN
LAN
TCP
22
SFTP client
Enabled by configuration.
Service
Requires option 614-1 FTP SFTP and
NFS client .
Secure File transfer – FTP over SSH.
WAN
TCP
22
SFTP server
Enabled by configuration.
LAN
Service
RobAPI application protocol
RobAPI uses three different protocols:
•
NetScan for discovering industrial robot controllers available on the network
•
RobAPI network protocol (RNP) for sending commands to and receiving
events from robot controllers
•
FTP for file transfer (see FTP on page 230 )
NetScan is an application protocol built on UDP/IP for discovering industrial robot
controllers available on the network and for collecting basic data. The data collected
by NetScan includes version info and unique id of the software loaded on the
controller.
The PC-side implementation of NetScan sends out requests, to which all active
controllers respond. Both requests and responses are UDP broadcasts. The
requests are sent to UDP port 5512, and the responses are sent to UDP port 5513.
PC-NetScan also supports the option to configure specific "non-local" IP-addresses
of controllers, i.e., controllers not on the local subnet. This makes it possible to
discover and connect to remote controllers, e.g., over the Internet. The PC-side
NetScan sends out UDP unicast requests to port 5514, and the controller responds
with UDP unicasts to the source address with the (dynamically allocated) source
port.
The RobAPI network protocol (RNP) is an application protocol built on TCP/IP for
communicating with industrial robot controllers over a network. The protocol uses
by default TCP port 5515. The RobAPI network protocol is event-driven, i.e. RobAPI
clients do not need to poll for I/O changes on the controller. Events are sent to the
PC-side, whenever a change has occurred. However, only the PC establishes TCP
connections.
The RobAPI network protocol has an are-you-alive (AYA) mechanism. With AYA
it is possible for the robot controllers to detect unexpected disconnection of clients
and for clients to detect unexpected disconnection of robot controllers. AYA
messages are sent every 5 second from both the client and the server.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
For file transfers, RobAPI uses standard FTP.
FTP
RobAPI Network Protocol uses FTP internally for file transfer. The FTP server of
the IRC5 controller supports both active and passive FTP. However, if RobAPI is
acting as FTP client, it uses only passive mode.
FTP is also used independently of RobAPI, for file transfer and file system access
to the Main Computer and IPS. This requires logging in with a user name and
password that is defined for the controller, see IRC5 User Authorization System
on page 217 .
Note
The controller supports anonymous FTP login on the LAN/Service Port with any
user name and password to access files on the controller.
The anonymous access is read only and the access is limited to certain directories
located in the RobotWare installation.
Any attempt to read or write to any other location will be denied.
SFTP
The IRC5 robot controller acts as a SFTP server. The use of the server requires
UAS grants for FTP Read or Write. Although SFTP could offer several logon options,
the IRC5 robot controller only supports logon via user name and password.
SFTP is used internally for file transfer between Robot Studio and Conveyor
Tracking Modules.
NFS
The Network File System (NFS) is the de facto standard for file sharing among
UNIX hosts and also supported by Microsoft, e.g. Windows Services for UNIX
(SFU). The IRC5 robot controller implements an NFS client. The supported NFS
version is version 2 as defined in RFC 1094.
Telnet
Telenet is a network protocol based on TCP/IP to provide bi-directional text-oriented
communications between a Telnet client and a Telnet server. By default, Telnet
uses port 23.
RobICI
RobICI is an internal ABB application protocol that is used for high speed
communication of I/O signals and other data between ABB products, for example,
Conveyor Tracking Modules, IRC5 robot controllers and RobotStudio.
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Usage/Comments
Network
connection
Transport
protocol
Port number
Service, or Application
I/O signals, command, and response.
Required for conveyor tracking mod-
ule (CTM).
WAN
LAN
Service
TCP, UDP
239.255.189.43:18943
34981
RobICI
Enabled by configuration.
Requires option 1550-1 Conv.Tracking
unit Int. or 1551-1 Conv.Tracking unit
Ext. .
Secure remote disk mounting with
FTP over SSH.
WAN
LAN
TCP
22
SFTP client
Enabled by configuration.
Service
Requires option 614-1 FTP SFTP and
NFS client .
Secure File transfer – FTP over SSH.
WAN
TCP
22
SFTP server
Enabled by configuration.
LAN
Service
RobAPI application protocol
RobAPI uses three different protocols:
•
NetScan for discovering industrial robot controllers available on the network
•
RobAPI network protocol (RNP) for sending commands to and receiving
events from robot controllers
•
FTP for file transfer (see FTP on page 230 )
NetScan is an application protocol built on UDP/IP for discovering industrial robot
controllers available on the network and for collecting basic data. The data collected
by NetScan includes version info and unique id of the software loaded on the
controller.
The PC-side implementation of NetScan sends out requests, to which all active
controllers respond. Both requests and responses are UDP broadcasts. The
requests are sent to UDP port 5512, and the responses are sent to UDP port 5513.
PC-NetScan also supports the option to configure specific "non-local" IP-addresses
of controllers, i.e., controllers not on the local subnet. This makes it possible to
discover and connect to remote controllers, e.g., over the Internet. The PC-side
NetScan sends out UDP unicast requests to port 5514, and the controller responds
with UDP unicasts to the source address with the (dynamically allocated) source
port.
The RobAPI network protocol (RNP) is an application protocol built on TCP/IP for
communicating with industrial robot controllers over a network. The protocol uses
by default TCP port 5515. The RobAPI network protocol is event-driven, i.e. RobAPI
clients do not need to poll for I/O changes on the controller. Events are sent to the
PC-side, whenever a change has occurred. However, only the PC establishes TCP
connections.
The RobAPI network protocol has an are-you-alive (AYA) mechanism. With AYA
it is possible for the robot controllers to detect unexpected disconnection of clients
and for clients to detect unexpected disconnection of robot controllers. AYA
messages are sent every 5 second from both the client and the server.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
For file transfers, RobAPI uses standard FTP.
FTP
RobAPI Network Protocol uses FTP internally for file transfer. The FTP server of
the IRC5 controller supports both active and passive FTP. However, if RobAPI is
acting as FTP client, it uses only passive mode.
FTP is also used independently of RobAPI, for file transfer and file system access
to the Main Computer and IPS. This requires logging in with a user name and
password that is defined for the controller, see IRC5 User Authorization System
on page 217 .
Note
The controller supports anonymous FTP login on the LAN/Service Port with any
user name and password to access files on the controller.
The anonymous access is read only and the access is limited to certain directories
located in the RobotWare installation.
Any attempt to read or write to any other location will be denied.
SFTP
The IRC5 robot controller acts as a SFTP server. The use of the server requires
UAS grants for FTP Read or Write. Although SFTP could offer several logon options,
the IRC5 robot controller only supports logon via user name and password.
SFTP is used internally for file transfer between Robot Studio and Conveyor
Tracking Modules.
NFS
The Network File System (NFS) is the de facto standard for file sharing among
UNIX hosts and also supported by Microsoft, e.g. Windows Services for UNIX
(SFU). The IRC5 robot controller implements an NFS client. The supported NFS
version is version 2 as defined in RFC 1094.
Telnet
Telenet is a network protocol based on TCP/IP to provide bi-directional text-oriented
communications between a Telnet client and a Telnet server. By default, Telnet
uses port 23.
RobICI
RobICI is an internal ABB application protocol that is used for high speed
communication of I/O signals and other data between ABB products, for example,
Conveyor Tracking Modules, IRC5 robot controllers and RobotStudio.
230
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
9.7 Network connections on the IRC5 main computer
Connections
The I/O network can be connected to one of the the Ethernet ports WAN, LAN 2,
or LAN 3 on the main computer.
The following figure illustrates where the Ethernet port connectors, are placed on
the main computer.
xx1500000391
Description
Label
Connector
Port to the robot's private network. Intended to be left empty
so that service personnel can use it to connect to the com-
puter unit.
Service
X2
Port to the robot's private network. Normally used to connect
the FlexPendant.
LAN 1
X3
Port to the robot's private network.
LAN 2
X4
By default LAN 3 is configured for an isolated LAN3 network.
Can be reconfigured to be a part of the private network.
LAN 3
X5
Wide Area Network that can host a public industrial network.
WAN
X6
Note
It is not supported to connect multiple ports of the main computer (X2 - X6) to
the same external switch, unless static VLAN isolation is applied on the external
switch.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
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| 231
|
For file transfers, RobAPI uses standard FTP.
FTP
RobAPI Network Protocol uses FTP internally for file transfer. The FTP server of
the IRC5 controller supports both active and passive FTP. However, if RobAPI is
acting as FTP client, it uses only passive mode.
FTP is also used independently of RobAPI, for file transfer and file system access
to the Main Computer and IPS. This requires logging in with a user name and
password that is defined for the controller, see IRC5 User Authorization System
on page 217 .
Note
The controller supports anonymous FTP login on the LAN/Service Port with any
user name and password to access files on the controller.
The anonymous access is read only and the access is limited to certain directories
located in the RobotWare installation.
Any attempt to read or write to any other location will be denied.
SFTP
The IRC5 robot controller acts as a SFTP server. The use of the server requires
UAS grants for FTP Read or Write. Although SFTP could offer several logon options,
the IRC5 robot controller only supports logon via user name and password.
SFTP is used internally for file transfer between Robot Studio and Conveyor
Tracking Modules.
NFS
The Network File System (NFS) is the de facto standard for file sharing among
UNIX hosts and also supported by Microsoft, e.g. Windows Services for UNIX
(SFU). The IRC5 robot controller implements an NFS client. The supported NFS
version is version 2 as defined in RFC 1094.
Telnet
Telenet is a network protocol based on TCP/IP to provide bi-directional text-oriented
communications between a Telnet client and a Telnet server. By default, Telnet
uses port 23.
RobICI
RobICI is an internal ABB application protocol that is used for high speed
communication of I/O signals and other data between ABB products, for example,
Conveyor Tracking Modules, IRC5 robot controllers and RobotStudio.
230
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9 Cybersecurity for IRC5 robot networks
9.6 IRC5 application protocols
Continued
9.7 Network connections on the IRC5 main computer
Connections
The I/O network can be connected to one of the the Ethernet ports WAN, LAN 2,
or LAN 3 on the main computer.
The following figure illustrates where the Ethernet port connectors, are placed on
the main computer.
xx1500000391
Description
Label
Connector
Port to the robot's private network. Intended to be left empty
so that service personnel can use it to connect to the com-
puter unit.
Service
X2
Port to the robot's private network. Normally used to connect
the FlexPendant.
LAN 1
X3
Port to the robot's private network.
LAN 2
X4
By default LAN 3 is configured for an isolated LAN3 network.
Can be reconfigured to be a part of the private network.
LAN 3
X5
Wide Area Network that can host a public industrial network.
WAN
X6
Note
It is not supported to connect multiple ports of the main computer (X2 - X6) to
the same external switch, unless static VLAN isolation is applied on the external
switch.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Intended use of WAN and LAN ports
The WAN port is a public network interface to the controller, typically connected
to the factory network with a public IP address provided by the network
administrator.
The LAN ports are intended for connecting network based process equipment to
the controller, for example industrial networks, cameras, and welding equipment.
LAN 2 can only be used as a private network to the IRC5 controller.
Isolated LAN 3 or LAN 3 as part of the private network
The default configuration is that LAN 3 is configured as an isolated network. This
allows several robot controller to be connected to the same network, see EtherNet/IP
on dedicated industrial network on page 234 .
Note
The isolated LAN 3 cannot be used to connect to any HMI device (RobotStudio,
Robot Web Services, or PC SDK client) since it does not support the protocol
needed for communication.
WAN
LAN 2
LAN 3
Private
Robot Controller
LAN 1
Service
Public
Isolated
LAN 3
xx1500000393
An alternative configuration is that LAN 3 is part of the private network. The ports
Service, LAN 1, LAN 2, and LAN 3 then belong to the same network and act just
as different ports on the same switch. This is configured by changing the system
parameter Interface , in topic Communication and type Static VLAN , from "LAN 3"
to "LAN". See Technical reference manual - System parameters .
WAN
LAN 2
LAN 3
Private
LAN 1
Service
Public
Robot Controller
xx1500000394
One EtherNet/IP network connected to the robot controller
If EtherNet/IP is used on the public network (WAN port) without an Anybus adapter,
EtherNet/IP cannot be used on the private network. Equipment not using EtherNet/IP
(for example a camera) can be connected to the private network. To use EtherNet/IP
on both the public and private network, an Anybus adapter must be used. See
Using Anybus adapter to connect two EtherNet/IP networks on page 235 .
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
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|
9.7 Network connections on the IRC5 main computer
Connections
The I/O network can be connected to one of the the Ethernet ports WAN, LAN 2,
or LAN 3 on the main computer.
The following figure illustrates where the Ethernet port connectors, are placed on
the main computer.
xx1500000391
Description
Label
Connector
Port to the robot's private network. Intended to be left empty
so that service personnel can use it to connect to the com-
puter unit.
Service
X2
Port to the robot's private network. Normally used to connect
the FlexPendant.
LAN 1
X3
Port to the robot's private network.
LAN 2
X4
By default LAN 3 is configured for an isolated LAN3 network.
Can be reconfigured to be a part of the private network.
LAN 3
X5
Wide Area Network that can host a public industrial network.
WAN
X6
Note
It is not supported to connect multiple ports of the main computer (X2 - X6) to
the same external switch, unless static VLAN isolation is applied on the external
switch.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Intended use of WAN and LAN ports
The WAN port is a public network interface to the controller, typically connected
to the factory network with a public IP address provided by the network
administrator.
The LAN ports are intended for connecting network based process equipment to
the controller, for example industrial networks, cameras, and welding equipment.
LAN 2 can only be used as a private network to the IRC5 controller.
Isolated LAN 3 or LAN 3 as part of the private network
The default configuration is that LAN 3 is configured as an isolated network. This
allows several robot controller to be connected to the same network, see EtherNet/IP
on dedicated industrial network on page 234 .
Note
The isolated LAN 3 cannot be used to connect to any HMI device (RobotStudio,
Robot Web Services, or PC SDK client) since it does not support the protocol
needed for communication.
WAN
LAN 2
LAN 3
Private
Robot Controller
LAN 1
Service
Public
Isolated
LAN 3
xx1500000393
An alternative configuration is that LAN 3 is part of the private network. The ports
Service, LAN 1, LAN 2, and LAN 3 then belong to the same network and act just
as different ports on the same switch. This is configured by changing the system
parameter Interface , in topic Communication and type Static VLAN , from "LAN 3"
to "LAN". See Technical reference manual - System parameters .
WAN
LAN 2
LAN 3
Private
LAN 1
Service
Public
Robot Controller
xx1500000394
One EtherNet/IP network connected to the robot controller
If EtherNet/IP is used on the public network (WAN port) without an Anybus adapter,
EtherNet/IP cannot be used on the private network. Equipment not using EtherNet/IP
(for example a camera) can be connected to the private network. To use EtherNet/IP
on both the public and private network, an Anybus adapter must be used. See
Using Anybus adapter to connect two EtherNet/IP networks on page 235 .
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
EtherNet/IP on factory network
When the WAN port is used for connecting to an industrial network, the traffic
shares the same media as the factory network and will share bandwith with other
non industrial network traffic.
The following figure illustrates the network when connecting a scanner and an
adapter to the WAN port of the main computer:
WAN
LAN 2
LAN 3
Private
LAN 1
Service
Public
WAN
Factory Network & Industrial Network
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
Robot Controller 2
PLC
Camera
Public
Cell I/O
I/O
I/O
EtherNet/IP
xx1500000387
EtherNet/IP on private network
The private network can contain I/O, sensors, etc. for the robot controller. However,
it is not possible to connect several robot controllers to the same private network.
The following illustration shows two robot controllers with EtherNet/IP (and other
IP traffic) on each private network. The factory network cannot communicate with
the robot controller using EtherNet/IP.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
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| 233
|
Intended use of WAN and LAN ports
The WAN port is a public network interface to the controller, typically connected
to the factory network with a public IP address provided by the network
administrator.
The LAN ports are intended for connecting network based process equipment to
the controller, for example industrial networks, cameras, and welding equipment.
LAN 2 can only be used as a private network to the IRC5 controller.
Isolated LAN 3 or LAN 3 as part of the private network
The default configuration is that LAN 3 is configured as an isolated network. This
allows several robot controller to be connected to the same network, see EtherNet/IP
on dedicated industrial network on page 234 .
Note
The isolated LAN 3 cannot be used to connect to any HMI device (RobotStudio,
Robot Web Services, or PC SDK client) since it does not support the protocol
needed for communication.
WAN
LAN 2
LAN 3
Private
Robot Controller
LAN 1
Service
Public
Isolated
LAN 3
xx1500000393
An alternative configuration is that LAN 3 is part of the private network. The ports
Service, LAN 1, LAN 2, and LAN 3 then belong to the same network and act just
as different ports on the same switch. This is configured by changing the system
parameter Interface , in topic Communication and type Static VLAN , from "LAN 3"
to "LAN". See Technical reference manual - System parameters .
WAN
LAN 2
LAN 3
Private
LAN 1
Service
Public
Robot Controller
xx1500000394
One EtherNet/IP network connected to the robot controller
If EtherNet/IP is used on the public network (WAN port) without an Anybus adapter,
EtherNet/IP cannot be used on the private network. Equipment not using EtherNet/IP
(for example a camera) can be connected to the private network. To use EtherNet/IP
on both the public and private network, an Anybus adapter must be used. See
Using Anybus adapter to connect two EtherNet/IP networks on page 235 .
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
EtherNet/IP on factory network
When the WAN port is used for connecting to an industrial network, the traffic
shares the same media as the factory network and will share bandwith with other
non industrial network traffic.
The following figure illustrates the network when connecting a scanner and an
adapter to the WAN port of the main computer:
WAN
LAN 2
LAN 3
Private
LAN 1
Service
Public
WAN
Factory Network & Industrial Network
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
Robot Controller 2
PLC
Camera
Public
Cell I/O
I/O
I/O
EtherNet/IP
xx1500000387
EtherNet/IP on private network
The private network can contain I/O, sensors, etc. for the robot controller. However,
it is not possible to connect several robot controllers to the same private network.
The following illustration shows two robot controllers with EtherNet/IP (and other
IP traffic) on each private network. The factory network cannot communicate with
the robot controller using EtherNet/IP.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
Factory Network
Robot I/O
I/O
Switch
Robot I/O
I/O
I/O
I/O
Switch
Sensor
Camera
WAN
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
Public
WAN
LAN 2
LAN 3
Private
Robot Controller 2
LAN 1
Service
Public
PLC
EtherNet/IP
EtherNet/IP
xx1500000389
EtherNet/IP on dedicated industrial network
By connecting to the isolated LAN 3 port it is possible to connect several robot
controllers to a dedicated industrial network.
WAN
Factory Network
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
WAN
LAN 2
LAN 3
Robot Controller 2
LAN 1
Service
PLC
Sensor
Cell I/O
I/O
I/O
Industrial Network
Isolated
LAN 3
Public
Private
Isolated
LAN 3
Public
Camera
EtherNet/IP
xx1500000388
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
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| 234
|
EtherNet/IP on factory network
When the WAN port is used for connecting to an industrial network, the traffic
shares the same media as the factory network and will share bandwith with other
non industrial network traffic.
The following figure illustrates the network when connecting a scanner and an
adapter to the WAN port of the main computer:
WAN
LAN 2
LAN 3
Private
LAN 1
Service
Public
WAN
Factory Network & Industrial Network
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
Robot Controller 2
PLC
Camera
Public
Cell I/O
I/O
I/O
EtherNet/IP
xx1500000387
EtherNet/IP on private network
The private network can contain I/O, sensors, etc. for the robot controller. However,
it is not possible to connect several robot controllers to the same private network.
The following illustration shows two robot controllers with EtherNet/IP (and other
IP traffic) on each private network. The factory network cannot communicate with
the robot controller using EtherNet/IP.
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
Factory Network
Robot I/O
I/O
Switch
Robot I/O
I/O
I/O
I/O
Switch
Sensor
Camera
WAN
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
Public
WAN
LAN 2
LAN 3
Private
Robot Controller 2
LAN 1
Service
Public
PLC
EtherNet/IP
EtherNet/IP
xx1500000389
EtherNet/IP on dedicated industrial network
By connecting to the isolated LAN 3 port it is possible to connect several robot
controllers to a dedicated industrial network.
WAN
Factory Network
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
WAN
LAN 2
LAN 3
Robot Controller 2
LAN 1
Service
PLC
Sensor
Cell I/O
I/O
I/O
Industrial Network
Isolated
LAN 3
Public
Private
Isolated
LAN 3
Public
Camera
EtherNet/IP
xx1500000388
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
Using Anybus adapter to connect two EtherNet/IP networks
EtherNet/IP on shared factory network and private network
To be able to use EtherNet/IP on both the public and the private network, an Anybus
adapter must be used. If the same factory network is used both for EtherNet/IP
communication and other communication, both the Anybus adapter and the WAN
port must be connected to the factory network. For information about the EtherNet/IP
Anybus adapter, see Application manual - EtherNet/IP Anybus Adapter .
WAN
Factory Network
Private
Robot Controller 1
LAN 1
Service
PLC
Robot I/O
LAN 2
LAN 3
I/O
I/O
Anybus
adapter
EtherNet/IP
WAN
Private
Robot Controller 2
LAN 1
Service
Robot I/O
LAN 2
LAN 3
I/O
I/O
Public
Public
EtherNet/IP
EtherNet/IP
EtherNet/IP
Anybus
adapter
xx1500000390
EtherNet/IP on dedicated industrial network
If the EtherNet/IP communication shall be separated from other Ethernet
communication, an Anybus adapter must be installed and connected to the public
EtherNet/IP industrial network and the WAN port connected to the factory network.
For information about the EtherNet/IP Anybus adapter, see Application
manual - EtherNet/IP Anybus Adapter .
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
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| 235
|
Factory Network
Robot I/O
I/O
Switch
Robot I/O
I/O
I/O
I/O
Switch
Sensor
Camera
WAN
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
Public
WAN
LAN 2
LAN 3
Private
Robot Controller 2
LAN 1
Service
Public
PLC
EtherNet/IP
EtherNet/IP
xx1500000389
EtherNet/IP on dedicated industrial network
By connecting to the isolated LAN 3 port it is possible to connect several robot
controllers to a dedicated industrial network.
WAN
Factory Network
LAN 2
LAN 3
Private
Robot Controller 1
LAN 1
Service
WAN
LAN 2
LAN 3
Robot Controller 2
LAN 1
Service
PLC
Sensor
Cell I/O
I/O
I/O
Industrial Network
Isolated
LAN 3
Public
Private
Isolated
LAN 3
Public
Camera
EtherNet/IP
xx1500000388
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
Using Anybus adapter to connect two EtherNet/IP networks
EtherNet/IP on shared factory network and private network
To be able to use EtherNet/IP on both the public and the private network, an Anybus
adapter must be used. If the same factory network is used both for EtherNet/IP
communication and other communication, both the Anybus adapter and the WAN
port must be connected to the factory network. For information about the EtherNet/IP
Anybus adapter, see Application manual - EtherNet/IP Anybus Adapter .
WAN
Factory Network
Private
Robot Controller 1
LAN 1
Service
PLC
Robot I/O
LAN 2
LAN 3
I/O
I/O
Anybus
adapter
EtherNet/IP
WAN
Private
Robot Controller 2
LAN 1
Service
Robot I/O
LAN 2
LAN 3
I/O
I/O
Public
Public
EtherNet/IP
EtherNet/IP
EtherNet/IP
Anybus
adapter
xx1500000390
EtherNet/IP on dedicated industrial network
If the EtherNet/IP communication shall be separated from other Ethernet
communication, an Anybus adapter must be installed and connected to the public
EtherNet/IP industrial network and the WAN port connected to the factory network.
For information about the EtherNet/IP Anybus adapter, see Application
manual - EtherNet/IP Anybus Adapter .
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
WAN
Factory Network
Private
Robot Controller 1
LAN 1
Service
PLC
Robot I/O
LAN 2
LAN 3
I/O
I/O
FBA
EtherNet/IP
WAN
Private
Robot Controller 1
LAN 1
Service
Robot I/O
LAN 2
LAN 3
I/O
I/O
Public
Public
EtherNet/IP
EtherNet/IP
Industrial Network
FBA
xx1500000392
236
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
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| 236
|
Using Anybus adapter to connect two EtherNet/IP networks
EtherNet/IP on shared factory network and private network
To be able to use EtherNet/IP on both the public and the private network, an Anybus
adapter must be used. If the same factory network is used both for EtherNet/IP
communication and other communication, both the Anybus adapter and the WAN
port must be connected to the factory network. For information about the EtherNet/IP
Anybus adapter, see Application manual - EtherNet/IP Anybus Adapter .
WAN
Factory Network
Private
Robot Controller 1
LAN 1
Service
PLC
Robot I/O
LAN 2
LAN 3
I/O
I/O
Anybus
adapter
EtherNet/IP
WAN
Private
Robot Controller 2
LAN 1
Service
Robot I/O
LAN 2
LAN 3
I/O
I/O
Public
Public
EtherNet/IP
EtherNet/IP
EtherNet/IP
Anybus
adapter
xx1500000390
EtherNet/IP on dedicated industrial network
If the EtherNet/IP communication shall be separated from other Ethernet
communication, an Anybus adapter must be installed and connected to the public
EtherNet/IP industrial network and the WAN port connected to the factory network.
For information about the EtherNet/IP Anybus adapter, see Application
manual - EtherNet/IP Anybus Adapter .
Continues on next page
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9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
WAN
Factory Network
Private
Robot Controller 1
LAN 1
Service
PLC
Robot I/O
LAN 2
LAN 3
I/O
I/O
FBA
EtherNet/IP
WAN
Private
Robot Controller 1
LAN 1
Service
Robot I/O
LAN 2
LAN 3
I/O
I/O
Public
Public
EtherNet/IP
EtherNet/IP
Industrial Network
FBA
xx1500000392
236
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
Index
3
3rd party software, 14
A
ABB menu, 24
Absolute Accuracy
data storage, 189
account management, 220
add-ins, 47
additional axes
activating, 97
deactivating, 97
advanced restart, 114
anti-virus, 221
application protocols, 227
approach points, 69
ArcLink, 227
B
backup, 222
default file path, 113
directory, 134
important, 134
system, 132
system parameters, 142
backward button, 21
boot application, 121
Boot Application
restart, 116
settings, 117
using, 116
buttons
controller, 30
C
cabinets, 18
calculation result, 71
calibration, 28
4 points XZ, 192
base frame, 192
loading data, 187
motor calibration offset, 188
status, 186
clean disk, 182
close button, 24
communication protocols, 227
Connected Services, 227
connection
FlexPendant, 34
to network, 39
connections, 231
connector, 20
controller
buttons, 30
ports, 30
single cabinet, 18
control tools, overview, 27
cyber security, 211
D
data instance, 63
data types
changing type, 92
creating new, 63
declarations
hiding, 93
default paths
setting, 113
Default User, 217
DHCP client, 227
DHCP server, 39, 227
disable backup, 133
displacements
work object, 78
disposal, 223
DNS client, 227
E
EGM, 227
elongator points
define, 71
e-mail, 221
emergency stop button
FlexPendant, 20
enabling device, 20, 22
entry routine, 51
erase SD-card, 182
EtherNet/IP I/O, 228
EtherNet/IP messaging, 228
expressions
editing, 90
F
files
handling, 111
programs, 52
firewall, 222
firmware
reflashing, 125
flash disk drive, 110
FlexPendant
connecting, 34
connecting in operation, 36
connector, 30
disconnecting, 36
hardware buttons, 21
hot plug, 36
how to hold, 23
jumper plug, 36
left-hander, 23
main parts, 20
overview, 19
reflashing, 125
screen, 23
forward button, 21
FTP, 227, 229–230
FTP client, 228
H
hard buttons, 21
hard disk drive, 110
hold-to-run, 22
hot plug, 36
I
I/O
activating, 102
deactivating, 102
safety signals, 105
units, 102
instances
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Index
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| 237
|
WAN
Factory Network
Private
Robot Controller 1
LAN 1
Service
PLC
Robot I/O
LAN 2
LAN 3
I/O
I/O
FBA
EtherNet/IP
WAN
Private
Robot Controller 1
LAN 1
Service
Robot I/O
LAN 2
LAN 3
I/O
I/O
Public
Public
EtherNet/IP
EtherNet/IP
Industrial Network
FBA
xx1500000392
236
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© Copyright 2025 ABB. All rights reserved.
9 Cybersecurity for IRC5 robot networks
9.7 Network connections on the IRC5 main computer
Continued
Index
3
3rd party software, 14
A
ABB menu, 24
Absolute Accuracy
data storage, 189
account management, 220
add-ins, 47
additional axes
activating, 97
deactivating, 97
advanced restart, 114
anti-virus, 221
application protocols, 227
approach points, 69
ArcLink, 227
B
backup, 222
default file path, 113
directory, 134
important, 134
system, 132
system parameters, 142
backward button, 21
boot application, 121
Boot Application
restart, 116
settings, 117
using, 116
buttons
controller, 30
C
cabinets, 18
calculation result, 71
calibration, 28
4 points XZ, 192
base frame, 192
loading data, 187
motor calibration offset, 188
status, 186
clean disk, 182
close button, 24
communication protocols, 227
Connected Services, 227
connection
FlexPendant, 34
to network, 39
connections, 231
connector, 20
controller
buttons, 30
ports, 30
single cabinet, 18
control tools, overview, 27
cyber security, 211
D
data instance, 63
data types
changing type, 92
creating new, 63
declarations
hiding, 93
default paths
setting, 113
Default User, 217
DHCP client, 227
DHCP server, 39, 227
disable backup, 133
displacements
work object, 78
disposal, 223
DNS client, 227
E
EGM, 227
elongator points
define, 71
e-mail, 221
emergency stop button
FlexPendant, 20
enabling device, 20, 22
entry routine, 51
erase SD-card, 182
EtherNet/IP I/O, 228
EtherNet/IP messaging, 228
expressions
editing, 90
F
files
handling, 111
programs, 52
firewall, 222
firmware
reflashing, 125
flash disk drive, 110
FlexPendant
connecting, 34
connecting in operation, 36
connector, 30
disconnecting, 36
hardware buttons, 21
hot plug, 36
how to hold, 23
jumper plug, 36
left-hander, 23
main parts, 20
overview, 19
reflashing, 125
screen, 23
forward button, 21
FTP, 227, 229–230
FTP client, 228
H
hard buttons, 21
hard disk drive, 110
hold-to-run, 22
hot plug, 36
I
I/O
activating, 102
deactivating, 102
safety signals, 105
units, 102
instances
Operating manual - IRC5 Integrator's guide
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© Copyright 2025 ABB. All rights reserved.
Index
data types, 63
system parameters, 140
instructions
data types and declarations, 91
expressions, 90
IP address
fixed, 40
obtain automatically, 40
use no address, 39
IRC5 controller, 18
overview, 18
IRC5P, 214
J
joystick, 20
using, 21
jumper plug, 36
L
LAN unit, 110
licenses, 14
M
main computer, 231
main module, 51
Main routine, 51
main switch
controller, 30
mastership, 217
mechanical units
activating, 97
deactivating, 97
memory, 110
memory, what is?, 110
mirroring, 88
mirror plane, 205
routines, 206
what is, 205
modules
creating, 55
deleting, 57
handling of, 55
loading, 56
mirroring, 89
renaming, 56
saving, 56
N
NetScan, 227, 229
network architecture, 213
network connections
setting, 117
setting up, 39
network security, 13
NFS, 230
NFS client, 228
NFS server, 228
O
open source software, OSS, 14
operator window, 24
options
duty time counter, 30
hot plug button, 30, 36
IRC5 Compact, 18
IRC5 Panel Mounted Controller, 18
RobotWare add-ins, 47
safety chain LEDs, 30
service outlet, 30
service port, 30
P
paint application, 214
passwords, 221
payloads
creating, 84
declarations, 85
display definitions, 86
editing, 86
physical security, 220
PickMaster, 214
Pixel Paint Gateway, 228
policy, 219
ports, 231
controller, 30
private network, 233
PROFINET CM, 228
PROFINET DIAG+, 228
PROFINET RPC, 228
PROFINET RT, 228
PROFINET RTM, 228
program a robot, 28
program directory, 52
program execution start button, 21
program memory, 94
program module, 51
programs
about files, 52
creating, 52
default file path, 113
deleting, 94, 96
handling of, 52
loading, 53
mirroring, 89
renaming, 54
saving, 53
protocols, 227
Q
queue backup, 133
quickset menu, 24
R
RAPID, structure, 50
RAPID application, 50
reflashing
axis computer, 125
contactor interface board, 125
drive unit, 125
firmware, 125
FlexPendant, 125
panel board, 125
profibus, 125
remote access, 224
remote client, 224
reset button
location, 20
using, 21
reset RAPID, 122
reset system, 123
restart, 120
controller, 118
overview, 114
reset RAPID, 122
238
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Index
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| 238
|
Index
3
3rd party software, 14
A
ABB menu, 24
Absolute Accuracy
data storage, 189
account management, 220
add-ins, 47
additional axes
activating, 97
deactivating, 97
advanced restart, 114
anti-virus, 221
application protocols, 227
approach points, 69
ArcLink, 227
B
backup, 222
default file path, 113
directory, 134
important, 134
system, 132
system parameters, 142
backward button, 21
boot application, 121
Boot Application
restart, 116
settings, 117
using, 116
buttons
controller, 30
C
cabinets, 18
calculation result, 71
calibration, 28
4 points XZ, 192
base frame, 192
loading data, 187
motor calibration offset, 188
status, 186
clean disk, 182
close button, 24
communication protocols, 227
Connected Services, 227
connection
FlexPendant, 34
to network, 39
connections, 231
connector, 20
controller
buttons, 30
ports, 30
single cabinet, 18
control tools, overview, 27
cyber security, 211
D
data instance, 63
data types
changing type, 92
creating new, 63
declarations
hiding, 93
default paths
setting, 113
Default User, 217
DHCP client, 227
DHCP server, 39, 227
disable backup, 133
displacements
work object, 78
disposal, 223
DNS client, 227
E
EGM, 227
elongator points
define, 71
e-mail, 221
emergency stop button
FlexPendant, 20
enabling device, 20, 22
entry routine, 51
erase SD-card, 182
EtherNet/IP I/O, 228
EtherNet/IP messaging, 228
expressions
editing, 90
F
files
handling, 111
programs, 52
firewall, 222
firmware
reflashing, 125
flash disk drive, 110
FlexPendant
connecting, 34
connecting in operation, 36
connector, 30
disconnecting, 36
hardware buttons, 21
hot plug, 36
how to hold, 23
jumper plug, 36
left-hander, 23
main parts, 20
overview, 19
reflashing, 125
screen, 23
forward button, 21
FTP, 227, 229–230
FTP client, 228
H
hard buttons, 21
hard disk drive, 110
hold-to-run, 22
hot plug, 36
I
I/O
activating, 102
deactivating, 102
safety signals, 105
units, 102
instances
Operating manual - IRC5 Integrator's guide
237
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© Copyright 2025 ABB. All rights reserved.
Index
data types, 63
system parameters, 140
instructions
data types and declarations, 91
expressions, 90
IP address
fixed, 40
obtain automatically, 40
use no address, 39
IRC5 controller, 18
overview, 18
IRC5P, 214
J
joystick, 20
using, 21
jumper plug, 36
L
LAN unit, 110
licenses, 14
M
main computer, 231
main module, 51
Main routine, 51
main switch
controller, 30
mastership, 217
mechanical units
activating, 97
deactivating, 97
memory, 110
memory, what is?, 110
mirroring, 88
mirror plane, 205
routines, 206
what is, 205
modules
creating, 55
deleting, 57
handling of, 55
loading, 56
mirroring, 89
renaming, 56
saving, 56
N
NetScan, 227, 229
network architecture, 213
network connections
setting, 117
setting up, 39
network security, 13
NFS, 230
NFS client, 228
NFS server, 228
O
open source software, OSS, 14
operator window, 24
options
duty time counter, 30
hot plug button, 30, 36
IRC5 Compact, 18
IRC5 Panel Mounted Controller, 18
RobotWare add-ins, 47
safety chain LEDs, 30
service outlet, 30
service port, 30
P
paint application, 214
passwords, 221
payloads
creating, 84
declarations, 85
display definitions, 86
editing, 86
physical security, 220
PickMaster, 214
Pixel Paint Gateway, 228
policy, 219
ports, 231
controller, 30
private network, 233
PROFINET CM, 228
PROFINET DIAG+, 228
PROFINET RPC, 228
PROFINET RT, 228
PROFINET RTM, 228
program a robot, 28
program directory, 52
program execution start button, 21
program memory, 94
program module, 51
programs
about files, 52
creating, 52
default file path, 113
deleting, 94, 96
handling of, 52
loading, 53
mirroring, 89
renaming, 54
saving, 53
protocols, 227
Q
queue backup, 133
quickset menu, 24
R
RAPID, structure, 50
RAPID application, 50
reflashing
axis computer, 125
contactor interface board, 125
drive unit, 125
firmware, 125
FlexPendant, 125
panel board, 125
profibus, 125
remote access, 224
remote client, 224
reset button
location, 20
using, 21
reset RAPID, 122
reset system, 123
restart, 120
controller, 118
overview, 114
reset RAPID, 122
238
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3HAC050940-001 Revision: S
© Copyright 2025 ABB. All rights reserved.
Index
reset system, 123
revert to last auto saved, 124
start boot application, 121
system, 118
restore
default file path, 113
system, 136
revert to last auto saved, 124
RNP, 227
RobAPI, 225, 229
RobICI, 229–230
robots
activating, 97
deactivating, 97
RobotStudio
overview, 26
RobotWare add-ins, 47
Robot Web Service, 227
Robot Web Services, 225
Routine, 51
routines
changing declarations, 61
copying, 61
creating, 58
defining parameters, 59
deleting, 61
handling of, 58
mirroring, 88
run button, 21
S
safety I/O signals, 105
serial numbers
data storage, 189
service port, 30
SFTP, 230
SFTP client, 229
SFTP server, 229
SIS, Service Information System
data storage, 189
SMB, 189
software licenses, 14
start boot application, 121
start button, 21
start up, 42
status bar, 24
step backward button, 21
step forward button, 21
stop button, 21
stylus pen
location, 20
using, 21
system
backup, 132
installing, 116
loaded, 109
overview, 109
renaming, 118
restarting, 118
restore, 136
return to default settings, 123
revert to last auto saved, 124
selecting, 118
start and select, 121
starting, 118
starting without software, 116
system, upgrading, 46
system module, 51
system parameters, 28
configuring, 140
instances, 140
saving, 142
T
task bar, 24
tasks, 50
Telnet, 230
three-position enabling device, 20, 22
thumb button
using, 22
tool, overview control tools, 27
tool center point
about, 65
calculation result, 71
define, 69
defining, 71
measuring, 72
TCP, 65
working area variations, 71
tool frame
defining, 68
methods, 68
reorientation test, 71
tool orientation, 71
tools
creating, 65
editing definitions, 73
editing tool data, 72
make stationary, 75
setting up tool coordinate system, 76
stationary, 75
Total Load, 84
touchscreen, 23
U
UAS, 217, 226
units
activating, 102
deactivating, 102
USB, 111
USB port
FlexPendant, 20
User Authentication System, 226
User Authorization System, 217
V
virus protection, 221
W
work objects
creating, 77
declarations, 77
defining coordinate system, 78
displacements, 78
editing declarations, 83
editing work objects data, 82
write access, 217
Operating manual - IRC5 Integrator's guide
239
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© Copyright 2025 ABB. All rights reserved.
Index
|
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| 239
|
data types, 63
system parameters, 140
instructions
data types and declarations, 91
expressions, 90
IP address
fixed, 40
obtain automatically, 40
use no address, 39
IRC5 controller, 18
overview, 18
IRC5P, 214
J
joystick, 20
using, 21
jumper plug, 36
L
LAN unit, 110
licenses, 14
M
main computer, 231
main module, 51
Main routine, 51
main switch
controller, 30
mastership, 217
mechanical units
activating, 97
deactivating, 97
memory, 110
memory, what is?, 110
mirroring, 88
mirror plane, 205
routines, 206
what is, 205
modules
creating, 55
deleting, 57
handling of, 55
loading, 56
mirroring, 89
renaming, 56
saving, 56
N
NetScan, 227, 229
network architecture, 213
network connections
setting, 117
setting up, 39
network security, 13
NFS, 230
NFS client, 228
NFS server, 228
O
open source software, OSS, 14
operator window, 24
options
duty time counter, 30
hot plug button, 30, 36
IRC5 Compact, 18
IRC5 Panel Mounted Controller, 18
RobotWare add-ins, 47
safety chain LEDs, 30
service outlet, 30
service port, 30
P
paint application, 214
passwords, 221
payloads
creating, 84
declarations, 85
display definitions, 86
editing, 86
physical security, 220
PickMaster, 214
Pixel Paint Gateway, 228
policy, 219
ports, 231
controller, 30
private network, 233
PROFINET CM, 228
PROFINET DIAG+, 228
PROFINET RPC, 228
PROFINET RT, 228
PROFINET RTM, 228
program a robot, 28
program directory, 52
program execution start button, 21
program memory, 94
program module, 51
programs
about files, 52
creating, 52
default file path, 113
deleting, 94, 96
handling of, 52
loading, 53
mirroring, 89
renaming, 54
saving, 53
protocols, 227
Q
queue backup, 133
quickset menu, 24
R
RAPID, structure, 50
RAPID application, 50
reflashing
axis computer, 125
contactor interface board, 125
drive unit, 125
firmware, 125
FlexPendant, 125
panel board, 125
profibus, 125
remote access, 224
remote client, 224
reset button
location, 20
using, 21
reset RAPID, 122
reset system, 123
restart, 120
controller, 118
overview, 114
reset RAPID, 122
238
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3HAC050940-001 Revision: S
© Copyright 2025 ABB. All rights reserved.
Index
reset system, 123
revert to last auto saved, 124
start boot application, 121
system, 118
restore
default file path, 113
system, 136
revert to last auto saved, 124
RNP, 227
RobAPI, 225, 229
RobICI, 229–230
robots
activating, 97
deactivating, 97
RobotStudio
overview, 26
RobotWare add-ins, 47
Robot Web Service, 227
Robot Web Services, 225
Routine, 51
routines
changing declarations, 61
copying, 61
creating, 58
defining parameters, 59
deleting, 61
handling of, 58
mirroring, 88
run button, 21
S
safety I/O signals, 105
serial numbers
data storage, 189
service port, 30
SFTP, 230
SFTP client, 229
SFTP server, 229
SIS, Service Information System
data storage, 189
SMB, 189
software licenses, 14
start boot application, 121
start button, 21
start up, 42
status bar, 24
step backward button, 21
step forward button, 21
stop button, 21
stylus pen
location, 20
using, 21
system
backup, 132
installing, 116
loaded, 109
overview, 109
renaming, 118
restarting, 118
restore, 136
return to default settings, 123
revert to last auto saved, 124
selecting, 118
start and select, 121
starting, 118
starting without software, 116
system, upgrading, 46
system module, 51
system parameters, 28
configuring, 140
instances, 140
saving, 142
T
task bar, 24
tasks, 50
Telnet, 230
three-position enabling device, 20, 22
thumb button
using, 22
tool, overview control tools, 27
tool center point
about, 65
calculation result, 71
define, 69
defining, 71
measuring, 72
TCP, 65
working area variations, 71
tool frame
defining, 68
methods, 68
reorientation test, 71
tool orientation, 71
tools
creating, 65
editing definitions, 73
editing tool data, 72
make stationary, 75
setting up tool coordinate system, 76
stationary, 75
Total Load, 84
touchscreen, 23
U
UAS, 217, 226
units
activating, 102
deactivating, 102
USB, 111
USB port
FlexPendant, 20
User Authentication System, 226
User Authorization System, 217
V
virus protection, 221
W
work objects
creating, 77
declarations, 77
defining coordinate system, 78
displacements, 78
editing declarations, 83
editing work objects data, 82
write access, 217
Operating manual - IRC5 Integrator's guide
239
3HAC050940-001 Revision: S
© Copyright 2025 ABB. All rights reserved.
Index
|
ABB_Operating_Manual_IRC5_Integrators_Guide
|
https://www.uzivatelskadokumentace.cz/Controllers/IRC5/en/3HAC050940-001.pdf
| 240
|
reset system, 123
revert to last auto saved, 124
start boot application, 121
system, 118
restore
default file path, 113
system, 136
revert to last auto saved, 124
RNP, 227
RobAPI, 225, 229
RobICI, 229–230
robots
activating, 97
deactivating, 97
RobotStudio
overview, 26
RobotWare add-ins, 47
Robot Web Service, 227
Robot Web Services, 225
Routine, 51
routines
changing declarations, 61
copying, 61
creating, 58
defining parameters, 59
deleting, 61
handling of, 58
mirroring, 88
run button, 21
S
safety I/O signals, 105
serial numbers
data storage, 189
service port, 30
SFTP, 230
SFTP client, 229
SFTP server, 229
SIS, Service Information System
data storage, 189
SMB, 189
software licenses, 14
start boot application, 121
start button, 21
start up, 42
status bar, 24
step backward button, 21
step forward button, 21
stop button, 21
stylus pen
location, 20
using, 21
system
backup, 132
installing, 116
loaded, 109
overview, 109
renaming, 118
restarting, 118
restore, 136
return to default settings, 123
revert to last auto saved, 124
selecting, 118
start and select, 121
starting, 118
starting without software, 116
system, upgrading, 46
system module, 51
system parameters, 28
configuring, 140
instances, 140
saving, 142
T
task bar, 24
tasks, 50
Telnet, 230
three-position enabling device, 20, 22
thumb button
using, 22
tool, overview control tools, 27
tool center point
about, 65
calculation result, 71
define, 69
defining, 71
measuring, 72
TCP, 65
working area variations, 71
tool frame
defining, 68
methods, 68
reorientation test, 71
tool orientation, 71
tools
creating, 65
editing definitions, 73
editing tool data, 72
make stationary, 75
setting up tool coordinate system, 76
stationary, 75
Total Load, 84
touchscreen, 23
U
UAS, 217, 226
units
activating, 102
deactivating, 102
USB, 111
USB port
FlexPendant, 20
User Authentication System, 226
User Authorization System, 217
V
virus protection, 221
W
work objects
creating, 77
declarations, 77
defining coordinate system, 78
displacements, 78
editing declarations, 83
editing work objects data, 82
write access, 217
Operating manual - IRC5 Integrator's guide
239
3HAC050940-001 Revision: S
© Copyright 2025 ABB. All rights reserved.
Index
|
ABB_Operating_Manual_IRC5_Integrators_Guide
|
https://www.uzivatelskadokumentace.cz/Controllers/IRC5/en/3HAC050940-001.pdf
| 241
|
ABB AB
Robotics & Discrete Automation
S-721 68 VÄSTERÅS, Sweden
Telephone +46 10-732 50 00
ABB AS
Robotics & Discrete Automation
Nordlysvegen 7, N-4340 BRYNE, Norway
Box 265, N-4349 BRYNE, Norway
Telephone: +47 22 87 2000
ABB Engineering (Shanghai) Ltd.
Robotics & Discrete Automation
No. 4528 Kangxin Highway
PuDong New District
SHANGHAI 201315, China
Telephone: +86 21 6105 6666
ABB Inc.
Robotics & Discrete Automation
1250 Brown Road
Auburn Hills, MI 48326
USA
Telephone: +1 248 391 9000
abb.com/robotics
3HAC050940-001, Rev S, en
© Copyright 2025 ABB. All rights reserved.
Specifications subject to change without notice.
|
ABB_Operating_Manual_IRC5_Integrators_Guide
|
https://www.uzivatelskadokumentace.cz/Controllers/IRC5/en/3HAC050940-001.pdf
| 242
|
ABB AB
Robotics & Discrete Automation
S-721 68 VÄSTERÅS, Sweden
Telephone +46 10-732 50 00
ABB AS
Robotics & Discrete Automation
Nordlysvegen 7, N-4340 BRYNE, Norway
Box 265, N-4349 BRYNE, Norway
Telephone: +47 22 87 2000
ABB Engineering (Shanghai) Ltd.
Robotics & Discrete Automation
No. 4528 Kangxin Highway
PuDong New District
SHANGHAI 201315, China
Telephone: +86 21 6105 6666
ABB Inc.
Robotics & Discrete Automation
1250 Brown Road
Auburn Hills, MI 48326
USA
Telephone: +1 248 391 9000
abb.com/robotics
3HAC050940-001, Rev S, en
© Copyright 2025 ABB. All rights reserved.
Specifications subject to change without notice.
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 1
|
ROBOTICS
Product manual, spare parts
IRBP /D2009
![Image]
Trace back information:
Workspace 24B version a13
Checked in 2024-06-18
Skribenta version 5.5.019
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 2
|
ROBOTICS
Product manual, spare parts
IRBP /D2009
![Image]
Trace back information:
Workspace 24B version a13
Checked in 2024-06-18
Skribenta version 5.5.019
Product manual, spare parts
IRBP A -250/500/750
IRBP B -250/500/750
IRBP C -500/1000
IRBP D -300/600
IRBP K -300/600/1000
IRBP L -300/600/1000/2000/5000
IRBP R -300/600/1000
Document ID: 3HAC038416-001
Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Specifications subject to change without notice.
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 3
|
Trace back information:
Workspace 24B version a13
Checked in 2024-06-18
Skribenta version 5.5.019
Product manual, spare parts
IRBP A -250/500/750
IRBP B -250/500/750
IRBP C -500/1000
IRBP D -300/600
IRBP K -300/600/1000
IRBP L -300/600/1000/2000/5000
IRBP R -300/600/1000
Document ID: 3HAC038416-001
Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Specifications subject to change without notice.
The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2010-2024 ABB. All rights reserved.
Specifications subject to change without notice.
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 4
|
Product manual, spare parts
IRBP A -250/500/750
IRBP B -250/500/750
IRBP C -500/1000
IRBP D -300/600
IRBP K -300/600/1000
IRBP L -300/600/1000/2000/5000
IRBP R -300/600/1000
Document ID: 3HAC038416-001
Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Specifications subject to change without notice.
The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2010-2024 ABB. All rights reserved.
Specifications subject to change without notice.
Table of contents
7
Overview of this manual ...................................................................................................................
9
1
Positioners
9
1.1
IRBP A ............................................................................................................
10
1.2
IRBP B ............................................................................................................
12
1.3
IRBP C ............................................................................................................
13
1.4
IRBP D ............................................................................................................
14
1.5
IRBP K ............................................................................................................
15
1.6
IRBP L ............................................................................................................
16
1.7
IRBP R ............................................................................................................
19
2
Rotary units and supports
19
2.1
MTD 250 ..........................................................................................................
24
2.2
MTD 500/750 ....................................................................................................
29
2.3
MTD 2000 ........................................................................................................
34
2.4
MTD 5000 ........................................................................................................
39
2.5
MTE 500/750 ....................................................................................................
41
2.6
MID 1.1 ...........................................................................................................
43
2.7
MID 1.2 ...........................................................................................................
45
2.8
MID 2.1 ...........................................................................................................
47
2.9
Support collar ...................................................................................................
49
2.10
Stop lug ...........................................................................................................
51
3
Motor units
51
3.1
Motor units for MTD 250 .....................................................................................
54
3.2
Motor unit for MTD 500-750 .................................................................................
57
3.3
Motor unit for MTE 500-750 .................................................................................
59
3.4
Motor units for MTD 2000 ...................................................................................
62
3.5
Motor units for MTD 5000 ...................................................................................
67
3.6
Motor unit for MID 1.2 ........................................................................................
70
3.7
Motor unit for MID 2.1-2.2 ...................................................................................
73
4
Electrical spare parts
73
4.1
External connectors ...........................................................................................
73
4.1.1
Spare parts, cables ..................................................................................
75
4.2
Internal connectors ............................................................................................
75
4.2.1
Cable harnesses .....................................................................................
83
4.2.2
Spare part, SMB box ................................................................................
85
4.3
Electrical options ..............................................................................................
85
4.3.1
SIB V , spare parts ..................................................................................
87
4.3.2
Spare parts, SIB V option board 1 and 2 ......................................................
88
4.3.3
Spare parts, manual jog L/K/R ...................................................................
89
4.3.4
Spare parts station sync ...........................................................................
90
4.3.5
Spare parts, active relay supervision ...........................................................
91
5
Controller
91
5.1
Spare parts, controller ........................................................................................
99
6
Safety equipment
99
6.1
Spare parts, light beam ......................................................................................
Product manual, spare parts - IRBP /D2009
5
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Table of contents
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 5
|
The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2010-2024 ABB. All rights reserved.
Specifications subject to change without notice.
Table of contents
7
Overview of this manual ...................................................................................................................
9
1
Positioners
9
1.1
IRBP A ............................................................................................................
10
1.2
IRBP B ............................................................................................................
12
1.3
IRBP C ............................................................................................................
13
1.4
IRBP D ............................................................................................................
14
1.5
IRBP K ............................................................................................................
15
1.6
IRBP L ............................................................................................................
16
1.7
IRBP R ............................................................................................................
19
2
Rotary units and supports
19
2.1
MTD 250 ..........................................................................................................
24
2.2
MTD 500/750 ....................................................................................................
29
2.3
MTD 2000 ........................................................................................................
34
2.4
MTD 5000 ........................................................................................................
39
2.5
MTE 500/750 ....................................................................................................
41
2.6
MID 1.1 ...........................................................................................................
43
2.7
MID 1.2 ...........................................................................................................
45
2.8
MID 2.1 ...........................................................................................................
47
2.9
Support collar ...................................................................................................
49
2.10
Stop lug ...........................................................................................................
51
3
Motor units
51
3.1
Motor units for MTD 250 .....................................................................................
54
3.2
Motor unit for MTD 500-750 .................................................................................
57
3.3
Motor unit for MTE 500-750 .................................................................................
59
3.4
Motor units for MTD 2000 ...................................................................................
62
3.5
Motor units for MTD 5000 ...................................................................................
67
3.6
Motor unit for MID 1.2 ........................................................................................
70
3.7
Motor unit for MID 2.1-2.2 ...................................................................................
73
4
Electrical spare parts
73
4.1
External connectors ...........................................................................................
73
4.1.1
Spare parts, cables ..................................................................................
75
4.2
Internal connectors ............................................................................................
75
4.2.1
Cable harnesses .....................................................................................
83
4.2.2
Spare part, SMB box ................................................................................
85
4.3
Electrical options ..............................................................................................
85
4.3.1
SIB V , spare parts ..................................................................................
87
4.3.2
Spare parts, SIB V option board 1 and 2 ......................................................
88
4.3.3
Spare parts, manual jog L/K/R ...................................................................
89
4.3.4
Spare parts station sync ...........................................................................
90
4.3.5
Spare parts, active relay supervision ...........................................................
91
5
Controller
91
5.1
Spare parts, controller ........................................................................................
99
6
Safety equipment
99
6.1
Spare parts, light beam ......................................................................................
Product manual, spare parts - IRBP /D2009
5
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Table of contents
This page is intentionally left blank
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
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| 6
|
Table of contents
7
Overview of this manual ...................................................................................................................
9
1
Positioners
9
1.1
IRBP A ............................................................................................................
10
1.2
IRBP B ............................................................................................................
12
1.3
IRBP C ............................................................................................................
13
1.4
IRBP D ............................................................................................................
14
1.5
IRBP K ............................................................................................................
15
1.6
IRBP L ............................................................................................................
16
1.7
IRBP R ............................................................................................................
19
2
Rotary units and supports
19
2.1
MTD 250 ..........................................................................................................
24
2.2
MTD 500/750 ....................................................................................................
29
2.3
MTD 2000 ........................................................................................................
34
2.4
MTD 5000 ........................................................................................................
39
2.5
MTE 500/750 ....................................................................................................
41
2.6
MID 1.1 ...........................................................................................................
43
2.7
MID 1.2 ...........................................................................................................
45
2.8
MID 2.1 ...........................................................................................................
47
2.9
Support collar ...................................................................................................
49
2.10
Stop lug ...........................................................................................................
51
3
Motor units
51
3.1
Motor units for MTD 250 .....................................................................................
54
3.2
Motor unit for MTD 500-750 .................................................................................
57
3.3
Motor unit for MTE 500-750 .................................................................................
59
3.4
Motor units for MTD 2000 ...................................................................................
62
3.5
Motor units for MTD 5000 ...................................................................................
67
3.6
Motor unit for MID 1.2 ........................................................................................
70
3.7
Motor unit for MID 2.1-2.2 ...................................................................................
73
4
Electrical spare parts
73
4.1
External connectors ...........................................................................................
73
4.1.1
Spare parts, cables ..................................................................................
75
4.2
Internal connectors ............................................................................................
75
4.2.1
Cable harnesses .....................................................................................
83
4.2.2
Spare part, SMB box ................................................................................
85
4.3
Electrical options ..............................................................................................
85
4.3.1
SIB V , spare parts ..................................................................................
87
4.3.2
Spare parts, SIB V option board 1 and 2 ......................................................
88
4.3.3
Spare parts, manual jog L/K/R ...................................................................
89
4.3.4
Spare parts station sync ...........................................................................
90
4.3.5
Spare parts, active relay supervision ...........................................................
91
5
Controller
91
5.1
Spare parts, controller ........................................................................................
99
6
Safety equipment
99
6.1
Spare parts, light beam ......................................................................................
Product manual, spare parts - IRBP /D2009
5
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Table of contents
This page is intentionally left blank
Overview of this manual
About this manual
This manual contains information on all the spare parts for positioner IRBP A, B,
C, D, K, R, and L presented in Product manual - Product.ProductName /D2009 .
Usage
This manual should be used as a complement to the product manual during:
•
maintenance work
•
repair work.
Who should read this manual?
This manual is intended for:
•
maintenance personnel
•
repair personnel.
Prerequisites
A maintenance/repair technician working with an ABB manipulator must:
•
be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
Contents
Chapter
Frame parts
1
Rotary units and supports
2
Motor units
3
Electrical spare parts
4
Controller
5
Safety equipment
6
References
Document ID
Reference
3HAC037731-001
Product manual - Product.ProductName /D2009
Revisions
Description
Revision
First edition
-
This revision includes the following additions and/or changes:
•
Added IRBP C in IRBP C on page 12 .
A
This revision includes the following additions and/or changes:
•
Structural modification of chapter 1, and references to the components.
B
Continues on next page
Product manual, spare parts - IRBP /D2009
7
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Overview of this manual
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 7
|
This page is intentionally left blank
Overview of this manual
About this manual
This manual contains information on all the spare parts for positioner IRBP A, B,
C, D, K, R, and L presented in Product manual - Product.ProductName /D2009 .
Usage
This manual should be used as a complement to the product manual during:
•
maintenance work
•
repair work.
Who should read this manual?
This manual is intended for:
•
maintenance personnel
•
repair personnel.
Prerequisites
A maintenance/repair technician working with an ABB manipulator must:
•
be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
Contents
Chapter
Frame parts
1
Rotary units and supports
2
Motor units
3
Electrical spare parts
4
Controller
5
Safety equipment
6
References
Document ID
Reference
3HAC037731-001
Product manual - Product.ProductName /D2009
Revisions
Description
Revision
First edition
-
This revision includes the following additions and/or changes:
•
Added IRBP C in IRBP C on page 12 .
A
This revision includes the following additions and/or changes:
•
Structural modification of chapter 1, and references to the components.
B
Continues on next page
Product manual, spare parts - IRBP /D2009
7
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Overview of this manual
Description
Revision
This revision includes the following additions and/or changes:
•
Article number changed for grease in MTD 250, see Rotary units and
supports on page 19 .
•
Part number for Graphite white spare parts added.
C
This revision includes the following additions and/or changes:
•
Page 3, model designation updated for model K and R
•
Figures and tables updated for IRBP B and IRBP R, MID unit added.
•
Added that lifting eyes no longer is delivered with the IRBP:s.
•
Added new spare part numbers for gearboxes and motors, valid from
these serial numbers, onwards: SEROP POF-110001- and CNAUS
POF-510001-
D
This revision includes the following additions and/or changes:
•
Description for spare part 3HAC035881-001/002 is changed from Cable
WCS1/WCS2 to Cable slipring WCS3/WCS4 .
•
Number for insulation kit for MTD 500, 750 and 2000 is changed to
3HAC032214-002.
E
This revision includes the following additions and/or changes:
•
Replaced spare part number for motor unit MTD 500-750, orange (is
3HAC038210-014, was 3HAC038187-014).
F
Published in release R17.2. The following updates are made in this revision:
•
Spare part number for seal and isolation kit for motor units MTD 500-
750 and MTD 2000 is changed to 3HAC038214-002.
•
Spare part list for SMB box 3HAC046493-001 updated.
G
Published in release 19B. The following updates are made in this revision:
•
New article numbers for manipulator cables in section Spare parts,
cables on page 73 .
H
Published in release 20A. The following updates are made in this revision:
•
Added item 45 (washer) to spare part lists for the rotary units MTD
250 and MTD 500.
J
Published in release 20D. The following updates are made in this revision:
•
Spare part numbers for gearboxes MTD 500 and MTD 750 are updated.
K
Published in release 22C. The following updates are made in this revision:
•
Color of spare part number 3HAC035436-003 changed to ABB Orange.
L
Published in release 24B. The following updates are made in this revision:
•
Added information about the new rotary unit MTE.
•
New article number (3HAC088991-001) for safety relay in "manual
jog" function.
M
8
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Overview of this manual
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 8
|
Overview of this manual
About this manual
This manual contains information on all the spare parts for positioner IRBP A, B,
C, D, K, R, and L presented in Product manual - Product.ProductName /D2009 .
Usage
This manual should be used as a complement to the product manual during:
•
maintenance work
•
repair work.
Who should read this manual?
This manual is intended for:
•
maintenance personnel
•
repair personnel.
Prerequisites
A maintenance/repair technician working with an ABB manipulator must:
•
be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
Contents
Chapter
Frame parts
1
Rotary units and supports
2
Motor units
3
Electrical spare parts
4
Controller
5
Safety equipment
6
References
Document ID
Reference
3HAC037731-001
Product manual - Product.ProductName /D2009
Revisions
Description
Revision
First edition
-
This revision includes the following additions and/or changes:
•
Added IRBP C in IRBP C on page 12 .
A
This revision includes the following additions and/or changes:
•
Structural modification of chapter 1, and references to the components.
B
Continues on next page
Product manual, spare parts - IRBP /D2009
7
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Overview of this manual
Description
Revision
This revision includes the following additions and/or changes:
•
Article number changed for grease in MTD 250, see Rotary units and
supports on page 19 .
•
Part number for Graphite white spare parts added.
C
This revision includes the following additions and/or changes:
•
Page 3, model designation updated for model K and R
•
Figures and tables updated for IRBP B and IRBP R, MID unit added.
•
Added that lifting eyes no longer is delivered with the IRBP:s.
•
Added new spare part numbers for gearboxes and motors, valid from
these serial numbers, onwards: SEROP POF-110001- and CNAUS
POF-510001-
D
This revision includes the following additions and/or changes:
•
Description for spare part 3HAC035881-001/002 is changed from Cable
WCS1/WCS2 to Cable slipring WCS3/WCS4 .
•
Number for insulation kit for MTD 500, 750 and 2000 is changed to
3HAC032214-002.
E
This revision includes the following additions and/or changes:
•
Replaced spare part number for motor unit MTD 500-750, orange (is
3HAC038210-014, was 3HAC038187-014).
F
Published in release R17.2. The following updates are made in this revision:
•
Spare part number for seal and isolation kit for motor units MTD 500-
750 and MTD 2000 is changed to 3HAC038214-002.
•
Spare part list for SMB box 3HAC046493-001 updated.
G
Published in release 19B. The following updates are made in this revision:
•
New article numbers for manipulator cables in section Spare parts,
cables on page 73 .
H
Published in release 20A. The following updates are made in this revision:
•
Added item 45 (washer) to spare part lists for the rotary units MTD
250 and MTD 500.
J
Published in release 20D. The following updates are made in this revision:
•
Spare part numbers for gearboxes MTD 500 and MTD 750 are updated.
K
Published in release 22C. The following updates are made in this revision:
•
Color of spare part number 3HAC035436-003 changed to ABB Orange.
L
Published in release 24B. The following updates are made in this revision:
•
Added information about the new rotary unit MTE.
•
New article number (3HAC088991-001) for safety relay in "manual
jog" function.
M
8
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Overview of this manual
Continued
1 Positioners
1.1 IRBP A
Frame parts
2
3
1
1
xx1000000187
Spare part
Part
Pos
MTD 250, see MTD 250 on page 19
Gearbox
1
MTD 500/750, see MTD 500/750 on page 24
MTD 250, see MTD 250 on page 19
Rotary disc
2
MTD 500/750, see MTD 500/750 on page 24
MTD 250, see Motor units for MTD 250 on page 51
Motor unit
3
MTD 500/750, see Motor unit for MTD 500-750 on page 54
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
9
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.1 IRBP A
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 9
|
Description
Revision
This revision includes the following additions and/or changes:
•
Article number changed for grease in MTD 250, see Rotary units and
supports on page 19 .
•
Part number for Graphite white spare parts added.
C
This revision includes the following additions and/or changes:
•
Page 3, model designation updated for model K and R
•
Figures and tables updated for IRBP B and IRBP R, MID unit added.
•
Added that lifting eyes no longer is delivered with the IRBP:s.
•
Added new spare part numbers for gearboxes and motors, valid from
these serial numbers, onwards: SEROP POF-110001- and CNAUS
POF-510001-
D
This revision includes the following additions and/or changes:
•
Description for spare part 3HAC035881-001/002 is changed from Cable
WCS1/WCS2 to Cable slipring WCS3/WCS4 .
•
Number for insulation kit for MTD 500, 750 and 2000 is changed to
3HAC032214-002.
E
This revision includes the following additions and/or changes:
•
Replaced spare part number for motor unit MTD 500-750, orange (is
3HAC038210-014, was 3HAC038187-014).
F
Published in release R17.2. The following updates are made in this revision:
•
Spare part number for seal and isolation kit for motor units MTD 500-
750 and MTD 2000 is changed to 3HAC038214-002.
•
Spare part list for SMB box 3HAC046493-001 updated.
G
Published in release 19B. The following updates are made in this revision:
•
New article numbers for manipulator cables in section Spare parts,
cables on page 73 .
H
Published in release 20A. The following updates are made in this revision:
•
Added item 45 (washer) to spare part lists for the rotary units MTD
250 and MTD 500.
J
Published in release 20D. The following updates are made in this revision:
•
Spare part numbers for gearboxes MTD 500 and MTD 750 are updated.
K
Published in release 22C. The following updates are made in this revision:
•
Color of spare part number 3HAC035436-003 changed to ABB Orange.
L
Published in release 24B. The following updates are made in this revision:
•
Added information about the new rotary unit MTE.
•
New article number (3HAC088991-001) for safety relay in "manual
jog" function.
M
8
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
Overview of this manual
Continued
1 Positioners
1.1 IRBP A
Frame parts
2
3
1
1
xx1000000187
Spare part
Part
Pos
MTD 250, see MTD 250 on page 19
Gearbox
1
MTD 500/750, see MTD 500/750 on page 24
MTD 250, see MTD 250 on page 19
Rotary disc
2
MTD 500/750, see MTD 500/750 on page 24
MTD 250, see Motor units for MTD 250 on page 51
Motor unit
3
MTD 500/750, see Motor unit for MTD 500-750 on page 54
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
9
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.1 IRBP A
1.2 IRBP B
Frame parts
1
1
4
3
1
2
2
5
xx1000000190
Continues on next page
10
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.2 IRBP B
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 10
|
1 Positioners
1.1 IRBP A
Frame parts
2
3
1
1
xx1000000187
Spare part
Part
Pos
MTD 250, see MTD 250 on page 19
Gearbox
1
MTD 500/750, see MTD 500/750 on page 24
MTD 250, see MTD 250 on page 19
Rotary disc
2
MTD 500/750, see MTD 500/750 on page 24
MTD 250, see Motor units for MTD 250 on page 51
Motor unit
3
MTD 500/750, see Motor unit for MTD 500-750 on page 54
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
9
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.1 IRBP A
1.2 IRBP B
Frame parts
1
1
4
3
1
2
2
5
xx1000000190
Continues on next page
10
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.2 IRBP B
Spare part
Part
Pos
MTD 200, see MTD 250 on page 19
Gearbox
1
MTD 500/750, see MTD 500/750 on page 24
MTD 200, see MTD 250 on page 19
Rotary disc
2
MTD 500/750, see MTD 500/750 on page 24
See Motor units on page 51
Motor units
3
See Stop lug on page 49
Stop lug
4
250 MID 1.1, see MID 1.1 on page 41
Rotary unit
5
500/750 MID 2.1, see MID 2.1 on page 45
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
11
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.2 IRBP B
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 11
|
1.2 IRBP B
Frame parts
1
1
4
3
1
2
2
5
xx1000000190
Continues on next page
10
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.2 IRBP B
Spare part
Part
Pos
MTD 200, see MTD 250 on page 19
Gearbox
1
MTD 500/750, see MTD 500/750 on page 24
MTD 200, see MTD 250 on page 19
Rotary disc
2
MTD 500/750, see MTD 500/750 on page 24
See Motor units on page 51
Motor units
3
See Stop lug on page 49
Stop lug
4
250 MID 1.1, see MID 1.1 on page 41
Rotary unit
5
500/750 MID 2.1, see MID 2.1 on page 45
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
11
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.2 IRBP B
Continued
1.3 IRBP C
Frame parts
1
2
xx1300000002
Spare part
Part
Pos
500, MID 1.1, see MID 1.1 on page 41
Rotary unit
1
1000, MID 2.1, see Motor unit for MID 2.1-2.2 on page 70
See Stop lug on page 49
Stop lug
2
Note
Lifting eyes are not delivered with the IRBP.
12
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.3 IRBP C
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 12
|
Spare part
Part
Pos
MTD 200, see MTD 250 on page 19
Gearbox
1
MTD 500/750, see MTD 500/750 on page 24
MTD 200, see MTD 250 on page 19
Rotary disc
2
MTD 500/750, see MTD 500/750 on page 24
See Motor units on page 51
Motor units
3
See Stop lug on page 49
Stop lug
4
250 MID 1.1, see MID 1.1 on page 41
Rotary unit
5
500/750 MID 2.1, see MID 2.1 on page 45
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
11
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.2 IRBP B
Continued
1.3 IRBP C
Frame parts
1
2
xx1300000002
Spare part
Part
Pos
500, MID 1.1, see MID 1.1 on page 41
Rotary unit
1
1000, MID 2.1, see Motor unit for MID 2.1-2.2 on page 70
See Stop lug on page 49
Stop lug
2
Note
Lifting eyes are not delivered with the IRBP.
12
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.3 IRBP C
1.4 IRBP D
Frame parts
1
1
2
2
3
4
4
5
6
xx1000000185
Spare part
Part
Pos
MID 1.2, see MID 1.2 on page 43
Rotary unit
1
300, (MTD 250), see MTD 250 on page 19
Rotary unit
2
600, (MTD 500/750), See MTD 500/750 on page 24
MID 2.1-2.2, see MID 2.1 on page 45
Rotary unit
3
See Support collar on page 47
Support collar
4
See Stop lug on page 49
Stop lug
5
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
6
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
13
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.4 IRBP D
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 13
|
1.3 IRBP C
Frame parts
1
2
xx1300000002
Spare part
Part
Pos
500, MID 1.1, see MID 1.1 on page 41
Rotary unit
1
1000, MID 2.1, see Motor unit for MID 2.1-2.2 on page 70
See Stop lug on page 49
Stop lug
2
Note
Lifting eyes are not delivered with the IRBP.
12
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.3 IRBP C
1.4 IRBP D
Frame parts
1
1
2
2
3
4
4
5
6
xx1000000185
Spare part
Part
Pos
MID 1.2, see MID 1.2 on page 43
Rotary unit
1
300, (MTD 250), see MTD 250 on page 19
Rotary unit
2
600, (MTD 500/750), See MTD 500/750 on page 24
MID 2.1-2.2, see MID 2.1 on page 45
Rotary unit
3
See Support collar on page 47
Support collar
4
See Stop lug on page 49
Stop lug
5
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
6
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
13
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.4 IRBP D
1.5 IRBP K
Frame parts
2
2
1
1
5
4
3
xx1000000184
Spare part
Part
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500/750), see MTD 500/750 on page 24
1000, (MTD 500/750), see MTD 500/750 on page 24
See Support collar on page 47
Support collar
2
MID 1.2, see MID 1.2 on page 43
Rotary unit
3
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
4
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
See Stop lug on page 49
Stop lug
5
Note
Lifting eyes are not delivered with the IRBP.
14
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.5 IRBP K
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 14
|
1.4 IRBP D
Frame parts
1
1
2
2
3
4
4
5
6
xx1000000185
Spare part
Part
Pos
MID 1.2, see MID 1.2 on page 43
Rotary unit
1
300, (MTD 250), see MTD 250 on page 19
Rotary unit
2
600, (MTD 500/750), See MTD 500/750 on page 24
MID 2.1-2.2, see MID 2.1 on page 45
Rotary unit
3
See Support collar on page 47
Support collar
4
See Stop lug on page 49
Stop lug
5
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
6
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
13
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.4 IRBP D
1.5 IRBP K
Frame parts
2
2
1
1
5
4
3
xx1000000184
Spare part
Part
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500/750), see MTD 500/750 on page 24
1000, (MTD 500/750), see MTD 500/750 on page 24
See Support collar on page 47
Support collar
2
MID 1.2, see MID 1.2 on page 43
Rotary unit
3
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
4
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
See Stop lug on page 49
Stop lug
5
Note
Lifting eyes are not delivered with the IRBP.
14
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.5 IRBP K
1.6 IRBP L
Frame parts
2
1
3
xx1000000188
Spare part
Part
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500)/750), see MTD 500/750 on page 24
1000, (MTD 500)/750), see MTD 500/750 on page 24
2000, (MTD 20009, see MTD 2000 on page 29
5000, (MTD 5000), see MTD 5000 on page 34
See Support collar on page 47
Support collar
2
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
3
600, (MTD 500/750), see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750), see Motor unit for MTD 500-750 on page 54
2000, (MTD 2000), see Motor units for MTD 2000 on page 59
5000, (MTD 5000), see Motor units for MTD 5000 on page 62
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
15
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.6 IRBP L
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 15
|
1.5 IRBP K
Frame parts
2
2
1
1
5
4
3
xx1000000184
Spare part
Part
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500/750), see MTD 500/750 on page 24
1000, (MTD 500/750), see MTD 500/750 on page 24
See Support collar on page 47
Support collar
2
MID 1.2, see MID 1.2 on page 43
Rotary unit
3
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
4
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
See Stop lug on page 49
Stop lug
5
Note
Lifting eyes are not delivered with the IRBP.
14
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.5 IRBP K
1.6 IRBP L
Frame parts
2
1
3
xx1000000188
Spare part
Part
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500)/750), see MTD 500/750 on page 24
1000, (MTD 500)/750), see MTD 500/750 on page 24
2000, (MTD 20009, see MTD 2000 on page 29
5000, (MTD 5000), see MTD 5000 on page 34
See Support collar on page 47
Support collar
2
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
3
600, (MTD 500/750), see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750), see Motor unit for MTD 500-750 on page 54
2000, (MTD 2000), see Motor units for MTD 2000 on page 59
5000, (MTD 5000), see Motor units for MTD 5000 on page 62
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
15
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.6 IRBP L
1.7 IRBP R
Frame parts
3
4
1
2
5
xx1000000194
Spare part
Parts
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500/750), see MTD 500/750 on page 24
1000, (MTD 500/750), see MTD 500/750 on page 24
See Support collar on page 47
Support collar
2
See Stop lug on page 49
Stop lug
3
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
4
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
300, MID1.1, see MID 1.1 on page 41
Rotary unit
5
600, MID 2.1, see MID 2.1 on page 45
1000, MID 2.1, see MID 2.1 on page 45
Continues on next page
16
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.7 IRBP R
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 16
|
1.6 IRBP L
Frame parts
2
1
3
xx1000000188
Spare part
Part
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500)/750), see MTD 500/750 on page 24
1000, (MTD 500)/750), see MTD 500/750 on page 24
2000, (MTD 20009, see MTD 2000 on page 29
5000, (MTD 5000), see MTD 5000 on page 34
See Support collar on page 47
Support collar
2
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
3
600, (MTD 500/750), see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750), see Motor unit for MTD 500-750 on page 54
2000, (MTD 2000), see Motor units for MTD 2000 on page 59
5000, (MTD 5000), see Motor units for MTD 5000 on page 62
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
15
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.6 IRBP L
1.7 IRBP R
Frame parts
3
4
1
2
5
xx1000000194
Spare part
Parts
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500/750), see MTD 500/750 on page 24
1000, (MTD 500/750), see MTD 500/750 on page 24
See Support collar on page 47
Support collar
2
See Stop lug on page 49
Stop lug
3
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
4
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
300, MID1.1, see MID 1.1 on page 41
Rotary unit
5
600, MID 2.1, see MID 2.1 on page 45
1000, MID 2.1, see MID 2.1 on page 45
Continues on next page
16
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.7 IRBP R
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
17
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.7 IRBP R
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 17
|
1.7 IRBP R
Frame parts
3
4
1
2
5
xx1000000194
Spare part
Parts
Pos
300, (MTD 250), see MTD 250 on page 19
Rotary unit
1
600, (MTD 500/750), see MTD 500/750 on page 24
1000, (MTD 500/750), see MTD 500/750 on page 24
See Support collar on page 47
Support collar
2
See Stop lug on page 49
Stop lug
3
300, (MTD 250), see Motor units for MTD 250 on page 51
Motor unit
4
600, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
1000, (MTD 500/750, see Motor unit for MTD 500-750 on page 54
300, MID1.1, see MID 1.1 on page 41
Rotary unit
5
600, MID 2.1, see MID 2.1 on page 45
1000, MID 2.1, see MID 2.1 on page 45
Continues on next page
16
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.7 IRBP R
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
17
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.7 IRBP R
Continued
This page is intentionally left blank
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 18
|
Note
Lifting eyes are not delivered with the IRBP.
Product manual, spare parts - IRBP /D2009
17
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
1 Positioners
1.7 IRBP R
Continued
This page is intentionally left blank
2 Rotary units and supports
2.1 MTD 250
Rotary unit MTD 250
6
7
8
10
18
18
20
21
22
05
1
2
3
4
5
11
12
14
15
16
17
13
23
xx1000000160
Continues on next page
Product manual, spare parts - IRBP /D2009
19
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 19
|
This page is intentionally left blank
2 Rotary units and supports
2.1 MTD 250
Rotary unit MTD 250
6
7
8
10
18
18
20
21
22
05
1
2
3
4
5
11
12
14
15
16
17
13
23
xx1000000160
Continues on next page
Product manual, spare parts - IRBP /D2009
19
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
50
51
52
53
54
55
55
56
57
58
16
24
05
60
61
62
63
64
xx1000000161
Continues on next page
20
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 20
|
2 Rotary units and supports
2.1 MTD 250
Rotary unit MTD 250
6
7
8
10
18
18
20
21
22
05
1
2
3
4
5
11
12
14
15
16
17
13
23
xx1000000160
Continues on next page
Product manual, spare parts - IRBP /D2009
19
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
50
51
52
53
54
55
55
56
57
58
16
24
05
60
61
62
63
64
xx1000000161
Continues on next page
20
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
30
40
41
43
42
44
45
xx1000000162
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Continues on next page
Product manual, spare parts - IRBP /D2009
21
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 21
|
50
51
52
53
54
55
55
56
57
58
16
24
05
60
61
62
63
64
xx1000000161
Continues on next page
20
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
30
40
41
43
42
44
45
xx1000000162
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Continues on next page
Product manual, spare parts - IRBP /D2009
21
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 250, incl motor
3HAC048683-001
1
ABB Orange
1
Gearbox MTD 250, incl motor
3HAC048683-002
1
Graphite White
1
Cover MTD 250
3HAC052131-001
6
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 250, incl motor
3HAC035434-003
1
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 250
3HAC032817-001
2
1
Friction shim
3HAC035527-001
3
8
Hex socket head cap screw
3HAB7700-2
4
10.5 x 22 T=2
8
Washer 10.5/22
3HAC028304-003
5
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Graphite White
1
Cover MTD 250
3HAC052131-001
6
ABB Orange
1
Bottom sheet MTD 250
3HAC034870-001
7
Graphite White
Bottom sheet MTD 250
3HAC050219-001
7
18
Torx pan head roll. screw
9ADA629-54
8
1
Cover MTC 250
503839001
9
1
Bracket
503861001
10
1
Contact bar 250
503852001
11
3X22X4
1
Spring 3x22x45
418554002
12
AH M6
1
Lubricating nipple
25452021-21
13
1
Screw, Current Collector
503880001
14
1
Plain washer, DIN 125
9ADA312-8
15
2
Torx pan head roll. screw
9ADA629-56
16
Continues on next page
22
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 22
|
30
40
41
43
42
44
45
xx1000000162
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Continues on next page
Product manual, spare parts - IRBP /D2009
21
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 250, incl motor
3HAC048683-001
1
ABB Orange
1
Gearbox MTD 250, incl motor
3HAC048683-002
1
Graphite White
1
Cover MTD 250
3HAC052131-001
6
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 250, incl motor
3HAC035434-003
1
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 250
3HAC032817-001
2
1
Friction shim
3HAC035527-001
3
8
Hex socket head cap screw
3HAB7700-2
4
10.5 x 22 T=2
8
Washer 10.5/22
3HAC028304-003
5
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Graphite White
1
Cover MTD 250
3HAC052131-001
6
ABB Orange
1
Bottom sheet MTD 250
3HAC034870-001
7
Graphite White
Bottom sheet MTD 250
3HAC050219-001
7
18
Torx pan head roll. screw
9ADA629-54
8
1
Cover MTC 250
503839001
9
1
Bracket
503861001
10
1
Contact bar 250
503852001
11
3X22X4
1
Spring 3x22x45
418554002
12
AH M6
1
Lubricating nipple
25452021-21
13
1
Screw, Current Collector
503880001
14
1
Plain washer, DIN 125
9ADA312-8
15
2
Torx pan head roll. screw
9ADA629-56
16
Continues on next page
22
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Washer MTC
3HAC051738-001
17
Graphite White
Washer MTC
503857001
17
D=28
1
Blind Plug
3HAC029662-006
18
D=19
2
Blind Plug
3HAC029662-003
19
D=16
2
Blind Plug
3HAC029662-002
20
D=14
1
Blind Plug
3HAC029662-001
21
1
Insulated connection plate
3HAC036336-001
22
5
Special grease type P 34
0501869002
23
1
ROTATING COUPLING
501728007
40
1/4" D4.25-4.4"
1
Hose Nipple
192200103
41
1
Hose 1/4
504478001
42
1
NIPPEL 1/4
503882001
43
D 13/7
1
HOSE CLAMP
193761002
44
13 x 24 T=3
1
Washer 13/24
3HAC028304-004
45
1
Bar MTC 250
503871001
50
DIAM. 45
2-CH
1
SWIVEL
503875880
51
90 degrees
Steel-A2F
2
Elbow Coupling M12X1.5
504474001
54
M10X1
4
Coupling
504476001
55
M12X1.5
2
NIPPEL 1/4
504477001
56
2
Hose 1/4
504478001
57
6x16
Steel
2
Spring pin, slotted
9ABA142-57
58
1
Slip ring capsule
3HAC032972-002
60
M5x20
Polyamide
3
Screw
3HAC033459-002
61
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
62
Cover elec. Swivel MTC 250
503883001
64
Product manual, spare parts - IRBP /D2009
23
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 23
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 250, incl motor
3HAC048683-001
1
ABB Orange
1
Gearbox MTD 250, incl motor
3HAC048683-002
1
Graphite White
1
Cover MTD 250
3HAC052131-001
6
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 250, incl motor
3HAC035434-003
1
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 250
3HAC032817-001
2
1
Friction shim
3HAC035527-001
3
8
Hex socket head cap screw
3HAB7700-2
4
10.5 x 22 T=2
8
Washer 10.5/22
3HAC028304-003
5
ABB Orange
1
Cover MTD 250
3HAC034827-001
6
Graphite White
1
Cover MTD 250
3HAC052131-001
6
ABB Orange
1
Bottom sheet MTD 250
3HAC034870-001
7
Graphite White
Bottom sheet MTD 250
3HAC050219-001
7
18
Torx pan head roll. screw
9ADA629-54
8
1
Cover MTC 250
503839001
9
1
Bracket
503861001
10
1
Contact bar 250
503852001
11
3X22X4
1
Spring 3x22x45
418554002
12
AH M6
1
Lubricating nipple
25452021-21
13
1
Screw, Current Collector
503880001
14
1
Plain washer, DIN 125
9ADA312-8
15
2
Torx pan head roll. screw
9ADA629-56
16
Continues on next page
22
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Washer MTC
3HAC051738-001
17
Graphite White
Washer MTC
503857001
17
D=28
1
Blind Plug
3HAC029662-006
18
D=19
2
Blind Plug
3HAC029662-003
19
D=16
2
Blind Plug
3HAC029662-002
20
D=14
1
Blind Plug
3HAC029662-001
21
1
Insulated connection plate
3HAC036336-001
22
5
Special grease type P 34
0501869002
23
1
ROTATING COUPLING
501728007
40
1/4" D4.25-4.4"
1
Hose Nipple
192200103
41
1
Hose 1/4
504478001
42
1
NIPPEL 1/4
503882001
43
D 13/7
1
HOSE CLAMP
193761002
44
13 x 24 T=3
1
Washer 13/24
3HAC028304-004
45
1
Bar MTC 250
503871001
50
DIAM. 45
2-CH
1
SWIVEL
503875880
51
90 degrees
Steel-A2F
2
Elbow Coupling M12X1.5
504474001
54
M10X1
4
Coupling
504476001
55
M12X1.5
2
NIPPEL 1/4
504477001
56
2
Hose 1/4
504478001
57
6x16
Steel
2
Spring pin, slotted
9ABA142-57
58
1
Slip ring capsule
3HAC032972-002
60
M5x20
Polyamide
3
Screw
3HAC033459-002
61
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
62
Cover elec. Swivel MTC 250
503883001
64
Product manual, spare parts - IRBP /D2009
23
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
2.2 MTD 500/750
Rotary unit MTD 500/750
M16 12.9: 300 Nm
4
3
2
1
12
13
9
16
6
17
18
5
14
11 22
xx1000000164
Continues on next page
24
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 24
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Washer MTC
3HAC051738-001
17
Graphite White
Washer MTC
503857001
17
D=28
1
Blind Plug
3HAC029662-006
18
D=19
2
Blind Plug
3HAC029662-003
19
D=16
2
Blind Plug
3HAC029662-002
20
D=14
1
Blind Plug
3HAC029662-001
21
1
Insulated connection plate
3HAC036336-001
22
5
Special grease type P 34
0501869002
23
1
ROTATING COUPLING
501728007
40
1/4" D4.25-4.4"
1
Hose Nipple
192200103
41
1
Hose 1/4
504478001
42
1
NIPPEL 1/4
503882001
43
D 13/7
1
HOSE CLAMP
193761002
44
13 x 24 T=3
1
Washer 13/24
3HAC028304-004
45
1
Bar MTC 250
503871001
50
DIAM. 45
2-CH
1
SWIVEL
503875880
51
90 degrees
Steel-A2F
2
Elbow Coupling M12X1.5
504474001
54
M10X1
4
Coupling
504476001
55
M12X1.5
2
NIPPEL 1/4
504477001
56
2
Hose 1/4
504478001
57
6x16
Steel
2
Spring pin, slotted
9ABA142-57
58
1
Slip ring capsule
3HAC032972-002
60
M5x20
Polyamide
3
Screw
3HAC033459-002
61
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
62
Cover elec. Swivel MTC 250
503883001
64
Product manual, spare parts - IRBP /D2009
23
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.1 MTD 250
Continued
2.2 MTD 500/750
Rotary unit MTD 500/750
M16 12.9: 300 Nm
4
3
2
1
12
13
9
16
6
17
18
5
14
11 22
xx1000000164
Continues on next page
24
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
30
40
44
42
43
45
xx1000000165
Continues on next page
Product manual, spare parts - IRBP /D2009
25
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 25
|
2.2 MTD 500/750
Rotary unit MTD 500/750
M16 12.9: 300 Nm
4
3
2
1
12
13
9
16
6
17
18
5
14
11 22
xx1000000164
Continues on next page
24
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
30
40
44
42
43
45
xx1000000165
Continues on next page
Product manual, spare parts - IRBP /D2009
25
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
50
52
53
56
57
58
54
55
53
24
05
60
62
63
64
xx1000000166
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Continues on next page
26
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 26
|
30
40
44
42
43
45
xx1000000165
Continues on next page
Product manual, spare parts - IRBP /D2009
25
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
50
52
53
56
57
58
54
55
53
24
05
60
62
63
64
xx1000000166
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Continues on next page
26
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC035436-003
1
Graphite White
1
Gearbox MTD 500, incl motor
3HAC076879-005
1
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC076879-006
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC035398-004
1
Graphite White
1
Gearbox MTD 750, incl motor
3HAC076880-004
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC076880-005
1
Graphite White
1
Cover MTD 500/750
3HAC050288-001
5
ABB Orange
1
Cover MTD 500/750
3HAC036974-001
5
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC035436-002
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC035398-004
1
ABB Orange
1
Cover MTD 500/750
3HAC036974-001
6
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 750
3HAC032819-001
2
17 x 30 T=4
10
Washer 17/30
3HAC028304-005
3
M16x70
UNBRAKO 12.9 Gl 610
10
Hex socket head cap screw
3HAB7700-5
4
1
Bottom sheet MTD 500/750
3HAC036350-001
6
1
Screw, Current Collector
503880001
9
DIN 125
1
Plain washer
9ADA312-8
10
AH M6
1
Lubricating nipple
25452021-21
11
MTC 500/750
1
Contact Bar 500/750
503853001
12
Spring 3x22x4
1
Spring
418554002
13
1
Washer MTC
503857001
14
2
Torx pan head screw
9ADA618-56
15
1
Cover MTC 500/750
503839002
16
Continues on next page
Product manual, spare parts - IRBP /D2009
27
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 27
|
50
52
53
56
57
58
54
55
53
24
05
60
62
63
64
xx1000000166
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Continues on next page
26
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC035436-003
1
Graphite White
1
Gearbox MTD 500, incl motor
3HAC076879-005
1
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC076879-006
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC035398-004
1
Graphite White
1
Gearbox MTD 750, incl motor
3HAC076880-004
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC076880-005
1
Graphite White
1
Cover MTD 500/750
3HAC050288-001
5
ABB Orange
1
Cover MTD 500/750
3HAC036974-001
5
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC035436-002
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC035398-004
1
ABB Orange
1
Cover MTD 500/750
3HAC036974-001
6
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 750
3HAC032819-001
2
17 x 30 T=4
10
Washer 17/30
3HAC028304-005
3
M16x70
UNBRAKO 12.9 Gl 610
10
Hex socket head cap screw
3HAB7700-5
4
1
Bottom sheet MTD 500/750
3HAC036350-001
6
1
Screw, Current Collector
503880001
9
DIN 125
1
Plain washer
9ADA312-8
10
AH M6
1
Lubricating nipple
25452021-21
11
MTC 500/750
1
Contact Bar 500/750
503853001
12
Spring 3x22x4
1
Spring
418554002
13
1
Washer MTC
503857001
14
2
Torx pan head screw
9ADA618-56
15
1
Cover MTC 500/750
503839002
16
Continues on next page
Product manual, spare parts - IRBP /D2009
27
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Insulated connection plate
3HAC036336-001
17
D= 32X40/3
1
Shelter plug
504189010
18
D=28
2
Blind Plug
3HAC029662-006
19
D=16
4
Blind Plug
3HAC029662-002
20
D=14
1
Blind Plug
3HAC029662-001
21
5
Special grease type P 34
0501869002
22
1
Cable bracket MTD 500/750
3HAC036352-001
30
1
ROTATING COUPLING
501728007
40
1
NIPPEL 1/4
503882001
41
1
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4", D4.25-4.4"
1
Hose Nipple
192200103
44
13 x 24 T=3
1
Washer 13/24 MTD 500
3HAC028304-004
45
2
Hose 3/8
504478002
50
D 75
1
Swivel 2-K
503876880
51
M18X1.5
2
Nipple 90deg.
504475003
52
M16X1.5
4
Coupling
504476003
53
4
Hexagon head screw
9ADA120-20
54
4
Plain washer
9ADA312-6
55
D8x16
2
Spring-Type Straight Pins 8x16
9ABA142-73
56
1
Bar MTC 750
503889001
57
2
Hose Nipple 3/8 M18X1.5
504477003
58
1
Torx pan head roll. screw
9ADA629-57
59
1
Cover elec. Swivel MTC 750
503883002
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
28
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
|
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|
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| 28
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC035436-003
1
Graphite White
1
Gearbox MTD 500, incl motor
3HAC076879-005
1
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC076879-006
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC035398-004
1
Graphite White
1
Gearbox MTD 750, incl motor
3HAC076880-004
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC076880-005
1
Graphite White
1
Cover MTD 500/750
3HAC050288-001
5
ABB Orange
1
Cover MTD 500/750
3HAC036974-001
5
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 500, incl motor
3HAC035436-002
1
ABB Orange
1
Gearbox MTD 750, incl motor
3HAC035398-004
1
ABB Orange
1
Cover MTD 500/750
3HAC036974-001
6
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 750
3HAC032819-001
2
17 x 30 T=4
10
Washer 17/30
3HAC028304-005
3
M16x70
UNBRAKO 12.9 Gl 610
10
Hex socket head cap screw
3HAB7700-5
4
1
Bottom sheet MTD 500/750
3HAC036350-001
6
1
Screw, Current Collector
503880001
9
DIN 125
1
Plain washer
9ADA312-8
10
AH M6
1
Lubricating nipple
25452021-21
11
MTC 500/750
1
Contact Bar 500/750
503853001
12
Spring 3x22x4
1
Spring
418554002
13
1
Washer MTC
503857001
14
2
Torx pan head screw
9ADA618-56
15
1
Cover MTC 500/750
503839002
16
Continues on next page
Product manual, spare parts - IRBP /D2009
27
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Insulated connection plate
3HAC036336-001
17
D= 32X40/3
1
Shelter plug
504189010
18
D=28
2
Blind Plug
3HAC029662-006
19
D=16
4
Blind Plug
3HAC029662-002
20
D=14
1
Blind Plug
3HAC029662-001
21
5
Special grease type P 34
0501869002
22
1
Cable bracket MTD 500/750
3HAC036352-001
30
1
ROTATING COUPLING
501728007
40
1
NIPPEL 1/4
503882001
41
1
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4", D4.25-4.4"
1
Hose Nipple
192200103
44
13 x 24 T=3
1
Washer 13/24 MTD 500
3HAC028304-004
45
2
Hose 3/8
504478002
50
D 75
1
Swivel 2-K
503876880
51
M18X1.5
2
Nipple 90deg.
504475003
52
M16X1.5
4
Coupling
504476003
53
4
Hexagon head screw
9ADA120-20
54
4
Plain washer
9ADA312-6
55
D8x16
2
Spring-Type Straight Pins 8x16
9ABA142-73
56
1
Bar MTC 750
503889001
57
2
Hose Nipple 3/8 M18X1.5
504477003
58
1
Torx pan head roll. screw
9ADA629-57
59
1
Cover elec. Swivel MTC 750
503883002
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
28
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
2.3 MTD 2000
Rotary unit MTD 2000
22
20
04
2
3
4
5
6
8
23
7
24
xx1000000169
Continues on next page
Product manual, spare parts - IRBP /D2009
29
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
|
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| 29
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Insulated connection plate
3HAC036336-001
17
D= 32X40/3
1
Shelter plug
504189010
18
D=28
2
Blind Plug
3HAC029662-006
19
D=16
4
Blind Plug
3HAC029662-002
20
D=14
1
Blind Plug
3HAC029662-001
21
5
Special grease type P 34
0501869002
22
1
Cable bracket MTD 500/750
3HAC036352-001
30
1
ROTATING COUPLING
501728007
40
1
NIPPEL 1/4
503882001
41
1
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4", D4.25-4.4"
1
Hose Nipple
192200103
44
13 x 24 T=3
1
Washer 13/24 MTD 500
3HAC028304-004
45
2
Hose 3/8
504478002
50
D 75
1
Swivel 2-K
503876880
51
M18X1.5
2
Nipple 90deg.
504475003
52
M16X1.5
4
Coupling
504476003
53
4
Hexagon head screw
9ADA120-20
54
4
Plain washer
9ADA312-6
55
D8x16
2
Spring-Type Straight Pins 8x16
9ABA142-73
56
1
Bar MTC 750
503889001
57
2
Hose Nipple 3/8 M18X1.5
504477003
58
1
Torx pan head roll. screw
9ADA629-57
59
1
Cover elec. Swivel MTC 750
503883002
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
28
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.2 MTD 500/750
Continued
2.3 MTD 2000
Rotary unit MTD 2000
22
20
04
2
3
4
5
6
8
23
7
24
xx1000000169
Continues on next page
Product manual, spare parts - IRBP /D2009
29
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
40
42
43
44
45
30
04
xx1000000170
Continues on next page
30
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
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| 30
|
2.3 MTD 2000
Rotary unit MTD 2000
22
20
04
2
3
4
5
6
8
23
7
24
xx1000000169
Continues on next page
Product manual, spare parts - IRBP /D2009
29
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
40
42
43
44
45
30
04
xx1000000170
Continues on next page
30
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
50
52
53
54
55
56
57
58
70
54
25
52
60
62
63
64
xx1000000171
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 2000, incl motor
3HAC035406-008
1
ABB Orange
1
Gearbox MTD 2000, incl motor
3HAC035406-012
1
Graphite White
1
Cover MTD 2000
3HAC050326-001
13
Continues on next page
Product manual, spare parts - IRBP /D2009
31
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 31
|
40
42
43
44
45
30
04
xx1000000170
Continues on next page
30
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
50
52
53
54
55
56
57
58
70
54
25
52
60
62
63
64
xx1000000171
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 2000, incl motor
3HAC035406-008
1
ABB Orange
1
Gearbox MTD 2000, incl motor
3HAC035406-012
1
Graphite White
1
Cover MTD 2000
3HAC050326-001
13
Continues on next page
Product manual, spare parts - IRBP /D2009
31
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Cover MTD 2000
3HAC036975-001
13
Components valid up to these serial number:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 2000, incl motor
3HAC035406-004
1
ABB Orange
1
Cover MTD 2000
3HAC036975-001
13
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 2000
3HAC032820-001
2
21x31 T=4
12
Washer
3HAC035525-001
4
2
Screw, Current Collector
503880001
5
AH M6
2
Lubricating nipple
25452021-21
7
MTC 2000
2
Contact Bar 2000
503854001
8
3X22X4
2
Spring 3x22x45
418554002
9
2
Washer MTC
503857001
10
4
Torx pan head roll. screw
9ADA629-56
11
1
Bottom sheet MTD 2000
3HAC036356-001
12
2
Bracket
503861001
14
14
Torx pan head roll. screw
9ADA629-54
15
1
Insulated connection plate
3HAC036336-001
16
D=28
2
Blind Plug
3HAC029662-006
17
D=16
4
Blind Plug
3HAC029662-002
18
D= 32X40/3
1
Shelter plug D 32X40/3
504189010
19
D=14
1
Blind Plug
3HAC029662-001
20
1
Cover MTC 2000
503839003
21
0.15m
1
Welding return cable 95mm 2
504504890
23
Type P 34
12
Special grease
3HAC036806-001
24
1
Cable bracket MTD 2000
3HAC036354-001
30
Continues on next page
32
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 32
|
50
52
53
54
55
56
57
58
70
54
25
52
60
62
63
64
xx1000000171
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 2000, incl motor
3HAC035406-008
1
ABB Orange
1
Gearbox MTD 2000, incl motor
3HAC035406-012
1
Graphite White
1
Cover MTD 2000
3HAC050326-001
13
Continues on next page
Product manual, spare parts - IRBP /D2009
31
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Cover MTD 2000
3HAC036975-001
13
Components valid up to these serial number:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 2000, incl motor
3HAC035406-004
1
ABB Orange
1
Cover MTD 2000
3HAC036975-001
13
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 2000
3HAC032820-001
2
21x31 T=4
12
Washer
3HAC035525-001
4
2
Screw, Current Collector
503880001
5
AH M6
2
Lubricating nipple
25452021-21
7
MTC 2000
2
Contact Bar 2000
503854001
8
3X22X4
2
Spring 3x22x45
418554002
9
2
Washer MTC
503857001
10
4
Torx pan head roll. screw
9ADA629-56
11
1
Bottom sheet MTD 2000
3HAC036356-001
12
2
Bracket
503861001
14
14
Torx pan head roll. screw
9ADA629-54
15
1
Insulated connection plate
3HAC036336-001
16
D=28
2
Blind Plug
3HAC029662-006
17
D=16
4
Blind Plug
3HAC029662-002
18
D= 32X40/3
1
Shelter plug D 32X40/3
504189010
19
D=14
1
Blind Plug
3HAC029662-001
20
1
Cover MTC 2000
503839003
21
0.15m
1
Welding return cable 95mm 2
504504890
23
Type P 34
12
Special grease
3HAC036806-001
24
1
Cable bracket MTD 2000
3HAC036354-001
30
Continues on next page
32
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
ROTATING COUPLING
501728007
40
1
Nipple 1/4
503882001
41
1
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4"
1
Hose Nipple
192200103
44
D4.25-4.4"
13/24
1
Washer
3HAC028304-004
45
3/8
2
Hose
504478002
50
2.2 m
1
SVIVELADAPTER MTC 2000
503873001
51
D 75
1
Swivel 2-K
503876880
52
M18X1.5
2
Nipple 90deg.
504475003
53
M16X1.5
4
Coupling
504476003
54
4
Hexagon head screw
9ADA120-21
55
8
Plain washer
9ADA312-6
56
4
Hexagon nut
9ADA267-6
57
1
Bar 2000
503872001
58
2
Hose Nipple 3/8 M18X1.5
504477003
59
1
Cover elec. Swivel MTC 2000
503883003
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
1
Torx pan head roll. screw
9ADA629-57
70
Product manual, spare parts - IRBP /D2009
33
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 33
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Cover MTD 2000
3HAC036975-001
13
Components valid up to these serial number:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 2000, incl motor
3HAC035406-004
1
ABB Orange
1
Cover MTD 2000
3HAC036975-001
13
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 2000
3HAC032820-001
2
21x31 T=4
12
Washer
3HAC035525-001
4
2
Screw, Current Collector
503880001
5
AH M6
2
Lubricating nipple
25452021-21
7
MTC 2000
2
Contact Bar 2000
503854001
8
3X22X4
2
Spring 3x22x45
418554002
9
2
Washer MTC
503857001
10
4
Torx pan head roll. screw
9ADA629-56
11
1
Bottom sheet MTD 2000
3HAC036356-001
12
2
Bracket
503861001
14
14
Torx pan head roll. screw
9ADA629-54
15
1
Insulated connection plate
3HAC036336-001
16
D=28
2
Blind Plug
3HAC029662-006
17
D=16
4
Blind Plug
3HAC029662-002
18
D= 32X40/3
1
Shelter plug D 32X40/3
504189010
19
D=14
1
Blind Plug
3HAC029662-001
20
1
Cover MTC 2000
503839003
21
0.15m
1
Welding return cable 95mm 2
504504890
23
Type P 34
12
Special grease
3HAC036806-001
24
1
Cable bracket MTD 2000
3HAC036354-001
30
Continues on next page
32
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
ROTATING COUPLING
501728007
40
1
Nipple 1/4
503882001
41
1
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4"
1
Hose Nipple
192200103
44
D4.25-4.4"
13/24
1
Washer
3HAC028304-004
45
3/8
2
Hose
504478002
50
2.2 m
1
SVIVELADAPTER MTC 2000
503873001
51
D 75
1
Swivel 2-K
503876880
52
M18X1.5
2
Nipple 90deg.
504475003
53
M16X1.5
4
Coupling
504476003
54
4
Hexagon head screw
9ADA120-21
55
8
Plain washer
9ADA312-6
56
4
Hexagon nut
9ADA267-6
57
1
Bar 2000
503872001
58
2
Hose Nipple 3/8 M18X1.5
504477003
59
1
Cover elec. Swivel MTC 2000
503883003
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
1
Torx pan head roll. screw
9ADA629-57
70
Product manual, spare parts - IRBP /D2009
33
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
2.4 MTD 5000
Rotary unit MTD 5000
2
3
4
5
6
7
8
22
20
xx1000000172
Continues on next page
34
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
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|
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| 34
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
ROTATING COUPLING
501728007
40
1
Nipple 1/4
503882001
41
1
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4"
1
Hose Nipple
192200103
44
D4.25-4.4"
13/24
1
Washer
3HAC028304-004
45
3/8
2
Hose
504478002
50
2.2 m
1
SVIVELADAPTER MTC 2000
503873001
51
D 75
1
Swivel 2-K
503876880
52
M18X1.5
2
Nipple 90deg.
504475003
53
M16X1.5
4
Coupling
504476003
54
4
Hexagon head screw
9ADA120-21
55
8
Plain washer
9ADA312-6
56
4
Hexagon nut
9ADA267-6
57
1
Bar 2000
503872001
58
2
Hose Nipple 3/8 M18X1.5
504477003
59
1
Cover elec. Swivel MTC 2000
503883003
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
1
Torx pan head roll. screw
9ADA629-57
70
Product manual, spare parts - IRBP /D2009
33
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.3 MTD 2000
Continued
2.4 MTD 5000
Rotary unit MTD 5000
2
3
4
5
6
7
8
22
20
xx1000000172
Continues on next page
34
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
40
44
42
43
45
30
xx1000000173
Continues on next page
Product manual, spare parts - IRBP /D2009
35
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 35
|
2.4 MTD 5000
Rotary unit MTD 5000
2
3
4
5
6
7
8
22
20
xx1000000172
Continues on next page
34
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
40
44
42
43
45
30
xx1000000173
Continues on next page
Product manual, spare parts - IRBP /D2009
35
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
50
52
53
54
55
56
57
58
70
54
24
06
60
62
63
64
xx1000000174
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 5000, incl motor
3HAC035444-004
1
Continues on next page
36
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 36
|
40
44
42
43
45
30
xx1000000173
Continues on next page
Product manual, spare parts - IRBP /D2009
35
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
50
52
53
54
55
56
57
58
70
54
24
06
60
62
63
64
xx1000000174
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 5000, incl motor
3HAC035444-004
1
Continues on next page
36
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 5000, incl motor
3HAC035444-006
1
Graphite White
1
Cover MTC 5000
3HAC050667-001
13
ABB Orange
1
Cover MTC 5000
503849880
13
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 5000, incl motor
3HAC035444-002
1
ABB Orange
1
Cover MTC 5000
503849880
13
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 5000
3HAC032821-001
2
25 x 44 T=4
16
Washer 25/44
3HAC028304-007
4
2
Screw, Current Collector
503880001
5
AH M6
2
Lubricating nipple
25452021-21
7
2
Contact bar 5000
503855001
8
3X22X4
2
Spring 3x22x45
418554002
9
2
Washer MTC
503857001
10
4
Torx pan head roll. screw
9ADA629-56
11
1
Bottom sheet MTD 5000
3HAC036361-001
12
1
Cover
3HAC050667-001
13
14
Torx pan head roll. screw
9ADA629-54
14
1
Insulated connection plate
3HAC036336-001
15
D=28
2
Blind plug
3HAC029662-006
16
D=16
4
Blind plug
3HAC029662-002
17
D= 32X40/3
1
Shelter plug D 32X40/3
504189010
18
D=14
1
Blind plug
3HAC029662-001
19
1
Welding return cable 95mm 2
503839004
20
4
Hex socket head cap screw
9ADA183-48
21
Continues on next page
Product manual, spare parts - IRBP /D2009
37
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 37
|
50
52
53
54
55
56
57
58
70
54
24
06
60
62
63
64
xx1000000174
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MTD 5000, incl motor
3HAC035444-004
1
Continues on next page
36
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 5000, incl motor
3HAC035444-006
1
Graphite White
1
Cover MTC 5000
3HAC050667-001
13
ABB Orange
1
Cover MTC 5000
503849880
13
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 5000, incl motor
3HAC035444-002
1
ABB Orange
1
Cover MTC 5000
503849880
13
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 5000
3HAC032821-001
2
25 x 44 T=4
16
Washer 25/44
3HAC028304-007
4
2
Screw, Current Collector
503880001
5
AH M6
2
Lubricating nipple
25452021-21
7
2
Contact bar 5000
503855001
8
3X22X4
2
Spring 3x22x45
418554002
9
2
Washer MTC
503857001
10
4
Torx pan head roll. screw
9ADA629-56
11
1
Bottom sheet MTD 5000
3HAC036361-001
12
1
Cover
3HAC050667-001
13
14
Torx pan head roll. screw
9ADA629-54
14
1
Insulated connection plate
3HAC036336-001
15
D=28
2
Blind plug
3HAC029662-006
16
D=16
4
Blind plug
3HAC029662-002
17
D= 32X40/3
1
Shelter plug D 32X40/3
504189010
18
D=14
1
Blind plug
3HAC029662-001
19
1
Welding return cable 95mm 2
503839004
20
4
Hex socket head cap screw
9ADA183-48
21
Continues on next page
Product manual, spare parts - IRBP /D2009
37
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
0.15m
1
Welding return cable 95mm 2
504504890
22
Type P 34
16
Special grease
3HAC036806-001
23
1
Cable bracket MTD 5000
3HAC036362-001
30
1
ROTATING COUPLING
501728007
40
1
NIPPEL 1/4
503882001
41
1.1 m
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4", D4.25-4.4"
1
Hose Nipple
192200103
44
D 13/24
1
Washer
3HAC028304-004
45
3/8
Hose
504478002
50
2.2 m
1
SVIVELADAPTER MTC 5000
503874001
51
D 75
1
Swivel 2-K
503876880
52
M18X1.5
2
Nipple 90deg.
504475003
53
M16X1.5
4
Coupling
504476003
54
4
Hexagon head screw
9ADA120-21
55
8
Plain washer
9ADA312-6
56
4
Hexagon nut
9ADA267-6
57
1
STAG MTC 5000
503879001
58
2
Hose Nipple 3/8 M18X1.5
504477003
59
1
Cover elec. Swivel MTC 5000
503883004
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
1
Torx pan head roll. screw
9ADA629-57
70
38
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 38
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 5000, incl motor
3HAC035444-006
1
Graphite White
1
Cover MTC 5000
3HAC050667-001
13
ABB Orange
1
Cover MTC 5000
503849880
13
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MTD 5000, incl motor
3HAC035444-002
1
ABB Orange
1
Cover MTC 5000
503849880
13
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
1
Rotary disc MTD 5000
3HAC032821-001
2
25 x 44 T=4
16
Washer 25/44
3HAC028304-007
4
2
Screw, Current Collector
503880001
5
AH M6
2
Lubricating nipple
25452021-21
7
2
Contact bar 5000
503855001
8
3X22X4
2
Spring 3x22x45
418554002
9
2
Washer MTC
503857001
10
4
Torx pan head roll. screw
9ADA629-56
11
1
Bottom sheet MTD 5000
3HAC036361-001
12
1
Cover
3HAC050667-001
13
14
Torx pan head roll. screw
9ADA629-54
14
1
Insulated connection plate
3HAC036336-001
15
D=28
2
Blind plug
3HAC029662-006
16
D=16
4
Blind plug
3HAC029662-002
17
D= 32X40/3
1
Shelter plug D 32X40/3
504189010
18
D=14
1
Blind plug
3HAC029662-001
19
1
Welding return cable 95mm 2
503839004
20
4
Hex socket head cap screw
9ADA183-48
21
Continues on next page
Product manual, spare parts - IRBP /D2009
37
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
Dimension
Material, type, etc.
Qty
Description
Component
Item
0.15m
1
Welding return cable 95mm 2
504504890
22
Type P 34
16
Special grease
3HAC036806-001
23
1
Cable bracket MTD 5000
3HAC036362-001
30
1
ROTATING COUPLING
501728007
40
1
NIPPEL 1/4
503882001
41
1.1 m
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4", D4.25-4.4"
1
Hose Nipple
192200103
44
D 13/24
1
Washer
3HAC028304-004
45
3/8
Hose
504478002
50
2.2 m
1
SVIVELADAPTER MTC 5000
503874001
51
D 75
1
Swivel 2-K
503876880
52
M18X1.5
2
Nipple 90deg.
504475003
53
M16X1.5
4
Coupling
504476003
54
4
Hexagon head screw
9ADA120-21
55
8
Plain washer
9ADA312-6
56
4
Hexagon nut
9ADA267-6
57
1
STAG MTC 5000
503879001
58
2
Hose Nipple 3/8 M18X1.5
504477003
59
1
Cover elec. Swivel MTC 5000
503883004
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
1
Torx pan head roll. screw
9ADA629-57
70
38
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
2.5 MTE 500/750
Rotary unit MTE 500/750
![Image]
xx2300001184
Level
Note
Article number
Spare part
L2
3HAC088792-001
Turning disc
A
L2
3HAC089611-001
Turning disc adapter
B
L2
3HAC090531-001
Gearbox
C
L2
3HAC088946-001
Gearbox housing
D
L2
Type C
3HAC043166-005
Motor with pinion
E
Continues on next page
Product manual, spare parts - IRBP /D2009
39
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.5 MTE 500/750
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 39
|
Dimension
Material, type, etc.
Qty
Description
Component
Item
0.15m
1
Welding return cable 95mm 2
504504890
22
Type P 34
16
Special grease
3HAC036806-001
23
1
Cable bracket MTD 5000
3HAC036362-001
30
1
ROTATING COUPLING
501728007
40
1
NIPPEL 1/4
503882001
41
1.1 m
Hose 1/4
504478001
42
D 13/7
1
HOSE CLAMP
193761002
43
1/4", D4.25-4.4"
1
Hose Nipple
192200103
44
D 13/24
1
Washer
3HAC028304-004
45
3/8
Hose
504478002
50
2.2 m
1
SVIVELADAPTER MTC 5000
503874001
51
D 75
1
Swivel 2-K
503876880
52
M18X1.5
2
Nipple 90deg.
504475003
53
M16X1.5
4
Coupling
504476003
54
4
Hexagon head screw
9ADA120-21
55
8
Plain washer
9ADA312-6
56
4
Hexagon nut
9ADA267-6
57
1
STAG MTC 5000
503879001
58
2
Hose Nipple 3/8 M18X1.5
504477003
59
1
Cover elec. Swivel MTC 5000
503883004
60
1
Slip ring capsule
3HAC032972-002
61
M5x20
Polyamide
3
Screw
3HAC033459-002
62
5.3x10x1
Polyamide
3
Washer
3HAC033458-001
63
3
Hexagon nut
9ADA267-5
64
1
Torx pan head roll. screw
9ADA629-57
70
38
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.4 MTD 5000
Continued
2.5 MTE 500/750
Rotary unit MTE 500/750
![Image]
xx2300001184
Level
Note
Article number
Spare part
L2
3HAC088792-001
Turning disc
A
L2
3HAC089611-001
Turning disc adapter
B
L2
3HAC090531-001
Gearbox
C
L2
3HAC088946-001
Gearbox housing
D
L2
Type C
3HAC043166-005
Motor with pinion
E
Continues on next page
Product manual, spare parts - IRBP /D2009
39
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.5 MTE 500/750
Other parts
![Image]
xx2300001339
Level
Note
Article number
Spare part
L2
3HAC088870-001
Cable cover
A
L2
3HEA418554-002
Spring
B
L2
3HAC088861-001
Contact bar
C
L2
3HAC16721-1
Plug
D
L2
3HAC088865-001
Calibration mark
E
L2
3HAC088866-001
Calibration mark
F
L2
3HAC16721-1
Plug
G
40
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.5 MTE 500/750
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 40
|
2.5 MTE 500/750
Rotary unit MTE 500/750
![Image]
xx2300001184
Level
Note
Article number
Spare part
L2
3HAC088792-001
Turning disc
A
L2
3HAC089611-001
Turning disc adapter
B
L2
3HAC090531-001
Gearbox
C
L2
3HAC088946-001
Gearbox housing
D
L2
Type C
3HAC043166-005
Motor with pinion
E
Continues on next page
Product manual, spare parts - IRBP /D2009
39
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.5 MTE 500/750
Other parts
![Image]
xx2300001339
Level
Note
Article number
Spare part
L2
3HAC088870-001
Cable cover
A
L2
3HEA418554-002
Spring
B
L2
3HAC088861-001
Contact bar
C
L2
3HAC16721-1
Plug
D
L2
3HAC088865-001
Calibration mark
E
L2
3HAC088866-001
Calibration mark
F
L2
3HAC16721-1
Plug
G
40
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.5 MTE 500/750
Continued
2.6 MID 1.1
Rotary unit MID 1.1
xx1300002584
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Dark grey
1
Gearbox MID 1.1, incl motor
3HAC035480-004
1
Black
Gearbox MID 1.1, incl motor
3HAC035480-002
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Black
1
Gearbox MID 1.1, incl motor
3HAC035480-004
1
Continues on next page
Product manual, spare parts - IRBP /D2009
41
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.6 MID 1.1
|
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|
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| 41
|
Other parts
![Image]
xx2300001339
Level
Note
Article number
Spare part
L2
3HAC088870-001
Cable cover
A
L2
3HEA418554-002
Spring
B
L2
3HAC088861-001
Contact bar
C
L2
3HAC16721-1
Plug
D
L2
3HAC088865-001
Calibration mark
E
L2
3HAC088866-001
Calibration mark
F
L2
3HAC16721-1
Plug
G
40
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.5 MTE 500/750
Continued
2.6 MID 1.1
Rotary unit MID 1.1
xx1300002584
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Dark grey
1
Gearbox MID 1.1, incl motor
3HAC035480-004
1
Black
Gearbox MID 1.1, incl motor
3HAC035480-002
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Black
1
Gearbox MID 1.1, incl motor
3HAC035480-004
1
Continues on next page
Product manual, spare parts - IRBP /D2009
41
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.6 MID 1.1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc
Qty
Description
Component
Item
4
Distance
503827001
2
1
Limit Switch plate MIC 1
503940001
3
M6x90
Steel 8.8-A2F
4
Hex socket head cap screw
9ADA183-430
4
6.4x17x3
Steel-mZn12c
8
Plain washer, large
9ADA327-4
5
1
Limit switch disc MIC 1
503938001
6
1
Cable drum MIC x.2
503865880
8
4x12
Steel
2
Spring pin, slotted
9ABA142-31
13
42
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.6 MID 1.1
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 42
|
2.6 MID 1.1
Rotary unit MID 1.1
xx1300002584
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Dark grey
1
Gearbox MID 1.1, incl motor
3HAC035480-004
1
Black
Gearbox MID 1.1, incl motor
3HAC035480-002
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Black
1
Gearbox MID 1.1, incl motor
3HAC035480-004
1
Continues on next page
Product manual, spare parts - IRBP /D2009
41
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.6 MID 1.1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc
Qty
Description
Component
Item
4
Distance
503827001
2
1
Limit Switch plate MIC 1
503940001
3
M6x90
Steel 8.8-A2F
4
Hex socket head cap screw
9ADA183-430
4
6.4x17x3
Steel-mZn12c
8
Plain washer, large
9ADA327-4
5
1
Limit switch disc MIC 1
503938001
6
1
Cable drum MIC x.2
503865880
8
4x12
Steel
2
Spring pin, slotted
9ABA142-31
13
42
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.6 MID 1.1
Continued
2.7 MID 1.2
Rotary unit MID 1.2
6
13
8
1
2
3
xx1000000176
Continues on next page
Product manual, spare parts - IRBP /D2009
43
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.7 MID 1.2
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 43
|
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc
Qty
Description
Component
Item
4
Distance
503827001
2
1
Limit Switch plate MIC 1
503940001
3
M6x90
Steel 8.8-A2F
4
Hex socket head cap screw
9ADA183-430
4
6.4x17x3
Steel-mZn12c
8
Plain washer, large
9ADA327-4
5
1
Limit switch disc MIC 1
503938001
6
1
Cable drum MIC x.2
503865880
8
4x12
Steel
2
Spring pin, slotted
9ABA142-31
13
42
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.6 MID 1.1
Continued
2.7 MID 1.2
Rotary unit MID 1.2
6
13
8
1
2
3
xx1000000176
Continues on next page
Product manual, spare parts - IRBP /D2009
43
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.7 MID 1.2
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MID 1.2, incl motor
3HAC035398-007
1
ABB Orange
1
Gearbox MID 1.2, incl motor
3HAC035398-011
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MID 1.2, incl motor
3HAC035398-003
1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc
Qty
Description
Component
Item
4
Distance
503827001
2
1
Limit Switch plate MIC 1
503940001
3
1
Limit switch disc MIC 1
503938001
6
1
Cable drum MIC x.2
503865880
8
4x12
Steel
2
Spring pin, slotted
9ABA142-31
13
44
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.7 MID 1.2
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 44
|
2.7 MID 1.2
Rotary unit MID 1.2
6
13
8
1
2
3
xx1000000176
Continues on next page
Product manual, spare parts - IRBP /D2009
43
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.7 MID 1.2
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MID 1.2, incl motor
3HAC035398-007
1
ABB Orange
1
Gearbox MID 1.2, incl motor
3HAC035398-011
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MID 1.2, incl motor
3HAC035398-003
1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc
Qty
Description
Component
Item
4
Distance
503827001
2
1
Limit Switch plate MIC 1
503940001
3
1
Limit switch disc MIC 1
503938001
6
1
Cable drum MIC x.2
503865880
8
4x12
Steel
2
Spring pin, slotted
9ABA142-31
13
44
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.7 MID 1.2
Continued
2.8 MID 2.1
Rotary unit MID 2.1
1
2
3
4
5
6
7
10
13
14
26
15
18
23
24
16
M20 12.9: 550 Nm
xx1000000175
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MID 2.1, incl motor
3HAC035406-007
1
ABB Orange
1
Gearbox MID 2.1, incl motor
3HAC035406-011
1
Components valid up to these serial numbers:
SEROP: - POF-110000
Continues on next page
Product manual, spare parts - IRBP /D2009
45
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.8 MID 2.1
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 45
|
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MID 1.2, incl motor
3HAC035398-007
1
ABB Orange
1
Gearbox MID 1.2, incl motor
3HAC035398-011
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MID 1.2, incl motor
3HAC035398-003
1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc
Qty
Description
Component
Item
4
Distance
503827001
2
1
Limit Switch plate MIC 1
503940001
3
1
Limit switch disc MIC 1
503938001
6
1
Cable drum MIC x.2
503865880
8
4x12
Steel
2
Spring pin, slotted
9ABA142-31
13
44
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.7 MID 1.2
Continued
2.8 MID 2.1
Rotary unit MID 2.1
1
2
3
4
5
6
7
10
13
14
26
15
18
23
24
16
M20 12.9: 550 Nm
xx1000000175
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MID 2.1, incl motor
3HAC035406-007
1
ABB Orange
1
Gearbox MID 2.1, incl motor
3HAC035406-011
1
Components valid up to these serial numbers:
SEROP: - POF-110000
Continues on next page
Product manual, spare parts - IRBP /D2009
45
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.8 MID 2.1
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MID 2.1, incl motor
3HAC035406-005
1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
2
Frame MID 2.1
3HAC032646-001
2
M20x80
Steel 12.9 Gle
603+Geo500
8
Hex socket head cap screw
3HAB3409-217
3
21x31 T=4
8
Washer
3HAC035525-001
4
Ø16x40
4
Guide pin
3HEA418698-007
5
4
Distance
503827001
6
M6x90
MIC 2
1
Limit switch plate MIC 2
503941001
7
MIC 2
1
Limit switch disc MIC 2
503939001
10
1
Side cover MID 2.1
3HAC035506-001
13
1
Side cover MID 2.1
3HAC035507-001
14
1
Connection plate MID 2.1
3HAC035511-001
15
1
Connection plate MID 2.1
3HAC035512-001
16
OKC50
1
Welding current term OKC 50
160362881
18
4x12
Steel
2
Spring pin, slotted
9ABA142-31
24
T=1.5
1
Cover plate
3HAC036531-001
26
46
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.8 MID 2.1
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 46
|
2.8 MID 2.1
Rotary unit MID 2.1
1
2
3
4
5
6
7
10
13
14
26
15
18
23
24
16
M20 12.9: 550 Nm
xx1000000175
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
Graphite White
1
Gearbox MID 2.1, incl motor
3HAC035406-007
1
ABB Orange
1
Gearbox MID 2.1, incl motor
3HAC035406-011
1
Components valid up to these serial numbers:
SEROP: - POF-110000
Continues on next page
Product manual, spare parts - IRBP /D2009
45
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.8 MID 2.1
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MID 2.1, incl motor
3HAC035406-005
1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
2
Frame MID 2.1
3HAC032646-001
2
M20x80
Steel 12.9 Gle
603+Geo500
8
Hex socket head cap screw
3HAB3409-217
3
21x31 T=4
8
Washer
3HAC035525-001
4
Ø16x40
4
Guide pin
3HEA418698-007
5
4
Distance
503827001
6
M6x90
MIC 2
1
Limit switch plate MIC 2
503941001
7
MIC 2
1
Limit switch disc MIC 2
503939001
10
1
Side cover MID 2.1
3HAC035506-001
13
1
Side cover MID 2.1
3HAC035507-001
14
1
Connection plate MID 2.1
3HAC035511-001
15
1
Connection plate MID 2.1
3HAC035512-001
16
OKC50
1
Welding current term OKC 50
160362881
18
4x12
Steel
2
Spring pin, slotted
9ABA142-31
24
T=1.5
1
Cover plate
3HAC036531-001
26
46
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.8 MID 2.1
Continued
2.9 Support collar
Support collar illustration
![Image]
1
xx1000000295
Support collar 250
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 250
504212880
1
1
Contact bar 250
3HAC037002-001
2
1
Plug
3HAC035520-001
3
Support collar 500/750
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 750
504215880
1
1
Contact bar 500/750
3HAC037005-001
2
1
Plug
3HAC035520-001
3
Support collar 2000
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 2000
504581880
1
1
Contact bar 2000
3HAC037007-001
2
Continues on next page
Product manual, spare parts - IRBP /D2009
47
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.9 Support collar
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 47
|
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
ABB Orange
1
Gearbox MID 2.1, incl motor
3HAC035406-005
1
Components valid for all serial numbers
Note
These components are valid for all serial numbers of the positioner.
Dimension
Material, type, etc.
Qty
Description
Component
Item
2
Frame MID 2.1
3HAC032646-001
2
M20x80
Steel 12.9 Gle
603+Geo500
8
Hex socket head cap screw
3HAB3409-217
3
21x31 T=4
8
Washer
3HAC035525-001
4
Ø16x40
4
Guide pin
3HEA418698-007
5
4
Distance
503827001
6
M6x90
MIC 2
1
Limit switch plate MIC 2
503941001
7
MIC 2
1
Limit switch disc MIC 2
503939001
10
1
Side cover MID 2.1
3HAC035506-001
13
1
Side cover MID 2.1
3HAC035507-001
14
1
Connection plate MID 2.1
3HAC035511-001
15
1
Connection plate MID 2.1
3HAC035512-001
16
OKC50
1
Welding current term OKC 50
160362881
18
4x12
Steel
2
Spring pin, slotted
9ABA142-31
24
T=1.5
1
Cover plate
3HAC036531-001
26
46
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3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.8 MID 2.1
Continued
2.9 Support collar
Support collar illustration
![Image]
1
xx1000000295
Support collar 250
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 250
504212880
1
1
Contact bar 250
3HAC037002-001
2
1
Plug
3HAC035520-001
3
Support collar 500/750
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 750
504215880
1
1
Contact bar 500/750
3HAC037005-001
2
1
Plug
3HAC035520-001
3
Support collar 2000
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 2000
504581880
1
1
Contact bar 2000
3HAC037007-001
2
Continues on next page
Product manual, spare parts - IRBP /D2009
47
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.9 Support collar
Dimension
Material, type, etc
Qty
Description
Component
Item
1
Plug
3HAC035520-001
3
48
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.9 Support collar
Continued
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| 48
|
2.9 Support collar
Support collar illustration
![Image]
1
xx1000000295
Support collar 250
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 250
504212880
1
1
Contact bar 250
3HAC037002-001
2
1
Plug
3HAC035520-001
3
Support collar 500/750
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 750
504215880
1
1
Contact bar 500/750
3HAC037005-001
2
1
Plug
3HAC035520-001
3
Support collar 2000
Dimension
Material, type, etc
Qty
Description
Component
Item
1
SUPPORT BEARING MTC 2000
504581880
1
1
Contact bar 2000
3HAC037007-001
2
Continues on next page
Product manual, spare parts - IRBP /D2009
47
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.9 Support collar
Dimension
Material, type, etc
Qty
Description
Component
Item
1
Plug
3HAC035520-001
3
48
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.9 Support collar
Continued
2.10 Stop lug
Stop lug
xx1000000297
Dimension
Material, type, etc.
Qty
Description
Component
Item
MID 1
1
Stop lug
505387-001
1
MID 2
1
Stop lug
505388-001
2
Product manual, spare parts - IRBP /D2009
49
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.10 Stop lug
|
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| 49
|
Dimension
Material, type, etc
Qty
Description
Component
Item
1
Plug
3HAC035520-001
3
48
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.9 Support collar
Continued
2.10 Stop lug
Stop lug
xx1000000297
Dimension
Material, type, etc.
Qty
Description
Component
Item
MID 1
1
Stop lug
505387-001
1
MID 2
1
Stop lug
505388-001
2
Product manual, spare parts - IRBP /D2009
49
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.10 Stop lug
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| 50
|
2.10 Stop lug
Stop lug
xx1000000297
Dimension
Material, type, etc.
Qty
Description
Component
Item
MID 1
1
Stop lug
505387-001
1
MID 2
1
Stop lug
505388-001
2
Product manual, spare parts - IRBP /D2009
49
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
2 Rotary units and supports
2.10 Stop lug
This page is intentionally left blank
3 Motor units
3.1 Motor units for MTD 250
Motor units for MTD 250
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 250
3HAC038187-003
1
Complete
ABB Orange
1
Motor unit for MTD 250
3HAC038187-004
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 250
3HAC038187-002
1
1
Rot. AC motor incl. pinion
3HAC034216-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038213-002
The seal and isolation kit contains:
Note
Qty.
Description
Pos
Nitrile Rubber, D80x3
1
O-ring
11
1
Insulating material
12
4
Insulating tube
13
4
Insulating material
14
Continues on next page
Product manual, spare parts - IRBP /D2009
51
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
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| 51
|
This page is intentionally left blank
3 Motor units
3.1 Motor units for MTD 250
Motor units for MTD 250
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 250
3HAC038187-003
1
Complete
ABB Orange
1
Motor unit for MTD 250
3HAC038187-004
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 250
3HAC038187-002
1
1
Rot. AC motor incl. pinion
3HAC034216-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038213-002
The seal and isolation kit contains:
Note
Qty.
Description
Pos
Nitrile Rubber, D80x3
1
O-ring
11
1
Insulating material
12
4
Insulating tube
13
4
Insulating material
14
Continues on next page
Product manual, spare parts - IRBP /D2009
51
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Note
Qty.
Description
Pos
Steel-A2F, 8.4x16x1.6
4
Plain washer
15
Steel 12.9 Gle 603+Geo500 /M8x25
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038188-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038188-004
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038188-002
Continues on next page
52
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Continued
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ABB_Product_Manual_IRBP_D2009_Spare_Parts
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| 52
|
3 Motor units
3.1 Motor units for MTD 250
Motor units for MTD 250
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 250
3HAC038187-003
1
Complete
ABB Orange
1
Motor unit for MTD 250
3HAC038187-004
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 250
3HAC038187-002
1
1
Rot. AC motor incl. pinion
3HAC034216-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038213-002
The seal and isolation kit contains:
Note
Qty.
Description
Pos
Nitrile Rubber, D80x3
1
O-ring
11
1
Insulating material
12
4
Insulating tube
13
4
Insulating material
14
Continues on next page
Product manual, spare parts - IRBP /D2009
51
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Note
Qty.
Description
Pos
Steel-A2F, 8.4x16x1.6
4
Plain washer
15
Steel 12.9 Gle 603+Geo500 /M8x25
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038188-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038188-004
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038188-002
Continues on next page
52
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Continued
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
9
xx1400002555
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box
2
1
Cover
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile rubber, 150.0x2.0
1
O-ring
6
Nitrile rubber, D1=100 D2=2
1
O-ring
7
Steel 8.8-A2F / M6x16
4
Torx pan head screw
8
Steel 8.8-A2F / M5x12
6
Torx pan head screw
9
Color depends on which spare part kit is ordered.
Surface treatment, Graphite White
Color depends on which spare part kit is ordered.
Surface treatment, ABB Orange
Product manual, spare parts - IRBP /D2009
53
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Continued
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| 53
|
Note
Qty.
Description
Pos
Steel-A2F, 8.4x16x1.6
4
Plain washer
15
Steel 12.9 Gle 603+Geo500 /M8x25
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038188-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038188-004
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038188-002
Continues on next page
52
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Continued
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
9
xx1400002555
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box
2
1
Cover
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile rubber, 150.0x2.0
1
O-ring
6
Nitrile rubber, D1=100 D2=2
1
O-ring
7
Steel 8.8-A2F / M6x16
4
Torx pan head screw
8
Steel 8.8-A2F / M5x12
6
Torx pan head screw
9
Color depends on which spare part kit is ordered.
Surface treatment, Graphite White
Color depends on which spare part kit is ordered.
Surface treatment, ABB Orange
Product manual, spare parts - IRBP /D2009
53
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Continued
3.2 Motor unit for MTD 500-750
Motor units for MTD 500-750
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 500-750
3HAC038210-010
1
Complete
ABB Orange
1
Motor unit for MTD 500-750
3HAC038210-014
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 500-750
3HAC038210-002
1
1
Rot. AC motor incl. pinion
3HAC034222-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038214-002
The seal and isolation kit contains:
Note
Qty.
Description
Pos
Nitrile Rubber D102x3
2
O-ring
11
4
Insulating material
12
7
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle. 603+Geo500 /M8x30
4
Hex socket head cap screw
16
Continues on next page
54
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
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| 54
|
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
9
xx1400002555
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box
2
1
Cover
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile rubber, 150.0x2.0
1
O-ring
6
Nitrile rubber, D1=100 D2=2
1
O-ring
7
Steel 8.8-A2F / M6x16
4
Torx pan head screw
8
Steel 8.8-A2F / M5x12
6
Torx pan head screw
9
Color depends on which spare part kit is ordered.
Surface treatment, Graphite White
Color depends on which spare part kit is ordered.
Surface treatment, ABB Orange
Product manual, spare parts - IRBP /D2009
53
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.1 Motor units for MTD 250
Continued
3.2 Motor unit for MTD 500-750
Motor units for MTD 500-750
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 500-750
3HAC038210-010
1
Complete
ABB Orange
1
Motor unit for MTD 500-750
3HAC038210-014
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 500-750
3HAC038210-002
1
1
Rot. AC motor incl. pinion
3HAC034222-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038214-002
The seal and isolation kit contains:
Note
Qty.
Description
Pos
Nitrile Rubber D102x3
2
O-ring
11
4
Insulating material
12
7
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle. 603+Geo500 /M8x30
4
Hex socket head cap screw
16
Continues on next page
54
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
Product manual, spare parts - IRBP /D2009
55
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 55
|
3.2 Motor unit for MTD 500-750
Motor units for MTD 500-750
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 500-750
3HAC038210-010
1
Complete
ABB Orange
1
Motor unit for MTD 500-750
3HAC038210-014
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 500-750
3HAC038210-002
1
1
Rot. AC motor incl. pinion
3HAC034222-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038214-002
The seal and isolation kit contains:
Note
Qty.
Description
Pos
Nitrile Rubber D102x3
2
O-ring
11
4
Insulating material
12
7
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle. 603+Geo500 /M8x30
4
Hex socket head cap screw
16
Continues on next page
54
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
Product manual, spare parts - IRBP /D2009
55
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Continued
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, ABB Orange
-
56
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 56
|
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
Product manual, spare parts - IRBP /D2009
55
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Continued
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, ABB Orange
-
56
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Continued
3.3 Motor unit for MTE 500-750
Motor units for MTE 500-750
Motor unit, type C
Note
Before ordering these components, make sure that they match the serial number
of the IRBP.
Level
Note
Material, type, etc.
Qty
Article number
Component
Item
L2
Type C
Graphite White
1
3HAC043166-005
Motor with pinion
1
Spare part kit connection box, complete
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
Continues on next page
Product manual, spare parts - IRBP /D2009
57
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.3 Motor unit for MTE 500-750
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 57
|
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, ABB Orange
-
56
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.2 Motor unit for MTD 500-750
Continued
3.3 Motor unit for MTE 500-750
Motor units for MTE 500-750
Motor unit, type C
Note
Before ordering these components, make sure that they match the serial number
of the IRBP.
Level
Note
Material, type, etc.
Qty
Article number
Component
Item
L2
Type C
Graphite White
1
3HAC043166-005
Motor with pinion
1
Spare part kit connection box, complete
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
Continues on next page
Product manual, spare parts - IRBP /D2009
57
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.3 Motor unit for MTE 500-750
Note
Qty.
Description
Pos
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
50 ml
Surface treatment, Graphite White
-
58
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.3 Motor unit for MTE 500-750
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 58
|
3.3 Motor unit for MTE 500-750
Motor units for MTE 500-750
Motor unit, type C
Note
Before ordering these components, make sure that they match the serial number
of the IRBP.
Level
Note
Material, type, etc.
Qty
Article number
Component
Item
L2
Type C
Graphite White
1
3HAC043166-005
Motor with pinion
1
Spare part kit connection box, complete
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
Continues on next page
Product manual, spare parts - IRBP /D2009
57
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.3 Motor unit for MTE 500-750
Note
Qty.
Description
Pos
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
50 ml
Surface treatment, Graphite White
-
58
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.3 Motor unit for MTE 500-750
Continued
3.4 Motor units for MTD 2000
Motor units for MTD 2000
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 2000
3HAC038210-009
1
Complete
ABB Orange
1
Motor unit for MTD 2000
3HAC038210-013
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 2000
3HAC038210-003
1
1
Rot. AC motor incl. pinion
3HAC034231-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Description
Qty.
Spare part number
Seal and isolation kit
1
3HAC038214-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
Nitrile Rubber D102x3
1
O-ring
11
1
Insulating material
12
4
Insulating tube
13
Continues on next page
Product manual, spare parts - IRBP /D2009
59
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 59
|
Note
Qty.
Description
Pos
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
50 ml
Surface treatment, Graphite White
-
58
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.3 Motor unit for MTE 500-750
Continued
3.4 Motor units for MTD 2000
Motor units for MTD 2000
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 2000
3HAC038210-009
1
Complete
ABB Orange
1
Motor unit for MTD 2000
3HAC038210-013
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 2000
3HAC038210-003
1
1
Rot. AC motor incl. pinion
3HAC034231-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Description
Qty.
Spare part number
Seal and isolation kit
1
3HAC038214-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
Nitrile Rubber D102x3
1
O-ring
11
1
Insulating material
12
4
Insulating tube
13
Continues on next page
Product manual, spare parts - IRBP /D2009
59
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Note
Qty.
Description
Pos
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle. 603+Geo500 /M8x30
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
60
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
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| 60
|
3.4 Motor units for MTD 2000
Motor units for MTD 2000
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 2000
3HAC038210-009
1
Complete
ABB Orange
1
Motor unit for MTD 2000
3HAC038210-013
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 2000
3HAC038210-003
1
1
Rot. AC motor incl. pinion
3HAC034231-001
Seal and isolation kit
Note
These components are valid for all serial numbers of the positioner.
Note
Description
Qty.
Spare part number
Seal and isolation kit
1
3HAC038214-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
Nitrile Rubber D102x3
1
O-ring
11
1
Insulating material
12
4
Insulating tube
13
Continues on next page
Product manual, spare parts - IRBP /D2009
59
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Note
Qty.
Description
Pos
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle. 603+Geo500 /M8x30
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
60
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Continued
Spare part kit connection box complete - Valid for all serial numbers of the positioner:
The spare part kit connection box complete, contains:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
Note
Qty.
Description
Pos
1
Connection box FS130
1
1
Cover box FS130
2
1
Connector bracket MP
3
1
Connector bracket 9p Dsub
4
Nitrile Rubber D119x3
2
O-ring
5
Steel 8.8-A2F M6x16
4
Torx pan head screw
6
Steel 8.8-A2F M5x12
4
Torx pan head screw
7
Color delivered, depends on which connec-
tion box is ordered.
Surface treatment ABB Orange
8
Color delivered, depends on which connec-
tion box is ordered.
Surface treatment Graphite White
8
Product manual, spare parts - IRBP /D2009
61
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 61
|
Note
Qty.
Description
Pos
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle. 603+Geo500 /M8x30
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
60
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Continued
Spare part kit connection box complete - Valid for all serial numbers of the positioner:
The spare part kit connection box complete, contains:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
Note
Qty.
Description
Pos
1
Connection box FS130
1
1
Cover box FS130
2
1
Connector bracket MP
3
1
Connector bracket 9p Dsub
4
Nitrile Rubber D119x3
2
O-ring
5
Steel 8.8-A2F M6x16
4
Torx pan head screw
6
Steel 8.8-A2F M5x12
4
Torx pan head screw
7
Color delivered, depends on which connec-
tion box is ordered.
Surface treatment ABB Orange
8
Color delivered, depends on which connec-
tion box is ordered.
Surface treatment Graphite White
8
Product manual, spare parts - IRBP /D2009
61
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Continued
3.5 Motor units for MTD 5000
Motor units for MTD 5000
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 5000
3HAC038212-003
1
Complete
ABB Orange
1
Motor unit for MTD 5000
3HAC038212-004
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 5000
3HAC038212-002
1
1
Rot. AC motor incl. shaft adapter
3HAC035443-001
Seal and isolation kit
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038215-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
4
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle603+Geo500
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
Continues on next page
62
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 62
|
Spare part kit connection box complete - Valid for all serial numbers of the positioner:
The spare part kit connection box complete, contains:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
Note
Qty.
Description
Pos
1
Connection box FS130
1
1
Cover box FS130
2
1
Connector bracket MP
3
1
Connector bracket 9p Dsub
4
Nitrile Rubber D119x3
2
O-ring
5
Steel 8.8-A2F M6x16
4
Torx pan head screw
6
Steel 8.8-A2F M5x12
4
Torx pan head screw
7
Color delivered, depends on which connec-
tion box is ordered.
Surface treatment ABB Orange
8
Color delivered, depends on which connec-
tion box is ordered.
Surface treatment Graphite White
8
Product manual, spare parts - IRBP /D2009
61
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.4 Motor units for MTD 2000
Continued
3.5 Motor units for MTD 5000
Motor units for MTD 5000
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 5000
3HAC038212-003
1
Complete
ABB Orange
1
Motor unit for MTD 5000
3HAC038212-004
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 5000
3HAC038212-002
1
1
Rot. AC motor incl. shaft adapter
3HAC035443-001
Seal and isolation kit
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038215-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
4
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle603+Geo500
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
Continues on next page
62
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
Product manual, spare parts - IRBP /D2009
63
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 63
|
3.5 Motor units for MTD 5000
Motor units for MTD 5000
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MTD 5000
3HAC038212-003
1
Complete
ABB Orange
1
Motor unit for MTD 5000
3HAC038212-004
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MTD 5000
3HAC038212-002
1
1
Rot. AC motor incl. shaft adapter
3HAC035443-001
Seal and isolation kit
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038215-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
4
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle603+Geo500
4
Hex socket head cap screw
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
Continues on next page
62
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
Product manual, spare parts - IRBP /D2009
63
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, ABB Orange
-
Continues on next page
64
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 64
|
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
Graphite White
1
Spare part kit connection
box, complete
3HAC038209-003
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-005
Spare part kit connection box, complete - Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Qty.
Description
Spare part number
ABB Orange
1
Spare part kit connection
box, complete
3HAC038209-002
Continues on next page
Product manual, spare parts - IRBP /D2009
63
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, ABB Orange
-
Continues on next page
64
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
Seal and isolation kit
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038215-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
4
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle603+Geo500
4
Hex socket head cap screw
16
Spare part kit connection box, complete
![Image]
2
3
4
5
6
7
8
6
xx1400002556
Continues on next page
Product manual, spare parts - IRBP /D2009
65
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 65
|
Spare part kit connection box, complete - Valid for all serial numbers of the positioner:
![Image]
2
3
4
5
6
7
8
6
xx1400002556
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, ABB Orange
-
Continues on next page
64
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
Seal and isolation kit
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038215-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
4
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle603+Geo500
4
Hex socket head cap screw
16
Spare part kit connection box, complete
![Image]
2
3
4
5
6
7
8
6
xx1400002556
Continues on next page
Product manual, spare parts - IRBP /D2009
65
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
66
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
|
ABB_Product_Manual_IRBP_D2009_Spare_Parts
|
https://www.uzivatelskadokumentace.cz/Application%20Equipment%20&%20Accessories/Workpiece%20Positioners/en/3HAC038416-001.pdf
| 66
|
Seal and isolation kit
Note
Qty.
Description
Spare part number
1
Seal and isolation kit
3HAC038215-002
The seal and isolation kit contains:
Note
These components are valid for all serial numbers of the positioner.
Note
Qty.
Description
Pos
4
Insulating tube
13
4
Insulating material
14
4
Washer
15
Steel 12.9 Gle603+Geo500
4
Hex socket head cap screw
16
Spare part kit connection box, complete
![Image]
2
3
4
5
6
7
8
6
xx1400002556
Continues on next page
Product manual, spare parts - IRBP /D2009
65
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
The spare part kit connection box complete contains:
Note
Qty.
Description
Pos
1
Connection box FS130
2
1
Cover box FS130
3
1
Connector bracket MP
4
1
Connector bracket 9p Dsub
5
Nitrile Rubber D119x3
2
O-ring
6
Steel 8.8-A2F M6x16
7
Torx pan head screw
7
Steel 8.8-A2F M5x12
4
Torx pan head screw
8
Color depends on which spare part kit is
ordered.
50 ml
Surface treatment, Graphite White
-
66
Product manual, spare parts - IRBP /D2009
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.5 Motor units for MTD 5000
Continued
3.6 Motor unit for MID 1.2
Motor units for MID 1.2
Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
CNAUS: POF-510001 -
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
Graphite White
1
Motor unit for MID 1.2
3HAC038210-007
1
Complete
ABB Orange
1
Motor unit for MID 1.2
3HAC038210-011
1
Components valid up to these serial numbers:
SEROP: - POF-110000
CNAUS: - POF-510000
Note
Before ordering these components, make sure that they match the serial number
of the positioner.
Note
Material, type, etc.
Qty
Description
Component
Item
Complete
ABB Orange
1
Motor unit for MID 1.2
3HAC038210-004
1
1
Rot. AC motor incl. pinion
3HAC034280-001
Seal and isolation kit 3HAC038214-002
Note
These components are valid for all serial numbers of the positioner.
Note
Description
Qty.
Spare parts
Pos
Nitrile Rubber D102x3
O-ring
2
3HAB3772-107
11
Insulating material
4
3HAC034268-001
12
Insulating tube
7
3HAC036835-002
13
Insulating material
4
3HAC037222-001
14
Washer
4
3HAC037202-001
15
Steel 12.9 Gle. 603+Geo500 /M8x30
Hex socket head cap screw
4
3HAB3409-38
16
Spare part kit connection box, complete - Components valid from these serial numbers, onwards:
SEROP: POF-110001 -
Continues on next page
Product manual, spare parts - IRBP /D2009
67
3HAC038416-001 Revision: M
© Copyright 2010-2024 ABB. All rights reserved.
3 Motor units
3.6 Motor unit for MID 1.2
|
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