Add manifests/safety_rules.yaml
Browse files- manifests/safety_rules.yaml +200 -0
manifests/safety_rules.yaml
ADDED
|
@@ -0,0 +1,200 @@
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1 |
+
# Unsafe Acts Rule Book for SteelBench
|
| 2 |
+
# Source: unsafe_acts.pdf (facility safety documentation)
|
| 3 |
+
# IMPORTANT: VLM must evaluate ONLY against these rules. Do not use internet or invent rules.
|
| 4 |
+
#
|
| 5 |
+
# Structure:
|
| 6 |
+
# department_rules: site/zone-specific unsafe acts (applied when camera is in that zone)
|
| 7 |
+
# general_rules: universal unsafe acts (applied to ALL cameras regardless of zone)
|
| 8 |
+
#
|
| 9 |
+
# Zone detection hierarchy for VLM prompt:
|
| 10 |
+
# 1. Camera metadata (camera_zones.csv) — definitive
|
| 11 |
+
# 2. VLM image detection + camera metadata hints — if no zone tag
|
| 12 |
+
# 3. General rules only — fallback
|
| 13 |
+
|
| 14 |
+
department_rules:
|
| 15 |
+
|
| 16 |
+
blast_furnace:
|
| 17 |
+
sites: ["BF CDI", "BF Charging Side", "BF Conveyor"]
|
| 18 |
+
zone_tags: [furnace_zone, hot_area, confined_space]
|
| 19 |
+
observations:
|
| 20 |
+
UA-BF-01: "Lancing pipe used for barricading & anchoring of safety harness"
|
| 21 |
+
UA-BF-02: "Lancing job without wearing face shield"
|
| 22 |
+
UA-BF-03: "Workers working at tuyere platform without wearing a fire-resistant suit"
|
| 23 |
+
UA-BF-04: "Loco drivers without safety shoes and helmet"
|
| 24 |
+
UA-BF-05: "Workers engaged in cleaning activities inside a confined space without carrying a multi-gas monitor to detect hazardous gases"
|
| 25 |
+
UA-BF-06: "Food being prepared using electric heater connected through temporary wiring on the floor — fire and electrical hazard"
|
| 26 |
+
UA-BF-07: "Welders using only black welding glass rather than a full-face welding shield"
|
| 27 |
+
UA-BF-08: "Stop button of AV alarm sensor pole found in press position with a stick holding the button down"
|
| 28 |
+
UA-BF-09: "Oxygen used to clean dust from body/dress despite caution board displayed"
|
| 29 |
+
UA-BF-10: "During material handling by EOT crane, lancing pipes lifted using single hook without balanced rigging/sling on both sides"
|
| 30 |
+
UA-BF-11: "Nylon rope used for anchoring safety harness"
|
| 31 |
+
UA-BF-12: "Worker crossing over the runner for going to Machine Hall"
|
| 32 |
+
|
| 33 |
+
red:
|
| 34 |
+
sites: ["RED", "RERS"]
|
| 35 |
+
zone_tags: [elevated, restricted]
|
| 36 |
+
observations:
|
| 37 |
+
UA-RED-01: "Workers engaged in supervisory work standing on platform without safety precautions — risk of loss of balance/fall"
|
| 38 |
+
UA-RED-02: "During relining of convertor, workers going to converter top cover using ladder without wearing safety harness"
|
| 39 |
+
|
| 40 |
+
sms_1:
|
| 41 |
+
sites: ["SMS 1"]
|
| 42 |
+
zone_tags: [hot_area, elevated, crane_zone]
|
| 43 |
+
observations:
|
| 44 |
+
UA-SMS1-01: "Workers engaged in cutting/welding work at edge of floor without safety precautions"
|
| 45 |
+
UA-SMS1-02: "Workers engaged in cleaning of duct anchoring safety harness on non-standard rope"
|
| 46 |
+
UA-SMS1-03: "Workers engaged in motor repair work by standing at top of motor area without proper platform and safety harness at approx 1.8m height"
|
| 47 |
+
UA-SMS1-04: "Workers engaged in fitting work at open railing platform without safety harness"
|
| 48 |
+
UA-SMS1-05: "During removal of ladle jam by star hook, workers observed working near line of fire"
|
| 49 |
+
UA-SMS1-06: "Workers found working at hanging basket without safety harness"
|
| 50 |
+
UA-SMS1-07: "Workers anchoring lanyards at open railing pipes"
|
| 51 |
+
UA-SMS1-08: "Caster area & Pit side areas — employees and workers not using FR jackets"
|
| 52 |
+
|
| 53 |
+
sms_2:
|
| 54 |
+
sites: []
|
| 55 |
+
zone_tags: [hot_area, crane_zone]
|
| 56 |
+
observations:
|
| 57 |
+
UA-SMS2-01: "Caster area & Pit side areas — employees and workers not using FR jackets"
|
| 58 |
+
UA-SMS2-02: "Crossing the running Converter while blowing"
|
| 59 |
+
|
| 60 |
+
sinter_plant:
|
| 61 |
+
sites: ["Sinter Plant"]
|
| 62 |
+
zone_tags: [near_machinery, ground_level]
|
| 63 |
+
observations:
|
| 64 |
+
UA-SP-01: "No dust mask used in dusty areas"
|
| 65 |
+
UA-SP-02: "Damaged roller not removed from site after changing"
|
| 66 |
+
|
| 67 |
+
rmhp:
|
| 68 |
+
sites: ["RMHP"]
|
| 69 |
+
zone_tags: [near_machinery, ground_level]
|
| 70 |
+
observations:
|
| 71 |
+
UA-RMHP-01: "No dust mask used in dusty areas"
|
| 72 |
+
UA-RMHP-02: "Damaged roller not removed from site after changing"
|
| 73 |
+
UA-RMHP-03: "While removal of tarpaulins from wagons in SWS, SOP is not being followed"
|
| 74 |
+
|
| 75 |
+
crm:
|
| 76 |
+
sites: ["CRM 1&2", "CRM"]
|
| 77 |
+
zone_tags: [vehicle_area, near_machinery]
|
| 78 |
+
observations:
|
| 79 |
+
UA-CRM-01: "Vehicle movement inside the shop"
|
| 80 |
+
UA-CRM-02: "No warning bell ringing during shifting of coil & other material"
|
| 81 |
+
UA-CRM-03: "Persons crossing under loads"
|
| 82 |
+
UA-CRM-04: "No use of rubber hand gloves & goggles during operating electrical equipment"
|
| 83 |
+
UA-CRM-05: "Use of binding strap in welding machine instead of welding cable"
|
| 84 |
+
UA-CRM-06: "Use of canvas hand gloves instead of leather hand gloves"
|
| 85 |
+
UA-CRM-07: "Charging electrical equipment/panels with panel door open and standing in front of panel"
|
| 86 |
+
|
| 87 |
+
traffic:
|
| 88 |
+
sites: []
|
| 89 |
+
zone_tags: [vehicle_area, locomotive_area, walkway]
|
| 90 |
+
observations:
|
| 91 |
+
UA-TRF-01: "Yard porter getting down from loco in running condition"
|
| 92 |
+
UA-TRF-02: "No walking by yard porter during crossing the rail-road crossing"
|
| 93 |
+
UA-TRF-03: "Deployment of 2-3 persons instead of 4 persons in loco"
|
| 94 |
+
UA-TRF-04: "Presence of only 1 yard porter instead of 2 during coupling & decoupling operation"
|
| 95 |
+
UA-TRF-05: "Yard porters entering between two wagons for coupling/decoupling when operating handle is not functioning"
|
| 96 |
+
UA-TRF-06: "Running maintenance of quenching car track during operation at Coke Oven"
|
| 97 |
+
UA-TRF-07: "Checking of bolts at rail joints is overlooked"
|
| 98 |
+
|
| 99 |
+
hsm:
|
| 100 |
+
sites: ["HME"]
|
| 101 |
+
zone_tags: [near_machinery, hot_area]
|
| 102 |
+
observations:
|
| 103 |
+
UA-HSM-01: "Keeping equipment/material in walkway"
|
| 104 |
+
UA-HSM-02: "Side wall/sheet of Man lift of HSM (furnace side) is damaged"
|
| 105 |
+
UA-HSM-03: "Welding machine kept in water logging area"
|
| 106 |
+
UA-HSM-04: "Poor housekeeping at Furnace entry side"
|
| 107 |
+
UA-HSM-05: "Kept oxygen valve in open condition"
|
| 108 |
+
UA-HSM-06: "Loose/unsafe electrical connection at welding machine during power drawn"
|
| 109 |
+
|
| 110 |
+
shops:
|
| 111 |
+
sites: []
|
| 112 |
+
zone_tags: [near_machinery, vehicle_area]
|
| 113 |
+
observations:
|
| 114 |
+
UA-SHP-01: "Vehicle movement inside the shop"
|
| 115 |
+
UA-SHP-02: "No warning bell ringing during shifting of coil & other material"
|
| 116 |
+
UA-SHP-03: "Persons crossing under loads"
|
| 117 |
+
UA-SHP-04: "Use of mobile during driving & working"
|
| 118 |
+
UA-SHP-05: "No use of rubber hand gloves & goggles during operating electrical equipment"
|
| 119 |
+
UA-SHP-06: "Use of power cable stripe in welding machine instead of welding cable"
|
| 120 |
+
UA-SHP-07: "Use of canvas hand gloves instead of leather hand gloves"
|
| 121 |
+
UA-SHP-08: "No use of FR suits near furnace"
|
| 122 |
+
UA-SHP-09: "CO gas burners used for heating left burning after completion of work"
|
| 123 |
+
|
| 124 |
+
dnw:
|
| 125 |
+
sites: []
|
| 126 |
+
zone_tags: [near_machinery]
|
| 127 |
+
observations:
|
| 128 |
+
UA-DNW-01: "Non-use of Arc flash suit during rake in & rake out"
|
| 129 |
+
|
| 130 |
+
co_cc:
|
| 131 |
+
sites: ["CO-ASF"]
|
| 132 |
+
zone_tags: [locomotive_area, ground_level]
|
| 133 |
+
observations:
|
| 134 |
+
UA-COCC-01: "Scattering of tarpaulin in vicinity of rail track near tippler after removing from wagons"
|
| 135 |
+
|
| 136 |
+
central_electrical:
|
| 137 |
+
sites: []
|
| 138 |
+
zone_tags: [near_machinery, elevated, crane_zone]
|
| 139 |
+
observations:
|
| 140 |
+
UA-CEM-01: "Climbing along motor body during sling fixing in crane hooks (large motors)"
|
| 141 |
+
UA-CEM-02: "Not using proper tools and hand gloves during motor repair and handling"
|
| 142 |
+
UA-CEM-03: "Using drum as working platform during repair job in large size motors"
|
| 143 |
+
|
| 144 |
+
general_rules:
|
| 145 |
+
# These apply to ALL cameras regardless of zone/site
|
| 146 |
+
UA-G-01: "Driving 4 wheelers without using safety belt"
|
| 147 |
+
UA-G-02: "While driving 2 wheeler, use of crash helmet without fastening chin strap"
|
| 148 |
+
UA-G-03: "Triple riding on 2 wheeler"
|
| 149 |
+
UA-G-04: "Use of safety helmet without fastening chin strap"
|
| 150 |
+
UA-G-05: "Use of normal shoes or sports shoes in place of safety shoes"
|
| 151 |
+
UA-G-06: "No ear plug in noisy areas"
|
| 152 |
+
UA-G-07: "No dust mask in dusty area"
|
| 153 |
+
UA-G-08: "Continuous flow of oxygen from nozzle of cutting set when in off condition"
|
| 154 |
+
UA-G-09: "Welding cables connected without lugs"
|
| 155 |
+
UA-G-10: "Welders using only face shields in place of safety helmets with face shields"
|
| 156 |
+
UA-G-11: "Welding machines without return cable"
|
| 157 |
+
UA-G-12: "No use of RCCB/VRD in welding machines"
|
| 158 |
+
UA-G-13: "Anchoring of both lanyards of full body harness at one place or one lifeline"
|
| 159 |
+
UA-G-14: "Putting hand between doors of passengers lift to open closing doors"
|
| 160 |
+
UA-G-15: "Using mobile phone while driving, at sites near machineries, staircases"
|
| 161 |
+
UA-G-16: "Workers at working area without safety helmet"
|
| 162 |
+
UA-G-17: "Use of mobile phones while ascending or descending a staircase"
|
| 163 |
+
UA-G-18: "Handrail not used while ascending or descending a staircase"
|
| 164 |
+
UA-G-19: "While grinding or cutting, workers standing in the line of fire"
|
| 165 |
+
UA-G-20: "Gas cylinders (Oxygen) not kept in upright position"
|
| 166 |
+
UA-G-21: "Soap water solution not kept near gas cutting activity"
|
| 167 |
+
UA-G-22: "Fire extinguisher not kept near hot work activity (welding/gas cutting)"
|
| 168 |
+
UA-G-23: "Use of non-industrial switch boards at project and plant site"
|
| 169 |
+
UA-G-24: "Use of bamboo ladder at site"
|
| 170 |
+
UA-G-25: "No use of double life line during sheet changing jobs due to lack of life posts above structure"
|
| 171 |
+
UA-G-26: "No use of safety goggles at workplace"
|
| 172 |
+
UA-G-27: "No use of safety shoes by line managers"
|
| 173 |
+
UA-G-28: "Lack of supervision by contractor site supervisor"
|
| 174 |
+
UA-G-29: "Loading and unloading of tankers without suitable PPEs"
|
| 175 |
+
UA-G-30: "Unaware of hazards during performing hazardous jobs"
|
| 176 |
+
UA-G-31: "Use of canvas hand gloves instead of leather hand gloves while cutting & welding jobs"
|
| 177 |
+
UA-G-32: "Material movement inside plant using Hydra crane"
|
| 178 |
+
UA-G-33: "Additional persons along with driver sitting on forklift during material transportation"
|
| 179 |
+
UA-G-34: "Non-use of guide rope during material handling"
|
| 180 |
+
UA-G-35: "Worker engaged in work at height with improper anchoring of full body harness"
|
| 181 |
+
UA-G-36: "Taking food, resting, sleeping near seal pot & gas lines"
|
| 182 |
+
UA-G-37: "Use of fabricated (non-standard) tools & tackles"
|
| 183 |
+
UA-G-38: "Working (painting, bulb replacements etc.) by standing on drums or other unstable supports"
|
| 184 |
+
UA-G-39: "Transportation of gas cylinders by rolling horizontally on the roads"
|
| 185 |
+
UA-G-40: "Scrap generated after repairs not removed timely — poor housekeeping"
|
| 186 |
+
UA-G-41: "Using domestic plug top, sockets instead of industrial plug top, sockets"
|
| 187 |
+
UA-G-42: "Correction of electrical appliances without plug top — inserting naked wire on socket"
|
| 188 |
+
UA-G-43: "Non-compliance of PPEs by stores personnel while unloading Ferro Alloys material"
|
| 189 |
+
UA-G-44: "Over-speeding of vehicle inside plant premises"
|
| 190 |
+
UA-G-45: "Persons using safety helmet instead of crash helmet while riding two wheelers inside plant"
|
| 191 |
+
UA-G-46: "Operation of plant equipment by unauthorized persons"
|
| 192 |
+
UA-G-47: "Personnel sitting on truck dala along with the material"
|
| 193 |
+
UA-G-48: "Pressure gauges not used during gas cutting"
|
| 194 |
+
UA-G-49: "Keeping equipment/material in walkway"
|
| 195 |
+
UA-G-50: "Welding machine kept in water logging area"
|
| 196 |
+
UA-G-51: "Not using grinder's safety guard"
|
| 197 |
+
UA-G-52: "Parking of vehicle at unauthorized places creating hindrance to fire tenders, ambulance"
|
| 198 |
+
UA-G-53: "Shortage of electrical supervisors in electrical contracts"
|
| 199 |
+
UA-G-54: "Workers doing unauthorized visit to sites"
|
| 200 |
+
UA-G-55: "Passing rail tracks without watching the loco movement"
|