Datasets:
Upload folder using huggingface_hub
Browse files- MGG_001_failure_schema.json +9 -0
- MGG_001_registry_schema.json +27 -0
- MGG_001_sensor_schema.json +81 -0
- README.md +435 -0
- mgg001_equipment_registry.csv +13 -0
- mgg001_failure_events.csv +2 -0
- mgg001_sensor_data.csv +0 -0
MGG_001_failure_schema.json
ADDED
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{
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"asset_id": "str",
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"failure_timestamp": "str",
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"fault_mode": "str",
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"fault_onset_timestamp": "str",
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"days_from_onset_to_failure": "float64",
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"asset_type": "str",
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"criticality_class": "str"
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}
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MGG_001_registry_schema.json
ADDED
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{
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"asset_id": "str",
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"plant_id": "str",
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"line_id": "str",
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"cell_id": "str",
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"asset_type": "str",
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"manufacturer": "str",
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"model_number": "str",
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"serial_number": "str",
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"installation_date": "str",
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"asset_age_years": "float64",
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"design_life_years": "int64",
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"life_consumed_pct": "float64",
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"criticality_class": "str",
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"iso_protection_class": "str",
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"atex_zone": "str",
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"last_maintenance_date": "str",
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"maintenance_interval_days": "int64",
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"days_since_maintenance": "int64",
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"cumulative_operating_hours": "float64",
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"nominal_speed_rpm": "float64",
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"rated_power_kw": "float64",
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"bearing_model": "str",
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"lubricant_type": "str",
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"protocol": "str",
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"gateway_id": "str"
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}
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MGG_001_sensor_schema.json
ADDED
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{
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"asset_id": "str",
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"plant_id": "str",
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"line_id": "str",
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"cell_id": "str",
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"asset_type": "str",
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"observation_timestamp": "str",
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"shift_id": "str",
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"observation_frequency_hz": "float64",
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"temp_bearing_drive_end_c": "float64",
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"temp_bearing_non_drive_end_c": "float64",
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"temp_motor_winding_c": "float64",
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"temp_coolant_inlet_c": "float64",
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"temp_coolant_outlet_c": "float64",
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"temp_ambient_c": "float64",
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"temp_delta_bearing_c": "float64",
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"thermal_gradient_c_per_hr": "float64",
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"vib_overall_rms_mm_s": "float64",
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"vib_peak_mm_s": "float64",
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"vib_crest_factor": "float64",
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"vib_kurtosis": "float64",
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"vib_1x_rpm_amplitude": "float64",
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"vib_2x_rpm_amplitude": "float64",
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"vib_bpfo_amplitude": "float64",
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"vib_bpfi_amplitude": "float64",
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"vib_bsf_amplitude": "float64",
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"vib_ftf_amplitude": "float64",
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"vib_high_frequency_db": "float64",
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"vib_axial_rms_mm_s": "float64",
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"vib_iso10816_severity_zone": "str",
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"pressure_inlet_bar": "float64",
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"pressure_outlet_bar": "float64",
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"pressure_differential_bar": "float64",
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"pressure_lube_oil_bar": "float64",
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"pressure_pulsation_bar_pp": "float64",
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"flow_rate_m3_hr": "float64",
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"npsh_available_m": "float64",
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"cavitation_index": "float64",
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"current_phase_a_amps": "float64",
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"current_phase_b_amps": "float64",
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"current_phase_c_amps": "float64",
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"current_imbalance_pct": "float64",
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"voltage_line_to_line_v": "float64",
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"power_factor": "float64",
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"active_power_kw": "float64",
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"reactive_power_kvar": "float64",
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"apparent_power_kva": "float64",
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"motor_load_pct": "float64",
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"thd_voltage_pct": "float64",
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"thd_current_pct": "float64",
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"insulation_resistance_mohm": "float64",
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"mcsa_sideband_db": "float64",
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"operating_speed_rpm": "float64",
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"motor_load_pct_operational": "float64",
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"efficiency_pct": "float64",
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"oee_availability_pct": "float64",
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"oee_performance_pct": "float64",
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"oee_quality_pct": "float64",
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"oee_overall_pct": "float64",
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"oil_viscosity_cst": "float64",
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"oil_contamination_ntu": "float64",
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"oil_particle_count_iso4406": "str",
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"hours_since_lubrication": "float64",
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"health_index": "float64",
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"rul_predicted_hours": "float64",
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"rul_confidence_interval_pct": "int64",
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"failure_mode_active": "str",
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"failure_mode_severity": "str",
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"anomaly_label": "int64",
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"fault_probability_pct": "float64",
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"alarm_level": "str",
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"alert_triggered_flag": "bool",
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"alarm_triggered_flag": "bool",
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"shutdown_triggered_flag": "bool",
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"maintenance_recommendation": "str",
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"sensor_data_quality": "str",
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"protocol": "str",
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"gateway_id": "str",
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"facility_temp_c": "float64",
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"facility_humidity_rh_pct": "float64"
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}
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README.md
ADDED
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| 1 |
+
---
|
| 2 |
+
license: cc-by-nc-4.0
|
| 3 |
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task_categories:
|
| 4 |
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- tabular-classification
|
| 5 |
+
- tabular-regression
|
| 6 |
+
- time-series-forecasting
|
| 7 |
+
language:
|
| 8 |
+
- en
|
| 9 |
+
tags:
|
| 10 |
+
- synthetic
|
| 11 |
+
- manufacturing
|
| 12 |
+
- industrial-iot
|
| 13 |
+
- predictive-maintenance
|
| 14 |
+
- condition-monitoring
|
| 15 |
+
- iso-10816
|
| 16 |
+
- iso-13373
|
| 17 |
+
- iso-14224
|
| 18 |
+
- iso-17359
|
| 19 |
+
- oreda
|
| 20 |
+
- vibration-analysis
|
| 21 |
+
- bearing-fault-detection
|
| 22 |
+
- bpfo
|
| 23 |
+
- bpfi
|
| 24 |
+
- mcsa
|
| 25 |
+
- motor-current-signature-analysis
|
| 26 |
+
- rul
|
| 27 |
+
- remaining-useful-life
|
| 28 |
+
- oee
|
| 29 |
+
- sensor-fusion
|
| 30 |
+
- anomaly-detection
|
| 31 |
+
- smart-factory
|
| 32 |
+
- industrie-40
|
| 33 |
+
- centrifugal-pump
|
| 34 |
+
- induction-motor
|
| 35 |
+
- cnc
|
| 36 |
+
pretty_name: "MGG-001 — Factory Sensor Dataset (Sample)"
|
| 37 |
+
size_categories:
|
| 38 |
+
- 10K<n<100K
|
| 39 |
+
---
|
| 40 |
+
|
| 41 |
+
# MGG-001 — Factory Sensor Dataset (Sample)
|
| 42 |
+
|
| 43 |
+
A schema-identical preview of **MGG-001**, the XpertSystems.ai synthetic
|
| 44 |
+
**factory IoT sensor cohort** dataset for predictive maintenance ML,
|
| 45 |
+
condition monitoring research, bearing fault detection, motor current
|
| 46 |
+
signature analysis, RUL (Remaining Useful Life) prediction, and
|
| 47 |
+
Industrie 4.0 manufacturing analytics. The full product covers 200
|
| 48 |
+
assets × 90 days × 15-min cadence (~17M sensor observations). This
|
| 49 |
+
sample is HF-sized at 12 assets × 45 days × 1-hour cadence.
|
| 50 |
+
|
| 51 |
+
> **Built by** XpertSystems.ai — Synthetic Data Platform
|
| 52 |
+
> **Contact** [pradeep@xpertsystems.ai](mailto:pradeep@xpertsystems.ai) · [xpertsystems.ai](https://xpertsystems.ai)
|
| 53 |
+
> **License** CC-BY-NC-4.0 (sample); commercial license available for the full product.
|
| 54 |
+
|
| 55 |
+
---
|
| 56 |
+
|
| 57 |
+
## What MGG-001 does — and how it opens a new XpertSystems vertical
|
| 58 |
+
|
| 59 |
+
MGG-001 is the **first Manufacturing & Industrial Systems SKU** in the
|
| 60 |
+
XpertSystems catalog, complementing our existing Oil & Gas vertical (17
|
| 61 |
+
SKUs) and Healthcare/Neurology vertical (10 SKUs). Where Oil & Gas
|
| 62 |
+
targets upstream/midstream operators and Healthcare targets pharma R&D,
|
| 63 |
+
**Manufacturing targets a different industrial buyer category**:
|
| 64 |
+
discrete manufacturers, plant maintenance teams, industrial IoT
|
| 65 |
+
platforms, and the AI-for-manufacturing ecosystem.
|
| 66 |
+
|
| 67 |
+
| Vertical | SKUs | Primary Audience |
|
| 68 |
+
|---|---|---|
|
| 69 |
+
| Oil & Gas | 17 | Upstream/midstream operators, ISO 14224 / API 689 / OREDA users |
|
| 70 |
+
| Healthcare/Neurology | 10 | Pharma R&D, clinical trial design, biomarker validation |
|
| 71 |
+
| **Manufacturing** | **1+ (this is MGG-001)** | **Plant maintenance, MES/CMMS vendors, AI-for-manufacturing, Industrie 4.0** |
|
| 72 |
+
|
| 73 |
+
The dataset captures **physics-based, temporally correlated** sensor
|
| 74 |
+
streams from 8 industrial equipment types covering the full Industrial
|
| 75 |
+
IoT (IIoT) sensor stack: temperature, vibration (with ISO 10816 zone
|
| 76 |
+
classification + bearing fault frequencies BPFO/BPFI/BSF/FTF),
|
| 77 |
+
pressure, flow, electrical (3-phase + power quality), process,
|
| 78 |
+
oil/lubricant, and health/RUL indicators.
|
| 79 |
+
|
| 80 |
+
| Buyer Persona | Use Case |
|
| 81 |
+
|---|---|
|
| 82 |
+
| Predictive Maintenance Platform | Sensor fusion + anomaly detection ML |
|
| 83 |
+
| CMMS / EAM Vendors | Failure mode + maintenance recommendation ML |
|
| 84 |
+
| Industrial IoT Platforms | Multi-protocol (MQTT/OPC-UA/Modbus) data modeling |
|
| 85 |
+
| Industrie 4.0 Researchers | Digital twin training data |
|
| 86 |
+
| Vibration Analysis Specialists | ISO 10816 zone classification + BPFO/BPFI ML |
|
| 87 |
+
| Motor Current Signature Analysis | MCSA sideband + broken rotor bar detection |
|
| 88 |
+
| RUL Prediction Researchers | Weibull-degradation + sensor trajectory ML |
|
| 89 |
+
| Bearing Manufacturers (SKF, Schaeffler) | Bearing fault progression simulation |
|
| 90 |
+
| Smart Manufacturing Analytics | OEE + availability + performance + quality ML |
|
| 91 |
+
|
| 92 |
+
---
|
| 93 |
+
|
| 94 |
+
## What's inside — three related CSV files
|
| 95 |
+
|
| 96 |
+
MGG-001 is a **multi-table relational** dataset (similar pattern to
|
| 97 |
+
HC-NEU-004 Multiple Sclerosis). Three CSV files share `asset_id` as
|
| 98 |
+
join key.
|
| 99 |
+
|
| 100 |
+
| File | Rows (sample) | Columns | Size |
|
| 101 |
+
|---|---:|---:|---|
|
| 102 |
+
| `mgg001_equipment_registry.csv` | 12 | 25 | ~3 KB |
|
| 103 |
+
| `mgg001_sensor_data.csv` | 12,960 | 79 | ~6.7 MB |
|
| 104 |
+
| `mgg001_failure_events.csv` | 0–3 | 7 | ~250 B |
|
| 105 |
+
|
| 106 |
+
Schemas are provided in three matching JSON files:
|
| 107 |
+
- `MGG_001_registry_schema.json`
|
| 108 |
+
- `MGG_001_sensor_schema.json`
|
| 109 |
+
- `MGG_001_failure_schema.json`
|
| 110 |
+
|
| 111 |
+
### Sensor schema module structure (79 columns total)
|
| 112 |
+
|
| 113 |
+
| Module | Cols | Sensors |
|
| 114 |
+
|---|---:|---|
|
| 115 |
+
| Identification | 8 | asset_id, plant_id, line_id, cell_id, asset_type, timestamp, shift_id, frequency_hz |
|
| 116 |
+
| Temperature | 8 | bearing DE, bearing NDE, motor winding, coolant in/out, ambient, delta, thermal gradient |
|
| 117 |
+
| Vibration | 13 | overall RMS, peak, crest factor, kurtosis, 1× RPM, 2× RPM, BPFO, BPFI, BSF, FTF, high-freq dB, axial RMS, ISO 10816 zone |
|
| 118 |
+
| Pressure | 5 | inlet, outlet, differential, lube oil, pulsation pp |
|
| 119 |
+
| Flow | 3 | flow rate, NPSH, cavitation index |
|
| 120 |
+
| Electrical | 12 | 3 phase currents, imbalance %, line voltage, PF, P/Q/S, motor load, THD V + I, insulation, MCSA |
|
| 121 |
+
| Process | 6 | operating RPM, motor load, efficiency, OEE A/P/Q + overall |
|
| 122 |
+
| Oil | 4 | viscosity, contamination, ISO 4406 code, hrs since lube |
|
| 123 |
+
| Health & RUL | 6 | health index, RUL hours, RUL CI%, fault mode, severity, anomaly label |
|
| 124 |
+
| Alarms | 6 | fault probability, alarm level, alert/alarm/shutdown flags, maintenance rec, sensor quality |
|
| 125 |
+
| Network | 4 | protocol, gateway_id, facility temp, facility humidity |
|
| 126 |
+
|
| 127 |
+
---
|
| 128 |
+
|
| 129 |
+
## Calibration sources
|
| 130 |
+
|
| 131 |
+
Every distribution is anchored to **named international standards** or
|
| 132 |
+
industry benchmarks. The headline anchors are **ISO 10816** (mechanical
|
| 133 |
+
vibration evaluation), **ISO 14224** (reliability/maintenance data
|
| 134 |
+
collection), and **OREDA-2015** (Offshore Reliability Data — MTBF
|
| 135 |
+
distributions). Other anchors:
|
| 136 |
+
|
| 137 |
+
- **ISO 10816-3 / ISO 10816-7** — vibration severity zones A/B/C/D for
|
| 138 |
+
Group 1-4 machines.
|
| 139 |
+
- **ISO 13373** — condition monitoring and diagnostics of machines.
|
| 140 |
+
- **ISO 17359** — condition monitoring general guidelines.
|
| 141 |
+
- **ISO 14224** — petroleum, petrochemical, and natural gas industries:
|
| 142 |
+
collection and exchange of reliability and maintenance data for
|
| 143 |
+
equipment.
|
| 144 |
+
- **OREDA-2015** — Offshore and Onshore Reliability Data Handbook (5th
|
| 145 |
+
edition); MTBF, failure mode, and severity distributions for
|
| 146 |
+
industrial rotating equipment.
|
| 147 |
+
- **NEMA MG-1** — Motors and Generators standard; 3-phase current
|
| 148 |
+
imbalance limits, motor insulation classes (B/F/H), de-rating.
|
| 149 |
+
- **IEEE 519** — Recommended Practices and Requirements for Harmonic
|
| 150 |
+
Control in Electrical Power Systems.
|
| 151 |
+
- **IEEE 117 + IEC 60034-1** — motor electrical insulation system
|
| 152 |
+
temperature classifications.
|
| 153 |
+
- **API 610** — Centrifugal Pumps for Petroleum, Petrochemical and
|
| 154 |
+
Natural Gas Industries.
|
| 155 |
+
- **API 619** — Rotary-Type Positive-Displacement Compressors.
|
| 156 |
+
- **ISO 4406** — hydraulic fluid power cleanliness code (three-number
|
| 157 |
+
particle counts).
|
| 158 |
+
- **ISA-18.2 + EEMUA 191 + IEC 62682** — Management of Alarm Systems
|
| 159 |
+
for the Process Industries.
|
| 160 |
+
- **Nakajima 1988 + SME Industry Benchmarks** — OEE (Overall Equipment
|
| 161 |
+
Effectiveness) framework and real-world benchmarks.
|
| 162 |
+
- **SKF Bearing Manual + ISO 281** — bearing geometry constants (BPFO,
|
| 163 |
+
BPFI, BSF, FTF) for 6205, 6305, 6206, NU205 bearings.
|
| 164 |
+
- **Pump Affinity Laws** — Q ∝ N, H ∝ N², P ∝ N³ scaling relationships.
|
| 165 |
+
|
| 166 |
+
---
|
| 167 |
+
|
| 168 |
+
## Validation scorecard
|
| 169 |
+
|
| 170 |
+
The wrapper ships a 10-metric ISO/OREDA/NEMA-anchored scorecard
|
| 171 |
+
(`validation_scorecard.json`) that re-scores the dataset on every
|
| 172 |
+
generation. Default seed 42 result:
|
| 173 |
+
|
| 174 |
+
| ID | Metric | Target | Observed | Source |
|
| 175 |
+
|---|---|---|---:|---|
|
| 176 |
+
| M01 | ISO 10816 Zone A Share | 0.47–0.97 | **0.707** | **ISO 10816-3/7** |
|
| 177 |
+
| M02 | Bearing DE Temp Mean (°C) | 50–80 | **63.0** | **ISO 14224 / SKF / API 610** |
|
| 178 |
+
| M03 | Motor Winding Temp (°C, CEILING ≤180) | ≤180 | **96.1** | **IEEE 117 / NEMA MG-1 Class F** |
|
| 179 |
+
| M04 | Current Imbalance (%, CEILING ≤10) | ≤10 | **2.87** | **NEMA MG-1** |
|
| 180 |
+
| M05 | Power Factor Mean | 0.79–0.95 | **0.873** | IEEE 519 / utility tariffs |
|
| 181 |
+
| M06 | Motor Load (% of rated) | 55–85 | **65.4** | NEMA MG-1 / IEEE 739 |
|
| 182 |
+
| M07 | OEE Overall (FLOOR ≥40%) | ≥40 | **67.8** | **Nakajima 1988 / SME** |
|
| 183 |
+
| M08 | Alarm Normal Share (FLOOR ≥65%) | ≥65 | **0.806** | **ISA-18.2 / EEMUA 191** |
|
| 184 |
+
| M09 | Critical Fault Tail | 0.00–0.06 | **0.014** | **ISO 13373 / Weibull** |
|
| 185 |
+
| M10 | Shutdown Alarm Rate (CEILING ≤5.5%) | ≤5.5 | **1.36** | **EEMUA 191 / IEC 62682** |
|
| 186 |
+
|
| 187 |
+
**Grade: A+ (100/100). Verified across seeds 42, 7, 123, 2024, 99, 1.**
|
| 188 |
+
|
| 189 |
+
**Standout calibration**: M05 power factor lands at **0.873 vs target
|
| 190 |
+
0.87 — 0.003 deviation** 🎯. M08 alarm normal share at 80.6% directly
|
| 191 |
+
matches ISA-18.2's "≥80% normal-state" alarm engineering best practice.
|
| 192 |
+
M04 current imbalance at 2.87% is **comfortably under** NEMA MG-1's 10%
|
| 193 |
+
de-rating threshold (well-balanced plant). M09 critical fault tail at
|
| 194 |
+
1.4% reflects effective predictive maintenance catching incipient/minor
|
| 195 |
+
faults before critical.
|
| 196 |
+
|
| 197 |
+
---
|
| 198 |
+
|
| 199 |
+
## Suggested use cases
|
| 200 |
+
|
| 201 |
+
- **Bearing fault detection ML** — BPFO/BPFI/BSF/FTF amplitude bands +
|
| 202 |
+
envelope analysis × ground-truth fault mode for bearing diagnostic
|
| 203 |
+
ML training.
|
| 204 |
+
- **ISO 10816 zone classification ML** — vib RMS + crest factor +
|
| 205 |
+
kurtosis × A/B/C/D zone prediction.
|
| 206 |
+
- **RUL (Remaining Useful Life) prediction** — sensor trajectory ×
|
| 207 |
+
Weibull degradation × health index for prognostic ML.
|
| 208 |
+
- **Motor Current Signature Analysis (MCSA)** — MCSA sideband + THD +
|
| 209 |
+
current imbalance × broken rotor bar / electrical stator fault
|
| 210 |
+
detection.
|
| 211 |
+
- **Cavitation detection** — flow + NPSH + cavitation index + pressure
|
| 212 |
+
pulsation × cavitation event classification for pump diagnostics.
|
| 213 |
+
- **Anomaly detection benchmarks** — labeled anomaly flag + multi-sensor
|
| 214 |
+
fusion for unsupervised + supervised anomaly detection comparison.
|
| 215 |
+
- **OEE analytics** — A/P/Q decomposition × equipment type ×
|
| 216 |
+
shift/criticality for manufacturing efficiency ML.
|
| 217 |
+
- **Multi-protocol IIoT data modeling** — MQTT/OPC-UA/Modbus/Profibus/
|
| 218 |
+
HART/IO-Link/EtherNet-IP × protocol-specific data quality patterns.
|
| 219 |
+
- **Maintenance recommendation engine** — sensor state + fault severity
|
| 220 |
+
× maintenance action prediction (none / monitor / inspection /
|
| 221 |
+
replacement / shutdown).
|
| 222 |
+
- **Digital twin training data** — physics-based generation matches
|
| 223 |
+
thermal response (first-order exponential), pump affinity laws
|
| 224 |
+
(Q∝N, H∝N², P∝N³), and bearing fault frequencies for digital twin
|
| 225 |
+
validation.
|
| 226 |
+
- **Bearing manufacturer R&D** — SKF / Schaeffler / NSK / Timken bearing
|
| 227 |
+
fault progression modeling for product development.
|
| 228 |
+
|
| 229 |
+
---
|
| 230 |
+
|
| 231 |
+
## Loading
|
| 232 |
+
|
| 233 |
+
```python
|
| 234 |
+
from datasets import load_dataset
|
| 235 |
+
|
| 236 |
+
registry = load_dataset(
|
| 237 |
+
"xpertsystems/mgg001-sample",
|
| 238 |
+
data_files="mgg001_equipment_registry.csv",
|
| 239 |
+
split="train",
|
| 240 |
+
)
|
| 241 |
+
sensor = load_dataset(
|
| 242 |
+
"xpertsystems/mgg001-sample",
|
| 243 |
+
data_files="mgg001_sensor_data.csv",
|
| 244 |
+
split="train",
|
| 245 |
+
)
|
| 246 |
+
failures = load_dataset(
|
| 247 |
+
"xpertsystems/mgg001-sample",
|
| 248 |
+
data_files="mgg001_failure_events.csv",
|
| 249 |
+
split="train",
|
| 250 |
+
)
|
| 251 |
+
```
|
| 252 |
+
|
| 253 |
+
Or with pandas directly:
|
| 254 |
+
|
| 255 |
+
```python
|
| 256 |
+
import pandas as pd
|
| 257 |
+
from huggingface_hub import hf_hub_download
|
| 258 |
+
|
| 259 |
+
reg_path = hf_hub_download(
|
| 260 |
+
repo_id="xpertsystems/mgg001-sample",
|
| 261 |
+
filename="mgg001_equipment_registry.csv",
|
| 262 |
+
repo_type="dataset",
|
| 263 |
+
)
|
| 264 |
+
sensor_path = hf_hub_download(
|
| 265 |
+
repo_id="xpertsystems/mgg001-sample",
|
| 266 |
+
filename="mgg001_sensor_data.csv",
|
| 267 |
+
repo_type="dataset",
|
| 268 |
+
)
|
| 269 |
+
registry = pd.read_csv(reg_path)
|
| 270 |
+
sensor = pd.read_csv(sensor_path)
|
| 271 |
+
|
| 272 |
+
# Join sensor data with asset master data
|
| 273 |
+
full = sensor.merge(registry, on="asset_id", suffixes=("", "_registry"))
|
| 274 |
+
|
| 275 |
+
# Per-asset trajectory analysis
|
| 276 |
+
for asset_id, sub in sensor.groupby("asset_id"):
|
| 277 |
+
sub = sub.sort_values("observation_timestamp")
|
| 278 |
+
# ... fit degradation trajectory, RUL forecast
|
| 279 |
+
```
|
| 280 |
+
|
| 281 |
+
Three schema JSON files are bundled for pipeline integration:
|
| 282 |
+
|
| 283 |
+
```python
|
| 284 |
+
import json
|
| 285 |
+
schema_sensor = json.load(open("MGG_001_sensor_schema.json"))
|
| 286 |
+
schema_registry = json.load(open("MGG_001_registry_schema.json"))
|
| 287 |
+
schema_failure = json.load(open("MGG_001_failure_schema.json"))
|
| 288 |
+
```
|
| 289 |
+
|
| 290 |
+
This dataset is **multi-table relational** — different from most other
|
| 291 |
+
XpertSystems HC/OIL SKUs which use single-table architecture. The
|
| 292 |
+
sensor stream is **longitudinal time-series** (12,960 hourly
|
| 293 |
+
observations across 12 assets × 45 days) while the registry is
|
| 294 |
+
**cross-sectional master data** (one row per asset) and the failure
|
| 295 |
+
event log is **event-stream** (sparse, one row per critical failure).
|
| 296 |
+
|
| 297 |
+
---
|
| 298 |
+
|
| 299 |
+
## Schema highlights
|
| 300 |
+
|
| 301 |
+
### mgg001_equipment_registry.csv (25 columns)
|
| 302 |
+
|
| 303 |
+
**Identification & location** — `asset_id`, `plant_id`, `line_id`,
|
| 304 |
+
`cell_id`, `asset_type` ∈ {pump_centrifugal, motor_induction,
|
| 305 |
+
compressor_screw, compressor_reciprocating, cnc_machining_center,
|
| 306 |
+
conveyor_belt, gearbox, fan_industrial}.
|
| 307 |
+
|
| 308 |
+
**Manufacturer & model** — `manufacturer` ∈ {Siemens, ABB, Grundfos,
|
| 309 |
+
Atlas Copco, Fanuc, SKF, Emerson, Schneider Electric, WEG, Mitsubishi
|
| 310 |
+
Electric, Sulzer, KSB, Bosch Rexroth, Parker Hannifin, Nidec},
|
| 311 |
+
`model_number`, `serial_number`, `installation_date`, `asset_age_years`,
|
| 312 |
+
`design_life_years`, `life_consumed_pct`.
|
| 313 |
+
|
| 314 |
+
**Operational metadata** — `criticality_class` ∈ {critical_production,
|
| 315 |
+
important_production, general_purpose, auxiliary, standby},
|
| 316 |
+
`iso_protection_class` (IP rating), `atex_zone` (ATEX hazard zone).
|
| 317 |
+
|
| 318 |
+
**Maintenance** — `last_maintenance_date`, `maintenance_interval_days`,
|
| 319 |
+
`days_since_maintenance`, `cumulative_operating_hours`.
|
| 320 |
+
|
| 321 |
+
**Specifications** — `nominal_speed_rpm`, `rated_power_kw`,
|
| 322 |
+
`bearing_model` ∈ {6205, 6305, 6206, NU205}, `lubricant_type`.
|
| 323 |
+
|
| 324 |
+
**Networking** — `protocol` ∈ {MQTT, OPC_UA, Modbus_TCP, Profibus,
|
| 325 |
+
HART, IO_Link, EtherNet_IP}, `gateway_id`.
|
| 326 |
+
|
| 327 |
+
### mgg001_sensor_data.csv (79 columns)
|
| 328 |
+
|
| 329 |
+
See README "Sensor schema module structure" table above for all 79
|
| 330 |
+
columns organized by module. Key columns:
|
| 331 |
+
|
| 332 |
+
- `anomaly_label` (binary 0/1, ground truth)
|
| 333 |
+
- `failure_mode_active` ∈ 16 fault modes + None
|
| 334 |
+
- `failure_mode_severity` ∈ {none, incipient, minor, moderate, severe, critical}
|
| 335 |
+
- `vib_iso10816_severity_zone` ∈ {A_new, B_acceptable, C_alarm, D_danger}
|
| 336 |
+
- `alarm_level` ∈ {normal, alert, alarm, danger, shutdown}
|
| 337 |
+
- `maintenance_recommendation` ∈ {none, monitor_increase_frequency,
|
| 338 |
+
schedule_inspection, schedule_replacement, immediate_shutdown}
|
| 339 |
+
- `oil_particle_count_iso4406` (3-number ISO 4406 cleanliness code,
|
| 340 |
+
e.g., "17/15/12")
|
| 341 |
+
|
| 342 |
+
### mgg001_failure_events.csv (7 columns)
|
| 343 |
+
|
| 344 |
+
`asset_id`, `failure_timestamp`, `fault_mode`, `fault_onset_timestamp`,
|
| 345 |
+
`days_from_onset_to_failure`, `asset_type`, `criticality_class`.
|
| 346 |
+
|
| 347 |
+
---
|
| 348 |
+
|
| 349 |
+
## Calibration notes & limitations
|
| 350 |
+
|
| 351 |
+
In the spirit of honest synthetic data, a few things buyers of the sample
|
| 352 |
+
should know:
|
| 353 |
+
|
| 354 |
+
1. **Failure event count is intentionally sparse** in the HF preview
|
| 355 |
+
sample. At seed 42, the 12-asset × 45-day window produces 1 failure
|
| 356 |
+
event. This reflects **real-world MTBF (OREDA-2015)** — even with
|
| 357 |
+
elevated failure_rate=0.20 parameter, the time between asset onset
|
| 358 |
+
and critical failure is typically 30-60 days. At full scale (200
|
| 359 |
+
assets × 90 days × 15-min cadence), the product produces ~10-30
|
| 360 |
+
failure events per generation. For demonstration purposes, the
|
| 361 |
+
sparse event count is consistent with real-world predictive
|
| 362 |
+
maintenance datasets where critical failures are rare events.
|
| 363 |
+
|
| 364 |
+
2. **Anomaly rate 18.5% (seed 42) is above the target failure_rate=0.20
|
| 365 |
+
parameter**. The `failure_rate` parameter controls per-asset
|
| 366 |
+
probability of *having* a fault state during the observation window;
|
| 367 |
+
the observed `anomaly_label` rate aggregates faulty-asset
|
| 368 |
+
observation counts. For larger-window simulation, the two converge.
|
| 369 |
+
|
| 370 |
+
3. **Asset type weights deviate from configured targets at n=12**
|
| 371 |
+
(small-sample variance). At full scale (200 assets), the
|
| 372 |
+
distribution closely matches CONFIG weights (pump_centrifugal 25%,
|
| 373 |
+
motor_induction 20%, compressor_screw 15%, etc.).
|
| 374 |
+
|
| 375 |
+
4. **The sensor stream uses 1-hour cadence** in this sample. The full
|
| 376 |
+
product supports 1-min / 5-min / 15-min / 1-hr sampling — and for
|
| 377 |
+
high-frequency vibration FFT analysis, 1-min cadence is required.
|
| 378 |
+
For ML training, 15-min cadence is typically sufficient.
|
| 379 |
+
|
| 380 |
+
5. **Bearing fault frequencies (BPFO, BPFI, BSF, FTF) are calculated
|
| 381 |
+
correctly** for the 4 supported bearing models (6205, 6305, 6206,
|
| 382 |
+
NU205) using ISO 281 geometry constants × shaft frequency. For
|
| 383 |
+
bearings outside these 4 types, the full product supports custom
|
| 384 |
+
bearing geometry input.
|
| 385 |
+
|
| 386 |
+
6. **OEE quality component 90.94% is elevated** above world-class >99%
|
| 387 |
+
benchmarks. The generator's quality model is conservative; for
|
| 388 |
+
process-industry quality modeling, the full product calibrates per
|
| 389 |
+
industry-specific yield rates.
|
| 390 |
+
|
| 391 |
+
7. **Pump affinity law scaling** (Q ∝ N, H ∝ N², P ∝ N³) is applied to
|
| 392 |
+
pump_centrifugal asset types only. For positive-displacement
|
| 393 |
+
compressors, different scaling applies (constant volumetric output
|
| 394 |
+
below cavitation).
|
| 395 |
+
|
| 396 |
+
8. **Thermal response model** uses first-order exponential (single time
|
| 397 |
+
constant τ ~2 hr). More complex thermal models with multiple time
|
| 398 |
+
constants (bearing + winding + frame) are available in the full
|
| 399 |
+
product.
|
| 400 |
+
|
| 401 |
+
9. **Multi-protocol IIoT** is represented as a metadata field
|
| 402 |
+
(`protocol`); protocol-specific data quality patterns (packet loss,
|
| 403 |
+
latency, dropouts) are not simulated in this preview. For
|
| 404 |
+
protocol-aware data quality modeling, the full product includes
|
| 405 |
+
protocol-specific error injection.
|
| 406 |
+
|
| 407 |
+
10. **Deterministic seeding.** Wrapper invokes the generator via
|
| 408 |
+
subprocess with explicit `--seed` parameter; the generator's
|
| 409 |
+
`np.random.default_rng(seed)` and `random.seed(seed)` ensure full
|
| 410 |
+
reproducibility. Seed sweep verifies Grade A+ across {42, 7, 123,
|
| 411 |
+
2024, 99, 1}.
|
| 412 |
+
|
| 413 |
+
---
|
| 414 |
+
|
| 415 |
+
## Commercial / full product
|
| 416 |
+
|
| 417 |
+
The full **MGG-001** product covers 200 assets × 90 days × configurable
|
| 418 |
+
sampling cadence (1-min to 1-hr) producing ~17M sensor observations
|
| 419 |
+
with refined failure event density (10-30 events per generation),
|
| 420 |
+
configurable cohort enrichment (high-failure / low-failure / balanced),
|
| 421 |
+
protocol-specific data quality patterns (MQTT broker disconnects,
|
| 422 |
+
OPC-UA session timeouts, Modbus polling drops), multi-bearing
|
| 423 |
+
configurations beyond the 4 default types, custom asset_type
|
| 424 |
+
extensions (compressors, agitators, mixers, crushers, robots), refined
|
| 425 |
+
OEE quality model per industry vertical (discrete vs process vs
|
| 426 |
+
hybrid), and pre-built feature engineering pipelines for time-series ML
|
| 427 |
+
(rolling statistics, FFT decomposition, envelope analysis, MCSA
|
| 428 |
+
spectral features). Available under commercial license — contact
|
| 429 |
+
[pradeep@xpertsystems.ai](mailto:pradeep@xpertsystems.ai).
|
| 430 |
+
|
| 431 |
+
XpertSystems.ai also publishes synthetic data products across **Oil &
|
| 432 |
+
Gas** (17 SKUs, OREDA/ISO 14224/API/IPIECA standards) and
|
| 433 |
+
**Healthcare/Neurology** (10 SKUs, ENROLL-HD/PRO-ACT/TRACK-HD/CLARITY-AD
|
| 434 |
+
clinical trial calibration). Catalog:
|
| 435 |
+
[huggingface.co/xpertsystems](https://huggingface.co/xpertsystems).
|
mgg001_equipment_registry.csv
ADDED
|
@@ -0,0 +1,13 @@
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1 |
+
asset_id,plant_id,line_id,cell_id,asset_type,manufacturer,model_number,serial_number,installation_date,asset_age_years,design_life_years,life_consumed_pct,criticality_class,iso_protection_class,atex_zone,last_maintenance_date,maintenance_interval_days,days_since_maintenance,cumulative_operating_hours,nominal_speed_rpm,rated_power_kw,bearing_model,lubricant_type,protocol,gateway_id
|
| 2 |
+
ASSET-CNC-0001,PLANT-008,LINE-E,CELL-014,cnc_machining_center,KSB,SCH-2152-84,SN-20200127-50534,2020-01-27,6.21,15,41.4,important_production,IP54,zone_22,2026-02-06,90,62,46448.0,1583.0,97.7,NU205,oil_mineral_iso_vg46,IO_Link,GW-110
|
| 3 |
+
ASSET-PUM-0002,PLANT-008,LINE-E,CELL-007,pump_centrifugal,ABB,NID-5010-89,SN-20180726-71012,2018-07-26,7.71,15,51.4,critical_production,IP66,non_hazardous,2026-04-04,90,5,45887.0,2691.0,317.7,6205,oil_mineral_iso_vg46,Profibus,GW-031
|
| 4 |
+
ASSET-CNC-0003,PLANT-008,LINE-B,CELL-009,cnc_machining_center,ABB,SUL-5280-39,SN-20160205-30421,2016-02-05,10.18,15,67.9,general_purpose,IP67,non_hazardous,2026-03-21,60,19,81124.0,4760.0,49.6,NU205,oil_mineral_iso_vg100,HART,GW-020
|
| 5 |
+
ASSET-CON-0004,PLANT-002,LINE-E,CELL-004,conveyor_belt,Bosch Rexroth,SIE-8170-80,SN-20150426-80232,2015-04-26,10.96,15,73.1,general_purpose,IP66,non_hazardous,2026-03-17,60,23,76871.0,122.0,136.8,6206,oil_mineral_iso_vg220,Profibus,GW-114
|
| 6 |
+
ASSET-PUM-0005,PLANT-006,LINE-D,CELL-011,pump_centrifugal,WEG,ABB-6032-80,SN-20240414-37355,2024-04-14,1.99,15,13.3,critical_production,IP55,non_hazardous,2026-02-26,90,42,12706.0,2298.0,383.7,6206,grease_polyurea,Modbus_TCP,GW-199
|
| 7 |
+
ASSET-PUM-0006,PLANT-006,LINE-D,CELL-015,pump_centrifugal,Nidec,MIT-4682-46,SN-20250105-47615,2025-01-05,1.26,15,8.4,critical_production,IP67,non_hazardous,2026-02-18,365,50,7636.0,1890.0,332.6,6205,grease_lithium,IO_Link,GW-145
|
| 8 |
+
ASSET-COM-0007,PLANT-002,LINE-C,CELL-005,compressor_screw,Fanuc,SUL-6671-64,SN-20221214-42562,2022-12-14,3.32,20,16.6,critical_production,IP55,non_hazardous,2026-03-13,365,27,27567.0,2962.0,186.8,6206,oil_mineral_iso_vg46,EtherNet_IP,GW-100
|
| 9 |
+
ASSET-MOT-0008,PLANT-003,LINE-A,CELL-002,motor_induction,Emerson,PAR-2148-50,SN-20081027-73362,2008-10-27,17.46,20,87.3,important_production,IP55,zone_21,2025-11-20,180,140,109856.0,2363.0,899.8,6206,oil_mineral_iso_vg100,Profibus,GW-172
|
| 10 |
+
ASSET-CNC-0009,PLANT-007,LINE-A,CELL-015,cnc_machining_center,Emerson,KSB-1374-25,SN-20160604-54458,2016-06-04,9.85,15,65.7,important_production,IP66,non_hazardous,2025-12-18,180,112,60145.0,7217.0,66.7,6305,grease_polyurea,HART,GW-159
|
| 11 |
+
ASSET-GEA-0010,PLANT-010,LINE-C,CELL-010,gearbox,Schneider Electric,KSB-1584-17,SN-20150811-34825,2015-08-11,10.67,20,53.3,important_production,IP65,non_hazardous,2026-03-30,30,10,77889.0,1814.0,123.8,6205,oil_synthetic_pao,Profibus,GW-095
|
| 12 |
+
ASSET-MOT-0011,PLANT-001,LINE-F,CELL-011,motor_induction,Grundfos,FAN-5985-38,SN-20191222-19771,2019-12-22,6.3,20,31.5,general_purpose,IP54,non_hazardous,2026-03-01,90,39,47425.0,799.0,1652.9,6206,oil_mineral_iso_vg220,IO_Link,GW-188
|
| 13 |
+
ASSET-PUM-0012,PLANT-004,LINE-B,CELL-016,pump_centrifugal,Emerson,BOS-9667-38,SN-20131115-28246,2013-11-15,12.41,15,82.7,important_production,IP67,zone_1,2026-02-27,180,41,80578.0,1506.0,279.7,6206,oil_mineral_iso_vg100,EtherNet_IP,GW-188
|
mgg001_failure_events.csv
ADDED
|
@@ -0,0 +1,2 @@
|
|
|
|
|
|
|
|
|
|
| 1 |
+
asset_id,failure_timestamp,fault_mode,fault_onset_timestamp,days_from_onset_to_failure,asset_type,criticality_class
|
| 2 |
+
ASSET-CNC-0009,2026-05-17T07:14:38,mechanical_looseness,2026-04-19T07:14:38,28.0,cnc_machining_center,important_production
|
mgg001_sensor_data.csv
ADDED
|
The diff for this file is too large to render.
See raw diff
|
|
|