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Update app.py
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app.py
CHANGED
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# ============================================
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# YORK CHILLER OPTIMIZER API
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# Random Forest Model
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# Includes MCP (Model Card + Performance + Capabilities) Output
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# ============================================
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import numpy as np
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import joblib
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import pandas as pd
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import os
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import
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from fastapi import FastAPI, HTTPException
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from pydantic import BaseModel, Field
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from typing import List, Optional, Dict, Any
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import warnings
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warnings.filterwarnings('ignore')
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# Create FastAPI app
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app = FastAPI(
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title="York Chiller Energy Optimizer",
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description="Random Forest Model for Chiller Energy Efficiency
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version="2.0.0"
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)
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# ============================================
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# LOAD MODEL AND
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# ============================================
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# Try different possible filenames
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MODEL_PATHS = ["production_model.pkl", "model.pkl", "random_forest_model.pkl"]
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SCALER_PATHS = ["scaler.pkl", "standard_scaler.pkl"]
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FEATURES_PATHS = ["features.pkl", "feature.pkl", "feature_names.pkl"] # Fixed: includes 'feature.pkl'
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model = None
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scaler = None
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def
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"""Load
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global model, scaler,
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# Try to load model
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model_loaded = False
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for model_path in MODEL_PATHS:
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try:
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if os.path.exists(model_path):
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model = joblib.load(model_path)
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print(f"✅ Loaded model from {model_path}")
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print(f" Type: {type(model).__name__}")
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if hasattr(model, 'n_estimators'):
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print(f" Trees: {model.n_estimators}")
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model_loaded = True
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break
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except Exception as e:
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print(f"⚠️ Failed to load {model_path}: {e}")
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return False
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#
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break
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except Exception as e:
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print(f"⚠️ Failed to load {scaler_path}: {e}")
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feature_names = joblib.load(features_path)
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print(f"✅ Loaded feature names from {features_path}")
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print(f" Features: {feature_names}")
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features_loaded = True
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break
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except Exception as e:
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print(f"⚠️ Failed to load {features_path}: {e}")
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#
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if not
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'avg_outside_temp_f',
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'avg_dew_point_f',
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'avg_humidity_pct',
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'avg_wind_speed_mph',
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'avg_pressure_in',
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'hour',
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'day_of_week',
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'month',
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'day_of_year'
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]
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print(f"✅ Using default feature names")
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return
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# Load model on startup
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load_success =
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# Print debug info about loaded files
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print("\n📁 Files in directory:")
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for file in os.listdir('.'):
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if file.endswith('.pkl') or file.endswith('.joblib'):
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size = os.path.getsize(file) / 1024 # KB
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print(f" - {file} ({size:.1f} KB)")
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print(f"\n📊 Model
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print(f"
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print(f"
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# ============================================
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# REQUEST
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# ============================================
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class ChillerInput(BaseModel):
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"""
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# Building load (RT - Refrigeration Tons)
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total_building_load_rt: float = Field(
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...,
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description="Total building cooling load (200-2500 RT)",
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ge=200,
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le=2500
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)
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avg_chilled_water_rate_lps: float = Field(
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)
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#
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description="Average cooling water temperature (15-35°C)",
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ge=15,
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le=35
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)
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avg_outside_temp_f: float = Field(
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...,
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description="Average outside temperature (32-120°F)",
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ge=32,
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le=120
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)
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avg_dew_point_f: float = Field(
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...,
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description="Average dew point (20-80°F)",
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ge=20,
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le=80
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)
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# Environmental conditions
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avg_humidity_pct: float = Field(
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...,
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description="Average relative humidity (20-100%)",
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ge=20,
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le=100
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)
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avg_wind_speed_mph: float = Field(
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...,
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description="Average wind speed (0-30 mph)",
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ge=0,
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le=30
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)
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avg_pressure_in: float = Field(
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...,
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description="Average atmospheric pressure (28-31 inches Hg)",
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ge=28,
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le=31
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)
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# Time features
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hour: int = Field(..., description="Hour of day (0-23)", ge=0, le=23)
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day_of_week: int = Field(..., description="Day of week (0=Monday, 6=Sunday)", ge=0, le=6)
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month: int = Field(..., description="Month (1-12)", ge=1, le=12)
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day_of_year: int = Field(..., description="Day of year (1-365)", ge=1, le=365)
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# Optional: Current CHW setpoint for recommendations
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current_chw_setpoint_c: Optional[float] = Field(8.0, description="Current CHW setpoint (5-10°C)", ge=5, le=10)
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current_limit_pct: Optional[float] = Field(100, description="Current limit percentage (50-100)", ge=50, le=100)
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class MCPModelCard(BaseModel):
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"""Model Card information"""
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model_name: str
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model_type: str
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version: str
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description: str
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architecture: Dict[str, Any]
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training_data: Dict[str, Any]
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intended_use: List[str]
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limitations: List[str]
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class MCPPerformance(BaseModel):
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"""Performance metrics"""
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metrics: Dict[str, float]
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feature_importance: Dict[str, float]
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validation_method: str
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test_size: float
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training_date: str
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class MCPCapabilities(BaseModel):
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"""Model capabilities"""
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input_features: List[Dict[str, Any]]
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output_target: Dict[str, Any]
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prediction_range: Dict[str, float]
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interpretability: Dict[str, Any]
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optimization_modes: List[str]
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class MCPResponse(BaseModel):
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"""Complete MCP (Model Card + Performance + Capabilities) output"""
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model_card: MCPModelCard
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performance: MCPPerformance
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capabilities: MCPCapabilities
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timestamp: str
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class PredictionResponse(BaseModel):
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"""Prediction response"""
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status: str
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kw_per_tr: float
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timestamp: str
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class OptimizationRecommendation(BaseModel):
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operator_action: str
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class OptimizeResponse(BaseModel):
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"""Complete optimization response"""
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timestamp: str
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current_kw_per_tr: float
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optimal_kw_per_tr: float
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@@ -257,246 +195,19 @@ class OptimizeResponse(BaseModel):
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summary: Dict[str, str]
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# ============================================
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#
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# ============================================
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def
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"""
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# Try to extract actual feature importance from model if available
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feature_importance_dict = {}
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if model and hasattr(model, 'feature_importances_') and feature_names:
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importances = model.feature_importances_
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for name, imp in zip(feature_names, importances):
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feature_importance_dict[name] = float(imp)
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else:
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# Default importance values
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feature_importance_dict = {
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"total_building_load_rt": 0.324,
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"avg_outside_temp_f": 0.156,
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"avg_cooling_water_temp_c": 0.112,
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"avg_humidity_pct": 0.089,
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"hour": 0.078,
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"avg_chilled_water_rate_lps": 0.067,
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"month": 0.054,
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"avg_dew_point_f": 0.043,
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"day_of_year": 0.032,
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"avg_wind_speed_mph": 0.021,
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"avg_pressure_in": 0.015,
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"day_of_week": 0.009
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}
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# Input features description
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input_features = [
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{
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"name": "total_building_load_rt",
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"type": "float",
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"range": [200, 2500],
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"unit": "RT (Refrigeration Tons)",
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"description": "Combined building cooling load across all chillers"
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},
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{
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"name": "avg_chilled_water_rate_lps",
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"type": "float",
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"range": [50, 500],
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"unit": "L/sec",
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"description": "Average chilled water flow rate"
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},
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{
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"name": "avg_cooling_water_temp_c",
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"type": "float",
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"range": [15, 35],
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"unit": "°C",
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"description": "Average cooling water temperature entering condensers"
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},
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{
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"name": "avg_outside_temp_f",
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"type": "float",
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"range": [32, 120],
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"unit": "°F",
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"description": "Average outside air temperature"
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},
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{
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"name": "avg_dew_point_f",
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"type": "float",
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"range": [20, 80],
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"unit": "°F",
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"description": "Average dew point temperature"
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},
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{
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"name": "avg_humidity_pct",
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"type": "float",
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"range": [20, 100],
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"unit": "%",
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"description": "Average relative humidity"
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},
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{
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"name": "avg_wind_speed_mph",
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"type": "float",
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"range": [0, 30],
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"unit": "mph",
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"description": "Average wind speed"
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},
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{
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"name": "avg_pressure_in",
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"type": "float",
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"range": [28, 31],
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"unit": "in Hg",
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"description": "Average atmospheric pressure"
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},
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{
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"name": "hour",
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"type": "integer",
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"range": [0, 23],
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"unit": "hour",
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"description": "Hour of the day (24-hour format)"
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},
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{
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"name": "day_of_week",
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"type": "integer",
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"range": [0, 6],
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"unit": "day",
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"description": "Day of week (0=Monday, 6=Sunday)"
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},
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{
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"name": "month",
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"type": "integer",
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"range": [1, 12],
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"unit": "month",
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"description": "Month of the year"
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},
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{
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"name": "day_of_year",
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"type": "integer",
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"range": [1, 366],
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"unit": "day",
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"description": "Day of the year (1-365/366)"
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}
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]
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return MCPResponse(
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model_card=MCPModelCard(
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model_name="York Chiller Energy Optimizer",
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model_type="Random Forest Regressor",
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version="2.0.0",
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description="Ensemble model that builds multiple decision trees to predict chiller plant energy efficiency (kW/TR) based on operational and environmental conditions. The model outputs the mean prediction of all trees for robust, non-linear regression.",
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architecture={
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"n_estimators": model.n_estimators if model and hasattr(model, 'n_estimators') else 100,
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"max_depth": model.max_depth if model and hasattr(model, 'max_depth') else 12,
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"min_samples_split": model.min_samples_split if model and hasattr(model, 'min_samples_split') else 2,
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"min_samples_leaf": model.min_samples_leaf if model and hasattr(model, 'min_samples_leaf') else 1,
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"bootstrap": True,
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"oob_score": False,
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"random_state": 42
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},
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training_data={
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"source": "Historical chiller plant data",
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"time_range": "12 months",
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"sample_size": "50,000+ operational hours",
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"features_used": 12,
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"target": "Combined_Kw_per_TR"
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},
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intended_use=[
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| 400 |
-
"Real-time chiller efficiency prediction",
|
| 401 |
-
"CHW setpoint optimization",
|
| 402 |
-
"Energy savings estimation",
|
| 403 |
-
"Operator decision support",
|
| 404 |
-
"Peak load management"
|
| 405 |
-
],
|
| 406 |
-
limitations=[
|
| 407 |
-
"Predictions assume proper chiller sequencing",
|
| 408 |
-
"Does not account for chiller degradation over time",
|
| 409 |
-
"Requires accurate sensor inputs",
|
| 410 |
-
"Model valid for 200-2500 RT load range only",
|
| 411 |
-
"Assumes all chillers are operational"
|
| 412 |
-
]
|
| 413 |
-
),
|
| 414 |
-
performance=MCPPerformance(
|
| 415 |
-
metrics={
|
| 416 |
-
"r2_score": 0.892,
|
| 417 |
-
"mae": 0.023,
|
| 418 |
-
"rmse": 0.031,
|
| 419 |
-
"mape": 4.2,
|
| 420 |
-
"cv_rmse": 0.045
|
| 421 |
-
},
|
| 422 |
-
feature_importance=feature_importance_dict,
|
| 423 |
-
validation_method="Time-series cross validation",
|
| 424 |
-
test_size=0.20,
|
| 425 |
-
training_date=datetime.now().strftime("%Y-%m-%d")
|
| 426 |
-
),
|
| 427 |
-
capabilities=MCPCapabilities(
|
| 428 |
-
input_features=input_features,
|
| 429 |
-
output_target={
|
| 430 |
-
"name": "Combined_Kw_per_TR",
|
| 431 |
-
"description": "Total chiller energy consumption (kWh) / total building load (RT). Lower values indicate better efficiency.",
|
| 432 |
-
"unit": "kW/TR",
|
| 433 |
-
"typical_range": [0.45, 1.0],
|
| 434 |
-
"optimal_range": [0.45, 0.60],
|
| 435 |
-
"interpretation": "Below 0.6 = Excellent, 0.6-0.7 = Good, 0.7-0.8 = Fair, Above 0.8 = Poor"
|
| 436 |
-
},
|
| 437 |
-
prediction_range={
|
| 438 |
-
"min": 0.45,
|
| 439 |
-
"max": 1.0,
|
| 440 |
-
"mean": 0.68,
|
| 441 |
-
"std_dev": 0.12
|
| 442 |
-
},
|
| 443 |
-
interpretability={
|
| 444 |
-
"feature_importance_available": True,
|
| 445 |
-
"shap_support": True,
|
| 446 |
-
"partial_dependence_plots": True,
|
| 447 |
-
"tree_visualization": False
|
| 448 |
-
},
|
| 449 |
-
optimization_modes=[
|
| 450 |
-
"CHW setpoint optimization",
|
| 451 |
-
"Load-based sequencing recommendations",
|
| 452 |
-
"Free cooling opportunities",
|
| 453 |
-
"Time-of-day efficiency analysis"
|
| 454 |
-
]
|
| 455 |
-
),
|
| 456 |
-
timestamp=datetime.now().isoformat()
|
| 457 |
-
)
|
| 458 |
-
|
| 459 |
-
# ============================================
|
| 460 |
-
# HELPER FUNCTIONS
|
| 461 |
-
# ============================================
|
| 462 |
-
|
| 463 |
-
def prepare_features(input_data: ChillerInput) -> np.ndarray:
|
| 464 |
-
"""Prepare features in the exact order expected by the Random Forest model"""
|
| 465 |
-
|
| 466 |
-
# Create feature array in the correct order (12 features)
|
| 467 |
-
features = np.array([
|
| 468 |
-
input_data.total_building_load_rt, # 1. total_building_load
|
| 469 |
-
input_data.avg_chilled_water_rate_lps, # 2. avg_chilled_water_rate
|
| 470 |
-
input_data.avg_cooling_water_temp_c, # 3. avg_cooling_water_temp
|
| 471 |
-
input_data.avg_outside_temp_f, # 4. avg_outside_temp
|
| 472 |
-
input_data.avg_dew_point_f, # 5. avg_dew_point
|
| 473 |
-
input_data.avg_humidity_pct, # 6. avg_humidity
|
| 474 |
-
input_data.avg_wind_speed_mph, # 7. avg_wind_speed
|
| 475 |
-
input_data.avg_pressure_in, # 8. avg_pressure
|
| 476 |
-
input_data.hour, # 9. hour
|
| 477 |
-
input_data.day_of_week, # 10. day_of_week
|
| 478 |
-
input_data.month, # 11. month
|
| 479 |
-
input_data.day_of_year # 12. day_of_year
|
| 480 |
-
]).reshape(1, -1)
|
| 481 |
-
|
| 482 |
-
return features
|
| 483 |
-
|
| 484 |
-
def predict_kw_per_tr(input_data: ChillerInput) -> float:
|
| 485 |
-
"""Predict Combined_Kw_per_TR using the Random Forest model"""
|
| 486 |
if model is None:
|
| 487 |
-
raise ValueError("Model not loaded
|
| 488 |
-
|
| 489 |
-
# Prepare features
|
| 490 |
-
features = prepare_features(input_data)
|
| 491 |
|
| 492 |
-
|
| 493 |
-
|
| 494 |
-
features_scaled = scaler.transform(features)
|
| 495 |
-
else:
|
| 496 |
-
features_scaled = features
|
| 497 |
|
| 498 |
-
#
|
| 499 |
-
prediction =
|
| 500 |
|
| 501 |
return float(prediction)
|
| 502 |
|
|
@@ -511,7 +222,6 @@ def optimize_chw_setpoint(input_data: ChillerInput) -> float:
|
|
| 511 |
best_sp = current_sp
|
| 512 |
|
| 513 |
for sp in test_setpoints:
|
| 514 |
-
# Create test input with modified setpoint
|
| 515 |
test_input = ChillerInput(
|
| 516 |
total_building_load_rt=input_data.total_building_load_rt,
|
| 517 |
avg_chilled_water_rate_lps=input_data.avg_chilled_water_rate_lps,
|
|
@@ -529,7 +239,7 @@ def optimize_chw_setpoint(input_data: ChillerInput) -> float:
|
|
| 529 |
)
|
| 530 |
|
| 531 |
try:
|
| 532 |
-
kw =
|
| 533 |
if kw < best_kw:
|
| 534 |
best_kw = kw
|
| 535 |
best_sp = sp
|
|
@@ -538,121 +248,60 @@ def optimize_chw_setpoint(input_data: ChillerInput) -> float:
|
|
| 538 |
|
| 539 |
return best_sp
|
| 540 |
|
| 541 |
-
def calculate_savings(current_kw: float, optimal_kw: float, load_rt: float) -> tuple:
|
| 542 |
-
"""Calculate savings percentage and absolute kW savings"""
|
| 543 |
-
if current_kw <= 0:
|
| 544 |
-
return 0, 0
|
| 545 |
-
|
| 546 |
-
savings_pct = ((current_kw - optimal_kw) / current_kw) * 100
|
| 547 |
-
savings_kw = (current_kw - optimal_kw) * load_rt
|
| 548 |
-
|
| 549 |
-
return max(0, savings_pct), max(0, savings_kw)
|
| 550 |
-
|
| 551 |
-
def estimate_confidence_interval(input_data: ChillerInput) -> Dict[str, float]:
|
| 552 |
-
"""Estimate prediction confidence interval using ensemble variance"""
|
| 553 |
-
if model is None or not hasattr(model, 'estimators_'):
|
| 554 |
-
return {"lower": None, "upper": None, "std": None}
|
| 555 |
-
|
| 556 |
-
try:
|
| 557 |
-
# Get predictions from all trees
|
| 558 |
-
features = prepare_features(input_data)
|
| 559 |
-
if scaler is not None:
|
| 560 |
-
features_scaled = scaler.transform(features)
|
| 561 |
-
else:
|
| 562 |
-
features_scaled = features
|
| 563 |
-
|
| 564 |
-
# Get individual tree predictions
|
| 565 |
-
tree_predictions = np.array([tree.predict(features_scaled)[0]
|
| 566 |
-
for tree in model.estimators_])
|
| 567 |
-
|
| 568 |
-
# Calculate statistics
|
| 569 |
-
mean_pred = np.mean(tree_predictions)
|
| 570 |
-
std_pred = np.std(tree_predictions)
|
| 571 |
-
|
| 572 |
-
# 95% confidence interval (assuming normal distribution)
|
| 573 |
-
return {
|
| 574 |
-
"lower": float(mean_pred - 1.96 * std_pred),
|
| 575 |
-
"upper": float(mean_pred + 1.96 * std_pred),
|
| 576 |
-
"std": float(std_pred)
|
| 577 |
-
}
|
| 578 |
-
except:
|
| 579 |
-
return {"lower": None, "upper": None, "std": None}
|
| 580 |
-
|
| 581 |
# ============================================
|
| 582 |
# API ENDPOINTS
|
| 583 |
# ============================================
|
| 584 |
|
| 585 |
@app.get("/")
|
| 586 |
async def root():
|
| 587 |
-
"""Root endpoint with API information"""
|
| 588 |
return {
|
| 589 |
"service": "York Chiller Energy Optimizer",
|
| 590 |
"model_type": "Random Forest Regressor",
|
| 591 |
"version": "2.0.0",
|
| 592 |
"status": "online" if model is not None else "model_not_loaded",
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 593 |
"endpoints": {
|
| 594 |
"/": "This information",
|
| 595 |
-
"/health": "Health check
|
| 596 |
-
"/
|
| 597 |
-
"/predict": "POST - Predict Combined_Kw_per_TR (efficiency metric)",
|
| 598 |
"/optimize": "POST - Get optimization recommendations"
|
| 599 |
-
},
|
| 600 |
-
"interpretation": {
|
| 601 |
-
"kw_per_tr": "Combined energy efficiency indicator - LOWER is better",
|
| 602 |
-
"typical_range": "0.45 - 1.0 kW/TR",
|
| 603 |
-
"optimal_plants": "< 0.6 kW/TR",
|
| 604 |
-
"average_plants": "0.6 - 0.8 kW/TR"
|
| 605 |
}
|
| 606 |
}
|
| 607 |
|
| 608 |
@app.get("/health")
|
| 609 |
async def health():
|
| 610 |
-
"""Health check endpoint"""
|
| 611 |
return {
|
| 612 |
"status": "healthy" if model is not None else "degraded",
|
| 613 |
"model_loaded": model is not None,
|
| 614 |
-
"model_type":
|
| 615 |
-
"
|
| 616 |
-
"scaler_loaded": scaler is not None,
|
| 617 |
-
"feature_count": len(feature_names) if feature_names else 12
|
| 618 |
}
|
| 619 |
|
| 620 |
-
@app.get("/mcp", response_model=MCPResponse)
|
| 621 |
-
async def get_model_card():
|
| 622 |
-
"""
|
| 623 |
-
Get MCP (Model Card + Performance + Capabilities) documentation
|
| 624 |
-
Returns comprehensive model information including:
|
| 625 |
-
- Model Card: Architecture, training data, intended use, limitations
|
| 626 |
-
- Performance: Metrics, feature importance, validation method
|
| 627 |
-
- Capabilities: Input features, output target, optimization modes
|
| 628 |
-
"""
|
| 629 |
-
if model is None:
|
| 630 |
-
raise HTTPException(status_code=503, detail="Model not loaded - MCP data unavailable")
|
| 631 |
-
|
| 632 |
-
return get_mcp_data()
|
| 633 |
-
|
| 634 |
@app.post("/predict", response_model=PredictionResponse)
|
| 635 |
async def predict_endpoint(input_data: ChillerInput):
|
| 636 |
-
"""Predict
|
| 637 |
try:
|
| 638 |
if model is None:
|
| 639 |
-
raise HTTPException(status_code=503, detail="Model not loaded
|
| 640 |
|
| 641 |
-
|
| 642 |
-
kw_per_tr = predict_kw_per_tr(input_data)
|
| 643 |
|
| 644 |
-
# Estimate confidence interval
|
| 645 |
-
confidence_interval = estimate_confidence_interval(input_data)
|
| 646 |
-
|
| 647 |
-
# Create response
|
| 648 |
return PredictionResponse(
|
| 649 |
status="success",
|
| 650 |
kw_per_tr=round(kw_per_tr, 4),
|
| 651 |
-
|
| 652 |
-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 653 |
timestamp=datetime.now().isoformat()
|
| 654 |
)
|
| 655 |
-
|
| 656 |
except Exception as e:
|
| 657 |
raise HTTPException(status_code=500, detail=str(e))
|
| 658 |
|
|
@@ -661,91 +310,64 @@ async def optimize_endpoint(input_data: ChillerInput):
|
|
| 661 |
"""Get optimization recommendations"""
|
| 662 |
try:
|
| 663 |
if model is None:
|
| 664 |
-
raise HTTPException(status_code=503, detail="Model not loaded
|
| 665 |
|
| 666 |
-
#
|
| 667 |
-
current_kw =
|
| 668 |
|
| 669 |
-
# Find optimal
|
| 670 |
optimal_sp = optimize_chw_setpoint(input_data)
|
| 671 |
|
| 672 |
-
#
|
| 673 |
-
optimal_input = ChillerInput(
|
| 674 |
-
|
| 675 |
-
|
| 676 |
-
avg_cooling_water_temp_c=input_data.avg_cooling_water_temp_c,
|
| 677 |
-
avg_outside_temp_f=input_data.avg_outside_temp_f,
|
| 678 |
-
avg_dew_point_f=input_data.avg_dew_point_f,
|
| 679 |
-
avg_humidity_pct=input_data.avg_humidity_pct,
|
| 680 |
-
avg_wind_speed_mph=input_data.avg_wind_speed_mph,
|
| 681 |
-
avg_pressure_in=input_data.avg_pressure_in,
|
| 682 |
-
hour=input_data.hour,
|
| 683 |
-
day_of_week=input_data.day_of_week,
|
| 684 |
-
month=input_data.month,
|
| 685 |
-
day_of_year=input_data.day_of_year,
|
| 686 |
-
current_chw_setpoint_c=optimal_sp
|
| 687 |
-
)
|
| 688 |
|
| 689 |
-
|
| 690 |
-
savings_pct
|
|
|
|
| 691 |
|
| 692 |
# Build recommendations
|
| 693 |
recommendations = []
|
| 694 |
|
| 695 |
-
# CHW Setpoint recommendation
|
| 696 |
current_sp = input_data.current_chw_setpoint_c or 8.0
|
| 697 |
if optimal_sp != current_sp and savings_pct > 1:
|
| 698 |
recommendations.append(OptimizationRecommendation(
|
| 699 |
action="CHW Setpoint Optimization",
|
| 700 |
current_value=f"{current_sp:.1f}°C",
|
| 701 |
recommended_value=f"{optimal_sp:.1f}°C",
|
| 702 |
-
expected_savings=f"{savings_pct:.1f}%
|
| 703 |
priority="HIGH" if savings_pct > 5 else "MEDIUM",
|
| 704 |
-
operator_action=f"Adjust CHW setpoint
|
| 705 |
))
|
| 706 |
|
| 707 |
-
# Load-based
|
| 708 |
if input_data.total_building_load_rt < 600:
|
| 709 |
recommendations.append(OptimizationRecommendation(
|
| 710 |
action="Chiller Sequencing",
|
| 711 |
-
current_value=f"{input_data.total_building_load_rt:.0f} RT
|
| 712 |
-
recommended_value="
|
| 713 |
expected_savings="Reduced parasitic losses",
|
| 714 |
priority="MEDIUM",
|
| 715 |
-
operator_action="
|
| 716 |
-
))
|
| 717 |
-
elif input_data.total_building_load_rt > 1800:
|
| 718 |
-
recommendations.append(OptimizationRecommendation(
|
| 719 |
-
action="Chiller Sequencing",
|
| 720 |
-
current_value=f"{input_data.total_building_load_rt:.0f} RT load",
|
| 721 |
-
recommended_value="Verify all chillers are online",
|
| 722 |
-
expected_savings="Prevents overload",
|
| 723 |
-
priority="HIGH",
|
| 724 |
-
operator_action="Check if all chillers are running optimally"
|
| 725 |
-
))
|
| 726 |
-
|
| 727 |
-
# Free cooling recommendation
|
| 728 |
-
if input_data.avg_outside_temp_f < 50 and input_data.avg_humidity_pct < 60:
|
| 729 |
-
recommendations.append(OptimizationRecommendation(
|
| 730 |
-
action="Free Cooling",
|
| 731 |
-
current_value="Not enabled",
|
| 732 |
-
recommended_value="Consider enabling",
|
| 733 |
-
expected_savings="20-40%",
|
| 734 |
-
priority="HIGH",
|
| 735 |
-
operator_action="Enable economizer/free cooling if available"
|
| 736 |
))
|
| 737 |
|
| 738 |
# Efficiency rating
|
| 739 |
-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 740 |
|
| 741 |
summary = {
|
| 742 |
"current_efficiency": f"{current_kw:.3f} kW/TR",
|
| 743 |
"target_efficiency": f"{optimal_kw:.3f} kW/TR",
|
| 744 |
"potential_savings": f"{savings_pct:.1f}%",
|
| 745 |
-
"
|
| 746 |
-
"
|
| 747 |
-
"plant_status": f"Operating at {current_kw:.3f} kW/TR - {efficiency_rating} efficiency",
|
| 748 |
-
"recommended_action": f"Optimize CHW setpoint to {optimal_sp:.1f}°C" if savings_pct > 1 else "Current operation is near optimal"
|
| 749 |
}
|
| 750 |
|
| 751 |
return OptimizeResponse(
|
|
@@ -760,10 +382,6 @@ async def optimize_endpoint(input_data: ChillerInput):
|
|
| 760 |
except Exception as e:
|
| 761 |
raise HTTPException(status_code=500, detail=str(e))
|
| 762 |
|
| 763 |
-
# ============================================
|
| 764 |
-
# RUN WITH: uvicorn app:app --host 0.0.0.0 --port 7860
|
| 765 |
-
# ============================================
|
| 766 |
-
|
| 767 |
if __name__ == "__main__":
|
| 768 |
import uvicorn
|
| 769 |
uvicorn.run(app, host="0.0.0.0", port=7860)
|
|
|
|
| 1 |
# ============================================
|
| 2 |
# YORK CHILLER OPTIMIZER API
|
| 3 |
+
# Random Forest Model - Compatible with existing models
|
|
|
|
| 4 |
# ============================================
|
| 5 |
|
| 6 |
import numpy as np
|
| 7 |
import joblib
|
|
|
|
| 8 |
import os
|
| 9 |
+
import json
|
| 10 |
from fastapi import FastAPI, HTTPException
|
| 11 |
from pydantic import BaseModel, Field
|
| 12 |
from typing import List, Optional, Dict, Any
|
|
|
|
| 14 |
import warnings
|
| 15 |
warnings.filterwarnings('ignore')
|
| 16 |
|
|
|
|
| 17 |
app = FastAPI(
|
| 18 |
title="York Chiller Energy Optimizer",
|
| 19 |
+
description="Random Forest Model for Chiller Energy Efficiency",
|
| 20 |
version="2.0.0"
|
| 21 |
)
|
| 22 |
|
| 23 |
# ============================================
|
| 24 |
+
# LOAD MODEL AND DETECT FEATURES
|
| 25 |
# ============================================
|
| 26 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 27 |
model = None
|
| 28 |
scaler = None
|
| 29 |
+
model_features = None
|
| 30 |
+
is_demo_model = False
|
| 31 |
|
| 32 |
+
def load_model_with_auto_detection():
|
| 33 |
+
"""Load model and automatically detect what features it expects"""
|
| 34 |
+
global model, scaler, model_features, is_demo_model
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 35 |
|
| 36 |
+
# Load model
|
| 37 |
+
try:
|
| 38 |
+
if os.path.exists("production_model.pkl"):
|
| 39 |
+
model = joblib.load("production_model.pkl")
|
| 40 |
+
print(f"✅ Loaded model: {type(model).__name__}")
|
| 41 |
+
|
| 42 |
+
# Check if it's the demo model by looking at feature count
|
| 43 |
+
if hasattr(model, 'n_features_in_'):
|
| 44 |
+
n_features = model.n_features_in_
|
| 45 |
+
print(f" Model expects {n_features} features")
|
| 46 |
+
|
| 47 |
+
if n_features == 8:
|
| 48 |
+
is_demo_model = True
|
| 49 |
+
model_features = [
|
| 50 |
+
'PLANT_TONAGE', 'WET_BULB_TEMP_C', 'CHW_SUPPLY_TEMP_C',
|
| 51 |
+
'CHW_RETURN_TEMP_C', 'HOUR', 'MONTH', 'IS_WEEKEND', 'CHILLERS_RUNNING'
|
| 52 |
+
]
|
| 53 |
+
print(" ✅ Detected: Demo model (8 features)")
|
| 54 |
+
elif n_features == 12:
|
| 55 |
+
is_demo_model = False
|
| 56 |
+
model_features = [
|
| 57 |
+
'total_building_load_rt', 'avg_chilled_water_rate_lps',
|
| 58 |
+
'avg_cooling_water_temp_c', 'avg_outside_temp_f',
|
| 59 |
+
'avg_dew_point_f', 'avg_humidity_pct', 'avg_wind_speed_mph',
|
| 60 |
+
'avg_pressure_in', 'hour', 'day_of_week', 'month', 'day_of_year'
|
| 61 |
+
]
|
| 62 |
+
print(" ✅ Detected: Full model (12 features)")
|
| 63 |
+
else:
|
| 64 |
+
print(f" ⚠️ Unknown feature count: {n_features}")
|
| 65 |
+
model_features = [f'feature_{i}' for i in range(n_features)]
|
| 66 |
+
else:
|
| 67 |
+
print(" ⚠️ Model has no n_features_in_ attribute")
|
| 68 |
+
model_features = ['feature_0', 'feature_1', 'feature_2', 'feature_3',
|
| 69 |
+
'feature_4', 'feature_5', 'feature_6', 'feature_7']
|
| 70 |
+
is_demo_model = True
|
| 71 |
+
else:
|
| 72 |
+
print("❌ production_model.pkl not found")
|
| 73 |
+
return False
|
| 74 |
+
except Exception as e:
|
| 75 |
+
print(f"❌ Error loading model: {e}")
|
| 76 |
return False
|
| 77 |
|
| 78 |
+
# Load scaler
|
| 79 |
+
try:
|
| 80 |
+
if os.path.exists("scaler.pkl"):
|
| 81 |
+
scaler = joblib.load("scaler.pkl")
|
| 82 |
+
print("✅ Loaded scaler")
|
| 83 |
+
except Exception as e:
|
| 84 |
+
print(f"⚠️ Scaler not loaded: {e}")
|
| 85 |
+
scaler = None
|
|
|
|
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|
|
| 86 |
|
| 87 |
+
return True
|
| 88 |
+
|
| 89 |
+
def transform_to_model_format(input_data) -> np.ndarray:
|
| 90 |
+
"""Transform 12-feature input to whatever format the model expects"""
|
| 91 |
+
global is_demo_model
|
|
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|
| 92 |
|
| 93 |
+
if is_demo_model:
|
| 94 |
+
# Demo model expects 8 features:
|
| 95 |
+
# ['PLANT_TONAGE', 'WET_BULB_TEMP_C', 'CHW_SUPPLY_TEMP_C',
|
| 96 |
+
# 'CHW_RETURN_TEMP_C', 'HOUR', 'MONTH', 'IS_WEEKEND', 'CHILLERS_RUNNING']
|
| 97 |
+
|
| 98 |
+
# Calculate wet bulb from temperature and humidity (simplified)
|
| 99 |
+
wet_bulb = input_data.avg_outside_temp_f * 0.5556 # Rough estimate
|
| 100 |
+
if input_data.avg_humidity_pct > 50:
|
| 101 |
+
wet_bulb = wet_bulb * 0.9
|
| 102 |
+
|
| 103 |
+
features = np.array([
|
| 104 |
+
input_data.total_building_load_rt, # PLANT_TONAGE
|
| 105 |
+
wet_bulb, # WET_BULB_TEMP_C
|
| 106 |
+
8.0, # CHW_SUPPLY_TEMP_C (default)
|
| 107 |
+
13.5, # CHW_RETURN_TEMP_C (default)
|
| 108 |
+
input_data.hour, # HOUR
|
| 109 |
+
input_data.month, # MONTH
|
| 110 |
+
1 if input_data.day_of_week >= 5 else 0, # IS_WEEKEND (Sat/Sun)
|
| 111 |
+
2 # CHILLERS_RUNNING (default)
|
| 112 |
+
]).reshape(1, -1)
|
| 113 |
+
|
| 114 |
+
print(f" Transformed to {len(features[0])} features for demo model")
|
| 115 |
+
else:
|
| 116 |
+
# Full 12-feature model
|
| 117 |
+
features = np.array([
|
| 118 |
+
input_data.total_building_load_rt,
|
| 119 |
+
input_data.avg_chilled_water_rate_lps,
|
| 120 |
+
input_data.avg_cooling_water_temp_c,
|
| 121 |
+
input_data.avg_outside_temp_f,
|
| 122 |
+
input_data.avg_dew_point_f,
|
| 123 |
+
input_data.avg_humidity_pct,
|
| 124 |
+
input_data.avg_wind_speed_mph,
|
| 125 |
+
input_data.avg_pressure_in,
|
| 126 |
+
input_data.hour,
|
| 127 |
+
input_data.day_of_week,
|
| 128 |
+
input_data.month,
|
| 129 |
+
input_data.day_of_year
|
| 130 |
+
]).reshape(1, -1)
|
| 131 |
|
| 132 |
+
# Apply scaler if available
|
| 133 |
+
if scaler is not None:
|
| 134 |
+
try:
|
| 135 |
+
features = scaler.transform(features)
|
| 136 |
+
except:
|
| 137 |
+
pass # Use unscaled if transform fails
|
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|
| 138 |
|
| 139 |
+
return features
|
| 140 |
|
| 141 |
# Load model on startup
|
| 142 |
+
load_success = load_model_with_auto_detection()
|
|
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|
| 143 |
|
| 144 |
+
print(f"\n📊 Model Status:")
|
| 145 |
+
print(f" Model loaded: {model is not None}")
|
| 146 |
+
print(f" Model type: {'Demo (8 features)' if is_demo_model else 'Full (12 features)' if model else 'None'}")
|
| 147 |
+
print(f" Scaler loaded: {scaler is not None}")
|
| 148 |
|
| 149 |
# ============================================
|
| 150 |
+
# REQUEST MODELS
|
| 151 |
# ============================================
|
| 152 |
|
| 153 |
class ChillerInput(BaseModel):
|
| 154 |
+
"""12 operational parameters - automatically mapped to model requirements"""
|
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|
| 155 |
|
| 156 |
+
total_building_load_rt: float = Field(1200, ge=200, le=2500)
|
| 157 |
+
avg_chilled_water_rate_lps: float = Field(250, ge=50, le=500)
|
| 158 |
+
avg_cooling_water_temp_c: float = Field(25, ge=15, le=35)
|
| 159 |
+
avg_outside_temp_f: float = Field(85, ge=32, le=120)
|
| 160 |
+
avg_dew_point_f: float = Field(65, ge=20, le=80)
|
| 161 |
+
avg_humidity_pct: float = Field(60, ge=20, le=100)
|
| 162 |
+
avg_wind_speed_mph: float = Field(10, ge=0, le=30)
|
| 163 |
+
avg_pressure_in: float = Field(29.92, ge=28, le=31)
|
| 164 |
+
hour: int = Field(14, ge=0, le=23)
|
| 165 |
+
day_of_week: int = Field(2, ge=0, le=6)
|
| 166 |
+
month: int = Field(7, ge=1, le=12)
|
| 167 |
+
day_of_year: int = Field(185, ge=1, le=365)
|
| 168 |
|
| 169 |
+
# Optional optimization parameters
|
| 170 |
+
current_chw_setpoint_c: Optional[float] = Field(8.0, ge=5, le=10)
|
| 171 |
+
current_limit_pct: Optional[float] = Field(100, ge=50, le=100)
|
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|
| 172 |
|
| 173 |
class PredictionResponse(BaseModel):
|
|
|
|
| 174 |
status: str
|
| 175 |
kw_per_tr: float
|
| 176 |
+
model_type: str
|
| 177 |
+
features_used: int
|
| 178 |
+
input_mapped: Dict
|
| 179 |
timestamp: str
|
| 180 |
|
| 181 |
class OptimizationRecommendation(BaseModel):
|
|
|
|
| 187 |
operator_action: str
|
| 188 |
|
| 189 |
class OptimizeResponse(BaseModel):
|
|
|
|
| 190 |
timestamp: str
|
| 191 |
current_kw_per_tr: float
|
| 192 |
optimal_kw_per_tr: float
|
|
|
|
| 195 |
summary: Dict[str, str]
|
| 196 |
|
| 197 |
# ============================================
|
| 198 |
+
# PREDICTION FUNCTION
|
| 199 |
# ============================================
|
| 200 |
|
| 201 |
+
def predict_efficiency(input_data: ChillerInput) -> float:
|
| 202 |
+
"""Predict kW/TR using loaded model"""
|
|
|
|
|
|
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|
| 203 |
if model is None:
|
| 204 |
+
raise ValueError("Model not loaded")
|
|
|
|
|
|
|
|
|
|
| 205 |
|
| 206 |
+
features = transform_to_model_format(input_data)
|
| 207 |
+
prediction = model.predict(features)[0]
|
|
|
|
|
|
|
|
|
|
| 208 |
|
| 209 |
+
# Ensure prediction is in reasonable range
|
| 210 |
+
prediction = np.clip(prediction, 0.4, 1.2)
|
| 211 |
|
| 212 |
return float(prediction)
|
| 213 |
|
|
|
|
| 222 |
best_sp = current_sp
|
| 223 |
|
| 224 |
for sp in test_setpoints:
|
|
|
|
| 225 |
test_input = ChillerInput(
|
| 226 |
total_building_load_rt=input_data.total_building_load_rt,
|
| 227 |
avg_chilled_water_rate_lps=input_data.avg_chilled_water_rate_lps,
|
|
|
|
| 239 |
)
|
| 240 |
|
| 241 |
try:
|
| 242 |
+
kw = predict_efficiency(test_input)
|
| 243 |
if kw < best_kw:
|
| 244 |
best_kw = kw
|
| 245 |
best_sp = sp
|
|
|
|
| 248 |
|
| 249 |
return best_sp
|
| 250 |
|
|
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|
| 251 |
# ============================================
|
| 252 |
# API ENDPOINTS
|
| 253 |
# ============================================
|
| 254 |
|
| 255 |
@app.get("/")
|
| 256 |
async def root():
|
|
|
|
| 257 |
return {
|
| 258 |
"service": "York Chiller Energy Optimizer",
|
| 259 |
"model_type": "Random Forest Regressor",
|
| 260 |
"version": "2.0.0",
|
| 261 |
"status": "online" if model is not None else "model_not_loaded",
|
| 262 |
+
"model_info": {
|
| 263 |
+
"loaded": model is not None,
|
| 264 |
+
"type": "Demo (8-feature)" if is_demo_model else "Full (12-feature)" if model else "None",
|
| 265 |
+
"features_expected": len(model_features) if model_features else 0
|
| 266 |
+
},
|
| 267 |
"endpoints": {
|
| 268 |
"/": "This information",
|
| 269 |
+
"/health": "Health check",
|
| 270 |
+
"/predict": "POST - Predict efficiency",
|
|
|
|
| 271 |
"/optimize": "POST - Get optimization recommendations"
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 272 |
}
|
| 273 |
}
|
| 274 |
|
| 275 |
@app.get("/health")
|
| 276 |
async def health():
|
|
|
|
| 277 |
return {
|
| 278 |
"status": "healthy" if model is not None else "degraded",
|
| 279 |
"model_loaded": model is not None,
|
| 280 |
+
"model_type": "demo_8_feature" if is_demo_model else "full_12_feature" if model else None,
|
| 281 |
+
"scaler_loaded": scaler is not None
|
|
|
|
|
|
|
| 282 |
}
|
| 283 |
|
|
|
|
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@app.post("/predict", response_model=PredictionResponse)
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async def predict_endpoint(input_data: ChillerInput):
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"""Predict chiller efficiency (kW/TR)"""
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try:
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if model is None:
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raise HTTPException(status_code=503, detail="Model not loaded")
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kw_per_tr = predict_efficiency(input_data)
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return PredictionResponse(
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status="success",
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kw_per_tr=round(kw_per_tr, 4),
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model_type="Demo (8-feature)" if is_demo_model else "Full (12-feature)",
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features_used=len(model_features) if model_features else 0,
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input_mapped={
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"load_tons": input_data.total_building_load_rt,
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"hour": input_data.hour,
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"month": input_data.month
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},
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timestamp=datetime.now().isoformat()
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)
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except Exception as e:
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raise HTTPException(status_code=500, detail=str(e))
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"""Get optimization recommendations"""
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try:
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if model is None:
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raise HTTPException(status_code=503, detail="Model not loaded")
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# Current efficiency
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current_kw = predict_efficiency(input_data)
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| 318 |
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# Find optimal setpoint
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optimal_sp = optimize_chw_setpoint(input_data)
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| 321 |
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# Calculate optimal efficiency
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optimal_input = ChillerInput(**input_data.dict())
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optimal_input.current_chw_setpoint_c = optimal_sp
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optimal_kw = predict_efficiency(optimal_input)
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| 326 |
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# Calculate savings
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savings_pct = ((current_kw - optimal_kw) / current_kw) * 100 if current_kw > 0 else 0
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savings_pct = max(0, savings_pct)
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| 329 |
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| 330 |
# Build recommendations
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| 331 |
recommendations = []
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| 332 |
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| 333 |
current_sp = input_data.current_chw_setpoint_c or 8.0
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if optimal_sp != current_sp and savings_pct > 1:
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| 335 |
recommendations.append(OptimizationRecommendation(
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| 336 |
action="CHW Setpoint Optimization",
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| 337 |
current_value=f"{current_sp:.1f}°C",
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recommended_value=f"{optimal_sp:.1f}°C",
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expected_savings=f"{savings_pct:.1f}%",
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| 340 |
priority="HIGH" if savings_pct > 5 else "MEDIUM",
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operator_action=f"Adjust CHW setpoint to {optimal_sp:.1f}°C"
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))
|
| 343 |
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| 344 |
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# Load-based recommendations
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| 345 |
if input_data.total_building_load_rt < 600:
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| 346 |
recommendations.append(OptimizationRecommendation(
|
| 347 |
action="Chiller Sequencing",
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| 348 |
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current_value=f"{input_data.total_building_load_rt:.0f} RT",
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| 349 |
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recommended_value="Single chiller operation",
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| 350 |
expected_savings="Reduced parasitic losses",
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| 351 |
priority="MEDIUM",
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| 352 |
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operator_action="Consider running only one chiller"
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| 353 |
))
|
| 354 |
|
| 355 |
# Efficiency rating
|
| 356 |
+
if current_kw < 0.55:
|
| 357 |
+
rating = "Excellent"
|
| 358 |
+
elif current_kw < 0.65:
|
| 359 |
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rating = "Good"
|
| 360 |
+
elif current_kw < 0.75:
|
| 361 |
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rating = "Fair"
|
| 362 |
+
else:
|
| 363 |
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rating = "Poor"
|
| 364 |
|
| 365 |
summary = {
|
| 366 |
"current_efficiency": f"{current_kw:.3f} kW/TR",
|
| 367 |
"target_efficiency": f"{optimal_kw:.3f} kW/TR",
|
| 368 |
"potential_savings": f"{savings_pct:.1f}%",
|
| 369 |
+
"efficiency_rating": rating,
|
| 370 |
+
"model_type": "Demo (8-feature)" if is_demo_model else "Full (12-feature)"
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|
| 371 |
}
|
| 372 |
|
| 373 |
return OptimizeResponse(
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|
| 382 |
except Exception as e:
|
| 383 |
raise HTTPException(status_code=500, detail=str(e))
|
| 384 |
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|
| 385 |
if __name__ == "__main__":
|
| 386 |
import uvicorn
|
| 387 |
uvicorn.run(app, host="0.0.0.0", port=7860)
|