Spaces:
Build error
Build error
Update app.py
Browse files
app.py
CHANGED
|
@@ -1,4 +1,6 @@
|
|
| 1 |
-
import
|
|
|
|
|
|
|
| 2 |
import numpy as np
|
| 3 |
import torch
|
| 4 |
import torch.nn as nn
|
|
@@ -6,8 +8,11 @@ from sklearn.ensemble import RandomForestClassifier
|
|
| 6 |
from sklearn.svm import SVC
|
| 7 |
from sklearn.preprocessing import StandardScaler
|
| 8 |
import warnings
|
|
|
|
| 9 |
warnings.filterwarnings('ignore')
|
| 10 |
|
|
|
|
|
|
|
| 11 |
# Define the Neural Network architecture
|
| 12 |
class FeatureExtractor(nn.Module):
|
| 13 |
def __init__(self, input_dim, hidden_dim=64, latent_dim=32):
|
|
@@ -40,7 +45,6 @@ class HybridFDDModel:
|
|
| 40 |
"""Train demonstration model with synthetic data"""
|
| 41 |
np.random.seed(42)
|
| 42 |
|
| 43 |
-
# Generate training data
|
| 44 |
features = []
|
| 45 |
labels_multiclass = []
|
| 46 |
|
|
@@ -56,194 +60,125 @@ class HybridFDDModel:
|
|
| 56 |
"Condenser Fouling"
|
| 57 |
]
|
| 58 |
|
| 59 |
-
# Generate samples for each class
|
| 60 |
samples_per_class = 500
|
| 61 |
|
| 62 |
for class_idx, fault_name in enumerate(fault_types):
|
| 63 |
for _ in range(samples_per_class):
|
| 64 |
if fault_name == "Normal":
|
| 65 |
params = [
|
| 66 |
-
np.random.normal(7.0, 0.5),
|
| 67 |
-
np.random.normal(
|
| 68 |
-
np.random.normal(
|
| 69 |
-
np.random.normal(
|
| 70 |
-
np.random.normal(
|
| 71 |
-
np.random.normal(
|
| 72 |
-
np.random.normal(
|
| 73 |
-
np.random.normal(
|
| 74 |
-
np.random.normal(45, 5), # Oil temperature
|
| 75 |
-
np.random.normal(5, 1), # Superheat
|
| 76 |
-
np.random.normal(4, 1), # Subcooling
|
| 77 |
-
np.random.normal(2, 0.5), # Evaporator approach
|
| 78 |
-
np.random.normal(3, 0.5), # Condenser approach
|
| 79 |
-
np.random.normal(500, 30), # Cooling capacity
|
| 80 |
-
np.random.normal(4.5, 0.3) # COP
|
| 81 |
]
|
| 82 |
elif fault_name == "Reduced Evaporator Water Flow":
|
| 83 |
params = [
|
| 84 |
-
np.random.normal(9.0, 0.7),
|
| 85 |
-
np.random.normal(
|
| 86 |
-
np.random.normal(
|
| 87 |
-
np.random.normal(
|
| 88 |
-
np.random.normal(
|
| 89 |
-
np.random.normal(
|
| 90 |
-
np.random.normal(
|
| 91 |
-
np.random.normal(5.0, 0.4),
|
| 92 |
-
np.random.normal(45, 5),
|
| 93 |
-
np.random.normal(6, 1.2),
|
| 94 |
-
np.random.normal(3.5, 0.8),
|
| 95 |
-
np.random.normal(4.5, 0.8),
|
| 96 |
-
np.random.normal(3.2, 0.6),
|
| 97 |
-
np.random.normal(420, 40),
|
| 98 |
np.random.normal(3.2, 0.4)
|
| 99 |
]
|
| 100 |
elif fault_name == "Reduced Condenser Water Flow":
|
| 101 |
params = [
|
| 102 |
-
np.random.normal(7.2, 0.6),
|
| 103 |
-
np.random.normal(
|
| 104 |
-
np.random.normal(
|
| 105 |
-
np.random.normal(
|
| 106 |
-
np.random.normal(
|
| 107 |
-
np.random.normal(
|
| 108 |
-
np.random.normal(
|
| 109 |
-
np.random.normal(5.1, 0.3),
|
| 110 |
-
np.random.normal(46, 5),
|
| 111 |
-
np.random.normal(5.5, 1.0),
|
| 112 |
-
np.random.normal(4.0, 0.9),
|
| 113 |
-
np.random.normal(2.2, 0.5),
|
| 114 |
-
np.random.normal(5.5, 0.8),
|
| 115 |
-
np.random.normal(490, 35),
|
| 116 |
np.random.normal(3.5, 0.4)
|
| 117 |
]
|
| 118 |
elif fault_name == "Refrigerant Leakage":
|
| 119 |
params = [
|
| 120 |
-
np.random.normal(8.8, 0.7),
|
| 121 |
-
np.random.normal(
|
| 122 |
-
np.random.normal(30
|
| 123 |
-
np.random.normal(
|
| 124 |
-
np.random.normal(
|
| 125 |
-
np.random.normal(
|
| 126 |
-
np.random.normal(
|
| 127 |
-
np.random.normal(3.5, 0.4),
|
| 128 |
-
np.random.normal(47, 6),
|
| 129 |
-
np.random.normal(9, 1.5),
|
| 130 |
-
np.random.normal(1.5, 0.8),
|
| 131 |
-
np.random.normal(3.5, 0.7),
|
| 132 |
-
np.random.normal(4.0, 0.7),
|
| 133 |
-
np.random.normal(380, 35),
|
| 134 |
np.random.normal(3.0, 0.5)
|
| 135 |
]
|
| 136 |
elif fault_name == "Refrigerant Overcharge":
|
| 137 |
params = [
|
| 138 |
-
np.random.normal(7.0, 0.6),
|
| 139 |
-
np.random.normal(
|
| 140 |
-
np.random.normal(
|
| 141 |
-
np.random.normal(
|
| 142 |
-
np.random.normal(
|
| 143 |
-
np.random.normal(
|
| 144 |
-
np.random.normal(
|
| 145 |
-
np.random.normal(6.5, 0.4),
|
| 146 |
-
np.random.normal(44, 5),
|
| 147 |
-
np.random.normal(4.5, 0.9),
|
| 148 |
-
np.random.normal(7, 1),
|
| 149 |
-
np.random.normal(2.5, 0.5),
|
| 150 |
-
np.random.normal(3.5, 0.6),
|
| 151 |
-
np.random.normal(510, 30),
|
| 152 |
np.random.normal(3.8, 0.3)
|
| 153 |
]
|
| 154 |
elif fault_name == "Excess Oil in Compressor":
|
| 155 |
params = [
|
| 156 |
-
np.random.normal(7.5, 0.6),
|
| 157 |
-
np.random.normal(
|
| 158 |
-
np.random.normal(
|
| 159 |
-
np.random.normal(
|
| 160 |
-
np.random.normal(
|
| 161 |
-
np.random.normal(
|
| 162 |
-
np.random.normal(
|
| 163 |
-
np.random.normal(5.0, 0.3),
|
| 164 |
-
np.random.normal(55, 6),
|
| 165 |
-
np.random.normal(5.5, 1.1),
|
| 166 |
-
np.random.normal(3.8, 0.9),
|
| 167 |
-
np.random.normal(2.8, 0.6),
|
| 168 |
-
np.random.normal(3.3, 0.6),
|
| 169 |
-
np.random.normal(475, 35),
|
| 170 |
np.random.normal(3.6, 0.4)
|
| 171 |
]
|
| 172 |
elif fault_name == "Non-condensables in Refrigerant":
|
| 173 |
params = [
|
| 174 |
-
np.random.normal(7.3, 0.6),
|
| 175 |
-
np.random.normal(
|
| 176 |
-
np.random.normal(
|
| 177 |
-
np.random.normal(
|
| 178 |
-
np.random.normal(
|
| 179 |
-
np.random.normal(
|
| 180 |
-
np.random.normal(
|
| 181 |
-
np.random.normal(5.1, 0.4),
|
| 182 |
-
np.random.normal(46, 5),
|
| 183 |
-
np.random.normal(6.0, 1.2),
|
| 184 |
-
np.random.normal(3.0, 0.8),
|
| 185 |
-
np.random.normal(2.3, 0.5),
|
| 186 |
-
np.random.normal(6, 1),
|
| 187 |
-
np.random.normal(460, 40),
|
| 188 |
np.random.normal(2.8, 0.5)
|
| 189 |
]
|
| 190 |
elif fault_name == "Compressor Valve Leakage":
|
| 191 |
params = [
|
| 192 |
-
np.random.normal(8.0, 0.7),
|
| 193 |
-
np.random.normal(
|
| 194 |
-
np.random.normal(
|
| 195 |
-
np.random.normal(
|
| 196 |
-
np.random.normal(
|
| 197 |
-
np.random.normal(
|
| 198 |
-
np.random.normal(
|
| 199 |
-
np.random.normal(4.8, 0.4),
|
| 200 |
-
np.random.normal(48, 6),
|
| 201 |
-
np.random.normal(7, 1.2),
|
| 202 |
-
np.random.normal(3.2, 0.9),
|
| 203 |
-
np.random.normal(3.0, 0.6),
|
| 204 |
-
np.random.normal(3.5, 0.6),
|
| 205 |
-
np.random.normal(400, 35),
|
| 206 |
np.random.normal(3.4, 0.4)
|
| 207 |
]
|
| 208 |
else: # Condenser Fouling
|
| 209 |
params = [
|
| 210 |
-
np.random.normal(7.5, 0.6),
|
| 211 |
-
np.random.normal(
|
| 212 |
-
np.random.normal(
|
| 213 |
-
np.random.normal(
|
| 214 |
-
np.random.normal(
|
| 215 |
-
np.random.normal(
|
| 216 |
-
np.random.normal(
|
| 217 |
-
np.random.normal(5.0, 0.3),
|
| 218 |
-
np.random.normal(45, 5),
|
| 219 |
-
np.random.normal(5.2, 1.0),
|
| 220 |
-
np.random.normal(3.8, 0.9),
|
| 221 |
-
np.random.normal(2.2, 0.5),
|
| 222 |
-
np.random.normal(5, 1.2),
|
| 223 |
-
np.random.normal(485, 35),
|
| 224 |
np.random.normal(3.3, 0.4)
|
| 225 |
]
|
| 226 |
|
| 227 |
features.append(params)
|
| 228 |
labels_multiclass.append(class_idx)
|
| 229 |
|
| 230 |
-
# Convert to numpy arrays
|
| 231 |
X = np.array(features)
|
| 232 |
y = np.array(labels_multiclass)
|
| 233 |
|
| 234 |
-
# Normalize features
|
| 235 |
X_scaled = self.scaler.fit_transform(X)
|
| 236 |
|
| 237 |
-
# Train Random Forest for feature importance
|
| 238 |
self.rf_model = RandomForestClassifier(n_estimators=100, random_state=42)
|
| 239 |
self.rf_model.fit(X_scaled, y)
|
| 240 |
self.feature_importance = self.rf_model.feature_importances_
|
| 241 |
|
| 242 |
-
# Select top 10 features
|
| 243 |
self.top_features_idx = np.argsort(self.feature_importance)[-10:]
|
| 244 |
X_selected = X_scaled[:, self.top_features_idx]
|
| 245 |
|
| 246 |
-
# Neural Network feature extraction
|
| 247 |
self.nn_model = FeatureExtractor(input_dim=10, hidden_dim=32, latent_dim=8)
|
| 248 |
self.nn_model.eval()
|
| 249 |
|
|
@@ -251,57 +186,320 @@ class HybridFDDModel:
|
|
| 251 |
X_tensor = torch.FloatTensor(X_selected)
|
| 252 |
X_nn_features = self.nn_model(X_tensor).numpy()
|
| 253 |
|
| 254 |
-
# Train SVM
|
| 255 |
self.svm_model = SVC(kernel='rbf', C=10, gamma='scale', probability=True, random_state=42)
|
| 256 |
self.svm_model.fit(X_nn_features, y)
|
| 257 |
|
| 258 |
self.is_trained = True
|
| 259 |
|
| 260 |
-
return
|
| 261 |
-
'fault_types': fault_types,
|
| 262 |
-
'feature_names': ['Chilled Water Supply Temp', 'Chilled Water Return Temp',
|
| 263 |
-
'Condenser Water Supply Temp', 'Condenser Water Return Temp',
|
| 264 |
-
'Evaporator Pressure', 'Condenser Pressure', 'Compressor Power',
|
| 265 |
-
'Refrigerant Flow', 'Oil Temperature', 'Superheat',
|
| 266 |
-
'Subcooling', 'Evaporator Approach', 'Condenser Approach',
|
| 267 |
-
'Cooling Capacity', 'COP']
|
| 268 |
-
}
|
| 269 |
|
| 270 |
# Initialize model
|
| 271 |
-
print("Training model...
|
| 272 |
model = HybridFDDModel()
|
| 273 |
-
|
| 274 |
-
print(f"Model ready! Trained on {len(
|
| 275 |
|
| 276 |
-
#
|
| 277 |
-
|
| 278 |
-
|
| 279 |
-
|
| 280 |
-
|
| 281 |
-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 282 |
features = np.array([[temp_chilled_supply, temp_chilled_return, temp_cond_supply,
|
| 283 |
temp_cond_return, pressure_evap, pressure_cond, power_compressor,
|
| 284 |
flow_refrigerant, temp_oil, superheat, subcooling,
|
| 285 |
approach_evap, approach_cond, capacity_cooling, cop]])
|
| 286 |
|
| 287 |
-
# Scale features
|
| 288 |
features_scaled = model.scaler.transform(features)
|
| 289 |
features_selected = features_scaled[:, model.top_features_idx]
|
| 290 |
|
| 291 |
-
# NN feature extraction
|
| 292 |
with torch.no_grad():
|
| 293 |
features_tensor = torch.FloatTensor(features_selected)
|
| 294 |
features_nn = model.nn_model(features_tensor).numpy()
|
| 295 |
|
| 296 |
-
# SVM prediction
|
| 297 |
prediction = model.svm_model.predict(features_nn)[0]
|
| 298 |
probabilities = model.svm_model.predict_proba(features_nn)[0]
|
| 299 |
|
| 300 |
-
fault_name =
|
| 301 |
confidence = probabilities[prediction] * 100
|
| 302 |
is_fault = prediction != 0
|
| 303 |
|
| 304 |
-
# Recommendations dict
|
| 305 |
recommendations = {
|
| 306 |
"Reduced Evaporator Water Flow": "Check water pump, strainers, and flow control valves. Inspect for blockages.",
|
| 307 |
"Reduced Condenser Water Flow": "Inspect condenser water pump, clean strainers, check cooling tower operation.",
|
|
@@ -315,81 +513,32 @@ def predict_fault(temp_chilled_supply, temp_chilled_return, temp_cond_supply,
|
|
| 315 |
|
| 316 |
severity = "HIGH" if confidence > 80 else "MEDIUM" if confidence > 60 else "LOW"
|
| 317 |
|
| 318 |
-
|
| 319 |
"Status": "β οΈ FAULT DETECTED" if is_fault else "β
NORMAL OPERATION",
|
| 320 |
-
"
|
| 321 |
"Confidence": f"{confidence:.1f}%",
|
| 322 |
"Severity": severity if is_fault else "NONE",
|
| 323 |
-
"
|
| 324 |
-
"
|
| 325 |
}
|
| 326 |
-
|
| 327 |
-
# Create Gradio interface
|
| 328 |
-
with gr.Blocks(title="Chiller Fault Detection System", theme=gr.themes.Soft()) as demo:
|
| 329 |
-
gr.Markdown("""
|
| 330 |
-
# π§ Intelligent Fault Detection and Diagnosis in Chillers
|
| 331 |
-
### Hybrid AI System: Random Forest β Neural Network β Support Vector Machine
|
| 332 |
-
|
| 333 |
-
This system detects 8 common chiller faults with **95%+ accuracy** based on the ASHRAE RP-1043 dataset.
|
| 334 |
-
""")
|
| 335 |
-
|
| 336 |
-
with gr.Row():
|
| 337 |
-
with gr.Column(scale=2):
|
| 338 |
-
gr.Markdown("### Enter Chiller Parameters")
|
| 339 |
-
|
| 340 |
-
temp_chilled_supply = gr.Slider(4, 15, value=7.2, label="π‘οΈ Chilled Water Supply Temp (Β°C)", step=0.1)
|
| 341 |
-
temp_chilled_return = gr.Slider(8, 18, value=12.1, label="π‘οΈ Chilled Water Return Temp (Β°C)", step=0.1)
|
| 342 |
-
temp_cond_supply = gr.Slider(20, 35, value=28.5, label="π‘οΈ Condenser Water Supply Temp (Β°C)", step=0.1)
|
| 343 |
-
temp_cond_return = gr.Slider(25, 42, value=34.8, label="π‘οΈ Condenser Water Return Temp (Β°C)", step=0.1)
|
| 344 |
-
pressure_evap = gr.Slider(200, 500, value=345, label="π Evaporator Pressure (kPa)", step=5)
|
| 345 |
-
pressure_cond = gr.Slider(600, 1200, value=795, label="π Condenser Pressure (kPa)", step=5)
|
| 346 |
-
power_compressor = gr.Slider(100, 220, value=148, label="β‘ Compressor Power (kW)", step=5)
|
| 347 |
-
flow_refrigerant = gr.Slider(3, 8, value=5.1, label="π§ Refrigerant Flow (kg/s)", step=0.1)
|
| 348 |
-
temp_oil = gr.Slider(35, 70, value=44, label="π’οΈ Oil Temperature (Β°C)", step=1)
|
| 349 |
-
superheat = gr.Slider(2, 12, value=5.2, label="π₯ Superheat (K)", step=0.1)
|
| 350 |
-
subcooling = gr.Slider(1, 9, value=4.1, label="βοΈ Subcooling (K)", step=0.1)
|
| 351 |
-
approach_evap = gr.Slider(1, 7, value=2.1, label="π Evaporator Approach (K)", step=0.1)
|
| 352 |
-
approach_cond = gr.Slider(1, 8, value=3.2, label="π Condenser Approach (K)", step=0.1)
|
| 353 |
-
capacity_cooling = gr.Slider(300, 600, value=495, label="βοΈ Cooling Capacity (kW)", step=10)
|
| 354 |
-
cop = gr.Slider(2, 6, value=4.6, label="π COP", step=0.1)
|
| 355 |
-
|
| 356 |
-
with gr.Column(scale=1):
|
| 357 |
-
gr.Markdown("### Diagnosis Result")
|
| 358 |
-
output = gr.JSON(label="Analysis Report")
|
| 359 |
-
btn = gr.Button("π Diagnose System", variant="primary", size="lg")
|
| 360 |
-
|
| 361 |
-
btn.click(
|
| 362 |
-
fn=predict_fault,
|
| 363 |
-
inputs=[temp_chilled_supply, temp_chilled_return, temp_cond_supply,
|
| 364 |
-
temp_cond_return, pressure_evap, pressure_cond, power_compressor,
|
| 365 |
-
flow_refrigerant, temp_oil, superheat, subcooling,
|
| 366 |
-
approach_evap, approach_cond, capacity_cooling, cop],
|
| 367 |
-
outputs=output
|
| 368 |
-
)
|
| 369 |
|
| 370 |
-
|
| 371 |
-
|
| 372 |
-
|
| 373 |
-
|
| 374 |
-
|
| 375 |
-
|
| 376 |
-
|
|
|
|
| 377 |
|
| 378 |
-
#
|
| 379 |
-
|
| 380 |
-
|
| 381 |
-
|
| 382 |
-
|
| 383 |
-
5. Excess Oil in Compressor
|
| 384 |
-
6. Non-condensables in Refrigerant
|
| 385 |
-
7. Compressor Valve Leakage
|
| 386 |
-
8. Condenser Fouling
|
| 387 |
|
| 388 |
-
|
| 389 |
-
**Random Forest** β Feature Selection (identifies top 10 most important variables)
|
| 390 |
-
**Neural Network** β Representation Learning (extracts non-linear patterns)
|
| 391 |
-
**SVM** β Final Classification (optimal margin separation)
|
| 392 |
-
""")
|
| 393 |
|
| 394 |
if __name__ == "__main__":
|
| 395 |
-
|
|
|
|
|
|
| 1 |
+
from fastapi import FastAPI, Request, Form
|
| 2 |
+
from fastapi.responses import HTMLResponse
|
| 3 |
+
from fastapi.templating import Jinja2Templates
|
| 4 |
import numpy as np
|
| 5 |
import torch
|
| 6 |
import torch.nn as nn
|
|
|
|
| 8 |
from sklearn.svm import SVC
|
| 9 |
from sklearn.preprocessing import StandardScaler
|
| 10 |
import warnings
|
| 11 |
+
import os
|
| 12 |
warnings.filterwarnings('ignore')
|
| 13 |
|
| 14 |
+
app = FastAPI(title="Chiller Fault Detection System")
|
| 15 |
+
|
| 16 |
# Define the Neural Network architecture
|
| 17 |
class FeatureExtractor(nn.Module):
|
| 18 |
def __init__(self, input_dim, hidden_dim=64, latent_dim=32):
|
|
|
|
| 45 |
"""Train demonstration model with synthetic data"""
|
| 46 |
np.random.seed(42)
|
| 47 |
|
|
|
|
| 48 |
features = []
|
| 49 |
labels_multiclass = []
|
| 50 |
|
|
|
|
| 60 |
"Condenser Fouling"
|
| 61 |
]
|
| 62 |
|
|
|
|
| 63 |
samples_per_class = 500
|
| 64 |
|
| 65 |
for class_idx, fault_name in enumerate(fault_types):
|
| 66 |
for _ in range(samples_per_class):
|
| 67 |
if fault_name == "Normal":
|
| 68 |
params = [
|
| 69 |
+
np.random.normal(7.0, 0.5), np.random.normal(12.0, 0.5),
|
| 70 |
+
np.random.normal(29.0, 1.0), np.random.normal(35.0, 1.0),
|
| 71 |
+
np.random.normal(350, 20), np.random.normal(800, 30),
|
| 72 |
+
np.random.normal(150, 15), np.random.normal(5.0, 0.3),
|
| 73 |
+
np.random.normal(45, 5), np.random.normal(5, 1),
|
| 74 |
+
np.random.normal(4, 1), np.random.normal(2, 0.5),
|
| 75 |
+
np.random.normal(3, 0.5), np.random.normal(500, 30),
|
| 76 |
+
np.random.normal(4.5, 0.3)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 77 |
]
|
| 78 |
elif fault_name == "Reduced Evaporator Water Flow":
|
| 79 |
params = [
|
| 80 |
+
np.random.normal(9.0, 0.7), np.random.normal(13.5, 0.7),
|
| 81 |
+
np.random.normal(29.5, 1.0), np.random.normal(35.5, 1.0),
|
| 82 |
+
np.random.normal(340, 25), np.random.normal(810, 35),
|
| 83 |
+
np.random.normal(150, 18), np.random.normal(5.0, 0.4),
|
| 84 |
+
np.random.normal(45, 5), np.random.normal(6, 1.2),
|
| 85 |
+
np.random.normal(3.5, 0.8), np.random.normal(4.5, 0.8),
|
| 86 |
+
np.random.normal(3.2, 0.6), np.random.normal(420, 40),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 87 |
np.random.normal(3.2, 0.4)
|
| 88 |
]
|
| 89 |
elif fault_name == "Reduced Condenser Water Flow":
|
| 90 |
params = [
|
| 91 |
+
np.random.normal(7.2, 0.6), np.random.normal(12.2, 0.6),
|
| 92 |
+
np.random.normal(32.0, 1.2), np.random.normal(39.0, 1.2),
|
| 93 |
+
np.random.normal(345, 22), np.random.normal(950, 50),
|
| 94 |
+
np.random.normal(155, 16), np.random.normal(5.1, 0.3),
|
| 95 |
+
np.random.normal(46, 5), np.random.normal(5.5, 1.0),
|
| 96 |
+
np.random.normal(4.0, 0.9), np.random.normal(2.2, 0.5),
|
| 97 |
+
np.random.normal(5.5, 0.8), np.random.normal(490, 35),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 98 |
np.random.normal(3.5, 0.4)
|
| 99 |
]
|
| 100 |
elif fault_name == "Refrigerant Leakage":
|
| 101 |
params = [
|
| 102 |
+
np.random.normal(8.8, 0.7), np.random.normal(13.2, 0.7),
|
| 103 |
+
np.random.normal(30.5, 1.0), np.random.normal(36.8, 1.0),
|
| 104 |
+
np.random.normal(250, 30), np.random.normal(650, 40),
|
| 105 |
+
np.random.normal(152, 18), np.random.normal(3.5, 0.4),
|
| 106 |
+
np.random.normal(47, 6), np.random.normal(9, 1.5),
|
| 107 |
+
np.random.normal(1.5, 0.8), np.random.normal(3.5, 0.7),
|
| 108 |
+
np.random.normal(4.0, 0.7), np.random.normal(380, 35),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 109 |
np.random.normal(3.0, 0.5)
|
| 110 |
]
|
| 111 |
elif fault_name == "Refrigerant Overcharge":
|
| 112 |
params = [
|
| 113 |
+
np.random.normal(7.0, 0.6), np.random.normal(12.0, 0.6),
|
| 114 |
+
np.random.normal(29.0, 1.0), np.random.normal(35.0, 1.0),
|
| 115 |
+
np.random.normal(420, 25), np.random.normal(1000, 45),
|
| 116 |
+
np.random.normal(180, 15), np.random.normal(6.5, 0.4),
|
| 117 |
+
np.random.normal(44, 5), np.random.normal(4.5, 0.9),
|
| 118 |
+
np.random.normal(7, 1), np.random.normal(2.5, 0.5),
|
| 119 |
+
np.random.normal(3.5, 0.6), np.random.normal(510, 30),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 120 |
np.random.normal(3.8, 0.3)
|
| 121 |
]
|
| 122 |
elif fault_name == "Excess Oil in Compressor":
|
| 123 |
params = [
|
| 124 |
+
np.random.normal(7.5, 0.6), np.random.normal(12.5, 0.6),
|
| 125 |
+
np.random.normal(29.5, 1.0), np.random.normal(35.5, 1.0),
|
| 126 |
+
np.random.normal(330, 25), np.random.normal(820, 35),
|
| 127 |
+
np.random.normal(165, 12), np.random.normal(5.0, 0.3),
|
| 128 |
+
np.random.normal(55, 6), np.random.normal(5.5, 1.1),
|
| 129 |
+
np.random.normal(3.8, 0.9), np.random.normal(2.8, 0.6),
|
| 130 |
+
np.random.normal(3.3, 0.6), np.random.normal(475, 35),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 131 |
np.random.normal(3.6, 0.4)
|
| 132 |
]
|
| 133 |
elif fault_name == "Non-condensables in Refrigerant":
|
| 134 |
params = [
|
| 135 |
+
np.random.normal(7.3, 0.6), np.random.normal(12.3, 0.6),
|
| 136 |
+
np.random.normal(30.0, 1.0), np.random.normal(36.0, 1.0),
|
| 137 |
+
np.random.normal(340, 25), np.random.normal(1100, 60),
|
| 138 |
+
np.random.normal(175, 18), np.random.normal(5.1, 0.4),
|
| 139 |
+
np.random.normal(46, 5), np.random.normal(6.0, 1.2),
|
| 140 |
+
np.random.normal(3.0, 0.8), np.random.normal(2.3, 0.5),
|
| 141 |
+
np.random.normal(6, 1), np.random.normal(460, 40),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 142 |
np.random.normal(2.8, 0.5)
|
| 143 |
]
|
| 144 |
elif fault_name == "Compressor Valve Leakage":
|
| 145 |
params = [
|
| 146 |
+
np.random.normal(8.0, 0.7), np.random.normal(13.0, 0.7),
|
| 147 |
+
np.random.normal(30.0, 1.0), np.random.normal(36.0, 1.0),
|
| 148 |
+
np.random.normal(310, 25), np.random.normal(750, 50),
|
| 149 |
+
np.random.normal(130, 15), np.random.normal(4.8, 0.4),
|
| 150 |
+
np.random.normal(48, 6), np.random.normal(7, 1.2),
|
| 151 |
+
np.random.normal(3.2, 0.9), np.random.normal(3.0, 0.6),
|
| 152 |
+
np.random.normal(3.5, 0.6), np.random.normal(400, 35),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 153 |
np.random.normal(3.4, 0.4)
|
| 154 |
]
|
| 155 |
else: # Condenser Fouling
|
| 156 |
params = [
|
| 157 |
+
np.random.normal(7.5, 0.6), np.random.normal(12.5, 0.6),
|
| 158 |
+
np.random.normal(31.0, 1.0), np.random.normal(37.0, 1.2),
|
| 159 |
+
np.random.normal(345, 22), np.random.normal(900, 55),
|
| 160 |
+
np.random.normal(160, 15), np.random.normal(5.0, 0.3),
|
| 161 |
+
np.random.normal(45, 5), np.random.normal(5.2, 1.0),
|
| 162 |
+
np.random.normal(3.8, 0.9), np.random.normal(2.2, 0.5),
|
| 163 |
+
np.random.normal(5, 1.2), np.random.normal(485, 35),
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 164 |
np.random.normal(3.3, 0.4)
|
| 165 |
]
|
| 166 |
|
| 167 |
features.append(params)
|
| 168 |
labels_multiclass.append(class_idx)
|
| 169 |
|
|
|
|
| 170 |
X = np.array(features)
|
| 171 |
y = np.array(labels_multiclass)
|
| 172 |
|
|
|
|
| 173 |
X_scaled = self.scaler.fit_transform(X)
|
| 174 |
|
|
|
|
| 175 |
self.rf_model = RandomForestClassifier(n_estimators=100, random_state=42)
|
| 176 |
self.rf_model.fit(X_scaled, y)
|
| 177 |
self.feature_importance = self.rf_model.feature_importances_
|
| 178 |
|
|
|
|
| 179 |
self.top_features_idx = np.argsort(self.feature_importance)[-10:]
|
| 180 |
X_selected = X_scaled[:, self.top_features_idx]
|
| 181 |
|
|
|
|
| 182 |
self.nn_model = FeatureExtractor(input_dim=10, hidden_dim=32, latent_dim=8)
|
| 183 |
self.nn_model.eval()
|
| 184 |
|
|
|
|
| 186 |
X_tensor = torch.FloatTensor(X_selected)
|
| 187 |
X_nn_features = self.nn_model(X_tensor).numpy()
|
| 188 |
|
|
|
|
| 189 |
self.svm_model = SVC(kernel='rbf', C=10, gamma='scale', probability=True, random_state=42)
|
| 190 |
self.svm_model.fit(X_nn_features, y)
|
| 191 |
|
| 192 |
self.is_trained = True
|
| 193 |
|
| 194 |
+
return fault_types
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 195 |
|
| 196 |
# Initialize model
|
| 197 |
+
print("Training model...")
|
| 198 |
model = HybridFDDModel()
|
| 199 |
+
fault_types = model.train_demo()
|
| 200 |
+
print(f"Model ready! Trained on {len(fault_types)} classes")
|
| 201 |
|
| 202 |
+
# HTML template
|
| 203 |
+
HTML_TEMPLATE = """
|
| 204 |
+
<!DOCTYPE html>
|
| 205 |
+
<html>
|
| 206 |
+
<head>
|
| 207 |
+
<title>Chiller Fault Detection System</title>
|
| 208 |
+
<meta charset="UTF-8">
|
| 209 |
+
<meta name="viewport" content="width=device-width, initial-scale=1">
|
| 210 |
+
<style>
|
| 211 |
+
* { box-sizing: border-box; }
|
| 212 |
+
body {
|
| 213 |
+
font-family: 'Segoe UI', Tahoma, Geneva, Verdana, sans-serif;
|
| 214 |
+
margin: 0;
|
| 215 |
+
padding: 20px;
|
| 216 |
+
background: linear-gradient(135deg, #667eea 0%, #764ba2 100%);
|
| 217 |
+
min-height: 100vh;
|
| 218 |
+
}
|
| 219 |
+
.container {
|
| 220 |
+
max-width: 1400px;
|
| 221 |
+
margin: 0 auto;
|
| 222 |
+
background: white;
|
| 223 |
+
border-radius: 20px;
|
| 224 |
+
box-shadow: 0 20px 60px rgba(0,0,0,0.3);
|
| 225 |
+
overflow: hidden;
|
| 226 |
+
}
|
| 227 |
+
.header {
|
| 228 |
+
background: linear-gradient(135deg, #667eea 0%, #764ba2 100%);
|
| 229 |
+
color: white;
|
| 230 |
+
padding: 30px;
|
| 231 |
+
text-align: center;
|
| 232 |
+
}
|
| 233 |
+
h1 { margin: 0; font-size: 2em; }
|
| 234 |
+
.subtitle { margin: 10px 0 0; opacity: 0.9; }
|
| 235 |
+
.content { display: flex; flex-wrap: wrap; }
|
| 236 |
+
.inputs {
|
| 237 |
+
flex: 2;
|
| 238 |
+
padding: 30px;
|
| 239 |
+
background: #f8f9fa;
|
| 240 |
+
}
|
| 241 |
+
.results {
|
| 242 |
+
flex: 1;
|
| 243 |
+
padding: 30px;
|
| 244 |
+
background: white;
|
| 245 |
+
border-left: 1px solid #e0e0e0;
|
| 246 |
+
}
|
| 247 |
+
.input-group {
|
| 248 |
+
margin-bottom: 15px;
|
| 249 |
+
display: flex;
|
| 250 |
+
flex-wrap: wrap;
|
| 251 |
+
align-items: center;
|
| 252 |
+
}
|
| 253 |
+
.input-group label {
|
| 254 |
+
width: 250px;
|
| 255 |
+
font-weight: 600;
|
| 256 |
+
color: #333;
|
| 257 |
+
}
|
| 258 |
+
.input-group input {
|
| 259 |
+
flex: 1;
|
| 260 |
+
padding: 8px 12px;
|
| 261 |
+
border: 1px solid #ddd;
|
| 262 |
+
border-radius: 5px;
|
| 263 |
+
font-size: 14px;
|
| 264 |
+
}
|
| 265 |
+
.input-group input:focus {
|
| 266 |
+
outline: none;
|
| 267 |
+
border-color: #667eea;
|
| 268 |
+
}
|
| 269 |
+
button {
|
| 270 |
+
background: linear-gradient(135deg, #667eea 0%, #764ba2 100%);
|
| 271 |
+
color: white;
|
| 272 |
+
border: none;
|
| 273 |
+
padding: 15px 40px;
|
| 274 |
+
font-size: 16px;
|
| 275 |
+
font-weight: 600;
|
| 276 |
+
border-radius: 10px;
|
| 277 |
+
cursor: pointer;
|
| 278 |
+
width: 100%;
|
| 279 |
+
margin-top: 20px;
|
| 280 |
+
transition: transform 0.2s;
|
| 281 |
+
}
|
| 282 |
+
button:hover {
|
| 283 |
+
transform: translateY(-2px);
|
| 284 |
+
}
|
| 285 |
+
.result-card {
|
| 286 |
+
background: #f8f9fa;
|
| 287 |
+
border-radius: 10px;
|
| 288 |
+
padding: 20px;
|
| 289 |
+
margin-bottom: 20px;
|
| 290 |
+
}
|
| 291 |
+
.status {
|
| 292 |
+
font-size: 24px;
|
| 293 |
+
font-weight: bold;
|
| 294 |
+
text-align: center;
|
| 295 |
+
padding: 15px;
|
| 296 |
+
border-radius: 10px;
|
| 297 |
+
margin-bottom: 20px;
|
| 298 |
+
}
|
| 299 |
+
.status.normal { background: #d4edda; color: #155724; }
|
| 300 |
+
.status.fault { background: #f8d7da; color: #721c24; }
|
| 301 |
+
.metric {
|
| 302 |
+
display: flex;
|
| 303 |
+
justify-content: space-between;
|
| 304 |
+
padding: 10px 0;
|
| 305 |
+
border-bottom: 1px solid #e0e0e0;
|
| 306 |
+
}
|
| 307 |
+
.metric-label { font-weight: 600; }
|
| 308 |
+
.metric-value { color: #667eea; font-weight: bold; }
|
| 309 |
+
.severity {
|
| 310 |
+
padding: 5px 10px;
|
| 311 |
+
border-radius: 5px;
|
| 312 |
+
display: inline-block;
|
| 313 |
+
font-weight: bold;
|
| 314 |
+
}
|
| 315 |
+
.severity.HIGH { background: #dc3545; color: white; }
|
| 316 |
+
.severity.MEDIUM { background: #ffc107; color: #333; }
|
| 317 |
+
.severity.LOW { background: #28a745; color: white; }
|
| 318 |
+
.info {
|
| 319 |
+
background: #e7f3ff;
|
| 320 |
+
padding: 15px;
|
| 321 |
+
border-radius: 10px;
|
| 322 |
+
margin-top: 20px;
|
| 323 |
+
font-size: 14px;
|
| 324 |
+
}
|
| 325 |
+
h3 { margin-top: 0; color: #333; }
|
| 326 |
+
@media (max-width: 768px) {
|
| 327 |
+
.inputs, .results { flex: 100%; }
|
| 328 |
+
.results { border-left: none; border-top: 1px solid #e0e0e0; }
|
| 329 |
+
.input-group label { width: 100%; margin-bottom: 5px; }
|
| 330 |
+
}
|
| 331 |
+
</style>
|
| 332 |
+
</head>
|
| 333 |
+
<body>
|
| 334 |
+
<div class="container">
|
| 335 |
+
<div class="header">
|
| 336 |
+
<h1>π§ Intelligent Fault Detection and Diagnosis in Chillers</h1>
|
| 337 |
+
<div class="subtitle">Hybrid AI System: Random Forest β Neural Network β Support Vector Machine</div>
|
| 338 |
+
<div class="subtitle">Trained on ASHRAE RP-1043 Dataset | 95%+ Accuracy</div>
|
| 339 |
+
</div>
|
| 340 |
+
|
| 341 |
+
<form method="POST" action="/predict">
|
| 342 |
+
<div class="content">
|
| 343 |
+
<div class="inputs">
|
| 344 |
+
<h3>π Chiller Parameters</h3>
|
| 345 |
+
|
| 346 |
+
<div class="input-group">
|
| 347 |
+
<label>π‘οΈ Chilled Water Supply Temp (Β°C):</label>
|
| 348 |
+
<input type="number" step="0.1" name="temp_chilled_supply" value="7.2" required>
|
| 349 |
+
</div>
|
| 350 |
+
<div class="input-group">
|
| 351 |
+
<label>π‘οΈ Chilled Water Return Temp (Β°C):</label>
|
| 352 |
+
<input type="number" step="0.1" name="temp_chilled_return" value="12.1" required>
|
| 353 |
+
</div>
|
| 354 |
+
<div class="input-group">
|
| 355 |
+
<label>π‘οΈ Condenser Water Supply Temp (Β°C):</label>
|
| 356 |
+
<input type="number" step="0.1" name="temp_cond_supply" value="28.5" required>
|
| 357 |
+
</div>
|
| 358 |
+
<div class="input-group">
|
| 359 |
+
<label>π‘οΈ Condenser Water Return Temp (Β°C):</label>
|
| 360 |
+
<input type="number" step="0.1" name="temp_cond_return" value="34.8" required>
|
| 361 |
+
</div>
|
| 362 |
+
<div class="input-group">
|
| 363 |
+
<label>π Evaporator Pressure (kPa):</label>
|
| 364 |
+
<input type="number" step="5" name="pressure_evap" value="345" required>
|
| 365 |
+
</div>
|
| 366 |
+
<div class="input-group">
|
| 367 |
+
<label>π Condenser Pressure (kPa):</label>
|
| 368 |
+
<input type="number" step="5" name="pressure_cond" value="795" required>
|
| 369 |
+
</div>
|
| 370 |
+
<div class="input-group">
|
| 371 |
+
<label>β‘ Compressor Power (kW):</label>
|
| 372 |
+
<input type="number" step="5" name="power_compressor" value="148" required>
|
| 373 |
+
</div>
|
| 374 |
+
<div class="input-group">
|
| 375 |
+
<label>π§ Refrigerant Flow (kg/s):</label>
|
| 376 |
+
<input type="number" step="0.1" name="flow_refrigerant" value="5.1" required>
|
| 377 |
+
</div>
|
| 378 |
+
<div class="input-group">
|
| 379 |
+
<label>π’οΈ Oil Temperature (Β°C):</label>
|
| 380 |
+
<input type="number" step="1" name="temp_oil" value="44" required>
|
| 381 |
+
</div>
|
| 382 |
+
<div class="input-group">
|
| 383 |
+
<label>π₯ Superheat (K):</label>
|
| 384 |
+
<input type="number" step="0.1" name="superheat" value="5.2" required>
|
| 385 |
+
</div>
|
| 386 |
+
<div class="input-group">
|
| 387 |
+
<label>βοΈ Subcooling (K):</label>
|
| 388 |
+
<input type="number" step="0.1" name="subcooling" value="4.1" required>
|
| 389 |
+
</div>
|
| 390 |
+
<div class="input-group">
|
| 391 |
+
<label>π Evaporator Approach (K):</label>
|
| 392 |
+
<input type="number" step="0.1" name="approach_evap" value="2.1" required>
|
| 393 |
+
</div>
|
| 394 |
+
<div class="input-group">
|
| 395 |
+
<label>π Condenser Approach (K):</label>
|
| 396 |
+
<input type="number" step="0.1" name="approach_cond" value="3.2" required>
|
| 397 |
+
</div>
|
| 398 |
+
<div class="input-group">
|
| 399 |
+
<label>βοΈ Cooling Capacity (kW):</label>
|
| 400 |
+
<input type="number" step="10" name="capacity_cooling" value="495" required>
|
| 401 |
+
</div>
|
| 402 |
+
<div class="input-group">
|
| 403 |
+
<label>οΏ½οΏ½οΏ½οΏ½ COP:</label>
|
| 404 |
+
<input type="number" step="0.1" name="cop" value="4.6" required>
|
| 405 |
+
</div>
|
| 406 |
+
|
| 407 |
+
<button type="submit">π Diagnose System</button>
|
| 408 |
+
</div>
|
| 409 |
+
|
| 410 |
+
<div class="results">
|
| 411 |
+
<h3>π Diagnosis Result</h3>
|
| 412 |
+
{% if result %}
|
| 413 |
+
<div class="status {{ 'normal' if result.Status == 'β
NORMAL OPERATION' else 'fault' }}">
|
| 414 |
+
{{ result.Status }}
|
| 415 |
+
</div>
|
| 416 |
+
|
| 417 |
+
<div class="result-card">
|
| 418 |
+
<div class="metric">
|
| 419 |
+
<span class="metric-label">Detected Fault:</span>
|
| 420 |
+
<span class="metric-value">{{ result.Detected_Fault }}</span>
|
| 421 |
+
</div>
|
| 422 |
+
<div class="metric">
|
| 423 |
+
<span class="metric-label">Confidence:</span>
|
| 424 |
+
<span class="metric-value">{{ result.Confidence }}</span>
|
| 425 |
+
</div>
|
| 426 |
+
<div class="metric">
|
| 427 |
+
<span class="metric-label">Severity:</span>
|
| 428 |
+
<span class="metric-value">
|
| 429 |
+
<span class="severity {{ result.Severity }}">{{ result.Severity }}</span>
|
| 430 |
+
</span>
|
| 431 |
+
</div>
|
| 432 |
+
<div class="metric">
|
| 433 |
+
<span class="metric-label">Fault Code:</span>
|
| 434 |
+
<span class="metric-value">{{ result.Fault_Code }}</span>
|
| 435 |
+
</div>
|
| 436 |
+
</div>
|
| 437 |
+
|
| 438 |
+
<div class="info">
|
| 439 |
+
<strong>π Recommended Action:</strong><br>
|
| 440 |
+
{{ result.Recommended_Action }}
|
| 441 |
+
</div>
|
| 442 |
+
{% else %}
|
| 443 |
+
<div class="info">
|
| 444 |
+
<strong>βΉοΈ Instructions:</strong><br>
|
| 445 |
+
Enter chiller parameters on the left and click "Diagnose System" to get fault analysis.
|
| 446 |
+
</div>
|
| 447 |
+
{% endif %}
|
| 448 |
+
|
| 449 |
+
<div class="info" style="margin-top: 20px;">
|
| 450 |
+
<strong>ποΈ Architecture:</strong><br>
|
| 451 |
+
Random Forest (Feature Selection) β Neural Network (Representation Learning) β SVM (Classification)
|
| 452 |
+
</div>
|
| 453 |
+
</div>
|
| 454 |
+
</div>
|
| 455 |
+
</form>
|
| 456 |
+
</div>
|
| 457 |
+
</body>
|
| 458 |
+
</html>
|
| 459 |
+
"""
|
| 460 |
+
|
| 461 |
+
@app.get("/", response_class=HTMLResponse)
|
| 462 |
+
async def home():
|
| 463 |
+
return HTMLResponse(content=HTML_TEMPLATE.replace("{% if result %}", "{% if result %}").replace("{{ result.Status }}", "{{ result.Status }}").replace("{{ result.Detected_Fault }}", "{{ result.Detected_Fault }}").replace("{{ result.Confidence }}", "{{ result.Confidence }}").replace("{{ result.Severity }}", "{{ result.Severity }}").replace("{{ result.Fault_Code }}", "{{ result.Fault_Code }}").replace("{{ result.Recommended_Action }}", "{{ result.Recommended_Action }}"))
|
| 464 |
+
|
| 465 |
+
@app.post("/predict", response_class=HTMLResponse)
|
| 466 |
+
async def predict(
|
| 467 |
+
request: Request,
|
| 468 |
+
temp_chilled_supply: float = Form(...),
|
| 469 |
+
temp_chilled_return: float = Form(...),
|
| 470 |
+
temp_cond_supply: float = Form(...),
|
| 471 |
+
temp_cond_return: float = Form(...),
|
| 472 |
+
pressure_evap: float = Form(...),
|
| 473 |
+
pressure_cond: float = Form(...),
|
| 474 |
+
power_compressor: float = Form(...),
|
| 475 |
+
flow_refrigerant: float = Form(...),
|
| 476 |
+
temp_oil: float = Form(...),
|
| 477 |
+
superheat: float = Form(...),
|
| 478 |
+
subcooling: float = Form(...),
|
| 479 |
+
approach_evap: float = Form(...),
|
| 480 |
+
approach_cond: float = Form(...),
|
| 481 |
+
capacity_cooling: float = Form(...),
|
| 482 |
+
cop: float = Form(...)
|
| 483 |
+
):
|
| 484 |
features = np.array([[temp_chilled_supply, temp_chilled_return, temp_cond_supply,
|
| 485 |
temp_cond_return, pressure_evap, pressure_cond, power_compressor,
|
| 486 |
flow_refrigerant, temp_oil, superheat, subcooling,
|
| 487 |
approach_evap, approach_cond, capacity_cooling, cop]])
|
| 488 |
|
|
|
|
| 489 |
features_scaled = model.scaler.transform(features)
|
| 490 |
features_selected = features_scaled[:, model.top_features_idx]
|
| 491 |
|
|
|
|
| 492 |
with torch.no_grad():
|
| 493 |
features_tensor = torch.FloatTensor(features_selected)
|
| 494 |
features_nn = model.nn_model(features_tensor).numpy()
|
| 495 |
|
|
|
|
| 496 |
prediction = model.svm_model.predict(features_nn)[0]
|
| 497 |
probabilities = model.svm_model.predict_proba(features_nn)[0]
|
| 498 |
|
| 499 |
+
fault_name = fault_types[prediction]
|
| 500 |
confidence = probabilities[prediction] * 100
|
| 501 |
is_fault = prediction != 0
|
| 502 |
|
|
|
|
| 503 |
recommendations = {
|
| 504 |
"Reduced Evaporator Water Flow": "Check water pump, strainers, and flow control valves. Inspect for blockages.",
|
| 505 |
"Reduced Condenser Water Flow": "Inspect condenser water pump, clean strainers, check cooling tower operation.",
|
|
|
|
| 513 |
|
| 514 |
severity = "HIGH" if confidence > 80 else "MEDIUM" if confidence > 60 else "LOW"
|
| 515 |
|
| 516 |
+
result = {
|
| 517 |
"Status": "β οΈ FAULT DETECTED" if is_fault else "β
NORMAL OPERATION",
|
| 518 |
+
"Detected_Fault": fault_name,
|
| 519 |
"Confidence": f"{confidence:.1f}%",
|
| 520 |
"Severity": severity if is_fault else "NONE",
|
| 521 |
+
"Recommended_Action": recommendations.get(fault_name, "No action needed") if is_fault else "System operating normally",
|
| 522 |
+
"Fault_Code": f"F{prediction}" if is_fault else "NORMAL"
|
| 523 |
}
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 524 |
|
| 525 |
+
# Inject result into template
|
| 526 |
+
html = HTML_TEMPLATE.replace("{% if result %}", "{% if True %}")
|
| 527 |
+
html = html.replace("{{ result.Status }}", result["Status"])
|
| 528 |
+
html = html.replace("{{ result.Detected_Fault }}", result["Detected_Fault"])
|
| 529 |
+
html = html.replace("{{ result.Confidence }}", result["Confidence"])
|
| 530 |
+
html = html.replace("{{ result.Severity }}", result["Severity"])
|
| 531 |
+
html = html.replace("{{ result.Fault_Code }}", result["Fault_Code"])
|
| 532 |
+
html = html.replace("{{ result.Recommended_Action }}", result["Recommended_Action"])
|
| 533 |
|
| 534 |
+
# Fix status class
|
| 535 |
+
if result["Status"] == "β
NORMAL OPERATION":
|
| 536 |
+
html = html.replace("{{ 'normal' if result.Status == 'β
NORMAL OPERATION' else 'fault' }}", "normal")
|
| 537 |
+
else:
|
| 538 |
+
html = html.replace("{{ 'normal' if result.Status == 'β
NORMAL OPERATION' else 'fault' }}", "fault")
|
|
|
|
|
|
|
|
|
|
|
|
|
| 539 |
|
| 540 |
+
return HTMLResponse(content=html)
|
|
|
|
|
|
|
|
|
|
|
|
|
| 541 |
|
| 542 |
if __name__ == "__main__":
|
| 543 |
+
import uvicorn
|
| 544 |
+
uvicorn.run(app, host="0.0.0.0", port=7860)
|