from __future__ import annotations import os import tempfile import zipfile from codecs import encode from pathlib import Path from textwrap import wrap import numpy as np from PIL import Image def _setpress(pressure: float) -> str: pressure_str = str(int(pressure * 10)).zfill(4) command_bytes = bytes("08PS " + pressure_str, "utf-8") hex_command = encode(command_bytes, "hex").decode("utf-8") format_command = "\\x" + "\\x".join( hex_command[i : i + 2] for i in range(0, len(hex_command), 2) ) hex_pairs = wrap(hex_command, 2) decimal_sum = sum(int(pair, 16) for pair in hex_pairs) checksum_bin = bin(decimal_sum % 256)[2:].zfill(8) inverted = int("".join("1" if c == "0" else "0" for c in checksum_bin), 2) + 1 checksum_hex = hex(inverted)[2:].upper() format_checksum = "\\x" + "\\x".join( checksum_hex[i : i + 2] for i in range(0, len(checksum_hex), 2) ) return "b'" + "\\x05\\x02" + format_command + format_checksum + "\\x03" + "'" def _togglepress() -> str: return "b'\\x05\\x02\\x30\\x34\\x44\\x49\\x20\\x20\\x43\\x46\\x03'" def _setpress_cmd(port: str, pressure: float, start: bool) -> str: insert = "{preset}" if start else "" return f"\n\r{insert}{port}.write({_setpress(pressure)})" def _toggle_cmd(port: str, start: bool) -> str: insert = "{preset}" if start else "" return f"\n\r{insert}{port}.write({_togglepress()})" def _valve_cmd(valve: int, command: int) -> str: return f"\n{{aux_command}}WAGO_ValveCommands({valve}, {command})\n" def _gcode_layer( path_img: np.ndarray, color_img: np.ndarray, output_list: list[dict], pixel_size: float, direction: int, layer_number: int, ) -> int: mask = path_img > 0 first_nonblack = np.where(mask.any(axis=1), mask.argmax(axis=1), -1) last_nonblack = np.where( mask.any(axis=1), mask.shape[1] - 1 - np.fliplr(mask).argmax(axis=1), -1, ) stored_gcode: list[dict] = [] nonblank_rows = np.where(first_nonblack != -1)[0] for idx, i in enumerate(nonblank_rows): f_idx, l_idx = int(first_nonblack[i]), int(last_nonblack[i]) if f_idx == -1: continue if direction < 0: rng = range(f_idx, l_idx + 1) else: rng = range(l_idx, f_idx - 1, -1) direction *= -1 prev_color = None color_len = 0 buffer = direction stored_gcode.append({"X": buffer * pixel_size, "Y": 0, "Color": 0}) for j in rng: this_color = int(color_img[i, j]) if prev_color is None: prev_color = this_color color_len = 1 elif this_color == prev_color: color_len += 1 else: stored_gcode.append( { "X": direction * color_len * pixel_size, "Y": 0, "Color": prev_color, } ) color_len = 1 prev_color = this_color if color_len > 0: stored_gcode.append( { "X": direction * color_len * pixel_size, "Y": 0, "Color": prev_color, } ) stored_gcode.append({"X": buffer * pixel_size, "Y": 0, "Color": 0}) curr_x = l_idx if direction > 0 else f_idx curr_x += buffer if idx + 1 < len(nonblank_rows): next_i = int(nonblank_rows[idx + 1]) y_travel_dist = next_i - int(i) nf, nl = int(first_nonblack[next_i]), int(last_nonblack[next_i]) if nf == -1: continue next_start = nf if direction < 0 else nl travel_x = (next_start + buffer) - curr_x y_dir = -1 if layer_number % 2 == 1 else 1 stored_gcode.append( { "X": travel_x * pixel_size, "Y": y_travel_dist * pixel_size * y_dir, "Color": 0, } ) output_list.extend(stored_gcode) return direction def _sort_key(filename: str) -> int: digits = "".join(filter(str.isdigit, filename)) return int(digits) if digits else 2**31 def _extract_zip_tiffs(zip_path: Path, dest: Path) -> list[Path]: with zipfile.ZipFile(zip_path) as archive: archive.extractall(dest) tiffs: list[Path] = [] for root, _, files in os.walk(dest): for name in files: if name.lower().endswith((".tif", ".tiff")): tiffs.append(Path(root) / name) tiffs.sort(key=lambda p: _sort_key(p.name)) return tiffs def _load_grayscale(path: Path, invert: bool) -> np.ndarray: with Image.open(path) as image: array = np.array(image.convert("L"), dtype=np.uint8) if invert: array = 255 - array return array def generate_snake_path_gcode( zip_path: str | Path, shape_name: str, pressure: float, valve: int, port: int, fil_width: float = 0.8, invert: bool = True, increase_pressure_per_layer: float = 0.1, ) -> Path: zip_path = Path(zip_path) if not zip_path.exists(): raise FileNotFoundError(f"ZIP file not found: {zip_path}") work_dir = Path(tempfile.mkdtemp(prefix="tiff_gcode_")) extract_dir = work_dir / "tiffs" extract_dir.mkdir(parents=True, exist_ok=True) tiff_files = _extract_zip_tiffs(zip_path, extract_dir) if not tiff_files: raise ValueError("No TIFF files found in the ZIP archive.") ref_list: list[np.ndarray] = [] img_list: list[np.ndarray] = [] for i, path in enumerate(tiff_files): img = _load_grayscale(path, invert=invert) ref_list.append(img.copy()) if (i + 1) % 2 == 0: img = np.flipud(img) img_list.append(img) off_color = 0 com_port = f"serialPort{port}" color_dict: dict[int, int] = {0: 100, 255: valve} setpress_lines = [_setpress_cmd(com_port, pressure, start=True)] pressure_on_lines = [_toggle_cmd(com_port, start=True)] pressure_off_lines = [_toggle_cmd(com_port, start=False)] gcode_list: list[dict] = [] dist_sign_long = 1 current_offsets_x: list[int] = [] use_flip_y = False direction = -1 for layers in range(len(img_list)): current_image = img_list[layers] current_image_ref = ref_list[layers] last_image_ref = ref_list[layers - 1] if layers > 0 else None y_ref = current_image_ref.shape[0] def find_first_valid_y(row: np.ndarray | None, flip: bool = False) -> int | None: if row is None: return None row_data = np.flip(row) if flip else row for j, pixel in enumerate(row_data): if np.any(pixel) != off_color: return y_ref - 1 - j if flip else j return None last_x = last_y = None if current_offsets_x: use_flip_x = layers % 2 == 1 last_x = current_offsets_x[-1] if use_flip_x else current_offsets_x[0] last_row = ( last_image_ref[last_x] if last_image_ref is not None else None ) last_y = find_first_valid_y(last_row, flip=use_flip_y) current_offsets_x.clear() current_offsets_x = [ i for i, row in enumerate(current_image_ref) if np.any(row) != off_color ] first_x = first_y = None if current_offsets_x: use_flip_x = layers % 2 == 1 first_x = current_offsets_x[-1] if use_flip_x else current_offsets_x[0] first_row = current_image_ref[first_x] first_y = find_first_valid_y(first_row, flip=use_flip_y) if None in (last_x, last_y, first_x, first_y): shift_x = shift_y = 0 else: shift_x = (first_x - last_x) * fil_width shift_y = (first_y - last_y) * fil_width * dist_sign_long if use_flip_y: shift_y = -shift_y if len(current_offsets_x) % 2 == 1: use_flip_y = not use_flip_y if layers > 0: gcode_list.append( {"X": shift_y, "Y": shift_x, "Z": fil_width, "Color": 0} ) for row in current_image_ref: if all(p == off_color for p in row): dist_sign_long = -dist_sign_long dist_sign_long = -dist_sign_long ref_for_path = current_image_ref.copy() if (layers + 1) % 2 == 0: ref_for_path = np.flipud(ref_for_path) if layers == 0: direction = -1 direction = _gcode_layer( ref_for_path, current_image, gcode_list, fil_width, direction, layers, ) gcode_path = work_dir / f"{shape_name}_SnakePath_gcode.txt" pressure_cur = float(pressure) with open(gcode_path, "w") as f: f.write("G91\n") for color in color_dict: f.write(_valve_cmd(color_dict[color], 0)) for line in setpress_lines: f.write(f"{line}\n") for line in pressure_on_lines: f.write(f"{line}\n") pressure_next: str | None = None for i, move in enumerate(gcode_list): prev_color = gcode_list[i - 1]["Color"] if i > 0 else 0 cur_color = move["Color"] if prev_color != cur_color: if cur_color == off_color: f.write(_valve_cmd(color_dict[prev_color], 0)) else: if prev_color == off_color: f.write(_valve_cmd(color_dict[cur_color], 1)) else: f.write(_valve_cmd(color_dict[cur_color], 1)) f.write(_valve_cmd(color_dict[prev_color], 0)) move_type = "G0" if cur_color != off_color else "G1" if "Z" in move: line = ( f"{move_type} X{move['X']} Y{move['Y']} Z{fil_width} " f"; Color {move['Color']}" ) pressure_cur += increase_pressure_per_layer pressure_next = _setpress_cmd(com_port, pressure_cur, start=False) else: line = ( f"{move_type} X{move['X']} Y{move['Y']} ; Color {move['Color']}" ) pressure_next = None f.write(f"{line}\n") if pressure_next is not None: f.write(f"{pressure_next}\n") pressure_next = None for color in color_dict: f.write(_valve_cmd(color_dict[color], 0)) for line in pressure_off_lines: f.write(f"{line}\n") return gcode_path