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## Overview
The system trains 22 models across two generations, then selects the best via unified evaluation.
**Champion v1:** Random Forest (R² = 0.957, MAE = 4.78).
**Champion v2.6:** BestEnsemble — weighted average of RF + XGB + LGB, calibrated by R² score.
---
## Model Versioning
Models are organized into two generations (v1 and v2) to support systematic ablation studies and
deployment reproducibility. Ensemble methods are a patch release within v2.
| Generation | Version range | Family | Description |
|:---:|:---:|---|---|
| **v1** | v1.0.0 | Classical ML | Ridge, Lasso, ElasticNet, KNN ×3, SVR, RF, XGBoost, LightGBM |
| **v2** | v2.0–v2.5 | Deep Learning | LSTM ×4, BatteryGPT, TFT, iTransformer ×3, VAE-LSTM |
| **v2 patch** | v2.6.0 | Ensemble | BestEnsemble (weighted RF + XGB + LGB) |
### BestEnsemble (v2.6.0)
The weighted-average ensemble combines the three best classical models:
$$\hat{y} = \frac{w_{\text{RF}} \cdot \hat{y}_{\text{RF}} + w_{\text{XGB}} \cdot \hat{y}_{\text{XGB}} + w_{\text{LGB}} \cdot \hat{y}_{\text{LGB}}}{w_{\text{RF}} + w_{\text{XGB}} + w_{\text{LGB}}}$$
| Component | R² | Weight |
|-----------|:---:|:------:|
| Random Forest | 0.957 | 0.957 |
| XGBoost | 0.928 | 0.928 |
| LightGBM | 0.928 | 0.928 |
The ensemble is registered automatically when all three components are loaded.
See `POST /api/predict/ensemble` to use it directly.
---
## Results Summary
| Rank | Model | R² | MAE | RMSE | Family |
|------|-------|----|-----|------|--------|
| 1 | Random Forest | 0.957 | 4.78 | 6.46 | Classical |
| 2 | LightGBM | 0.928 | 5.53 | 8.33 | Classical |
| 3 | Weighted Avg Ensemble | 0.886 | 3.89 | 6.47 | Ensemble |
| 4 | TFT | 0.881 | 3.93 | 6.62 | Transformer |
| 5 | Stacking Ensemble | 0.863 | 4.91 | 7.10 | Ensemble |
| 6 | XGBoost | 0.847 | 8.06 | 12.14 | Classical |
| 7 | SVR | 0.805 | 7.56 | 13.71 | Classical |
| 8 | VAE-LSTM | 0.730 | 7.82 | 9.98 | Generative |
| 9 | KNN-10 | 0.724 | 11.67 | 16.30 | Classical |
| 10 | DG-iTransformer | 0.595 | 9.38 | 12.22 | Graph-Transformer |
| 11 | iTransformer | 0.551 | 11.10 | 12.87 | Transformer |
| 12 | BatteryGPT | 0.508 | 10.71 | 13.47 | Transformer |
| 13 | Vanilla LSTM | 0.507 | 11.44 | 13.48 | LSTM |
---
## 1. Classical Machine Learning
### 1.1 Linear Models
| Model | Regularization | Key Hyperparameters |
|-------|---------------|---------------------|
| Ridge | L2 | α (cross-validated) |
| Lasso | L1 | α (cross-validated) |
| ElasticNet | L1 + L2 | α, l1_ratio |
### 1.2 Instance-Based
- **KNN** (k=3, 5, 7): Distance-weighted, Minkowski metric
### 1.3 Kernel
- **SVR** (RBF): C, γ, ε via grid search
### 1.4 Tree Ensembles
- **Random Forest:** 500 trees, max_depth=None
- **XGBoost:** 100 Optuna trials, objective=reg:squarederror
- **LightGBM:** 100 Optuna trials, metric=MAE
All classical models use **5-fold battery-grouped CV** for validation.
---
## 2. Deep Learning — LSTM/GRU Family
Built with PyTorch. Input: sliding windows of 32 cycles × 12 features.
### 2.1 Vanilla LSTM
- 2 layers, hidden_dim=128, dropout=0.2
- MAE loss, Adam optimizer
### 2.2 Bidirectional LSTM
- Same as Vanilla but processes sequences in both directions
- Doubles hidden representation
### 2.3 GRU
- 2-layer GRU (fewer parameters than LSTM)
- Simpler gating mechanism (reset + update gates)
### 2.4 Attention LSTM
- 3-layer LSTM + Additive Attention mechanism
- Learns to weight important time steps
- Attention weights are interpretable
### Training Protocol
- **Optimizer:** Adam (lr=1e-3)
- **Scheduler:** CosineAnnealingLR
- **Early stopping:** patience=20
- **Gradient clipping:** max_norm=1.0
- **Uncertainty:** MC Dropout (50 forward passes, p=0.2)
---
## 3. Transformer Architectures
### 3.1 BatteryGPT
- Nano GPT-style decoder-only Transformer
- d_model=64, nhead=4, 2 layers
- Positional encoding + causal mask
- Lightweight (~50K parameters)
### 3.2 Temporal Fusion Transformer (TFT)
- Variable Selection Network for feature importance
- Gated Residual Networks for non-linear processing
- Multi-head attention with interpretable weights
- Originally designed for multi-horizon forecasting
### 3.3 iTransformer (Inverted)
- Inverts the attention axis: attends across features, not time
- Feature-wise multi-head attention + temporal convolution
- Built with TensorFlow/Keras
### 3.4 Physics-Informed iTransformer
- Dual-head: primary SOH head + auxiliary physics head (ΔQ prediction)
- Joint loss: L = L_soh + λ × L_physics (λ=0.3)
- Physics constraint regularizes learning
### 3.5 Dynamic-Graph iTransformer
- Adds Dynamic Graph Convolution layer
- Learns inter-feature adjacency matrix dynamically
- Fuses local (graph) and global (attention) representations
---
## 4. VAE-LSTM
- **Encoder:** 2-layer Bi-LSTM → μ, log σ² (latent_dim=16)
- **Reparameterization:** z = μ + σ · ε
- **Decoder:** 2-layer LSTM → reconstructed sequences
- **Health Head:** MLP(z) → SOH
- **Loss:** L_recon + β · KL + L_soh (β annealing over 30 epochs)
- **Anomaly Detection:** 3σ threshold on reconstruction error
---
## 5. Ensemble Methods
### 5.1 Stacking Ensemble
- Base models generate out-of-fold predictions
- Ridge regression as meta-learner
- Combines diverse model predictions
### 5.2 Weighted Average Ensemble (v2.6.0)
- Optimizes weights via L-BFGS-B (minimize MAE)
- Constraint: weights sum to 1, all ≥ 0
- Usually achieves best overall performance
- Registered as a v2 patch — no separate generation needed
---
## Evaluation Metrics
| Metric | Formula | Interpretation |
|--------|---------|----------------|
| MAE | mean(\|y - ŷ\|) | Average absolute error |
| MSE | mean((y - ŷ)²) | Penalizes large errors |
| RMSE | √MSE | Same units as target |
| R² | 1 - SS_res/SS_tot | Explained variance (1.0 = perfect) |
| MAPE | mean(\|y - ŷ\|/y) × 100 | Percentage error |
| Tolerance Accuracy | fraction within ±2% | Practical precision |
---
## 6. Vectorized Simulation (`predict_array`)
### Overview
The `ModelRegistry.predict_array(X: np.ndarray, model_name: str) -> np.ndarray` method enables
batch prediction for the simulation pipeline without Python-level loops.
- **Input:** `X` — shape `(N, n_features)` where N is the number of simulation steps
- **Output:** flat `np.ndarray` of shape `(N,)` — SOH predictions for each step
- Automatically loads and applies the correct scaler via `_load_scaler(model_name)`
- Dispatches to the correct backend (sklearn `.predict()`, XGBoost/LightGBM `.predict()`, PyTorch `.forward()` batch, Keras `.predict()`)
### Simulation Pipeline (`api/routers/simulate.py`)
Each simulated battery follows this vectorized path:
1. **Vectorized feature matrix** assembled all at once using `np.arange` for cycle indices, scalar broadcasting for temperature/current/cutoff
2. **All engineered features** (SOC, cycle_norm, temp_norm, Δfeatures) computed column-by-column using numpy — no step loop
3. **`predict_array(X, model_name)`** called once per battery \u2192 entire SOH trajectory in one forward pass
4. **RUL** computed via `np.searchsorted` on the reversed-SOH array with the EOL threshold \u2192 O(log N) rather than O(N)
5. **Degradation state** classified by SOH thresholds using `np.select([soh > 0.9, soh > 0.8, soh > 0.7], [...])`
### Physics Fallback (Arrhenius)
When no ML model is selected, pure physics degradation uses Arrhenius kinetics:
$$Q_{\text{loss}} = A \cdot \exp\!\left(-\frac{E_a}{R \cdot T}\right) \cdot N^z$$
where $A = 31630$, $E_a = 17126\ \text{J/mol}$, $R = 8.314\ \text{J/(mol·K)}$, $z = 0.55$, and $T$ is temperature in Kelvin.
### Performance
Vectorization replaces an O(N·k) Python loop (N steps × k overhead) with:
- Feature assembly: one `np.column_stack` call
- Prediction: single framework forward pass
- RUL: `np.searchsorted` O(log N)
For a 1 000-cycle simulation of 10 batteries this is **10–50× faster** than the loop-based equivalent.
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