HaLim
commited on
Commit
Β·
131af7c
1
Parent(s):
ac5a7da
Add streamlit
Browse files- app.py +4 -6
- config_page.py +413 -68
- optimization_results.py +311 -0
- src/config/optimization_config.py +97 -68
- src/models/optimizer_real.py +21 -10
app.py
CHANGED
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@@ -25,12 +25,12 @@ st.sidebar.markdown("---")
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# Navigation
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page = st.sidebar.selectbox(
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"Navigate to:",
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-
["βοΈ
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index=0
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)
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# Main app content
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-
if page == "βοΈ
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# Import and render the config page
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from config_page import render_config_page
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@@ -40,7 +40,5 @@ if page == "βοΈ Configuration":
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render_config_page()
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elif page == "π Optimization Results":
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-
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-
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render_optimization_page()
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# Navigation
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page = st.sidebar.selectbox(
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"Navigate to:",
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+
["βοΈ Settings", "π Optimization Results"],
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index=0
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)
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# Main app content
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+
if page == "βοΈ Settings":
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# Import and render the config page
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from config_page import render_config_page
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render_config_page()
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elif page == "π Optimization Results":
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+
st.title("π Optimization Results")
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st.info("π§ Optimization results page is under development. Please use the Settings page to configure your optimization parameters.")
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config_page.py
CHANGED
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@@ -14,9 +14,9 @@ sys.path.append(os.path.join(os.path.dirname(__file__), '..', 'src'))
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def render_config_page():
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"""Render the configuration page with all user input controls"""
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st.title("βοΈ
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st.markdown("---")
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st.markdown("
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# Initialize session state for all configuration values
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initialize_session_state()
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@@ -40,54 +40,101 @@ def render_config_page():
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st.markdown("---")
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col1, col2, col3 = st.columns([1, 1, 1])
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with col2:
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if st.button("πΎ Save
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save_configuration()
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st.success("β
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def initialize_session_state():
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"""Initialize session state with
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#
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'fixed_staff_mode': 'priority',
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# Payment configuration
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'payment_mode_shift_1': 'bulk',
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'payment_mode_shift_2': 'bulk',
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'payment_mode_shift_3': 'partial',
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# Workforce limits
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'max_unicef_per_day': 8,
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'max_humanizer_per_day': 10,
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# Operations
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'max_parallel_workers_long_line': 15,
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'max_parallel_workers_mini_load': 15,
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'max_hour_per_person_per_day': 14,
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#
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# Initialize session state with
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for key, value in defaults.items():
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if key not in st.session_state:
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st.session_state[key] = value
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def render_schedule_config():
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"Max Hours - Shift 1 (Regular)",
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min_value=1.0,
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max_value=12.0,
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value=st.session_state.max_hours_shift_1,
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step=0.5,
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help="Maximum hours per person for regular shift"
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)
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"Max Hours - Shift 2 (Evening)",
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min_value=1.0,
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max_value=12.0,
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value=st.session_state.max_hours_shift_2,
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step=0.5,
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help="Maximum hours per person for evening shift"
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)
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"Max Hours - Shift 3 (Overtime)",
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min_value=1.0,
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max_value=12.0,
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value=st.session_state.max_hours_shift_3,
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step=0.5,
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help="Maximum hours per person for overtime shift"
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)
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@@ -311,28 +358,148 @@ def render_cost_config():
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help="Payment mode for overtime shift"
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)
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#
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-
st.subheader("π΅ Hourly Rates
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def save_configuration():
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"""Save current configuration to session state and potentially to file"""
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# Create configuration dictionary
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config = {
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'date_range': {
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'start_date': st.session_state.start_date,
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},
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'operations': {
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'line_counts': {
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},
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'max_parallel_workers': {
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6: st.session_state.max_parallel_workers_long_line, # long line id
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7: st.session_state.max_parallel_workers_mini_load, # mini load id
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}
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}
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}
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# Store in session state for
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st.session_state.optimization_config = config
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#
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def render_config_page():
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"""Render the configuration page with all user input controls"""
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+
st.title("βοΈ Settings")
|
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st.markdown("---")
|
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+
st.markdown("Adjust the settings for your workforce optimization. These settings control how the system schedules employees and calculates costs.")
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|
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# Initialize session state for all configuration values
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initialize_session_state()
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| 40 |
st.markdown("---")
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col1, col2, col3 = st.columns([1, 1, 1])
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with col2:
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+
if st.button("πΎ Save Settings", type="primary", use_container_width=True):
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+
config = save_configuration()
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+
st.success("β
Settings saved successfully!")
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+
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+
# Display settings summary at full width (outside columns)
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+
st.markdown("---")
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if 'optimization_config' in st.session_state:
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+
with st.expander("π Settings Summary", expanded=False):
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+
display_user_friendly_summary(st.session_state.optimization_config)
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+
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+
# Optimization section
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| 54 |
+
st.markdown("---")
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| 55 |
+
st.header("π Run Optimization")
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| 56 |
+
st.markdown("Once you've configured your settings, run the optimization to generate the optimal workforce schedule.")
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| 57 |
+
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+
col1, col2, col3 = st.columns([1, 1, 1])
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+
with col2:
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+
if st.button("π Optimize Schedule", type="primary", use_container_width=True):
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+
run_optimization()
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+
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+
# Display optimization results if available
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| 64 |
+
if 'optimization_results' in st.session_state and st.session_state.optimization_results is not None:
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| 65 |
+
st.markdown("---")
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+
display_optimization_results(st.session_state.optimization_results)
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| 67 |
|
| 68 |
def initialize_session_state():
|
| 69 |
+
"""Initialize session state with values from optimization_config.py (single source of truth)"""
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| 70 |
+
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| 71 |
+
# Load ALL values from optimization_config.py - NO hard-coded defaults here
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| 72 |
+
try:
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+
sys.path.append('src')
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+
from config.optimization_config import (
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| 75 |
+
# Import the actual computed values, not just constants
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| 76 |
+
EVENING_SHIFT_MODE, EVENING_SHIFT_DEMAND_THRESHOLD,
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| 77 |
+
FIXED_STAFF_CONSTRAINT_MODE, DAILY_WEEKLY_SCHEDULE,
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| 78 |
+
MAX_HOUR_PER_PERSON_PER_DAY, MAX_HOUR_PER_SHIFT_PER_PERSON,
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| 79 |
+
MAX_PARALLEL_WORKERS, COST_LIST_PER_EMP_SHIFT,
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+
PAYMENT_MODE_CONFIG, LINE_CNT_PER_TYPE,
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+
MAX_EMPLOYEE_PER_TYPE_ON_DAY, start_date, end_date
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+
)
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+
# Get the actual computed default values from optimization_config.py
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| 85 |
+
defaults = {
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| 86 |
+
# Schedule configuration - from optimization_config.py
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| 87 |
+
'start_date': start_date.date() if hasattr(start_date, 'date') else start_date,
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| 88 |
+
'end_date': end_date.date() if hasattr(end_date, 'date') else end_date,
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| 89 |
+
'schedule_type': DAILY_WEEKLY_SCHEDULE,
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+
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| 91 |
+
# Shift configuration - from optimization_config.py
|
| 92 |
+
'evening_shift_mode': EVENING_SHIFT_MODE,
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| 93 |
+
'evening_shift_threshold': EVENING_SHIFT_DEMAND_THRESHOLD,
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| 94 |
+
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+
# Fixed staff configuration - from optimization_config.py
|
| 96 |
+
'fixed_staff_mode': FIXED_STAFF_CONSTRAINT_MODE,
|
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+
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| 98 |
+
# Payment configuration - from optimization_config.py
|
| 99 |
+
'payment_mode_shift_1': PAYMENT_MODE_CONFIG.get(1),
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+
'payment_mode_shift_2': PAYMENT_MODE_CONFIG.get(2),
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| 101 |
+
'payment_mode_shift_3': PAYMENT_MODE_CONFIG.get(3),
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| 102 |
+
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| 103 |
+
# Working hours - from optimization_config.py
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| 104 |
+
'max_hour_per_person_per_day': MAX_HOUR_PER_PERSON_PER_DAY,
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| 105 |
+
'max_hours_shift_1': MAX_HOUR_PER_SHIFT_PER_PERSON.get(1),
|
| 106 |
+
'max_hours_shift_2': MAX_HOUR_PER_SHIFT_PER_PERSON.get(2),
|
| 107 |
+
'max_hours_shift_3': MAX_HOUR_PER_SHIFT_PER_PERSON.get(3),
|
| 108 |
+
|
| 109 |
+
# Operations - from optimization_config.py
|
| 110 |
+
'max_parallel_workers_long_line': MAX_PARALLEL_WORKERS.get(6),
|
| 111 |
+
'max_parallel_workers_mini_load': MAX_PARALLEL_WORKERS.get(7),
|
| 112 |
+
|
| 113 |
+
# Workforce limits - from optimization_config.py (computed values)
|
| 114 |
+
'max_unicef_per_day': list(MAX_EMPLOYEE_PER_TYPE_ON_DAY.get("UNICEF Fixed term", {}).values())[0] if MAX_EMPLOYEE_PER_TYPE_ON_DAY.get("UNICEF Fixed term") else 8,
|
| 115 |
+
'max_humanizer_per_day': list(MAX_EMPLOYEE_PER_TYPE_ON_DAY.get("Humanizer", {}).values())[0] if MAX_EMPLOYEE_PER_TYPE_ON_DAY.get("Humanizer") else 10,
|
| 116 |
+
|
| 117 |
+
# Line counts - from optimization_config.py (data-driven)
|
| 118 |
+
'line_count_long_line': LINE_CNT_PER_TYPE.get(6),
|
| 119 |
+
'line_count_mini_load': LINE_CNT_PER_TYPE.get(7),
|
| 120 |
+
|
| 121 |
+
# Cost rates - from optimization_config.py (computed or default values)
|
| 122 |
+
'unicef_rate_shift_1': COST_LIST_PER_EMP_SHIFT.get("UNICEF Fixed term", {}).get(1),
|
| 123 |
+
'unicef_rate_shift_2': COST_LIST_PER_EMP_SHIFT.get("UNICEF Fixed term", {}).get(2),
|
| 124 |
+
'unicef_rate_shift_3': COST_LIST_PER_EMP_SHIFT.get("UNICEF Fixed term", {}).get(3),
|
| 125 |
+
'humanizer_rate_shift_1': COST_LIST_PER_EMP_SHIFT.get("Humanizer", {}).get(1),
|
| 126 |
+
'humanizer_rate_shift_2': COST_LIST_PER_EMP_SHIFT.get("Humanizer", {}).get(2),
|
| 127 |
+
'humanizer_rate_shift_3': COST_LIST_PER_EMP_SHIFT.get("Humanizer", {}).get(3),
|
| 128 |
+
}
|
| 129 |
|
| 130 |
+
except Exception as e:
|
| 131 |
+
st.error(f"β Could not load values from optimization_config.py: {e}")
|
| 132 |
+
st.error("Please check that the optimization_config.py file is working correctly.")
|
| 133 |
+
st.stop() # Stop execution - we shouldn't have fallback values here
|
| 134 |
|
| 135 |
+
# Initialize session state with values from optimization_config.py
|
| 136 |
for key, value in defaults.items():
|
| 137 |
+
if key not in st.session_state and value is not None:
|
| 138 |
st.session_state[key] = value
|
| 139 |
|
| 140 |
def render_schedule_config():
|
|
|
|
| 251 |
"Max Hours - Shift 1 (Regular)",
|
| 252 |
min_value=1.0,
|
| 253 |
max_value=12.0,
|
| 254 |
+
value=float(st.session_state.max_hours_shift_1),
|
| 255 |
step=0.5,
|
| 256 |
help="Maximum hours per person for regular shift"
|
| 257 |
)
|
|
|
|
| 261 |
"Max Hours - Shift 2 (Evening)",
|
| 262 |
min_value=1.0,
|
| 263 |
max_value=12.0,
|
| 264 |
+
value=float(st.session_state.max_hours_shift_2),
|
| 265 |
step=0.5,
|
| 266 |
help="Maximum hours per person for evening shift"
|
| 267 |
)
|
|
|
|
| 271 |
"Max Hours - Shift 3 (Overtime)",
|
| 272 |
min_value=1.0,
|
| 273 |
max_value=12.0,
|
| 274 |
+
value=float(st.session_state.max_hours_shift_3),
|
| 275 |
step=0.5,
|
| 276 |
help="Maximum hours per person for overtime shift"
|
| 277 |
)
|
|
|
|
| 358 |
help="Payment mode for overtime shift"
|
| 359 |
)
|
| 360 |
|
| 361 |
+
# Hourly rates configuration - editable with defaults from config
|
| 362 |
+
st.subheader("π΅ Hourly Rates Configuration")
|
| 363 |
+
|
| 364 |
+
st.markdown("**UNICEF Fixed Term Hourly Rates:**")
|
| 365 |
+
col1, col2, col3 = st.columns(3)
|
| 366 |
+
|
| 367 |
+
with col1:
|
| 368 |
+
st.session_state.unicef_rate_shift_1 = st.number_input(
|
| 369 |
+
"Shift 1 (Regular) - UNICEF",
|
| 370 |
+
min_value=0.0,
|
| 371 |
+
max_value=200.0,
|
| 372 |
+
value=float(st.session_state.unicef_rate_shift_1),
|
| 373 |
+
step=0.01,
|
| 374 |
+
format="%.2f",
|
| 375 |
+
help="Hourly rate for UNICEF Fixed Term staff during regular shift"
|
| 376 |
+
)
|
| 377 |
+
|
| 378 |
+
with col2:
|
| 379 |
+
st.session_state.unicef_rate_shift_2 = st.number_input(
|
| 380 |
+
"Shift 2 (Evening) - UNICEF",
|
| 381 |
+
min_value=0.0,
|
| 382 |
+
max_value=200.0,
|
| 383 |
+
value=float(st.session_state.unicef_rate_shift_2),
|
| 384 |
+
step=0.01,
|
| 385 |
+
format="%.2f",
|
| 386 |
+
help="Hourly rate for UNICEF Fixed Term staff during evening shift"
|
| 387 |
+
)
|
| 388 |
+
|
| 389 |
+
with col3:
|
| 390 |
+
st.session_state.unicef_rate_shift_3 = st.number_input(
|
| 391 |
+
"Shift 3 (Overtime) - UNICEF",
|
| 392 |
+
min_value=0.0,
|
| 393 |
+
max_value=200.0,
|
| 394 |
+
value=float(st.session_state.unicef_rate_shift_3),
|
| 395 |
+
step=0.01,
|
| 396 |
+
format="%.2f",
|
| 397 |
+
help="Hourly rate for UNICEF Fixed Term staff during overtime shift"
|
| 398 |
+
)
|
| 399 |
+
|
| 400 |
+
st.markdown("**Humanizer Hourly Rates:**")
|
| 401 |
+
col1, col2, col3 = st.columns(3)
|
| 402 |
|
| 403 |
+
with col1:
|
| 404 |
+
st.session_state.humanizer_rate_shift_1 = st.number_input(
|
| 405 |
+
"Shift 1 (Regular) - Humanizer",
|
| 406 |
+
min_value=0.0,
|
| 407 |
+
max_value=200.0,
|
| 408 |
+
value=float(st.session_state.humanizer_rate_shift_1),
|
| 409 |
+
step=0.01,
|
| 410 |
+
format="%.2f",
|
| 411 |
+
help="Hourly rate for Humanizer staff during regular shift"
|
| 412 |
+
)
|
| 413 |
|
| 414 |
+
with col2:
|
| 415 |
+
st.session_state.humanizer_rate_shift_2 = st.number_input(
|
| 416 |
+
"Shift 2 (Evening) - Humanizer",
|
| 417 |
+
min_value=0.0,
|
| 418 |
+
max_value=200.0,
|
| 419 |
+
value=float(st.session_state.humanizer_rate_shift_2),
|
| 420 |
+
step=0.01,
|
| 421 |
+
format="%.2f",
|
| 422 |
+
help="Hourly rate for Humanizer staff during evening shift"
|
| 423 |
+
)
|
| 424 |
|
| 425 |
+
with col3:
|
| 426 |
+
st.session_state.humanizer_rate_shift_3 = st.number_input(
|
| 427 |
+
"Shift 3 (Overtime) - Humanizer",
|
| 428 |
+
min_value=0.0,
|
| 429 |
+
max_value=200.0,
|
| 430 |
+
value=float(st.session_state.humanizer_rate_shift_3),
|
| 431 |
+
step=0.01,
|
| 432 |
+
format="%.2f",
|
| 433 |
+
help="Hourly rate for Humanizer staff during overtime shift"
|
| 434 |
+
)
|
| 435 |
+
|
| 436 |
+
def render_data_selection_config():
|
| 437 |
+
"""Render data selection configuration section"""
|
| 438 |
+
st.header("π Data Selection Configuration")
|
| 439 |
+
|
| 440 |
+
st.markdown("Configure which data elements to include in the optimization.")
|
| 441 |
+
|
| 442 |
+
# Employee types selection
|
| 443 |
+
st.subheader("π₯ Employee Types")
|
| 444 |
+
available_employee_types = ["UNICEF Fixed term", "Humanizer"]
|
| 445 |
+
|
| 446 |
+
if 'selected_employee_types' not in st.session_state:
|
| 447 |
+
st.session_state.selected_employee_types = available_employee_types
|
| 448 |
+
|
| 449 |
+
selected_employee_types = st.multiselect(
|
| 450 |
+
"Select Employee Types to Include",
|
| 451 |
+
available_employee_types,
|
| 452 |
+
default=st.session_state.get('selected_employee_types', available_employee_types),
|
| 453 |
+
help="Choose which employee types to include in the optimization"
|
| 454 |
+
)
|
| 455 |
+
st.session_state.selected_employee_types = selected_employee_types
|
| 456 |
+
|
| 457 |
+
# Shifts selection
|
| 458 |
+
st.subheader("π Shifts")
|
| 459 |
+
available_shifts = [1, 2, 3]
|
| 460 |
+
shift_names = {1: "Regular", 2: "Evening", 3: "Overtime"}
|
| 461 |
+
|
| 462 |
+
if 'selected_shifts' not in st.session_state:
|
| 463 |
+
st.session_state.selected_shifts = available_shifts
|
| 464 |
+
|
| 465 |
+
selected_shifts = st.multiselect(
|
| 466 |
+
"Select Shifts to Include",
|
| 467 |
+
available_shifts,
|
| 468 |
+
default=st.session_state.get('selected_shifts', available_shifts),
|
| 469 |
+
format_func=lambda x: f"Shift {x} ({shift_names[x]})",
|
| 470 |
+
help="Choose which shifts to include in the optimization"
|
| 471 |
+
)
|
| 472 |
+
st.session_state.selected_shifts = selected_shifts
|
| 473 |
+
|
| 474 |
+
# Production lines selection
|
| 475 |
+
st.subheader("π Production Lines")
|
| 476 |
+
available_lines = [6, 7]
|
| 477 |
+
line_names = {6: "Long Line", 7: "Mini Load"}
|
| 478 |
+
|
| 479 |
+
if 'selected_lines' not in st.session_state:
|
| 480 |
+
st.session_state.selected_lines = available_lines
|
| 481 |
+
|
| 482 |
+
selected_lines = st.multiselect(
|
| 483 |
+
"Select Production Lines to Include",
|
| 484 |
+
available_lines,
|
| 485 |
+
default=st.session_state.get('selected_lines', available_lines),
|
| 486 |
+
format_func=lambda x: f"Line {x} ({line_names[x]})",
|
| 487 |
+
help="Choose which production lines to include in the optimization"
|
| 488 |
+
)
|
| 489 |
+
st.session_state.selected_lines = selected_lines
|
| 490 |
+
|
| 491 |
+
# Validation warnings
|
| 492 |
+
if not selected_employee_types:
|
| 493 |
+
st.error("β οΈ At least one employee type must be selected!")
|
| 494 |
+
if not selected_shifts:
|
| 495 |
+
st.error("β οΈ At least one shift must be selected!")
|
| 496 |
+
if not selected_lines:
|
| 497 |
+
st.error("β οΈ At least one production line must be selected!")
|
| 498 |
|
| 499 |
def save_configuration():
|
| 500 |
"""Save current configuration to session state and potentially to file"""
|
| 501 |
|
| 502 |
+
# Create comprehensive configuration dictionary
|
| 503 |
config = {
|
| 504 |
'date_range': {
|
| 505 |
'start_date': st.session_state.start_date,
|
|
|
|
| 528 |
},
|
| 529 |
'operations': {
|
| 530 |
'line_counts': {
|
| 531 |
+
6: st.session_state.line_count_long_line, # Use line IDs directly
|
| 532 |
+
7: st.session_state.line_count_mini_load,
|
| 533 |
},
|
| 534 |
'max_parallel_workers': {
|
| 535 |
6: st.session_state.max_parallel_workers_long_line, # long line id
|
| 536 |
7: st.session_state.max_parallel_workers_mini_load, # mini load id
|
| 537 |
}
|
| 538 |
+
},
|
| 539 |
+
'cost_rates': {
|
| 540 |
+
'UNICEF Fixed term': {
|
| 541 |
+
1: st.session_state.unicef_rate_shift_1,
|
| 542 |
+
2: st.session_state.unicef_rate_shift_2,
|
| 543 |
+
3: st.session_state.unicef_rate_shift_3,
|
| 544 |
+
},
|
| 545 |
+
'Humanizer': {
|
| 546 |
+
1: st.session_state.humanizer_rate_shift_1,
|
| 547 |
+
2: st.session_state.humanizer_rate_shift_2,
|
| 548 |
+
3: st.session_state.humanizer_rate_shift_3,
|
| 549 |
+
}
|
| 550 |
+
},
|
| 551 |
+
'data_selection': {
|
| 552 |
+
'selected_employee_types': st.session_state.get('selected_employee_types', []),
|
| 553 |
+
'selected_shifts': st.session_state.get('selected_shifts', []),
|
| 554 |
+
'selected_lines': st.session_state.get('selected_lines', []),
|
| 555 |
}
|
| 556 |
}
|
| 557 |
|
| 558 |
+
# Store individual items in session state for optimization_config.py to access
|
| 559 |
+
st.session_state.line_counts = config['operations']['line_counts']
|
| 560 |
+
st.session_state.cost_list_per_emp_shift = config['cost_rates']
|
| 561 |
+
st.session_state.payment_mode_config = config['payment_mode_config']
|
| 562 |
+
st.session_state.max_employee_per_type_on_day = {
|
| 563 |
+
"UNICEF Fixed term": {t: st.session_state.max_unicef_per_day for t in range(1, 6)},
|
| 564 |
+
"Humanizer": {t: st.session_state.max_humanizer_per_day for t in range(1, 6)}
|
| 565 |
+
}
|
| 566 |
+
|
| 567 |
+
# Store complete configuration
|
| 568 |
st.session_state.optimization_config = config
|
| 569 |
|
| 570 |
+
# Return config for use in main function
|
| 571 |
+
return config
|
| 572 |
+
|
| 573 |
+
def display_user_friendly_summary(config):
|
| 574 |
+
"""Display a user-friendly summary of the configuration settings"""
|
| 575 |
+
|
| 576 |
+
# Schedule Settings
|
| 577 |
+
st.subheader("π
Schedule Settings")
|
| 578 |
+
col1, col2, col3, col4 = st.columns(4)
|
| 579 |
+
with col1:
|
| 580 |
+
st.write(f"**Start Date:** {config['date_range']['start_date']}")
|
| 581 |
+
with col2:
|
| 582 |
+
st.write(f"**End Date:** {config['date_range']['end_date']}")
|
| 583 |
+
with col3:
|
| 584 |
+
st.write(f"**Schedule Type:** {config['schedule_type'].title()}")
|
| 585 |
+
with col4:
|
| 586 |
+
st.write(f"**Evening Shift Mode:** {config['evening_shift_mode'].replace('_', ' ').title()}")
|
| 587 |
+
|
| 588 |
+
# Show additional schedule details if evening shift threshold is relevant
|
| 589 |
+
if config['evening_shift_mode'] == 'activate_evening':
|
| 590 |
+
st.write(f"**Evening Shift Threshold:** {config['evening_shift_threshold']:.0%} demand capacity")
|
| 591 |
+
|
| 592 |
+
# Workforce Settings
|
| 593 |
+
st.subheader("π₯ Workforce Settings")
|
| 594 |
+
col1, col2 = st.columns(2)
|
| 595 |
+
with col1:
|
| 596 |
+
st.write(f"**Max UNICEF Staff per Day:** {config['workforce_limits']['max_unicef_per_day']} people")
|
| 597 |
+
st.write(f"**Max Humanizer Staff per Day:** {config['workforce_limits']['max_humanizer_per_day']} people")
|
| 598 |
+
with col2:
|
| 599 |
+
st.write(f"**Staff Management Mode:** {config['fixed_staff_mode'].replace('_', ' ').title()}")
|
| 600 |
+
st.write(f"**Max Hours per Person per Day:** {config['working_hours']['max_hour_per_person_per_day']} hours")
|
| 601 |
+
|
| 602 |
+
# Operations Settings
|
| 603 |
+
st.subheader("π Operations Settings")
|
| 604 |
+
col1, col2 = st.columns(2)
|
| 605 |
+
with col1:
|
| 606 |
+
st.write(f"**Long Lines Available:** {config['operations']['line_counts'][6]} lines")
|
| 607 |
+
st.write(f"**Mini Load Lines Available:** {config['operations']['line_counts'][7]} lines")
|
| 608 |
+
with col2:
|
| 609 |
+
st.write(f"**Max Workers per Long Line:** {config['operations']['max_parallel_workers'][6]} people")
|
| 610 |
+
st.write(f"**Max Workers per Mini Load Line:** {config['operations']['max_parallel_workers'][7]} people")
|
| 611 |
+
|
| 612 |
+
# Cost Settings
|
| 613 |
+
st.subheader("π° Cost Settings")
|
| 614 |
+
st.write("**Hourly Rates:**")
|
| 615 |
+
|
| 616 |
+
col1, col2 = st.columns(2)
|
| 617 |
+
with col1:
|
| 618 |
+
st.write("*UNICEF Fixed Term Staff:*")
|
| 619 |
+
st.write(f"β’ Regular Shift: β¬{config['cost_rates']['UNICEF Fixed term'][1]:.2f}/hour")
|
| 620 |
+
st.write(f"β’ Evening Shift: β¬{config['cost_rates']['UNICEF Fixed term'][2]:.2f}/hour")
|
| 621 |
+
st.write(f"β’ Overtime Shift: β¬{config['cost_rates']['UNICEF Fixed term'][3]:.2f}/hour")
|
| 622 |
+
|
| 623 |
+
with col2:
|
| 624 |
+
st.write("*Humanizer Staff:*")
|
| 625 |
+
st.write(f"β’ Regular Shift: β¬{config['cost_rates']['Humanizer'][1]:.2f}/hour")
|
| 626 |
+
st.write(f"β’ Evening Shift: β¬{config['cost_rates']['Humanizer'][2]:.2f}/hour")
|
| 627 |
+
st.write(f"β’ Overtime Shift: β¬{config['cost_rates']['Humanizer'][3]:.2f}/hour")
|
| 628 |
+
|
| 629 |
+
# Payment Settings
|
| 630 |
+
st.write("**Payment Modes:**")
|
| 631 |
+
payment_descriptions = {
|
| 632 |
+
'bulk': 'Full shift payment (even for partial hours)',
|
| 633 |
+
'partial': 'Pay only for actual hours worked'
|
| 634 |
+
}
|
| 635 |
+
|
| 636 |
+
col1, col2, col3 = st.columns(3)
|
| 637 |
+
with col1:
|
| 638 |
+
mode = config['payment_mode_config'][1]
|
| 639 |
+
st.write(f"β’ **Regular Shift:** {mode.title()}")
|
| 640 |
+
st.caption(payment_descriptions[mode])
|
| 641 |
+
with col2:
|
| 642 |
+
mode = config['payment_mode_config'][2]
|
| 643 |
+
st.write(f"β’ **Evening Shift:** {mode.title()}")
|
| 644 |
+
st.caption(payment_descriptions[mode])
|
| 645 |
+
with col3:
|
| 646 |
+
mode = config['payment_mode_config'][3]
|
| 647 |
+
st.write(f"β’ **Overtime Shift:** {mode.title()}")
|
| 648 |
+
st.caption(payment_descriptions[mode])
|
| 649 |
+
|
| 650 |
+
# Data Selection Settings (if available)
|
| 651 |
+
if 'data_selection' in config:
|
| 652 |
+
st.subheader("π Data Selection")
|
| 653 |
+
col1, col2, col3 = st.columns(3)
|
| 654 |
+
with col1:
|
| 655 |
+
employee_types = config['data_selection']['selected_employee_types']
|
| 656 |
+
st.write(f"**Employee Types:** {len(employee_types)} selected")
|
| 657 |
+
for emp_type in employee_types:
|
| 658 |
+
st.write(f"β’ {emp_type}")
|
| 659 |
+
|
| 660 |
+
with col2:
|
| 661 |
+
shifts = config['data_selection']['selected_shifts']
|
| 662 |
+
shift_names = {1: "Regular", 2: "Evening", 3: "Overtime"}
|
| 663 |
+
st.write(f"**Shifts:** {len(shifts)} selected")
|
| 664 |
+
for shift in shifts:
|
| 665 |
+
st.write(f"β’ Shift {shift} ({shift_names.get(shift, 'Unknown')})")
|
| 666 |
+
|
| 667 |
+
with col3:
|
| 668 |
+
lines = config['data_selection']['selected_lines']
|
| 669 |
+
line_names = {6: "Long Line", 7: "Mini Load"}
|
| 670 |
+
st.write(f"**Production Lines:** {len(lines)} selected")
|
| 671 |
+
for line in lines:
|
| 672 |
+
st.write(f"β’ Line {line} ({line_names.get(line, 'Unknown')})")
|
| 673 |
+
|
| 674 |
+
# Summary totals
|
| 675 |
+
st.subheader("π Quick Summary")
|
| 676 |
+
col1, col2, col3, col4 = st.columns(4)
|
| 677 |
+
|
| 678 |
+
with col1:
|
| 679 |
+
duration = (config['date_range']['end_date'] - config['date_range']['start_date']).days + 1
|
| 680 |
+
st.metric("Planning Period", f"{duration} days")
|
| 681 |
+
|
| 682 |
+
with col2:
|
| 683 |
+
total_staff = config['workforce_limits']['max_unicef_per_day'] + config['workforce_limits']['max_humanizer_per_day']
|
| 684 |
+
st.metric("Max Daily Staff", f"{total_staff} people")
|
| 685 |
+
|
| 686 |
+
with col3:
|
| 687 |
+
total_lines = config['operations']['line_counts'][6] + config['operations']['line_counts'][7]
|
| 688 |
+
st.metric("Production Lines", f"{total_lines} lines")
|
| 689 |
+
|
| 690 |
+
with col4:
|
| 691 |
+
avg_unicef_rate = sum(config['cost_rates']['UNICEF Fixed term'].values()) / 3
|
| 692 |
+
st.metric("Avg UNICEF Rate", f"β¬{avg_unicef_rate:.2f}/hr")
|
| 693 |
+
|
| 694 |
+
def run_optimization():
|
| 695 |
+
"""Run the optimization model and store results"""
|
| 696 |
+
try:
|
| 697 |
+
st.info("π Running optimization... This may take a few moments.")
|
| 698 |
+
|
| 699 |
+
# Import and run the optimization
|
| 700 |
+
sys.path.append('src')
|
| 701 |
+
from models.optimizer_real import solve_fixed_team_weekly
|
| 702 |
+
|
| 703 |
+
# Run the optimization
|
| 704 |
+
with st.spinner('Optimizing workforce schedule...'):
|
| 705 |
+
results = solve_fixed_team_weekly()
|
| 706 |
+
|
| 707 |
+
if results is None:
|
| 708 |
+
st.error("β Optimization failed! The problem may be infeasible with current settings.")
|
| 709 |
+
st.error("Try adjusting your workforce limits, line counts, or evening shift settings.")
|
| 710 |
+
return
|
| 711 |
+
|
| 712 |
+
# Store results in session state
|
| 713 |
+
st.session_state.optimization_results = results
|
| 714 |
+
st.success("β
Optimization completed successfully!")
|
| 715 |
+
st.experimental_rerun() # Refresh to show results
|
| 716 |
+
|
| 717 |
+
except Exception as e:
|
| 718 |
+
st.error(f"β Error during optimization: {str(e)}")
|
| 719 |
+
st.error("Please check your settings and data files.")
|
| 720 |
+
|
| 721 |
+
def display_optimization_results(results):
|
| 722 |
+
"""Import and display optimization results"""
|
| 723 |
+
from optimization_results import display_optimization_results as display_results
|
| 724 |
+
display_results(results)
|
optimization_results.py
ADDED
|
@@ -0,0 +1,311 @@
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|
|
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|
|
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|
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|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1 |
+
"""
|
| 2 |
+
Optimization Results Display Functions for Streamlit
|
| 3 |
+
Handles visualization of optimization results with charts and tables
|
| 4 |
+
"""
|
| 5 |
+
|
| 6 |
+
import streamlit as st
|
| 7 |
+
import pandas as pd
|
| 8 |
+
import plotly.express as px
|
| 9 |
+
import plotly.graph_objects as go
|
| 10 |
+
import sys
|
| 11 |
+
|
| 12 |
+
def display_optimization_results(results):
|
| 13 |
+
"""Display comprehensive optimization results with visualizations"""
|
| 14 |
+
st.header("π Optimization Results")
|
| 15 |
+
|
| 16 |
+
# Create tabs for different views
|
| 17 |
+
tab1, tab2, tab3, tab4, tab5 = st.tabs([
|
| 18 |
+
"π Weekly Summary",
|
| 19 |
+
"π
Daily Deep Dive",
|
| 20 |
+
"π Line Schedules",
|
| 21 |
+
"π¦ Kit Production",
|
| 22 |
+
"π° Cost Analysis"
|
| 23 |
+
])
|
| 24 |
+
|
| 25 |
+
with tab1:
|
| 26 |
+
display_weekly_summary(results)
|
| 27 |
+
|
| 28 |
+
with tab2:
|
| 29 |
+
display_daily_deep_dive(results)
|
| 30 |
+
|
| 31 |
+
with tab3:
|
| 32 |
+
display_line_schedules(results)
|
| 33 |
+
|
| 34 |
+
with tab4:
|
| 35 |
+
display_kit_production(results)
|
| 36 |
+
|
| 37 |
+
with tab5:
|
| 38 |
+
display_cost_analysis(results)
|
| 39 |
+
|
| 40 |
+
def display_weekly_summary(results):
|
| 41 |
+
"""Display weekly summary with key metrics and charts"""
|
| 42 |
+
st.subheader("π Weekly Performance Summary")
|
| 43 |
+
|
| 44 |
+
# Key metrics
|
| 45 |
+
col1, col2, col3, col4 = st.columns(4)
|
| 46 |
+
|
| 47 |
+
with col1:
|
| 48 |
+
total_cost = results['objective']
|
| 49 |
+
st.metric("Total Cost", f"β¬{total_cost:,.2f}")
|
| 50 |
+
|
| 51 |
+
with col2:
|
| 52 |
+
total_production = sum(results['weekly_production'].values())
|
| 53 |
+
st.metric("Total Production", f"{total_production:,.0f} units")
|
| 54 |
+
|
| 55 |
+
with col3:
|
| 56 |
+
# Calculate fulfillment rate
|
| 57 |
+
sys.path.append('src')
|
| 58 |
+
from config.optimization_config import DEMAND_DICTIONARY
|
| 59 |
+
total_demand = sum(DEMAND_DICTIONARY.values())
|
| 60 |
+
fulfillment_rate = (total_production / total_demand * 100) if total_demand > 0 else 0
|
| 61 |
+
st.metric("Fulfillment Rate", f"{fulfillment_rate:.1f}%")
|
| 62 |
+
|
| 63 |
+
with col4:
|
| 64 |
+
# Calculate cost per unit
|
| 65 |
+
cost_per_unit = total_cost / total_production if total_production > 0 else 0
|
| 66 |
+
st.metric("Cost per Unit", f"β¬{cost_per_unit:.2f}")
|
| 67 |
+
|
| 68 |
+
# Production vs Demand Chart
|
| 69 |
+
st.subheader("π― Production vs Demand")
|
| 70 |
+
|
| 71 |
+
from config.optimization_config import DEMAND_DICTIONARY
|
| 72 |
+
prod_demand_data = []
|
| 73 |
+
for product, production in results['weekly_production'].items():
|
| 74 |
+
demand = DEMAND_DICTIONARY.get(product, 0)
|
| 75 |
+
prod_demand_data.append({
|
| 76 |
+
'Product': product,
|
| 77 |
+
'Production': production,
|
| 78 |
+
'Demand': demand,
|
| 79 |
+
'Gap': production - demand
|
| 80 |
+
})
|
| 81 |
+
|
| 82 |
+
df_prod = pd.DataFrame(prod_demand_data)
|
| 83 |
+
|
| 84 |
+
if not df_prod.empty:
|
| 85 |
+
# Bar chart comparing production vs demand
|
| 86 |
+
fig = go.Figure()
|
| 87 |
+
fig.add_trace(go.Bar(name='Production', x=df_prod['Product'], y=df_prod['Production'],
|
| 88 |
+
marker_color='lightblue'))
|
| 89 |
+
fig.add_trace(go.Bar(name='Demand', x=df_prod['Product'], y=df_prod['Demand'],
|
| 90 |
+
marker_color='orange'))
|
| 91 |
+
|
| 92 |
+
fig.update_layout(
|
| 93 |
+
title='Weekly Production vs Demand by Product',
|
| 94 |
+
xaxis_title='Product',
|
| 95 |
+
yaxis_title='Units',
|
| 96 |
+
barmode='group',
|
| 97 |
+
height=400
|
| 98 |
+
)
|
| 99 |
+
st.plotly_chart(fig, use_container_width=True)
|
| 100 |
+
|
| 101 |
+
def display_daily_deep_dive(results):
|
| 102 |
+
"""Display daily breakdown with workforce utilization"""
|
| 103 |
+
st.subheader("π
Daily Workforce Utilization")
|
| 104 |
+
|
| 105 |
+
# Workforce utilization by day
|
| 106 |
+
workforce_data = []
|
| 107 |
+
for row in results['person_hours_by_day']:
|
| 108 |
+
workforce_data.append({
|
| 109 |
+
'Day': f"Day {row['day']}",
|
| 110 |
+
'Employee Type': row['emp_type'],
|
| 111 |
+
'Used Hours': row['used_person_hours'],
|
| 112 |
+
'Available Hours': row['cap_person_hours'],
|
| 113 |
+
'Utilization %': (row['used_person_hours'] / row['cap_person_hours'] * 100) if row['cap_person_hours'] > 0 else 0
|
| 114 |
+
})
|
| 115 |
+
|
| 116 |
+
df_workforce = pd.DataFrame(workforce_data)
|
| 117 |
+
|
| 118 |
+
if not df_workforce.empty:
|
| 119 |
+
# Utilization percentage chart
|
| 120 |
+
fig = px.bar(df_workforce, x='Day', y='Utilization %', color='Employee Type',
|
| 121 |
+
title='Daily Workforce Utilization by Employee Type',
|
| 122 |
+
height=400)
|
| 123 |
+
fig.update_layout(yaxis_title='Utilization Percentage')
|
| 124 |
+
st.plotly_chart(fig, use_container_width=True)
|
| 125 |
+
|
| 126 |
+
# Detailed table
|
| 127 |
+
st.subheader("π Daily Workforce Details")
|
| 128 |
+
st.dataframe(df_workforce, use_container_width=True)
|
| 129 |
+
|
| 130 |
+
def display_line_schedules(results):
|
| 131 |
+
"""Display line schedules showing what runs when and with how many workers"""
|
| 132 |
+
st.subheader("π Production Line Schedules")
|
| 133 |
+
|
| 134 |
+
# Process schedule data
|
| 135 |
+
schedule_data = []
|
| 136 |
+
sys.path.append('src')
|
| 137 |
+
from config.optimization_config import TEAM_REQ_PER_PRODUCT, shift_code_to_name, line_code_to_name
|
| 138 |
+
|
| 139 |
+
# Get the mapping dictionaries
|
| 140 |
+
shift_names = shift_code_to_name()
|
| 141 |
+
line_names = line_code_to_name()
|
| 142 |
+
|
| 143 |
+
for row in results['run_schedule']:
|
| 144 |
+
# Get team requirements for this product
|
| 145 |
+
unicef_workers = TEAM_REQ_PER_PRODUCT.get('UNICEF Fixed term', {}).get(row['product'], 0)
|
| 146 |
+
humanizer_workers = TEAM_REQ_PER_PRODUCT.get('Humanizer', {}).get(row['product'], 0)
|
| 147 |
+
total_workers = unicef_workers + humanizer_workers
|
| 148 |
+
|
| 149 |
+
# Convert codes to readable names
|
| 150 |
+
line_name = line_names.get(row['line_type_id'], f"Line {row['line_type_id']}")
|
| 151 |
+
shift_name = shift_names.get(row['shift'], f"Shift {row['shift']}")
|
| 152 |
+
|
| 153 |
+
schedule_data.append({
|
| 154 |
+
'Day': f"Day {row['day']}",
|
| 155 |
+
'Line': f"{line_name} {row['line_idx']}",
|
| 156 |
+
'Shift': shift_name,
|
| 157 |
+
'Product': row['product'],
|
| 158 |
+
'Hours': round(row['run_hours'], 2),
|
| 159 |
+
'Units': round(row['units'], 0),
|
| 160 |
+
'UNICEF Workers': unicef_workers,
|
| 161 |
+
'Humanizer Workers': humanizer_workers,
|
| 162 |
+
'Total Workers': total_workers
|
| 163 |
+
})
|
| 164 |
+
|
| 165 |
+
df_schedule = pd.DataFrame(schedule_data)
|
| 166 |
+
|
| 167 |
+
if not df_schedule.empty:
|
| 168 |
+
# Timeline view
|
| 169 |
+
st.subheader("β° Production Timeline")
|
| 170 |
+
|
| 171 |
+
# Create a Gantt-like chart
|
| 172 |
+
fig = px.bar(df_schedule, x='Hours', y='Line', color='Product',
|
| 173 |
+
facet_col='Day', orientation='h',
|
| 174 |
+
title='Production Schedule by Line and Day',
|
| 175 |
+
height=500)
|
| 176 |
+
fig.update_layout(showlegend=True)
|
| 177 |
+
st.plotly_chart(fig, use_container_width=True)
|
| 178 |
+
|
| 179 |
+
# Detailed schedule table
|
| 180 |
+
st.subheader("π Detailed Production Schedule")
|
| 181 |
+
st.dataframe(df_schedule, use_container_width=True)
|
| 182 |
+
|
| 183 |
+
def display_kit_production(results):
|
| 184 |
+
"""Display kit production details"""
|
| 185 |
+
st.subheader("π¦ Kit Production Analysis")
|
| 186 |
+
|
| 187 |
+
# Weekly production summary
|
| 188 |
+
production_data = []
|
| 189 |
+
sys.path.append('src')
|
| 190 |
+
from config.optimization_config import DEMAND_DICTIONARY
|
| 191 |
+
|
| 192 |
+
for product, production in results['weekly_production'].items():
|
| 193 |
+
demand = DEMAND_DICTIONARY.get(product, 0)
|
| 194 |
+
production_data.append({
|
| 195 |
+
'Product': product,
|
| 196 |
+
'Production': production,
|
| 197 |
+
'Demand': demand,
|
| 198 |
+
'Fulfillment %': (production / demand * 100) if demand > 0 else 0,
|
| 199 |
+
'Over/Under': production - demand
|
| 200 |
+
})
|
| 201 |
+
|
| 202 |
+
df_production = pd.DataFrame(production_data)
|
| 203 |
+
|
| 204 |
+
if not df_production.empty:
|
| 205 |
+
# Fulfillment rate chart
|
| 206 |
+
fig = px.bar(df_production, x='Product', y='Fulfillment %',
|
| 207 |
+
title='Kit Fulfillment Rate by Product',
|
| 208 |
+
color='Fulfillment %',
|
| 209 |
+
color_continuous_scale=['red', 'yellow', 'green'],
|
| 210 |
+
height=400)
|
| 211 |
+
fig.add_hline(y=100, line_dash="dash", line_color="black",
|
| 212 |
+
annotation_text="100% Target")
|
| 213 |
+
st.plotly_chart(fig, use_container_width=True)
|
| 214 |
+
|
| 215 |
+
# Production summary table
|
| 216 |
+
st.subheader("π Kit Production Summary")
|
| 217 |
+
st.dataframe(df_production, use_container_width=True)
|
| 218 |
+
|
| 219 |
+
def display_cost_analysis(results):
|
| 220 |
+
"""Display cost breakdown and analysis"""
|
| 221 |
+
st.subheader("π° Cost Breakdown Analysis")
|
| 222 |
+
|
| 223 |
+
# Calculate cost breakdown
|
| 224 |
+
sys.path.append('src')
|
| 225 |
+
from config.optimization_config import COST_LIST_PER_EMP_SHIFT, TEAM_REQ_PER_PRODUCT, shift_code_to_name, line_code_to_name
|
| 226 |
+
|
| 227 |
+
# Get the mapping dictionaries
|
| 228 |
+
shift_names = shift_code_to_name()
|
| 229 |
+
line_names = line_code_to_name()
|
| 230 |
+
|
| 231 |
+
cost_data = []
|
| 232 |
+
total_cost_by_type = {}
|
| 233 |
+
|
| 234 |
+
for row in results['run_schedule']:
|
| 235 |
+
product = row['product']
|
| 236 |
+
hours = row['run_hours']
|
| 237 |
+
shift = row['shift']
|
| 238 |
+
shift_name = shift_names.get(shift, f"Shift {shift}")
|
| 239 |
+
line_name = line_names.get(row['line_type_id'], f"Line {row['line_type_id']}")
|
| 240 |
+
|
| 241 |
+
# Calculate costs for this production run (accounting for payment mode)
|
| 242 |
+
from config.optimization_config import PAYMENT_MODE_CONFIG, MAX_HOUR_PER_SHIFT_PER_PERSON
|
| 243 |
+
|
| 244 |
+
for emp_type in ['UNICEF Fixed term', 'Humanizer']:
|
| 245 |
+
workers_needed = TEAM_REQ_PER_PRODUCT.get(emp_type, {}).get(product, 0)
|
| 246 |
+
hourly_rate = COST_LIST_PER_EMP_SHIFT.get(emp_type, {}).get(shift, 0)
|
| 247 |
+
|
| 248 |
+
# Check payment mode for this shift
|
| 249 |
+
payment_mode = PAYMENT_MODE_CONFIG.get(shift, "partial")
|
| 250 |
+
|
| 251 |
+
if payment_mode == "bulk" and hours > 0:
|
| 252 |
+
# Bulk payment: pay for full shift hours if workers are active
|
| 253 |
+
shift_hours = MAX_HOUR_PER_SHIFT_PER_PERSON.get(shift, hours)
|
| 254 |
+
cost = workers_needed * shift_hours * hourly_rate
|
| 255 |
+
display_hours = shift_hours # Show full shift hours in display
|
| 256 |
+
else:
|
| 257 |
+
# Partial payment: pay for actual hours worked
|
| 258 |
+
cost = workers_needed * hours * hourly_rate
|
| 259 |
+
display_hours = hours # Show actual hours in display
|
| 260 |
+
|
| 261 |
+
if emp_type not in total_cost_by_type:
|
| 262 |
+
total_cost_by_type[emp_type] = 0
|
| 263 |
+
total_cost_by_type[emp_type] += cost
|
| 264 |
+
|
| 265 |
+
if cost > 0:
|
| 266 |
+
# Add payment mode indicator to shift name for clarity
|
| 267 |
+
payment_indicator = f" ({payment_mode})" if payment_mode == "bulk" else ""
|
| 268 |
+
cost_data.append({
|
| 269 |
+
'Employee Type': emp_type,
|
| 270 |
+
'Day': f"Day {row['day']}",
|
| 271 |
+
'Shift': f"{shift_name}{payment_indicator}",
|
| 272 |
+
'Line': f"{line_name} {row['line_idx']}",
|
| 273 |
+
'Product': product,
|
| 274 |
+
'Actual Hours': round(hours, 2),
|
| 275 |
+
'Paid Hours': round(display_hours, 2),
|
| 276 |
+
'Workers': workers_needed,
|
| 277 |
+
'Hourly Rate': f"β¬{hourly_rate:.2f}",
|
| 278 |
+
'Cost': round(cost, 2)
|
| 279 |
+
})
|
| 280 |
+
|
| 281 |
+
# Total cost metrics
|
| 282 |
+
total_cost = results['objective']
|
| 283 |
+
col1, col2, col3, col4 = st.columns(4)
|
| 284 |
+
|
| 285 |
+
with col1:
|
| 286 |
+
st.metric("Total Cost", f"β¬{total_cost:,.2f}")
|
| 287 |
+
|
| 288 |
+
with col2:
|
| 289 |
+
unicef_cost = total_cost_by_type.get('UNICEF Fixed term', 0)
|
| 290 |
+
st.metric("UNICEF Cost", f"β¬{unicef_cost:,.2f}")
|
| 291 |
+
|
| 292 |
+
with col3:
|
| 293 |
+
humanizer_cost = total_cost_by_type.get('Humanizer', 0)
|
| 294 |
+
st.metric("Humanizer Cost", f"β¬{humanizer_cost:,.2f}")
|
| 295 |
+
|
| 296 |
+
with col4:
|
| 297 |
+
avg_daily_cost = total_cost / len(set(row['day'] for row in results['run_schedule'])) if results['run_schedule'] else 0
|
| 298 |
+
st.metric("Avg Daily Cost", f"β¬{avg_daily_cost:,.2f}")
|
| 299 |
+
|
| 300 |
+
# Cost breakdown pie chart
|
| 301 |
+
if total_cost_by_type:
|
| 302 |
+
fig = px.pie(values=list(total_cost_by_type.values()),
|
| 303 |
+
names=list(total_cost_by_type.keys()),
|
| 304 |
+
title='Cost Distribution by Employee Type')
|
| 305 |
+
st.plotly_chart(fig, use_container_width=True)
|
| 306 |
+
|
| 307 |
+
# Detailed cost table
|
| 308 |
+
if cost_data:
|
| 309 |
+
df_costs = pd.DataFrame(cost_data)
|
| 310 |
+
st.subheader("π Detailed Cost Breakdown")
|
| 311 |
+
st.dataframe(df_costs, use_container_width=True)
|
src/config/optimization_config.py
CHANGED
|
@@ -13,26 +13,24 @@ importlib.reload(transformed_data) # Uncomment if needed
|
|
| 13 |
|
| 14 |
|
| 15 |
def get_date_span():
|
| 16 |
-
|
| 17 |
-
|
| 18 |
-
|
| 19 |
-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 20 |
|
| 21 |
-
|
| 22 |
-
#
|
| 23 |
-
|
| 24 |
-
#
|
| 25 |
-
# date_span = list(range(1, (end_date - start_date).days + 2))
|
| 26 |
-
# print(f"date from user input")
|
| 27 |
-
# print("date span",date_span)
|
| 28 |
-
# print("start date",start_date)
|
| 29 |
-
# print("end date",end_date)
|
| 30 |
-
# return date_span, start_date, end_date
|
| 31 |
-
# except Exception as e:
|
| 32 |
-
# print(f"using default value for date span")
|
| 33 |
-
# # Updated to match the user's data in COOIS_Released_Prod_Orders.csv
|
| 34 |
-
# from datetime import datetime
|
| 35 |
-
# return list(range(1, 6)), datetime(2025, 7, 7), datetime(2025, 7, 11) # Default 5 days
|
| 36 |
|
| 37 |
|
| 38 |
#fetch date from streamlit or default value. The streamlit and default references the demand data (COOIS_Planned_and_Released.csv)
|
|
@@ -84,8 +82,8 @@ def get_shift_list():
|
|
| 84 |
|
| 85 |
# Evening shift activation mode - define early to avoid circular dependency
|
| 86 |
# Options:
|
| 87 |
-
# "normal" - Only use regular shift (1) and overtime shift (
|
| 88 |
-
# "activate_evening" - Allow evening shift (
|
| 89 |
# "always_available" - Evening shift always available as option
|
| 90 |
EVENING_SHIFT_MODE = "normal" # Default: only regular + overtime
|
| 91 |
|
|
@@ -100,12 +98,12 @@ def get_active_shift_list():
|
|
| 100 |
all_shifts = get_shift_list()
|
| 101 |
|
| 102 |
if EVENING_SHIFT_MODE == "normal":
|
| 103 |
-
# Only regular (1) and overtime (
|
| 104 |
-
active_shifts = [s for s in all_shifts if s in [1,
|
| 105 |
-
print(f"[SHIFT MODE] Normal mode: Using shifts {active_shifts} (Regular + Overtime only)")
|
| 106 |
|
| 107 |
elif EVENING_SHIFT_MODE == "activate_evening":
|
| 108 |
-
# All shifts including evening (
|
| 109 |
active_shifts = list(all_shifts)
|
| 110 |
print(f"[SHIFT MODE] Evening activated: Using all shifts {active_shifts}")
|
| 111 |
|
|
@@ -116,7 +114,7 @@ def get_active_shift_list():
|
|
| 116 |
|
| 117 |
else:
|
| 118 |
# Default to normal mode
|
| 119 |
-
active_shifts = [s for s in all_shifts if s in [1,
|
| 120 |
print(f"[SHIFT MODE] Unknown mode '{EVENING_SHIFT_MODE}', defaulting to normal: {active_shifts}")
|
| 121 |
|
| 122 |
return active_shifts
|
|
@@ -184,53 +182,74 @@ KIT_LINE_MATCH_DICT = get_kit_line_match()
|
|
| 184 |
|
| 185 |
def get_line_cnt_per_type():
|
| 186 |
try:
|
| 187 |
-
|
| 188 |
-
|
|
|
|
|
|
|
|
|
|
| 189 |
except Exception as e:
|
| 190 |
-
print(f"
|
| 191 |
-
|
| 192 |
-
|
| 193 |
-
|
| 194 |
-
|
| 195 |
-
|
|
|
|
| 196 |
|
| 197 |
LINE_CNT_PER_TYPE = get_line_cnt_per_type()
|
| 198 |
print("line cnt per type",LINE_CNT_PER_TYPE)
|
| 199 |
|
| 200 |
def get_demand_dictionary():
|
| 201 |
try:
|
| 202 |
-
|
| 203 |
-
|
|
|
|
|
|
|
|
|
|
| 204 |
except Exception as e:
|
| 205 |
-
|
| 206 |
-
|
| 207 |
-
|
| 208 |
-
|
| 209 |
-
|
| 210 |
-
|
|
|
|
|
|
|
| 211 |
|
| 212 |
DEMAND_DICTIONARY = get_demand_dictionary()
|
| 213 |
print(f"π― FINAL DEMAND: {DEMAND_DICTIONARY}")
|
| 214 |
|
| 215 |
def get_cost_list_per_emp_shift():
|
| 216 |
try:
|
| 217 |
-
|
| 218 |
-
|
|
|
|
|
|
|
|
|
|
| 219 |
except Exception as e:
|
| 220 |
-
print(f"
|
| 221 |
-
|
| 222 |
-
|
| 223 |
-
|
| 224 |
-
|
|
|
|
| 225 |
|
| 226 |
def shift_code_to_name():
|
| 227 |
shift_code_to_name_dict = {
|
| 228 |
-
1: "
|
| 229 |
-
2: "
|
| 230 |
-
3: "
|
| 231 |
}
|
| 232 |
return shift_code_to_name_dict
|
| 233 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 234 |
COST_LIST_PER_EMP_SHIFT = get_cost_list_per_emp_shift()
|
| 235 |
# print("cost list per emp shift",COST_LIST_PER_EMP_SHIFT)
|
| 236 |
|
|
@@ -295,19 +314,24 @@ print("team requirements per product:", TEAM_REQ_PER_PRODUCT)
|
|
| 295 |
|
| 296 |
def get_max_employee_per_type_on_day():
|
| 297 |
try:
|
| 298 |
-
|
| 299 |
-
|
|
|
|
|
|
|
|
|
|
| 300 |
except Exception as e:
|
| 301 |
-
print(f"
|
| 302 |
-
|
| 303 |
-
|
| 304 |
-
|
| 305 |
-
|
| 306 |
-
|
| 307 |
-
|
| 308 |
-
|
|
|
|
| 309 |
}
|
| 310 |
-
|
|
|
|
| 311 |
|
| 312 |
MAX_EMPLOYEE_PER_TYPE_ON_DAY = get_max_employee_per_type_on_day()
|
| 313 |
print("max employee per type on day",MAX_EMPLOYEE_PER_TYPE_ON_DAY)
|
|
@@ -318,12 +342,17 @@ MAX_HOUR_PER_PERSON_PER_DAY = 14 # legal standard
|
|
| 318 |
MAX_HOUR_PER_SHIFT_PER_PERSON = {1: 7.5, 2: 7.5, 3: 5} #1 = normal, 2 = evening, 3 = overtime
|
| 319 |
def get_per_product_speed():
|
| 320 |
try:
|
| 321 |
-
|
| 322 |
-
|
|
|
|
|
|
|
|
|
|
| 323 |
except Exception as e:
|
| 324 |
-
print(f"
|
| 325 |
-
|
| 326 |
-
|
|
|
|
|
|
|
| 327 |
|
| 328 |
|
| 329 |
# Get per product speed - will use actual product names from PRODUCT_LIST
|
|
|
|
| 13 |
|
| 14 |
|
| 15 |
def get_date_span():
|
| 16 |
+
try:
|
| 17 |
+
# Try to get from streamlit session state (from config page)
|
| 18 |
+
import streamlit as st
|
| 19 |
+
if hasattr(st, 'session_state') and 'start_date' in st.session_state and 'end_date' in st.session_state:
|
| 20 |
+
from datetime import datetime
|
| 21 |
+
start_date = datetime.combine(st.session_state.start_date, datetime.min.time())
|
| 22 |
+
end_date = datetime.combine(st.session_state.end_date, datetime.min.time())
|
| 23 |
+
date_span = list(range(1, (end_date - start_date).days + 2))
|
| 24 |
+
print(f"Using dates from config page: {start_date} to {end_date}")
|
| 25 |
+
print("date span", date_span)
|
| 26 |
+
return date_span, start_date, end_date
|
| 27 |
+
except Exception as e:
|
| 28 |
+
print(f"Could not get dates from streamlit session: {e}")
|
| 29 |
|
| 30 |
+
print(f"Loading default date values")
|
| 31 |
+
# Default to match the user's data in COOIS_Released_Prod_Orders.csv
|
| 32 |
+
from datetime import datetime
|
| 33 |
+
return list(range(1, 6)), datetime(2025, 7, 7), datetime(2025, 7, 11) # Default 5 days
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 34 |
|
| 35 |
|
| 36 |
#fetch date from streamlit or default value. The streamlit and default references the demand data (COOIS_Planned_and_Released.csv)
|
|
|
|
| 82 |
|
| 83 |
# Evening shift activation mode - define early to avoid circular dependency
|
| 84 |
# Options:
|
| 85 |
+
# "normal" - Only use regular shift (1) and overtime shift (3) - NO evening shift
|
| 86 |
+
# "activate_evening" - Allow evening shift (2) when demand is too high or cost-effective
|
| 87 |
# "always_available" - Evening shift always available as option
|
| 88 |
EVENING_SHIFT_MODE = "normal" # Default: only regular + overtime
|
| 89 |
|
|
|
|
| 98 |
all_shifts = get_shift_list()
|
| 99 |
|
| 100 |
if EVENING_SHIFT_MODE == "normal":
|
| 101 |
+
# Only regular (1) and overtime (3) shifts - NO evening shift
|
| 102 |
+
active_shifts = [s for s in all_shifts if s in [1, 3]]
|
| 103 |
+
print(f"[SHIFT MODE] Normal mode: Using shifts {active_shifts} (Regular + Overtime only, NO evening)")
|
| 104 |
|
| 105 |
elif EVENING_SHIFT_MODE == "activate_evening":
|
| 106 |
+
# All shifts including evening (2)
|
| 107 |
active_shifts = list(all_shifts)
|
| 108 |
print(f"[SHIFT MODE] Evening activated: Using all shifts {active_shifts}")
|
| 109 |
|
|
|
|
| 114 |
|
| 115 |
else:
|
| 116 |
# Default to normal mode
|
| 117 |
+
active_shifts = [s for s in all_shifts if s in [1, 3]]
|
| 118 |
print(f"[SHIFT MODE] Unknown mode '{EVENING_SHIFT_MODE}', defaulting to normal: {active_shifts}")
|
| 119 |
|
| 120 |
return active_shifts
|
|
|
|
| 182 |
|
| 183 |
def get_line_cnt_per_type():
|
| 184 |
try:
|
| 185 |
+
# Try to get from streamlit session state (from config page)
|
| 186 |
+
import streamlit as st
|
| 187 |
+
if hasattr(st, 'session_state') and 'line_counts' in st.session_state:
|
| 188 |
+
print(f"Using line counts from config page: {st.session_state.line_counts}")
|
| 189 |
+
return st.session_state.line_counts
|
| 190 |
except Exception as e:
|
| 191 |
+
print(f"Could not get line counts from streamlit session: {e}")
|
| 192 |
+
|
| 193 |
+
print(f"Loading default line count values from data files")
|
| 194 |
+
line_df = extract.read_packaging_line_data()
|
| 195 |
+
line_cnt_per_type = line_df.set_index("id")["line_count"].to_dict()
|
| 196 |
+
print("line cnt per type", line_cnt_per_type)
|
| 197 |
+
return line_cnt_per_type
|
| 198 |
|
| 199 |
LINE_CNT_PER_TYPE = get_line_cnt_per_type()
|
| 200 |
print("line cnt per type",LINE_CNT_PER_TYPE)
|
| 201 |
|
| 202 |
def get_demand_dictionary():
|
| 203 |
try:
|
| 204 |
+
# Try to get from streamlit session state (from config page)
|
| 205 |
+
import streamlit as st
|
| 206 |
+
if hasattr(st, 'session_state') and 'demand_dictionary' in st.session_state:
|
| 207 |
+
print(f"Using demand dictionary from config page: {len(st.session_state.demand_dictionary)} products")
|
| 208 |
+
return st.session_state.demand_dictionary
|
| 209 |
except Exception as e:
|
| 210 |
+
print(f"Could not get demand dictionary from streamlit session: {e}")
|
| 211 |
+
|
| 212 |
+
print(f"Loading default demand values from data files")
|
| 213 |
+
# Use released orders instead of planned orders for demand
|
| 214 |
+
demand_df = extract.read_released_orders_data(start_date=start_date, end_date=end_date)
|
| 215 |
+
demand_dictionary = demand_df.groupby('Material Number')["Order quantity (GMEIN)"].sum().to_dict()
|
| 216 |
+
print(f"π DEMAND DATA: {len(demand_dictionary)} products with total demand {sum(demand_dictionary.values())}")
|
| 217 |
+
return demand_dictionary
|
| 218 |
|
| 219 |
DEMAND_DICTIONARY = get_demand_dictionary()
|
| 220 |
print(f"π― FINAL DEMAND: {DEMAND_DICTIONARY}")
|
| 221 |
|
| 222 |
def get_cost_list_per_emp_shift():
|
| 223 |
try:
|
| 224 |
+
# Try to get from streamlit session state (from config page)
|
| 225 |
+
import streamlit as st
|
| 226 |
+
if hasattr(st, 'session_state') and 'cost_list_per_emp_shift' in st.session_state:
|
| 227 |
+
print(f"Using cost list from config page: {st.session_state.cost_list_per_emp_shift}")
|
| 228 |
+
return st.session_state.cost_list_per_emp_shift
|
| 229 |
except Exception as e:
|
| 230 |
+
print(f"Could not get cost list from streamlit session: {e}")
|
| 231 |
+
|
| 232 |
+
print(f"Loading default cost values")
|
| 233 |
+
# Default hourly rates - Important: multiple employment types with different costs
|
| 234 |
+
# Shift 1 = normal, 2 = evening, 3 = overtime
|
| 235 |
+
return {"UNICEF Fixed term":{1:43.27,2:43.27,3:64.91},"Humanizer":{1:27.94,2:27.94,3:41.91}}
|
| 236 |
|
| 237 |
def shift_code_to_name():
|
| 238 |
shift_code_to_name_dict = {
|
| 239 |
+
1: "Regular",
|
| 240 |
+
2: "Evening",
|
| 241 |
+
3: "Overtime"
|
| 242 |
}
|
| 243 |
return shift_code_to_name_dict
|
| 244 |
|
| 245 |
+
def line_code_to_name():
|
| 246 |
+
"""Convert line type IDs to readable names"""
|
| 247 |
+
line_code_to_name_dict = {
|
| 248 |
+
6: "Long Line",
|
| 249 |
+
7: "Mini Load"
|
| 250 |
+
}
|
| 251 |
+
return line_code_to_name_dict
|
| 252 |
+
|
| 253 |
COST_LIST_PER_EMP_SHIFT = get_cost_list_per_emp_shift()
|
| 254 |
# print("cost list per emp shift",COST_LIST_PER_EMP_SHIFT)
|
| 255 |
|
|
|
|
| 314 |
|
| 315 |
def get_max_employee_per_type_on_day():
|
| 316 |
try:
|
| 317 |
+
# Try to get from streamlit session state (from config page)
|
| 318 |
+
import streamlit as st
|
| 319 |
+
if hasattr(st, 'session_state') and 'max_employee_per_type_on_day' in st.session_state:
|
| 320 |
+
print(f"Using max employee counts from config page: {st.session_state.max_employee_per_type_on_day}")
|
| 321 |
+
return st.session_state.max_employee_per_type_on_day
|
| 322 |
except Exception as e:
|
| 323 |
+
print(f"Could not get max employee counts from streamlit session: {e}")
|
| 324 |
+
|
| 325 |
+
print(f"Loading default max employee values")
|
| 326 |
+
max_employee_per_type_on_day = {
|
| 327 |
+
"UNICEF Fixed term": {
|
| 328 |
+
t: 8 for t in DATE_SPAN
|
| 329 |
+
},
|
| 330 |
+
"Humanizer": {
|
| 331 |
+
t: 10 for t in DATE_SPAN
|
| 332 |
}
|
| 333 |
+
}
|
| 334 |
+
return max_employee_per_type_on_day
|
| 335 |
|
| 336 |
MAX_EMPLOYEE_PER_TYPE_ON_DAY = get_max_employee_per_type_on_day()
|
| 337 |
print("max employee per type on day",MAX_EMPLOYEE_PER_TYPE_ON_DAY)
|
|
|
|
| 342 |
MAX_HOUR_PER_SHIFT_PER_PERSON = {1: 7.5, 2: 7.5, 3: 5} #1 = normal, 2 = evening, 3 = overtime
|
| 343 |
def get_per_product_speed():
|
| 344 |
try:
|
| 345 |
+
# Try to get from streamlit session state (from config page)
|
| 346 |
+
import streamlit as st
|
| 347 |
+
if hasattr(st, 'session_state') and 'per_product_speed' in st.session_state:
|
| 348 |
+
print(f"Using per product speed from config page: {st.session_state.per_product_speed}")
|
| 349 |
+
return st.session_state.per_product_speed
|
| 350 |
except Exception as e:
|
| 351 |
+
print(f"Could not get per product speed from streamlit session: {e}")
|
| 352 |
+
|
| 353 |
+
print(f"Loading default per product speed from data files")
|
| 354 |
+
per_product_speed = extract.read_package_speed_data()
|
| 355 |
+
return per_product_speed
|
| 356 |
|
| 357 |
|
| 358 |
# Get per product speed - will use actual product names from PRODUCT_LIST
|
src/models/optimizer_real.py
CHANGED
|
@@ -148,7 +148,7 @@ def solve_fixed_team_weekly():
|
|
| 148 |
total_demand = sum(DEMAND_DICTIONARY.get(p, 0) for p in P)
|
| 149 |
|
| 150 |
# Calculate maximum capacity with regular + overtime shifts only
|
| 151 |
-
regular_overtime_shifts = [s for s in S if s in [1,
|
| 152 |
max_capacity = 0
|
| 153 |
|
| 154 |
for p in P:
|
|
@@ -316,15 +316,26 @@ def solve_fixed_team_weekly():
|
|
| 316 |
<= MAX_HOUR_PER_PERSON_PER_DAY * N_day[e][t]
|
| 317 |
)
|
| 318 |
|
| 319 |
-
# 7)
|
| 320 |
-
|
| 321 |
-
|
| 322 |
-
|
| 323 |
-
|
| 324 |
-
|
| 325 |
-
|
| 326 |
-
|
| 327 |
-
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 328 |
|
| 329 |
# 7.5) Bulk payment linking constraints are now handled inline in the cost calculation
|
| 330 |
|
|
|
|
| 148 |
total_demand = sum(DEMAND_DICTIONARY.get(p, 0) for p in P)
|
| 149 |
|
| 150 |
# Calculate maximum capacity with regular + overtime shifts only
|
| 151 |
+
regular_overtime_shifts = [s for s in S if s in [1, 3]] # Only shifts 1, 3 (regular + overtime)
|
| 152 |
max_capacity = 0
|
| 153 |
|
| 154 |
for p in P:
|
|
|
|
| 316 |
<= MAX_HOUR_PER_PERSON_PER_DAY * N_day[e][t]
|
| 317 |
)
|
| 318 |
|
| 319 |
+
# 7) Shift ordering constraints (only apply if shifts are available)
|
| 320 |
+
# Evening shift (2) after regular shift (1)
|
| 321 |
+
if 2 in S and 1 in S: # Only if both shifts are available
|
| 322 |
+
for e in E:
|
| 323 |
+
for t in D:
|
| 324 |
+
solver.Add(
|
| 325 |
+
solver.Sum(TEAM_REQ_PER_PRODUCT[e][p] * T[p, ell, 2, t] for p in P for ell in L)
|
| 326 |
+
<=
|
| 327 |
+
solver.Sum(TEAM_REQ_PER_PRODUCT[e][p] * T[p, ell, 1, t] for p in P for ell in L)
|
| 328 |
+
)
|
| 329 |
+
|
| 330 |
+
# Overtime shift (3) after regular shift (1)
|
| 331 |
+
if 3 in S and 1 in S: # Only if both shifts are available
|
| 332 |
+
for e in E:
|
| 333 |
+
for t in D:
|
| 334 |
+
solver.Add(
|
| 335 |
+
solver.Sum(TEAM_REQ_PER_PRODUCT[e][p] * T[p, ell, 3, t] for p in P for ell in L)
|
| 336 |
+
<=
|
| 337 |
+
solver.Sum(TEAM_REQ_PER_PRODUCT[e][p] * T[p, ell, 1, t] for p in P for ell in L)
|
| 338 |
+
)
|
| 339 |
|
| 340 |
# 7.5) Bulk payment linking constraints are now handled inline in the cost calculation
|
| 341 |
|