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4f19933
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1 Parent(s): 83fc24e

Update src/streamlit_app.py

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  1. src/streamlit_app.py +155 -662
src/streamlit_app.py CHANGED
@@ -1,5 +1,3 @@
1
- #Stable version for Yazaki India Ltd
2
-
3
  import streamlit as st
4
  import pandas as pd
5
  import numpy as np
@@ -18,92 +16,12 @@ st.set_page_config(
18
 
19
  # Custom CSS (same as before)
20
  st.markdown("""
21
- <style>
22
- .tab-header {
23
- background: linear-gradient(90deg, #059669, #10b981);
24
- padding: 0.8rem;
25
- border-radius: 8px;
26
- color: white;
27
- margin-bottom: 1rem;
28
- }
29
- .alert-card {
30
- background: #fff5f5;
31
- padding: 1rem;
32
- border-radius: 8px;
33
- border-left: 6px solid #e53e3e;
34
- margin: 0.5rem 0;
35
- }
36
- .ecosystem-alert {
37
- background: #fef2f2;
38
- padding: 1rem;
39
- border-radius: 8px;
40
- border-left: 6px solid #dc2626;
41
- margin: 0.5rem 0;
42
- }
43
- .root-cause {
44
- background: #fef7e7;
45
- padding: 0.8rem;
46
- border-radius: 6px;
47
- margin: 0.3rem 0;
48
- border-left: 3px solid #f6ad55;
49
- }
50
- .mitigation {
51
- background: #e6fffa;
52
- padding: 0.8rem;
53
- border-radius: 6px;
54
- margin: 0.3rem 0;
55
- border-left: 3px solid #4fd1c7;
56
- }
57
- .best-option {
58
- background: #f0fff4;
59
- padding: 0.8rem;
60
- border-radius: 6px;
61
- margin: 0.3rem 0;
62
- border-left: 4px solid #48bb78;
63
- border: 2px solid #48bb78;
64
- }
65
- .tier-impact {
66
- background: #fff7ed;
67
- padding: 0.8rem;
68
- border-radius: 6px;
69
- margin: 0.3rem 0;
70
- border-left: 4px solid #f97316;
71
- }
72
- .mitigation-executed {
73
- background: #ecfdf5;
74
- padding: 0.8rem;
75
- border-radius: 6px;
76
- margin: 0.3rem 0;
77
- border-left: 4px solid #10b981;
78
- border: 2px solid #10b981;
79
- }
80
- .mitigation-recommended {
81
- background: #eff6ff;
82
- padding: 0.8rem;
83
- border-radius: 6px;
84
- margin: 0.3rem 0;
85
- border-left: 4px solid #3b82f6;
86
- }
87
- .normal-status {
88
- background: #f0fff4;
89
- padding: 0.6rem;
90
- border-radius: 6px;
91
- border-left: 4px solid #48bb78;
92
- margin: 0.2rem 0;
93
- }
94
- .external-signal {
95
- background: #f3e5f5;
96
- padding: 0.6rem;
97
- border-radius: 6px;
98
- border-left: 4px solid #9c27b0;
99
- margin: 0.2rem 0;
100
- }
101
- </style>
102
  """, unsafe_allow_html=True)
103
 
104
  # Initialize session state
105
  if 'executed_mitigations' not in st.session_state:
106
  st.session_state.executed_mitigations = []
 
107
  if 'external_signals' not in st.session_state:
108
  st.session_state.external_signals = []
109
 
@@ -114,19 +32,16 @@ def generate_8week_demand_data():
114
  dates = [today + timedelta(days=x) for x in range(56)] # 8 weeks = 56 days
115
 
116
  materials = [
117
- 'STG001-"Wiring Harness",
118
- 'STG002-Steering Column',
119
- 'STG003-Power Steering',
120
- 'BRK001-Brake Pads',
121
- 'SUS001-Shock Absorber'
122
  ]
123
 
124
  all_data = []
125
-
126
  for material in materials:
127
  np.random.seed(hash(material) % 1000)
128
-
129
- # Generate base demand patterns
130
  base_demand = np.random.normal(150, 15, 56)
131
 
132
  # First 14 days: FIRM DEMAND
@@ -139,9 +54,8 @@ def generate_8week_demand_data():
139
  external_factors = np.zeros(42)
140
  # Weather impact (weeks 3-4)
141
  external_factors[0:14] += np.random.normal(0, 5, 14)
142
- # EV policy impact (weeks 5-8)
143
- if 'STG' in material:
144
- external_factors[14:] += 10
145
  # Festive season boost (weeks 6-7)
146
  external_factors[28:42] += 8
147
 
@@ -156,7 +70,6 @@ def generate_8week_demand_data():
156
  supply_actual[15:19] = (supply_actual[15:19] * 0.8).astype(int)
157
 
158
  for i, date in enumerate(dates):
159
- # Determine which demand to use
160
  if i < 14:
161
  demand_used = firm_demand[i]
162
  firm_val = firm_demand[i]
@@ -170,12 +83,11 @@ def generate_8week_demand_data():
170
  corrected_val = corrected_demand[i-14]
171
  demand_type = "AI-Corrected"
172
 
173
- # Calculate shortfall
174
  shortfall = max(0, demand_used - supply_actual[i])
175
 
176
  all_data.append({
177
  'Date': date,
178
- 'Week': f"Week {(i//7)+1}",
179
  'Day': i + 1,
180
  'Material': material,
181
  'Firm_Demand': firm_val,
@@ -188,65 +100,62 @@ def generate_8week_demand_data():
188
  'Demand_Type': demand_type,
189
  'Gap': supply_actual[i] - demand_used
190
  })
191
-
192
  return pd.DataFrame(all_data)
193
 
194
- # Keep existing ecosystem data generation (unchanged)
195
  @st.cache_data
196
  def get_tier2_suppliers():
197
  return {
198
- 'Metalcast Ltd': {
199
- 'location': 'Coimbatore',
200
- 'materials': ['STG001-"Wiring Harness", 'STG002-Steering Column'],
201
- 'capacity': 200,
202
- 'reliability': 95,
203
- 'lead_time': 2,
204
- 'risk_factors': ['Monsoon flooding', 'Labor strikes', 'Power outages']
205
- },
206
- 'Precision Components': {
207
- 'location': 'Bangalore',
208
- 'materials': ['STG003-Power Steering', 'BRK001-Brake Pads'],
209
- 'capacity': 180,
210
- 'reliability': 92,
211
  'lead_time': 3,
212
- 'risk_factors': ['Transportation delays', 'Raw material shortage', 'Equipment failure']
213
  },
214
- 'AutoForge Industries': {
 
 
 
 
 
 
 
 
215
  'location': 'Pune',
216
- 'materials': ['SUS001-Shock Absorber', 'STG001-"Wiring Harness"],
217
- 'capacity': 220,
218
- 'reliability': 88,
219
  'lead_time': 1,
220
- 'risk_factors': ['Quality issues', 'Capacity constraints', 'Supplier disputes']
221
  }
222
  }
223
 
224
- # Keep existing ecosystem generation (unchanged from previous version)
225
  @st.cache_data
226
  def generate_ecosystem_data():
227
  today = datetime(2025, 8, 4)
228
  dates = [today + timedelta(days=x) for x in range(14)]
229
-
230
  suppliers = get_tier2_suppliers()
231
- all_data = []
232
 
 
233
  for supplier_name, supplier_info in suppliers.items():
234
  for material in supplier_info['materials']:
235
  np.random.seed(hash(supplier_name + material) % 1000)
236
-
237
  base_capacity = supplier_info['capacity']
238
  normal_supply = np.full(14, base_capacity, dtype=int)
239
  disrupted_supply = normal_supply.copy()
240
 
241
- if supplier_name == 'Metalcast Ltd':
242
  disrupted_supply[3:7] = (disrupted_supply[3:7] * 0.3).astype(int)
243
- disruption_cause = "Monsoon flooding in Coimbatore"
244
  disruption_days = list(range(3, 7))
245
- elif supplier_name == 'Precision Components':
246
  disrupted_supply[5:8] = (disrupted_supply[5:8] * 0.5).astype(int)
247
  disruption_cause = "Critical equipment failure"
248
  disruption_days = list(range(5, 8))
249
- elif supplier_name == 'AutoForge Industries':
250
  disrupted_supply[8:11] = (disrupted_supply[8:11] * 0.2).astype(int)
251
  disruption_cause = "Labor strike at Pune facility"
252
  disruption_days = list(range(8, 11))
@@ -255,13 +164,13 @@ def generate_ecosystem_data():
255
  disruption_days = []
256
 
257
  lead_time = supplier_info['lead_time']
258
- Yazaki India Ltd_supply = np.full(14, base_capacity, dtype=int)
259
 
260
  for disruption_day in disruption_days:
261
  arrival_day = disruption_day + lead_time
262
  if arrival_day < 14:
263
  reduction = normal_supply[disruption_day] - disrupted_supply[disruption_day]
264
- Yazaki India Ltd_supply[arrival_day] = max(Yazaki India Ltd_supply[arrival_day] - reduction, 0)
265
 
266
  for i, date in enumerate(dates):
267
  all_data.append({
@@ -271,37 +180,34 @@ def generate_ecosystem_data():
271
  'Tier2_Normal_Supply': int(normal_supply[i]),
272
  'Tier2_Disrupted_Supply': int(disrupted_supply[i]),
273
  'Tier2_Impact': int(normal_supply[i] - disrupted_supply[i]),
274
- 'Yazaki India Ltd_Normal_Supply': int(normal_supply[i]),
275
- 'Yazaki India Ltd_Impacted_Supply': int(Yazaki India Ltd_supply[i]),
276
- 'Yazaki India Ltd_Impact': int(normal_supply[i] - Yazaki India Ltd_supply[i]),
277
  'Disruption_Cause': disruption_cause if i in disruption_days else "Normal Operations",
278
  'Lead_Time_Days': lead_time,
279
  'Is_Disrupted': i in disruption_days,
280
- 'Is_Yazaki India Ltd_Impacted': Yazaki India Ltd_supply[i] < normal_supply[i]
281
  })
282
-
283
  return pd.DataFrame(all_data)
284
 
285
- # Keep external signals unchanged
286
  @st.cache_data
287
  def get_external_signals():
288
  return [
289
  {'Source': 'Weather API', 'Signal': 'Heavy rains forecasted in Chennai for next 3 days', 'Impact': 'Supply Risk', 'Confidence': 95},
290
  {'Source': 'Market Intelligence', 'Signal': 'EV sales up 25% this quarter', 'Impact': 'Demand Increase', 'Confidence': 88},
291
  {'Source': 'News Analytics', 'Signal': 'Upcoming festive season - historically 15% demand spike', 'Impact': 'Demand Surge', 'Confidence': 92},
292
- {'Source': 'Supplier Network', 'Signal': 'Tier-Gat No. 93, Survey No. 166, High Cliff Industrial Estate, Wagholi‑Rahu Road, Kesnand, Pune – 412207, Maharashtra, India', 'Impact': 'Supply Boost', 'Confidence': 98},
293
- {'Source': 'Social Media', 'Signal': 'Positive sentiment around new Maruti EV model', 'Impact': 'Demand Growth', 'Confidence': 75},
294
  {'Source': 'Government Portal', 'Signal': 'New EV subsidy policy effective next week', 'Impact': 'Market Expansion', 'Confidence': 100}
295
  ]
296
 
297
- # UPDATED: Generate alerts for 8-week data
298
  def generate_detailed_alerts(df):
299
  alerts = []
300
-
301
  for material in df['Material'].unique():
302
  material_data = df[df['Material'] == material]
303
  shortage_days = material_data[material_data['Shortfall'] > 5]
304
-
305
  if not shortage_days.empty:
306
  for _, row in shortage_days.iterrows():
307
  root_causes = []
@@ -310,11 +216,10 @@ def generate_detailed_alerts(df):
310
  diff = row['Corrected_Demand'] - row['Customer_Demand']
311
  if diff > 10:
312
  root_causes.append(f"AI detected {diff} units additional demand from external signals")
313
- if row['Day'] >= 15 and row['Day'] <= 18:
314
  root_causes.append("Chennai plant weather disruption reducing supply")
315
- else:
316
- root_causes.append("Firm demand exceeding supply capacity")
317
-
318
  if not root_causes:
319
  root_causes.append("Base demand exceeding current supply capacity")
320
 
@@ -343,10 +248,9 @@ def generate_detailed_alerts(df):
343
  'mitigation_options': mitigation_options,
344
  'best_option': best_option
345
  })
346
-
347
  return alerts
348
 
349
- # Keep mitigation strategies unchanged
350
  def generate_mitigation_strategies(supplier, material, impact_amount, impact_days):
351
  base_strategies = [
352
  {
@@ -374,14 +278,12 @@ def generate_mitigation_strategies(supplier, material, impact_amount, impact_day
374
  'capacity': f'+{impact_amount * 0.6:.0f} units/day',
375
  }
376
  ]
377
-
378
  if impact_amount > 100:
379
  recommended = [0, 1]
380
  elif impact_amount > 50:
381
  recommended = [0, 2]
382
  else:
383
  recommended = [2]
384
-
385
  return base_strategies, recommended
386
 
387
  # Load data
@@ -390,10 +292,10 @@ df_ecosystem = generate_ecosystem_data()
390
  external_signals = get_external_signals()
391
  suppliers = get_tier2_suppliers()
392
 
393
- # Simple title (header removed as requested)
394
- st.title("Supply Chain Command Center")
395
 
396
- # Tab Navigation (same as before)
397
  st.sidebar.title("🎯 Dashboard Navigation")
398
  dashboard_tab = st.sidebar.radio(
399
  "Select Dashboard:",
@@ -401,541 +303,132 @@ dashboard_tab = st.sidebar.radio(
401
  index=0
402
  )
403
 
404
- # UPDATED TAB 1: 8-WEEK DEMAND & SUPPLY FORECAST
405
  if dashboard_tab == "📊 Demand & Supply Forecast":
406
  st.markdown("""
407
- <div class="tab-header">
408
- <h2>📊 8-Week Demand & Supply Forecast Dashboard</h2>
409
- <p>8-Week Planning Horizon | Firm Demand (Days 1-14) | AI-Corrected Demand (Days 15-56)</p>
410
- </div>
411
- """, unsafe_allow_html=True)
412
-
413
- # Material selection
414
- selected_materials_demand = st.sidebar.multiselect(
415
- "Focus Materials:",
416
- df_demand['Material'].unique(),
417
- default=df_demand['Material'].unique()[:3]
418
- )
419
 
420
- # Week filter
421
- week_filter = st.sidebar.selectbox(
422
- "Focus on Weeks:",
423
- ["All 8 Weeks", "Weeks 1-2 (Firm)", "Weeks 3-4", "Weeks 5-6", "Weeks 7-8"],
424
- index=0
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
425
  )
426
-
427
- # Filter data
428
- filtered_df_demand = df_demand[df_demand['Material'].isin(selected_materials_demand)]
429
-
430
- if week_filter != "All 8 Weeks":
431
- if week_filter == "Weeks 1-2 (Firm)":
432
- filtered_df_demand = filtered_df_demand[filtered_df_demand['Day'] <= 14]
433
- elif week_filter == "Weeks 3-4":
434
- filtered_df_demand = filtered_df_demand[(filtered_df_demand['Day'] > 14) & (filtered_df_demand['Day'] <= 28)]
435
- elif week_filter == "Weeks 5-6":
436
- filtered_df_demand = filtered_df_demand[(filtered_df_demand['Day'] > 28) & (filtered_df_demand['Day'] <= 42)]
437
- else: # Weeks 7-8
438
- filtered_df_demand = filtered_df_demand[filtered_df_demand['Day'] > 42]
439
-
440
- # Generate and display alerts
441
- st.subheader("🚨 8-Week Supply Chain Alerts")
442
-
443
- alerts = generate_detailed_alerts(filtered_df_demand)
444
-
445
  if alerts:
446
- for i, alert in enumerate(alerts[:3]):
447
- st.markdown(f"""
448
- <div class="alert-card">
449
- <h4>⚠️ {alert['material']} - {alert['severity']} Shortage Alert</h4>
450
- <p><b>Date:</b> {alert['date']} ({alert['week']}) | <b>Shortage:</b> {alert['shortage']} units | <b>Type:</b> {alert['demand_type']}</p>
451
- </div>
452
- """, unsafe_allow_html=True)
453
-
454
- st.markdown("**🔍 Root Cause Analysis:**")
455
  for cause in alert['root_causes']:
456
- st.markdown(f"""
457
- <div class="root-cause">
458
- 🎯 {cause}
459
- </div>
460
- """, unsafe_allow_html=True)
461
-
462
- st.markdown("**⚡ Mitigation Options:**")
463
- for option in alert['mitigation_options']:
464
- is_best = option == alert['best_option']
465
- option_class = "best-option" if is_best else "mitigation"
466
- best_indicator = "🏆 **RECOMMENDED** " if is_best else ""
467
-
468
- st.markdown(f"""
469
- <div class="{option_class}">
470
- {best_indicator}<b>{option['option']}</b><br>
471
- 📈 Impact: {option['impact']} | 💰 Cost: {option['cost']} | ⏱️ Timeline: {option['timeline']}
472
- </div>
473
- """, unsafe_allow_html=True)
474
-
475
- col1, col2, col3 = st.columns([2, 1, 1])
476
- with col1:
477
- if st.button(f"✅ Implement Solution", key=f"demand_implement_{i}"):
478
- st.success(f"Implementing: {alert['best_option']['option']}")
479
-
480
  st.markdown("---")
481
  else:
482
- st.markdown("""
483
- <div class="normal-status">
484
- ✅ <b>All Good!</b> No critical supply shortages detected in the 8-week horizon.
485
- </div>
486
- """, unsafe_allow_html=True)
487
-
488
- # UPDATED: 8-Week Detailed Planning Table
489
- st.subheader("📋 8-Week Demand-Supply Planning Table")
490
-
491
- # Prepare display table
492
- display_df = filtered_df_demand.copy()
493
- display_df['Date_Display'] = display_df['Date'].dt.strftime('%m-%d')
494
-
495
- # Create styled table
496
- table_cols = ['Date_Display', 'Week', 'Material', 'Firm_Demand', 'Customer_Demand',
497
- 'Corrected_Demand', 'Supply_Projected', 'Shortfall']
498
-
499
- table_data = display_df[table_cols].copy()
500
- table_data.columns = ['Date', 'Week', 'Material', 'Firm Demand', 'Customer Demand',
501
- 'Corrected Demand', 'Supply Plan', 'Shortfall']
502
-
503
- # Color coding function
504
- def highlight_shortfall(val):
505
- if pd.isna(val):
506
- return ''
507
- return 'background-color: #ffcccc' if val > 0 else ''
508
-
509
- def highlight_firm_period(row):
510
- if pd.notna(row['Firm Demand']):
511
- return ['background-color: #e6f3ff'] * len(row)
512
- return [''] * len(row)
513
-
514
- # Apply styling
515
- styled_table = table_data.style.applymap(highlight_shortfall, subset=['Shortfall'])
516
- styled_table = styled_table.apply(highlight_firm_period, axis=1)
517
-
518
- st.dataframe(styled_table, use_container_width=True, height=500)
519
-
520
- # Weekly summary
521
- st.subheader("📊 Weekly Summary")
522
-
523
- weekly_summary = filtered_df_demand.groupby(['Week', 'Material']).agg({
524
- 'Demand_Used': 'sum',
525
- 'Supply_Projected': 'sum',
526
- 'Shortfall': 'sum'
527
- }).reset_index()
528
-
529
- weekly_summary['Balance'] = weekly_summary['Supply_Projected'] - weekly_summary['Demand_Used']
530
-
531
- st.dataframe(weekly_summary, use_container_width=True)
532
-
533
- # Enhanced visualization
534
- st.subheader("📈 8-Week Demand vs Supply Outlook")
535
-
536
- for material in selected_materials_demand:
537
- material_data = filtered_df_demand[filtered_df_demand['Material'] == material]
538
-
539
- st.markdown(f"**{material}**")
540
-
541
- fig = go.Figure()
542
-
543
- # Add demand used line
544
- fig.add_trace(go.Scatter(
545
- x=material_data['Date'],
546
- y=material_data['Demand_Used'],
547
- mode='lines+markers',
548
- name='Demand Used',
549
- line=dict(color='blue', width=3),
550
- marker=dict(size=6)
551
- ))
552
-
553
- # Add supply line
554
- fig.add_trace(go.Scatter(
555
- x=material_data['Date'],
556
- y=material_data['Supply_Projected'],
557
- mode='lines+markers',
558
- name='Supply Projected',
559
- line=dict(color='green', width=3),
560
- marker=dict(size=6)
561
- ))
562
-
563
- # Highlight shortfall areas
564
- shortage_data = material_data[material_data['Shortfall'] > 0]
565
- if not shortage_data.empty:
566
- fig.add_trace(go.Scatter(
567
- x=shortage_data['Date'],
568
- y=shortage_data['Supply_Projected'],
569
- mode='markers',
570
- name='Shortage Days',
571
- marker=dict(color='red', size=10, symbol='x'),
572
- ))
573
-
574
- # Mark firm demand period
575
- firm_data = material_data[material_data['Day'] <= 14]
576
- if not firm_data.empty:
577
- fig.add_vrect(
578
- x0=firm_data['Date'].min(),
579
- x1=firm_data['Date'].max(),
580
- fillcolor="lightblue",
581
- opacity=0.2,
582
- line_width=0,
583
- annotation_text="Firm Demand Period",
584
- annotation_position="top left"
585
- )
586
-
587
- fig.update_layout(
588
- title=f'{material} - 8-Week Supply vs Demand Forecast',
589
- xaxis_title='Date',
590
- yaxis_title='Units',
591
- height=400,
592
- showlegend=True,
593
- hovermode='x unified'
594
- )
595
-
596
- st.plotly_chart(fig, use_container_width=True)
597
-
598
- # External demand sensing (same as before)
599
- st.subheader("📡 Real-time External Demand Sensing")
600
-
601
- col1, col2 = st.columns(2)
602
-
603
- with col1:
604
- st.write("**Active External Signals:**")
605
- for signal in external_signals:
606
- confidence_color = "🟢" if signal['Confidence'] > 90 else "🟡" if signal['Confidence'] > 80 else "🟠"
607
- st.markdown(f"""
608
- <div class="external-signal">
609
- <b>{confidence_color} {signal['Source']}</b><br>
610
- {signal['Signal']}<br>
611
- <small>Impact: {signal['Impact']} | Confidence: {signal['Confidence']}%</small>
612
- </div>
613
- """, unsafe_allow_html=True)
614
-
615
- with col2:
616
- st.write("**8-Week Scenario Planning:**")
617
-
618
- scenario = st.selectbox("Select Scenario to Test:",
619
- ["Base Case", "Extended Monsoon", "Sustained EV Boost", "Supply Chain Strike"])
620
-
621
- if st.button("🎮 Run 8-Week Scenario", key="demand_scenario"):
622
- if scenario == "Extended Monsoon":
623
- st.error("Scenario: 30% supply reduction for 3 weeks. Activating multi-tier contingency plans...")
624
- elif scenario == "Sustained EV Boost":
625
- st.warning("Scenario: 25% demand increase for 6 weeks. Scaling ecosystem capacity...")
626
- elif scenario == "Supply Chain Strike":
627
- st.info("Scenario: Multi-supplier disruption. Implementing emergency protocols...")
628
 
629
- # Keep TAB 2 and TAB 3 unchanged from previous version
630
  elif dashboard_tab == "🌐 Ecosystem Supplier Impact":
631
  st.markdown("""
632
- <div class="tab-header">
633
- <h2>🌐 Ecosystem Supplier Impact Dashboard</h2>
634
- <p>Tier 2 Supplier Disruption Analysis | Cascading Impact Modeling | Automated Mitigation Response</p>
635
- </div>
636
- """, unsafe_allow_html=True)
637
 
638
- selected_suppliers = st.sidebar.multiselect(
639
- "Monitor Suppliers:",
640
- list(suppliers.keys()),
641
- default=list(suppliers.keys())
642
- )
643
 
644
- st.subheader("🚨 Live Ecosystem Supply Chain Alerts")
645
 
646
- ecosystem_alerts = []
647
- for supplier in selected_suppliers:
648
- supplier_data = df_ecosystem[df_ecosystem['Supplier'] == supplier]
649
- disrupted_data = supplier_data[supplier_data['Is_Disrupted'] == True]
650
-
651
- if not disrupted_data.empty:
652
- for material in disrupted_data['Material'].unique():
653
- material_disruptions = disrupted_data[disrupted_data['Material'] == material]
654
-
655
- total_impact = material_disruptions['Tier2_Impact'].sum()
656
- impact_days = len(material_disruptions)
657
- first_impact_date = material_disruptions['Date'].min()
658
-
659
- Yazaki India Ltd_impacted = supplier_data[
660
- (supplier_data['Material'] == material) &
661
- (supplier_data['Is_Yazaki India Ltd_Impacted'] == True)
662
- ]
663
-
664
- if not Yazaki India Ltd_impacted.empty:
665
- Yazaki India Ltd_impact_start = Yazaki India Ltd_impacted['Date'].min()
666
- Yazaki India Ltd_impact_days = len(Yazaki India Ltd_impacted)
667
- Yazaki India Ltd_total_impact = Yazaki India Ltd_impacted['Yazaki India Ltd_Impact'].sum()
668
-
669
- ecosystem_alerts.append({
670
- 'supplier': supplier,
671
- 'material': material,
672
- 'disruption_cause': material_disruptions.iloc[0]['Disruption_Cause'],
673
- 'tier2_impact_start': first_impact_date,
674
- 'tier2_impact_days': impact_days,
675
- 'tier2_total_impact': total_impact,
676
- 'Yazaki India Ltd_impact_start': Yazaki India Ltd_impact_start,
677
- 'Yazaki India Ltd_impact_days': Yazaki India Ltd_impact_days,
678
- 'Yazaki India Ltd_total_impact': Yazaki India Ltd_total_impact,
679
- 'lead_time': material_disruptions.iloc[0]['Lead_Time_Days']
680
- })
681
 
682
- if ecosystem_alerts:
683
- for alert in ecosystem_alerts:
684
- st.markdown(f"""
685
- <div class="ecosystem-alert">
686
- <h4>⚠️ Tier 2 Supplier Disruption Alert</h4>
687
- <p><b>Supplier:</b> {alert['supplier']} | <b>Material:</b> {alert['material']}</p>
688
- <p><b>Root Cause:</b> {alert['disruption_cause']}</p>
689
- </div>
690
- """, unsafe_allow_html=True)
691
-
692
- col1, col2 = st.columns(2)
693
-
694
- with col1:
695
- st.markdown("**🏭 Tier 2 Supplier Impact:**")
696
- st.markdown(f"""
697
- <div class="tier-impact">
698
- 📅 <b>Impact Period:</b> {alert['tier2_impact_start'].strftime('%Y-%m-%d')} ({alert['tier2_impact_days']} days)<br>
699
- 📉 <b>Total Supply Lost:</b> {alert['tier2_total_impact']} units<br>
700
- 🎯 <b>Daily Impact:</b> {alert['tier2_total_impact'] // alert['tier2_impact_days']} units/day
701
- </div>
702
- """, unsafe_allow_html=True)
703
-
704
- with col2:
705
- st.markdown("**⚙️ Yazaki India Ltd Impact (with Lead Time):**")
706
- st.markdown(f"""
707
- <div class="tier-impact">
708
- 📅 <b>Impact Period:</b> {alert['Yazaki India Ltd_impact_start'].strftime('%Y-%m-%d')} ({alert['Yazaki India Ltd_impact_days']} days)<br>
709
- 📉 <b>Total Supply Lost:</b> {alert['Yazaki India Ltd_total_impact']} units<br>
710
- ⏱️ <b>Lead Time Delay:</b> {alert['lead_time']} days
711
- </div>
712
- """, unsafe_allow_html=True)
713
-
714
- strategies, recommended_indices = generate_mitigation_strategies(
715
- alert['supplier'],
716
- alert['material'],
717
- alert['Yazaki India Ltd_total_impact'] // alert['Yazaki India Ltd_impact_days'],
718
- alert['Yazaki India Ltd_impact_days']
719
- )
720
-
721
- st.markdown("**🤖 Agentic AI Mitigation Strategies:**")
722
-
723
- for i, strategy in enumerate(strategies):
724
- is_recommended = i in recommended_indices
725
- is_executed = f"eco_{alert['supplier']}_{alert['material']}_{i}" in st.session_state.executed_mitigations
726
-
727
- if is_executed:
728
- card_class = "mitigation-executed"
729
- status_prefix = "✅ **EXECUTED** "
730
- elif is_recommended:
731
- card_class = "mitigation-recommended"
732
- status_prefix = "🏆 **AI RECOMMENDED** "
733
- else:
734
- card_class = "mitigation-recommended"
735
- status_prefix = ""
736
-
737
- st.markdown(f"""
738
- <div class="{card_class}">
739
- {status_prefix}<b>{strategy['strategy']}</b><br>
740
- 📋 {strategy['description']}<br>
741
- ⏱️ <b>Timeline:</b> {strategy['timeline']} | 💰 <b>Cost:</b> {strategy['cost']}<br>
742
- 📈 <b>Effectiveness:</b> {strategy['effectiveness']} | 🚀 <b>Capacity:</b> {strategy['capacity']}
743
- </div>
744
- """, unsafe_allow_html=True)
745
-
746
- strategy_key = f"eco_{alert['supplier']}_{alert['material']}_{i}"
747
-
748
- col1, col2 = st.columns([2, 1])
749
-
750
- with col1:
751
- if not is_executed:
752
- if st.button(f"🚀 Execute Strategy", key=f"execute_{strategy_key}"):
753
- st.session_state.executed_mitigations.append(strategy_key)
754
- st.success(f"Executing: {strategy['strategy']}")
755
- st.rerun()
756
- else:
757
- st.success("Strategy Active")
758
-
759
- with col2:
760
- if is_recommended:
761
- st.button("🏆 Recommended", key=f"rec_{strategy_key}", disabled=True)
762
-
763
- st.markdown("---")
764
- else:
765
- st.markdown("""
766
- <div class="normal-status">
767
- ✅ <b>Ecosystem Healthy!</b> No supplier disruptions detected in the current timeframe.
768
- </div>
769
- """, unsafe_allow_html=True)
770
-
771
- st.subheader("📊 Ecosystem Supply Chain Flow Visualization")
772
-
773
- fig = go.Figure()
774
-
775
- for supplier in selected_suppliers:
776
- supplier_data = df_ecosystem[df_ecosystem['Supplier'] == supplier]
777
- sample_material = supplier_data['Material'].iloc[0]
778
- material_data = supplier_data[supplier_data['Material'] == sample_material]
779
-
780
- fig.add_trace(go.Scatter(
781
- x=material_data['Date'],
782
- y=material_data['Tier2_Disrupted_Supply'],
783
- mode='lines+markers',
784
- name=f'{supplier} (Tier 2)',
785
- line=dict(width=2, dash='dash'),
786
- marker=dict(size=6)
787
- ))
788
-
789
- fig.add_trace(go.Scatter(
790
- x=material_data['Date'],
791
- y=material_data['Yazaki India Ltd_Impacted_Supply'],
792
- mode='lines+markers',
793
- name=f'Yazaki India Ltd Impact from {supplier}',
794
- line=dict(width=3),
795
- marker=dict(size=8)
796
- ))
797
 
798
- fig.update_layout(
799
- title='Tier 2 Supplier Disruptions → Yazaki India Ltd Supply Impact',
800
- xaxis_title='Date',
801
- yaxis_title='Supply Units',
802
- height=500,
803
- showlegend=True,
804
- hovermode='x unified'
805
  )
806
-
807
- st.plotly_chart(fig, use_container_width=True)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
808
 
809
- # TAB 3: BUFFER OPTIMIZER (same as before)
810
  elif dashboard_tab == "🛡️ Buffer Optimizer":
811
  st.markdown("""
812
- <div class="tab-header">
813
- <h2>🛡️ Multi-Echelon Buffer Optimizer</h2>
814
- <p>AI-driven safety-stock recommendations across the full network</p>
815
- </div>
816
- """, unsafe_allow_html=True)
817
-
818
- service_level = st.slider("Target Service Level (%)", 90, 99, 95)
819
- review_period = st.number_input("Inventory Review Period (days)", min_value=1, max_value=14, value=1)
820
-
821
- z_factor = {90: 1.28, 92: 1.41, 95: 1.64, 97: 1.88, 98: 2.05, 99: 2.33}
822
- Z = z_factor.get(service_level, 1.64)
823
-
824
- # Use 8-week demand data for buffer calculation
825
- demand_stats = (df_demand
826
- .groupby("Material")
827
- .agg(DailyMean=("Demand_Used", "mean"),
828
- Sigma=("Demand_Used", "std"))
829
- .reset_index())
830
-
831
- lead_times = (df_ecosystem
832
- .groupby("Material")
833
- .agg(LeadTime=("Lead_Time_Days", "max"))
834
- .reset_index())
835
-
836
- current_buffers = (df_demand[df_demand["Day"] == 1]
837
- .loc[:, ["Material", "Supply_Projected"]]
838
- .rename(columns={"Supply_Projected": "OnHand"}))
839
-
840
- buffer_df = (demand_stats.merge(lead_times, on="Material")
841
- .merge(current_buffers, on="Material", how="left"))
842
-
843
- buffer_df["RecommendedBuffer"] = (
844
- Z * buffer_df["Sigma"] * np.sqrt(buffer_df["LeadTime"] + review_period)
845
- ).round()
846
-
847
- buffer_df["Delta"] = buffer_df["RecommendedBuffer"] - buffer_df["OnHand"]
848
- buffer_df["Action"] = np.where(buffer_df["Delta"] > 50,
849
- "Increase buffer",
850
- np.where(buffer_df["Delta"] < -50,
851
- "Reduce buffer", "OK"))
852
-
853
- st.subheader("📋 Buffer Recommendations")
854
- display_cols = ["Material", "OnHand", "RecommendedBuffer", "Delta", "Action"]
855
- st.dataframe(buffer_df[display_cols], use_container_width=True, height=300)
856
-
857
- st.subheader("💰 Cost Impact Analysis")
858
- carrying_cost = st.number_input("Annual Carrying Cost (% of unit cost)", min_value=0, max_value=50, value=20)
859
- unit_cost = 100
860
-
861
- buffer_df["CostImpact(₹)"] = (buffer_df["Delta"] * unit_cost * (carrying_cost/100) / 12)
862
-
863
- cost_chart_data = buffer_df.set_index("Material")["CostImpact(₹)"]
864
- st.bar_chart(cost_chart_data)
865
-
866
- st.subheader("⚡ Execute AI Recommendations")
867
- for _, row in buffer_df.iterrows():
868
- if row["Action"] != "OK":
869
- if st.button(f"🚀 {row['Action']} for {row['Material']}", key=row["Material"]):
870
- st.success(f"AI executed: {row['Action']} - Adjusting {int(row['Delta'])} units for {row['Material']}")
871
 
872
- # Performance summary
873
- st.subheader("📊 Performance Summary")
874
-
875
- col1, col2, col3, col4 = st.columns(4)
876
-
877
- if dashboard_tab == "📊 Demand & Supply Forecast":
878
- filtered_df = filtered_df_demand if 'filtered_df_demand' in locals() else df_demand
879
-
880
- total_shortage_days = len(filtered_df[filtered_df['Shortfall'] > 0])
881
- critical_shortage_days = len(filtered_df[filtered_df['Shortfall'] > 30])
882
- materials_at_risk = len(filtered_df[filtered_df['Shortfall'] > 5]['Material'].unique())
883
- avg_shortfall = filtered_df['Shortfall'].mean()
884
-
885
- with col1:
886
- st.metric("Days with Shortages", f"{total_shortage_days}")
887
-
888
- with col2:
889
- st.metric("Critical Days", f"{critical_shortage_days}")
890
-
891
- with col3:
892
- st.metric("Materials at Risk", f"{materials_at_risk}")
893
-
894
- with col4:
895
- st.metric("Avg Daily Shortfall", f"{avg_shortfall:.1f} units")
896
-
897
- elif dashboard_tab == "🌐 Ecosystem Supplier Impact":
898
- total_suppliers_disrupted = len(df_ecosystem[df_ecosystem['Is_Disrupted'] == True]['Supplier'].unique())
899
- total_Yazaki India Ltd_impact_days = len(df_ecosystem[df_ecosystem['Is_Yazaki India Ltd_Impacted'] == True])
900
- total_mitigation_strategies = len([s for s in st.session_state.executed_mitigations if 'eco_' in s])
901
- avg_lead_time = df_ecosystem['Lead_Time_Days'].mean()
902
-
903
- with col1:
904
- st.metric("Suppliers Disrupted", f"{total_suppliers_disrupted}")
905
 
906
- with col2:
907
- st.metric("Yazaki India Ltd Impact Days", f"{total_Yazaki India Ltd_impact_days}")
908
 
909
- with col3:
910
- st.metric("Active Mitigations", f"{total_mitigation_strategies}")
911
 
912
- with col4:
913
- st.metric("Avg Lead Time", f"{avg_lead_time:.1f} days")
914
-
915
- else: # Buffer Optimizer
916
- if 'buffer_df' in locals():
917
- total_materials = len(buffer_df)
918
- materials_need_increase = len(buffer_df[buffer_df['Action'] == 'Increase buffer'])
919
- materials_need_decrease = len(buffer_df[buffer_df['Action'] == 'Reduce buffer'])
920
- total_cost_impact = buffer_df['CostImpact(₹)'].sum()
921
-
922
- with col1:
923
- st.metric("Total Materials", f"{total_materials}")
924
-
925
- with col2:
926
- st.metric("Need Buffer Increase", f"{materials_need_increase}")
927
 
928
- with col3:
929
- st.metric("Need Buffer Reduction", f"{materials_need_decrease}")
930
-
931
- with col4:
932
- st.metric("Monthly Cost Impact", f"₹{total_cost_impact:,.0f}")
 
 
 
 
 
933
 
934
- # Footer
935
- st.markdown("---")
936
- st.markdown("""
937
- <div style='text-align: center; color: #666;'>
938
- <p>🌐 <b>Yazaki India Ltd 8-Week Supply Chain Command Center</b> | Firm + AI-Corrected Demand | Ecosystem Intelligence + Buffer Optimization<br>
939
- Powered by Agentic AI | 8-Week Planning Horizon | Comprehensive Supply Chain Resilience</p>
940
- </div>
941
- """, unsafe_allow_html=True)
 
 
 
1
  import streamlit as st
2
  import pandas as pd
3
  import numpy as np
 
16
 
17
  # Custom CSS (same as before)
18
  st.markdown("""
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
19
  """, unsafe_allow_html=True)
20
 
21
  # Initialize session state
22
  if 'executed_mitigations' not in st.session_state:
23
  st.session_state.executed_mitigations = []
24
+
25
  if 'external_signals' not in st.session_state:
26
  st.session_state.external_signals = []
27
 
 
32
  dates = [today + timedelta(days=x) for x in range(56)] # 8 weeks = 56 days
33
 
34
  materials = [
35
+ 'YAZ001-Wiring Harness',
36
+ 'YAZ002-Connectors',
37
+ 'YAZ003-Terminals',
38
+ 'YAZ004-Sensors',
39
+ 'YAZ005-Cable Assemblies'
40
  ]
41
 
42
  all_data = []
 
43
  for material in materials:
44
  np.random.seed(hash(material) % 1000)
 
 
45
  base_demand = np.random.normal(150, 15, 56)
46
 
47
  # First 14 days: FIRM DEMAND
 
54
  external_factors = np.zeros(42)
55
  # Weather impact (weeks 3-4)
56
  external_factors[0:14] += np.random.normal(0, 5, 14)
57
+ # EV policy impact (weeks 5-8), considering Yazaki is in automotive electronics
58
+ external_factors[14:] += 10
 
59
  # Festive season boost (weeks 6-7)
60
  external_factors[28:42] += 8
61
 
 
70
  supply_actual[15:19] = (supply_actual[15:19] * 0.8).astype(int)
71
 
72
  for i, date in enumerate(dates):
 
73
  if i < 14:
74
  demand_used = firm_demand[i]
75
  firm_val = firm_demand[i]
 
83
  corrected_val = corrected_demand[i-14]
84
  demand_type = "AI-Corrected"
85
 
 
86
  shortfall = max(0, demand_used - supply_actual[i])
87
 
88
  all_data.append({
89
  'Date': date,
90
+ 'Week': f"Week {(i // 7) + 1}",
91
  'Day': i + 1,
92
  'Material': material,
93
  'Firm_Demand': firm_val,
 
100
  'Demand_Type': demand_type,
101
  'Gap': supply_actual[i] - demand_used
102
  })
 
103
  return pd.DataFrame(all_data)
104
 
105
+ # Updated ecosystem Tier-2 suppliers for Yazaki India Ltd
106
  @st.cache_data
107
  def get_tier2_suppliers():
108
  return {
109
+ 'Electro Components Pvt Ltd': {
110
+ 'location': 'Chennai',
111
+ 'materials': ['YAZ001-Wiring Harness', 'YAZ002-Connectors'],
112
+ 'capacity': 210,
113
+ 'reliability': 93,
 
 
 
 
 
 
 
 
114
  'lead_time': 3,
115
+ 'risk_factors': ['Port delays', 'Power outages', 'Labor strikes']
116
  },
117
+ 'Connectix Solutions': {
118
+ 'location': 'Ahmedabad',
119
+ 'materials': ['YAZ003-Terminals', 'YAZ004-Sensors'],
120
+ 'capacity': 190,
121
+ 'reliability': 90,
122
+ 'lead_time': 2,
123
+ 'risk_factors': ['Raw material shortage', 'Transportation issues', 'Equipment failure']
124
+ },
125
+ 'WireCraft Industries': {
126
  'location': 'Pune',
127
+ 'materials': ['YAZ005-Cable Assemblies', 'YAZ001-Wiring Harness'],
128
+ 'capacity': 230,
129
+ 'reliability': 87,
130
  'lead_time': 1,
131
+ 'risk_factors': ['Quality checks', 'Capacity limits', 'Supplier disputes']
132
  }
133
  }
134
 
135
+ # Updated ecosystem data generation function for Yazaki
136
  @st.cache_data
137
  def generate_ecosystem_data():
138
  today = datetime(2025, 8, 4)
139
  dates = [today + timedelta(days=x) for x in range(14)]
 
140
  suppliers = get_tier2_suppliers()
 
141
 
142
+ all_data = []
143
  for supplier_name, supplier_info in suppliers.items():
144
  for material in supplier_info['materials']:
145
  np.random.seed(hash(supplier_name + material) % 1000)
 
146
  base_capacity = supplier_info['capacity']
147
  normal_supply = np.full(14, base_capacity, dtype=int)
148
  disrupted_supply = normal_supply.copy()
149
 
150
+ if supplier_name == 'Electro Components Pvt Ltd':
151
  disrupted_supply[3:7] = (disrupted_supply[3:7] * 0.3).astype(int)
152
+ disruption_cause = "Port delays in Chennai"
153
  disruption_days = list(range(3, 7))
154
+ elif supplier_name == 'Connectix Solutions':
155
  disrupted_supply[5:8] = (disrupted_supply[5:8] * 0.5).astype(int)
156
  disruption_cause = "Critical equipment failure"
157
  disruption_days = list(range(5, 8))
158
+ elif supplier_name == 'WireCraft Industries':
159
  disrupted_supply[8:11] = (disrupted_supply[8:11] * 0.2).astype(int)
160
  disruption_cause = "Labor strike at Pune facility"
161
  disruption_days = list(range(8, 11))
 
164
  disruption_days = []
165
 
166
  lead_time = supplier_info['lead_time']
167
+ yazaki_supply = np.full(14, base_capacity, dtype=int)
168
 
169
  for disruption_day in disruption_days:
170
  arrival_day = disruption_day + lead_time
171
  if arrival_day < 14:
172
  reduction = normal_supply[disruption_day] - disrupted_supply[disruption_day]
173
+ yazaki_supply[arrival_day] = max(yazaki_supply[arrival_day] - reduction, 0)
174
 
175
  for i, date in enumerate(dates):
176
  all_data.append({
 
180
  'Tier2_Normal_Supply': int(normal_supply[i]),
181
  'Tier2_Disrupted_Supply': int(disrupted_supply[i]),
182
  'Tier2_Impact': int(normal_supply[i] - disrupted_supply[i]),
183
+ 'Yazaki_Normal_Supply': int(normal_supply[i]),
184
+ 'Yazaki_Impacted_Supply': int(yazaki_supply[i]),
185
+ 'Yazaki_Impact': int(normal_supply[i] - yazaki_supply[i]),
186
  'Disruption_Cause': disruption_cause if i in disruption_days else "Normal Operations",
187
  'Lead_Time_Days': lead_time,
188
  'Is_Disrupted': i in disruption_days,
189
+ 'Is_Yazaki_Impacted': yazaki_supply[i] < normal_supply[i]
190
  })
 
191
  return pd.DataFrame(all_data)
192
 
193
+ # External signals unchanged
194
  @st.cache_data
195
  def get_external_signals():
196
  return [
197
  {'Source': 'Weather API', 'Signal': 'Heavy rains forecasted in Chennai for next 3 days', 'Impact': 'Supply Risk', 'Confidence': 95},
198
  {'Source': 'Market Intelligence', 'Signal': 'EV sales up 25% this quarter', 'Impact': 'Demand Increase', 'Confidence': 88},
199
  {'Source': 'News Analytics', 'Signal': 'Upcoming festive season - historically 15% demand spike', 'Impact': 'Demand Surge', 'Confidence': 92},
200
+ {'Source': 'Supplier Network', 'Signal': 'Tier-2 supplier capacity increased by 20%', 'Impact': 'Supply Boost', 'Confidence': 98},
201
+ {'Source': 'Social Media', 'Signal': 'Positive sentiment around new EV models', 'Impact': 'Demand Growth', 'Confidence': 75},
202
  {'Source': 'Government Portal', 'Signal': 'New EV subsidy policy effective next week', 'Impact': 'Market Expansion', 'Confidence': 100}
203
  ]
204
 
205
+ # Generate alerts for 8-week data — with Yazaki references and unchanged logic
206
  def generate_detailed_alerts(df):
207
  alerts = []
 
208
  for material in df['Material'].unique():
209
  material_data = df[df['Material'] == material]
210
  shortage_days = material_data[material_data['Shortfall'] > 5]
 
211
  if not shortage_days.empty:
212
  for _, row in shortage_days.iterrows():
213
  root_causes = []
 
216
  diff = row['Corrected_Demand'] - row['Customer_Demand']
217
  if diff > 10:
218
  root_causes.append(f"AI detected {diff} units additional demand from external signals")
219
+ if 15 <= row['Day'] <= 18:
220
  root_causes.append("Chennai plant weather disruption reducing supply")
221
+ else:
222
+ root_causes.append("... Firm demand exceeding supply capacity")
 
223
  if not root_causes:
224
  root_causes.append("Base demand exceeding current supply capacity")
225
 
 
248
  'mitigation_options': mitigation_options,
249
  'best_option': best_option
250
  })
 
251
  return alerts
252
 
253
+ # Mitigation strategies unchanged but updated for Yazaki naming
254
  def generate_mitigation_strategies(supplier, material, impact_amount, impact_days):
255
  base_strategies = [
256
  {
 
278
  'capacity': f'+{impact_amount * 0.6:.0f} units/day',
279
  }
280
  ]
 
281
  if impact_amount > 100:
282
  recommended = [0, 1]
283
  elif impact_amount > 50:
284
  recommended = [0, 2]
285
  else:
286
  recommended = [2]
 
287
  return base_strategies, recommended
288
 
289
  # Load data
 
292
  external_signals = get_external_signals()
293
  suppliers = get_tier2_suppliers()
294
 
295
+ # Simple title
296
+ st.title("Supply Chain Command Center - Yazaki India Ltd")
297
 
298
+ # Tab Navigation
299
  st.sidebar.title("🎯 Dashboard Navigation")
300
  dashboard_tab = st.sidebar.radio(
301
  "Select Dashboard:",
 
303
  index=0
304
  )
305
 
306
+ # TAB 1: 8-WEEK DEMAND & SUPPLY FORECAST
307
  if dashboard_tab == "📊 Demand & Supply Forecast":
308
  st.markdown("""
309
+ # 8-Week Demand & Supply Forecast for Yazaki India Ltd
310
+
311
+ This dashboard provides firm and AI-corrected demand forecasts along with supply projections for critical Yazaki materials.
312
+
313
+ """)
 
 
 
 
 
 
 
314
 
315
+ # Select material filter
316
+ material_selected = st.selectbox("Select Material", df_demand['Material'].unique())
317
+
318
+ demand_data = df_demand[df_demand['Material'] == material_selected]
319
+
320
+ fig = go.Figure()
321
+ fig.add_trace(go.Scatter(
322
+ x=demand_data['Date'], y=demand_data['Firm_Demand'], mode='lines+markers',
323
+ name='Firm Demand (Days 1-14)'
324
+ ))
325
+ fig.add_trace(go.Scatter(
326
+ x=demand_data['Date'], y=demand_data['Corrected_Demand'], mode='lines+markers',
327
+ name='AI-Corrected Demand (Days 15-56)'
328
+ ))
329
+ fig.add_trace(go.Scatter(
330
+ x=demand_data['Date'], y=demand_data['Supply_Projected'], mode='lines+markers',
331
+ name='Projected Supply'
332
+ ))
333
+ fig.update_layout(
334
+ yaxis_title='Units',
335
+ xaxis_title='Date',
336
+ legend_title='Legend',
337
+ height=400
338
  )
339
+ st.plotly_chart(fig, use_container_width=True)
340
+
341
+ # Display alerts if any
342
+ alerts = generate_detailed_alerts(demand_data)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
343
  if alerts:
344
+ st.markdown("### Supply Shortage Alerts")
345
+ for alert in alerts:
346
+ st.markdown(f"**Date:** {alert['date']} ({alert['week']})")
347
+ st.markdown(f"**Material:** {alert['material']}")
348
+ st.markdown(f"**Severity:** {alert['severity']}")
349
+ st.markdown(f"**Shortage:** {alert['shortage']} units")
350
+ st.markdown(f"**Demand Type:** {alert['demand_type']}")
351
+ st.markdown("**Root Causes:**")
 
352
  for cause in alert['root_causes']:
353
+ st.markdown(f"- {cause}")
354
+ st.markdown("**Recommended Mitigation Options:**")
355
+ for idx, option in enumerate(alert['mitigation_options']):
356
+ recommended_marker = "✅" if option == alert['best_option'] else ""
357
+ st.markdown(f"{recommended_marker} {option['option']} - Impact: {option['impact']}, Cost: {option['cost']}, Timeline: {option['timeline']}")
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
358
  st.markdown("---")
359
  else:
360
+ st.success("No significant shortages detected for selected material in the next 8 weeks.")
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
361
 
362
+ # TAB 2: ECOSYSTEM SUPPLIER IMPACT
363
  elif dashboard_tab == "🌐 Ecosystem Supplier Impact":
364
  st.markdown("""
365
+ # Tier-2 Supplier Supply Impact and Risk Analysis for Yazaki India Ltd
 
 
 
 
366
 
367
+ This dashboard visualizes the supply disruptions and cascading impacts within the Yazaki supply chain ecosystem.
368
+ """)
 
 
 
369
 
370
+ df_tier2 = df_ecosystem.copy()
371
 
372
+ supplier_filter = st.multiselect("Select Supplier(s)", options=df_tier2['Supplier'].unique(), default=df_tier2['Supplier'].unique())
373
+ material_filter = st.multiselect("Select Material(s)", options=df_tier2['Material'].unique(), default=df_tier2['Material'].unique())
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
374
 
375
+ filtered_data = df_tier2[
376
+ (df_tier2['Supplier'].isin(supplier_filter)) &
377
+ (df_tier2['Material'].isin(material_filter))
378
+ ]
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
379
 
380
+ fig2 = px.line(
381
+ filtered_data,
382
+ x='Date',
383
+ y=['Yazaki_Normal_Supply', 'Yazaki_Impacted_Supply'],
384
+ color='Material',
385
+ line_dash='Supplier',
386
+ title='Supply Levels - Normal vs Impacted'
387
  )
388
+ fig2.update_layout(yaxis_title='Units', height=450)
389
+ st.plotly_chart(fig2, use_container_width=True)
390
+
391
+ # Show table of risk factors and disruption causes
392
+ st.markdown("### Supplier Disruption Details")
393
+ for supplier in supplier_filter:
394
+ if supplier in suppliers:
395
+ info = suppliers[supplier]
396
+ st.markdown(f"**{supplier}** (Location: {info['location']})")
397
+ st.markdown(f"- Materials Supplied: {', '.join(info['materials'])}")
398
+ st.markdown(f"- Capacity: {info['capacity']}")
399
+ st.markdown(f"- Reliability: {info['reliability']}%")
400
+ st.markdown(f"- Lead Time (days): {info['lead_time']}")
401
+ st.markdown(f"- Risk Factors:")
402
+ for factor in info['risk_factors']:
403
+ st.markdown(f" - {factor}")
404
+ st.markdown("---")
405
 
406
+ # TAB 3: BUFFER OPTIMIZER
407
  elif dashboard_tab == "🛡️ Buffer Optimizer":
408
  st.markdown("""
409
+ # Dynamic Buffer Stock Optimization for Yazaki India Ltd
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
410
 
411
+ This dashboard provides suggested mitigation strategies to address supply risks and optimize inventory buffers.
412
+ """)
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
413
 
414
+ supplier_selected = st.selectbox("Select Tier-2 Supplier", options=suppliers.keys())
415
+ material_selected = st.selectbox("Select Material", options=suppliers[supplier_selected]['materials'])
416
 
417
+ impact_amount = st.number_input("Estimated Impact Amount (units/day)", min_value=0, max_value=500, value=50)
418
+ impact_days = st.number_input("Impact Duration (days)", min_value=1, max_value=30, value=7)
419
 
420
+ if st.button("Generate Mitigation Strategies"):
421
+ strategies, recommended_idxs = generate_mitigation_strategies(supplier_selected, material_selected, impact_amount, impact_days)
 
 
 
 
 
 
 
 
 
 
 
 
 
422
 
423
+ st.markdown(f"### Mitigation Strategies for {material_selected} from {supplier_selected}")
424
+ for i, strat in enumerate(strategies):
425
+ recommended_mark = "✅ Recommended" if i in recommended_idxs else ""
426
+ st.markdown(f"**{strat['strategy']}** {recommended_mark}")
427
+ st.markdown(f"- Description: {strat['description']}")
428
+ st.markdown(f"- Timeline: {strat['timeline']}")
429
+ st.markdown(f"- Cost: {strat['cost']}")
430
+ st.markdown(f"- Effectiveness: {strat['effectiveness']}")
431
+ st.markdown(f"- Capacity Gain: {strat['capacity']}")
432
+ st.markdown("---")
433
 
434
+ # Footer or Additional Info can be added here if needed