Manufacturing-Monitoring-System / agent /langgraph_agent.py
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Simplify deployed UX and remove surface gate flow
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from typing import TypedDict, Dict, Any
import json
from urllib.error import URLError
from urllib.request import Request, urlopen
from core.config import settings
from core.logger import logger
try:
from langgraph.graph import StateGraph, END
from langchain_ollama import OllamaLLM
except Exception: # pragma: no cover - optional dependency safety
StateGraph = None
END = None
OllamaLLM = None
# -----------------------------
# STATE DEFINITION
# -----------------------------
class InspectionState(TypedDict):
input_data: Dict[str, Any]
summary: str
decision: str
recommendation: str
# -----------------------------
# LLM FACTORY (IMPORTANT)
# -----------------------------
def get_llm():
"""Create LLM instance (better than global init)."""
if OllamaLLM is None:
raise RuntimeError("LLM dependencies are not installed")
return OllamaLLM(
model=settings.OLLAMA_MODEL,
base_url=settings.OLLAMA_BASE_URL,
timeout=settings.OLLAMA_TIMEOUT_SECONDS,
)
def is_ollama_available() -> bool:
try:
with urlopen(
f"{settings.OLLAMA_BASE_URL}/api/tags",
timeout=settings.OLLAMA_TIMEOUT_SECONDS,
) as response:
return response.status == 200
except (URLError, ValueError, TimeoutError):
return False
def is_huggingface_available() -> bool:
return bool(settings.HF_TOKEN and settings.HF_CHAT_MODEL and settings.HF_ROUTER_BASE_URL)
def is_openrouter_available() -> bool:
return bool(settings.OPENROUTER_API_KEY and settings.OPENROUTER_MODEL and settings.OPENROUTER_BASE_URL)
def resolve_llm_provider() -> str:
configured = settings.LLM_PROVIDER.strip().lower()
if configured and configured != "auto":
return configured
if is_openrouter_available():
return "openrouter"
if is_huggingface_available():
return "huggingface"
if OllamaLLM is not None and is_ollama_available():
return "ollama"
return "none"
def request_huggingface_recommendation(prompt: str) -> str:
if not is_huggingface_available():
raise RuntimeError("Hugging Face Inference Providers is not configured")
payload = json.dumps({
"model": settings.HF_CHAT_MODEL,
"messages": [
{
"role": "user",
"content": prompt,
}
],
"max_tokens": 220,
"response_format": {"type": "text"},
}).encode("utf-8")
request = Request(
f"{settings.HF_ROUTER_BASE_URL.rstrip('/')}/chat/completions",
data=payload,
headers={
"Authorization": f"Bearer {settings.HF_TOKEN}",
"Content-Type": "application/json",
},
method="POST",
)
with urlopen(request, timeout=settings.OLLAMA_TIMEOUT_SECONDS) as response:
body = json.loads(response.read().decode("utf-8"))
choices = body.get("choices") or []
if not choices:
raise RuntimeError("No choices were returned by Hugging Face")
message = choices[0].get("message") or {}
content = message.get("content", "")
if isinstance(content, str):
return content
if isinstance(content, list):
text_parts: list[str] = []
for item in content:
if isinstance(item, dict) and item.get("type") == "text":
text_parts.append(str(item.get("text", "")))
if text_parts:
return "\n".join(part for part in text_parts if part)
raise RuntimeError("Unable to extract recommendation content from Hugging Face response")
def request_openrouter_recommendation(prompt: str) -> str:
if not is_openrouter_available():
raise RuntimeError("OpenRouter is not configured")
payload = json.dumps({
"model": settings.OPENROUTER_MODEL,
"messages": [
{
"role": "user",
"content": prompt,
}
],
"max_tokens": 220,
}).encode("utf-8")
request = Request(
f"{settings.OPENROUTER_BASE_URL.rstrip('/')}/chat/completions",
data=payload,
headers={
"Authorization": f"Bearer {settings.OPENROUTER_API_KEY}",
"Content-Type": "application/json",
},
method="POST",
)
with urlopen(request, timeout=settings.OLLAMA_TIMEOUT_SECONDS) as response:
body = json.loads(response.read().decode("utf-8"))
choices = body.get("choices") or []
if not choices:
raise RuntimeError("No choices were returned by OpenRouter")
message = choices[0].get("message") or {}
content = message.get("content", "")
if not content:
raise RuntimeError("Unable to extract recommendation content from OpenRouter")
return str(content)
# -----------------------------
# NODE 1: SUMMARY
# -----------------------------
def summarize_node(state: InspectionState) -> Dict[str, str]:
data = state["input_data"]
summary = (
f"Detected defects:\n"
f"- Minor: {data['summary'].get('Minor', 0)}\n"
f"- Moderate: {data['summary'].get('Moderate', 0)}\n"
f"- Critical: {data['summary'].get('Critical', 0)}\n"
)
return {"summary": summary}
# -----------------------------
# NODE 2: RULE-BASED DECISION
# -----------------------------
def decision_node(state: InspectionState) -> Dict[str, str]:
data = state["input_data"]
critical = data["summary"].get("Critical", 0)
moderate = data["summary"].get("Moderate", 0)
if critical > 0:
decision = "FAIL"
elif moderate > 0:
decision = "REVIEW"
else:
decision = "PASS"
return {"decision": decision}
# -----------------------------
# NODE 3: LLM RECOMMENDATION
# -----------------------------
def recommendation_node(state: InspectionState) -> Dict[str, str]:
defects = state["input_data"].get("defects", [])
prompt = f"""
You are a senior steel quality control engineer working in a manufacturing plant.
Inspection Summary:
{state['summary']}
Detected Defects (detailed):
{defects}
Final Decision: {state['decision']}
Give a STRICTLY INDUSTRIAL RESPONSE:
1. Defect-wise Analysis
2. Severity Impact
3. Action Plan (Accept / Rework / Downgrade / Reject)
4. Material Disposition Recommendation
5. Process Improvement Suggestions
Rules:
- Be specific to EACH defect type
- Avoid generic advice
- Be practical and engineering-focused
- Include whether the material can still be downgraded for a lower-grade use case
"""
try:
provider = resolve_llm_provider()
if provider == "huggingface":
response = request_huggingface_recommendation(prompt)
elif provider == "openrouter":
response = request_openrouter_recommendation(prompt)
elif provider == "ollama":
llm = get_llm()
response = llm.invoke(prompt)
else:
raise RuntimeError("No hosted LLM provider is configured")
except Exception as e:
logger.error(f"LLM failed: {e}")
response = "LLM failed to generate recommendation. Please review manually."
return {"recommendation": response}
# -----------------------------
# BUILD GRAPH (ONCE)
# -----------------------------
def build_agent():
if StateGraph is None or END is None:
raise RuntimeError("LangGraph dependencies are not installed")
builder = StateGraph(InspectionState)
builder.add_node("summarize", summarize_node)
builder.add_node("decision", decision_node)
builder.add_node("recommendation", recommendation_node)
builder.set_entry_point("summarize")
builder.add_edge("summarize", "decision")
builder.add_edge("decision", "recommendation")
builder.add_edge("recommendation", END)
return builder.compile()
AGENT = None
def _build_fallback_response(input_data: Dict[str, Any]) -> Dict[str, Any]:
summary = (
f"Detected defects:\n"
f"- Minor: {input_data.get('summary', {}).get('Minor', 0)}\n"
f"- Moderate: {input_data.get('summary', {}).get('Moderate', 0)}\n"
f"- Critical: {input_data.get('summary', {}).get('Critical', 0)}\n"
)
critical = input_data.get("summary", {}).get("Critical", 0)
moderate = input_data.get("summary", {}).get("Moderate", 0)
minor = input_data.get("summary", {}).get("Minor", 0)
if critical > 0:
decision = "FAIL"
recommendation = (
"Critical surface damage detected. Stop automatic acceptance, isolate the coil or sheet, "
"and route the material for immediate engineering review or rejection."
)
elif moderate > 0:
decision = "REVIEW"
recommendation = (
"Moderate defects detected. Hold the batch for operator review, confirm defect spread, "
"and schedule corrective process checks before release."
)
elif minor > 0:
decision = "PASS"
recommendation = (
"Only minor defects were detected. Material can proceed with monitoring and a short-term "
"process capability check to prevent escalation."
)
else:
decision = "PASS"
recommendation = (
"No actionable defects were detected. Continue production and keep the inspection line active "
"for routine monitoring."
)
return {
"summary": summary,
"decision": decision,
"recommendation": recommendation,
"agent_mode": "heuristic",
"agent_provider": "Rule-Based Safety Engine",
"agent_model": "fallback",
}
def _normalize_llm_mode(llm_mode: str | None) -> str:
normalized = (llm_mode or "auto").strip().lower()
if normalized in {"off", "auto", "always"}:
return normalized
return "auto"
# -----------------------------
# RUN AGENT
# -----------------------------
def run_agent(input_data: Dict[str, Any], *, llm_mode: str = "auto") -> Dict[str, Any]:
fallback = _build_fallback_response(input_data)
normalized_mode = _normalize_llm_mode(llm_mode)
if normalized_mode == "off":
return fallback
if normalized_mode == "auto":
source = str(input_data.get("source", "")).strip().lower()
metadata = input_data.get("metadata") or {}
persist_requested = bool(metadata.get("persist", True))
if source in {"camera", "live", "stream"} or not persist_requested:
return fallback
if not settings.ENABLE_LLM_REPORTS:
return fallback
provider = resolve_llm_provider()
if StateGraph is None or END is None:
logger.warning("LLM report generation is enabled, but LangGraph dependencies are unavailable.")
return fallback
if provider == "none":
logger.warning("No hosted LLM provider is configured. Using fallback inspection recommendation.")
return fallback
if provider == "huggingface":
if not is_huggingface_available():
logger.warning("Hugging Face Inference Providers is unavailable. Using fallback inspection recommendation.")
return fallback
elif provider == "openrouter":
if not is_openrouter_available():
logger.warning("OpenRouter is unavailable. Using fallback inspection recommendation.")
return fallback
else:
if OllamaLLM is None:
logger.warning("Ollama dependencies are unavailable. Using fallback inspection recommendation.")
return fallback
if not is_ollama_available():
logger.warning("Ollama server is unavailable. Using fallback inspection recommendation.")
return fallback
try:
global AGENT
if AGENT is None:
AGENT = build_agent()
result = AGENT.invoke({
"input_data": input_data
})
return {
**result,
"agent_mode": "llm",
"agent_provider": (
"Hugging Face Inference Providers"
if provider == "huggingface"
else "OpenRouter"
if provider == "openrouter"
else "Ollama"
),
"agent_model": (
settings.HF_CHAT_MODEL
if provider == "huggingface"
else settings.OPENROUTER_MODEL
if provider == "openrouter"
else settings.OLLAMA_MODEL
),
}
except Exception as e:
logger.error(f"Agent execution failed: {e}")
return fallback