Breaker / app.py
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import os, cv2, re, base64
import numpy as np
import pandas as pd
import gradio as gr
from roboflow import Roboflow
from openai import OpenAI
from openpyxl import load_workbook
# ================= CONFIG =================
ROBOFLOW_API_KEY = "uP19IAi98TqwLvHmNB8V"
ROBOFLOW_PROJECT = "braker3"
ROBOFLOW_VERSION = 6
CONF_THRESHOLD = 0.35
IOU_THRESHOLD = 0.4
client = OpenAI(api_key=os.getenv("OPENAI_API_KEY"))
rf = Roboflow(api_key=ROBOFLOW_API_KEY)
model = rf.workspace().project(ROBOFLOW_PROJECT).version(ROBOFLOW_VERSION).model
# ================= CONSTANTS =================
SPEC_JP = {
"Manufacture Name": "メーカー",
"Circuit Name": "回路番号",
"Load Name": "負荷名称",
"Breaking Capacity": "遮断容量",
"AF": "フレーム(AF)",
"AT": "トリップ(AT)"
}
MANUFACTURER_MAP = {
"MITSUBISHI ELECTRIC": "三菱電機",
"SIEMENS": "SIEMENS",
"SCHNEIDER ELECTRIC": "SCHNEIDER ELECTRIC",
"ABB": "ABB",
"LS ELECTRIC": "LS ELECTRIC"
}
VALID_BREAKING_CAPACITY = {"6","10","15","25","36","50","65","85"}
DEFAULT_BREAKING_CAPACITY = "85" # ← your dataset truth
# ================= IMAGE =================
def prepare_for_roboflow(img, max_side=1024):
h,w = img.shape[:2]
scale = min(max_side/max(h,w),1.0)
return cv2.resize(img,(int(w*scale),int(h*scale))) if scale<1 else img
def crop(img,x1,y1,x2,y2,pad=20):
h,w = img.shape[:2]
return img[max(0,y1-pad):min(h,y2+pad), max(0,x1-pad):min(w,x2+pad)]
def enhance(img):
g = cv2.cvtColor(img, cv2.COLOR_BGR2GRAY)
g = cv2.resize(g,None,fx=3,fy=3,interpolation=cv2.INTER_CUBIC)
clahe = cv2.createCLAHE(2.0,(8,8))
return cv2.cvtColor(clahe.apply(g), cv2.COLOR_GRAY2BGR)
def enhance_breaking_capacity(img):
g = cv2.cvtColor(img, cv2.COLOR_BGR2GRAY)
g = cv2.resize(g,None,fx=4,fy=4,interpolation=cv2.INTER_CUBIC)
g = cv2.adaptiveThreshold(
g,255,cv2.ADAPTIVE_THRESH_GAUSSIAN_C,
cv2.THRESH_BINARY,31,2
)
return cv2.cvtColor(g, cv2.COLOR_GRAY2BGR)
def img_to_base64(img):
_,buf = cv2.imencode(".jpg",img)
return base64.b64encode(buf).decode()
# ================= TEXT =================
def remove_spaces_only(text):
return re.sub(r"\s+", "", str(text)) if text else ""
def extract_digits(text):
nums = re.findall(r"\d+",str(text))
return nums[-1] if nums else ""
def clean_manufacturer(text):
t=text.upper()
for k in MANUFACTURER_MAP:
if k in t:
return k
return ""
def normalize_breaking_capacity(text):
nums = re.findall(r"\d+",str(text))
for n in nums:
if n in VALID_BREAKING_CAPACITY:
return n
return DEFAULT_BREAKING_CAPACITY
# ================= GPT OCR =================
def gpt_ocr(label,img):
if label == "Breaking Capacity":
img = enhance_breaking_capacity(img)
else:
img = enhance(img)
b64 = img_to_base64(img)
rules={
"Manufacture Name":"Return ONLY manufacturer name in English.",
"Circuit Name":"Return EXACT text.",
"Load Name":"Return EXACT text.",
"AF":"Return ONLY number.",
"AT":"Return ONLY number.",
"Breaking Capacity":"Return ONLY kA number."
}
r = client.chat.completions.create(
model="gpt-5.2",
messages=[
{"role":"system","content":"Strict OCR engine"},
{"role":"user","content":[
{"type":"text","text":rules[label]},
{"type":"image_url","image_url":{"url":f"data:image/jpeg;base64,{b64}"}}
]}
],
temperature=0
)
raw = r.choices[0].message.content.strip()
if label == "Manufacture Name":
return clean_manufacturer(raw)
if label in ["Circuit Name","Load Name"]:
return remove_spaces_only(raw)
if label in ["AF","AT"]:
return extract_digits(raw)
if label == "Breaking Capacity":
return normalize_breaking_capacity(raw)
return raw
# ================= EXCEL =================
def normalize_header(s):
return str(s).replace("\n","").replace(" ","")
def find_column(df,keys):
for c in df.columns:
for k in keys:
if k in normalize_header(c):
return c
return None
def verify_excel(excel,det):
wb=load_workbook(excel,data_only=True)
ws=wb["MCB"]
raw=pd.DataFrame([list(r) for r in ws.iter_rows(values_only=True)])
raw.dropna(how="all",inplace=True)
hdr=None
for i in range(len(raw)):
if "回路" in "".join(map(str,raw.iloc[i].values)):
hdr=i; break
if hdr is None:
return pd.DataFrame([["回路番号","", "NO","ヘッダー不明"]],
columns=["仕様","検出値","Excelに存在?","備考"])
df=raw.iloc[hdr+1:].copy()
df.columns=raw.iloc[hdr]
df.dropna(how="all",inplace=True)
ccol=find_column(df,["回路番号","回路"])
target=None
for _,r in df.iterrows():
if remove_spaces_only(r[ccol])==det.get("Circuit Name",""):
target=r; break
if target is None:
return pd.DataFrame([["回路番号",det.get("Circuit Name",""),"NO","Excelに存在しない"]],
columns=["仕様","検出値","Excelに存在?","備考"])
rows=[]
for k,jp in SPEC_JP.items():
detv=det.get(k,"")
col=find_column(df,[jp.replace("(","").replace(")",""),jp[:2]])
excelv=str(target[col]) if col else ""
if k in ["Circuit Name","Load Name"]:
ok=remove_spaces_only(detv)==remove_spaces_only(excelv)
elif k=="Manufacture Name":
ok=MANUFACTURER_MAP.get(detv,detv)==excelv
else:
ok=detv==excelv
rows.append([jp,detv,"YES" if ok else "NO","" if ok else f"Excel値: {excelv}"])
return pd.DataFrame(rows,columns=["仕様","検出値","Excelに存在?","備考"])
# ================= PIPELINE =================
def run_pipeline(image,excel):
if image is None:
return None,pd.DataFrame(),pd.DataFrame(),None
img=prepare_for_roboflow(image)
preds=model.predict(
img,
confidence=int(CONF_THRESHOLD*100),
overlap=int(IOU_THRESHOLD*100)
).json()["predictions"]
best={}
vis=img.copy()
for p in preds:
lab=p["class"]
x,y,w,h=map(int,[p["x"],p["y"],p["width"],p["height"]])
x1,y1,x2,y2=x-w//2,y-h//2,x+w//2,y+h//2
cv2.rectangle(vis,(x1,y1),(x2,y2),(0,255,0),2)
c=crop(img,x1,y1,x2,y2)
if lab not in best or p["confidence"]>best[lab][0]:
best[lab]=(p["confidence"],c)
det={}
rows=[]
for lab,(_,c) in best.items():
v=gpt_ocr(lab,c)
if v:
det[lab]=v
rows.append([lab,v])
return vis, pd.DataFrame(rows,columns=["Field","Extracted Text"]), verify_excel(excel,det), "verification_result.xlsx"
# ================= UI =================
with gr.Blocks(theme=gr.themes.Soft()) as demo:
gr.Markdown("# ⚡ Breaker Panel OCR & Verification")
with gr.Row():
img_in=gr.Image(type="numpy",label="Upload Image")
img_out=gr.Image(label="Detected Image")
excel_in=gr.File(label="Upload Excel (MCB)",file_types=[".xlsx",".xlsm"])
btn=gr.Button("Run Verification",variant="primary")
t1=gr.Dataframe(label="OCR Output")
t2=gr.Dataframe(label="Verification Result")
f=gr.File(label="Download Result")
btn.click(run_pipeline,[img_in,excel_in],[img_out,t1,t2,f])
demo.launch()