File size: 13,285 Bytes
13cd9b4
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
258cccc
13cd9b4
258cccc
13cd9b4
 
 
 
 
 
 
258cccc
 
 
 
 
 
 
 
 
 
 
 
 
 
13cd9b4
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
8b42bf4
13cd9b4
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
258cccc
 
 
 
 
 
 
 
13cd9b4
 
 
 
a1bc0b4
13cd9b4
 
 
 
 
 
 
 
 
258cccc
 
 
 
 
 
 
13cd9b4
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
8b42bf4
 
 
 
 
 
 
 
 
 
 
 
13cd9b4
 
 
 
 
 
 
8b42bf4
13cd9b4
 
8b42bf4
13cd9b4
 
 
 
 
258cccc
 
13cd9b4
 
 
 
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
import os
import json
import re
import torch
import gradio as gr
import pandas as pd

# --- LangChain Imports ---
from langchain_google_genai import ChatGoogleGenerativeAI
from langchain_community.document_loaders import CSVLoader
from langchain_community.vectorstores import FAISS
from langchain_huggingface import HuggingFaceEmbeddings 
from langchain_classic.chains import RetrievalQA        
from langchain_core.prompts import PromptTemplate  

# --- 1. Setup API Key for Hugging Face Spaces ---
# HF Spaces uses standard environment variables instead of Colab secrets
GOOGLE_API_KEY = os.environ.get('GOOGLE_API_KEY')
if not GOOGLE_API_KEY:
    raise ValueError("πŸ”΄ GOOGLE_API_KEY not found. Please add it to your Hugging Face Space Secrets.")

# --- 2. Build the RAG Chain & Feedback System ---
FMEA_DATA_FILE = '10000fmea_data.csv'
FEEDBACK_FILE = 'fmea_feedback.csv'
QA_CHAIN = None
feedback_vector_store = None
embeddings = None

DEVICE = 'cuda' if torch.cuda.is_available() else 'cpu'
print(f"βœ… Using device: {DEVICE}")

# --- FEEDBACK LOOP PART 1: Saving, Normalizing, and Loading Feedback ---
def normalize_action(text: str) -> str:
    return re.sub(r'\s+', ' ', str(text).strip().lower())

def load_feedback_stats():
    if not os.path.exists(FEEDBACK_FILE):
        return {}
    try:
        feedback_df = pd.read_csv(FEEDBACK_FILE)
        if feedback_df.empty:
            return {}
        stats = feedback_df.groupby('action')['rating'].agg(['mean', 'count']).to_dict('index')
        return stats
    except pd.errors.EmptyDataError:
        return {}

def save_feedback(action, rating, display_df):
    if not action:
        return "Please select a recommendation from the table first.", display_df
    norm_action = normalize_action(action)
    new_feedback = pd.DataFrame([{'action': norm_action, 'rating': int(rating)}])
    if not os.path.exists(FEEDBACK_FILE):
        new_feedback.to_csv(FEEDBACK_FILE, index=False)
    else:
        new_feedback.to_csv(FEEDBACK_FILE, mode='a', header=False, index=False)
    build_feedback_db()
    
    msg = f"βœ… Rating of {rating}/10 saved for: {action}"
    
    # Update the displayed table dynamically
    if display_df is not None and not display_df.empty:
        try:
            feedback_stats = load_feedback_stats()
            default_stat = {'mean': 0, 'count': 0}
            stats_list = [feedback_stats.get(normalize_action(act), default_stat) for act in display_df['Recommended Action']]
            display_df['Avg. Feedback'] = [f"{stat['mean']:.2f}/10 ({int(stat['count'])})" for stat in stats_list]
        except Exception as e:
            print(f"Error updating display_df: {e}")

    return msg, display_df

def build_feedback_db():
    global feedback_vector_store
    if not os.path.exists(FEEDBACK_FILE):
        return
    try:
        feedback_df = pd.read_csv(FEEDBACK_FILE)
        if feedback_df.empty:
            return
    except pd.errors.EmptyDataError:
        return

    avg_ratings = feedback_df.groupby('action')['rating'].mean()
    highly_rated_actions = avg_ratings[avg_ratings > 7].index.tolist()

    if highly_rated_actions and embeddings:
        print(f"Found {len(highly_rated_actions)} highly-rated actions. Building feedback vector store...")
        feedback_vector_store = FAISS.from_texts(highly_rated_actions, embeddings)
        print("βœ… Feedback vector store is ready.")

# --- build_rag_chain ---
def build_rag_chain():
    global QA_CHAIN, embeddings
    try:
        print("Initializing local HuggingFace embedding model...")
        embeddings = HuggingFaceEmbeddings(
            model_name='all-MiniLM-L6-v2',
            model_kwargs={'device': DEVICE} 
        )
        print("βœ… Local embedding model loaded.")

        build_feedback_db()

        print(f"Loading FMEA data from {FMEA_DATA_FILE}...")
        loader = CSVLoader(file_path=FMEA_DATA_FILE, source_column="Failure_Mode")
        documents = loader.load()
        print(f"βœ… Successfully loaded {len(documents)} records.")

        print("Creating embeddings and building main FAISS vector store...")
        main_vector_store = FAISS.from_documents(documents, embeddings)
        print("βœ… Main vector store created successfully.")

        llm = ChatGoogleGenerativeAI(model="gemini-2.5-flash", temperature=0.2)

        prompt_template = """
        You are an expert FMEA analyst. Your task is to generate the TOP 3 recommended actions for the given failure.
        The user has provided their current S, O, and D scores.
        For EACH recommendation, you must also estimate the revised S, O, and D scores (1-10) that would result *after* that action is successfully implemented.

        -   **new_S (Severity):** This score should *usually* stay the same as the original Severity.
        -   **new_O (Occurrence):** This score should be *lower* than the original Occurrence.
        -   **new_D (Detection):** This score should be *lower* than the original Detection (as the action makes the failure easier to detect).

        CONTEXT (Historical data and user feedback):
        {context}

        QUESTION (The new failure and its current scores):
        {question}

        INSTRUCTIONS:
        Format your entire response as a single, valid JSON object with a key "recommendations" which is a list of 3 objects.
        Each object must have these keys: "rank", "action", "department", "ai_score", "new_S", "new_O", "new_D".

        - "rank": The rank of the recommendation (1, 2, 3).
        - "action": The recommended action text.
        - "department": The most likely responsible department.
        - "ai_score": Confidence score (1-100) for this recommendation.
        - "new_S": Your estimated new Severity score (1-10).
        - "new_O": Your estimated new Occurrence score (1-10).
        - "new_D": Your estimated new Detection score (1-10).
        """
        PROMPT = PromptTemplate(template=prompt_template, input_variables=["context", "question"])

        # Included the token-saving "k": 2 limit
        retriever = main_vector_store.as_retriever(search_kwargs={"k": 2})
        QA_CHAIN = RetrievalQA.from_chain_type(
            llm=llm,
            chain_type="stuff",
            retriever=retriever,
            chain_type_kwargs={"prompt": PROMPT}
        )
        print("βœ… RAG model is ready.")
        return True
    except Exception as e:
        print(f"πŸ”΄ An error occurred during RAG setup: {e}")
        return False

# --- 3. Gradio Interface Logic ---
def fmea_rag_interface(mode, effect, cause, severity, occurrence, detection):
    if QA_CHAIN is None:
        return "RAG Model is not initialized.", pd.DataFrame(), ""

    rpn = severity * occurrence * detection
    rpn_text = f"Current RPN (SΓ—OΓ—D): {int(rpn)}"

    query = (
        f"For a failure with Failure Mode='{mode}', Effect='{effect}', and Cause='{cause}', "
        f"what are the top 3 most appropriate recommended actions? "
        f"The current scores are: Severity={severity}, Occurrence={occurrence}, Detection={detection}."
    )

    docs = QA_CHAIN.retriever.invoke(query)
    context_from_history = "\n---\n".join([doc.page_content for doc in docs])

    context_from_feedback = ""
    if feedback_vector_store:
        feedback_docs = feedback_vector_store.similarity_search(query, k=3)
        if feedback_docs:
            feedback_actions = "\n".join([doc.page_content for doc in feedback_docs])
            context_from_feedback = f"\n\n--- Highly-Rated Actions from User Feedback ---\n{feedback_actions}"

    combined_context = f"--- Historical FMEA Entries ---\n{context_from_history}{context_from_feedback}"

    try:
        result = QA_CHAIN.invoke({"query": query, "context": combined_context})
        json_text = result["result"].strip().replace("```json", "").replace("```", "")
        data = json.loads(json_text)
        output_df = pd.DataFrame(data['recommendations'])

        feedback_stats = load_feedback_stats()
        default_stat = {'mean': 0, 'count': 0}
        stats_list = [feedback_stats.get(normalize_action(action), default_stat) for action in output_df['action']]
        output_df['avg_feedback'] = [stat['mean'] for stat in stats_list]
        output_df['feedback_count'] = [stat['count'] for stat in stats_list]

        output_df['new_S'] = output_df['new_S'].astype(int)
        output_df['new_O'] = output_df['new_O'].astype(int)
        output_df['new_D'] = output_df['new_D'].astype(int)
        output_df['new_RPN'] = output_df['new_S'] * output_df['new_O'] * output_df['new_D']

        rpn_change_list = [f"{int(rpn)} βž” {int(new_rpn)}" for new_rpn in output_df['new_RPN']]

        display_df = pd.DataFrame({
            "Rank": output_df['rank'],
            "Recommended Action": output_df['action'],
            "Department": output_df['department'],
            "AI Confidence": [f"{score}%" for score in output_df['ai_score']],
            "Avg. Feedback": [f"{avg:.2f}/10 ({int(count)})" for avg, count in zip(output_df['avg_feedback'], output_df['feedback_count'])],
            "Revised RPN": rpn_change_list
        })

    except Exception as e:
        print(f"Error parsing LLM output: {e}")
        return rpn_text, pd.DataFrame({"Error": [f"Could not parse AI response: {e}"]}), None

    return rpn_text, display_df, output_df

def get_level_info(val):
    levels = {
        10: "Hazardous", 9: "Serious", 8: "Extreme", 7: "Major", 
        6: "Significant", 5: "Moderate", 4: "Minor", 3: "Slight", 
        2: "Very Slight", 1: "No Effect"
    }
    return gr.update(info=f"Level: {levels.get(val, '')}")

# --- 6. Main Application Execution ---
if build_rag_chain():
    print("\nπŸš€ Launching Gradio Interface...")
    with gr.Blocks(theme=gr.themes.Default(primary_hue=gr.themes.colors.blue)) as demo:
        gr.Markdown("<h1>Pangun ReliAI-FMEA</h1>")

        with gr.Group():
            gr.Markdown("## FMEA Inputs ")
            with gr.Row():
                with gr.Column(scale=2):
                    f_mode = gr.Textbox(label="Failure Mode", placeholder="e.g., Engine Overheating")
                    f_effect = gr.Textbox(label="Effect", placeholder="e.g., Reduced vehicle performance")
                    f_cause = gr.Textbox(label="Cause", placeholder="e.g., Coolant leak")
                with gr.Column(scale=1):
                    f_sev = gr.Slider(1, 10, value=5, step=1, label="Severity", info="Level: Moderate")
                    f_occ = gr.Slider(1, 10, value=5, step=1, label="Occurrence", info="Level: Moderate")
                    f_det = gr.Slider(1, 10, value=5, step=1, label="Detection", info="Level: Moderate")

        f_sev.change(fn=get_level_info, inputs=f_sev, outputs=f_sev)
        f_occ.change(fn=get_level_info, inputs=f_occ, outputs=f_occ)
        f_det.change(fn=get_level_info, inputs=f_det, outputs=f_det)

        submit_btn = gr.Button("Get AI Recommendations", variant="primary")

        with gr.Group():
            gr.Markdown("## πŸ’‘ Top 3 AI-Generated Recommendations")
            rpn_output = gr.Textbox(label="Current RPN", interactive=False)
            recommendations_output = gr.DataFrame(
                headers=["Rank", "Recommended Action", "Department", "AI Confidence", "Avg. Feedback", "Revised RPN"],
                datatype=["number", "str", "str", "str", "str", "str"]
            )
            df_state = gr.State()

        with gr.Group():
            gr.Markdown("## ⭐ Provide Feedback")
            gr.Markdown("Click a row in the table above to select it, then submit your rating.")
            selected_action_text = gr.Textbox(label="Selected for Feedback", interactive=False)
            rating_slider = gr.Slider(minimum=1, maximum=10, step=1, value=8, label="Your Rating (1-10)")
            submit_feedback_btn = gr.Button("Submit Rating")
            feedback_status = gr.Textbox(label="Feedback Status", interactive=False)

        # FIX 1: New safer update_selection function
        def update_selection(table_df, evt: gr.SelectData):
            # Safety check if the table is empty
            if table_df is None or len(table_df) == 0: 
                return ""
            
            # evt.index gives us [row_index, column_index] of the click
            row_idx = evt.index[0]
            
            # "Recommended Action" is the 2nd column in your UI table (index 1)
            selected_action = table_df.iloc[row_idx, 1]
            return selected_action

        submit_btn.click(
            fn=fmea_rag_interface,
            inputs=[f_mode, f_effect, f_cause, f_sev, f_occ, f_det],
            outputs=[rpn_output, recommendations_output, df_state]
        )

        # FIX 2: Trigger relies on the visible table (recommendations_output) instead of df_state
        recommendations_output.select(
            fn=update_selection,
            inputs=[recommendations_output], # <-- Pass the visible table directly!
            outputs=[selected_action_text]
        )

        submit_feedback_btn.click(
            fn=save_feedback,
            inputs=[selected_action_text, rating_slider, recommendations_output],
            outputs=[feedback_status, recommendations_output]
        )

    # Simplified launch command for Hugging Face
    demo.launch()