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Update app.py

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  1. app.py +536 -536
app.py CHANGED
@@ -1,536 +1,536 @@
1
- import gradio as gr
2
- import numpy as np
3
- import matplotlib.pyplot as plt
4
- import pandas as pd
5
- import io
6
- from scipy.stats import norm # Using scipy.stats, but it's a common numpy-adjacent lib for stats. If not allowed, can be replaced.
7
- # Let's stick to numpy. We can use norm.ppf or just ask for Z-score.
8
- # User said NO new concepts. Z-score is simple. I will just ask for the Z-score directly.
9
-
10
- # --- Calculation Functions ---
11
-
12
- def calculate_basic_eoq(annual_demand, order_cost, holding_cost_per_unit):
13
- """Calculates EOQ and related metrics for the basic model."""
14
- if annual_demand <= 0 or order_cost <= 0 or holding_cost_per_unit <= 0:
15
- return np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan
16
-
17
- eoq = np.sqrt((2 * annual_demand * order_cost) / holding_cost_per_unit)
18
- num_orders_per_year = annual_demand / eoq if eoq > 0 else np.inf
19
- avg_inventory = eoq / 2
20
- annual_ordering_cost = num_orders_per_year * order_cost
21
- annual_holding_cost = avg_inventory * holding_cost_per_unit
22
- total_annual_cost = annual_ordering_cost + annual_holding_cost
23
-
24
- demand_per_day = annual_demand / 365
25
-
26
- return eoq, num_orders_per_year, avg_inventory, annual_ordering_cost, annual_holding_cost, total_annual_cost, demand_per_day
27
-
28
- def calculate_eoq_with_discount(annual_demand, order_cost, holding_cost_rate, unit_cost, discount_tiers):
29
- """Calculates EOQ with quantity discounts."""
30
- if annual_demand <= 0 or order_cost <= 0 or holding_cost_rate <= 0 or unit_cost <= 0:
31
- return pd.DataFrame(), np.nan, np.nan, np.nan, np.nan, "Invalid inputs for discount model."
32
-
33
- results = []
34
- best_total_cost = np.inf
35
- best_eoq = np.nan
36
- best_unit_cost = np.nan
37
- best_tier = ""
38
-
39
- discount_tiers = sorted(discount_tiers, key=lambda x: x[0])
40
-
41
- for i, (min_qty, max_qty, tier_unit_cost) in enumerate(discount_tiers):
42
- holding_cost_per_unit = holding_cost_rate * tier_unit_cost
43
-
44
- tier_eoq, _, _, _, _, _, _ = calculate_basic_eoq(annual_demand, order_cost, holding_cost_per_unit)
45
-
46
- if tier_eoq < min_qty:
47
- relevant_qty = min_qty
48
- elif tier_eoq > max_qty and max_qty != np.inf:
49
- relevant_qty = max_qty
50
- else:
51
- relevant_qty = tier_eoq
52
-
53
- if relevant_qty <= 0:
54
- num_orders = np.inf
55
- ordering_cost = np.inf
56
- holding_cost = 0
57
- purchase_cost = annual_demand * tier_unit_cost
58
- total_cost = np.inf
59
- else:
60
- num_orders = annual_demand / relevant_qty
61
- ordering_cost = num_orders * order_cost
62
- holding_cost = (relevant_qty / 2) * holding_cost_per_unit
63
- purchase_cost = annual_demand * tier_unit_cost
64
- total_cost = ordering_cost + holding_cost + purchase_cost
65
-
66
- results.append({
67
- "Tier": f"Tier {i+1} ({min_qty}-{max_qty if max_qty != np.inf else '∞'})",
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- "Unit Cost ($)": tier_unit_cost,
69
- "Holding Cost/Unit/Year ($)": f"{holding_cost_per_unit:.2f}",
70
- "Theoretical EOQ (Units)": f"{tier_eoq:.0f}",
71
- "Relevant Q (Units)": f"{relevant_qty:.0f}",
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- "Annual Ordering Cost ($)": f"{ordering_cost:.2f}",
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- "Annual Holding Cost ($)": f"{holding_cost:.2f}",
74
- "Annual Purchase Cost ($)": f"{purchase_cost:.2f}",
75
- "Total Annual Cost ($)": f"{total_cost:.2f}"
76
- })
77
-
78
- if total_cost < best_total_cost:
79
- best_total_cost = total_cost
80
- best_eoq = relevant_qty
81
- best_unit_cost = tier_unit_cost
82
- best_tier = f"Tier {i+1}"
83
-
84
- df = pd.DataFrame(results)
85
-
86
- return df, best_eoq, best_total_cost, best_unit_cost, best_tier, "Analysis complete."
87
-
88
-
89
- def calculate_poq(annual_demand, order_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate):
90
- """Calculates Production Order Quantity (POQ) and related metrics."""
91
- if annual_demand <= 0 or order_cost <= 0 or holding_cost_per_unit <= 0 or \
92
- daily_production_rate <= 0 or daily_demand_rate <= 0:
93
- return np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan
94
-
95
- if daily_production_rate <= daily_demand_rate:
96
- return np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, "Production rate must be greater than demand rate."
97
-
98
- poq = np.sqrt((2 * annual_demand * order_cost) / (holding_cost_per_unit * (1 - (daily_demand_rate / daily_production_rate))))
99
-
100
- num_setups_per_year = annual_demand / poq if poq > 0 else np.inf
101
- max_inventory_level = poq * (1 - (daily_demand_rate / daily_production_rate))
102
- avg_inventory = max_inventory_level / 2
103
-
104
- annual_setup_cost = num_setups_per_year * order_cost
105
- annual_holding_cost = avg_inventory * holding_cost_per_unit
106
- total_annual_cost = annual_setup_cost + annual_holding_cost
107
-
108
- production_run_days = poq / daily_production_rate
109
- inventory_cycle_days = poq / daily_demand_rate
110
-
111
- return poq, num_setups_per_year, max_inventory_level, avg_inventory, annual_setup_cost, \
112
- annual_holding_cost, total_annual_cost, production_run_days, inventory_cycle_days
113
-
114
- def calculate_rop_and_ss(avg_daily_demand, lead_time_days, std_dev_daily_demand, service_level_z):
115
- """Calculates Reorder Point and Safety Stock."""
116
- if avg_daily_demand < 0 or lead_time_days < 0 or std_dev_daily_demand < 0 or service_level_z < 0:
117
- return 0, 0, 0, "Inputs must be non-negative."
118
-
119
- std_dev_lead_time = std_dev_daily_demand * np.sqrt(lead_time_days)
120
- safety_stock = std_dev_lead_time * service_level_z
121
- demand_during_lead_time = avg_daily_demand * lead_time_days
122
- reorder_point = demand_during_lead_time + safety_stock
123
-
124
- return safety_stock, demand_during_lead_time, reorder_point, "Calculation successful."
125
-
126
- def calculate_sma_forecast(demand_data_str, window_size):
127
- """Calculates Simple Moving Average (SMA) forecast."""
128
- if not demand_data_str:
129
- return pd.DataFrame(), None, "Please enter demand data."
130
-
131
- try:
132
- demand_values = [float(d.strip()) for d in demand_data_str.split(',') if d.strip()]
133
- if len(demand_values) < window_size:
134
- return pd.DataFrame(), None, f"Not enough data for window size {window_size}. Need at least {window_size} data points."
135
-
136
- df = pd.DataFrame({'Demand': demand_values})
137
- df['Period'] = range(1, len(df) + 1)
138
-
139
- # Calculate SMA
140
- df[f'SMA (Window={window_size})'] = df['Demand'].rolling(window=window_size).mean()
141
-
142
- # Forecast next period
143
- forecast_next_period = df['Demand'].tail(window_size).mean()
144
-
145
- # Create plot
146
- fig, ax = plt.subplots(figsize=(8, 4))
147
- ax.plot(df['Period'], df['Demand'], label='Actual Demand', marker='o', linestyle='-')
148
- ax.plot(df['Period'], df[f'SMA (Window={window_size})'], label='SMA', marker='x', linestyle='--')
149
-
150
- ax.set_title('Simple Moving Average (SMA) Forecast', fontsize=14)
151
- ax.set_xlabel('Period', fontsize=10)
152
- ax.set_ylabel('Demand', fontsize=10)
153
- ax.legend()
154
- ax.grid(True, linestyle=':', alpha=0.7)
155
- plt.tight_layout()
156
- plt.close(fig)
157
-
158
- return df, fig, f"Forecast for next period: {forecast_next_period:.2f}"
159
-
160
- except Exception as e:
161
- return pd.DataFrame(), None, f"Error: {e}. Ensure data is comma-separated numbers."
162
-
163
- # --- Plotting Function ---
164
-
165
- def create_eoq_plot(annual_demand, order_cost, holding_cost_per_unit, min_q=1, max_q_multiplier=2.5, current_eoq=None):
166
- """Generates the EOQ cost curves plot."""
167
- if annual_demand <= 0 or order_cost <= 0 or holding_cost_per_unit <= 0:
168
- fig, ax = plt.subplots(figsize=(6, 4))
169
- ax.text(0.5, 0.5, "Invalid input for plot.", horizontalalignment='center', verticalalignment='center', transform=ax.transAxes)
170
- ax.axis('off')
171
- plt.close(fig)
172
- return fig
173
-
174
- if current_eoq is None or np.isnan(current_eoq) or current_eoq <= 0:
175
- current_eoq = np.sqrt((2 * annual_demand * order_cost) / holding_cost_per_unit)
176
- if np.isnan(current_eoq) or current_eoq <= 0:
177
- current_eoq = 100
178
-
179
- quantity_range = np.linspace(min_q, current_eoq * max_q_multiplier, 300)
180
-
181
- quantity_range = quantity_range[quantity_range > 0]
182
-
183
- ordering_costs = (annual_demand / quantity_range) * order_cost
184
- holding_costs = (quantity_range / 2) * holding_cost_per_unit
185
- total_costs = ordering_costs + holding_costs
186
-
187
- fig, ax = plt.subplots(figsize=(6, 4))
188
-
189
- ax.plot(quantity_range, holding_costs, label='Annual Holding Cost', color='orange')
190
- ax.plot(quantity_range, ordering_costs, label='Annual Ordering Cost', color='blue')
191
- ax.plot(quantity_range, total_costs, label='Total Cost', color='green', linewidth=2.5)
192
-
193
- if not np.isnan(current_eoq) and current_eoq > 0:
194
- ax.axvline(x=current_eoq, color='red', linestyle='--', label=f'EOQ: {current_eoq:.0f} units')
195
- total_cost_at_eoq_idx = np.argmin(np.abs(quantity_range - current_eoq))
196
- total_cost_at_eoq = total_costs[total_cost_at_eoq_idx]
197
- ax.plot(current_eoq, total_cost_at_eoq, 'ro')
198
-
199
- ax.set_title('EOQ Cost Analysis', fontsize=12)
200
- ax.set_xlabel('Order Quantity (Units)', fontsize=10)
201
- ax.set_ylabel('Annual Cost ($)', fontsize=10)
202
- ax.legend(fontsize=8, loc='upper right')
203
- ax.grid(True, linestyle=':', alpha=0.7)
204
- ax.set_ylim(bottom=0)
205
- ax.set_xlim(left=0)
206
- ax.tick_params(axis='both', which='major', labelsize=8)
207
-
208
- plt.tight_layout()
209
- plt.close(fig)
210
- return fig
211
-
212
- # --- Combined Interface Function for Basic EOQ ---
213
-
214
- def update_basic_eoq(annual_demand, order_cost, holding_cost_per_unit, lead_time_days):
215
- """Updates all outputs for the Basic EOQ tab."""
216
- if any(x <= 0 for x in [annual_demand, order_cost, holding_cost_per_unit]):
217
- return None, 0, 0, 0, 0, 0, 0, 0, "Please enter positive values for all basic EOQ parameters."
218
-
219
- eoq, num_orders, avg_inventory, annual_ordering_cost, annual_holding_cost, total_annual_cost, demand_per_day = \
220
- calculate_basic_eoq(annual_demand, order_cost, holding_cost_per_unit)
221
-
222
- # Simple Reorder Point (no safety stock)
223
- reorder_point = demand_per_day * lead_time_days
224
-
225
- plot_fig = create_eoq_plot(annual_demand, order_cost, holding_cost_per_unit, current_eoq=eoq)
226
-
227
- return plot_fig, eoq, num_orders, avg_inventory, annual_ordering_cost, annual_holding_cost, \
228
- total_annual_cost, reorder_point, "Calculation successful."
229
-
230
- # --- Combined Interface Function for POQ ---
231
- def update_poq_model(annual_demand, setup_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate):
232
- """Updates all outputs for the POQ tab."""
233
- if any(x <= 0 for x in [annual_demand, setup_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate]):
234
- return None, 0, 0, 0, 0, 0, 0, 0, 0, "Please enter positive values for all POQ parameters."
235
-
236
- if daily_production_rate <= daily_demand_rate:
237
- return None, 0, 0, 0, 0, 0, 0, 0, 0, "Production rate must be greater than demand rate."
238
-
239
- poq, num_setups, max_inv, avg_inv, annual_setup_cost, annual_holding_cost, total_cost, prod_days, cycle_days = \
240
- calculate_poq(annual_demand, setup_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate)
241
-
242
- plot_fig = create_eoq_plot(annual_demand, setup_cost, holding_cost_per_unit, current_eoq=poq, max_q_multiplier=2.0)
243
-
244
- return plot_fig, poq, num_setups, max_inv, avg_inv, annual_setup_cost, annual_holding_cost, total_cost, \
245
- prod_days, cycle_days, "Calculation successful."
246
-
247
- # --- Helper for Discount Tiers ---
248
- def create_discount_tiers_df(tier1_min, tier1_max, tier1_uc,
249
- tier2_min, tier2_max, tier2_uc,
250
- tier3_min, tier3_max, tier3_uc):
251
- """Helper to create the discount_tiers list from Gradio inputs."""
252
- tiers = []
253
- if tier1_min is not None and tier1_uc is not None and tier1_min >= 0 and tier1_uc >= 0:
254
- tiers.append((tier1_min, tier1_max if tier1_max is not None else np.inf, tier1_uc))
255
- if tier2_min is not None and tier2_uc is not None and tier2_min >= 0 and tier2_uc >= 0:
256
- tiers.append((tier2_min, tier2_max if tier2_max is not None else np.inf, tier2_uc))
257
- if tier3_min is not None and tier3_uc is not None and tier3_min >= 0 and tier3_uc >= 0:
258
- tiers.append((tier3_min, tier3_max if tier3_max is not None else np.inf, tier3_uc))
259
-
260
- valid_tiers = []
261
- for t in tiers:
262
- if t[1] != np.inf and t[0] >= t[1]:
263
- print(f"Warning: Invalid tier range {t}. Skipping.")
264
- else:
265
- valid_tiers.append(t)
266
-
267
- valid_tiers = sorted(valid_tiers, key=lambda x: x[0])
268
-
269
- return valid_tiers
270
-
271
- # --- Combined Interface Function for Discount Model ---
272
- def update_discount_model(annual_demand, order_cost, holding_cost_rate_percent,
273
- tier1_min, tier1_max, tier1_uc,
274
- tier2_min, tier2_max, tier2_uc,
275
- tier3_min, tier3_max, tier3_uc):
276
- """Updates all outputs for the Quantity Discount tab."""
277
- holding_cost_rate = holding_cost_rate_percent / 100.0
278
-
279
- if any(x <= 0 for x in [annual_demand, order_cost, holding_cost_rate_percent]):
280
- return pd.DataFrame(), 0, 0, 0, "", "Please enter positive values for core discount parameters."
281
-
282
- discount_tiers = create_discount_tiers_df(
283
- tier1_min, tier1_max, tier1_uc,
284
- tier2_min, tier2_max, tier2_uc,
285
- tier3_min, tier3_max, tier3_uc
286
- )
287
-
288
- if not discount_tiers:
289
- return pd.DataFrame(), 0, 0, 0, "", "No valid discount tiers defined. Please define at least one tier with positive min quantity and unit cost."
290
-
291
- for i in range(len(discount_tiers) - 1):
292
- if discount_tiers[i][2] < discount_tiers[i+1][2]:
293
- return pd.DataFrame(), 0, 0, 0, "", "Error: Unit costs must be non-increasing with quantity."
294
-
295
- df_results, best_eoq, best_total_cost, best_unit_cost, best_tier, message = \
296
- calculate_eoq_with_discount(annual_demand, order_cost, holding_cost_rate, discount_tiers[0][2], discount_tiers)
297
-
298
- return df_results, best_eoq, best_total_cost, best_unit_cost, best_tier, message
299
-
300
- # --- Gradio Interface ---
301
-
302
- with gr.Blocks(theme=gr.themes.Soft(), title="Advanced Operations Management Dashboard") as demo:
303
- gr.Markdown(
304
- """
305
- # πŸ“Š Advanced Operations Management Dashboard (Xyphor Advisors)
306
- Welcome to your comprehensive tool for optimizing operations and inventory decisions.
307
- """
308
- )
309
-
310
- with gr.Tabs():
311
- # --- Tab 1: Basic EOQ Model ---
312
- with gr.TabItem("Basic EOQ Model"):
313
- gr.Markdown("## Economic Order Quantity (EOQ) Calculation")
314
- gr.Markdown("Find the optimal order quantity that minimizes the sum of ordering and holding costs.")
315
- with gr.Row():
316
- with gr.Column():
317
- gr.Markdown("### πŸ› οΈ Input Parameters")
318
- basic_demand = gr.Slider(100, 50000, value=12000, step=100, label="Annual Demand (D) [units/year]")
319
- basic_order_cost = gr.Slider(5, 500, value=100, step=5, label="Ordering Cost (S) [$/order]")
320
- basic_holding_cost = gr.Slider(0.1, 50, value=5, step=0.1, label="Holding Cost (H) [$/unit/year]")
321
- basic_lead_time = gr.Slider(0, 30, value=7, step=1, label="Lead Time [days]", info="Time from order placement to receipt.")
322
-
323
- basic_status_message = gr.Textbox(label="Status", interactive=False, value="Enter parameters and run.")
324
-
325
- with gr.Column():
326
- gr.Markdown("### πŸ“ˆ Cost Analysis & Optimal Q")
327
- basic_plot_output = gr.Plot(label="EOQ Cost Curves", scale=2)
328
-
329
- with gr.Accordion("Detailed Results", open=True):
330
- gr.Markdown("#### Key Metrics")
331
- with gr.Row():
332
- basic_eoq_out = gr.Number(label="Optimal Order Quantity (EOQ) [units]", precision=0)
333
- basic_num_orders_out = gr.Number(label="Annual Orders [count]", precision=2)
334
- basic_avg_inventory_out = gr.Number(label="Average Inventory [units]", precision=2)
335
- gr.Markdown("#### Annual Costs")
336
- with gr.Row():
337
- basic_ordering_cost_out = gr.Number(label="Annual Ordering Cost [$]", precision=2)
338
- basic_holding_cost_out = gr.Number(label="Annual Holding Cost [$]", precision=2)
339
- basic_total_cost_out = gr.Number(label="Total Annual Cost [$]", precision=2)
340
- gr.Markdown("#### Reorder Point (Simple)")
341
- with gr.Row():
342
- basic_reorder_point_out = gr.Number(label="Reorder Point (without Safety Stock) [units]", precision=0)
343
-
344
- basic_inputs = [basic_demand, basic_order_cost, basic_holding_cost, basic_lead_time]
345
- basic_outputs = [basic_plot_output, basic_eoq_out, basic_num_orders_out, basic_avg_inventory_out,
346
- basic_ordering_cost_out, basic_holding_cost_out, basic_total_cost_out,
347
- basic_reorder_point_out, basic_status_message]
348
-
349
- for inp in basic_inputs:
350
- inp.change(
351
- fn=update_basic_eoq,
352
- inputs=basic_inputs,
353
- outputs=basic_outputs
354
- )
355
-
356
- demo.load(
357
- fn=update_basic_eoq,
358
- inputs=basic_inputs,
359
- outputs=basic_outputs
360
- )
361
-
362
- # --- Tab 2: Reorder Point & Safety Stock ---
363
- with gr.TabItem("Reorder Point (ROP) & Safety Stock"):
364
- gr.Markdown("## Reorder Point & Safety Stock Calculator")
365
- gr.Markdown("Determine the precise inventory level at which to place a new order to avoid stockouts.")
366
- with gr.Row():
367
- with gr.Column():
368
- gr.Markdown("### πŸ› οΈ Input Parameters")
369
- rop_avg_demand = gr.Number(label="Average Daily Demand [units/day]", value=50)
370
- rop_lead_time = gr.Number(label="Lead Time [days]", value=10)
371
- rop_std_dev = gr.Number(label="Standard Deviation of Daily Demand", value=5)
372
- rop_z_score = gr.Slider(minimum=0.0, maximum=3.0, value=1.65, step=0.01,
373
- label="Z-Score (for Service Level)",
374
- info="e.g., 1.65 for 95% service level, 2.33 for 99%")
375
- rop_status = gr.Textbox(label="Status", interactive=False)
376
-
377
- with gr.Column():
378
- gr.Markdown("### πŸ”‘ Calculated Metrics")
379
- rop_ss_out = gr.Number(label="Safety Stock (SS) [units]", precision=0,
380
- info="The buffer stock held to prevent stockouts.")
381
- rop_dlt_out = gr.Number(label="Demand During Lead Time [units]", precision=0,
382
- info="Total expected demand while waiting for the order.")
383
- rop_out = gr.Number(label="Reorder Point (ROP) [units]", precision=0,
384
- info="Place an order when inventory hits this level. (ROP = SS + Demand During Lead Time)")
385
-
386
- rop_inputs = [rop_avg_demand, rop_lead_time, rop_std_dev, rop_z_score]
387
- rop_outputs = [rop_ss_out, rop_dlt_out, rop_out, rop_status]
388
-
389
- for inp in rop_inputs:
390
- inp.change(fn=calculate_rop_and_ss, inputs=rop_inputs, outputs=rop_outputs)
391
- demo.load(fn=calculate_rop_and_ss, inputs=rop_inputs, outputs=rop_outputs)
392
-
393
- # --- Tab 3: Quantity Discount Model ---
394
- with gr.TabItem("Quantity Discount Model"):
395
- gr.Markdown("## EOQ with Quantity Discounts")
396
- gr.Markdown("Evaluate the impact of price breaks on the optimal order quantity and total cost.")
397
- with gr.Row():
398
- with gr.Column():
399
- gr.Markdown("### πŸ› οΈ Core Parameters")
400
- discount_demand = gr.Slider(100, 50000, value=15000, step=100, label="Annual Demand (D) [units/year]")
401
- discount_order_cost = gr.Slider(5, 500, value=75, step=5, label="Ordering Cost (S) [$/order]")
402
- discount_holding_rate = gr.Slider(0.01, 0.5, value=0.2, step=0.01, label="Holding Cost Rate [% of Unit Cost]", info="e.g., 20% = 0.2")
403
-
404
- gr.Markdown("### 🏷️ Discount Tiers")
405
- gr.Markdown("Define up to three discount tiers. Unit costs must be non-increasing.")
406
- with gr.Accordion("Tier 1", open=True):
407
- with gr.Row():
408
- tier1_min_qty = gr.Number(label="Min Qty", value=0, precision=0)
409
- tier1_max_qty = gr.Number(label="Max Qty", value=999, precision=0)
410
- tier1_unit_cost = gr.Number(label="Unit Cost ($)", value=10.00, precision=2)
411
- with gr.Accordion("Tier 2"):
412
- with gr.Row():
413
- tier2_min_qty = gr.Number(label="Min Qty", value=1000, precision=0)
414
- tier2_max_qty = gr.Number(label="Max Qty", value=4999, precision=0)
415
- tier2_unit_cost = gr.Number(label="Unit Cost ($)", value=9.50, precision=2)
416
- with gr.Accordion("Tier 3"):
417
- with gr.Row():
418
- tier3_min_qty = gr.Number(label="Min Qty", value=5000, precision=0)
419
- tier3_max_qty = gr.Number(label="Max Qty", value=None, precision=0, info="Leave blank for infinity")
420
- tier3_unit_cost = gr.Number(label="Unit Cost ($)", value=9.00, precision=2)
421
-
422
- discount_status_message = gr.Textbox(label="Status", interactive=False, value="Enter parameters and run.")
423
-
424
- with gr.Column():
425
- gr.Markdown("### πŸ“Š Tier Analysis & Optimal Selection")
426
- discount_output_df = gr.DataFrame(label="Discount Tier Analysis", interactive=False)
427
- gr.Markdown("#### Optimal Discount Solution")
428
- with gr.Row():
429
- best_discount_eoq_out = gr.Number(label="Optimal Order Quantity [units]", precision=0)
430
- best_discount_cost_out = gr.Number(label="Minimum Total Annual Cost [$]", precision=2)
431
- with gr.Row():
432
- best_discount_unit_cost_out = gr.Number(label="Unit Cost at Optimal Q [$]", precision=2)
433
- best_discount_tier_out = gr.Textbox(label="Optimal Tier", interactive=False)
434
-
435
- discount_inputs = [discount_demand, discount_order_cost, discount_holding_rate,
436
- tier1_min_qty, tier1_max_qty, tier1_unit_cost,
437
- tier2_min_qty, tier2_max_qty, tier2_unit_cost,
438
- tier3_min_qty, tier3_max_qty, tier3_unit_cost]
439
- discount_outputs = [discount_output_df, best_discount_eoq_out, best_discount_cost_out,
440
- best_discount_unit_cost_out, best_discount_tier_out, discount_status_message]
441
-
442
- for inp in discount_inputs:
443
- inp.change(
444
- fn=update_discount_model,
445
- inputs=discount_inputs,
446
- outputs=discount_outputs
447
- )
448
-
449
- demo.load(
450
- fn=update_discount_model,
451
- inputs=discount_inputs,
452
- outputs=discount_outputs
453
- )
454
-
455
- # --- Tab 4: Production Order Quantity (POQ) Model ---
456
- with gr.TabItem("Production Order Quantity (POQ) Model"):
457
- gr.Markdown("## Production Order Quantity (POQ) Calculation")
458
- gr.Markdown("Determine the optimal batch size when production is internal and gradual.")
459
- with gr.Row():
460
- with gr.Column():
461
- gr.Markdown("### πŸ› οΈ Input Parameters")
462
- poq_demand = gr.Slider(100, 50000, value=20000, step=100, label="Annual Demand (D) [units/year]")
463
- poq_setup_cost = gr.Slider(5, 500, value=200, step=5, label="Setup Cost (S) [$/setup]")
464
- poq_holding_cost = gr.Slider(0.1, 50, value=8, step=0.1, label="Holding Cost (H) [$/unit/year]")
465
- gr.Markdown("### 🏭 Production Specifics")
466
- poq_prod_rate = gr.Slider(10, 2000, value=500, step=10, label="Daily Production Rate (P) [units/day]")
467
- poq_demand_rate = gr.Slider(1, 1000, value=80, step=1, label="Daily Demand Rate (d) [units/day]", info="Must be less than Daily Production Rate.")
468
-
469
- poq_status_message = gr.Textbox(label="Status", interactive=False, value="Enter parameters and run.")
470
-
471
- with gr.Column():
472
- gr.Markdown("### πŸ“ˆ Cost Analysis & Optimal Batch Size")
473
- poq_plot_output = gr.Plot(label="POQ Cost Curves", scale=2)
474
-
475
- with gr.Accordion("Detailed Results", open=True):
476
- gr.Markdown("#### Key Metrics")
477
- with gr.Row():
478
- poq_out = gr.Number(label="Optimal Production Quantity (POQ) [units]", precision=0)
479
- poq_num_setups_out = gr.Number(label="Annual Setups [count]", precision=2)
480
- poq_max_inv_out = gr.Number(label="Maximum Inventory Level [units]", precision=2)
481
- poq_avg_inv_out = gr.Number(label="Average Inventory [units]", precision=2)
482
- gr.Markdown("#### Annual Costs")
483
- with gr.Row():
484
- poq_setup_cost_out = gr.Number(label="Annual Setup Cost [$]", precision=2)
485
- poq_holding_cost_out = gr.Number(label="Annual Holding Cost [$]", precision=2)
486
- poq_total_cost_out = gr.Number(label="Total Annual Cost [$]", precision=2)
487
- gr.Markdown("#### Production Cycle Details")
488
- with gr.Row():
489
- poq_prod_days_out = gr.Number(label="Production Run Duration [days]", precision=2)
490
- poq_cycle_days_out = gr.Number(label="Inventory Cycle Duration [days]", precision=2)
491
-
492
- poq_inputs = [poq_demand, poq_setup_cost, poq_holding_cost, poq_prod_rate, poq_demand_rate]
493
- poq_outputs = [poq_plot_output, poq_out, poq_num_setups_out, poq_max_inv_out, poq_avg_inv_out,
494
- poq_setup_cost_out, poq_holding_cost_out, poq_total_cost_out,
495
- poq_prod_days_out, poq_cycle_days_out, poq_status_message]
496
-
497
- for inp in poq_inputs:
498
- inp.change(
499
- fn=update_poq_model,
500
- inputs=poq_inputs,
501
- outputs=poq_outputs
502
- )
503
-
504
- demo.load(
505
- fn=update_poq_model,
506
- inputs=poq_inputs,
507
- outputs=poq_outputs
508
- )
509
-
510
- # --- Tab 5: Demand Forecasting (SMA) ---
511
- with gr.TabItem("Demand Forecasting (SMA)"):
512
- gr.Markdown("## Simple Moving Average (SMA) Forecasting")
513
- gr.Markdown("Forecast future demand based on the average of past demand data.")
514
- with gr.Row():
515
- with gr.Column(scale=1):
516
- gr.Markdown("### πŸ› οΈ Input Parameters")
517
- sma_data = gr.Textbox(label="Past Demand Data (comma-separated)",
518
- value="100, 110, 105, 120, 115, 125, 130, 122, 135, 140")
519
- sma_window = gr.Slider(minimum=2, maximum=10, value=3, step=1,
520
- label="SMA Window Size (Periods)")
521
- sma_status = gr.Textbox(label="Status & Forecast", interactive=False)
522
-
523
- with gr.Column(scale=2):
524
- gr.Markdown("### πŸ“ˆ Forecast Plot")
525
- sma_plot = gr.Plot()
526
- sma_df = gr.DataFrame(label="Data and SMA")
527
-
528
- sma_inputs = [sma_data, sma_window]
529
- sma_outputs = [sma_df, sma_plot, sma_status]
530
-
531
- for inp in sma_inputs:
532
- inp.change(fn=calculate_sma_forecast, inputs=sma_inputs, outputs=sma_outputs)
533
- demo.load(fn=calculate_sma_forecast, inputs=sma_inputs, outputs=sma_outputs)
534
-
535
- if __name__ == "__main__":
536
- demo.launch(debug=True)
 
1
+ import gradio as gr
2
+ import numpy as np
3
+ import matplotlib.pyplot as plt
4
+ import pandas as pd
5
+ import io
6
+ from scipy.stats import norm # Using scipy.stats, but it's a common numpy-adjacent lib for stats. If not allowed, can be replaced.
7
+ # Let's stick to numpy. We can use norm.ppf or just ask for Z-score.
8
+ # User said NO new concepts. Z-score is simple. I will just ask for the Z-score directly.
9
+
10
+ # --- Calculation Functions ---
11
+
12
+ def calculate_basic_eoq(annual_demand, order_cost, holding_cost_per_unit):
13
+ """Calculates EOQ and related metrics for the basic model."""
14
+ if annual_demand <= 0 or order_cost <= 0 or holding_cost_per_unit <= 0:
15
+ return np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan
16
+
17
+ eoq = np.sqrt((2 * annual_demand * order_cost) / holding_cost_per_unit)
18
+ num_orders_per_year = annual_demand / eoq if eoq > 0 else np.inf
19
+ avg_inventory = eoq / 2
20
+ annual_ordering_cost = num_orders_per_year * order_cost
21
+ annual_holding_cost = avg_inventory * holding_cost_per_unit
22
+ total_annual_cost = annual_ordering_cost + annual_holding_cost
23
+
24
+ demand_per_day = annual_demand / 365
25
+
26
+ return eoq, num_orders_per_year, avg_inventory, annual_ordering_cost, annual_holding_cost, total_annual_cost, demand_per_day
27
+
28
+ def calculate_eoq_with_discount(annual_demand, order_cost, holding_cost_rate, unit_cost, discount_tiers):
29
+ """Calculates EOQ with quantity discounts."""
30
+ if annual_demand <= 0 or order_cost <= 0 or holding_cost_rate <= 0 or unit_cost <= 0:
31
+ return pd.DataFrame(), np.nan, np.nan, np.nan, np.nan, "Invalid inputs for discount model."
32
+
33
+ results = []
34
+ best_total_cost = np.inf
35
+ best_eoq = np.nan
36
+ best_unit_cost = np.nan
37
+ best_tier = ""
38
+
39
+ discount_tiers = sorted(discount_tiers, key=lambda x: x[0])
40
+
41
+ for i, (min_qty, max_qty, tier_unit_cost) in enumerate(discount_tiers):
42
+ holding_cost_per_unit = holding_cost_rate * tier_unit_cost
43
+
44
+ tier_eoq, _, _, _, _, _, _ = calculate_basic_eoq(annual_demand, order_cost, holding_cost_per_unit)
45
+
46
+ if tier_eoq < min_qty:
47
+ relevant_qty = min_qty
48
+ elif tier_eoq > max_qty and max_qty != np.inf:
49
+ relevant_qty = max_qty
50
+ else:
51
+ relevant_qty = tier_eoq
52
+
53
+ if relevant_qty <= 0:
54
+ num_orders = np.inf
55
+ ordering_cost = np.inf
56
+ holding_cost = 0
57
+ purchase_cost = annual_demand * tier_unit_cost
58
+ total_cost = np.inf
59
+ else:
60
+ num_orders = annual_demand / relevant_qty
61
+ ordering_cost = num_orders * order_cost
62
+ holding_cost = (relevant_qty / 2) * holding_cost_per_unit
63
+ purchase_cost = annual_demand * tier_unit_cost
64
+ total_cost = ordering_cost + holding_cost + purchase_cost
65
+
66
+ results.append({
67
+ "Tier": f"Tier {i+1} ({min_qty}-{max_qty if max_qty != np.inf else '∞'})",
68
+ "Unit Cost ($)": tier_unit_cost,
69
+ "Holding Cost/Unit/Year ($)": f"{holding_cost_per_unit:.2f}",
70
+ "Theoretical EOQ (Units)": f"{tier_eoq:.0f}",
71
+ "Relevant Q (Units)": f"{relevant_qty:.0f}",
72
+ "Annual Ordering Cost ($)": f"{ordering_cost:.2f}",
73
+ "Annual Holding Cost ($)": f"{holding_cost:.2f}",
74
+ "Annual Purchase Cost ($)": f"{purchase_cost:.2f}",
75
+ "Total Annual Cost ($)": f"{total_cost:.2f}"
76
+ })
77
+
78
+ if total_cost < best_total_cost:
79
+ best_total_cost = total_cost
80
+ best_eoq = relevant_qty
81
+ best_unit_cost = tier_unit_cost
82
+ best_tier = f"Tier {i+1}"
83
+
84
+ df = pd.DataFrame(results)
85
+
86
+ return df, best_eoq, best_total_cost, best_unit_cost, best_tier, "Analysis complete."
87
+
88
+
89
+ def calculate_poq(annual_demand, order_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate):
90
+ """Calculates Production Order Quantity (POQ) and related metrics."""
91
+ if annual_demand <= 0 or order_cost <= 0 or holding_cost_per_unit <= 0 or \
92
+ daily_production_rate <= 0 or daily_demand_rate <= 0:
93
+ return np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan
94
+
95
+ if daily_production_rate <= daily_demand_rate:
96
+ return np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, np.nan, "Production rate must be greater than demand rate."
97
+
98
+ poq = np.sqrt((2 * annual_demand * order_cost) / (holding_cost_per_unit * (1 - (daily_demand_rate / daily_production_rate))))
99
+
100
+ num_setups_per_year = annual_demand / poq if poq > 0 else np.inf
101
+ max_inventory_level = poq * (1 - (daily_demand_rate / daily_production_rate))
102
+ avg_inventory = max_inventory_level / 2
103
+
104
+ annual_setup_cost = num_setups_per_year * order_cost
105
+ annual_holding_cost = avg_inventory * holding_cost_per_unit
106
+ total_annual_cost = annual_setup_cost + annual_holding_cost
107
+
108
+ production_run_days = poq / daily_production_rate
109
+ inventory_cycle_days = poq / daily_demand_rate
110
+
111
+ return poq, num_setups_per_year, max_inventory_level, avg_inventory, annual_setup_cost, \
112
+ annual_holding_cost, total_annual_cost, production_run_days, inventory_cycle_days
113
+
114
+ def calculate_rop_and_ss(avg_daily_demand, lead_time_days, std_dev_daily_demand, service_level_z):
115
+ """Calculates Reorder Point and Safety Stock."""
116
+ if avg_daily_demand < 0 or lead_time_days < 0 or std_dev_daily_demand < 0 or service_level_z < 0:
117
+ return 0, 0, 0, "Inputs must be non-negative."
118
+
119
+ std_dev_lead_time = std_dev_daily_demand * np.sqrt(lead_time_days)
120
+ safety_stock = std_dev_lead_time * service_level_z
121
+ demand_during_lead_time = avg_daily_demand * lead_time_days
122
+ reorder_point = demand_during_lead_time + safety_stock
123
+
124
+ return safety_stock, demand_during_lead_time, reorder_point, "Calculation successful."
125
+
126
+ def calculate_sma_forecast(demand_data_str, window_size):
127
+ """Calculates Simple Moving Average (SMA) forecast."""
128
+ if not demand_data_str:
129
+ return pd.DataFrame(), None, "Please enter demand data."
130
+
131
+ try:
132
+ demand_values = [float(d.strip()) for d in demand_data_str.split(',') if d.strip()]
133
+ if len(demand_values) < window_size:
134
+ return pd.DataFrame(), None, f"Not enough data for window size {window_size}. Need at least {window_size} data points."
135
+
136
+ df = pd.DataFrame({'Demand': demand_values})
137
+ df['Period'] = range(1, len(df) + 1)
138
+
139
+ # Calculate SMA
140
+ df[f'SMA (Window={window_size})'] = df['Demand'].rolling(window=window_size).mean()
141
+
142
+ # Forecast next period
143
+ forecast_next_period = df['Demand'].tail(window_size).mean()
144
+
145
+ # Create plot
146
+ fig, ax = plt.subplots(figsize=(8, 4))
147
+ ax.plot(df['Period'], df['Demand'], label='Actual Demand', marker='o', linestyle='-')
148
+ ax.plot(df['Period'], df[f'SMA (Window={window_size})'], label='SMA', marker='x', linestyle='--')
149
+
150
+ ax.set_title('Simple Moving Average (SMA) Forecast', fontsize=14)
151
+ ax.set_xlabel('Period', fontsize=10)
152
+ ax.set_ylabel('Demand', fontsize=10)
153
+ ax.legend()
154
+ ax.grid(True, linestyle=':', alpha=0.7)
155
+ plt.tight_layout()
156
+ plt.close(fig)
157
+
158
+ return df, fig, f"Forecast for next period: {forecast_next_period:.2f}"
159
+
160
+ except Exception as e:
161
+ return pd.DataFrame(), None, f"Error: {e}. Ensure data is comma-separated numbers."
162
+
163
+ # --- Plotting Function ---
164
+
165
+ def create_eoq_plot(annual_demand, order_cost, holding_cost_per_unit, min_q=1, max_q_multiplier=2.5, current_eoq=None):
166
+ """Generates the EOQ cost curves plot."""
167
+ if annual_demand <= 0 or order_cost <= 0 or holding_cost_per_unit <= 0:
168
+ fig, ax = plt.subplots(figsize=(6, 4))
169
+ ax.text(0.5, 0.5, "Invalid input for plot.", horizontalalignment='center', verticalalignment='center', transform=ax.transAxes)
170
+ ax.axis('off')
171
+ plt.close(fig)
172
+ return fig
173
+
174
+ if current_eoq is None or np.isnan(current_eoq) or current_eoq <= 0:
175
+ current_eoq = np.sqrt((2 * annual_demand * order_cost) / holding_cost_per_unit)
176
+ if np.isnan(current_eoq) or current_eoq <= 0:
177
+ current_eoq = 100
178
+
179
+ quantity_range = np.linspace(min_q, current_eoq * max_q_multiplier, 300)
180
+
181
+ quantity_range = quantity_range[quantity_range > 0]
182
+
183
+ ordering_costs = (annual_demand / quantity_range) * order_cost
184
+ holding_costs = (quantity_range / 2) * holding_cost_per_unit
185
+ total_costs = ordering_costs + holding_costs
186
+
187
+ fig, ax = plt.subplots(figsize=(6, 4))
188
+
189
+ ax.plot(quantity_range, holding_costs, label='Annual Holding Cost', color='orange')
190
+ ax.plot(quantity_range, ordering_costs, label='Annual Ordering Cost', color='blue')
191
+ ax.plot(quantity_range, total_costs, label='Total Cost', color='green', linewidth=2.5)
192
+
193
+ if not np.isnan(current_eoq) and current_eoq > 0:
194
+ ax.axvline(x=current_eoq, color='red', linestyle='--', label=f'EOQ: {current_eoq:.0f} units')
195
+ total_cost_at_eoq_idx = np.argmin(np.abs(quantity_range - current_eoq))
196
+ total_cost_at_eoq = total_costs[total_cost_at_eoq_idx]
197
+ ax.plot(current_eoq, total_cost_at_eoq, 'ro')
198
+
199
+ ax.set_title('EOQ Cost Analysis', fontsize=12)
200
+ ax.set_xlabel('Order Quantity (Units)', fontsize=10)
201
+ ax.set_ylabel('Annual Cost ($)', fontsize=10)
202
+ ax.legend(fontsize=8, loc='upper right')
203
+ ax.grid(True, linestyle=':', alpha=0.7)
204
+ ax.set_ylim(bottom=0)
205
+ ax.set_xlim(left=0)
206
+ ax.tick_params(axis='both', which='major', labelsize=8)
207
+
208
+ plt.tight_layout()
209
+ plt.close(fig)
210
+ return fig
211
+
212
+ # --- Combined Interface Function for Basic EOQ ---
213
+
214
+ def update_basic_eoq(annual_demand, order_cost, holding_cost_per_unit, lead_time_days):
215
+ """Updates all outputs for the Basic EOQ tab."""
216
+ if any(x <= 0 for x in [annual_demand, order_cost, holding_cost_per_unit]):
217
+ return None, 0, 0, 0, 0, 0, 0, 0, "Please enter positive values for all basic EOQ parameters."
218
+
219
+ eoq, num_orders, avg_inventory, annual_ordering_cost, annual_holding_cost, total_annual_cost, demand_per_day = \
220
+ calculate_basic_eoq(annual_demand, order_cost, holding_cost_per_unit)
221
+
222
+ # Simple Reorder Point (no safety stock)
223
+ reorder_point = demand_per_day * lead_time_days
224
+
225
+ plot_fig = create_eoq_plot(annual_demand, order_cost, holding_cost_per_unit, current_eoq=eoq)
226
+
227
+ return plot_fig, eoq, num_orders, avg_inventory, annual_ordering_cost, annual_holding_cost, \
228
+ total_annual_cost, reorder_point, "Calculation successful."
229
+
230
+ # --- Combined Interface Function for POQ ---
231
+ def update_poq_model(annual_demand, setup_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate):
232
+ """Updates all outputs for the POQ tab."""
233
+ if any(x <= 0 for x in [annual_demand, setup_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate]):
234
+ return None, 0, 0, 0, 0, 0, 0, 0, 0, "Please enter positive values for all POQ parameters."
235
+
236
+ if daily_production_rate <= daily_demand_rate:
237
+ return None, 0, 0, 0, 0, 0, 0, 0, 0, "Production rate must be greater than demand rate."
238
+
239
+ poq, num_setups, max_inv, avg_inv, annual_setup_cost, annual_holding_cost, total_cost, prod_days, cycle_days = \
240
+ calculate_poq(annual_demand, setup_cost, holding_cost_per_unit, daily_production_rate, daily_demand_rate)
241
+
242
+ plot_fig = create_eoq_plot(annual_demand, setup_cost, holding_cost_per_unit, current_eoq=poq, max_q_multiplier=2.0)
243
+
244
+ return plot_fig, poq, num_setups, max_inv, avg_inv, annual_setup_cost, annual_holding_cost, total_cost, \
245
+ prod_days, cycle_days, "Calculation successful."
246
+
247
+ # --- Helper for Discount Tiers ---
248
+ def create_discount_tiers_df(tier1_min, tier1_max, tier1_uc,
249
+ tier2_min, tier2_max, tier2_uc,
250
+ tier3_min, tier3_max, tier3_uc):
251
+ """Helper to create the discount_tiers list from Gradio inputs."""
252
+ tiers = []
253
+ if tier1_min is not None and tier1_uc is not None and tier1_min >= 0 and tier1_uc >= 0:
254
+ tiers.append((tier1_min, tier1_max if tier1_max is not None else np.inf, tier1_uc))
255
+ if tier2_min is not None and tier2_uc is not None and tier2_min >= 0 and tier2_uc >= 0:
256
+ tiers.append((tier2_min, tier2_max if tier2_max is not None else np.inf, tier2_uc))
257
+ if tier3_min is not None and tier3_uc is not None and tier3_min >= 0 and tier3_uc >= 0:
258
+ tiers.append((tier3_min, tier3_max if tier3_max is not None else np.inf, tier3_uc))
259
+
260
+ valid_tiers = []
261
+ for t in tiers:
262
+ if t[1] != np.inf and t[0] >= t[1]:
263
+ print(f"Warning: Invalid tier range {t}. Skipping.")
264
+ else:
265
+ valid_tiers.append(t)
266
+
267
+ valid_tiers = sorted(valid_tiers, key=lambda x: x[0])
268
+
269
+ return valid_tiers
270
+
271
+ # --- Combined Interface Function for Discount Model ---
272
+ def update_discount_model(annual_demand, order_cost, holding_cost_rate_percent,
273
+ tier1_min, tier1_max, tier1_uc,
274
+ tier2_min, tier2_max, tier2_uc,
275
+ tier3_min, tier3_max, tier3_uc):
276
+ """Updates all outputs for the Quantity Discount tab."""
277
+ holding_cost_rate = holding_cost_rate_percent / 100.0
278
+
279
+ if any(x <= 0 for x in [annual_demand, order_cost, holding_cost_rate_percent]):
280
+ return pd.DataFrame(), 0, 0, 0, "", "Please enter positive values for core discount parameters."
281
+
282
+ discount_tiers = create_discount_tiers_df(
283
+ tier1_min, tier1_max, tier1_uc,
284
+ tier2_min, tier2_max, tier2_uc,
285
+ tier3_min, tier3_max, tier3_uc
286
+ )
287
+
288
+ if not discount_tiers:
289
+ return pd.DataFrame(), 0, 0, 0, "", "No valid discount tiers defined. Please define at least one tier with positive min quantity and unit cost."
290
+
291
+ for i in range(len(discount_tiers) - 1):
292
+ if discount_tiers[i][2] < discount_tiers[i+1][2]:
293
+ return pd.DataFrame(), 0, 0, 0, "", "Error: Unit costs must be non-increasing with quantity."
294
+
295
+ df_results, best_eoq, best_total_cost, best_unit_cost, best_tier, message = \
296
+ calculate_eoq_with_discount(annual_demand, order_cost, holding_cost_rate, discount_tiers[0][2], discount_tiers)
297
+
298
+ return df_results, best_eoq, best_total_cost, best_unit_cost, best_tier, message
299
+
300
+ # --- Gradio Interface ---
301
+
302
+ with gr.Blocks(theme=gr.themes.Soft(), title="Advanced Operations Management Dashboard") as demo:
303
+ gr.Markdown(
304
+ """
305
+ # πŸ“Š Advanced Operations Management Dashboard (Xyphor Advisors)
306
+ Welcome to your comprehensive tool for optimizing operations and inventory decisions.
307
+ """
308
+ )
309
+
310
+ with gr.Tabs():
311
+ # --- Tab 1: Basic EOQ Model ---
312
+ with gr.TabItem("Basic EOQ Model"):
313
+ gr.Markdown("## Economic Order Quantity (EOQ) Calculation")
314
+ gr.Markdown("Find the optimal order quantity that minimizes the sum of ordering and holding costs.")
315
+ with gr.Row():
316
+ with gr.Column():
317
+ gr.Markdown("### πŸ› οΈ Input Parameters")
318
+ basic_demand = gr.Slider(100, 50000, value=12000, step=100, label="Annual Demand (D) [units/year]")
319
+ basic_order_cost = gr.Slider(5, 500, value=100, step=5, label="Ordering Cost (S) [$/order]")
320
+ basic_holding_cost = gr.Slider(0.1, 50, value=5, step=0.1, label="Holding Cost (H) [$/unit/year]")
321
+ basic_lead_time = gr.Slider(0, 30, value=7, step=1, label="Lead Time [days]", info="Time from order placement to receipt.")
322
+
323
+ basic_status_message = gr.Textbox(label="Status", interactive=False, value="Enter parameters and run.")
324
+
325
+ with gr.Column():
326
+ gr.Markdown("### πŸ“ˆ Cost Analysis & Optimal Q")
327
+ basic_plot_output = gr.Plot(label="EOQ Cost Curves", scale=2)
328
+
329
+ with gr.Accordion("Detailed Results", open=True):
330
+ gr.Markdown("#### Key Metrics")
331
+ with gr.Row():
332
+ basic_eoq_out = gr.Number(label="Optimal Order Quantity (EOQ) [units]", precision=0)
333
+ basic_num_orders_out = gr.Number(label="Annual Orders [count]", precision=2)
334
+ basic_avg_inventory_out = gr.Number(label="Average Inventory [units]", precision=2)
335
+ gr.Markdown("#### Annual Costs")
336
+ with gr.Row():
337
+ basic_ordering_cost_out = gr.Number(label="Annual Ordering Cost [$]", precision=2)
338
+ basic_holding_cost_out = gr.Number(label="Annual Holding Cost [$]", precision=2)
339
+ basic_total_cost_out = gr.Number(label="Total Annual Cost [$]", precision=2)
340
+ gr.Markdown("#### Reorder Point (Simple)")
341
+ with gr.Row():
342
+ basic_reorder_point_out = gr.Number(label="Reorder Point (without Safety Stock) [units]", precision=0)
343
+
344
+ basic_inputs = [basic_demand, basic_order_cost, basic_holding_cost, basic_lead_time]
345
+ basic_outputs = [basic_plot_output, basic_eoq_out, basic_num_orders_out, basic_avg_inventory_out,
346
+ basic_ordering_cost_out, basic_holding_cost_out, basic_total_cost_out,
347
+ basic_reorder_point_out, basic_status_message]
348
+
349
+ for inp in basic_inputs:
350
+ inp.change(
351
+ fn=update_basic_eoq,
352
+ inputs=basic_inputs,
353
+ outputs=basic_outputs
354
+ )
355
+
356
+ demo.load(
357
+ fn=update_basic_eoq,
358
+ inputs=basic_inputs,
359
+ outputs=basic_outputs
360
+ )
361
+
362
+ # --- Tab 2: Reorder Point & Safety Stock ---
363
+ with gr.TabItem("Reorder Point (ROP) & Safety Stock"):
364
+ gr.Markdown("## Reorder Point & Safety Stock Calculator")
365
+ gr.Markdown("Determine the precise inventory level at which to place a new order to avoid stockouts.")
366
+ with gr.Row():
367
+ with gr.Column():
368
+ gr.Markdown("### πŸ› οΈ Input Parameters")
369
+ rop_avg_demand = gr.Number(label="Average Daily Demand [units/day]", value=50)
370
+ rop_lead_time = gr.Number(label="Lead Time [days]", value=10)
371
+ rop_std_dev = gr.Number(label="Standard Deviation of Daily Demand", value=5)
372
+ rop_z_score = gr.Slider(minimum=0.0, maximum=3.0, value=1.65, step=0.01,
373
+ label="Z-Score (for Service Level)",
374
+ info="e.g., 1.65 for 95% service level, 2.33 for 99%")
375
+ rop_status = gr.Textbox(label="Status", interactive=False)
376
+
377
+ with gr.Column():
378
+ gr.Markdown("### πŸ”‘ Calculated Metrics")
379
+ rop_ss_out = gr.Number(label="Safety Stock (SS) [units]", precision=0,
380
+ info="The buffer stock held to prevent stockouts.")
381
+ rop_dlt_out = gr.Number(label="Demand During Lead Time [units]", precision=0,
382
+ info="Total expected demand while waiting for the order.")
383
+ rop_out = gr.Number(label="Reorder Point (ROP) [units]", precision=0,
384
+ info="Place an order when inventory hits this level. (ROP = SS + Demand During Lead Time)")
385
+
386
+ rop_inputs = [rop_avg_demand, rop_lead_time, rop_std_dev, rop_z_score]
387
+ rop_outputs = [rop_ss_out, rop_dlt_out, rop_out, rop_status]
388
+
389
+ for inp in rop_inputs:
390
+ inp.change(fn=calculate_rop_and_ss, inputs=rop_inputs, outputs=rop_outputs)
391
+ demo.load(fn=calculate_rop_and_ss, inputs=rop_inputs, outputs=rop_outputs)
392
+
393
+ # --- Tab 3: Quantity Discount Model ---
394
+ with gr.TabItem("Quantity Discount Model"):
395
+ gr.Markdown("## EOQ with Quantity Discounts")
396
+ gr.Markdown("Evaluate the impact of price breaks on the optimal order quantity and total cost.")
397
+ with gr.Row():
398
+ with gr.Column():
399
+ gr.Markdown("### πŸ› οΈ Core Parameters")
400
+ discount_demand = gr.Slider(100, 50000, value=15000, step=100, label="Annual Demand (D) [units/year]")
401
+ discount_order_cost = gr.Slider(5, 500, value=75, step=5, label="Ordering Cost (S) [$/order]")
402
+ discount_holding_rate = gr.Slider(0.01, 0.5, value=0.2, step=0.01, label="Holding Cost Rate [% of Unit Cost]", info="e.g., 20% = 0.2")
403
+
404
+ gr.Markdown("### 🏷️ Discount Tiers")
405
+ gr.Markdown("Define up to three discount tiers. Unit costs must be non-increasing.")
406
+ with gr.Accordion("Tier 1", open=True):
407
+ with gr.Row():
408
+ tier1_min_qty = gr.Number(label="Min Qty", value=0, precision=0)
409
+ tier1_max_qty = gr.Number(label="Max Qty", value=999, precision=0)
410
+ tier1_unit_cost = gr.Number(label="Unit Cost ($)", value=10.00, precision=2)
411
+ with gr.Accordion("Tier 2"):
412
+ with gr.Row():
413
+ tier2_min_qty = gr.Number(label="Min Qty", value=1000, precision=0)
414
+ tier2_max_qty = gr.Number(label="Max Qty", value=4999, precision=0)
415
+ tier2_unit_cost = gr.Number(label="Unit Cost ($)", value=9.50, precision=2)
416
+ with gr.Accordion("Tier 3"):
417
+ with gr.Row():
418
+ tier3_min_qty = gr.Number(label="Min Qty", value=5000, precision=0)
419
+ tier3_max_qty = gr.Number(label="Max Qty", value=None, precision=0, info="Leave blank for infinity")
420
+ tier3_unit_cost = gr.Number(label="Unit Cost ($)", value=9.00, precision=2)
421
+
422
+ discount_status_message = gr.Textbox(label="Status", interactive=False, value="Enter parameters and run.")
423
+
424
+ with gr.Column():
425
+ gr.Markdown("### πŸ“Š Tier Analysis & Optimal Selection")
426
+ discount_output_df = gr.DataFrame(label="Discount Tier Analysis", interactive=False)
427
+ gr.Markdown("#### Optimal Discount Solution")
428
+ with gr.Row():
429
+ best_discount_eoq_out = gr.Number(label="Optimal Order Quantity [units]", precision=0)
430
+ best_discount_cost_out = gr.Number(label="Minimum Total Annual Cost [$]", precision=2)
431
+ with gr.Row():
432
+ best_discount_unit_cost_out = gr.Number(label="Unit Cost at Optimal Q [$]", precision=2)
433
+ best_discount_tier_out = gr.Textbox(label="Optimal Tier", interactive=False)
434
+
435
+ discount_inputs = [discount_demand, discount_order_cost, discount_holding_rate,
436
+ tier1_min_qty, tier1_max_qty, tier1_unit_cost,
437
+ tier2_min_qty, tier2_max_qty, tier2_unit_cost,
438
+ tier3_min_qty, tier3_max_qty, tier3_unit_cost]
439
+ discount_outputs = [discount_output_df, best_discount_eoq_out, best_discount_cost_out,
440
+ best_discount_unit_cost_out, best_discount_tier_out, discount_status_message]
441
+
442
+ for inp in discount_inputs:
443
+ inp.change(
444
+ fn=update_discount_model,
445
+ inputs=discount_inputs,
446
+ outputs=discount_outputs
447
+ )
448
+
449
+ demo.load(
450
+ fn=update_discount_model,
451
+ inputs=discount_inputs,
452
+ outputs=discount_outputs
453
+ )
454
+
455
+ # --- Tab 4: Production Order Quantity (POQ) Model ---
456
+ with gr.TabItem("Production Order Quantity (POQ) Model"):
457
+ gr.Markdown("## Production Order Quantity (POQ) Calculation")
458
+ gr.Markdown("Determine the optimal batch size when production is internal and gradual.")
459
+ with gr.Row():
460
+ with gr.Column():
461
+ gr.Markdown("### πŸ› οΈ Input Parameters")
462
+ poq_demand = gr.Slider(100, 50000, value=20000, step=100, label="Annual Demand (D) [units/year]")
463
+ poq_setup_cost = gr.Slider(5, 500, value=200, step=5, label="Setup Cost (S) [$/setup]")
464
+ poq_holding_cost = gr.Slider(0.1, 50, value=8, step=0.1, label="Holding Cost (H) [$/unit/year]")
465
+ gr.Markdown("### 🏭 Production Specifics")
466
+ poq_prod_rate = gr.Slider(10, 2000, value=500, step=10, label="Daily Production Rate (P) [units/day]")
467
+ poq_demand_rate = gr.Slider(1, 1000, value=80, step=1, label="Daily Demand Rate (d) [units/day]", info="Must be less than Daily Production Rate.")
468
+
469
+ poq_status_message = gr.Textbox(label="Status", interactive=False, value="Enter parameters and run.")
470
+
471
+ with gr.Column():
472
+ gr.Markdown("### πŸ“ˆ Cost Analysis & Optimal Batch Size")
473
+ poq_plot_output = gr.Plot(label="POQ Cost Curves", scale=2)
474
+
475
+ with gr.Accordion("Detailed Results", open=True):
476
+ gr.Markdown("#### Key Metrics")
477
+ with gr.Row():
478
+ poq_out = gr.Number(label="Optimal Production Quantity (POQ) [units]", precision=0)
479
+ poq_num_setups_out = gr.Number(label="Annual Setups [count]", precision=2)
480
+ poq_max_inv_out = gr.Number(label="Maximum Inventory Level [units]", precision=2)
481
+ poq_avg_inv_out = gr.Number(label="Average Inventory [units]", precision=2)
482
+ gr.Markdown("#### Annual Costs")
483
+ with gr.Row():
484
+ poq_setup_cost_out = gr.Number(label="Annual Setup Cost [$]", precision=2)
485
+ poq_holding_cost_out = gr.Number(label="Annual Holding Cost [$]", precision=2)
486
+ poq_total_cost_out = gr.Number(label="Total Annual Cost [$]", precision=2)
487
+ gr.Markdown("#### Production Cycle Details")
488
+ with gr.Row():
489
+ poq_prod_days_out = gr.Number(label="Production Run Duration [days]", precision=2)
490
+ poq_cycle_days_out = gr.Number(label="Inventory Cycle Duration [days]", precision=2)
491
+
492
+ poq_inputs = [poq_demand, poq_setup_cost, poq_holding_cost, poq_prod_rate, poq_demand_rate]
493
+ poq_outputs = [poq_plot_output, poq_out, poq_num_setups_out, poq_max_inv_out, poq_avg_inv_out,
494
+ poq_setup_cost_out, poq_holding_cost_out, poq_total_cost_out,
495
+ poq_prod_days_out, poq_cycle_days_out, poq_status_message]
496
+
497
+ for inp in poq_inputs:
498
+ inp.change(
499
+ fn=update_poq_model,
500
+ inputs=poq_inputs,
501
+ outputs=poq_outputs
502
+ )
503
+
504
+ demo.load(
505
+ fn=update_poq_model,
506
+ inputs=poq_inputs,
507
+ outputs=poq_outputs
508
+ )
509
+
510
+ # --- Tab 5: Demand Forecasting (SMA) ---
511
+ with gr.TabItem("Demand Forecasting (SMA)"):
512
+ gr.Markdown("## Simple Moving Average (SMA) Forecasting")
513
+ gr.Markdown("Forecast future demand based on the average of past demand data.")
514
+ with gr.Row():
515
+ with gr.Column(scale=1):
516
+ gr.Markdown("### πŸ› οΈ Input Parameters")
517
+ sma_data = gr.Textbox(label="Past Demand Data (comma-separated)",
518
+ value="100, 110, 105, 120, 115, 125, 130, 122, 135, 140")
519
+ sma_window = gr.Slider(minimum=2, maximum=10, value=3, step=1,
520
+ label="SMA Window Size (Periods)")
521
+ sma_status = gr.Textbox(label="Status & Forecast", interactive=False)
522
+
523
+ with gr.Column(scale=2):
524
+ gr.Markdown("### πŸ“ˆ Forecast Plot")
525
+ sma_plot = gr.Plot()
526
+ sma_df = gr.DataFrame(label="Data and SMA")
527
+
528
+ sma_inputs = [sma_data, sma_window]
529
+ sma_outputs = [sma_df, sma_plot, sma_status]
530
+
531
+ for inp in sma_inputs:
532
+ inp.change(fn=calculate_sma_forecast, inputs=sma_inputs, outputs=sma_outputs)
533
+ demo.load(fn=calculate_sma_forecast, inputs=sma_inputs, outputs=sma_outputs)
534
+
535
+ if __name__ == "__main__":
536
+ demo.launch(share=True, inbrowser=True, debug=True)