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Upload guidelines_final.json
Browse files- guidelines_final.json +930 -0
guidelines_final.json
ADDED
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|
| 1 |
+
{
|
| 2 |
+
"guideline_id": "D001",
|
| 3 |
+
"category": "DFM",
|
| 4 |
+
"topic": "Wall Thickness",
|
| 5 |
+
|
| 6 |
+
"evaluation_criteria": [
|
| 7 |
+
"Verify nominal wall thickness follows recommended range for process (injection molding: 1.0–3.0 mm; die casting: 2.0–4.0 mm; machining: ≥1.0 mm).",
|
| 8 |
+
"Verify thickness transitions do not exceed a 30–50% sudden change to avoid sink/warp.",
|
| 9 |
+
"Verify ribs and bosses follow wall-thickness ratio rules (ribs ≤ 0.6 × nominal wall).",
|
| 10 |
+
"Verify uniformity across adjacent regions (variation ≤ ±10%).",
|
| 11 |
+
"Verify long unsupported walls meet stiffness requirement given thickness and height."
|
| 12 |
+
],
|
| 13 |
+
|
| 14 |
+
"user_questions": [
|
| 15 |
+
"What is the process for this part? (injection_molding, die_casting, machining)",
|
| 16 |
+
"What is the nominal wall thickness in the primary regions (mm)?",
|
| 17 |
+
"What is the maximum wall-thickness variation between adjacent areas (mm)?",
|
| 18 |
+
"What is the rib or boss thickness relative to the nominal wall (mm)?",
|
| 19 |
+
"What is the maximum unsupported wall height (mm)?"
|
| 20 |
+
],
|
| 21 |
+
|
| 22 |
+
"expected_answers": [
|
| 23 |
+
"Injection molding requires 1.0–3.0 mm; die casting 2.0–4.0 mm; machining ≥1.0 mm.",
|
| 24 |
+
"Nominal wall thickness must be within the allowed range for the chosen process.",
|
| 25 |
+
"Thickness variation must be ≤ ±10% of nominal wall thickness.",
|
| 26 |
+
"Rib/boss thickness must be ≤ 0.6 × nominal wall thickness.",
|
| 27 |
+
"Unsupported wall must satisfy stiffness rule: thickness ≥ (height / 20)."
|
| 28 |
+
],
|
| 29 |
+
|
| 30 |
+
"pass_fail_logic": {
|
| 31 |
+
"process_wall_range_check": "FAIL if nominal_wall not within allowed_range_for_process.",
|
| 32 |
+
"thickness_uniformity_check": "FAIL if variation > (0.1 × nominal_wall).",
|
| 33 |
+
"rib_boss_ratio_check": "FAIL if rib_or_boss_thickness > (0.6 × nominal_wall).",
|
| 34 |
+
"transition_change_check": "FAIL if sudden_thickness_change > 0.5 × nominal_wall.",
|
| 35 |
+
"stiffness_check": "FAIL if nominal_wall < (unsupported_height / 20)."
|
| 36 |
+
},
|
| 37 |
+
|
| 38 |
+
"image_features_needed": [
|
| 39 |
+
"Extract wall regions and compute thickness.",
|
| 40 |
+
"Identify ribs and bosses and measure relative thickness.",
|
| 41 |
+
"Detect wall transitions between adjacent surfaces.",
|
| 42 |
+
"Segment unsupported wall spans and measure height/length.",
|
| 43 |
+
"Detect process-related geometry (ejection features signify molding)."
|
| 44 |
+
]
|
| 45 |
+
}
|
| 46 |
+
|
| 47 |
+
{
|
| 48 |
+
"guideline_id": "D002",
|
| 49 |
+
"category": "DFM",
|
| 50 |
+
"topic": "Draft Angle",
|
| 51 |
+
|
| 52 |
+
"evaluation_criteria": [
|
| 53 |
+
"Verify minimum draft angle meets process requirements (injection molding: interior ≥1°, exterior ≥0.5°; die casting: ≥2°; sheet metal: ≥0° unless formed).",
|
| 54 |
+
"Verify deep features (depth/thickness > 4×) include additional draft (add +0.5° to +1°).",
|
| 55 |
+
"Verify textured surfaces include texture-compensation draft (add +1° per 0.025 mm texture depth).",
|
| 56 |
+
"Verify no negative draft exists unless explicitly required, as it indicates an undercut.",
|
| 57 |
+
"Verify draft direction aligns consistently with the parting line."
|
| 58 |
+
],
|
| 59 |
+
|
| 60 |
+
"user_questions": [
|
| 61 |
+
"What manufacturing process is used? (injection_molding, die_casting, sheet_metal, machining)",
|
| 62 |
+
"What is the measured draft angle on the primary vertical interior walls (°)?",
|
| 63 |
+
"What is the measured draft angle on exterior vertical walls (°)?",
|
| 64 |
+
"What is the depth of the feature with the smallest draft angle (mm)?",
|
| 65 |
+
"Is the surface textured? If yes, provide texture depth (mm)."
|
| 66 |
+
],
|
| 67 |
+
|
| 68 |
+
"expected_answers": [
|
| 69 |
+
"Injection molding requires: interior ≥1°, exterior ≥0.5°; die casting requires ≥2°; sheet metal requires ≥0° unless formed.",
|
| 70 |
+
"Interior draft must meet or exceed the required minimum for the chosen process.",
|
| 71 |
+
"Exterior draft must meet or exceed the required minimum for the chosen process.",
|
| 72 |
+
"Deep features must add +0.5° to +1° of draft when depth/thickness > 4×.",
|
| 73 |
+
"Textured surfaces must add +1° of draft per 0.025 mm texture depth."
|
| 74 |
+
],
|
| 75 |
+
|
| 76 |
+
"pass_fail_logic": {
|
| 77 |
+
"interior_draft_check": "FAIL if process='injection_molding' AND interior_draft < 1.0.",
|
| 78 |
+
"exterior_draft_check": "FAIL if process='injection_molding' AND exterior_draft < 0.5.",
|
| 79 |
+
"die_cast_draft_check": "FAIL if process='die_casting' AND (interior_draft < 2.0 OR exterior_draft < 2.0).",
|
| 80 |
+
"deep_feature_check": "FAIL if (feature_depth/nominal_wall > 4) AND draft < (base_required_draft + 0.5).",
|
| 81 |
+
"texture_compensation_check": "FAIL if draft < (base_required_draft + texture_depth/0.025)."
|
| 82 |
+
},
|
| 83 |
+
|
| 84 |
+
"image_features_needed": [
|
| 85 |
+
"Detect vertical faces aligned with pull direction.",
|
| 86 |
+
"Compute draft angle relative to parting line.",
|
| 87 |
+
"Identify interior vs exterior surfaces.",
|
| 88 |
+
"Measure feature depth vs thickness to detect deep cores.",
|
| 89 |
+
"Detect textured regions and estimate texture depth if visible."
|
| 90 |
+
]
|
| 91 |
+
}
|
| 92 |
+
|
| 93 |
+
{
|
| 94 |
+
"guideline_id": "D003",
|
| 95 |
+
"category": "DFM",
|
| 96 |
+
"topic": "Fillet Radius",
|
| 97 |
+
|
| 98 |
+
"evaluation_criteria": [
|
| 99 |
+
"Verify internal fillets meet minimum radius requirements for process (injection molding ≥ 0.5 × wall thickness; die casting ≥ 1.0 mm; machining ≥ tool radius).",
|
| 100 |
+
"Verify external fillets follow recommended minimum (≥ 0.25 × wall thickness).",
|
| 101 |
+
"Verify no sharp internal corners exist (sharp corners cause stress concentration and flow hesitation).",
|
| 102 |
+
"Verify intersecting rib/fillet blends follow recommended geometry (rib-root fillet ≥ 0.25 × rib thickness).",
|
| 103 |
+
"Verify fillet transitions are smooth and do not violate mold release or tool path constraints."
|
| 104 |
+
],
|
| 105 |
+
|
| 106 |
+
"user_questions": [
|
| 107 |
+
"What is the manufacturing process? (injection_molding, die_casting, machining)",
|
| 108 |
+
"What is the wall thickness near the fillet location (mm)?",
|
| 109 |
+
"What is the internal fillet radius (mm)?",
|
| 110 |
+
"What is the external fillet radius (mm)?",
|
| 111 |
+
"What is the fillet radius at rib roots (mm)?"
|
| 112 |
+
],
|
| 113 |
+
|
| 114 |
+
"expected_answers": [
|
| 115 |
+
"Injection molding internal fillet radius must be ≥ 0.5 × wall thickness.",
|
| 116 |
+
"External fillet radius must be ≥ 0.25 × wall thickness.",
|
| 117 |
+
"Machining fillet radius must be ≥ 1× tool radius used for internal corners.",
|
| 118 |
+
"Die casting fillet radius must be ≥ 1.0 mm for all internal corners.",
|
| 119 |
+
"Rib-root fillet radius must be ≥ 0.25 × rib thickness."
|
| 120 |
+
],
|
| 121 |
+
|
| 122 |
+
"pass_fail_logic": {
|
| 123 |
+
"internal_fillet_check": "FAIL if process='injection_molding' AND internal_radius < (0.5 × wall).",
|
| 124 |
+
"external_fillet_check": "FAIL if external_radius < (0.25 × wall).",
|
| 125 |
+
"machining_tool_check": "FAIL if process='machining' AND internal_radius < tool_radius.",
|
| 126 |
+
"die_cast_fillet_check": "FAIL if process='die_casting' AND internal_radius < 1.0.",
|
| 127 |
+
"rib_root_check": "FAIL if rib_root_radius < (0.25 × rib_thickness)."
|
| 128 |
+
},
|
| 129 |
+
|
| 130 |
+
"image_features_needed": [
|
| 131 |
+
"Detect internal and external corners.",
|
| 132 |
+
"Extract fillet curvature and measure radius using contour curvature.",
|
| 133 |
+
"Identify ribs and measure rib-root fillet radius.",
|
| 134 |
+
"Segment regions by wall thickness to compute required radius.",
|
| 135 |
+
"Detect sharp corners and classify as non-fillet geometry."
|
| 136 |
+
]
|
| 137 |
+
}
|
| 138 |
+
|
| 139 |
+
{
|
| 140 |
+
"guideline_id": "D004",
|
| 141 |
+
"category": "DFM",
|
| 142 |
+
"topic": "Rib Design",
|
| 143 |
+
|
| 144 |
+
"evaluation_criteria": [
|
| 145 |
+
"Verify rib thickness does not exceed 0.5 × adjacent wall thickness (to avoid sink marks in molding).",
|
| 146 |
+
"Verify rib height is ≤ 3 × rib thickness (to avoid weak/slender ribs).",
|
| 147 |
+
"Verify rib draft angle ≥ 0.5° per side (injection molding) to allow clean ejection.",
|
| 148 |
+
"Verify rib-root fillet radius ≥ 0.25 × rib thickness.",
|
| 149 |
+
"Verify spacing between ribs ≥ 2 × rib thickness (to maintain uniform flow and cooling)."
|
| 150 |
+
],
|
| 151 |
+
|
| 152 |
+
"user_questions": [
|
| 153 |
+
"What is the adjacent wall thickness where the rib is attached (mm)?",
|
| 154 |
+
"What is the rib thickness (mm)?",
|
| 155 |
+
"What is the rib height (mm)?",
|
| 156 |
+
"What is the draft angle on the rib side walls (degrees)?",
|
| 157 |
+
"What is the fillet radius at the rib root (mm)?"
|
| 158 |
+
],
|
| 159 |
+
|
| 160 |
+
"expected_answers": [
|
| 161 |
+
"Rib thickness must be ≤ 0.5 × wall thickness for injection molding.",
|
| 162 |
+
"Rib height must be ≤ 3 × rib thickness.",
|
| 163 |
+
"Draft angle must be ≥ 0.5° per side for ribs.",
|
| 164 |
+
"Rib-root fillet radius must be ≥ 0.25 × rib thickness.",
|
| 165 |
+
"Rib spacing must be ≥ 2 × rib thickness."
|
| 166 |
+
],
|
| 167 |
+
|
| 168 |
+
"pass_fail_logic": {
|
| 169 |
+
"rib_thickness_check": "FAIL if rib_thickness > (0.5 × wall_thickness).",
|
| 170 |
+
"rib_height_check": "FAIL if rib_height > (3 × rib_thickness).",
|
| 171 |
+
"rib_draft_check": "FAIL if draft_angle < 0.5.",
|
| 172 |
+
"rib_root_fillet_check": "FAIL if fillet_radius < (0.25 × rib_thickness).",
|
| 173 |
+
"rib_spacing_check": "FAIL if spacing < (2 × rib_thickness)."
|
| 174 |
+
},
|
| 175 |
+
|
| 176 |
+
"image_features_needed": [
|
| 177 |
+
"Detect rib geometry (thin vertical wall-like features).",
|
| 178 |
+
"Measure rib thickness and height from side profiles.",
|
| 179 |
+
"Identify root fillets and measure radius via curvature extraction.",
|
| 180 |
+
"Detect rib spacing by identifying repetitive thin features.",
|
| 181 |
+
"Detect draft angle by analyzing rib wall taper relative to mold pull direction."
|
| 182 |
+
]
|
| 183 |
+
}
|
| 184 |
+
|
| 185 |
+
{
|
| 186 |
+
"guideline_id": "D005",
|
| 187 |
+
"category": "DFM",
|
| 188 |
+
"topic": "Boss Design",
|
| 189 |
+
|
| 190 |
+
"evaluation_criteria": [
|
| 191 |
+
"Verify outer boss diameter is between 2.0 × and 2.5 × the screw/pin diameter (industry standard for molded bosses).",
|
| 192 |
+
"Verify boss wall thickness is ≤ 0.6 × the nominal wall thickness to prevent sink marks.",
|
| 193 |
+
"Verify boss height is ≤ 3 × the outer boss diameter to prevent buckling.",
|
| 194 |
+
"Verify draft angle on boss walls is ≥ 0.5° for clean ejection.",
|
| 195 |
+
"Verify base fillet radius ≥ 0.25 × boss wall thickness for stress reduction."
|
| 196 |
+
],
|
| 197 |
+
|
| 198 |
+
"user_questions": [
|
| 199 |
+
"What is the screw or pin diameter intended for the boss (mm)?",
|
| 200 |
+
"What is the outer boss diameter (mm)?",
|
| 201 |
+
"What is the nominal part wall thickness (mm)?",
|
| 202 |
+
"What is the boss height (mm)?",
|
| 203 |
+
"What is the draft angle on the boss outer wall (degrees)?",
|
| 204 |
+
"What is the fillet radius at the boss base (mm)?"
|
| 205 |
+
],
|
| 206 |
+
|
| 207 |
+
"expected_answers": [
|
| 208 |
+
"Outer boss diameter must be between 2.0 × and 2.5 × the screw/pin diameter.",
|
| 209 |
+
"Boss wall thickness must be ≤ 0.6 × nominal wall thickness.",
|
| 210 |
+
"Boss height must be ≤ 3 × outer boss diameter.",
|
| 211 |
+
"Draft angle must be ≥ 0.5° for molded bosses.",
|
| 212 |
+
"Boss base fillet radius must be ≥ 0.25 × boss wall thickness."
|
| 213 |
+
],
|
| 214 |
+
|
| 215 |
+
"pass_fail_logic": {
|
| 216 |
+
"outer_diameter_check": "FAIL if outer_diameter < (2.0 × screw_diam) OR outer_diameter > (2.5 × screw_diam).",
|
| 217 |
+
"wall_thickness_check": "FAIL if boss_wall_thickness > (0.6 × nominal_wall_thickness).",
|
| 218 |
+
"boss_height_check": "FAIL if boss_height > (3 × outer_diameter).",
|
| 219 |
+
"draft_angle_check": "FAIL if draft_angle < 0.5.",
|
| 220 |
+
"fillet_radius_check": "FAIL if fillet_radius < (0.25 × boss_wall_thickness)."
|
| 221 |
+
},
|
| 222 |
+
|
| 223 |
+
"image_features_needed": [
|
| 224 |
+
"Detect cylindrical features (bosses) in the model.",
|
| 225 |
+
"Measure boss outer diameter and internal core diameter using circular feature extraction.",
|
| 226 |
+
"Measure boss wall thickness via diameter difference.",
|
| 227 |
+
"Determine boss height from vertical extrusion length.",
|
| 228 |
+
"Detect and measure draft angle by analyzing taper of cylindrical walls.",
|
| 229 |
+
"Measure fillet radius at boss base using curvature analysis."
|
| 230 |
+
]
|
| 231 |
+
}
|
| 232 |
+
|
| 233 |
+
{
|
| 234 |
+
"guideline_id": "D006",
|
| 235 |
+
"category": "DFM",
|
| 236 |
+
"topic": "Material Shrinkage Compensation",
|
| 237 |
+
|
| 238 |
+
"evaluation_criteria": [
|
| 239 |
+
"Verify selected material shrink rate matches the manufacturing process (injection molding, die casting, blow molding).",
|
| 240 |
+
"Verify dimensional compensation added in the CAD model equals material shrink rate × nominal dimension.",
|
| 241 |
+
"Verify shrink direction is aligned with mold flow and part geometry.",
|
| 242 |
+
"Verify thick-to-thin transitions are uniform to prevent differential shrink.",
|
| 243 |
+
"Verify ribs, bosses, and reinforcing features meet shrink-sensitive design rules (uniform wall thickness, proper fillets, supported geometry)."
|
| 244 |
+
],
|
| 245 |
+
|
| 246 |
+
"user_questions": [
|
| 247 |
+
"What is the material used (e.g., ABS, Nylon 6/6, PP, PBT, HDPE, Aluminum A380)?",
|
| 248 |
+
"What is the material shrink rate (%) recommended by the manufacturer?",
|
| 249 |
+
"What is the nominal dimension requiring shrink compensation (mm)?",
|
| 250 |
+
"Is the shrink direction aligned with the mold flow direction? (yes/no)",
|
| 251 |
+
"Does the part contain thick-to-thin transitions? If yes, provide the thickest and thinnest wall values (mm)."
|
| 252 |
+
],
|
| 253 |
+
|
| 254 |
+
"expected_answers": [
|
| 255 |
+
"Shrink rate must match the process: Injection molding typical ranges: ABS 0.4–0.7%, Nylon 6/6 1.0–2.0%, PP 1.5–2.5%, PBT 1.2–2.0%, HDPE 1.5–3.0%; Die casting aluminum A380: 0.6%.",
|
| 256 |
+
"CAD dimensional compensation must equal: final_dimension = nominal_dimension × (1 + shrink_rate).",
|
| 257 |
+
"Shrink direction must match mold flow direction defined in the manufacturing plan.",
|
| 258 |
+
"Thick-to-thin wall transitions must maintain a ratio ≤ 1.5:1 to prevent differential shrink.",
|
| 259 |
+
"Ribs, bosses, and similar features must follow shrink-safe rules: rib thickness ≤ 0.6 × wall, boss thickness ≤ 0.6 × wall, fillet radii > 0.25 × wall."
|
| 260 |
+
],
|
| 261 |
+
|
| 262 |
+
"pass_fail_logic": {
|
| 263 |
+
"material_shrink_rate_check": "FAIL if shrink_rate not in material_shrink_table[material].",
|
| 264 |
+
"dimensional_compensation_check": "FAIL if compensated_dimension != nominal_dimension × (1 + shrink_rate).",
|
| 265 |
+
"shrink_direction_check": "FAIL if shrink_direction != mold_flow_direction.",
|
| 266 |
+
"wall_ratio_check": "FAIL if (thick_wall / thin_wall) > 1.5.",
|
| 267 |
+
"feature_shrink_safety_check": "FAIL if ribs or bosses violate thickness or fillet rules."
|
| 268 |
+
},
|
| 269 |
+
|
| 270 |
+
"image_features_needed": [
|
| 271 |
+
"Measure nominal dimensions to check shrink-compensated geometry.",
|
| 272 |
+
"Detect thick and thin wall regions from sectional analysis.",
|
| 273 |
+
"Identify ribs, bosses, gussets and classify feature types.",
|
| 274 |
+
"Measure wall thickness distribution to detect shrink-risk areas.",
|
| 275 |
+
"Extract mold-flow direction cues (gate orientation, flow channels) when visible."
|
| 276 |
+
]
|
| 277 |
+
}
|
| 278 |
+
|
| 279 |
+
{
|
| 280 |
+
"guideline_id": "D007",
|
| 281 |
+
"category": "DFM",
|
| 282 |
+
"topic": "Tool Access & Manufacturability",
|
| 283 |
+
|
| 284 |
+
"evaluation_criteria": [
|
| 285 |
+
"Verify all machining or molding tool paths have at least the minimum required approach clearance.",
|
| 286 |
+
"Verify no features require undercut tooling unless explicitly planned (side-actions, lifters, collapsible cores).",
|
| 287 |
+
"Verify minimum cutter diameter or mold pin diameter can physically access the feature.",
|
| 288 |
+
"Verify screw, bolt, or fastener access zones have adequate tool clearance (driver length, diameter).",
|
| 289 |
+
"Verify no enclosed geometry prevents ejection, extraction, or machining tool withdrawal."
|
| 290 |
+
],
|
| 291 |
+
|
| 292 |
+
"user_questions": [
|
| 293 |
+
"What is the smallest tool (cutter, drill, or mold pin) that will be used to create the feature? Provide diameter in mm.",
|
| 294 |
+
"What is the minimum approach clearance available around the feature (mm)?",
|
| 295 |
+
"Does this geometry require undercuts? If yes, specify type: side-action, lifter, collapsible core, manual insert.",
|
| 296 |
+
"What fastener or assembly tool needs access to this region? Provide driver type (Phillips, Torx, Hex) and required clearance (mm).",
|
| 297 |
+
"Is the feature enclosed or partially enclosed such that tool or ejector withdrawal may be obstructed? (yes/no)"
|
| 298 |
+
],
|
| 299 |
+
|
| 300 |
+
"expected_answers": [
|
| 301 |
+
"Feature must allow a tool larger than or equal to the minimum cutter/pin diameter: milling ≥ 2 mm, drilling ≥ 1 mm, mold pins ≥ 0.8 mm.",
|
| 302 |
+
"Approach clearance must be ≥ tool_diameter × 1.5 for safe entry (e.g., 2 mm tool → 3 mm clearance).",
|
| 303 |
+
"If an undercut exists, valid methods include: side-action, lifter, collapsible core; otherwise geometry must be redesigned.",
|
| 304 |
+
"Fastener tools require: Phillips/Torx drivers ≥ 40 mm length clearance and ≥ 1.5 × driver diameter radial clearance.",
|
| 305 |
+
"Enclosed geometry must allow withdrawal angle ≥ 2° or have an ejection strategy (pins, sleeves, lifters)."
|
| 306 |
+
],
|
| 307 |
+
|
| 308 |
+
"pass_fail_logic": {
|
| 309 |
+
"tool_diameter_access_check": "FAIL if feature_width < minimum_tool_diameter.",
|
| 310 |
+
"approach_clearance_check": "FAIL if approach_clearance < (tool_diameter × 1.5).",
|
| 311 |
+
"undercut_check": "FAIL if undercut_present AND undercut_solution NOT IN ['side-action','lifter','collapsible core','manual insert'].",
|
| 312 |
+
"fastener_access_check": "FAIL if driver_clearance < (1.5 × driver_diameter) OR axial_clearance < 40 mm.",
|
| 313 |
+
"withdrawal_obstruction_check": "FAIL if enclosed_geometry == true AND withdrawal_angle < 2° AND no_ejector_strategy == true."
|
| 314 |
+
},
|
| 315 |
+
|
| 316 |
+
"image_features_needed": [
|
| 317 |
+
"Identify narrow channels, pockets, or recesses affecting tool access.",
|
| 318 |
+
"Measure minimum feature width for cutter or pin entry.",
|
| 319 |
+
"Detect potential undercut geometry from shadow or curvature patterns.",
|
| 320 |
+
"Identify driver/tool approach paths to fastener features.",
|
| 321 |
+
"Detect enclosed or partially enclosed volumes limiting tool withdrawal."
|
| 322 |
+
]
|
| 323 |
+
}
|
| 324 |
+
|
| 325 |
+
{
|
| 326 |
+
"guideline_id": "D008",
|
| 327 |
+
"category": "DFM",
|
| 328 |
+
"topic": "Undercut Avoidance & Parting Line Design",
|
| 329 |
+
|
| 330 |
+
"evaluation_criteria": [
|
| 331 |
+
"Verify part geometry can be released from the mold without requiring undercuts unless intentionally designed.",
|
| 332 |
+
"Verify all faces are manufacturable with a two-plate mold unless additional actions are explicitly planned.",
|
| 333 |
+
"Verify parting line placement results in manufacturable draft on all vertical faces.",
|
| 334 |
+
"Verify no geometry traps steel (internal pockets with no pull direction).",
|
| 335 |
+
"Verify manual inserts, side-actions, or lifters are only used when unavoidable and are located with proper clearance."
|
| 336 |
+
],
|
| 337 |
+
|
| 338 |
+
"user_questions": [
|
| 339 |
+
"Does the part contain any recessed or hooked geometry that blocks straight-pull release? (yes/no)",
|
| 340 |
+
"What is the draft angle on vertical walls adjacent to the suspected undercut region (degrees)?",
|
| 341 |
+
"Is there a required undercut? If yes, specify the type: side-action, lifter, collapsible core, manual insert.",
|
| 342 |
+
"What is the planned parting line direction and location? Provide the vector or description.",
|
| 343 |
+
"Do any internal pockets or cavities lack a clear pull direction? (yes/no)"
|
| 344 |
+
],
|
| 345 |
+
|
| 346 |
+
"expected_answers": [
|
| 347 |
+
"Straight-pull manufacturability requires **0 undercuts** for a standard 2-plate mold.",
|
| 348 |
+
"Adjacent vertical walls must have ≥ **1° draft (minimum)**; recommended 2–3° for most plastics.",
|
| 349 |
+
"If an undercut exists, acceptable solutions: ['side-action','lifter','collapsible core','manual insert']; unlisted solutions = NOT acceptable.",
|
| 350 |
+
"Parting line must allow every face to pull in a single direction with required draft.",
|
| 351 |
+
"Internal pockets must have a pull direction OR be opened via a side-action; pockets with **no pull direction** violate manufacturability."
|
| 352 |
+
],
|
| 353 |
+
|
| 354 |
+
"pass_fail_logic": {
|
| 355 |
+
"undercut_presence_check": "FAIL if undercut == true AND undercut_solution NOT IN ['side-action','lifter','collapsible core','manual insert'].",
|
| 356 |
+
"draft_angle_check": "FAIL if draft_angle < 1.",
|
| 357 |
+
"parting_line_check": "FAIL if any face cannot be drafted along chosen parting line.",
|
| 358 |
+
"steel_trap_check": "FAIL if steel_trap_detected == true.",
|
| 359 |
+
"internal_pocket_check": "FAIL if internal_pocket_without_pull == true."
|
| 360 |
+
},
|
| 361 |
+
|
| 362 |
+
"image_features_needed": [
|
| 363 |
+
"Detect hooked or recessed geometry indicating potential undercuts.",
|
| 364 |
+
"Identify parting line candidates based on geometry silhouette.",
|
| 365 |
+
"Measure draft angles by comparing wall direction to mold pull axis.",
|
| 366 |
+
"Detect steel traps by identifying fully enclosed wall contours.",
|
| 367 |
+
"Isolate internal cavities and determine if they have visible pull direction."
|
| 368 |
+
]
|
| 369 |
+
}
|
| 370 |
+
|
| 371 |
+
{
|
| 372 |
+
"guideline_id": "D009",
|
| 373 |
+
"category": "DFM",
|
| 374 |
+
"topic": "Minimum Feature Size & Manufacturable Geometry",
|
| 375 |
+
|
| 376 |
+
"evaluation_criteria": [
|
| 377 |
+
"Verify all features meet the minimum manufacturable thickness or diameter for the intended process.",
|
| 378 |
+
"Verify small slots, holes, ribs, and text features do not fall below tooling or machining limits.",
|
| 379 |
+
"Verify depth-to-width ratios for cavities, pockets, or slots are within process limits.",
|
| 380 |
+
"Verify fillet radii at small features meet minimum radius requirements to avoid stress or tooling breakage.",
|
| 381 |
+
"Verify sharp corners or micro-features are replaced with manufacturing-appropriate radii or draft."
|
| 382 |
+
],
|
| 383 |
+
|
| 384 |
+
"user_questions": [
|
| 385 |
+
"What is the smallest wall thickness or feature width in the part (mm)?",
|
| 386 |
+
"What is the smallest hole or pin diameter used (mm)?",
|
| 387 |
+
"What is the deepest pocket or cavity depth and its minimum width (depth and width in mm)?",
|
| 388 |
+
"What is the minimum fillet radius used in small interior corners (mm)?",
|
| 389 |
+
"Does any geometry include sharp corners, embossed/engraved text, or micro-details? If yes, specify feature size (mm)."
|
| 390 |
+
],
|
| 391 |
+
|
| 392 |
+
"expected_answers": [
|
| 393 |
+
"Minimum wall thickness must meet process requirements: Injection molding: ABS ≥ 1.2 mm, Nylon ≥ 0.8 mm, PP ≥ 1.0 mm, PC ≥ 1.0 mm; Machining: ≥ 0.5 mm; Die casting: ≥ 1.0–1.5 mm.",
|
| 394 |
+
"Minimum hole diameter must be ≥ tooling limits: molded pin ≥ 0.8 mm, drilled hole ≥ 1.0 mm, machined endmill ≥ 2 mm typical.",
|
| 395 |
+
"Depth-to-width ratio must be ≤ 3:1 for milling and ≤ 2:1 for molding; deeper features require draft or special tooling.",
|
| 396 |
+
"Minimum fillet radius must be ≥ 0.25 mm in interior corners to avoid tool breakage or molded stress concentration.",
|
| 397 |
+
"Sharp corners and text features must follow minimum size rules: text stroke ≥ 0.4 mm (molded), engraving depth ≥ 0.2 mm, no zero-radius corners."
|
| 398 |
+
],
|
| 399 |
+
|
| 400 |
+
"pass_fail_logic": {
|
| 401 |
+
"minimum_feature_size_check": "FAIL if smallest_feature < min_required_for_process.",
|
| 402 |
+
"hole_diameter_check": "FAIL if hole_diameter < min_tool_diameter.",
|
| 403 |
+
"aspect_ratio_check": "FAIL if (depth / width) > max_allowed_aspect_ratio_for_process.",
|
| 404 |
+
"fillet_radius_check": "FAIL if fillet_radius < 0.25 mm.",
|
| 405 |
+
"sharp_features_check": "FAIL if sharp_corner_detected AND radius == 0 AND no justification provided."
|
| 406 |
+
},
|
| 407 |
+
|
| 408 |
+
"image_features_needed": [
|
| 409 |
+
"Detect the smallest visible features (thin walls, slots, ribs, text).",
|
| 410 |
+
"Measure feature width and thickness using image-based dimension extraction.",
|
| 411 |
+
"Identify small holes or pin-sized features and measure diameters.",
|
| 412 |
+
"Detect deep cavities or pockets requiring aspect ratio evaluation.",
|
| 413 |
+
"Detect sharp corners or insufficient radii in high-stress or micro-detail areas."
|
| 414 |
+
]
|
| 415 |
+
}
|
| 416 |
+
|
| 417 |
+
{
|
| 418 |
+
"guideline_id": "D010",
|
| 419 |
+
"category": "DFM",
|
| 420 |
+
"topic": "Assembly Direction & Self-Locating Features",
|
| 421 |
+
|
| 422 |
+
"evaluation_criteria": [
|
| 423 |
+
"Verify the assembly direction is linear (single-axis) and does not require rotation, twisting, or multi-axis insertion.",
|
| 424 |
+
"Verify alignment and self-locating features (tabs, chamfers, bosses) support repeatable assembly.",
|
| 425 |
+
"Verify insertion clearance fits standard assembly tolerances (typically 0.1–0.3 mm per side for plastics).",
|
| 426 |
+
"Verify no geometry creates jamming, interference, or binding during linear insertion.",
|
| 427 |
+
"Verify fastener, snap-fit, or press-fit elements are accessible along the same assembly axis."
|
| 428 |
+
],
|
| 429 |
+
|
| 430 |
+
"user_questions": [
|
| 431 |
+
"What is the intended assembly direction for this part relative to its mating component? (Provide axis such as +Z, -X, etc.)",
|
| 432 |
+
"What is the clearance between mating features during insertion (mm)?",
|
| 433 |
+
"Does the part include self-locating features such as chamfers, tapered bosses, or alignment tabs? If yes, describe them.",
|
| 434 |
+
"Are there any points in the assembly where insertion force significantly increases or binding might occur? (yes/no)",
|
| 435 |
+
"Are fasteners, snaps, or press-fit features aligned with the main assembly direction? (yes/no)"
|
| 436 |
+
],
|
| 437 |
+
|
| 438 |
+
"expected_answers": [
|
| 439 |
+
"Valid assembly directions include any single linear axis: ['+X','-X','+Y','-Y','+Z','-Z'].",
|
| 440 |
+
"Insertion clearance must be ≥ 0.1 mm (tight fit), 0.2–0.3 mm (standard fit), or >0.3 mm (loose fit).",
|
| 441 |
+
"Self-locating features must include at least one of: chamfer ≥ 0.5 mm, lead-in angle ≥ 10°, tapered boss with 1–2° draft.",
|
| 442 |
+
"Binding locations must be eliminated; acceptable answer: 'No binding points identified'.",
|
| 443 |
+
"Fasteners or snaps must be accessible from the assembly direction; otherwise redesign is required."
|
| 444 |
+
],
|
| 445 |
+
|
| 446 |
+
"pass_fail_logic": {
|
| 447 |
+
"assembly_axis_check": "FAIL if assembly_direction NOT IN ['+X','-X','+Y','-Y','+Z','-Z'].",
|
| 448 |
+
"insertion_clearance_check": "FAIL if clearance < 0.1 mm.",
|
| 449 |
+
"self_locating_feature_check": "FAIL if no self_locating_features_present.",
|
| 450 |
+
"binding_check": "FAIL if binding_detected == true.",
|
| 451 |
+
"fastener_alignment_check": "FAIL if fasteners_or_snaps_not_accessible_from_assembly_direction == true."
|
| 452 |
+
},
|
| 453 |
+
|
| 454 |
+
"image_features_needed": [
|
| 455 |
+
"Identify assembly mating faces and highlight insertion axis.",
|
| 456 |
+
"Measure clearance gaps between mating surfaces and features.",
|
| 457 |
+
"Detect chamfers, tapers, alignment tabs, and bosses used for self-location.",
|
| 458 |
+
"Identify potential binding points such as misaligned walls or angled surfaces.",
|
| 459 |
+
"Detect orientation and accessibility of fasteners or snap-fit features."
|
| 460 |
+
]
|
| 461 |
+
}
|
| 462 |
+
|
| 463 |
+
{
|
| 464 |
+
"guideline_id": "G011",
|
| 465 |
+
"category": "GDT",
|
| 466 |
+
"topic": "True Position Tolerance",
|
| 467 |
+
|
| 468 |
+
"evaluation_criteria": [
|
| 469 |
+
"Verify the true position tolerance (diameter zone) is appropriate for the hole/pin size and functional requirement.",
|
| 470 |
+
"Verify the datums referenced in the position callout exist and are stable, orthogonal, and fully constrained.",
|
| 471 |
+
"Verify hole center location deviation does not exceed allowed tolerance zone.",
|
| 472 |
+
"Verify hole orientation is aligned with the datum axis when required.",
|
| 473 |
+
"Verify pattern-of-holes share consistent datum reference and equalized tolerance distribution."
|
| 474 |
+
],
|
| 475 |
+
|
| 476 |
+
"user_questions": [
|
| 477 |
+
"What is the hole diameter (mm)?",
|
| 478 |
+
"What is the specified true position tolerance (mm or mm at MMC)?",
|
| 479 |
+
"What are the referenced datums in the callout (e.g., A|B|C)?",
|
| 480 |
+
"What is the measured deviation of the hole center from nominal in X and Y (mm)?",
|
| 481 |
+
"Is this hole part of a hole pattern? If yes, how many holes and what spacing tolerance is required?"
|
| 482 |
+
],
|
| 483 |
+
|
| 484 |
+
"expected_answers": [
|
| 485 |
+
"True position tolerance must follow typical ranges: small holes (≤5 mm): 0.05–0.15 mm; medium (5–12 mm): 0.1–0.25 mm; large (>12 mm): 0.2–0.5 mm.",
|
| 486 |
+
"Position tolerance at MMC increases allowable deviation by the bonus tolerance: tol = specified_tol + (MMC - actual_size).",
|
| 487 |
+
"Datums must include: A (primary planar surface), B (secondary orthogonal surface), C (third orthogonal surface).",
|
| 488 |
+
"Hole center deviation must satisfy: sqrt(dx² + dy²) ≤ tolerance_diameter / 2.",
|
| 489 |
+
"Hole patterns must maintain equal spacing with spacing tolerance ≤ 0.1–0.3 mm depending on functional requirement."
|
| 490 |
+
],
|
| 491 |
+
|
| 492 |
+
"pass_fail_logic": {
|
| 493 |
+
"tolerance_range_check": "FAIL if position_tolerance < min_allowed_for_size OR > max_allowed_for_size.",
|
| 494 |
+
"datum_validity_check": "FAIL if datums_missing OR datums_non_orthogonal OR datums_unstable.",
|
| 495 |
+
"center_location_check": "FAIL if sqrt(dx*dx + dy*dy) > (tolerance_zone_diameter / 2).",
|
| 496 |
+
"orientation_check": "FAIL if required_orientation AND orientation_error > limit.",
|
| 497 |
+
"pattern_consistency_check": "FAIL if hole_spacing_error > spacing_tolerance."
|
| 498 |
+
},
|
| 499 |
+
|
| 500 |
+
"image_features_needed": [
|
| 501 |
+
"Detect hole centers using edge or centroid analysis.",
|
| 502 |
+
"Measure deviation between nominal and actual center positions.",
|
| 503 |
+
"Identify datum planes and axes visible in the drawing or model.",
|
| 504 |
+
"Measure hole diameter and verify MMC/LMC conditions.",
|
| 505 |
+
"Detect hole patterns and evaluate uniform spacing and alignment."
|
| 506 |
+
]
|
| 507 |
+
}
|
| 508 |
+
|
| 509 |
+
{
|
| 510 |
+
"guideline_id": "G012",
|
| 511 |
+
"category": "GDT",
|
| 512 |
+
"topic": "Flatness",
|
| 513 |
+
|
| 514 |
+
"evaluation_criteria": [
|
| 515 |
+
"Verify the flatness tolerance is appropriate for the surface size and functional requirement.",
|
| 516 |
+
"Verify the measured surface variation (peak-to-valley) does not exceed the flatness tolerance.",
|
| 517 |
+
"Verify no warping, bowing, or twisting exceeds acceptable deformation levels.",
|
| 518 |
+
"Verify machining, molding, or casting process can realistically produce the specified flatness.",
|
| 519 |
+
"Verify the surface does not rely on external datums; flatness must be self-contained (datum-free tolerance)."
|
| 520 |
+
],
|
| 521 |
+
|
| 522 |
+
"user_questions": [
|
| 523 |
+
"What is the flatness tolerance specified for this surface (mm)?",
|
| 524 |
+
"What is the measured peak-to-valley deviation across the surface (mm)?",
|
| 525 |
+
"What is the approximate surface size (length × width in mm)?",
|
| 526 |
+
"What is the material and manufacturing process for this part?",
|
| 527 |
+
"Does the surface show any visible warping, twisting, or bowing? (yes/no)"
|
| 528 |
+
],
|
| 529 |
+
|
| 530 |
+
"expected_answers": [
|
| 531 |
+
"Flatness tolerance should follow typical limits: small surfaces (<50 mm): 0.02–0.05 mm; medium (50–150 mm): 0.05–0.15 mm; large (>150 mm): 0.1–0.3 mm.",
|
| 532 |
+
"Measured surface deviation must satisfy: peak_to_valley ≤ flatness_tolerance.",
|
| 533 |
+
"Larger surfaces require looser flatness: long plates >200 mm generally ≥ 0.1 mm.",
|
| 534 |
+
"Process limits: machining can achieve 0.01–0.05 mm; die casting typically 0.1–0.3 mm; molding 0.1–0.5 mm depending on geometry.",
|
| 535 |
+
"Flatness is free-state: no datums should be referenced in the flatness callout."
|
| 536 |
+
],
|
| 537 |
+
|
| 538 |
+
"pass_fail_logic": {
|
| 539 |
+
"tolerance_feasibility_check": "FAIL if specified_flatness < minimum_process_capability.",
|
| 540 |
+
"deviation_check": "FAIL if measured_peak_to_valley > flatness_tolerance.",
|
| 541 |
+
"warping_check": "FAIL if warping_detected AND warping_amount > flatness_tolerance.",
|
| 542 |
+
"surface_size_reasonableness_check": "FAIL if surface_size > 200 mm AND flatness_tolerance < 0.05 mm (unrealistic).",
|
| 543 |
+
"datum_reference_check": "FAIL if flatness_callout_incorrectly_references_datum == true."
|
| 544 |
+
},
|
| 545 |
+
|
| 546 |
+
"image_features_needed": [
|
| 547 |
+
"Detect high and low points on the surface using shading or gradient mapping.",
|
| 548 |
+
"Measure effective surface curvature or deviation.",
|
| 549 |
+
"Identify signs of bowing or twisting from silhouette or edge contour.",
|
| 550 |
+
"Estimate size of the evaluated surface from image scale cues.",
|
| 551 |
+
"Detect datum references on drawings to ensure flatness is datum-free."
|
| 552 |
+
]
|
| 553 |
+
}
|
| 554 |
+
|
| 555 |
+
{
|
| 556 |
+
"guideline_id": "G013",
|
| 557 |
+
"category": "GDT",
|
| 558 |
+
"topic": "Parallelism",
|
| 559 |
+
|
| 560 |
+
"evaluation_criteria": [
|
| 561 |
+
"Verify the referenced datum plane or axis is valid, stable, and orthogonal to other datums.",
|
| 562 |
+
"Verify the surface or axis being evaluated stays within the parallelism tolerance zone relative to the datum.",
|
| 563 |
+
"Verify parallelism tolerance is proportional to feature size and functional requirement.",
|
| 564 |
+
"Verify the manufacturing process can achieve the specified parallelism at the chosen tolerance.",
|
| 565 |
+
"Verify parallel surfaces do not show twist, taper, bow, or angular deviation exceeding tolerance."
|
| 566 |
+
],
|
| 567 |
+
|
| 568 |
+
"user_questions": [
|
| 569 |
+
"What is the parallelism tolerance specified (mm or degrees)?",
|
| 570 |
+
"What datum (A/B/C) is referenced for the parallelism requirement?",
|
| 571 |
+
"What is the measured angular deviation between the evaluated surface and its datum (degrees)?",
|
| 572 |
+
"What is the measured peak-to-valley separation between the two surfaces (mm)?",
|
| 573 |
+
"What is the manufacturing process used (machining, grinding, molding, casting)?"
|
| 574 |
+
],
|
| 575 |
+
|
| 576 |
+
"expected_answers": [
|
| 577 |
+
"Parallelism tolerance ranges: precision machining: 0.01–0.05 mm; standard machining: 0.05–0.1 mm; molded parts: 0.1–0.3 mm; cast parts: 0.2–0.5 mm.",
|
| 578 |
+
"A valid datum must be planar (e.g., A) or cylindrical (e.g., axis B) and must be stable and fully constrained.",
|
| 579 |
+
"Angular deviation must be ≤ 0.1° for precision fits, ≤ 0.3° for general fits, ≤ 1° for molded features.",
|
| 580 |
+
"Peak-to-valley variation must be ≤ the parallelism tolerance zone.",
|
| 581 |
+
"Process capability: grinding: 0.005 mm, machining: 0.02–0.1 mm, molding: 0.1–0.3 mm, casting: 0.2–0.5 mm."
|
| 582 |
+
],
|
| 583 |
+
|
| 584 |
+
"pass_fail_logic": {
|
| 585 |
+
"datum_validity_check": "FAIL if datum_invalid OR datum_not_flat OR datum_not_stable.",
|
| 586 |
+
"angular_deviation_check": "FAIL if angular_deviation > allowed_angular_limit.",
|
| 587 |
+
"zone_variation_check": "FAIL if measured_PV > parallelism_tolerance.",
|
| 588 |
+
"process_capability_check": "FAIL if parallelism_tolerance < minimum_process_capability.",
|
| 589 |
+
"twist_or_bow_check": "FAIL if taper, bow, or twist detected beyond tolerance."
|
| 590 |
+
},
|
| 591 |
+
|
| 592 |
+
"image_features_needed": [
|
| 593 |
+
"Identify datum plane or axis from geometry or drawing.",
|
| 594 |
+
"Detect angular deviation between surfaces using edge direction analysis.",
|
| 595 |
+
"Measure surface separation or PV variation using contour mapping.",
|
| 596 |
+
"Identify twist or taper through silhouette comparison.",
|
| 597 |
+
"Infer process-related defects (warp, bend) from shading gradients or curvature."
|
| 598 |
+
]
|
| 599 |
+
}
|
| 600 |
+
|
| 601 |
+
{
|
| 602 |
+
"guideline_id": "G014",
|
| 603 |
+
"category": "GDT",
|
| 604 |
+
"topic": "Perpendicularity",
|
| 605 |
+
|
| 606 |
+
"evaluation_criteria": [
|
| 607 |
+
"Verify the referenced datum (plane or axis) is valid, orthogonal, and stable.",
|
| 608 |
+
"Verify the evaluated surface or axis stays within the perpendicularity tolerance zone relative to the datum.",
|
| 609 |
+
"Verify the perpendicularity tolerance is appropriate for the functional requirement (press fits, bearings, alignment surfaces).",
|
| 610 |
+
"Verify measured angular deviation does not exceed allowable limits for the manufacturing process.",
|
| 611 |
+
"Verify no bow, twist, or taper causes out-of-square conditions exceeding tolerance."
|
| 612 |
+
],
|
| 613 |
+
|
| 614 |
+
"user_questions": [
|
| 615 |
+
"What is the perpendicularity tolerance specified for this feature (mm or degrees)?",
|
| 616 |
+
"Which datum is referenced for the perpendicularity requirement (A/B/C)?",
|
| 617 |
+
"What is the measured angular deviation from 90° (degrees)?",
|
| 618 |
+
"What is the maximum measured deviation between the evaluated feature and the datum (mm)?",
|
| 619 |
+
"What is the manufacturing process for the feature (machining, grinding, molding, casting)?"
|
| 620 |
+
],
|
| 621 |
+
|
| 622 |
+
"expected_answers": [
|
| 623 |
+
"Typical perpendicularity tolerance ranges: precision machining: 0.01–0.05 mm; standard machining: 0.05–0.1 mm; molding: 0.1–0.3 mm; casting: 0.2–0.6 mm.",
|
| 624 |
+
"Valid datums: planar A, planar B, or cylindrical axis C; must be fully constrained and orthogonal where required.",
|
| 625 |
+
"Measured angular deviation must be ≤ 0.1° for precision fits, ≤ 0.3° for standard fits, ≤ 1° for molded/cast surfaces.",
|
| 626 |
+
"Linear deviation at the measured height must be ≤ the perpendicularity tolerance zone.",
|
| 627 |
+
"Twist, bow, or out-of-square distortion must be ≤ tolerance or part fails functional alignment."
|
| 628 |
+
],
|
| 629 |
+
|
| 630 |
+
"pass_fail_logic": {
|
| 631 |
+
"datum_validity_check": "FAIL if datum does not exist, is unstable, or is not orthogonal to required reference datums.",
|
| 632 |
+
"angular_deviation_check": "FAIL if angular_deviation > allowed_process_limit.",
|
| 633 |
+
"tolerance_zone_check": "FAIL if linear_deviation > perpendicularity_tolerance.",
|
| 634 |
+
"process_capability_check": "FAIL if tolerance < minimum_capability_for_process.",
|
| 635 |
+
"warp_or_twist_check": "FAIL if twist/bow/taper exceeds perpendicularity tolerance."
|
| 636 |
+
},
|
| 637 |
+
|
| 638 |
+
"image_features_needed": [
|
| 639 |
+
"Detect datum plane or axis from drawing or geometry.",
|
| 640 |
+
"Measure angle between evaluated surface and datum using edge-orientation extraction.",
|
| 641 |
+
"Measure max deviation across surface height for perpendicularity zone verification.",
|
| 642 |
+
"Detect twist, bow, or taper using silhouette curvature.",
|
| 643 |
+
"Identify machining or molding features that might cause angular error."
|
| 644 |
+
]
|
| 645 |
+
}
|
| 646 |
+
|
| 647 |
+
{
|
| 648 |
+
"guideline_id": "G015",
|
| 649 |
+
"category": "GDT",
|
| 650 |
+
"topic": "Concentricity",
|
| 651 |
+
|
| 652 |
+
"evaluation_criteria": [
|
| 653 |
+
"Verify the datum axis is defined correctly and based on a stable cylindrical or planar feature.",
|
| 654 |
+
"Verify the derived median points of the evaluated cylinder remain within the concentricity tolerance zone.",
|
| 655 |
+
"Verify the concentricity tolerance is appropriate for the mating requirement (bearing fit, shaft fit, alignment pins).",
|
| 656 |
+
"Verify diameter deviation, ovality, and surface imperfections do not distort the derived axis.",
|
| 657 |
+
"Verify coaxial features share the same datum reference to ensure functional alignment."
|
| 658 |
+
],
|
| 659 |
+
|
| 660 |
+
"user_questions": [
|
| 661 |
+
"What is the specified concentricity tolerance for this feature (mm)?",
|
| 662 |
+
"Which datum axis is referenced in the concentricity callout (A/B/C)?",
|
| 663 |
+
"What is the measured radial deviation of the evaluated axis relative to the datum (mm)?",
|
| 664 |
+
"What is the diameter of the cylinder being evaluated (mm)?",
|
| 665 |
+
"Is this feature intended to mate with another cylindrical component (shaft, bearing, dowel pin)? (yes/no)"
|
| 666 |
+
],
|
| 667 |
+
|
| 668 |
+
"expected_answers": [
|
| 669 |
+
"Typical concentricity tolerances: high-precision bearing fits: 0.01–0.03 mm; standard alignment features: 0.05–0.1 mm; molded/cast cylindrical features: 0.1–0.3 mm.",
|
| 670 |
+
"Valid datum axis must come from a cylindrical feature with acceptable roundness (≤0.05 mm for precision).",
|
| 671 |
+
"Radial deviation must satisfy: deviation ≤ concentricity_tolerance / 2.",
|
| 672 |
+
"Cylinder diameter must be stable and consistent; ovality should be ≤ 0.3% of nominal diameter.",
|
| 673 |
+
"If mating, concentricity must be within the functional requirement of the paired part (e.g., shaft runout limits)."
|
| 674 |
+
],
|
| 675 |
+
|
| 676 |
+
"pass_fail_logic": {
|
| 677 |
+
"datum_axis_validity_check": "FAIL if datum axis is unstable, oval, or derived from a distorted surface.",
|
| 678 |
+
"radial_deviation_check": "FAIL if radial_deviation > (concentricity_tolerance / 2).",
|
| 679 |
+
"ovality_check": "FAIL if ovality > (0.003 × nominal_diameter).",
|
| 680 |
+
"process_feasibility_check": "FAIL if concentricity_tolerance < minimum_process_capability.",
|
| 681 |
+
"mating_requirement_check": "FAIL if concentricity exceeds functional requirement for a mating part."
|
| 682 |
+
},
|
| 683 |
+
|
| 684 |
+
"image_features_needed": [
|
| 685 |
+
"Detect cylindrical features and estimate cylinder axis from silhouette or shading gradients.",
|
| 686 |
+
"Extract centerline deviation by sampling median points of cylinder sections.",
|
| 687 |
+
"Measure diameter consistency and detect ovality.",
|
| 688 |
+
"Identify referenced datum cylinder from drawing or geometry.",
|
| 689 |
+
"Detect mating features (holes, shafts) that impose coaxial requirements."
|
| 690 |
+
]
|
| 691 |
+
}
|
| 692 |
+
|
| 693 |
+
{
|
| 694 |
+
"guideline_id": "G016",
|
| 695 |
+
"category": "GDT",
|
| 696 |
+
"topic": "Circularity",
|
| 697 |
+
|
| 698 |
+
"evaluation_criteria": [
|
| 699 |
+
"Verify the evaluated cross-sections of the cylindrical or round feature fall within the circularity tolerance band.",
|
| 700 |
+
"Verify the radial variation (max–min radius) does not exceed the specified circularity tolerance.",
|
| 701 |
+
"Verify the manufacturing process can realistically meet the circularity requirement for the selected material.",
|
| 702 |
+
"Verify circularity variation is not caused by ovality, lobing, tool chatter, or shrink-related distortion.",
|
| 703 |
+
"Verify all required cross-sections along the feature length meet the circularity requirement (not only mid-plane)."
|
| 704 |
+
],
|
| 705 |
+
|
| 706 |
+
"user_questions": [
|
| 707 |
+
"What is the circularity tolerance specified for this feature (mm)?",
|
| 708 |
+
"What is the measured maximum radius and minimum radius across a cross-section (mm)?",
|
| 709 |
+
"What is the nominal diameter of the cylindrical feature (mm)?",
|
| 710 |
+
"What manufacturing process was used (turning, grinding, molding, casting, extrusion)?",
|
| 711 |
+
"Does the feature show signs of lobing or non-roundness (e.g., 2-lobe, 3-lobe patterns)? (yes/no)"
|
| 712 |
+
],
|
| 713 |
+
|
| 714 |
+
"expected_answers": [
|
| 715 |
+
"Typical circularity tolerances: precision turned/grinded surfaces: 0.005–0.02 mm; standard machining: 0.02–0.05 mm; molded parts: 0.05–0.15 mm; cast parts: 0.1–0.3 mm.",
|
| 716 |
+
"Circularity band requirement: (max_radius - min_radius) ≤ circularity_tolerance.",
|
| 717 |
+
"Nominal diameter tolerance interaction: circularity must be < 25% of the size tolerance for high-precision fits.",
|
| 718 |
+
"Process capability: grinding ~0.005 mm, precision turning ~0.01 mm, molding ~0.05 mm+, casting ~0.1–0.3 mm.",
|
| 719 |
+
"Lobed patterns indicate tool vibration or mold distortion; if lobing exists, circularity is typically out of tolerance."
|
| 720 |
+
],
|
| 721 |
+
|
| 722 |
+
"pass_fail_logic": {
|
| 723 |
+
"radius_variation_check": "FAIL if (max_radius - min_radius) > circularity_tolerance.",
|
| 724 |
+
"process_capability_check": "FAIL if specified_circularity < minimum_possible_for_process.",
|
| 725 |
+
"ovality_check": "FAIL if ovality > circularity_tolerance.",
|
| 726 |
+
"lobing_check": "FAIL if lobing_detected AND lobing_amplitude > circularity_tolerance.",
|
| 727 |
+
"section_consistency_check": "FAIL if any cross-section violates circularity tolerance."
|
| 728 |
+
},
|
| 729 |
+
|
| 730 |
+
"image_features_needed": [
|
| 731 |
+
"Detect circular cross-sections from edges or silhouette curvature.",
|
| 732 |
+
"Measure radial variation across sampled points around the circle.",
|
| 733 |
+
"Identify lobing patterns (e.g., 3-lobe, 4-lobe) common in machining or molding.",
|
| 734 |
+
"Measure diameter consistency to detect ovality vs. circularity deviation.",
|
| 735 |
+
"Infer process-related patterns (tool chatter, shrink distortion) from surface texture or geometry."
|
| 736 |
+
]
|
| 737 |
+
}
|
| 738 |
+
|
| 739 |
+
{
|
| 740 |
+
"guideline_id": "G017",
|
| 741 |
+
"category": "GDT",
|
| 742 |
+
"topic": "Cylindricity",
|
| 743 |
+
|
| 744 |
+
"evaluation_criteria": [
|
| 745 |
+
"Verify all cross-sections of the cylinder maintain roundness within the cylindricity tolerance zone.",
|
| 746 |
+
"Verify the cylinder’s generatrix (surface line along its length) does not deviate beyond tolerance, ensuring no taper or barrel shape.",
|
| 747 |
+
"Verify the cylinder's axis remains straight and free from bending, bowing, or twisting deviations.",
|
| 748 |
+
"Verify surface imperfections such as ovality, lobing, or tool-chatter do not exceed the tolerance zone.",
|
| 749 |
+
"Verify the manufacturing process and material choice can realistically achieve the cylindricity requirement."
|
| 750 |
+
],
|
| 751 |
+
|
| 752 |
+
"user_questions": [
|
| 753 |
+
"What is the cylindricity tolerance specified for this feature (mm)?",
|
| 754 |
+
"What is the maximum radial variation measured along the cylinder at any cross-section (mm)?",
|
| 755 |
+
"What is the maximum straightness deviation of the cylinder’s axis over its full length (mm)?",
|
| 756 |
+
"What is the nominal diameter and total cylinder length (mm)?",
|
| 757 |
+
"What manufacturing process was used (turning, grinding, molding, casting)?"
|
| 758 |
+
],
|
| 759 |
+
|
| 760 |
+
"expected_answers": [
|
| 761 |
+
"Typical cylindricity ranges: precision grinding: 0.005–0.02 mm; precision turning: 0.01–0.05 mm; standard machining: 0.05–0.1 mm; molding: 0.05–0.2 mm; casting: 0.1–0.4 mm.",
|
| 762 |
+
"Radial variation in any cross-section must satisfy: (max_radius - min_radius) ≤ cylindricity_tolerance.",
|
| 763 |
+
"Axis straightness deviation must be ≤ cylindricity_tolerance (to avoid taper, bow, or barrel shapes).",
|
| 764 |
+
"Length-to-diameter ratio considerations: long thin cylinders (L/D > 10) may require looser tolerance or grinding.",
|
| 765 |
+
"Process capability: grinding ≈ 0.005 mm; high-precision turning ≈ 0.01 mm; molding/casting significantly higher."
|
| 766 |
+
],
|
| 767 |
+
|
| 768 |
+
"pass_fail_logic": {
|
| 769 |
+
"cross_section_variation_check": "FAIL if radial_variation > cylindricity_tolerance.",
|
| 770 |
+
"axis_straightness_check": "FAIL if axis_deviation > cylindricity_tolerance.",
|
| 771 |
+
"taper_or_barrel_check": "FAIL if measured_diameter_change_along_length > cylindricity_tolerance.",
|
| 772 |
+
"process_capability_check": "FAIL if cylindricity_tolerance < minimum_process_capability.",
|
| 773 |
+
"lobing_or_ovality_check": "FAIL if lobing_amplitude > cylindricity_tolerance OR ovality > cylindricity_tolerance."
|
| 774 |
+
},
|
| 775 |
+
|
| 776 |
+
"image_features_needed": [
|
| 777 |
+
"Extract cylindrical surface using edge/curvature segmentation.",
|
| 778 |
+
"Measure diameter consistency across multiple cross-sections along the cylinder length.",
|
| 779 |
+
"Estimate cylinder axis deviation by comparing sampled points along its generatrix.",
|
| 780 |
+
"Detect taper, bow, barrel, or hourglass shapes through silhouette curvature.",
|
| 781 |
+
"Identify lobing (2-lobe, 3-lobe, 4-lobe patterns) or molded distortions using roundness profiles."
|
| 782 |
+
]
|
| 783 |
+
}
|
| 784 |
+
|
| 785 |
+
{
|
| 786 |
+
"guideline_id": "G018",
|
| 787 |
+
"category": "GDT",
|
| 788 |
+
"topic": "Runout",
|
| 789 |
+
|
| 790 |
+
"evaluation_criteria": [
|
| 791 |
+
"Verify the datum axis used for runout measurement is stable, straight, and properly established.",
|
| 792 |
+
"Verify circular runout is measured by rotating the part and ensuring surface variation stays within tolerance.",
|
| 793 |
+
"Verify total runout considers full surface variation (radial + axial) along the entire length of the feature.",
|
| 794 |
+
"Verify runout tolerance is appropriate for functional requirements (rotating shafts, bearings, gears).",
|
| 795 |
+
"Verify geometry defects such as wobble, tilt, bend, or taper do not exceed the allowed tolerance zone."
|
| 796 |
+
],
|
| 797 |
+
|
| 798 |
+
"user_questions": [
|
| 799 |
+
"Is the callout specifying circular runout or total runout?",
|
| 800 |
+
"What is the runout tolerance specified (mm)?",
|
| 801 |
+
"What datum axis is referenced for the runout measurement (A/B/C)?",
|
| 802 |
+
"What is the maximum radial deviation measured during rotation (mm)?",
|
| 803 |
+
"What is the maximum axial deviation of the feature along its length (mm)?"
|
| 804 |
+
],
|
| 805 |
+
|
| 806 |
+
"expected_answers": [
|
| 807 |
+
"Circular runout typical ranges: precision rotating shafts: 0.005–0.02 mm; standard machined shafts: 0.02–0.05 mm; molded/cast rotating parts: 0.05–0.15 mm.",
|
| 808 |
+
"Total runout typical ranges: grinding: 0.005–0.01 mm; precision turning: 0.01–0.03 mm; standard machining: 0.03–0.08 mm.",
|
| 809 |
+
"Radial deviation must satisfy: radial_runout ≤ runout_tolerance.",
|
| 810 |
+
"Axial deviation must satisfy (for total runout): axial_runout ≤ runout_tolerance.",
|
| 811 |
+
"Datum axis must come from a stable cylindrical reference with roundness typically < 0.05 mm."
|
| 812 |
+
],
|
| 813 |
+
|
| 814 |
+
"pass_fail_logic": {
|
| 815 |
+
"datum_axis_validity_check": "FAIL if datum axis is unstable, non-round, or misaligned.",
|
| 816 |
+
"radial_runout_check": "FAIL if radial_runout > runout_tolerance.",
|
| 817 |
+
"axial_runout_check": "FAIL if total_runout_callout AND axial_runout > runout_tolerance.",
|
| 818 |
+
"surface_profile_check": "FAIL if taper, wobble, or bow generate deviation beyond tolerance.",
|
| 819 |
+
"process_capability_check": "FAIL if runout_tolerance < minimum_process_capability."
|
| 820 |
+
},
|
| 821 |
+
|
| 822 |
+
"image_features_needed": [
|
| 823 |
+
"Identify cylindrical datum features for axis extraction.",
|
| 824 |
+
"Measure radial movement of the surface profile during simulated rotation analysis.",
|
| 825 |
+
"Measure axial deviation by comparing slices along the cylindrical height.",
|
| 826 |
+
"Detect wobble or tilt through curvature/edge deviation patterns.",
|
| 827 |
+
"Identify taper or bow shapes based on silhouette geometry."
|
| 828 |
+
]
|
| 829 |
+
}
|
| 830 |
+
|
| 831 |
+
|
| 832 |
+
{
|
| 833 |
+
"guideline_id": "G019",
|
| 834 |
+
"category": "GDT",
|
| 835 |
+
"topic": "Profile Tolerance",
|
| 836 |
+
|
| 837 |
+
"evaluation_criteria": [
|
| 838 |
+
"Verify the profile tolerance zone width is appropriate for the functional requirement of the feature.",
|
| 839 |
+
"Verify the measured deviation between the actual geometry and nominal CAD profile stays within tolerance.",
|
| 840 |
+
"Verify referenced datums (if any) fully constrain location and orientation for surface profile control.",
|
| 841 |
+
"Verify both inward and outward deviation are controlled symmetrically unless unilateral profile is specified.",
|
| 842 |
+
"Verify complex surfaces (freeform, aerodynamic, ergonomic) maintain continuous curvature and no abrupt transitions beyond tolerance."
|
| 843 |
+
],
|
| 844 |
+
|
| 845 |
+
"user_questions": [
|
| 846 |
+
"Is the profile callout specifying profile of a line or profile of a surface?",
|
| 847 |
+
"What is the specified profile tolerance zone width (mm)?",
|
| 848 |
+
"What datums (if any) are referenced in the profile callout?",
|
| 849 |
+
"What is the maximum measured deviation from the nominal CAD profile (mm)?",
|
| 850 |
+
"Is the profile unilateral or bilateral? (If unilateral, specify + or – direction.)"
|
| 851 |
+
],
|
| 852 |
+
|
| 853 |
+
"expected_answers": [
|
| 854 |
+
"Typical profile tolerance ranges: precision machined surfaces: 0.02–0.1 mm; molded surfaces: 0.1–0.3 mm; cast surfaces: 0.3–1.0 mm; freeform aesthetic surfaces: 0.1–0.5 mm depending on class A requirements.",
|
| 855 |
+
"Profile deviation must satisfy: deviation ≤ (profile_tolerance / 2) for bilateral zones.",
|
| 856 |
+
"Datum references: A for primary plane, B for secondary orientation, C for tertiary constraint.",
|
| 857 |
+
"Deviation peaks must not exceed tolerance even in high curvature regions.",
|
| 858 |
+
"Unilateral profile must satisfy: deviation ≤ +tolerance OR ≤ –tolerance depending on direction."
|
| 859 |
+
],
|
| 860 |
+
|
| 861 |
+
"pass_fail_logic": {
|
| 862 |
+
"profile_zone_width_check": "FAIL if profile_tolerance < minimum_feasible_for_process.",
|
| 863 |
+
"deviation_check": "FAIL if any measured_deviation > (profile_tolerance / 2) for bilateral profiles.",
|
| 864 |
+
"datum_constraint_check": "FAIL if referenced_datums_needed AND datums_missing OR unstable.",
|
| 865 |
+
"unilateral_profile_check": "FAIL if unilateral_profile AND deviation exceeds allowed side.",
|
| 866 |
+
"curvature_continuity_check": "FAIL if abrupt curvature change exceeds tolerance."
|
| 867 |
+
},
|
| 868 |
+
|
| 869 |
+
"image_features_needed": [
|
| 870 |
+
"Extract boundary curves (for line profile) or surface patches (for surface profile).",
|
| 871 |
+
"Compare the detected geometry to nominal CAD silhouette or expected ideal shape.",
|
| 872 |
+
"Measure the maximum deviation between actual and nominal geometry.",
|
| 873 |
+
"Identify curvature continuity issues, ripples, or abrupt transitions.",
|
| 874 |
+
"Detect datum references on the drawing or implied datum alignment from geometry."
|
| 875 |
+
]
|
| 876 |
+
}
|
| 877 |
+
|
| 878 |
+
|
| 879 |
+
{
|
| 880 |
+
"guideline_id": "G020",
|
| 881 |
+
"category": "GDT",
|
| 882 |
+
"topic": "Datum Structure",
|
| 883 |
+
|
| 884 |
+
"evaluation_criteria": [
|
| 885 |
+
"Verify primary datum constrains 3 degrees of freedom (DOF) with a stable, planar surface.",
|
| 886 |
+
"Verify secondary datum constrains 2 DOF perpendicular to primary datum.",
|
| 887 |
+
"Verify tertiary datum constrains final DOF, fully locking rotational/translation ambiguity.",
|
| 888 |
+
"Verify datum features chosen on the drawing correspond to functionally significant surfaces or features.",
|
| 889 |
+
"Verify datum references in feature control frames match the actual manufacturing and inspection setup."
|
| 890 |
+
],
|
| 891 |
+
|
| 892 |
+
"user_questions": [
|
| 893 |
+
"What is the primary datum feature (A)?",
|
| 894 |
+
"What is the secondary datum feature (B)?",
|
| 895 |
+
"What is the tertiary datum feature (C)?",
|
| 896 |
+
"Are the datums planar, cylindrical, or irregular functional surfaces?",
|
| 897 |
+
"Do the referenced datums correctly stabilize all 6 DOF for inspection?"
|
| 898 |
+
],
|
| 899 |
+
|
| 900 |
+
"expected_answers": [
|
| 901 |
+
"Primary datum must be a large, stable surface that establishes orientation—commonly a major mounting face.",
|
| 902 |
+
"Secondary datum typically locks rotation and translation orthogonal to datum A.",
|
| 903 |
+
"Tertiary datum removes final rotational ambiguity—often an edge, pin, or hole.",
|
| 904 |
+
"Cylindrical datums require axis extraction; planar datums require best-fit plane alignment.",
|
| 905 |
+
"A valid datum scheme must constrain all 6 DOF: 3 translational + 3 rotational."
|
| 906 |
+
],
|
| 907 |
+
|
| 908 |
+
"pass_fail_logic": {
|
| 909 |
+
"primary_datum_check": "FAIL if primary datum lacks stability or does not constrain 3 DOF.",
|
| 910 |
+
"secondary_datum_check": "FAIL if secondary datum does not constrain 2 DOF perpendicular to primary.",
|
| 911 |
+
"tertiary_datum_check": "FAIL if tertiary datum fails to constrain final DOF.",
|
| 912 |
+
"functional_relevance_check": "FAIL if datum surfaces are not functionally meaningful.",
|
| 913 |
+
"inspection_setup_check": "FAIL if datum references in FCF cannot be practically fixtured for inspection."
|
| 914 |
+
},
|
| 915 |
+
|
| 916 |
+
"image_features_needed": [
|
| 917 |
+
"Detect datum feature symbols (A, B, C).",
|
| 918 |
+
"Identify planar, cylindrical, or complex surfaces associated with each datum.",
|
| 919 |
+
"Extract axes, center planes, or best-fit surfaces from geometry.",
|
| 920 |
+
"Evaluate fixture orientation needed to constrain all DOF.",
|
| 921 |
+
"Verify consistency between geometry, datum tags, and FCF requirements."
|
| 922 |
+
]
|
| 923 |
+
}
|
| 924 |
+
|
| 925 |
+
|
| 926 |
+
|
| 927 |
+
|
| 928 |
+
|
| 929 |
+
|
| 930 |
+
|