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Transformer Oil Temperature Forecasting & Anomaly Detection
Using ARIMAX model with Gradio UI for Hugging Face Spaces
"""
import warnings
warnings.filterwarnings("ignore")
import pandas as pd
import numpy as np
import matplotlib
matplotlib.use("Agg") # Non-interactive backend for server environments
import matplotlib.pyplot as plt
import matplotlib.gridspec as gridspec
import seaborn as sns
import io
import gradio as gr
import tempfile
from statsmodels.tsa.stattools import adfuller
from statsmodels.tsa.arima.model import ARIMA
from sklearn.metrics import mean_absolute_error, mean_squared_error
# ─────────────────────────────────────────────
# Aesthetic config
# ─────────────────────────────────────────────
STYLE = {
"bg": "#0d1117",
"panel": "#161b22",
"accent": "#f78166",
"accent2": "#58a6ff",
"accent3": "#3fb950",
"warn": "#d29922",
"text": "#e6edf3",
"subtext": "#8b949e",
"grid": "#21262d",
}
def _apply_style(fig, axes_list):
"""Apply dark industrial style to all axes."""
fig.patch.set_facecolor(STYLE["bg"])
for ax in axes_list:
ax.set_facecolor(STYLE["panel"])
ax.tick_params(colors=STYLE["subtext"], labelsize=8)
ax.xaxis.label.set_color(STYLE["subtext"])
ax.yaxis.label.set_color(STYLE["subtext"])
ax.title.set_color(STYLE["text"])
for spine in ax.spines.values():
spine.set_edgecolor(STYLE["grid"])
ax.grid(color=STYLE["grid"], linewidth=0.5, linestyle="--", alpha=0.7)
# ─────────────────────────────────────────────
# 1. DATA LOADING
# ─────────────────────────────────────────────
def load_data(file_obj):
"""
Load CSV, parse 'date' as datetime index, fill missing values.
Returns cleaned DataFrame.
"""
df = pd.read_csv(file_obj.name if hasattr(file_obj, "name") else file_obj)
# Parse date column
date_col = [c for c in df.columns if "date" in c.lower()]
if not date_col:
raise ValueError("No 'date' column found in CSV.")
df[date_col[0]] = pd.to_datetime(df[date_col[0]])
df = df.set_index(date_col[0]).sort_index()
# Forward-fill then back-fill missing values
df = df.ffill().bfill()
return df
# ─────────────────────────────────────────────
# 2. STATIONARITY CHECK
# ─────────────────────────────────────────────
def check_stationarity(series):
"""
Augmented Dickey-Fuller test.
Returns (result_string, differenced_series, d_value).
d=0 → already stationary; d=1 → once-differenced.
"""
result = adfuller(series.dropna(), autolag="AIC")
adf_stat, p_value = result[0], result[1]
lines = [
f"ADF Statistic : {adf_stat:.4f}",
f"p-value : {p_value:.4f}",
f"Critical vals : { {k: f'{v:.3f}' for k, v in result[4].items()} }",
]
if p_value <= 0.05:
lines.append("✅ Series is STATIONARY (p ≤ 0.05) — no differencing needed.")
return "\n".join(lines), series, 0
else:
lines.append("⚠️ Series is NON-STATIONARY (p > 0.05) — applying 1st differencing.")
return "\n".join(lines), series.diff().dropna(), 1
# ─────────────────────────────────────────────
# 3. ARIMAX TRAINING
# ─────────────────────────────────────────────
def train_arimax(endog, exog, d=0):
"""
Fit ARIMAX(p, d, q) model.
Auto-selects best (p, q) by AIC over a small grid search.
Returns fitted model result.
"""
best_aic = np.inf
best_order = (1, d, 1)
best_result = None
# Grid search over small p/q space to keep it fast
for p in range(0, 3):
for q in range(0, 3):
try:
model = ARIMA(endog, exog=exog, order=(p, d, q),
enforce_stationarity=False,
enforce_invertibility=False)
res = model.fit(method_kwargs={"warn_convergence": False})
if res.aic < best_aic:
best_aic = res.aic
best_order = (p, d, q)
best_result = res
except Exception:
continue
if best_result is None:
# Fallback to simple ARIMA(1,d,1)
model = ARIMA(endog, exog=exog, order=(1, d, 1),
enforce_stationarity=False, enforce_invertibility=False)
best_result = model.fit()
return best_result, best_order
# ─────────────────────────────────────────────
# 4. FORECASTING
# ─────────────────────────────────────────────
def forecast(model_result, steps, exog_future):
"""
Produce out-of-sample forecast for `steps` periods.
exog_future: DataFrame with same columns as training exog, length = steps.
Returns forecast mean Series.
"""
pred = model_result.get_forecast(steps=steps, exog=exog_future)
fc_mean = pred.predicted_mean
fc_ci = pred.conf_int()
return fc_mean, fc_ci
# ─────────────────────────────────────────────
# 5. ANOMALY DETECTION
# ─────────────────────────────────────────────
def detect_anomalies(actual, fitted, k=2.5):
"""
Residual-based anomaly detection.
Flag points where |residual| > mean + k*std.
Returns boolean mask of anomalies.
"""
residuals = actual - fitted
threshold = residuals.mean() + k * residuals.std()
anomalies = residuals.abs() > threshold
return residuals, anomalies
# ─────────────────────────────────────────────
# PLOT HELPERS
# ─────────────────────────────────────────────
def _fig_to_pil(fig):
"""Save matplotlib figure to temp file and return filepath (Gradio-compatible)."""
tmp = tempfile.NamedTemporaryFile(delete=False, suffix=".png")
fig.savefig(tmp.name, dpi=130, bbox_inches="tight",
facecolor=fig.get_facecolor())
return tmp.name
def plot_overview(df):
"""OT time series + correlation heatmap."""
feat_cols = [c for c in df.columns if c != "OT"]
fig = plt.figure(figsize=(14, 8), facecolor=STYLE["bg"])
gs = gridspec.GridSpec(2, 2, figure=fig, hspace=0.45, wspace=0.35)
# --- OT over time ---
ax0 = fig.add_subplot(gs[0, :])
ax0.plot(df.index, df["OT"], color=STYLE["accent2"], linewidth=0.8, alpha=0.9)
ax0.set_title("Oil Temperature (OT) — Full Series", fontsize=11, fontweight="bold")
ax0.set_ylabel("OT")
# --- Feature lines ---
ax1 = fig.add_subplot(gs[1, 0])
palette = [STYLE["accent"], STYLE["accent2"], STYLE["accent3"],
STYLE["warn"], "#c9d1d9", "#a371f7"]
for i, col in enumerate(feat_cols):
ax1.plot(df.index, df[col], linewidth=0.6, alpha=0.7,
color=palette[i % len(palette)], label=col)
ax1.set_title("All Load Features", fontsize=10)
ax1.legend(fontsize=6, ncol=2, facecolor=STYLE["panel"],
edgecolor=STYLE["grid"], labelcolor=STYLE["text"])
# --- Correlation heatmap ---
ax2 = fig.add_subplot(gs[1, 1])
corr = df.corr()
mask = np.triu(np.ones_like(corr, dtype=bool))
cmap = sns.diverging_palette(220, 10, as_cmap=True)
sns.heatmap(corr, mask=mask, cmap=cmap, ax=ax2, annot=True,
fmt=".2f", annot_kws={"size": 7},
linewidths=0.4, linecolor=STYLE["grid"],
cbar_kws={"shrink": 0.7})
ax2.set_title("Correlation Matrix", fontsize=10)
ax2.tick_params(axis="x", rotation=45, labelsize=7)
ax2.tick_params(axis="y", rotation=0, labelsize=7)
_apply_style(fig, [ax0, ax1])
plt.tight_layout()
return _fig_to_pil(fig)
def plot_forecast(df, fc_mean, fc_ci, order, mae, rmse):
"""In-sample fit + out-of-sample forecast with confidence interval."""
fig, ax = plt.subplots(figsize=(14, 5), facecolor=STYLE["bg"])
# Training portion
ax.plot(df.index, df["OT"], color=STYLE["subtext"],
linewidth=0.7, alpha=0.6, label="Actual OT")
# Forecast
ax.plot(fc_mean.index, fc_mean.values,
color=STYLE["accent"], linewidth=1.8, label="Forecast", zorder=5)
ax.fill_between(fc_ci.index,
fc_ci.iloc[:, 0], fc_ci.iloc[:, 1],
color=STYLE["accent"], alpha=0.15, label="95% CI")
# Dividing line
split_t = df.index[-1]
ax.axvline(split_t, color=STYLE["warn"], linewidth=1.2,
linestyle="--", alpha=0.8, label="Forecast start")
ax.set_title(
f"ARIMAX{order} Forecast | MAE={mae:.3f} RMSE={rmse:.3f}",
fontsize=11, fontweight="bold"
)
ax.set_ylabel("OT")
ax.legend(fontsize=8, facecolor=STYLE["panel"],
edgecolor=STYLE["grid"], labelcolor=STYLE["text"])
_apply_style(fig, [ax])
plt.tight_layout()
return _fig_to_pil(fig)
def plot_anomalies(df_ot, fitted, residuals, anomalies):
"""Actual vs fitted + residual anomaly plot."""
fig, axes = plt.subplots(2, 1, figsize=(14, 8),
facecolor=STYLE["bg"], sharex=True)
# Top: actual vs fitted
axes[0].plot(df_ot.index, df_ot.values,
color=STYLE["accent2"], linewidth=0.8, alpha=0.8, label="Actual")
axes[0].plot(fitted.index, fitted.values,
color=STYLE["accent3"], linewidth=0.8, alpha=0.8, label="Fitted")
axes[0].scatter(df_ot.index[anomalies], df_ot.values[anomalies],
color=STYLE["accent"], s=18, zorder=6,
label=f"Anomalies ({anomalies.sum()})", marker="^")
axes[0].set_title("Actual vs Fitted — Anomalies Highlighted", fontsize=11, fontweight="bold")
axes[0].set_ylabel("OT")
axes[0].legend(fontsize=8, facecolor=STYLE["panel"],
edgecolor=STYLE["grid"], labelcolor=STYLE["text"])
# Bottom: residuals
axes[1].bar(residuals.index, residuals.values,
color=STYLE["accent2"], alpha=0.5, width=0.8)
axes[1].scatter(residuals.index[anomalies], residuals.values[anomalies],
color=STYLE["accent"], s=18, zorder=6, marker="^")
thr_val = residuals.mean() + 2.5 * residuals.std()
axes[1].axhline( thr_val, color=STYLE["accent"], linewidth=1,
linestyle="--", alpha=0.8, label=f"+ threshold ({thr_val:.2f})")
axes[1].axhline(-thr_val, color=STYLE["accent"], linewidth=1,
linestyle="--", alpha=0.8, label=f"- threshold ({-thr_val:.2f})")
axes[1].set_title("Residuals with Anomaly Thresholds", fontsize=10)
axes[1].set_ylabel("Residual")
axes[1].legend(fontsize=7, facecolor=STYLE["panel"],
edgecolor=STYLE["grid"], labelcolor=STYLE["text"])
_apply_style(fig, axes)
plt.tight_layout()
return _fig_to_pil(fig)
# ─────────────────────────────────────────────
# MAIN PIPELINE (called by Gradio)
# ─────────────────────────────────────────────
EXOG_COLS = ["HUFL", "HULL", "MUFL", "MULL", "LUFL", "LULL"]
def run_pipeline(file_obj, horizon: int):
"""
Full pipeline: load → stationarity → ARIMAX → forecast → anomalies.
Returns (overview_img, forecast_img, anomaly_img, adf_text).
"""
if file_obj is None:
return None, None, None, "❌ Please upload a CSV file."
try:
horizon = int(horizon)
if horizon < 1:
horizon = 1
# 1. Load data
df = load_data(file_obj)
# Validate required columns
missing = [c for c in EXOG_COLS + ["OT"] if c not in df.columns]
if missing:
return None, None, None, f"❌ Missing columns: {missing}"
# Use at most 2000 rows for speed on free Spaces
if len(df) > 2000:
df = df.iloc[-2000:]
# 2. Overview plot
ov_img = plot_overview(df)
# 3. Stationarity
adf_text, _, d = check_stationarity(df["OT"])
# 4. Train ARIMAX (use 80% for fit, 20% held for evaluation)
split = int(len(df) * 0.8)
train_df = df.iloc[:split]
test_df = df.iloc[split:]
endog_train = train_df["OT"]
exog_train = train_df[EXOG_COLS]
model_result, best_order = train_arimax(endog_train, exog_train, d=d)
# In-sample fitted values
fitted = model_result.fittedvalues
# Evaluate on test set (if we have enough rows)
if len(test_df) > 0:
exog_test = test_df[EXOG_COLS]
fc_test, _ = forecast(model_result, len(test_df), exog_test)
mae = mean_absolute_error(test_df["OT"], fc_test)
rmse = np.sqrt(mean_squared_error(test_df["OT"], fc_test))
else:
mae, rmse = 0.0, 0.0
# 5. Out-of-sample forecast
# Repeat last known exog row for simplicity (flat extrapolation)
last_exog = df[EXOG_COLS].iloc[[-1]]
exog_future = pd.concat([last_exog] * horizon, ignore_index=True)
# Build future datetime index
freq_guess = pd.infer_freq(df.index) or "h"
future_idx = pd.date_range(df.index[-1], periods=horizon + 1,
freq=freq_guess)[1:]
exog_future.index = future_idx
fc_mean, fc_ci = forecast(model_result, horizon, exog_future)
fc_mean.index = future_idx
fc_ci.index = future_idx
fc_img = plot_forecast(df, fc_mean, fc_ci, best_order, mae, rmse)
# 6. Anomaly detection (on training in-sample residuals)
residuals, anomaly_mask = detect_anomalies(endog_train, fitted)
an_img = plot_anomalies(endog_train, fitted, residuals, anomaly_mask)
# Append metrics + order info to ADF text
adf_text += (
f"\n\n📐 Best ARIMAX order : {best_order}"
f"\n📊 Test MAE : {mae:.4f}"
f"\n📊 Test RMSE : {rmse:.4f}"
f"\n🔴 Anomalies found : {anomaly_mask.sum()} / {len(anomaly_mask)}"
)
return ov_img, fc_img, an_img, adf_text
except Exception as e:
import traceback
tb = traceback.format_exc()
return None, None, None, f"❌ Error:\n{e}\n\n{tb}"
# ─────────────────────────────────────────────
# GRADIO UI
# ─────────────────────────────────────────────
CSS = """
/* ── Global reset ── */
* { box-sizing: border-box; }
body, .gradio-container {
background: #0d1117 !important;
font-family: 'JetBrains Mono', 'Fira Code', monospace !important;
color: #e6edf3 !important;
}
/* ── Header ── */
.app-header {
text-align: center;
padding: 28px 0 8px;
border-bottom: 1px solid #21262d;
margin-bottom: 20px;
}
.app-header h1 {
font-size: 1.7rem;
font-weight: 700;
color: #f78166;
letter-spacing: -0.5px;
margin: 0;
}
.app-header p {
font-size: 0.82rem;
color: #8b949e;
margin-top: 6px;
}
/* ── Panels ── */
.gr-panel, .gr-box, .gr-form {
background: #161b22 !important;
border: 1px solid #21262d !important;
border-radius: 8px !important;
}
/* ── Buttons ── */
button.primary {
background: #f78166 !important;
border: none !important;
color: #0d1117 !important;
font-weight: 700 !important;
letter-spacing: 0.5px;
border-radius: 6px !important;
}
button.primary:hover {
background: #ff9580 !important;
}
/* ── Labels ── */
label, .gr-label {
color: #8b949e !important;
font-size: 0.78rem !important;
text-transform: uppercase;
letter-spacing: 0.8px;
}
/* ── Textbox (ADF output) ── */
textarea, .gr-textbox textarea {
background: #0d1117 !important;
color: #3fb950 !important;
border: 1px solid #21262d !important;
font-family: 'JetBrains Mono', monospace !important;
font-size: 0.8rem !important;
}
/* ── Tab strip ── */
.tab-nav button {
color: #8b949e !important;
border-bottom: 2px solid transparent !important;
}
.tab-nav button.selected {
color: #58a6ff !important;
border-bottom-color: #58a6ff !important;
}
"""
with gr.Blocks(css=CSS, title="⚡ Transformer OT Forecaster") as demo:
gr.HTML("""
<div class="app-header">
<h1>⚡ Transformer Oil Temperature Forecaster</h1>
<p>ARIMAX · Anomaly Detection · Time Series Analysis — Upload ETT-style CSV data to begin</p>
</div>
""")
with gr.Row():
# ── Left column: controls ──
with gr.Column(scale=1, min_width=260):
gr.Markdown("### 📂 Data Input")
file_input = gr.File(
label="Upload CSV (date, HUFL, HULL, MUFL, MULL, LUFL, LULL, OT)",
file_types=[".csv"]
)
horizon_input = gr.Number(
label="Forecast Horizon (steps)",
value=24, minimum=1, maximum=500, step=1,
precision=0
)
run_btn = gr.Button("▶ Run Analysis", variant="primary")
gr.Markdown("""
---
**Model:** ARIMAX (auto p,d,q)
**Endog:** OT (oil temperature)
**Exog:** HUFL, HULL, MUFL, MULL, LUFL, LULL
**Anomaly:** Residual ± 2.5σ threshold
**Eval:** MAE + RMSE on 20% hold-out
""")
# ── Right column: outputs ──
with gr.Column(scale=3):
with gr.Tabs():
with gr.TabItem("📈 Overview"):
overview_img = gr.Image(
label="Time Series Overview & Correlations",
type="filepath"
)
with gr.TabItem("🔮 Forecast"):
forecast_img = gr.Image(
label="ARIMAX Forecast",
type="filepath"
)
with gr.TabItem("🚨 Anomalies"):
anomaly_img = gr.Image(
label="Anomaly Detection",
type="filepath"
)
with gr.TabItem("📋 ADF Report"):
adf_output = gr.Textbox(
label="Stationarity Test + Model Metrics",
lines=14, max_lines=20
)
# Wire up
run_btn.click(
fn=run_pipeline,
inputs=[file_input, horizon_input],
outputs=[overview_img, forecast_img, anomaly_img, adf_output],
)
if __name__ == "__main__":
demo.launch()
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