Upload 2 files
Browse files- app.py +1167 -0
- requirements.txt +6 -0
app.py
ADDED
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@@ -0,0 +1,1167 @@
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|
| 1 |
+
|
| 2 |
+
# ReliaPy-Workbench: Python/Gradio Reliability Analysis Tool for Colab
|
| 3 |
+
# Copy this entire cell after installing gradio.
|
| 4 |
+
|
| 5 |
+
import io
|
| 6 |
+
import math
|
| 7 |
+
import warnings
|
| 8 |
+
import tempfile
|
| 9 |
+
import numpy as np
|
| 10 |
+
import pandas as pd
|
| 11 |
+
import matplotlib.pyplot as plt
|
| 12 |
+
from scipy import optimize, stats
|
| 13 |
+
import gradio as gr
|
| 14 |
+
|
| 15 |
+
warnings.filterwarnings("ignore")
|
| 16 |
+
|
| 17 |
+
EPS = 1e-12
|
| 18 |
+
|
| 19 |
+
def _path(file_obj):
|
| 20 |
+
if file_obj is None:
|
| 21 |
+
return None
|
| 22 |
+
if isinstance(file_obj, str):
|
| 23 |
+
return file_obj
|
| 24 |
+
return getattr(file_obj, "name", None) or getattr(file_obj, "path", None)
|
| 25 |
+
|
| 26 |
+
def read_table(file_obj):
|
| 27 |
+
path = _path(file_obj)
|
| 28 |
+
if path is None:
|
| 29 |
+
raise ValueError("Please upload a CSV file.")
|
| 30 |
+
if path.lower().endswith((".xlsx", ".xls")):
|
| 31 |
+
return pd.read_excel(path)
|
| 32 |
+
return pd.read_csv(path)
|
| 33 |
+
|
| 34 |
+
def _clean_name(s):
|
| 35 |
+
return str(s).strip()
|
| 36 |
+
|
| 37 |
+
def infer_col(df, requested, candidates, fallback_index=0):
|
| 38 |
+
if requested and requested != "Auto":
|
| 39 |
+
if requested not in df.columns:
|
| 40 |
+
raise ValueError(f"Column '{requested}' not found. Available columns: {list(df.columns)}")
|
| 41 |
+
return requested
|
| 42 |
+
lower = {str(c).lower().strip(): c for c in df.columns}
|
| 43 |
+
for cand in candidates:
|
| 44 |
+
if cand.lower() in lower:
|
| 45 |
+
return lower[cand.lower()]
|
| 46 |
+
# fuzzy contains
|
| 47 |
+
for c in df.columns:
|
| 48 |
+
lc = str(c).lower()
|
| 49 |
+
if any(k in lc for k in candidates):
|
| 50 |
+
return c
|
| 51 |
+
if len(df.columns) > fallback_index:
|
| 52 |
+
return df.columns[fallback_index]
|
| 53 |
+
raise ValueError("Could not infer a required column.")
|
| 54 |
+
|
| 55 |
+
def as_event(series):
|
| 56 |
+
s = series.copy()
|
| 57 |
+
if s.dtype == bool:
|
| 58 |
+
return s.astype(int).values
|
| 59 |
+
if pd.api.types.is_numeric_dtype(s):
|
| 60 |
+
return (pd.to_numeric(s, errors="coerce").fillna(0) > 0).astype(int).values
|
| 61 |
+
ss = s.astype(str).str.lower().str.strip()
|
| 62 |
+
return ss.isin(["1", "true", "t", "yes", "y", "event", "failed", "failure", "fail"]).astype(int).values
|
| 63 |
+
|
| 64 |
+
def benard_ranks(n):
|
| 65 |
+
i = np.arange(1, n + 1)
|
| 66 |
+
return (i - 0.3) / (n + 0.4)
|
| 67 |
+
|
| 68 |
+
def life_rank_regression(times, dist="Weibull"):
|
| 69 |
+
t = np.asarray(times, dtype=float)
|
| 70 |
+
t = np.sort(t[t > 0])
|
| 71 |
+
n = len(t)
|
| 72 |
+
if n < 2:
|
| 73 |
+
raise ValueError("Rank regression needs at least two uncensored failure times.")
|
| 74 |
+
F = benard_ranks(n)
|
| 75 |
+
x = np.log(t)
|
| 76 |
+
if dist == "Weibull":
|
| 77 |
+
y = np.log(-np.log(1 - F))
|
| 78 |
+
slope, intercept, r, p, se = stats.linregress(x, y)
|
| 79 |
+
beta = max(slope, EPS)
|
| 80 |
+
eta = float(np.exp(-intercept / beta))
|
| 81 |
+
ll = weibull_loglik(t, np.ones_like(t), beta, eta)
|
| 82 |
+
return {"dist": dist, "method": "Rank regression", "beta_shape": beta, "eta_scale": eta,
|
| 83 |
+
"loglik_uncensored": ll, "rr_r2": r*r}
|
| 84 |
+
else:
|
| 85 |
+
y = stats.norm.ppf(F)
|
| 86 |
+
slope, intercept, r, p, se = stats.linregress(x, y)
|
| 87 |
+
sigma = max(1.0 / slope, EPS)
|
| 88 |
+
mu = -intercept / slope
|
| 89 |
+
ll = lognormal_loglik(t, np.ones_like(t), mu, sigma)
|
| 90 |
+
return {"dist": dist, "method": "Rank regression", "mu_log": mu, "sigma_log": sigma,
|
| 91 |
+
"median_life": float(np.exp(mu)), "loglik_uncensored": ll, "rr_r2": r*r}
|
| 92 |
+
|
| 93 |
+
def weibull_loglik(t, event, beta, eta):
|
| 94 |
+
t = np.asarray(t, dtype=float)
|
| 95 |
+
e = np.asarray(event, dtype=int)
|
| 96 |
+
z = (t / eta) ** beta
|
| 97 |
+
logpdf = np.log(beta) - beta * np.log(eta) + (beta - 1) * np.log(t) - z
|
| 98 |
+
logsf = -z
|
| 99 |
+
return float(np.sum(e * logpdf + (1 - e) * logsf))
|
| 100 |
+
|
| 101 |
+
def lognormal_loglik(t, event, mu, sigma):
|
| 102 |
+
t = np.asarray(t, dtype=float)
|
| 103 |
+
e = np.asarray(event, dtype=int)
|
| 104 |
+
z = (np.log(t) - mu) / sigma
|
| 105 |
+
logpdf = -np.log(t) - np.log(sigma) - 0.5*np.log(2*np.pi) - 0.5*z*z
|
| 106 |
+
logsf = stats.norm.logsf(z)
|
| 107 |
+
return float(np.sum(e * logpdf + (1 - e) * logsf))
|
| 108 |
+
|
| 109 |
+
def life_mle(times, event, dist="Weibull"):
|
| 110 |
+
t = np.asarray(times, dtype=float)
|
| 111 |
+
e = np.asarray(event, dtype=int)
|
| 112 |
+
if len(t) < 2 or e.sum() < 1:
|
| 113 |
+
raise ValueError("MLE needs at least two observations and at least one failure event.")
|
| 114 |
+
fail = t[e == 1]
|
| 115 |
+
rr = life_rank_regression(fail, dist) if len(fail) >= 2 else None
|
| 116 |
+
if dist == "Weibull":
|
| 117 |
+
if rr:
|
| 118 |
+
init = [np.log(rr["beta_shape"]), np.log(rr["eta_scale"])]
|
| 119 |
+
else:
|
| 120 |
+
init = [0.0, np.log(np.median(t))]
|
| 121 |
+
def nll(x):
|
| 122 |
+
beta, eta = np.exp(x[0]), np.exp(x[1])
|
| 123 |
+
return -weibull_loglik(t, e, beta, eta)
|
| 124 |
+
res = optimize.minimize(nll, init, method="Nelder-Mead", options={"maxiter": 20000})
|
| 125 |
+
beta, eta = np.exp(res.x[0]), np.exp(res.x[1])
|
| 126 |
+
ll = -res.fun
|
| 127 |
+
return {"dist": dist, "method": "MLE", "beta_shape": beta, "eta_scale": eta,
|
| 128 |
+
"mean_life": float(eta * math.gamma(1 + 1/beta)),
|
| 129 |
+
"median_life": float(eta * (np.log(2)) ** (1/beta)),
|
| 130 |
+
"loglik": ll, "AIC": 2*2 - 2*ll, "BIC": 2*np.log(len(t)) - 2*ll,
|
| 131 |
+
"events": int(e.sum()), "observations": len(t)}
|
| 132 |
+
else:
|
| 133 |
+
if rr:
|
| 134 |
+
init = [rr["mu_log"], np.log(rr["sigma_log"])]
|
| 135 |
+
else:
|
| 136 |
+
init = [np.log(np.median(fail)), 0.0]
|
| 137 |
+
def nll(x):
|
| 138 |
+
mu, sigma = x[0], np.exp(x[1])
|
| 139 |
+
return -lognormal_loglik(t, e, mu, sigma)
|
| 140 |
+
res = optimize.minimize(nll, init, method="Nelder-Mead", options={"maxiter": 20000})
|
| 141 |
+
mu, sigma = res.x[0], np.exp(res.x[1])
|
| 142 |
+
ll = -res.fun
|
| 143 |
+
return {"dist": dist, "method": "MLE", "mu_log": mu, "sigma_log": sigma,
|
| 144 |
+
"median_life": float(np.exp(mu)), "mean_life": float(np.exp(mu + 0.5*sigma*sigma)),
|
| 145 |
+
"loglik": ll, "AIC": 2*2 - 2*ll, "BIC": 2*np.log(len(t)) - 2*ll,
|
| 146 |
+
"events": int(e.sum()), "observations": len(t)}
|
| 147 |
+
|
| 148 |
+
def reliability_at_time(params, mission_time):
|
| 149 |
+
if mission_time is None or mission_time <= 0:
|
| 150 |
+
return np.nan
|
| 151 |
+
if params["dist"] == "Weibull":
|
| 152 |
+
beta, eta = params["beta_shape"], params["eta_scale"]
|
| 153 |
+
return float(np.exp(- (mission_time / eta) ** beta))
|
| 154 |
+
else:
|
| 155 |
+
mu, sigma = params["mu_log"], params["sigma_log"]
|
| 156 |
+
return float(stats.norm.sf((np.log(mission_time) - mu) / sigma))
|
| 157 |
+
|
| 158 |
+
def life_probability_plot(t, e, params):
|
| 159 |
+
fig, ax = plt.subplots(figsize=(7, 5))
|
| 160 |
+
fail = np.sort(np.asarray(t)[np.asarray(e) == 1])
|
| 161 |
+
if len(fail) < 2:
|
| 162 |
+
ax.text(0.05, 0.5, "At least two failures are needed for a probability plot.", transform=ax.transAxes)
|
| 163 |
+
return fig
|
| 164 |
+
F = benard_ranks(len(fail))
|
| 165 |
+
x = np.log(fail)
|
| 166 |
+
if params["dist"] == "Weibull":
|
| 167 |
+
y = np.log(-np.log(1 - F))
|
| 168 |
+
ax.scatter(x, y, label="Median-rank failures")
|
| 169 |
+
xx = np.linspace(x.min()*0.95, x.max()*1.05, 100)
|
| 170 |
+
beta, eta = params["beta_shape"], params["eta_scale"]
|
| 171 |
+
yy = beta * (xx - np.log(eta))
|
| 172 |
+
ax.plot(xx, yy, label="Fitted Weibull line")
|
| 173 |
+
ax.set_ylabel("ln[-ln(1-F)]")
|
| 174 |
+
ax.set_title("Weibull Probability Plot")
|
| 175 |
+
else:
|
| 176 |
+
y = stats.norm.ppf(F)
|
| 177 |
+
ax.scatter(x, y, label="Median-rank failures")
|
| 178 |
+
xx = np.linspace(x.min()*0.95, x.max()*1.05, 100)
|
| 179 |
+
mu, sigma = params["mu_log"], params["sigma_log"]
|
| 180 |
+
yy = (xx - mu) / sigma
|
| 181 |
+
ax.plot(xx, yy, label="Fitted Lognormal line")
|
| 182 |
+
ax.set_ylabel("Normal quantile")
|
| 183 |
+
ax.set_title("Lognormal Probability Plot")
|
| 184 |
+
ax.set_xlabel("ln(time)")
|
| 185 |
+
ax.grid(True, alpha=0.3)
|
| 186 |
+
ax.legend()
|
| 187 |
+
fig.tight_layout()
|
| 188 |
+
return fig
|
| 189 |
+
|
| 190 |
+
def life_cdf_plot(t, e, params):
|
| 191 |
+
fig, ax = plt.subplots(figsize=(7, 5))
|
| 192 |
+
fail = np.sort(np.asarray(t)[np.asarray(e) == 1])
|
| 193 |
+
F = benard_ranks(len(fail)) if len(fail) else np.array([])
|
| 194 |
+
if len(fail):
|
| 195 |
+
ax.scatter(fail, F, label="Median-rank empirical CDF")
|
| 196 |
+
x = np.linspace(max(min(np.asarray(t)) * 0.1, EPS), max(np.asarray(t)) * 1.15, 200)
|
| 197 |
+
if params["dist"] == "Weibull":
|
| 198 |
+
beta, eta = params["beta_shape"], params["eta_scale"]
|
| 199 |
+
cdf = 1 - np.exp(-(x/eta)**beta)
|
| 200 |
+
else:
|
| 201 |
+
mu, sigma = params["mu_log"], params["sigma_log"]
|
| 202 |
+
cdf = stats.norm.cdf((np.log(x) - mu)/sigma)
|
| 203 |
+
ax.plot(x, cdf, label="Fitted CDF")
|
| 204 |
+
ax.set_xlabel("Time")
|
| 205 |
+
ax.set_ylabel("F(t)")
|
| 206 |
+
ax.set_title("Fitted Life Distribution")
|
| 207 |
+
ax.grid(True, alpha=0.3)
|
| 208 |
+
ax.legend()
|
| 209 |
+
fig.tight_layout()
|
| 210 |
+
return fig
|
| 211 |
+
|
| 212 |
+
def life_contour_plot(t, e, params):
|
| 213 |
+
fig, ax = plt.subplots(figsize=(7, 5))
|
| 214 |
+
try:
|
| 215 |
+
if params["dist"] == "Weibull":
|
| 216 |
+
beta0, eta0 = params["beta_shape"], params["eta_scale"]
|
| 217 |
+
beta_grid = np.linspace(max(beta0*0.35, EPS), beta0*2.5, 70)
|
| 218 |
+
eta_grid = np.linspace(max(eta0*0.35, EPS), eta0*2.5, 70)
|
| 219 |
+
B, E = np.meshgrid(beta_grid, eta_grid)
|
| 220 |
+
LL = np.zeros_like(B)
|
| 221 |
+
for i in range(B.shape[0]):
|
| 222 |
+
for j in range(B.shape[1]):
|
| 223 |
+
LL[i, j] = weibull_loglik(t, e, B[i, j], E[i, j])
|
| 224 |
+
D = -2*(LL - np.max(LL))
|
| 225 |
+
cs = ax.contour(B, E, D, levels=[2.30, 6.18, 11.83])
|
| 226 |
+
ax.clabel(cs, inline=True, fontsize=8)
|
| 227 |
+
ax.scatter([beta0], [eta0], marker="x", s=80, label="Estimate")
|
| 228 |
+
ax.set_xlabel("Shape beta")
|
| 229 |
+
ax.set_ylabel("Scale eta")
|
| 230 |
+
ax.set_title("Weibull Likelihood Contours")
|
| 231 |
+
else:
|
| 232 |
+
mu0, sigma0 = params["mu_log"], params["sigma_log"]
|
| 233 |
+
mu_grid = np.linspace(mu0 - 2.0*sigma0, mu0 + 2.0*sigma0, 70)
|
| 234 |
+
sig_grid = np.linspace(max(sigma0*0.35, EPS), sigma0*2.5, 70)
|
| 235 |
+
M, S = np.meshgrid(mu_grid, sig_grid)
|
| 236 |
+
LL = np.zeros_like(M)
|
| 237 |
+
for i in range(M.shape[0]):
|
| 238 |
+
for j in range(M.shape[1]):
|
| 239 |
+
LL[i, j] = lognormal_loglik(t, e, M[i, j], S[i, j])
|
| 240 |
+
D = -2*(LL - np.max(LL))
|
| 241 |
+
cs = ax.contour(M, S, D, levels=[2.30, 6.18, 11.83])
|
| 242 |
+
ax.clabel(cs, inline=True, fontsize=8)
|
| 243 |
+
ax.scatter([mu0], [sigma0], marker="x", s=80, label="Estimate")
|
| 244 |
+
ax.set_xlabel("mu")
|
| 245 |
+
ax.set_ylabel("sigma")
|
| 246 |
+
ax.set_title("Lognormal Likelihood Contours")
|
| 247 |
+
ax.grid(True, alpha=0.3)
|
| 248 |
+
ax.legend()
|
| 249 |
+
except Exception as exc:
|
| 250 |
+
ax.text(0.05, 0.5, f"Contour plot could not be computed:\n{exc}", transform=ax.transAxes)
|
| 251 |
+
fig.tight_layout()
|
| 252 |
+
return fig
|
| 253 |
+
|
| 254 |
+
def fit_life_data(file_obj, dist, method, time_col, event_col, mission_time):
|
| 255 |
+
try:
|
| 256 |
+
df = read_table(file_obj)
|
| 257 |
+
tc = infer_col(df, time_col, ["time", "ttf", "failure_time", "life", "hours", "cycles"], 0)
|
| 258 |
+
raw_t = pd.to_numeric(df[tc], errors="coerce")
|
| 259 |
+
if event_col and event_col != "Auto" and event_col != "None":
|
| 260 |
+
ec = infer_col(df, event_col, ["event", "status", "failed", "failure", "censor", "censored"], 1)
|
| 261 |
+
event = as_event(df[ec])
|
| 262 |
+
else:
|
| 263 |
+
# Auto uses event/status column if present; otherwise all failures
|
| 264 |
+
possible = [c for c in df.columns if str(c).lower().strip() in ["event", "status", "failed", "failure"]]
|
| 265 |
+
event = as_event(df[possible[0]]) if possible else np.ones(len(df), dtype=int)
|
| 266 |
+
mask = np.isfinite(raw_t) & (raw_t > 0) & np.isfinite(event)
|
| 267 |
+
t = raw_t[mask].values.astype(float)
|
| 268 |
+
e = np.asarray(event)[mask].astype(int)
|
| 269 |
+
if method == "Rank Regression":
|
| 270 |
+
params = life_rank_regression(t[e == 1], dist)
|
| 271 |
+
params["observations"] = len(t)
|
| 272 |
+
params["events_used"] = int(e.sum())
|
| 273 |
+
params["note"] = "Rank regression uses uncensored failures; right-censored rows are not used in the line fit."
|
| 274 |
+
else:
|
| 275 |
+
params = life_mle(t, e, dist)
|
| 276 |
+
params[f"Reliability_at_t={mission_time}"] = reliability_at_time(params, mission_time)
|
| 277 |
+
summary = pd.DataFrame({"Metric": list(params.keys()), "Value": [params[k] for k in params.keys()]})
|
| 278 |
+
fig1 = life_probability_plot(t, e, params)
|
| 279 |
+
fig2 = life_contour_plot(t, e, params)
|
| 280 |
+
fig3 = life_cdf_plot(t, e, params)
|
| 281 |
+
return summary, fig1, fig2, fig3, f"Used time column: {tc}. Observations after cleaning: {len(t)}."
|
| 282 |
+
except Exception as exc:
|
| 283 |
+
return pd.DataFrame({"Error": [str(exc)]}), None, None, None, "Analysis failed."
|
| 284 |
+
|
| 285 |
+
def plp_fit(times, T=None):
|
| 286 |
+
t = np.asarray(times, dtype=float)
|
| 287 |
+
t = t[np.isfinite(t) & (t > 0)]
|
| 288 |
+
if T is None:
|
| 289 |
+
T = np.max(t)
|
| 290 |
+
T = float(T)
|
| 291 |
+
if len(t) < 2 or T <= 0:
|
| 292 |
+
raise ValueError("PLP/Crow-AMSAA needs at least two positive event times.")
|
| 293 |
+
denom = np.sum(np.log(T / np.clip(t, EPS, None)))
|
| 294 |
+
beta = len(t) / max(denom, EPS)
|
| 295 |
+
lam = len(t) / (T ** beta)
|
| 296 |
+
ll = float(np.sum(np.log(lam*beta) + (beta - 1)*np.log(np.clip(t, EPS, None))) - lam*(T**beta))
|
| 297 |
+
return {"lambda": float(lam), "beta": float(beta), "T": T, "n_events": len(t), "loglik": ll, "AIC": 2*2 - 2*ll}
|
| 298 |
+
|
| 299 |
+
def loglinear_nhpp_fit(times, T=None, n_systems=1):
|
| 300 |
+
t = np.asarray(times, dtype=float)
|
| 301 |
+
t = t[np.isfinite(t) & (t >= 0)]
|
| 302 |
+
if T is None:
|
| 303 |
+
T = np.max(t)
|
| 304 |
+
T = float(T)
|
| 305 |
+
n_systems = max(int(n_systems), 1)
|
| 306 |
+
if len(t) < 2:
|
| 307 |
+
raise ValueError("Log-linear NHPP needs at least two event times.")
|
| 308 |
+
init_rate = len(t) / max(n_systems*T, EPS)
|
| 309 |
+
init = [np.log(max(init_rate, EPS)), 0.0]
|
| 310 |
+
def cum_int(a, b):
|
| 311 |
+
if abs(b) < 1e-8:
|
| 312 |
+
return n_systems * np.exp(a) * T
|
| 313 |
+
return n_systems * np.exp(a) * (np.exp(b*T) - 1.0) / b
|
| 314 |
+
def nll(x):
|
| 315 |
+
a, b = x
|
| 316 |
+
val = np.sum(a + b*t) - cum_int(a, b)
|
| 317 |
+
if not np.isfinite(val):
|
| 318 |
+
return 1e100
|
| 319 |
+
return -val
|
| 320 |
+
res = optimize.minimize(nll, init, method="Nelder-Mead", options={"maxiter": 20000})
|
| 321 |
+
a, b = res.x
|
| 322 |
+
ll = -res.fun
|
| 323 |
+
return {"a_log_rate": float(a), "b_time_slope": float(b), "T": T, "n_events": len(t),
|
| 324 |
+
"loglik": float(ll), "AIC": 2*2 - 2*ll}
|
| 325 |
+
|
| 326 |
+
def parse_breakpoints(text):
|
| 327 |
+
if not text or str(text).strip() == "":
|
| 328 |
+
return []
|
| 329 |
+
vals = []
|
| 330 |
+
for x in str(text).replace(";", ",").split(","):
|
| 331 |
+
x = x.strip()
|
| 332 |
+
if x:
|
| 333 |
+
vals.append(float(x))
|
| 334 |
+
return sorted(vals)
|
| 335 |
+
|
| 336 |
+
def segment_plp(times, breakpoints=None, auto=False):
|
| 337 |
+
t = np.sort(np.asarray(times, dtype=float))
|
| 338 |
+
t = t[np.isfinite(t) & (t > 0)]
|
| 339 |
+
T = float(np.max(t))
|
| 340 |
+
if auto:
|
| 341 |
+
candidates = np.unique(t)
|
| 342 |
+
candidates = candidates[(candidates > np.quantile(t, 0.2)) & (candidates < np.quantile(t, 0.8))]
|
| 343 |
+
best = None
|
| 344 |
+
for bp in candidates:
|
| 345 |
+
left = t[t <= bp]
|
| 346 |
+
right = t[t > bp] - bp
|
| 347 |
+
try:
|
| 348 |
+
if len(left) < 3 or len(right) < 3:
|
| 349 |
+
continue
|
| 350 |
+
f1 = plp_fit(left, T=bp)
|
| 351 |
+
f2 = plp_fit(right, T=T-bp)
|
| 352 |
+
aic = f1["AIC"] + f2["AIC"]
|
| 353 |
+
if best is None or aic < best[0]:
|
| 354 |
+
best = (aic, bp, f1, f2)
|
| 355 |
+
except Exception:
|
| 356 |
+
pass
|
| 357 |
+
if best is not None:
|
| 358 |
+
breakpoints = [best[1]]
|
| 359 |
+
else:
|
| 360 |
+
breakpoints = []
|
| 361 |
+
if breakpoints is None:
|
| 362 |
+
breakpoints = []
|
| 363 |
+
cuts = [0.0] + [bp for bp in breakpoints if 0 < bp < T] + [T]
|
| 364 |
+
rows = []
|
| 365 |
+
for i in range(len(cuts)-1):
|
| 366 |
+
start, end = cuts[i], cuts[i+1]
|
| 367 |
+
seg_abs = t[(t > start) & (t <= end)]
|
| 368 |
+
local = seg_abs - start
|
| 369 |
+
if len(local) >= 2:
|
| 370 |
+
fit = plp_fit(np.clip(local, EPS, None), T=end-start)
|
| 371 |
+
rows.append({"segment": i+1, "start": start, "end": end, **fit})
|
| 372 |
+
else:
|
| 373 |
+
rows.append({"segment": i+1, "start": start, "end": end, "n_events": len(local),
|
| 374 |
+
"lambda": np.nan, "beta": np.nan, "loglik": np.nan, "AIC": np.nan})
|
| 375 |
+
return pd.DataFrame(rows), cuts
|
| 376 |
+
|
| 377 |
+
def growth_plots(times, summary_segments, cuts):
|
| 378 |
+
t = np.sort(np.asarray(times, dtype=float))
|
| 379 |
+
n = np.arange(1, len(t)+1)
|
| 380 |
+
T = max(t)
|
| 381 |
+
|
| 382 |
+
fig1, ax = plt.subplots(figsize=(7, 5))
|
| 383 |
+
ax.step(t, n, where="post", label="Observed cumulative failures")
|
| 384 |
+
xx_full = []
|
| 385 |
+
yy_full = []
|
| 386 |
+
cum_prev = 0.0
|
| 387 |
+
for _, row in summary_segments.iterrows():
|
| 388 |
+
start, end = row["start"], row["end"]
|
| 389 |
+
if np.isfinite(row.get("lambda", np.nan)) and np.isfinite(row.get("beta", np.nan)):
|
| 390 |
+
xs = np.linspace(start, end, 80)
|
| 391 |
+
local = np.clip(xs - start, 0, None)
|
| 392 |
+
ys = cum_prev + row["lambda"] * (local ** row["beta"])
|
| 393 |
+
xx_full.extend(xs.tolist())
|
| 394 |
+
yy_full.extend(ys.tolist())
|
| 395 |
+
cum_prev += row.get("n_events", 0)
|
| 396 |
+
if xx_full:
|
| 397 |
+
ax.plot(xx_full, yy_full, label="Fitted NHPP mean")
|
| 398 |
+
for bp in cuts[1:-1]:
|
| 399 |
+
ax.axvline(bp, linestyle="--", alpha=0.6)
|
| 400 |
+
ax.set_xlabel("Cumulative test time")
|
| 401 |
+
ax.set_ylabel("Cumulative failures")
|
| 402 |
+
ax.set_title("Reliability Growth / NHPP Plot")
|
| 403 |
+
ax.grid(True, alpha=0.3)
|
| 404 |
+
ax.legend()
|
| 405 |
+
fig1.tight_layout()
|
| 406 |
+
|
| 407 |
+
fig2, ax = plt.subplots(figsize=(7, 5))
|
| 408 |
+
cum_mtbf = t / n
|
| 409 |
+
ax.plot(t, cum_mtbf, marker="o", linewidth=1)
|
| 410 |
+
ax.set_xscale("log")
|
| 411 |
+
ax.set_yscale("log")
|
| 412 |
+
ax.set_xlabel("Cumulative test time")
|
| 413 |
+
ax.set_ylabel("Cumulative MTBF = time / failures")
|
| 414 |
+
ax.set_title("Duane Plot")
|
| 415 |
+
ax.grid(True, alpha=0.3, which="both")
|
| 416 |
+
fig2.tight_layout()
|
| 417 |
+
return fig1, fig2
|
| 418 |
+
|
| 419 |
+
def fit_growth(file_obj, model_type, time_col, breakpoints_text):
|
| 420 |
+
try:
|
| 421 |
+
df = read_table(file_obj)
|
| 422 |
+
tc = infer_col(df, time_col, ["time", "event_time", "failure_time", "test_time", "hours", "cycles"], 0)
|
| 423 |
+
t = pd.to_numeric(df[tc], errors="coerce").dropna().values.astype(float)
|
| 424 |
+
t = np.sort(t[t > 0])
|
| 425 |
+
if len(t) < 2:
|
| 426 |
+
raise ValueError("At least two positive cumulative event times are required.")
|
| 427 |
+
if model_type == "Crow-AMSAA":
|
| 428 |
+
seg_df, cuts = segment_plp(t, breakpoints=[])
|
| 429 |
+
elif model_type == "Piecewise NHPP":
|
| 430 |
+
seg_df, cuts = segment_plp(t, breakpoints=parse_breakpoints(breakpoints_text), auto=False)
|
| 431 |
+
else:
|
| 432 |
+
seg_df, cuts = segment_plp(t, auto=True)
|
| 433 |
+
fig1, fig2 = growth_plots(t, seg_df, cuts)
|
| 434 |
+
interpretation = []
|
| 435 |
+
for _, r in seg_df.iterrows():
|
| 436 |
+
beta = r.get("beta", np.nan)
|
| 437 |
+
if np.isfinite(beta):
|
| 438 |
+
trend = "improving/decreasing event intensity" if beta < 1 else "deteriorating/increasing event intensity" if beta > 1 else "approximately constant intensity"
|
| 439 |
+
interpretation.append(f"Segment {int(r['segment'])}: beta={beta:.4g}, indicating {trend}.")
|
| 440 |
+
return seg_df, fig1, fig2, "\n".join(interpretation) + f"\nUsed time column: {tc}."
|
| 441 |
+
except Exception as exc:
|
| 442 |
+
return pd.DataFrame({"Error": [str(exc)]}), None, None, "Analysis failed."
|
| 443 |
+
|
| 444 |
+
def repair_plots(t, model_params, model_name, n_systems=1, sys_ids=None):
|
| 445 |
+
t = np.sort(np.asarray(t, dtype=float))
|
| 446 |
+
T = max(t)
|
| 447 |
+
fig1, ax = plt.subplots(figsize=(7, 5))
|
| 448 |
+
ax.step(t, np.arange(1, len(t)+1), where="post", label="Observed cumulative events")
|
| 449 |
+
xx = np.linspace(max(T*0.001, EPS), T, 200)
|
| 450 |
+
if model_name == "Power Law":
|
| 451 |
+
lam, beta = model_params["lambda"], model_params["beta"]
|
| 452 |
+
yy = n_systems * lam * (xx ** beta)
|
| 453 |
+
elif model_name == "Log-Linear":
|
| 454 |
+
a, b = model_params["a_log_rate"], model_params["b_time_slope"]
|
| 455 |
+
if abs(b) < 1e-8:
|
| 456 |
+
yy = n_systems * np.exp(a) * xx
|
| 457 |
+
else:
|
| 458 |
+
yy = n_systems * np.exp(a) * (np.exp(b*xx) - 1) / b
|
| 459 |
+
else:
|
| 460 |
+
yy = None
|
| 461 |
+
if yy is not None:
|
| 462 |
+
ax.plot(xx, yy, label="Fitted cumulative mean")
|
| 463 |
+
ax.set_xlabel("Time")
|
| 464 |
+
ax.set_ylabel("Cumulative events")
|
| 465 |
+
ax.set_title("Repairable-System Cumulative Events")
|
| 466 |
+
ax.grid(True, alpha=0.3)
|
| 467 |
+
ax.legend()
|
| 468 |
+
fig1.tight_layout()
|
| 469 |
+
|
| 470 |
+
fig2, ax = plt.subplots(figsize=(7, 5))
|
| 471 |
+
if model_name == "Power Law":
|
| 472 |
+
lam, beta = model_params["lambda"], model_params["beta"]
|
| 473 |
+
rate = lam * beta * (xx ** (beta - 1))
|
| 474 |
+
elif model_name == "Log-Linear":
|
| 475 |
+
a, b = model_params["a_log_rate"], model_params["b_time_slope"]
|
| 476 |
+
rate = np.exp(a + b*xx)
|
| 477 |
+
else:
|
| 478 |
+
# crude smoothed empirical rate for piecewise
|
| 479 |
+
bins = np.linspace(0, T, 12)
|
| 480 |
+
counts, edges = np.histogram(t, bins=bins)
|
| 481 |
+
centers = 0.5*(edges[1:]+edges[:-1])
|
| 482 |
+
widths = np.diff(edges)
|
| 483 |
+
ax.plot(centers, counts / np.maximum(widths*n_systems, EPS), marker="o")
|
| 484 |
+
rate = None
|
| 485 |
+
if rate is not None:
|
| 486 |
+
ax.plot(xx, rate)
|
| 487 |
+
ax.set_xlabel("Time")
|
| 488 |
+
ax.set_ylabel("Event rate per system")
|
| 489 |
+
ax.set_title("Estimated Event Rate")
|
| 490 |
+
ax.grid(True, alpha=0.3)
|
| 491 |
+
fig2.tight_layout()
|
| 492 |
+
|
| 493 |
+
fig3, ax = plt.subplots(figsize=(7, 5))
|
| 494 |
+
if sys_ids is None:
|
| 495 |
+
# one system MCF equals cumulative events
|
| 496 |
+
ax.step(t, np.arange(1, len(t)+1), where="post")
|
| 497 |
+
else:
|
| 498 |
+
tmp = pd.DataFrame({"time": t, "system": sys_ids}).sort_values("time")
|
| 499 |
+
counts = tmp.groupby("time").size().sort_index()
|
| 500 |
+
mcf = counts.cumsum() / max(n_systems, 1)
|
| 501 |
+
ax.step(mcf.index.values, mcf.values, where="post")
|
| 502 |
+
ax.set_xlabel("Time")
|
| 503 |
+
ax.set_ylabel("Mean cumulative function")
|
| 504 |
+
ax.set_title("Mean Cumulative Function (MCF)")
|
| 505 |
+
ax.grid(True, alpha=0.3)
|
| 506 |
+
fig3.tight_layout()
|
| 507 |
+
return fig1, fig2, fig3
|
| 508 |
+
|
| 509 |
+
def fit_repairable(file_obj, model_type, time_col, system_col, breakpoints_text):
|
| 510 |
+
try:
|
| 511 |
+
df = read_table(file_obj)
|
| 512 |
+
tc = infer_col(df, time_col, ["time", "event_time", "repair_time", "failure_time", "hours", "cycles"], 0)
|
| 513 |
+
time = pd.to_numeric(df[tc], errors="coerce")
|
| 514 |
+
mask = np.isfinite(time) & (time > 0)
|
| 515 |
+
t = time[mask].values.astype(float)
|
| 516 |
+
sys_ids = None
|
| 517 |
+
if system_col and system_col != "Auto" and system_col != "None":
|
| 518 |
+
sc = infer_col(df, system_col, ["system", "unit", "asset", "id"], 1)
|
| 519 |
+
sys_ids = df.loc[mask, sc].astype(str).values
|
| 520 |
+
n_systems = len(pd.unique(sys_ids))
|
| 521 |
+
else:
|
| 522 |
+
possible = [c for c in df.columns if any(k in str(c).lower() for k in ["system", "unit", "asset"])]
|
| 523 |
+
if possible:
|
| 524 |
+
sys_ids = df.loc[mask, possible[0]].astype(str).values
|
| 525 |
+
n_systems = len(pd.unique(sys_ids))
|
| 526 |
+
else:
|
| 527 |
+
n_systems = 1
|
| 528 |
+
if len(t) < 2:
|
| 529 |
+
raise ValueError("At least two repair/failure event times are required.")
|
| 530 |
+
if model_type == "Power Law":
|
| 531 |
+
fit = plp_fit(t, T=max(t))
|
| 532 |
+
summary = pd.DataFrame({"Metric": list(fit.keys()) + ["assumed_number_of_systems"],
|
| 533 |
+
"Value": list(fit.values()) + [n_systems]})
|
| 534 |
+
fig1, fig2, fig3 = repair_plots(t, fit, "Power Law", n_systems, sys_ids)
|
| 535 |
+
elif model_type == "Log-Linear":
|
| 536 |
+
fit = loglinear_nhpp_fit(t, T=max(t), n_systems=n_systems)
|
| 537 |
+
summary = pd.DataFrame({"Metric": list(fit.keys()) + ["assumed_number_of_systems"],
|
| 538 |
+
"Value": list(fit.values()) + [n_systems]})
|
| 539 |
+
fig1, fig2, fig3 = repair_plots(t, fit, "Log-Linear", n_systems, sys_ids)
|
| 540 |
+
else:
|
| 541 |
+
seg_df, cuts = segment_plp(t, parse_breakpoints(breakpoints_text), auto=False)
|
| 542 |
+
summary = seg_df
|
| 543 |
+
# plot observed plus piecewise fitted using growth plot
|
| 544 |
+
fig1, _ = growth_plots(t, seg_df, cuts)
|
| 545 |
+
# empirical rate and MCF
|
| 546 |
+
fig2, _, fig3 = repair_plots(t, {}, "Piecewise", n_systems, sys_ids)
|
| 547 |
+
note = f"Used time column: {tc}. Number of systems inferred: {n_systems}. If systems have different observation windows, add exposure handling before publication-grade inference."
|
| 548 |
+
return summary, fig1, fig2, fig3, note
|
| 549 |
+
except Exception as exc:
|
| 550 |
+
return pd.DataFrame({"Error": [str(exc)]}), None, None, None, "Analysis failed."
|
| 551 |
+
|
| 552 |
+
def alt_transform(stress, relationship):
|
| 553 |
+
s = np.asarray(stress, dtype=float)
|
| 554 |
+
if relationship == "Arrhenius; temperature in Celsius":
|
| 555 |
+
return 1.0 / (s + 273.15), "1 / absolute temperature (K^-1)"
|
| 556 |
+
if relationship == "Arrhenius; temperature in Kelvin":
|
| 557 |
+
return 1.0 / s, "1 / absolute temperature (K^-1)"
|
| 558 |
+
return np.log(s), "ln(stress)"
|
| 559 |
+
|
| 560 |
+
def alt_weibull_loglik(t, event, x, a, b, beta):
|
| 561 |
+
eta = np.exp(a + b*x)
|
| 562 |
+
z = (t / eta) ** beta
|
| 563 |
+
logpdf = np.log(beta) - beta*np.log(eta) + (beta-1)*np.log(t) - z
|
| 564 |
+
logsf = -z
|
| 565 |
+
return float(np.sum(event*logpdf + (1-event)*logsf))
|
| 566 |
+
|
| 567 |
+
def alt_lognormal_loglik(t, event, x, a, b, sigma):
|
| 568 |
+
mu = a + b*x
|
| 569 |
+
z = (np.log(t) - mu) / sigma
|
| 570 |
+
logpdf = -np.log(t) - np.log(sigma) - 0.5*np.log(2*np.pi) - 0.5*z*z
|
| 571 |
+
logsf = stats.norm.logsf(z)
|
| 572 |
+
return float(np.sum(event*logpdf + (1-event)*logsf))
|
| 573 |
+
|
| 574 |
+
def fit_alt_model(t, event, stress, dist, relationship):
|
| 575 |
+
x, xlab = alt_transform(stress, relationship)
|
| 576 |
+
# initialize by regression on log failure time
|
| 577 |
+
fail = event == 1
|
| 578 |
+
if fail.sum() >= 2 and len(np.unique(x[fail])) >= 2:
|
| 579 |
+
slope, intercept, *_ = stats.linregress(x[fail], np.log(t[fail]))
|
| 580 |
+
a0, b0 = intercept, slope
|
| 581 |
+
else:
|
| 582 |
+
a0, b0 = np.log(np.median(t)), 0.0
|
| 583 |
+
if dist == "Weibull":
|
| 584 |
+
init = [a0, b0, 0.0] # log beta
|
| 585 |
+
def nll(par):
|
| 586 |
+
a, b, logbeta = par
|
| 587 |
+
return -alt_weibull_loglik(t, event, x, a, b, np.exp(logbeta))
|
| 588 |
+
res = optimize.minimize(nll, init, method="Nelder-Mead", options={"maxiter": 30000})
|
| 589 |
+
a, b, logbeta = res.x
|
| 590 |
+
beta = np.exp(logbeta)
|
| 591 |
+
ll = -res.fun
|
| 592 |
+
out = {"distribution": "Weibull", "relationship": relationship, "a_intercept_log_eta": a,
|
| 593 |
+
"b_stress_slope": b, "beta_shape_common": beta,
|
| 594 |
+
"loglik": ll, "AIC": 2*3 - 2*ll, "BIC": 3*np.log(len(t)) - 2*ll}
|
| 595 |
+
else:
|
| 596 |
+
init = [a0, b0, 0.0] # log sigma
|
| 597 |
+
def nll(par):
|
| 598 |
+
a, b, logsig = par
|
| 599 |
+
return -alt_lognormal_loglik(t, event, x, a, b, np.exp(logsig))
|
| 600 |
+
res = optimize.minimize(nll, init, method="Nelder-Mead", options={"maxiter": 30000})
|
| 601 |
+
a, b, logsig = res.x
|
| 602 |
+
sigma = np.exp(logsig)
|
| 603 |
+
ll = -res.fun
|
| 604 |
+
out = {"distribution": "Lognormal", "relationship": relationship, "a_intercept_mu": a,
|
| 605 |
+
"b_stress_slope": b, "sigma_common": sigma,
|
| 606 |
+
"loglik": ll, "AIC": 2*3 - 2*ll, "BIC": 3*np.log(len(t)) - 2*ll}
|
| 607 |
+
return out, x, xlab
|
| 608 |
+
|
| 609 |
+
def alt_plots(t, event, stress, params, x, xlab):
|
| 610 |
+
fig1, ax = plt.subplots(figsize=(7, 5))
|
| 611 |
+
for s in sorted(pd.unique(stress)):
|
| 612 |
+
mask = (stress == s) & (event == 1)
|
| 613 |
+
tf = np.sort(t[mask])
|
| 614 |
+
if len(tf) >= 2:
|
| 615 |
+
F = benard_ranks(len(tf))
|
| 616 |
+
if params["distribution"] == "Weibull":
|
| 617 |
+
y = np.log(-np.log(1-F))
|
| 618 |
+
ax.scatter(np.log(tf), y, label=f"stress={s}")
|
| 619 |
+
else:
|
| 620 |
+
y = stats.norm.ppf(F)
|
| 621 |
+
ax.scatter(np.log(tf), y, label=f"stress={s}")
|
| 622 |
+
ax.set_xlabel("ln(time)")
|
| 623 |
+
ax.set_ylabel("Weibull/lognormal probability scale")
|
| 624 |
+
ax.set_title("ALT Probability Plot by Stress Level")
|
| 625 |
+
ax.grid(True, alpha=0.3)
|
| 626 |
+
ax.legend(fontsize=8)
|
| 627 |
+
fig1.tight_layout()
|
| 628 |
+
|
| 629 |
+
fig2, ax = plt.subplots(figsize=(7, 5))
|
| 630 |
+
raw_s_grid = np.linspace(np.min(stress), np.max(stress), 200)
|
| 631 |
+
xg, _ = alt_transform(raw_s_grid, params["relationship"])
|
| 632 |
+
if params["distribution"] == "Weibull":
|
| 633 |
+
life = np.exp(params["a_intercept_log_eta"] + params["b_stress_slope"]*xg)
|
| 634 |
+
ylab = "Characteristic life eta"
|
| 635 |
+
else:
|
| 636 |
+
life = np.exp(params["a_intercept_mu"] + params["b_stress_slope"]*xg)
|
| 637 |
+
ylab = "Median life"
|
| 638 |
+
# Observed stress-wise median failure times
|
| 639 |
+
med = pd.DataFrame({"time": t[event == 1], "stress": stress[event == 1]}).groupby("stress")["time"].median()
|
| 640 |
+
if len(med):
|
| 641 |
+
ax.scatter(med.index.values, med.values, label="Observed median failure time")
|
| 642 |
+
ax.plot(raw_s_grid, life, label="Fitted life-stress curve")
|
| 643 |
+
ax.set_xlabel("Stress")
|
| 644 |
+
ax.set_ylabel(ylab)
|
| 645 |
+
ax.set_yscale("log")
|
| 646 |
+
ax.set_title("Life-Stress Relationship")
|
| 647 |
+
ax.grid(True, alpha=0.3)
|
| 648 |
+
ax.legend()
|
| 649 |
+
fig2.tight_layout()
|
| 650 |
+
return fig1, fig2
|
| 651 |
+
|
| 652 |
+
def fit_alt(file_obj, dist, relationship, time_col, stress_col, event_col, use_stress):
|
| 653 |
+
try:
|
| 654 |
+
df = read_table(file_obj)
|
| 655 |
+
tc = infer_col(df, time_col, ["time", "ttf", "failure_time", "life", "hours", "cycles"], 0)
|
| 656 |
+
sc = infer_col(df, stress_col, ["stress", "temperature", "temp", "voltage", "load"], 1)
|
| 657 |
+
t = pd.to_numeric(df[tc], errors="coerce").values
|
| 658 |
+
stress = pd.to_numeric(df[sc], errors="coerce").values
|
| 659 |
+
if event_col and event_col != "Auto" and event_col != "None":
|
| 660 |
+
ec = infer_col(df, event_col, ["event", "status", "failed", "failure"], 2)
|
| 661 |
+
event = as_event(df[ec])
|
| 662 |
+
else:
|
| 663 |
+
possible = [c for c in df.columns if str(c).lower().strip() in ["event", "status", "failed", "failure"]]
|
| 664 |
+
event = as_event(df[possible[0]]) if possible else np.ones(len(df), dtype=int)
|
| 665 |
+
mask = np.isfinite(t) & np.isfinite(stress) & (t > 0) & (stress > 0) & np.isfinite(event)
|
| 666 |
+
t, stress, event = t[mask].astype(float), stress[mask].astype(float), np.asarray(event)[mask].astype(int)
|
| 667 |
+
if len(t) < 3 or event.sum() < 2:
|
| 668 |
+
raise ValueError("ALT fitting needs at least three rows and at least two failures.")
|
| 669 |
+
params, x, xlab = fit_alt_model(t, event, stress, dist, relationship)
|
| 670 |
+
if use_stress is not None and np.isfinite(use_stress) and use_stress > 0:
|
| 671 |
+
xu, _ = alt_transform(np.array([use_stress]), relationship)
|
| 672 |
+
if dist == "Weibull":
|
| 673 |
+
eta_use = float(np.exp(params["a_intercept_log_eta"] + params["b_stress_slope"]*xu[0]))
|
| 674 |
+
params[f"eta_at_use_stress_{use_stress}"] = eta_use
|
| 675 |
+
else:
|
| 676 |
+
med_use = float(np.exp(params["a_intercept_mu"] + params["b_stress_slope"]*xu[0]))
|
| 677 |
+
params[f"median_life_at_use_stress_{use_stress}"] = med_use
|
| 678 |
+
params["stress_transform"] = xlab
|
| 679 |
+
params["observations"] = len(t)
|
| 680 |
+
params["events"] = int(event.sum())
|
| 681 |
+
summary = pd.DataFrame({"Metric": list(params.keys()), "Value": [params[k] for k in params.keys()]})
|
| 682 |
+
fig1, fig2 = alt_plots(t, event, stress, params, x, xlab)
|
| 683 |
+
note = f"Used time column: {tc}; stress column: {sc}. Relationship transform: {xlab}."
|
| 684 |
+
return summary, fig1, fig2, note
|
| 685 |
+
except Exception as exc:
|
| 686 |
+
return pd.DataFrame({"Error": [str(exc)]}), None, None, "Analysis failed."
|
| 687 |
+
|
| 688 |
+
def sample_life_csv():
|
| 689 |
+
rng = np.random.default_rng(7)
|
| 690 |
+
beta, eta = 1.8, 500
|
| 691 |
+
t = eta * rng.weibull(beta, 80)
|
| 692 |
+
censor = rng.uniform(350, 900, 80)
|
| 693 |
+
obs = np.minimum(t, censor)
|
| 694 |
+
event = (t <= censor).astype(int)
|
| 695 |
+
return pd.DataFrame({"time": np.round(obs, 2), "event": event})
|
| 696 |
+
|
| 697 |
+
def sample_growth_csv():
|
| 698 |
+
rng = np.random.default_rng(9)
|
| 699 |
+
# NHPP with mean lambda*t^beta
|
| 700 |
+
beta, lam = 0.72, 0.45
|
| 701 |
+
n = 50
|
| 702 |
+
u = np.sort(rng.uniform(0, 1, n))
|
| 703 |
+
T = (n/lam)**(1/beta)
|
| 704 |
+
times = T * (u ** (1/beta))
|
| 705 |
+
return pd.DataFrame({"event_time": np.round(times, 2)})
|
| 706 |
+
|
| 707 |
+
def sample_repair_csv():
|
| 708 |
+
rng = np.random.default_rng(3)
|
| 709 |
+
rows = []
|
| 710 |
+
for sys in range(1, 6):
|
| 711 |
+
gaps = rng.exponential(80, size=10)
|
| 712 |
+
times = np.cumsum(gaps)
|
| 713 |
+
for tm in times[times < 600]:
|
| 714 |
+
rows.append({"system": f"S{sys}", "event_time": round(float(tm), 2)})
|
| 715 |
+
return pd.DataFrame(rows)
|
| 716 |
+
|
| 717 |
+
def sample_alt_csv():
|
| 718 |
+
rng = np.random.default_rng(5)
|
| 719 |
+
rows = []
|
| 720 |
+
for temp in [85, 105, 125]:
|
| 721 |
+
x = 1/(temp+273.15)
|
| 722 |
+
eta = np.exp(2.0 + 3800*x) # longer life at lower temperature
|
| 723 |
+
beta = 1.7
|
| 724 |
+
for i in range(30):
|
| 725 |
+
true_t = eta * rng.weibull(beta)
|
| 726 |
+
censor = rng.uniform(1000, 5000)
|
| 727 |
+
rows.append({"time": round(float(min(true_t, censor)), 2),
|
| 728 |
+
"event": int(true_t <= censor),
|
| 729 |
+
"temperature": temp})
|
| 730 |
+
return pd.DataFrame(rows)
|
| 731 |
+
|
| 732 |
+
# -----------------------------------------------------------------------------
|
| 733 |
+
# Presentation and export layer
|
| 734 |
+
# The analytical functions above are intentionally unchanged. The wrapper
|
| 735 |
+
# functions below only call the existing computations and save returned tables
|
| 736 |
+
# and figures as downloadable artifacts for the Gradio interface.
|
| 737 |
+
# -----------------------------------------------------------------------------
|
| 738 |
+
import os
|
| 739 |
+
import time
|
| 740 |
+
import uuid
|
| 741 |
+
|
| 742 |
+
# Gradio can only serve returned files safely from the current working directory,
|
| 743 |
+
# system temp directory, upload directory, or explicit allowed_paths.
|
| 744 |
+
EXPORT_DIR = os.path.join(tempfile.gettempdir(), "reliapy_exports")
|
| 745 |
+
os.makedirs(EXPORT_DIR, exist_ok=True)
|
| 746 |
+
|
| 747 |
+
|
| 748 |
+
def _export_token(prefix):
|
| 749 |
+
return f"{prefix}_{time.strftime('%Y%m%d_%H%M%S')}_{uuid.uuid4().hex[:6]}"
|
| 750 |
+
|
| 751 |
+
|
| 752 |
+
def _save_summary_csv(df, token):
|
| 753 |
+
path = os.path.join(EXPORT_DIR, f"{token}_summary.csv")
|
| 754 |
+
try:
|
| 755 |
+
if isinstance(df, pd.DataFrame):
|
| 756 |
+
df.to_csv(path, index=False)
|
| 757 |
+
return path
|
| 758 |
+
except Exception:
|
| 759 |
+
pass
|
| 760 |
+
return None
|
| 761 |
+
|
| 762 |
+
|
| 763 |
+
def _save_figure_png(fig, token, suffix):
|
| 764 |
+
if fig is None:
|
| 765 |
+
return None
|
| 766 |
+
path = os.path.join(EXPORT_DIR, f"{token}_{suffix}.png")
|
| 767 |
+
try:
|
| 768 |
+
fig.savefig(path, dpi=300, bbox_inches="tight")
|
| 769 |
+
return path
|
| 770 |
+
except Exception:
|
| 771 |
+
return None
|
| 772 |
+
|
| 773 |
+
|
| 774 |
+
def run_life_with_downloads(file_obj, dist, method, time_col, event_col, mission_time):
|
| 775 |
+
summary, fig1, fig2, fig3, note = fit_life_data(file_obj, dist, method, time_col, event_col, mission_time)
|
| 776 |
+
token = _export_token("life_data")
|
| 777 |
+
csv_path = _save_summary_csv(summary, token)
|
| 778 |
+
p1 = _save_figure_png(fig1, token, "probability_plot")
|
| 779 |
+
p2 = _save_figure_png(fig2, token, "likelihood_contour")
|
| 780 |
+
p3 = _save_figure_png(fig3, token, "fitted_cdf")
|
| 781 |
+
return summary, fig1, fig2, fig3, note, csv_path, p1, p2, p3
|
| 782 |
+
|
| 783 |
+
|
| 784 |
+
def run_growth_with_downloads(file_obj, model_type, time_col, breakpoints_text):
|
| 785 |
+
summary, fig1, fig2, note = fit_growth(file_obj, model_type, time_col, breakpoints_text)
|
| 786 |
+
token = _export_token("reliability_growth")
|
| 787 |
+
csv_path = _save_summary_csv(summary, token)
|
| 788 |
+
p1 = _save_figure_png(fig1, token, "growth_plot")
|
| 789 |
+
p2 = _save_figure_png(fig2, token, "duane_plot")
|
| 790 |
+
return summary, fig1, fig2, note, csv_path, p1, p2
|
| 791 |
+
|
| 792 |
+
|
| 793 |
+
def run_repairable_with_downloads(file_obj, model_type, time_col, system_col, breakpoints_text):
|
| 794 |
+
summary, fig1, fig2, fig3, note = fit_repairable(file_obj, model_type, time_col, system_col, breakpoints_text)
|
| 795 |
+
token = _export_token("repairable_system")
|
| 796 |
+
csv_path = _save_summary_csv(summary, token)
|
| 797 |
+
p1 = _save_figure_png(fig1, token, "cumulative_events")
|
| 798 |
+
p2 = _save_figure_png(fig2, token, "event_rate")
|
| 799 |
+
p3 = _save_figure_png(fig3, token, "mcf")
|
| 800 |
+
return summary, fig1, fig2, fig3, note, csv_path, p1, p2, p3
|
| 801 |
+
|
| 802 |
+
|
| 803 |
+
def run_alt_with_downloads(file_obj, dist, relationship, time_col, stress_col, event_col, use_stress):
|
| 804 |
+
summary, fig1, fig2, note = fit_alt(file_obj, dist, relationship, time_col, stress_col, event_col, use_stress)
|
| 805 |
+
token = _export_token("accelerated_life_testing")
|
| 806 |
+
csv_path = _save_summary_csv(summary, token)
|
| 807 |
+
p1 = _save_figure_png(fig1, token, "alt_probability_plot")
|
| 808 |
+
p2 = _save_figure_png(fig2, token, "life_stress_plot")
|
| 809 |
+
return summary, fig1, fig2, note, csv_path, p1, p2
|
| 810 |
+
|
| 811 |
+
|
| 812 |
+
APP_CSS = """
|
| 813 |
+
:root {
|
| 814 |
+
--rp-red: #d71920;
|
| 815 |
+
--rp-red-dark: #991b1b;
|
| 816 |
+
--rp-red-soft: rgba(215, 25, 32, .10);
|
| 817 |
+
--rp-ink: #0f172a;
|
| 818 |
+
--rp-slate: #334155;
|
| 819 |
+
--rp-muted: #64748b;
|
| 820 |
+
--rp-line: rgba(15, 23, 42, .10);
|
| 821 |
+
--rp-card: rgba(255, 255, 255, .92);
|
| 822 |
+
--rp-bg: #f5f7fb;
|
| 823 |
+
}
|
| 824 |
+
|
| 825 |
+
.gradio-container {
|
| 826 |
+
max-width: 1480px !important;
|
| 827 |
+
margin: 0 auto !important;
|
| 828 |
+
color: var(--rp-ink) !important;
|
| 829 |
+
background:
|
| 830 |
+
radial-gradient(circle at 8% 4%, rgba(215, 25, 32, .14), transparent 28%),
|
| 831 |
+
radial-gradient(circle at 92% 0%, rgba(2, 132, 199, .09), transparent 26%),
|
| 832 |
+
linear-gradient(180deg, #ffffff 0%, var(--rp-bg) 100%) !important;
|
| 833 |
+
}
|
| 834 |
+
|
| 835 |
+
#title-banner {
|
| 836 |
+
position: relative;
|
| 837 |
+
overflow: hidden;
|
| 838 |
+
padding: 34px 38px;
|
| 839 |
+
border-radius: 28px;
|
| 840 |
+
background:
|
| 841 |
+
linear-gradient(135deg, rgba(153, 27, 27, .98), rgba(215, 25, 32, .94) 45%, rgba(15, 23, 42, .96));
|
| 842 |
+
color: white;
|
| 843 |
+
margin: 14px 0 20px 0;
|
| 844 |
+
border: 1px solid rgba(255, 255, 255, .24);
|
| 845 |
+
box-shadow: 0 24px 70px rgba(15, 23, 42, .22);
|
| 846 |
+
}
|
| 847 |
+
#title-banner:before {
|
| 848 |
+
content: "";
|
| 849 |
+
position: absolute;
|
| 850 |
+
right: -95px;
|
| 851 |
+
top: -95px;
|
| 852 |
+
width: 340px;
|
| 853 |
+
height: 340px;
|
| 854 |
+
border-radius: 999px;
|
| 855 |
+
background: rgba(255, 255, 255, .11);
|
| 856 |
+
}
|
| 857 |
+
#title-banner:after {
|
| 858 |
+
content: "";
|
| 859 |
+
position: absolute;
|
| 860 |
+
right: 98px;
|
| 861 |
+
bottom: -120px;
|
| 862 |
+
width: 270px;
|
| 863 |
+
height: 270px;
|
| 864 |
+
border-radius: 999px;
|
| 865 |
+
border: 42px solid rgba(255, 255, 255, .07);
|
| 866 |
+
}
|
| 867 |
+
#title-banner h1 {
|
| 868 |
+
position: relative;
|
| 869 |
+
font-size: 2.8rem;
|
| 870 |
+
letter-spacing: -.05em;
|
| 871 |
+
margin: 0 0 9px 0;
|
| 872 |
+
line-height: 1.02;
|
| 873 |
+
}
|
| 874 |
+
#title-banner p {
|
| 875 |
+
position: relative;
|
| 876 |
+
max-width: 920px;
|
| 877 |
+
margin: 0;
|
| 878 |
+
font-size: 1.07rem;
|
| 879 |
+
color: rgba(255, 255, 255, .89);
|
| 880 |
+
line-height: 1.55;
|
| 881 |
+
}
|
| 882 |
+
#hero-kicker {
|
| 883 |
+
position: relative;
|
| 884 |
+
display: inline-flex;
|
| 885 |
+
align-items: center;
|
| 886 |
+
gap: 9px;
|
| 887 |
+
padding: 7px 13px;
|
| 888 |
+
border-radius: 999px;
|
| 889 |
+
background: rgba(255,255,255,.16);
|
| 890 |
+
color: rgba(255,255,255,.96);
|
| 891 |
+
font-size: .78rem;
|
| 892 |
+
font-weight: 800;
|
| 893 |
+
text-transform: uppercase;
|
| 894 |
+
letter-spacing: .09em;
|
| 895 |
+
margin-bottom: 14px;
|
| 896 |
+
}
|
| 897 |
+
|
| 898 |
+
.metric-card {
|
| 899 |
+
padding: 20px 20px;
|
| 900 |
+
min-height: 128px;
|
| 901 |
+
border: 1px solid var(--rp-line);
|
| 902 |
+
border-radius: 22px;
|
| 903 |
+
background: var(--rp-card);
|
| 904 |
+
box-shadow: 0 14px 38px rgba(15, 23, 42, .075);
|
| 905 |
+
transition: transform .18s ease, box-shadow .18s ease;
|
| 906 |
+
}
|
| 907 |
+
.metric-card:hover { transform: translateY(-2px); box-shadow: 0 20px 48px rgba(15, 23, 42, .10); }
|
| 908 |
+
.metric-card .icon {
|
| 909 |
+
display: inline-flex;
|
| 910 |
+
width: 38px;
|
| 911 |
+
height: 38px;
|
| 912 |
+
align-items: center;
|
| 913 |
+
justify-content: center;
|
| 914 |
+
border-radius: 13px;
|
| 915 |
+
color: #fff;
|
| 916 |
+
background: linear-gradient(135deg, var(--rp-red), #ef4444);
|
| 917 |
+
margin-bottom: 10px;
|
| 918 |
+
font-size: 1.1rem;
|
| 919 |
+
}
|
| 920 |
+
.metric-card h3 { margin: 0 0 7px 0; font-size: 1.02rem; color: var(--rp-ink); }
|
| 921 |
+
.metric-card p { margin: 0; color: var(--rp-muted); font-size: .91rem; line-height: 1.45; }
|
| 922 |
+
|
| 923 |
+
.module-intro {
|
| 924 |
+
padding: 18px 20px;
|
| 925 |
+
border: 1px solid var(--rp-line);
|
| 926 |
+
border-left: 7px solid var(--rp-red);
|
| 927 |
+
border-radius: 20px;
|
| 928 |
+
background: rgba(255, 255, 255, .88);
|
| 929 |
+
box-shadow: 0 10px 30px rgba(15,23,42,.055);
|
| 930 |
+
margin: 10px 0 13px 0;
|
| 931 |
+
}
|
| 932 |
+
.module-intro h2 { margin: 0 0 6px 0; font-size: 1.35rem; letter-spacing: -.02em; }
|
| 933 |
+
.module-intro p { margin: 0; color: var(--rp-muted); line-height: 1.5; }
|
| 934 |
+
|
| 935 |
+
.control-panel, .output-panel, .download-panel {
|
| 936 |
+
border: 1px solid var(--rp-line) !important;
|
| 937 |
+
border-radius: 22px !important;
|
| 938 |
+
background: rgba(255, 255, 255, .90) !important;
|
| 939 |
+
box-shadow: 0 12px 34px rgba(15, 23, 42, .06) !important;
|
| 940 |
+
padding: 14px !important;
|
| 941 |
+
}
|
| 942 |
+
.plot-card {
|
| 943 |
+
border: 1px solid var(--rp-line) !important;
|
| 944 |
+
border-radius: 20px !important;
|
| 945 |
+
background: rgba(255, 255, 255, .92) !important;
|
| 946 |
+
box-shadow: 0 10px 28px rgba(15, 23, 42, .055) !important;
|
| 947 |
+
padding: 9px !important;
|
| 948 |
+
}
|
| 949 |
+
.download-card {
|
| 950 |
+
border: 1px dashed rgba(215, 25, 32, .32) !important;
|
| 951 |
+
border-radius: 18px !important;
|
| 952 |
+
background: linear-gradient(180deg, rgba(255,255,255,.92), rgba(254,242,242,.55)) !important;
|
| 953 |
+
padding: 10px !important;
|
| 954 |
+
}
|
| 955 |
+
.footer-note {
|
| 956 |
+
margin-top: 16px;
|
| 957 |
+
padding: 17px 19px;
|
| 958 |
+
border-radius: 19px;
|
| 959 |
+
background: #fff7ed;
|
| 960 |
+
border: 1px solid rgba(249,115,22,.22);
|
| 961 |
+
color: #7c2d12;
|
| 962 |
+
line-height: 1.48;
|
| 963 |
+
}
|
| 964 |
+
|
| 965 |
+
.gr-button-primary {
|
| 966 |
+
border-radius: 13px !important;
|
| 967 |
+
font-weight: 800 !important;
|
| 968 |
+
box-shadow: 0 10px 24px rgba(215, 25, 32, .22) !important;
|
| 969 |
+
}
|
| 970 |
+
.gr-button-secondary, button { border-radius: 13px !important; }
|
| 971 |
+
.tabitem { padding-top: 14px !important; }
|
| 972 |
+
.block label, .gradio-container label { font-weight: 700 !important; color: #334155 !important; }
|
| 973 |
+
textarea, input, select { border-radius: 13px !important; }
|
| 974 |
+
.table-wrap, .dataframe { border-radius: 15px !important; }
|
| 975 |
+
.file-preview, .upload-container { border-radius: 15px !important; }
|
| 976 |
+
code { background: rgba(15,23,42,.06); padding: 2px 5px; border-radius: 6px; }
|
| 977 |
+
"""
|
| 978 |
+
|
| 979 |
+
INTRO_HTML = """
|
| 980 |
+
<div id="title-banner">
|
| 981 |
+
<div id="hero-kicker">Reliability analysis · Python · Gradio · Colab-ready</div>
|
| 982 |
+
<h1>ReliaPy Workbench</h1>
|
| 983 |
+
<p>Publication-oriented reliability analysis dashboard for life data, reliability growth, repairable systems, and accelerated life testing. The calculation layer is preserved; this version enriches the interface and adds downloadable CSV/PNG exports.</p>
|
| 984 |
+
<p style="margin-top:12px;font-size:0.95rem;color:rgba(255,255,255,.86);"><strong>Developer:</strong> Partha Pratim Ray, Sikkim University · July 2026 · <strong>Email:</strong> parthapratimray1986@gmail.com</p>
|
| 985 |
+
</div>
|
| 986 |
+
"""
|
| 987 |
+
|
| 988 |
+
CSV_NOTE = """
|
| 989 |
+
<div class="module-intro">
|
| 990 |
+
<h2>Input convention and export support</h2>
|
| 991 |
+
<p>Upload CSV or Excel files with positive numeric times. Optional event/status columns accept <code>1/true/failure</code> as failure and <code>0/false</code> as right-censored. After every run, the result table can be downloaded as CSV and each plot can be downloaded as a 300-dpi PNG image.</p>
|
| 992 |
+
</div>
|
| 993 |
+
"""
|
| 994 |
+
|
| 995 |
+
|
| 996 |
+
def download_area(csv_component, plot_components):
|
| 997 |
+
gr.Markdown("### ⬇️ Downloads")
|
| 998 |
+
with gr.Row():
|
| 999 |
+
csv_component.render()
|
| 1000 |
+
with gr.Row():
|
| 1001 |
+
for comp in plot_components:
|
| 1002 |
+
comp.render()
|
| 1003 |
+
|
| 1004 |
+
|
| 1005 |
+
with gr.Blocks(
|
| 1006 |
+
css=APP_CSS,
|
| 1007 |
+
theme=gr.themes.Soft(primary_hue="red", secondary_hue="slate", neutral_hue="slate"),
|
| 1008 |
+
title="ReliaPy Workbench"
|
| 1009 |
+
) as demo:
|
| 1010 |
+
gr.Markdown(INTRO_HTML)
|
| 1011 |
+
with gr.Row(equal_height=True):
|
| 1012 |
+
gr.Markdown("""<div class="metric-card"><div class="icon">⏳</div><h3>Life Data Analysis</h3><p>Weibull and Lognormal models using MLE or Rank Regression with probability, CDF, and likelihood-contour plots.</p></div>""")
|
| 1013 |
+
gr.Markdown("""<div class="metric-card"><div class="icon">↗</div><h3>Reliability Growth</h3><p>Crow-AMSAA, piecewise NHPP, and automatic change-point analysis with growth and Duane visualizations.</p></div>""")
|
| 1014 |
+
gr.Markdown("""<div class="metric-card"><div class="icon">🔧</div><h3>Repairable Systems</h3><p>Power Law, Log-Linear, and Piecewise NHPP models with cumulative events, event rate, and MCF outputs.</p></div>""")
|
| 1015 |
+
gr.Markdown("""<div class="metric-card"><div class="icon">⚡</div><h3>Accelerated Life Testing</h3><p>Weibull or Lognormal ALT with Arrhenius or Power Law stress relationships and use-condition prediction.</p></div>""")
|
| 1016 |
+
gr.Markdown(CSV_NOTE)
|
| 1017 |
+
|
| 1018 |
+
with gr.Tabs():
|
| 1019 |
+
with gr.Tab("Life Data Analysis"):
|
| 1020 |
+
gr.Markdown("""<div class="module-intro"><h2>Life Data Analysis</h2><p>Fit Weibull or Lognormal life distributions using MLE or median-rank regression. Outputs include parameter estimates, reliability at mission time, probability plot, likelihood contour, fitted CDF, and downloadable artifacts.</p></div>""")
|
| 1021 |
+
with gr.Row():
|
| 1022 |
+
with gr.Column(scale=1, elem_classes="control-panel"):
|
| 1023 |
+
gr.Markdown("### Inputs")
|
| 1024 |
+
life_file = gr.File(label="Upload life-data CSV/XLSX", file_types=[".csv", ".xlsx", ".xls"])
|
| 1025 |
+
with gr.Row():
|
| 1026 |
+
life_dist = gr.Dropdown(["Weibull", "Lognormal"], value="Weibull", label="Distribution")
|
| 1027 |
+
life_method = gr.Dropdown(["MLE", "Rank Regression"], value="MLE", label="Fitting method")
|
| 1028 |
+
life_time_col = gr.Textbox(value="Auto", label="Time column name")
|
| 1029 |
+
life_event_col = gr.Textbox(value="Auto", label="Event/status column name; use None if all failures")
|
| 1030 |
+
life_mission = gr.Number(value=500, label="Mission time for reliability R(t)")
|
| 1031 |
+
with gr.Row():
|
| 1032 |
+
life_btn = gr.Button("Run analysis", variant="primary")
|
| 1033 |
+
life_sample = gr.Button("Load sample table")
|
| 1034 |
+
with gr.Column(scale=2, elem_classes="output-panel"):
|
| 1035 |
+
gr.Markdown("### Results")
|
| 1036 |
+
life_out = gr.Dataframe(label="Parameter summary", wrap=True, interactive=False)
|
| 1037 |
+
life_note = gr.Textbox(label="Notes", lines=3)
|
| 1038 |
+
with gr.Accordion("⬇️ Download result table and plots", open=True):
|
| 1039 |
+
with gr.Row():
|
| 1040 |
+
life_csv = gr.File(label="⬇️ Download results CSV", elem_classes="download-card")
|
| 1041 |
+
with gr.Row():
|
| 1042 |
+
life_png1 = gr.File(label="⬇️ Probability plot PNG", elem_classes="download-card")
|
| 1043 |
+
life_png2 = gr.File(label="⬇️ Likelihood contour PNG", elem_classes="download-card")
|
| 1044 |
+
life_png3 = gr.File(label="⬇️ Fitted CDF PNG", elem_classes="download-card")
|
| 1045 |
+
with gr.Row():
|
| 1046 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1047 |
+
life_plot1 = gr.Plot(label="Probability plot")
|
| 1048 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1049 |
+
life_plot2 = gr.Plot(label="Likelihood contour")
|
| 1050 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1051 |
+
life_plot3 = gr.Plot(label="Fitted CDF")
|
| 1052 |
+
life_sample.click(sample_life_csv, outputs=life_out)
|
| 1053 |
+
life_btn.click(run_life_with_downloads,
|
| 1054 |
+
inputs=[life_file, life_dist, life_method, life_time_col, life_event_col, life_mission],
|
| 1055 |
+
outputs=[life_out, life_plot1, life_plot2, life_plot3, life_note, life_csv, life_png1, life_png2, life_png3])
|
| 1056 |
+
|
| 1057 |
+
with gr.Tab("Reliability Growth"):
|
| 1058 |
+
gr.Markdown("""<div class="module-intro"><h2>Reliability Growth Analysis</h2><p>Model cumulative test failures using Crow-AMSAA/Power Law NHPP, manual piecewise NHPP, or automatic one-change-point detection.</p></div>""")
|
| 1059 |
+
with gr.Row():
|
| 1060 |
+
with gr.Column(scale=1, elem_classes="control-panel"):
|
| 1061 |
+
gr.Markdown("### Inputs")
|
| 1062 |
+
growth_file = gr.File(label="Upload reliability-growth CSV/XLSX", file_types=[".csv", ".xlsx", ".xls"])
|
| 1063 |
+
growth_model = gr.Dropdown(["Crow-AMSAA", "Piecewise NHPP", "Automatic change-point"], value="Crow-AMSAA", label="Model")
|
| 1064 |
+
growth_time_col = gr.Textbox(value="Auto", label="Cumulative event-time column")
|
| 1065 |
+
growth_bps = gr.Textbox(value="", label="Manual breakpoints, comma-separated; used for Piecewise NHPP")
|
| 1066 |
+
with gr.Row():
|
| 1067 |
+
growth_btn = gr.Button("Run growth analysis", variant="primary")
|
| 1068 |
+
growth_sample = gr.Button("Load sample table")
|
| 1069 |
+
with gr.Column(scale=2, elem_classes="output-panel"):
|
| 1070 |
+
gr.Markdown("### Results")
|
| 1071 |
+
growth_out = gr.Dataframe(label="Growth/NHPP summary", wrap=True, interactive=False)
|
| 1072 |
+
growth_note = gr.Textbox(label="Interpretation", lines=6)
|
| 1073 |
+
with gr.Accordion("⬇️ Download result table and plots", open=True):
|
| 1074 |
+
with gr.Row():
|
| 1075 |
+
growth_csv = gr.File(label="⬇️ Download results CSV", elem_classes="download-card")
|
| 1076 |
+
with gr.Row():
|
| 1077 |
+
growth_png1 = gr.File(label="⬇️ Reliability growth plot PNG", elem_classes="download-card")
|
| 1078 |
+
growth_png2 = gr.File(label="⬇️ Duane plot PNG", elem_classes="download-card")
|
| 1079 |
+
with gr.Row():
|
| 1080 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1081 |
+
growth_plot1 = gr.Plot(label="Reliability growth plot")
|
| 1082 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1083 |
+
growth_plot2 = gr.Plot(label="Duane plot")
|
| 1084 |
+
growth_sample.click(sample_growth_csv, outputs=growth_out)
|
| 1085 |
+
growth_btn.click(run_growth_with_downloads,
|
| 1086 |
+
inputs=[growth_file, growth_model, growth_time_col, growth_bps],
|
| 1087 |
+
outputs=[growth_out, growth_plot1, growth_plot2, growth_note, growth_csv, growth_png1, growth_png2])
|
| 1088 |
+
|
| 1089 |
+
with gr.Tab("Repairable Systems"):
|
| 1090 |
+
gr.Markdown("""<div class="module-intro"><h2>Repairable Systems</h2><p>Analyze recurrent repair/failure events with Power Law, Log-Linear, or Piecewise NHPP models. Includes cumulative events, event rate, Mean Cumulative Function, and downloadable exports.</p></div>""")
|
| 1091 |
+
with gr.Row():
|
| 1092 |
+
with gr.Column(scale=1, elem_classes="control-panel"):
|
| 1093 |
+
gr.Markdown("### Inputs")
|
| 1094 |
+
rep_file = gr.File(label="Upload repairable-system CSV/XLSX", file_types=[".csv", ".xlsx", ".xls"])
|
| 1095 |
+
rep_model = gr.Dropdown(["Power Law", "Log-Linear", "Piecewise NHPP"], value="Power Law", label="Model")
|
| 1096 |
+
rep_time_col = gr.Textbox(value="Auto", label="Event-time column")
|
| 1097 |
+
rep_system_col = gr.Textbox(value="Auto", label="System/unit ID column; use None for one system")
|
| 1098 |
+
rep_bps = gr.Textbox(value="", label="Manual breakpoints for Piecewise NHPP")
|
| 1099 |
+
with gr.Row():
|
| 1100 |
+
rep_btn = gr.Button("Run repairable analysis", variant="primary")
|
| 1101 |
+
rep_sample = gr.Button("Load sample table")
|
| 1102 |
+
with gr.Column(scale=2, elem_classes="output-panel"):
|
| 1103 |
+
gr.Markdown("### Results")
|
| 1104 |
+
rep_out = gr.Dataframe(label="Repairable-system summary", wrap=True, interactive=False)
|
| 1105 |
+
rep_note = gr.Textbox(label="Notes", lines=4)
|
| 1106 |
+
with gr.Accordion("⬇️ Download result table and plots", open=True):
|
| 1107 |
+
with gr.Row():
|
| 1108 |
+
rep_csv = gr.File(label="⬇️ Download results CSV", elem_classes="download-card")
|
| 1109 |
+
with gr.Row():
|
| 1110 |
+
rep_png1 = gr.File(label="⬇️ Cumulative events PNG", elem_classes="download-card")
|
| 1111 |
+
rep_png2 = gr.File(label="⬇️ Event rate PNG", elem_classes="download-card")
|
| 1112 |
+
rep_png3 = gr.File(label="⬇️ MCF PNG", elem_classes="download-card")
|
| 1113 |
+
with gr.Row():
|
| 1114 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1115 |
+
rep_plot1 = gr.Plot(label="Cumulative events")
|
| 1116 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1117 |
+
rep_plot2 = gr.Plot(label="Event rate")
|
| 1118 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1119 |
+
rep_plot3 = gr.Plot(label="MCF")
|
| 1120 |
+
rep_sample.click(sample_repair_csv, outputs=rep_out)
|
| 1121 |
+
rep_btn.click(run_repairable_with_downloads,
|
| 1122 |
+
inputs=[rep_file, rep_model, rep_time_col, rep_system_col, rep_bps],
|
| 1123 |
+
outputs=[rep_out, rep_plot1, rep_plot2, rep_plot3, rep_note, rep_csv, rep_png1, rep_png2, rep_png3])
|
| 1124 |
+
|
| 1125 |
+
with gr.Tab("Accelerated Life Testing"):
|
| 1126 |
+
gr.Markdown("""<div class="module-intro"><h2>Accelerated Life Testing</h2><p>Fit accelerated life models under Arrhenius or Power Law stress relationships with common Weibull shape or common Lognormal sigma.</p></div>""")
|
| 1127 |
+
with gr.Row():
|
| 1128 |
+
with gr.Column(scale=1, elem_classes="control-panel"):
|
| 1129 |
+
gr.Markdown("### Inputs")
|
| 1130 |
+
alt_file = gr.File(label="Upload ALT CSV/XLSX", file_types=[".csv", ".xlsx", ".xls"])
|
| 1131 |
+
alt_dist = gr.Dropdown(["Weibull", "Lognormal"], value="Weibull", label="Life distribution")
|
| 1132 |
+
alt_rel = gr.Dropdown(["Arrhenius; temperature in Celsius", "Arrhenius; temperature in Kelvin", "Power law; generic stress"],
|
| 1133 |
+
value="Arrhenius; temperature in Celsius", label="Life-stress relationship")
|
| 1134 |
+
alt_time_col = gr.Textbox(value="Auto", label="Time column")
|
| 1135 |
+
alt_stress_col = gr.Textbox(value="Auto", label="Stress column")
|
| 1136 |
+
alt_event_col = gr.Textbox(value="Auto", label="Event/status column; use None if all failures")
|
| 1137 |
+
alt_use_stress = gr.Number(value=55, label="Use stress for predicted life")
|
| 1138 |
+
with gr.Row():
|
| 1139 |
+
alt_btn = gr.Button("Run ALT analysis", variant="primary")
|
| 1140 |
+
alt_sample = gr.Button("Load sample table")
|
| 1141 |
+
with gr.Column(scale=2, elem_classes="output-panel"):
|
| 1142 |
+
gr.Markdown("### Results")
|
| 1143 |
+
alt_out = gr.Dataframe(label="ALT summary", wrap=True, interactive=False)
|
| 1144 |
+
alt_note = gr.Textbox(label="Notes", lines=4)
|
| 1145 |
+
with gr.Accordion("⬇️ Download result table and plots", open=True):
|
| 1146 |
+
with gr.Row():
|
| 1147 |
+
alt_csv = gr.File(label="⬇️ Download results CSV", elem_classes="download-card")
|
| 1148 |
+
with gr.Row():
|
| 1149 |
+
alt_png1 = gr.File(label="⬇️ ALT probability plot PNG", elem_classes="download-card")
|
| 1150 |
+
alt_png2 = gr.File(label="⬇️ Life-stress plot PNG", elem_classes="download-card")
|
| 1151 |
+
with gr.Row():
|
| 1152 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1153 |
+
alt_plot1 = gr.Plot(label="ALT probability plot")
|
| 1154 |
+
with gr.Column(elem_classes="plot-card"):
|
| 1155 |
+
alt_plot2 = gr.Plot(label="Life-stress plot")
|
| 1156 |
+
alt_sample.click(sample_alt_csv, outputs=alt_out)
|
| 1157 |
+
alt_btn.click(run_alt_with_downloads,
|
| 1158 |
+
inputs=[alt_file, alt_dist, alt_rel, alt_time_col, alt_stress_col, alt_event_col, alt_use_stress],
|
| 1159 |
+
outputs=[alt_out, alt_plot1, alt_plot2, alt_note, alt_csv, alt_png1, alt_png2])
|
| 1160 |
+
|
| 1161 |
+
gr.Markdown("""
|
| 1162 |
+
<div class="footer-note"><strong>Developer:</strong> Partha Pratim Ray, Sikkim University · July 2026 · <strong>Email:</strong> parthapratimray1986@gmail.com<br><br><strong>Publication note.</strong> For an IEEE Reliability Magazine tool paper, validate this workbench against known datasets and report numerical agreement, limitations, censoring assumptions, and reproducible Colab/GitHub availability. Downloaded PNGs are saved at 300 dpi for manuscript drafting and reports.</div>
|
| 1163 |
+
""")
|
| 1164 |
+
|
| 1165 |
+
demo.queue()
|
| 1166 |
+
demo.launch(allowed_paths=[tempfile.gettempdir(), EXPORT_DIR])
|
| 1167 |
+
|
requirements.txt
ADDED
|
@@ -0,0 +1,6 @@
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1 |
+
gradio
|
| 2 |
+
numpy
|
| 3 |
+
pandas
|
| 4 |
+
scipy
|
| 5 |
+
matplotlib
|
| 6 |
+
openpyxl
|