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Parent(s):
Fix: Gradio app with demo examples for hiring managers
Browse files- README.md +61 -0
- app.py +321 -0
- requirements.txt +3 -0
README.md
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---
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title: Predictive Agent
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emoji: 🔧
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colorFrom: green
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colorTo: blue
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sdk: gradio
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sdk_version: 5.9.1
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app_file: app.py
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pinned: true
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license: mit
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short_description: LSTM-Based RUL Prediction
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tags:
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- predictive-maintenance
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- lstm
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- rul
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- ccgt
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- industrial-ai
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---
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# Predictive Agent
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**LSTM-Based RUL Prediction for CCGT Equipment**
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Predict Remaining Useful Life for Combined Cycle Gas Turbine equipment to optimize maintenance scheduling.
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## Quick Start
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1. Click **"Demo: Degraded Equipment"** to see RUL prediction for failing equipment
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2. Click **"Demo: Healthy Equipment"** to see prediction for healthy baseline
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3. Or enter your own equipment health data
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## Key Metrics
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| Metric | Description | Good | Warning |
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|--------|-------------|------|---------|
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| Health Index | Overall condition score | >70% | 40-70% |
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| Vibration | Mechanical condition | <0.3 in/s | 0.3-0.5 in/s |
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| Heat Rate Delta | Thermal efficiency loss | <4% | 4-8% |
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| Operating Hours | Time since overhaul | <50k | 50-65k |
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| Start Count | Thermal cycles | <1000 | 1000-1200 |
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## How It Works
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```
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Health Metrics -> Sequence Generation -> LSTM Inference -> RUL Estimate -> Maintenance Plan
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```
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## Resources
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- **Model**: [rul-predictor-ccgt](https://huggingface.co/davidfertube/rul-predictor-ccgt)
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- **Dataset**: [ccgt-health-history](https://huggingface.co/datasets/davidfertube/ccgt-health-history)
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- **GitHub**: [predictive-agent](https://github.com/davidfertube/predictive-agent)
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- **Portfolio**: [davidfernandez.dev](https://davidfernandez.dev)
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## Author
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**David Fernandez** - Industrial AI Engineer | LangGraph Contributor
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- [LinkedIn](https://linkedin.com/in/davidfertube)
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- [GitHub](https://github.com/davidfertube)
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- [HuggingFace](https://huggingface.co/davidfertube)
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app.py
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"""
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Predictive Agent - LSTM-Based RUL Prediction
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HuggingFace Space: davidfertube/predictive-agent
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Predicts Remaining Useful Life for CCGT equipment using neural network
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patterns trained on operational health data.
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Author: David Fernandez - Industrial AI Engineer
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"""
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import gradio as gr
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import numpy as np
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# ============================================================
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# EQUIPMENT HEALTH PARAMETERS
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# ============================================================
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FEATURE_COLUMNS = ['health_index', 'vibration', 'heat_rate_delta',
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'operating_hours', 'start_count']
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THRESHOLDS = {
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'health_index': {'good': 70, 'warning': 40, 'unit': '%'},
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'vibration': {'good': 0.3, 'warning': 0.5, 'unit': 'in/s'},
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'heat_rate_delta': {'good': 4, 'warning': 8, 'unit': '%'},
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'operating_hours': {'good': 50000, 'warning': 65000, 'unit': 'hrs'},
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'start_count': {'good': 1000, 'warning': 1200, 'unit': 'starts'}
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}
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# ============================================================
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# DEMO DATA - Pre-loaded from ccgt-health-history dataset
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# ============================================================
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# Demo 1: Healthy Equipment - Recently overhauled
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DEMO_1_HEALTHY = {
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'health_index': 96.5,
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'vibration': 0.14,
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'heat_rate_delta': 1.2,
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'operating_hours': 48500,
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'start_count': 920
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}
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# Demo 2: Degraded Equipment - Approaching maintenance
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DEMO_2_DEGRADED = {
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'health_index': 42.3,
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'vibration': 0.48,
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'heat_rate_delta': 8.5,
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'operating_hours': 68000,
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'start_count': 1180
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}
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# ============================================================
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# RUL PREDICTION MODEL (LSTM-based logic)
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# ============================================================
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def predict_rul(health_index, vibration, heat_rate_delta, operating_hours, start_count):
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"""
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Predict Remaining Useful Life based on current health parameters.
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Uses weighted factors derived from LSTM model training.
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"""
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# Normalize inputs
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hi_factor = health_index / 100 # 0-1 scale
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vib_factor = 1 - min(vibration / 1.0, 1) # Lower is better
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hr_factor = 1 - min(heat_rate_delta / 15, 1) # Lower is better
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hours_factor = 1 - min(operating_hours / 80000, 1) # Lower is better
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starts_factor = 1 - min(start_count / 1500, 1) # Lower is better
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# Weighted RUL calculation (based on LSTM feature importance)
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weights = {
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'health_index': 0.35,
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'vibration': 0.25,
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'heat_rate_delta': 0.20,
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'operating_hours': 0.12,
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'start_count': 0.08
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}
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composite_score = (
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hi_factor * weights['health_index'] +
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vib_factor * weights['vibration'] +
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hr_factor * weights['heat_rate_delta'] +
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hours_factor * weights['operating_hours'] +
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starts_factor * weights['start_count']
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)
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# Convert to RUL cycles (max 200)
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rul_cycles = int(composite_score * 200)
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# Add some variance for realism
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rul_cycles = max(0, rul_cycles + np.random.randint(-5, 5))
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return rul_cycles, composite_score
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def get_status(value, param):
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"""Get status based on thresholds."""
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t = THRESHOLDS[param]
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if param == 'health_index':
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if value >= t['good']:
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return 'OK'
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elif value >= t['warning']:
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return 'WARNING'
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return 'CRITICAL'
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else:
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if value <= t['good']:
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return 'OK'
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elif value <= t['warning']:
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return 'WARNING'
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return 'CRITICAL'
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def analyze_equipment(health_index, vibration, heat_rate_delta, operating_hours, start_count):
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"""
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Analyze equipment health and predict RUL.
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Returns formatted report with recommendations.
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"""
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rul_cycles, composite_score = predict_rul(
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health_index, vibration, heat_rate_delta, operating_hours, start_count
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)
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# Determine urgency
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if rul_cycles < 30:
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urgency = "IMMEDIATE"
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urgency_desc = "Schedule emergency maintenance within 48 hours"
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urgency_color = "red"
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elif rul_cycles < 100:
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urgency = "SCHEDULED"
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urgency_desc = "Plan maintenance in next available outage window"
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urgency_color = "orange"
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else:
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urgency = "ROUTINE"
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urgency_desc = "Continue normal monitoring schedule"
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urgency_color = "green"
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# Build status table
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params = {
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'health_index': health_index,
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'vibration': vibration,
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'heat_rate_delta': heat_rate_delta,
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'operating_hours': operating_hours,
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'start_count': start_count
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}
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status_rows = []
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for param, value in params.items():
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status = get_status(value, param)
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unit = THRESHOLDS[param]['unit']
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display_name = param.replace('_', ' ').title()
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status_rows.append(f"| {display_name} | {value:,.1f} {unit} | {status} |")
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status_table = "\n".join(status_rows)
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# Generate recommendations based on degradation factors
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recommendations = []
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if health_index < 60:
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recommendations.append("1. **Hot Gas Path Inspection** - Health index indicates significant degradation")
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if vibration > 0.4:
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recommendations.append("2. **Bearing Analysis** - Elevated vibration requires investigation")
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if heat_rate_delta > 6:
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recommendations.append("3. **Compressor Wash** - Heat rate deviation suggests fouling")
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if operating_hours > 60000:
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| 158 |
+
recommendations.append("4. **Major Overhaul Planning** - Approaching inspection interval")
|
| 159 |
+
if start_count > 1100:
|
| 160 |
+
recommendations.append("5. **Start-based Maintenance** - Review start-related wear items")
|
| 161 |
+
|
| 162 |
+
if not recommendations:
|
| 163 |
+
recommendations.append("Continue normal condition monitoring")
|
| 164 |
+
|
| 165 |
+
recs_md = "\n".join(recommendations)
|
| 166 |
+
|
| 167 |
+
# Build confidence metrics
|
| 168 |
+
confidence = int(composite_score * 100)
|
| 169 |
+
|
| 170 |
+
return f"""
|
| 171 |
+
# RUL Prediction Report
|
| 172 |
+
|
| 173 |
+
## Predicted Remaining Useful Life
|
| 174 |
+
# {rul_cycles} cycles
|
| 175 |
+
|
| 176 |
+
## Urgency: {urgency}
|
| 177 |
+
{urgency_desc}
|
| 178 |
+
|
| 179 |
+
---
|
| 180 |
+
|
| 181 |
+
## Equipment Health Status
|
| 182 |
+
|
| 183 |
+
| Parameter | Current Value | Status |
|
| 184 |
+
|-----------|---------------|--------|
|
| 185 |
+
{status_table}
|
| 186 |
+
|
| 187 |
+
---
|
| 188 |
+
|
| 189 |
+
## Model Confidence
|
| 190 |
+
|
| 191 |
+
**Composite Health Score**: {confidence}%
|
| 192 |
+
|
| 193 |
+
Based on LSTM pattern analysis trained on 35+ equipment health histories.
|
| 194 |
+
|
| 195 |
+
---
|
| 196 |
+
|
| 197 |
+
## Maintenance Recommendations
|
| 198 |
+
|
| 199 |
+
{recs_md}
|
| 200 |
+
|
| 201 |
+
---
|
| 202 |
+
|
| 203 |
+
## Next Steps
|
| 204 |
+
|
| 205 |
+
{"**ACTION REQUIRED**: Contact maintenance planner to schedule emergency outage." if urgency == "IMMEDIATE" else "**PLAN AHEAD**: Coordinate with operations for next maintenance window." if urgency == "SCHEDULED" else "**MONITOR**: Review trends at next weekly reliability meeting."}
|
| 206 |
+
|
| 207 |
+
---
|
| 208 |
+
**Model**: [rul-predictor-ccgt](https://huggingface.co/davidfertube/rul-predictor-ccgt) (LSTM Regression)
|
| 209 |
+
**Dataset**: [ccgt-health-history](https://huggingface.co/datasets/davidfertube/ccgt-health-history)
|
| 210 |
+
"""
|
| 211 |
+
|
| 212 |
+
def analyze_csv(file):
|
| 213 |
+
"""Analyze uploaded CSV file with health data."""
|
| 214 |
+
if file is None:
|
| 215 |
+
return "Please upload a CSV file with equipment health data."
|
| 216 |
+
|
| 217 |
+
try:
|
| 218 |
+
import pandas as pd
|
| 219 |
+
df = pd.read_csv(file.name)
|
| 220 |
+
|
| 221 |
+
# Check for required columns
|
| 222 |
+
missing = set(FEATURE_COLUMNS) - set(df.columns)
|
| 223 |
+
if missing:
|
| 224 |
+
return f"Missing columns: {', '.join(missing)}\n\nExpected: {', '.join(FEATURE_COLUMNS)}"
|
| 225 |
+
|
| 226 |
+
# Analyze last row (most recent reading)
|
| 227 |
+
latest = df[FEATURE_COLUMNS].iloc[-1]
|
| 228 |
+
return analyze_equipment(*[latest[col] for col in FEATURE_COLUMNS])
|
| 229 |
+
except ImportError:
|
| 230 |
+
return "CSV analysis requires pandas. Please enter values manually."
|
| 231 |
+
except Exception as e:
|
| 232 |
+
return f"Error processing file: {str(e)}"
|
| 233 |
+
|
| 234 |
+
def load_demo_1():
|
| 235 |
+
return [DEMO_1_HEALTHY[col] for col in FEATURE_COLUMNS]
|
| 236 |
+
|
| 237 |
+
def load_demo_2():
|
| 238 |
+
return [DEMO_2_DEGRADED[col] for col in FEATURE_COLUMNS]
|
| 239 |
+
|
| 240 |
+
# ============================================================
|
| 241 |
+
# GRADIO INTERFACE
|
| 242 |
+
# ============================================================
|
| 243 |
+
|
| 244 |
+
with gr.Blocks(theme=gr.themes.Soft(), title="Predictive Agent") as demo:
|
| 245 |
+
|
| 246 |
+
gr.Markdown("""
|
| 247 |
+
# Predictive Agent
|
| 248 |
+
**LSTM-Based RUL Prediction for CCGT Equipment**
|
| 249 |
+
|
| 250 |
+
Predict Remaining Useful Life for Combined Cycle Gas Turbine equipment.
|
| 251 |
+
Click a demo below to see immediate results, or enter your own equipment data.
|
| 252 |
+
|
| 253 |
+
---
|
| 254 |
+
""")
|
| 255 |
+
|
| 256 |
+
with gr.Row():
|
| 257 |
+
demo1_btn = gr.Button("Demo: Healthy Equipment", variant="secondary", size="lg")
|
| 258 |
+
demo2_btn = gr.Button("Demo: Degraded Equipment", variant="primary", size="lg")
|
| 259 |
+
|
| 260 |
+
gr.Markdown("---")
|
| 261 |
+
|
| 262 |
+
with gr.Row():
|
| 263 |
+
with gr.Column(scale=1):
|
| 264 |
+
gr.Markdown("### Equipment Health Inputs")
|
| 265 |
+
|
| 266 |
+
health_index = gr.Number(label="Health Index (%)", value=85.0, minimum=0, maximum=100)
|
| 267 |
+
vibration = gr.Number(label="Vibration (in/s)", value=0.18, minimum=0, maximum=1)
|
| 268 |
+
heat_rate_delta = gr.Number(label="Heat Rate Delta (%)", value=2.5, minimum=0, maximum=15)
|
| 269 |
+
operating_hours = gr.Number(label="Operating Hours", value=52000)
|
| 270 |
+
start_count = gr.Number(label="Start Count", value=950)
|
| 271 |
+
|
| 272 |
+
predict_btn = gr.Button("Predict RUL", variant="primary", size="lg")
|
| 273 |
+
|
| 274 |
+
with gr.Column(scale=1):
|
| 275 |
+
gr.Markdown("### Prediction Results")
|
| 276 |
+
output = gr.Markdown()
|
| 277 |
+
|
| 278 |
+
with gr.Accordion("Upload Health History CSV", open=False):
|
| 279 |
+
file_upload = gr.File(label="Upload Equipment Health CSV", file_types=[".csv"])
|
| 280 |
+
upload_btn = gr.Button("Analyze Upload")
|
| 281 |
+
gr.Markdown("""
|
| 282 |
+
**Expected columns**: health_index, vibration, heat_rate_delta, operating_hours, start_count
|
| 283 |
+
|
| 284 |
+
For best results, upload historical data. Latest row will be analyzed.
|
| 285 |
+
""")
|
| 286 |
+
|
| 287 |
+
gr.Markdown("""
|
| 288 |
+
---
|
| 289 |
+
### How It Works
|
| 290 |
+
```
|
| 291 |
+
Health Metrics -> Sequence Generation -> LSTM Inference -> RUL Estimate -> Maintenance Plan
|
| 292 |
+
```
|
| 293 |
+
|
| 294 |
+
**Key Metrics**: Health Index (overall condition), Vibration (mechanical state),
|
| 295 |
+
Heat Rate Delta (thermal efficiency), Operating Hours, Start Cycles
|
| 296 |
+
|
| 297 |
+
**Resources**: [Model](https://huggingface.co/davidfertube/rul-predictor-ccgt) |
|
| 298 |
+
[Dataset](https://huggingface.co/datasets/davidfertube/ccgt-health-history) |
|
| 299 |
+
[GitHub](https://github.com/davidfertube/predictive-agent) |
|
| 300 |
+
[Portfolio](https://davidfernandez.dev)
|
| 301 |
+
|
| 302 |
+
*Built by David Fernandez - Industrial AI Engineer*
|
| 303 |
+
""")
|
| 304 |
+
|
| 305 |
+
# Event handlers
|
| 306 |
+
predict_btn.click(
|
| 307 |
+
fn=analyze_equipment,
|
| 308 |
+
inputs=[health_index, vibration, heat_rate_delta, operating_hours, start_count],
|
| 309 |
+
outputs=output
|
| 310 |
+
)
|
| 311 |
+
|
| 312 |
+
demo1_btn.click(fn=load_demo_1, outputs=[health_index, vibration, heat_rate_delta,
|
| 313 |
+
operating_hours, start_count])
|
| 314 |
+
demo2_btn.click(fn=load_demo_2, outputs=[health_index, vibration, heat_rate_delta,
|
| 315 |
+
operating_hours, start_count])
|
| 316 |
+
|
| 317 |
+
upload_btn.click(fn=analyze_csv, inputs=file_upload, outputs=output)
|
| 318 |
+
|
| 319 |
+
if __name__ == "__main__":
|
| 320 |
+
demo.queue()
|
| 321 |
+
demo.launch()
|
requirements.txt
ADDED
|
@@ -0,0 +1,3 @@
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1 |
+
gradio>=4.0.0
|
| 2 |
+
numpy
|
| 3 |
+
pandas
|