Spaces:
Sleeping
Sleeping
Trae Assistant commited on
Commit ·
dda07d1
0
Parent(s):
feat: enhance assembly line tool with import/export and robust error handling
Browse files- .gitignore +8 -0
- Dockerfile +17 -0
- README.md +55 -0
- app.py +180 -0
- requirements.txt +2 -0
- templates/index.html +606 -0
.gitignore
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__pycache__/
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*.py[cod]
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*$py.class
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.DS_Store
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.env
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venv/
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.idea/
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.vscode/
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Dockerfile
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FROM python:3.9-slim
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WORKDIR /app
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COPY requirements.txt .
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RUN pip install --no-cache-dir -r requirements.txt
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COPY . .
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# Create a non-root user for security (good practice for HF Spaces)
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RUN useradd -m -u 1000 user
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USER user
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ENV PATH="/home/user/.local/bin:$PATH"
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EXPOSE 7860
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CMD ["gunicorn", "-b", "0.0.0.0:7860", "app:app"]
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README.md
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---
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title: Assembly Line Flow Pro
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emoji: 🏭
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colorFrom: blue
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colorTo: green
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sdk: docker
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pinned: false
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app_port: 7860
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short_description: 制造业产线平衡与瓶颈分析工具 (Manufacturing Assembly Line Balancing)
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---
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# Assembly Line Flow Pro (产线平衡优化大师)
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**Assembly Line Flow Pro** 是一个专为制造业工程师和生产管理人员设计的**产线平衡与瓶颈分析工具**。通过直观的拖拽交互和实时数据分析,帮助用户优化装配线工序分配,提升生产效率 (Line Efficiency) 并消除瓶颈 (Bottleneck)。
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## 核心功能 (Key Features)
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* **智能自动平衡 (Auto-Balance)**: 基于目标节拍时间 (Takt Time) 的贪婪算法,自动重新分配工序,实现产线平衡。
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* **可视化山积图 (Yamazumi Chart)**: 实时展示各工位负荷与 Takt Time 的对比,红/绿颜色直观预警过载工位。
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* **动态交互设计**: 支持拖拽 (Drag & Drop) 调整工序,实时计算线体平衡率、平滑指数等关键指标。
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* **多维度生产配置**: 自定义目标产量、工作时长,系统自动计算理论产能和节拍要求。
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## 商业应用场景 (Use Cases)
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1. **新产线规划**: 在物理产线搭建前,模拟工序分配,预测所需工位数量。
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2. **持续改进 (Kaizen)**: 识别现有产线的瓶颈工位,进行动作拆解或重新分配。
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3. **产能评估**: 根据订单需求变化,快速计算当前产线配置是否满足交付目标。
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## 技术栈 (Tech Stack)
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* **Frontend**: Vue 3 (CDN), Element Plus (UI), ECharts (Visualization), HTML5 Drag & Drop
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* **Backend**: Flask (Python)
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* **Deployment**: Docker
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## 快速开始 (Quick Start)
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### Docker 部署
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```bash
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docker build -t assembly-line-flow-pro .
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docker run -p 7860:7860 assembly-line-flow-pro
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```
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访问: `http://localhost:7860`
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### 本地运行
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```bash
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pip install -r requirements.txt
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python app.py
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```
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## 许可证 (License)
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MIT License
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app.py
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import os
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import json
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import math
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from flask import Flask, render_template, request, jsonify
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app = Flask(__name__)
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app.config['MAX_CONTENT_LENGTH'] = 16 * 1024 * 1024 # 16MB Max Limit
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@app.errorhandler(404)
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def page_not_found(e):
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return render_template('index.html'), 404
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@app.errorhandler(500)
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def internal_server_error(e):
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return jsonify({"error": "Internal Server Error", "details": str(e)}), 500
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@app.route('/api/upload', methods=['POST'])
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def upload_file():
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try:
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if 'file' not in request.files:
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return jsonify({"error": "No file part"}), 400
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file = request.files['file']
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if file.filename == '':
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return jsonify({"error": "No selected file"}), 400
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if file:
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try:
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data = json.load(file)
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return jsonify({"message": "File uploaded successfully", "data": data})
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except json.JSONDecodeError:
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return jsonify({"error": "Invalid JSON file"}), 400
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except Exception as e:
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return jsonify({"error": str(e)}), 500
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# Default Data (Enriched for User Experience)
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DEFAULT_TASKS = [
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{"id": "t1", "name": "安装底壳 (Install Chassis)", "duration": 15},
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{"id": "t2", "name": "安装主板 (Mount PCB)", "duration": 25},
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{"id": "t3", "name": "连接电源线 (Connect Power)", "duration": 10},
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{"id": "t4", "name": "安装风扇 (Install Fan)", "duration": 12},
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{"id": "t5", "name": "固定硬盘 (Secure HDD)", "duration": 18},
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{"id": "t6", "name": "安装显卡 (Install GPU)", "duration": 20},
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{"id": "t7", "name": "理线 (Cable Mgmt)", "duration": 30},
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{"id": "t8", "name": "合盖 (Close Case)", "duration": 10},
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{"id": "t9", "name": "贴标签 (Labeling)", "duration": 5},
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{"id": "t10", "name": "最终测试 (Final Test)", "duration": 40}
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]
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DEFAULT_CONFIG = {
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"work_hours": 8,
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"target_output": 100 # Units per day
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}
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@app.route('/')
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def index():
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return render_template('index.html')
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@app.route('/api/calculate', methods=['POST'])
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def calculate_metrics():
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"""
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Calculate Line Efficiency, Smoothness Index, and Takt Time.
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Input: { "stations": [[task1, task2], [task3]], "config": {...} }
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"""
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data = request.json
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stations = data.get('stations', [])
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config = data.get('config', DEFAULT_CONFIG)
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# 1. Calculate Takt Time (Seconds)
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# Takt Time = Available Time / Demand
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available_seconds = config.get('work_hours', 8) * 3600
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demand = config.get('target_output', 100)
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if demand <= 0: demand = 1
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takt_time = available_seconds / demand
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# 2. Calculate Station Times
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station_times = []
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total_work_content = 0
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for station in stations:
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s_time = sum(t.get('duration', 0) for t in station)
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station_times.append(s_time)
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total_work_content += s_time
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if not station_times:
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return jsonify({"error": "No stations defined"})
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# 3. Calculate Bottleneck (Max Station Time)
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bottleneck_time = max(station_times)
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bottleneck_index = station_times.index(bottleneck_time)
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# 4. Calculate Efficiency
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# Efficiency = Total Work Content / (Num Stations * Bottleneck Time)
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num_stations = len(stations)
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efficiency = 0
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if num_stations > 0 and bottleneck_time > 0:
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efficiency = (total_work_content / (num_stations * bottleneck_time)) * 100
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# 5. Calculate Smoothness Index (SI)
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# SI = Sqrt(Sum( (Max - Si)^2 ))
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si_sum = sum((bottleneck_time - st)**2 for st in station_times)
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smoothness_index = math.sqrt(si_sum)
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# 6. Capacity Calculation
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# Hourly Capacity = 3600 / Bottleneck Time
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hourly_capacity = 0
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if bottleneck_time > 0:
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hourly_capacity = 3600 / bottleneck_time
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daily_capacity = hourly_capacity * config.get('work_hours', 8)
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return jsonify({
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"metrics": {
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| 112 |
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"takt_time": round(takt_time, 2),
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| 113 |
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"bottleneck_time": round(bottleneck_time, 2),
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"bottleneck_station": bottleneck_index + 1,
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"line_efficiency": round(efficiency, 2),
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| 116 |
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"smoothness_index": round(smoothness_index, 2),
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| 117 |
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"hourly_capacity": round(hourly_capacity, 1),
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| 118 |
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"daily_capacity": round(daily_capacity, 1),
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| 119 |
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"total_work_content": total_work_content
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},
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"station_times": station_times
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})
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| 123 |
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| 124 |
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@app.route('/api/auto_balance', methods=['POST'])
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def auto_balance():
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"""
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| 127 |
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Simple Greedy Algorithm to re-balance line.
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| 128 |
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Try to fill stations up to Takt Time (or slightly above if unavoidable).
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"""
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| 130 |
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data = request.json
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| 131 |
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all_tasks = data.get('tasks', [])
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| 132 |
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config = data.get('config', DEFAULT_CONFIG)
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| 133 |
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| 134 |
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# Calculate Takt Time Target
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| 135 |
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available_seconds = config.get('work_hours', 8) * 3600
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| 136 |
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demand = config.get('target_output', 100)
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takt_time = available_seconds / demand if demand > 0 else 60
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| 138 |
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| 139 |
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# Heuristic: Sort tasks?
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| 140 |
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# In real assembly, order matters (precedence).
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| 141 |
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# Here we assume the Input List order IS the precedence constraint order (roughly).
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# We will just cut the list into chunks.
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| 143 |
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new_stations = []
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| 145 |
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current_station = []
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current_time = 0
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| 147 |
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| 148 |
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for task in all_tasks:
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| 149 |
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t_dur = task.get('duration', 0)
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| 150 |
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# If adding this task exceeds Takt Time significantly, start new station?
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| 152 |
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# Let's try to fit as much as possible <= Takt Time.
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# If a single task > Takt Time, it must be in a station alone (and will be bottleneck).
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| 154 |
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| 155 |
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if current_time + t_dur <= takt_time:
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| 156 |
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current_station.append(task)
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| 157 |
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current_time += t_dur
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| 158 |
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else:
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| 159 |
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# If current station is not empty, close it
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| 160 |
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if current_station:
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| 161 |
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new_stations.append(current_station)
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| 162 |
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current_station = [task]
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| 163 |
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current_time = t_dur
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| 164 |
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else:
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| 165 |
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# Task itself is larger than Takt Time
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| 166 |
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new_stations.append([task])
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| 167 |
+
current_time = 0 # Reset for next
|
| 168 |
+
current_station = []
|
| 169 |
+
|
| 170 |
+
if current_station:
|
| 171 |
+
new_stations.append(current_station)
|
| 172 |
+
|
| 173 |
+
return jsonify({
|
| 174 |
+
"stations": new_stations,
|
| 175 |
+
"message": "Auto-balance completed based on Takt Time constraint."
|
| 176 |
+
})
|
| 177 |
+
|
| 178 |
+
if __name__ == '__main__':
|
| 179 |
+
port = int(os.environ.get('PORT', 7860))
|
| 180 |
+
app.run(host='0.0.0.0', port=port, debug=True)
|
requirements.txt
ADDED
|
@@ -0,0 +1,2 @@
|
|
|
|
|
|
|
|
|
|
| 1 |
+
flask==3.0.0
|
| 2 |
+
gunicorn==21.2.0
|
templates/index.html
ADDED
|
@@ -0,0 +1,606 @@
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|
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|
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|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
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|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| 1 |
+
<!DOCTYPE html>
|
| 2 |
+
<html lang="zh-CN">
|
| 3 |
+
<head>
|
| 4 |
+
<meta charset="UTF-8">
|
| 5 |
+
<meta name="viewport" content="width=device-width, initial-scale=1.0">
|
| 6 |
+
<title>Assembly Line Flow Pro - 产线平衡优化大师</title>
|
| 7 |
+
|
| 8 |
+
<!-- CSS Dependencies -->
|
| 9 |
+
<link rel="stylesheet" href="https://unpkg.com/element-plus/dist/index.css" />
|
| 10 |
+
<style>
|
| 11 |
+
:root {
|
| 12 |
+
--el-color-primary: #409EFF;
|
| 13 |
+
--el-color-success: #67C23A;
|
| 14 |
+
--el-color-danger: #F56C6C;
|
| 15 |
+
}
|
| 16 |
+
body {
|
| 17 |
+
font-family: 'Helvetica Neue', Helvetica, 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', Arial, sans-serif;
|
| 18 |
+
background-color: #f5f7fa;
|
| 19 |
+
margin: 0;
|
| 20 |
+
padding: 0;
|
| 21 |
+
}
|
| 22 |
+
.container {
|
| 23 |
+
max-width: 1400px;
|
| 24 |
+
margin: 0 auto;
|
| 25 |
+
padding: 20px;
|
| 26 |
+
}
|
| 27 |
+
.header {
|
| 28 |
+
background: #fff;
|
| 29 |
+
padding: 20px;
|
| 30 |
+
border-bottom: 1px solid #e6e6e6;
|
| 31 |
+
margin-bottom: 20px;
|
| 32 |
+
display: flex;
|
| 33 |
+
justify-content: space-between;
|
| 34 |
+
align-items: center;
|
| 35 |
+
}
|
| 36 |
+
.header h1 {
|
| 37 |
+
margin: 0;
|
| 38 |
+
font-size: 24px;
|
| 39 |
+
color: #303133;
|
| 40 |
+
}
|
| 41 |
+
.station-card {
|
| 42 |
+
background: #fff;
|
| 43 |
+
border-radius: 4px;
|
| 44 |
+
border: 1px solid #dcdfe6;
|
| 45 |
+
margin-bottom: 15px;
|
| 46 |
+
transition: all 0.3s;
|
| 47 |
+
}
|
| 48 |
+
.station-card:hover {
|
| 49 |
+
box-shadow: 0 2px 12px 0 rgba(0,0,0,0.1);
|
| 50 |
+
}
|
| 51 |
+
.station-header {
|
| 52 |
+
padding: 10px 15px;
|
| 53 |
+
background: #f5f7fa;
|
| 54 |
+
border-bottom: 1px solid #ebeef5;
|
| 55 |
+
display: flex;
|
| 56 |
+
justify-content: space-between;
|
| 57 |
+
align-items: center;
|
| 58 |
+
font-weight: bold;
|
| 59 |
+
}
|
| 60 |
+
.station-body {
|
| 61 |
+
padding: 10px;
|
| 62 |
+
min-height: 50px;
|
| 63 |
+
}
|
| 64 |
+
.task-item {
|
| 65 |
+
background: #ecf5ff;
|
| 66 |
+
border: 1px solid #d9ecff;
|
| 67 |
+
color: #409EFF;
|
| 68 |
+
padding: 8px;
|
| 69 |
+
margin-bottom: 5px;
|
| 70 |
+
border-radius: 4px;
|
| 71 |
+
display: flex;
|
| 72 |
+
justify-content: space-between;
|
| 73 |
+
align-items: center;
|
| 74 |
+
cursor: move;
|
| 75 |
+
}
|
| 76 |
+
.task-item.warning {
|
| 77 |
+
background: #fef0f0;
|
| 78 |
+
border-color: #fde2e2;
|
| 79 |
+
color: #F56C6C;
|
| 80 |
+
}
|
| 81 |
+
.metrics-card {
|
| 82 |
+
background: #fff;
|
| 83 |
+
padding: 20px;
|
| 84 |
+
border-radius: 4px;
|
| 85 |
+
text-align: center;
|
| 86 |
+
}
|
| 87 |
+
.metric-value {
|
| 88 |
+
font-size: 24px;
|
| 89 |
+
font-weight: bold;
|
| 90 |
+
color: #303133;
|
| 91 |
+
margin: 10px 0;
|
| 92 |
+
}
|
| 93 |
+
.metric-label {
|
| 94 |
+
color: #909399;
|
| 95 |
+
font-size: 14px;
|
| 96 |
+
}
|
| 97 |
+
.chart-container {
|
| 98 |
+
height: 400px;
|
| 99 |
+
background: #fff;
|
| 100 |
+
padding: 20px;
|
| 101 |
+
border-radius: 4px;
|
| 102 |
+
margin-top: 20px;
|
| 103 |
+
}
|
| 104 |
+
.takt-line-indicator {
|
| 105 |
+
height: 4px;
|
| 106 |
+
background: #e4e7ed;
|
| 107 |
+
margin-top: 10px;
|
| 108 |
+
position: relative;
|
| 109 |
+
border-radius: 2px;
|
| 110 |
+
}
|
| 111 |
+
.takt-fill {
|
| 112 |
+
height: 100%;
|
| 113 |
+
background: #67C23A;
|
| 114 |
+
border-radius: 2px;
|
| 115 |
+
transition: width 0.3s;
|
| 116 |
+
}
|
| 117 |
+
.takt-fill.overload {
|
| 118 |
+
background: #F56C6C;
|
| 119 |
+
}
|
| 120 |
+
</style>
|
| 121 |
+
</head>
|
| 122 |
+
<body>
|
| 123 |
+
<div id="app">
|
| 124 |
+
<div class="header">
|
| 125 |
+
<div style="display: flex; align-items: center; gap: 10px;">
|
| 126 |
+
<el-icon :size="28" color="#409EFF"><Tools /></el-icon>
|
| 127 |
+
<h1>Assembly Line Flow Pro <span style="font-size: 14px; color: #909399; font-weight: normal;">产线平衡优化大师</span></h1>
|
| 128 |
+
</div>
|
| 129 |
+
<div>
|
| 130 |
+
<input type="file" ref="fileInput" style="display: none" @change="handleFileChange" accept=".json">
|
| 131 |
+
<el-button type="warning" @click="triggerUpload">
|
| 132 |
+
<el-icon><Upload /></el-icon> 导入配置
|
| 133 |
+
</el-button>
|
| 134 |
+
<el-button type="info" @click="exportData">
|
| 135 |
+
<el-icon><Download /></el-icon> 导出配置
|
| 136 |
+
</el-button>
|
| 137 |
+
<el-button type="primary" @click="autoBalance" :loading="loading">
|
| 138 |
+
<el-icon><Magic-Stick /></el-icon> 智能自动平衡
|
| 139 |
+
</el-button>
|
| 140 |
+
<el-button type="success" @click="calculateMetrics">
|
| 141 |
+
<el-icon><Refresh /></el-icon> 刷新计算
|
| 142 |
+
</el-button>
|
| 143 |
+
<el-button @click="resetData">
|
| 144 |
+
<el-icon><Delete /></el-icon> 重置数据
|
| 145 |
+
</el-button>
|
| 146 |
+
</div>
|
| 147 |
+
</div>
|
| 148 |
+
|
| 149 |
+
<div class="container">
|
| 150 |
+
<!-- Configuration Row -->
|
| 151 |
+
<el-row :gutter="20" style="margin-bottom: 20px;">
|
| 152 |
+
<el-col :span="6">
|
| 153 |
+
<el-card shadow="hover">
|
| 154 |
+
<template #header>
|
| 155 |
+
<div class="card-header">
|
| 156 |
+
<span>生产目标设定</span>
|
| 157 |
+
</div>
|
| 158 |
+
</template>
|
| 159 |
+
<el-form label-position="top">
|
| 160 |
+
<el-form-item label="计划工时 (小时/天)">
|
| 161 |
+
<el-input-number v-model="config.work_hours" :min="1" :max="24" @change="calculateMetrics"></el-input-number>
|
| 162 |
+
</el-form-item>
|
| 163 |
+
<el-form-item label="目标产量 (台/天)">
|
| 164 |
+
<el-input-number v-model="config.target_output" :min="1" :step="10" @change="calculateMetrics"></el-input-number>
|
| 165 |
+
</el-form-item>
|
| 166 |
+
<div style="background: #f0f9eb; padding: 10px; border-radius: 4px; color: #67C23A;">
|
| 167 |
+
<strong>节拍时间 (Takt): ${ metrics.takt_time } 秒</strong>
|
| 168 |
+
<div style="font-size: 12px; margin-top: 5px;">即每 ${ metrics.takt_time } 秒需产出一台</div>
|
| 169 |
+
</div>
|
| 170 |
+
</el-form>
|
| 171 |
+
</el-card>
|
| 172 |
+
</el-col>
|
| 173 |
+
|
| 174 |
+
<el-col :span="18">
|
| 175 |
+
<el-row :gutter="20">
|
| 176 |
+
<el-col :span="6">
|
| 177 |
+
<div class="metrics-card">
|
| 178 |
+
<div class="metric-label">线体平衡率 (Line Efficiency)</div>
|
| 179 |
+
<div class="metric-value" :style="{ color: metrics.line_efficiency > 85 ? '#67C23A' : '#E6A23C' }">
|
| 180 |
+
${ metrics.line_efficiency }%
|
| 181 |
+
</div>
|
| 182 |
+
<el-progress :percentage="metrics.line_efficiency" :status="metrics.line_efficiency > 85 ? 'success' : 'warning'"></el-progress>
|
| 183 |
+
</div>
|
| 184 |
+
</el-col>
|
| 185 |
+
<el-col :span="6">
|
| 186 |
+
<div class="metrics-card">
|
| 187 |
+
<div class="metric-label">平滑指数 (Smoothness)</div>
|
| 188 |
+
<div class="metric-value">${ metrics.smoothness_index }</div>
|
| 189 |
+
<div style="font-size: 12px; color: #909399;">越低越好</div>
|
| 190 |
+
</div>
|
| 191 |
+
</el-col>
|
| 192 |
+
<el-col :span="6">
|
| 193 |
+
<div class="metrics-card">
|
| 194 |
+
<div class="metric-label">瓶颈工位 (Bottleneck)</div>
|
| 195 |
+
<div class="metric-value" style="color: #F56C6C;">ST-${ metrics.bottleneck_station }</div>
|
| 196 |
+
<div style="font-size: 12px;">${ metrics.bottleneck_time } 秒</div>
|
| 197 |
+
</div>
|
| 198 |
+
</el-col>
|
| 199 |
+
<el-col :span="6">
|
| 200 |
+
<div class="metrics-card">
|
| 201 |
+
<div class="metric-label">日产能上限 (Max Capacity)</div>
|
| 202 |
+
<div class="metric-value">${ metrics.daily_capacity }</div>
|
| 203 |
+
<div style="font-size: 12px; color: #909399;">理论最大值</div>
|
| 204 |
+
</div>
|
| 205 |
+
</el-col>
|
| 206 |
+
</el-row>
|
| 207 |
+
|
| 208 |
+
<!-- Chart -->
|
| 209 |
+
<div id="balanceChart" class="chart-container" style="height: 220px; margin-top: 15px;"></div>
|
| 210 |
+
</el-col>
|
| 211 |
+
</el-row>
|
| 212 |
+
|
| 213 |
+
<!-- Main Workspace -->
|
| 214 |
+
<el-row :gutter="20">
|
| 215 |
+
<!-- Task Pool / Editor -->
|
| 216 |
+
<el-col :span="6">
|
| 217 |
+
<el-card>
|
| 218 |
+
<template #header>
|
| 219 |
+
<div style="display: flex; justify-content: space-between; align-items: center;">
|
| 220 |
+
<span>工序库 (Task Pool)</span>
|
| 221 |
+
<el-button size="small" type="primary" @click="openTaskDialog">新增</el-button>
|
| 222 |
+
</div>
|
| 223 |
+
</template>
|
| 224 |
+
<div style="max-height: 600px; overflow-y: auto;">
|
| 225 |
+
<div v-for="task in taskPool" :key="task.id" class="task-item" draggable="true" @dragstart="dragStart($event, task, -1)">
|
| 226 |
+
<div>
|
| 227 |
+
<div style="font-weight: bold;">${ task.name }</div>
|
| 228 |
+
<div style="font-size: 12px;">${ task.duration }s</div>
|
| 229 |
+
</div>
|
| 230 |
+
<div>
|
| 231 |
+
<el-tag size="small">${ task.id }</el-tag>
|
| 232 |
+
</div>
|
| 233 |
+
</div>
|
| 234 |
+
<div v-if="taskPool.length === 0" style="text-align: center; color: #909399; padding: 20px;">
|
| 235 |
+
全部工序已分配
|
| 236 |
+
</div>
|
| 237 |
+
</div>
|
| 238 |
+
</el-card>
|
| 239 |
+
</el-col>
|
| 240 |
+
|
| 241 |
+
<!-- Stations -->
|
| 242 |
+
<el-col :span="18">
|
| 243 |
+
<div style="display: flex; gap: 10px; overflow-x: auto; padding-bottom: 10px;">
|
| 244 |
+
<div v-for="(station, sIndex) in stations" :key="sIndex" class="station-card" style="min-width: 250px; flex: 1;"
|
| 245 |
+
@dragover.prevent @drop="drop($event, sIndex)">
|
| 246 |
+
<div class="station-header">
|
| 247 |
+
<span>Station ${ sIndex + 1 }</span>
|
| 248 |
+
<el-tag :type="getStationTime(station) > metrics.takt_time ? 'danger' : 'success'" effect="dark">
|
| 249 |
+
${ getStationTime(station) }s
|
| 250 |
+
</el-tag>
|
| 251 |
+
</div>
|
| 252 |
+
<!-- Visual Progress Bar for Station Load -->
|
| 253 |
+
<div style="padding: 0 15px; margin-top: 5px;">
|
| 254 |
+
<div class="takt-line-indicator">
|
| 255 |
+
<div class="takt-fill"
|
| 256 |
+
:class="{ 'overload': getStationTime(station) > metrics.takt_time }"
|
| 257 |
+
:style="{ width: Math.min((getStationTime(station) / (metrics.takt_time || 1)) * 100, 100) + '%' }">
|
| 258 |
+
</div>
|
| 259 |
+
</div>
|
| 260 |
+
<div style="font-size: 10px; color: #909399; text-align: right; margin-top: 2px;">
|
| 261 |
+
Load: ${ Math.round((getStationTime(station) / (metrics.takt_time || 1)) * 100) }%
|
| 262 |
+
</div>
|
| 263 |
+
</div>
|
| 264 |
+
|
| 265 |
+
<div class="station-body">
|
| 266 |
+
<div v-for="(task, tIndex) in station" :key="task.id" class="task-item" draggable="true" @dragstart="dragStart($event, task, sIndex)">
|
| 267 |
+
<div>
|
| 268 |
+
<span>${ task.name }</span>
|
| 269 |
+
<span style="font-size: 12px; margin-left: 5px; color: #606266;">(${ task.duration }s)</span>
|
| 270 |
+
</div>
|
| 271 |
+
<el-button type="text" icon="Close" size="small" style="color: #F56C6C;" @click="removeTask(sIndex, tIndex)"></el-button>
|
| 272 |
+
</div>
|
| 273 |
+
<div v-if="station.length === 0" style="text-align: center; color: #C0C4CC; padding: 10px; border: 2px dashed #EBEEF5; border-radius: 4px;">
|
| 274 |
+
拖拽工序到此处
|
| 275 |
+
</div>
|
| 276 |
+
</div>
|
| 277 |
+
<div style="padding: 10px; border-top: 1px solid #ebeef5; text-align: center;">
|
| 278 |
+
<el-button size="small" @click="deleteStation(sIndex)" :disabled="station.length > 0">删除工位</el-button>
|
| 279 |
+
</div>
|
| 280 |
+
</div>
|
| 281 |
+
|
| 282 |
+
<!-- Add Station Button -->
|
| 283 |
+
<div style="min-width: 100px; display: flex; align-items: center; justify-content: center;">
|
| 284 |
+
<el-button type="primary" circle icon="Plus" size="large" @click="addStation"></el-button>
|
| 285 |
+
</div>
|
| 286 |
+
</div>
|
| 287 |
+
</el-col>
|
| 288 |
+
</el-row>
|
| 289 |
+
</div>
|
| 290 |
+
|
| 291 |
+
<!-- Add Task Dialog -->
|
| 292 |
+
<el-dialog v-model="dialogVisible" title="添加新工序">
|
| 293 |
+
<el-form :model="newTask">
|
| 294 |
+
<el-form-item label="工序名称">
|
| 295 |
+
<el-input v-model="newTask.name"></el-input>
|
| 296 |
+
</el-form-item>
|
| 297 |
+
<el-form-item label="标准工时 (秒)">
|
| 298 |
+
<el-input-number v-model="newTask.duration" :min="1"></el-input-number>
|
| 299 |
+
</el-form-item>
|
| 300 |
+
</el-form>
|
| 301 |
+
<template #footer>
|
| 302 |
+
<el-button @click="dialogVisible = false">取消</el-button>
|
| 303 |
+
<el-button type="primary" @click="addTask">确定</el-button>
|
| 304 |
+
</template>
|
| 305 |
+
</el-dialog>
|
| 306 |
+
</div>
|
| 307 |
+
|
| 308 |
+
<!-- JS Dependencies -->
|
| 309 |
+
<script src="https://unpkg.com/vue@3/dist/vue.global.js"></script>
|
| 310 |
+
<script src="https://unpkg.com/element-plus"></script>
|
| 311 |
+
<script src="https://unpkg.com/echarts/dist/echarts.min.js"></script>
|
| 312 |
+
<script src="https://unpkg.com/@element-plus/icons-vue"></script>
|
| 313 |
+
|
| 314 |
+
<script>
|
| 315 |
+
const { createApp, ref, reactive, computed, onMounted, nextTick } = Vue;
|
| 316 |
+
|
| 317 |
+
const app = createApp({
|
| 318 |
+
delimiters: ['${', '}'],
|
| 319 |
+
setup() {
|
| 320 |
+
const config = reactive({
|
| 321 |
+
work_hours: 8,
|
| 322 |
+
target_output: 100
|
| 323 |
+
});
|
| 324 |
+
|
| 325 |
+
const taskPool = ref([]);
|
| 326 |
+
const stations = ref([[], [], []]); // Initial 3 empty stations
|
| 327 |
+
const metrics = reactive({
|
| 328 |
+
takt_time: 0,
|
| 329 |
+
bottleneck_time: 0,
|
| 330 |
+
bottleneck_station: 0,
|
| 331 |
+
line_efficiency: 0,
|
| 332 |
+
smoothness_index: 0,
|
| 333 |
+
daily_capacity: 0
|
| 334 |
+
});
|
| 335 |
+
|
| 336 |
+
const loading = ref(false);
|
| 337 |
+
const dialogVisible = ref(false);
|
| 338 |
+
const newTask = reactive({ name: '', duration: 10 });
|
| 339 |
+
let chartInstance = null;
|
| 340 |
+
|
| 341 |
+
// Drag & Drop State
|
| 342 |
+
let draggedTask = null;
|
| 343 |
+
let sourceStationIndex = -1; // -1 means from Task Pool
|
| 344 |
+
|
| 345 |
+
// Initial Data Load
|
| 346 |
+
const loadDefaultData = () => {
|
| 347 |
+
const defaultTasks = [
|
| 348 |
+
{id: "t1", name: "安装底壳", duration: 15},
|
| 349 |
+
{id: "t2", name: "安装主板", duration: 25},
|
| 350 |
+
{id: "t3", name: "连接电源线", duration: 10},
|
| 351 |
+
{id: "t4", name: "安装风扇", duration: 12},
|
| 352 |
+
{id: "t5", name: "固定硬盘", duration: 18},
|
| 353 |
+
{id: "t6", name: "安装显卡", duration: 20},
|
| 354 |
+
{id: "t7", name: "理线", duration: 30},
|
| 355 |
+
{id: "t8", name: "合盖", duration: 10},
|
| 356 |
+
{id: "t9", name: "贴标签", duration: 5},
|
| 357 |
+
{id: "t10", name: "最终测试", duration: 40}
|
| 358 |
+
];
|
| 359 |
+
// Distribute some tasks to stations for demo
|
| 360 |
+
stations.value = [
|
| 361 |
+
[defaultTasks[0], defaultTasks[1]],
|
| 362 |
+
[defaultTasks[2], defaultTasks[3], defaultTasks[4]],
|
| 363 |
+
[defaultTasks[5], defaultTasks[6]],
|
| 364 |
+
[defaultTasks[7], defaultTasks[8]],
|
| 365 |
+
[defaultTasks[9]]
|
| 366 |
+
];
|
| 367 |
+
taskPool.value = [];
|
| 368 |
+
calculateMetrics();
|
| 369 |
+
};
|
| 370 |
+
|
| 371 |
+
const calculateMetrics = async () => {
|
| 372 |
+
try {
|
| 373 |
+
const response = await fetch('/api/calculate', {
|
| 374 |
+
method: 'POST',
|
| 375 |
+
headers: {'Content-Type': 'application/json'},
|
| 376 |
+
body: JSON.stringify({
|
| 377 |
+
stations: stations.value,
|
| 378 |
+
config: config
|
| 379 |
+
})
|
| 380 |
+
});
|
| 381 |
+
const data = await response.json();
|
| 382 |
+
Object.assign(metrics, data.metrics);
|
| 383 |
+
updateChart(data.station_times, data.metrics.takt_time);
|
| 384 |
+
} catch (e) {
|
| 385 |
+
console.error(e);
|
| 386 |
+
}
|
| 387 |
+
};
|
| 388 |
+
|
| 389 |
+
const autoBalance = async () => {
|
| 390 |
+
loading.value = true;
|
| 391 |
+
try {
|
| 392 |
+
// Gather all tasks
|
| 393 |
+
let allTasks = [...taskPool.value];
|
| 394 |
+
stations.value.forEach(s => allTasks = allTasks.concat(s));
|
| 395 |
+
|
| 396 |
+
const response = await fetch('/api/auto_balance', {
|
| 397 |
+
method: 'POST',
|
| 398 |
+
headers: {'Content-Type': 'application/json'},
|
| 399 |
+
body: JSON.stringify({
|
| 400 |
+
tasks: allTasks,
|
| 401 |
+
config: config
|
| 402 |
+
})
|
| 403 |
+
});
|
| 404 |
+
const data = await response.json();
|
| 405 |
+
stations.value = data.stations;
|
| 406 |
+
taskPool.value = []; // All tasks assigned
|
| 407 |
+
calculateMetrics();
|
| 408 |
+
ElementPlus.ElMessage.success('自动平衡完成!');
|
| 409 |
+
} catch (e) {
|
| 410 |
+
ElementPlus.ElMessage.error('自动平衡失败');
|
| 411 |
+
} finally {
|
| 412 |
+
loading.value = false;
|
| 413 |
+
}
|
| 414 |
+
};
|
| 415 |
+
|
| 416 |
+
const updateChart = (stationTimes, taktTime) => {
|
| 417 |
+
if (!chartInstance) {
|
| 418 |
+
chartInstance = echarts.init(document.getElementById('balanceChart'));
|
| 419 |
+
}
|
| 420 |
+
const option = {
|
| 421 |
+
title: { text: '山积图 (Yamazumi Chart)', left: 'center', textStyle: { fontSize: 14 } },
|
| 422 |
+
tooltip: { trigger: 'axis' },
|
| 423 |
+
grid: { left: '3%', right: '4%', bottom: '3%', containLabel: true },
|
| 424 |
+
xAxis: {
|
| 425 |
+
type: 'category',
|
| 426 |
+
data: stationTimes.map((_, i) => `ST-${i+1}`)
|
| 427 |
+
},
|
| 428 |
+
yAxis: { type: 'value', name: '时间 (秒)' },
|
| 429 |
+
series: [
|
| 430 |
+
{
|
| 431 |
+
name: '工位时间',
|
| 432 |
+
type: 'bar',
|
| 433 |
+
data: stationTimes,
|
| 434 |
+
itemStyle: {
|
| 435 |
+
color: (params) => {
|
| 436 |
+
return params.value > taktTime ? '#F56C6C' : '#409EFF';
|
| 437 |
+
}
|
| 438 |
+
},
|
| 439 |
+
markLine: {
|
| 440 |
+
data: [
|
| 441 |
+
{
|
| 442 |
+
yAxis: taktTime,
|
| 443 |
+
name: 'Takt Time',
|
| 444 |
+
lineStyle: { color: '#67C23A', width: 2, type: 'dashed' },
|
| 445 |
+
label: { formatter: 'Takt: {c}s' }
|
| 446 |
+
}
|
| 447 |
+
]
|
| 448 |
+
}
|
| 449 |
+
}
|
| 450 |
+
]
|
| 451 |
+
};
|
| 452 |
+
chartInstance.setOption(option);
|
| 453 |
+
};
|
| 454 |
+
|
| 455 |
+
// Helper
|
| 456 |
+
const getStationTime = (station) => {
|
| 457 |
+
return station.reduce((sum, t) => sum + t.duration, 0);
|
| 458 |
+
};
|
| 459 |
+
|
| 460 |
+
// Drag & Drop Handlers
|
| 461 |
+
const dragStart = (event, task, sIndex) => {
|
| 462 |
+
draggedTask = task;
|
| 463 |
+
sourceStationIndex = sIndex;
|
| 464 |
+
event.dataTransfer.effectAllowed = 'move';
|
| 465 |
+
};
|
| 466 |
+
|
| 467 |
+
const drop = (event, targetStationIndex) => {
|
| 468 |
+
if (!draggedTask) return;
|
| 469 |
+
|
| 470 |
+
// Remove from source
|
| 471 |
+
if (sourceStationIndex === -1) {
|
| 472 |
+
taskPool.value = taskPool.value.filter(t => t.id !== draggedTask.id);
|
| 473 |
+
} else {
|
| 474 |
+
stations.value[sourceStationIndex] = stations.value[sourceStationIndex].filter(t => t.id !== draggedTask.id);
|
| 475 |
+
}
|
| 476 |
+
|
| 477 |
+
// Add to target
|
| 478 |
+
stations.value[targetStationIndex].push(draggedTask);
|
| 479 |
+
|
| 480 |
+
// Reset
|
| 481 |
+
draggedTask = null;
|
| 482 |
+
sourceStationIndex = -1;
|
| 483 |
+
|
| 484 |
+
// Recalculate
|
| 485 |
+
calculateMetrics();
|
| 486 |
+
};
|
| 487 |
+
|
| 488 |
+
// CRUD
|
| 489 |
+
const addStation = () => {
|
| 490 |
+
stations.value.push([]);
|
| 491 |
+
calculateMetrics();
|
| 492 |
+
};
|
| 493 |
+
|
| 494 |
+
const deleteStation = (index) => {
|
| 495 |
+
if (stations.value[index].length > 0) return;
|
| 496 |
+
stations.value.splice(index, 1);
|
| 497 |
+
calculateMetrics();
|
| 498 |
+
};
|
| 499 |
+
|
| 500 |
+
const removeTask = (sIndex, tIndex) => {
|
| 501 |
+
const task = stations.value[sIndex][tIndex];
|
| 502 |
+
stations.value[sIndex].splice(tIndex, 1);
|
| 503 |
+
taskPool.value.push(task);
|
| 504 |
+
calculateMetrics();
|
| 505 |
+
};
|
| 506 |
+
|
| 507 |
+
const openTaskDialog = () => {
|
| 508 |
+
newTask.name = '';
|
| 509 |
+
newTask.duration = 10;
|
| 510 |
+
dialogVisible.value = true;
|
| 511 |
+
};
|
| 512 |
+
|
| 513 |
+
const addTask = () => {
|
| 514 |
+
if (!newTask.name) return;
|
| 515 |
+
const id = 't' + Date.now();
|
| 516 |
+
taskPool.value.push({
|
| 517 |
+
id: id,
|
| 518 |
+
name: newTask.name,
|
| 519 |
+
duration: newTask.duration
|
| 520 |
+
});
|
| 521 |
+
dialogVisible.value = false;
|
| 522 |
+
};
|
| 523 |
+
|
| 524 |
+
const resetData = () => {
|
| 525 |
+
loadDefaultData();
|
| 526 |
+
};
|
| 527 |
+
|
| 528 |
+
const fileInput = ref(null);
|
| 529 |
+
|
| 530 |
+
const triggerUpload = () => {
|
| 531 |
+
fileInput.value.click();
|
| 532 |
+
};
|
| 533 |
+
|
| 534 |
+
const handleFileChange = (event) => {
|
| 535 |
+
const file = event.target.files[0];
|
| 536 |
+
if (!file) return;
|
| 537 |
+
|
| 538 |
+
const formData = new FormData();
|
| 539 |
+
formData.append('file', file);
|
| 540 |
+
|
| 541 |
+
loading.value = true;
|
| 542 |
+
fetch('/api/upload', {
|
| 543 |
+
method: 'POST',
|
| 544 |
+
body: formData
|
| 545 |
+
})
|
| 546 |
+
.then(response => response.json())
|
| 547 |
+
.then(data => {
|
| 548 |
+
if (data.error) {
|
| 549 |
+
ElementPlus.ElMessage.error(data.error);
|
| 550 |
+
} else {
|
| 551 |
+
if (data.data.stations) stations.value = data.data.stations;
|
| 552 |
+
if (data.data.taskPool) taskPool.value = data.data.taskPool;
|
| 553 |
+
if (data.data.config) Object.assign(config, data.data.config);
|
| 554 |
+
calculateMetrics();
|
| 555 |
+
ElementPlus.ElMessage.success('导入成功');
|
| 556 |
+
}
|
| 557 |
+
})
|
| 558 |
+
.catch(err => {
|
| 559 |
+
ElementPlus.ElMessage.error('上传失败: ' + err);
|
| 560 |
+
})
|
| 561 |
+
.finally(() => {
|
| 562 |
+
loading.value = false;
|
| 563 |
+
event.target.value = '';
|
| 564 |
+
});
|
| 565 |
+
};
|
| 566 |
+
|
| 567 |
+
const exportData = () => {
|
| 568 |
+
const data = {
|
| 569 |
+
stations: stations.value,
|
| 570 |
+
taskPool: taskPool.value,
|
| 571 |
+
config: config
|
| 572 |
+
};
|
| 573 |
+
const blob = new Blob([JSON.stringify(data, null, 2)], {type: "application/json"});
|
| 574 |
+
const url = URL.createObjectURL(blob);
|
| 575 |
+
const a = document.createElement('a');
|
| 576 |
+
a.href = url;
|
| 577 |
+
a.download = 'assembly_line_config.json';
|
| 578 |
+
a.click();
|
| 579 |
+
URL.revokeObjectURL(url);
|
| 580 |
+
};
|
| 581 |
+
|
| 582 |
+
onMounted(() => {
|
| 583 |
+
loadDefaultData();
|
| 584 |
+
window.addEventListener('resize', () => chartInstance && chartInstance.resize());
|
| 585 |
+
});
|
| 586 |
+
|
| 587 |
+
return {
|
| 588 |
+
config, stations, taskPool, metrics, loading, dialogVisible, newTask,
|
| 589 |
+
calculateMetrics, autoBalance, getStationTime,
|
| 590 |
+
dragStart, drop, addStation, deleteStation, removeTask,
|
| 591 |
+
openTaskDialog, addTask, resetData,
|
| 592 |
+
fileInput, triggerUpload, handleFileChange, exportData
|
| 593 |
+
};
|
| 594 |
+
}
|
| 595 |
+
});
|
| 596 |
+
|
| 597 |
+
// Register Icons
|
| 598 |
+
for (const [key, component] of Object.entries(ElementPlusIconsVue)) {
|
| 599 |
+
app.component(key, component);
|
| 600 |
+
}
|
| 601 |
+
|
| 602 |
+
app.use(ElementPlus);
|
| 603 |
+
app.mount('#app');
|
| 604 |
+
</script>
|
| 605 |
+
</body>
|
| 606 |
+
</html>
|