src/lib/headroom/process.js

import fs from "fs";
import path from "path";
import { spawn } from "child_process";
import { DATA_DIR } from "@/lib/dataDir.js";
import { findHeadroomBinary } from "./detect.js";

const HEADROOM_DIR = path.join(DATA_DIR, "headroom");
const PID_FILE = path.join(HEADROOM_DIR, "proxy.pid");
const LOG_FILE = path.join(HEADROOM_DIR, "proxy.log");
const DEFAULT_PORT = 8787;
const STARTUP_TIMEOUT_MS = 8000;

function ensureDir() {
  if (!fs.existsSync(HEADROOM_DIR)) fs.mkdirSync(HEADROOM_DIR, { recursive: true });
}

function readPid() {
  try {
    if (fs.existsSync(PID_FILE)) return parseInt(fs.readFileSync(PID_FILE, "utf8"), 10);
  } catch { /* ignore */ }
  return null;
}

function writePid(pid) {
  ensureDir();
  fs.writeFileSync(PID_FILE, String(pid));
}

function clearPid() {
  try { if (fs.existsSync(PID_FILE)) fs.unlinkSync(PID_FILE); } catch { /* ignore */ }
}

// process.kill throws if pid is dead — use this to probe.
export function isPidAlive(pid) {
  if (!pid || typeof pid !== "number") return false;
  try { process.kill(pid, 0); return true; } catch { return false; }
}

export function getManagedPid() {
  const pid = readPid();
  return pid && isPidAlive(pid) ? pid : null;
}

export async function startHeadroomProxy({ port = DEFAULT_PORT } = {}) {
  const safePort = Number(port) > 0 && Number(port) < 65536 ? Number(port) : DEFAULT_PORT;
  const binary = findHeadroomBinary();
  if (!binary) {
    const err = new Error("Headroom CLI not installed");
    err.code = "NOT_INSTALLED";
    throw err;
  }

  const existing = getManagedPid();
  if (existing) return { pid: existing, alreadyRunning: true };

  ensureDir();
  // spawn stdio requires fd numbers, not WriteStream objects.
  const outFd = fs.openSync(LOG_FILE, "a");

  const child = spawn(binary, ["proxy", "--port", String(safePort)], {
    stdio: ["ignore", outFd, outFd],
    detached: true,
    windowsHide: true,
    env: { ...process.env },
  });

  if (!child.pid) {
    fs.closeSync(outFd);
    const err = new Error("Failed to spawn headroom proxy");
    err.code = "SPAWN_FAILED";
    throw err;
  }

  child.unref();
  writePid(child.pid);

  // Wait until the process either stays alive briefly (success) or exits fast (failure).
  await new Promise((resolve, reject) => {
    const startupTimer = setTimeout(() => {
      if (isPidAlive(child.pid)) resolve();
      else reject(new Error("headroom proxy exited during startup — see proxy.log"));
    }, STARTUP_TIMEOUT_MS);

    child.once("exit", (code) => {
      clearTimeout(startupTimer);
      clearPid();
      fs.closeSync(outFd);
      const e = new Error(`headroom proxy exited early (code=${code}) — see proxy.log`);
      e.code = "EARLY_EXIT";
      reject(e);
    });
  });

  // Close parent's copy of the fd; child retains its own after unref.
  fs.closeSync(outFd);

  return { pid: child.pid, alreadyRunning: false };
}

export function stopHeadroomProxy() {
  const pid = getManagedPid();
  if (!pid) return { stopped: false, reason: "not_running" };
  try {
    process.kill(pid, "SIGTERM");
    // Give it a moment, then force if still alive.
    setTimeout(() => {
      if (isPidAlive(pid)) {
        try { process.kill(pid, "SIGKILL"); } catch { /* already gone */ }
      }
    }, 2000);
    clearPid();
    return { stopped: true, pid };
  } catch (e) {
    clearPid();
    const err = new Error(`Failed to stop headroom proxy: ${e.message}`);
    err.code = "STOP_FAILED";
    throw err;
  }
}

export function getHeadroomLogTail(maxLines = 200) {
  try {
    if (!fs.existsSync(LOG_FILE)) return "";
    const content = fs.readFileSync(LOG_FILE, "utf8");
    const lines = content.split(/\r?\n/).filter(Boolean);
    return lines.slice(-maxLines).join("\n");
  } catch { return ""; }
}