Update app.py

app.py

@@ -5,6 +5,9 @@ import pyvista as pv
 from reportlab.lib.pagesizes import letter
 from reportlab.pdfgen import canvas
 import gradio as gr
+import os
+from ansys.mapdl.core import launch_mapdl  # For ANSYS integration
+
 
 # Function for Progressive Die Design
 def generate_die(length, width, thickness):
@@ -18,6 +21,7 @@ def generate_die(length, width, thickness):
     except Exception as e:
         return f"Error generating die: {str(e)}"
 
+
 # Function to visualize die in 3D
 def visualize_die(length, width, thickness):
     try:
@@ -38,7 +42,8 @@ def visualize_die(length, width, thickness):
     except Exception as e:
         return f"Error visualizing die: {str(e)}"
 
-# Function for Stress Analysis
+
+# Function for Python-based Stress Analysis
 def stress_analysis(force, die_width, die_height, material_strength):
     try:
         stress = force / (die_width * die_height)
@@ -54,6 +59,54 @@ def stress_analysis(force, die_width, die_height, material_strength):
     except Exception as e:
         return f"Error in stress analysis: {str(e)}", None
 
+
+# ANSYS Integration for Stress Analysis
+def run_ansys_simulation(force, die_width, die_height, material_strength):
+    try:
+        # Launch ANSYS MAPDL instance
+        mapdl = launch_mapdl()
+        mapdl.prep7()  # Enter pre-processing module
+
+        # Define geometry and material properties
+        mapdl.rectng(0, die_width, 0, die_height)
+        mapdl.mp('EX', 1, material_strength)
+        mapdl.et(1, 'PLANE183')
+
+        # Apply loads
+        mapdl.nsel('S', 'LOC', 'X', 0)
+        mapdl.d('ALL', 'UX', 0)
+        mapdl.f('ALL', 'FY', -force)
+
+        # Solve
+        mapdl.run('/SOLU')
+        mapdl.solve()
+        mapdl.finish()
+
+        # Post-processing
+        mapdl.post1()
+        stress = mapdl.get_value('NODE', 1, 'S', 'EQV')  # Retrieve max equivalent stress
+        mapdl.exit()
+
+        return f"Max Stress: {stress:.2f} MPa"
+    except Exception as e:
+        return f"Error running ANSYS simulation: {str(e)}"
+
+
+# SolidWorks Placeholder for Stress Analysis
+def solidworks_stress_analysis(force, die_width, die_height, material_strength):
+    # Replace this function with SolidWorks API or external script
+    try:
+        output_file = "/path/to/solidworks/output.txt"  # Replace with actual path
+        if os.path.exists(output_file):
+            with open(output_file, "r") as file:
+                result = file.read()
+            return result.strip()
+        else:
+            return "SolidWorks simulation output not found."
+    except Exception as e:
+        return f"Error running SolidWorks simulation: {str(e)}"
+
+
 # Function to generate PDF report
 def generate_pdf_report(data, filename="report.pdf"):
     try:
@@ -66,7 +119,8 @@ def generate_pdf_report(data, filename="report.pdf"):
     except Exception as e:
         return f"Error generating report: {str(e)}"
 
-# Function for Tool Optimization
+
+# Tool Optimization Function
 def optimize_tool(speed, feed_rate, depth_of_cut, material):
     try:
         tool_life = 1000 / (speed * feed_rate * depth_of_cut)
@@ -81,22 +135,31 @@ def optimize_tool(speed, feed_rate, depth_of_cut, material):
     except Exception as e:
         return {"Error": str(e)}
 
+
 # Gradio interface functions
-def progressive_die_interface(length, width, thickness):
-    filename = generate_die(length, width, thickness)
-    visualization = visualize_die(length, width, thickness)
-    return filename, visualization
+def stress_analysis_interface(force, die_width, die_height, material_strength, simulation_tool):
+    if simulation_tool == "Python":
+        # Python-based stress analysis
+        safety_factor, fig = stress_analysis(force, die_width, die_height, material_strength)
+        data = {"stress": force / (die_width * die_height), "safety_factor": safety_factor}
+        pdf_filename = generate_pdf_report(data)
+        return safety_factor, fig, pdf_filename
+
+    elif simulation_tool == "ANSYS":
+        # Run ANSYS-based simulation
+        result = run_ansys_simulation(force, die_width, die_height, material_strength)
+        return result, None, None
+
+    elif simulation_tool == "SolidWorks":
+        # Run SolidWorks-based simulation
+        result = solidworks_stress_analysis(force, die_width, die_height, material_strength)
+        return result, None, None
 
-def stress_analysis_interface(force, width, height, material_strength):
-    safety_factor, fig = stress_analysis(force, width, height, material_strength)
-    data = {"stress": force / (width * height), "safety_factor": safety_factor}
-    pdf_filename = generate_pdf_report(data)
-    return safety_factor, fig, pdf_filename
+    else:
+        return "Invalid simulation tool selected", None, None
 
-def tool_optimization_interface(speed, feed_rate, depth_of_cut, material):
-    return optimize_tool(speed, feed_rate, depth_of_cut, material)
 
-# Create the Gradio Interface
+# Create Gradio App
 with gr.Blocks() as app:
     gr.Markdown("## Press Tool AI Suite")
     gr.Markdown("Select a tool below to get started:")
@@ -110,19 +173,32 @@ with gr.Blocks() as app:
             die_output = gr.Textbox(label="Die Output File")
             visualization_output = gr.Image(label="3D Visualization")
             die_button = gr.Button("Generate Die")
-            die_button.click(progressive_die_interface, inputs=[length, width, thickness], outputs=[die_output, visualization_output])
+            die_button.click(
+                lambda l, w, t: (generate_die(l, w, t), visualize_die(l, w, t)),
+                inputs=[length, width, thickness],
+                outputs=[die_output, visualization_output],
+            )
 
         with gr.Tab("Stress Analysis"):
-            gr.Markdown("### Enter Parameters for Stress Analysis")
+            gr.Markdown("### Select Simulation Tool and Enter Parameters for Stress Analysis")
+            simulation_tool = gr.Dropdown(
+                choices=["Python", "ANSYS", "SolidWorks"],
+                label="Simulation Tool",
+                value="Python",
+            )
             force = gr.Number(label="Force (N)", value=10000)
             die_width = gr.Number(label="Width (m)", value=0.05)
             die_height = gr.Number(label="Height (m)", value=0.01)
             material_strength = gr.Number(label="Material Strength (MPa)", value=250)
-            safety_factor_output = gr.Textbox(label="Safety Factor")
+            safety_factor_output = gr.Textbox(label="Safety Factor or Simulation Result")
             stress_chart = gr.Plot()
-            pdf_file = gr.File(label="Download Report")
+            pdf_file = gr.File(label="Download Report (Python Only)")
             stress_button = gr.Button("Analyze Stress")
-            stress_button.click(stress_analysis_interface, inputs=[force, die_width, die_height, material_strength], outputs=[safety_factor_output, stress_chart, pdf_file])
+            stress_button.click(
+                stress_analysis_interface,
+                inputs=[force, die_width, die_height, material_strength, simulation_tool],
+                outputs=[safety_factor_output, stress_chart, pdf_file],
+            )
 
         with gr.Tab("Tool Optimization"):
             gr.Markdown("### Enter Machining Parameters for Tool Optimization")
@@ -132,7 +208,11 @@ with gr.Blocks() as app:
             material = gr.Dropdown(choices=["Steel", "Aluminum", "Titanium"], label="Material", value="Steel")
             optimization_results = gr.JSON(label="Optimization Results")
             optimize_button = gr.Button("Optimize Tool")
-            optimize_button.click(tool_optimization_interface, inputs=[speed, feed_rate, depth_of_cut, material], outputs=optimization_results)
+            optimize_button.click(
+                optimize_tool,
+                inputs=[speed, feed_rate, depth_of_cut, material],
+                outputs=optimization_results,
+            )
 
 # Launch the app
 app.launch()