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Create app.py
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app.py
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import gradio as gr
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import subprocess
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import numpy as np
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import pyvista as pv
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import matplotlib.pyplot as plt
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from ansys.mapdl.core import launch_mapdl
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from pycalculix import *
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# Simulation Workflow
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def simulation_workflow(use_case, simulator, **kwargs):
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# Generate APDL script based on user inputs
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if use_case == "plate":
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apdl_script = f"""
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/PREP7
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MP,EX,1,2E11 ! Elastic modulus
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MP,PRXY,1,0.3 ! Poisson's ratio
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BLOCK,0,{kwargs["length"]},0,{kwargs["width"]},0,{kwargs["thickness"]} ! Main block geometry
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CYLIND,0,{kwargs["hole_diameter"]/2},0,0,{kwargs["thickness"]} ! Circular hole geometry
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VSUB,ALL ! Subtract the hole from the block
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ET,1,SOLID185 ! Define element type as SOLID185
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ESIZE,5 ! Mesh element size
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VMESH,ALL ! Mesh the entire volume
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NSEL,S,LOC,Z,0 ! Select bottom face nodes
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D,ALL,ALL ! Apply constraints on selected nodes
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NSEL,S,LOC,Z,{kwargs["thickness"]} ! Select top face nodes
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F,ALL,FY,-{kwargs["force"]} ! Apply vertical force
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/SOLU
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ANTYPE,STATIC ! Static structural analysis
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SOLVE
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/POST1
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PRNSOL,S,EQV ! Print equivalent stress results
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PRNSOL,U,SUM ! Print total deformation results
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/EXIT
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"""
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elif use_case == "beam":
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apdl_script = f"""
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/PREP7
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MP,EX,1,2E11 ! Elastic modulus
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MP,PRXY,1,0.3 ! Poisson's ratio
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BLOCK,0,{kwargs["length"]},0,{kwargs["width"]},0,{kwargs["thickness"]} ! Beam geometry
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ET,1,SOLID185 ! Define element type as SOLID185
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ESIZE,5 ! Mesh element size
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VMESH,ALL ! Mesh the entire volume
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NSEL,S,LOC,X,0 ! Select nodes at one end of the beam
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D,ALL,ALL ! Apply fixed constraints on one end
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NSEL,S,LOC,X,{kwargs["length"]} ! Select nodes at the other end
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F,ALL,FY,-{kwargs["load"]} ! Apply uniform load
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/SOLU
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ANTYPE,STATIC ! Static structural analysis
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SOLVE
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/POST1
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PRNSOL,S,EQV ! Print equivalent stress results
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PRNSOL,U,SUM ! Print total deformation results
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/EXIT
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"""
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else:
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return "Invalid use case selected.", None, None
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# Save APDL script
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with open("simulation_input.inp", "w") as file:
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file.write(apdl_script)
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# Run the selected simulator
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if simulator == "PyCalculix":
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model = Model("pycalculix_simulation")
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model.set_units("mm")
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part = Part("block", model)
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part.make_box(0, kwargs["length"], 0, kwargs["width"], 0, kwargs["thickness"])
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if use_case == "plate":
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part.cut_cylinder(0, kwargs["hole_diameter"] / 2, 0, kwargs["hole_diameter"] / 2, kwargs["thickness"])
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model.make_step_static(kwargs.get("force", kwargs.get("load", 0)))
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model.run()
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stress = model.results().max_stress()
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deformation = model.results().max_displacement()
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elif simulator == "ANSYS":
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mapdl = launch_mapdl()
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mapdl.input("simulation_input.inp")
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max_stress = mapdl.get_value("NODE", 0, "S", "EQV")
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deformation = mapdl.get_value("NODE", 0, "U", "SUM")
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mapdl.exit()
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stress, deformation = max_stress, deformation
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else:
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return "Invalid simulator selected.", None, None
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# Visualize results (both 2D and 3D)
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fig, ax = plt.subplots()
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ax.bar(["Stress", "Deformation"], [stress, deformation], color=["red", "blue"])
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ax.set_title(f"Results ({simulator})")
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plt.savefig("results_2d.png")
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plt.close(fig)
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# 3D Visualization
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mesh = pv.Box(bounds=(0, kwargs["length"], 0, kwargs["width"], 0, kwargs["thickness"]))
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plotter = pv.Plotter(off_screen=True)
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plotter.add_mesh(mesh, color="white", show_edges=True)
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plotter.screenshot("results_3d.png")
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return f"Stress: {stress:.2f} MPa, Deformation: {deformation:.2f} mm", "results_2d.png", "results_3d.png"
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# Define Gradio interface
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interface = gr.Interface(
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fn=simulation_workflow,
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inputs=[
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gr.Radio(["plate", "beam"], label="Select Use Case"), # Choose plate or beam simulation
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gr.Dropdown(["PyCalculix", "ANSYS"], label="Select Simulator"), # Choose simulator
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gr.Slider(10, 50, step=1, label="Thickness (mm)"), # Input: Thickness
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gr.Slider(100, 500, step=10, label="Length (mm)"), # Input: Length
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gr.Slider(50, 200, step=10, label="Width (mm)"), # Input: Width
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gr.Slider(5, 25, step=1, label="Hole Diameter (mm)", optional=True), # Input: Hole Diameter (for plate)
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gr.Slider(1000, 10000, step=500, label="Force (N)", optional=True), # Input: Force (for plate)
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gr.Slider(1000, 20000, step=1000, label="Load (N)", optional=True) # Input: Load (for beam)
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],
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outputs=[
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gr.Textbox(label="Simulation Results"), # Output: Simulation text results
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gr.Image(label="2D Results Visualization"), # Output: 2D plot (stress and deformation)
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gr.Image(label="3D Results Visualization") # Output: 3D plot (stress distribution)
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],
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title="Unified Simulation Tool (PyCalculix and ANSYS)",
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live=True
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)
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# Launch Gradio interface
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interface.launch()
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