File size: 44,972 Bytes
56fcbea d7e052a 56fcbea d7e052a 56fcbea d7e052a 56fcbea | 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550 551 552 553 554 555 556 557 558 559 560 561 562 563 564 565 566 567 568 569 570 571 572 573 574 575 576 577 578 579 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 598 599 600 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682 683 684 685 686 687 688 689 690 691 692 693 694 695 696 697 698 699 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 740 741 742 743 744 745 746 747 748 749 750 751 752 753 754 755 756 757 758 759 760 761 762 763 764 765 766 767 768 769 770 771 772 773 774 775 776 777 778 779 780 781 782 783 784 785 786 787 788 789 790 791 792 793 794 795 796 797 798 799 800 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 828 829 830 831 832 833 834 835 836 837 838 839 840 841 842 843 844 845 846 847 848 849 850 851 852 853 854 855 856 857 858 859 860 861 862 863 864 865 866 867 868 869 870 871 872 873 874 875 876 877 878 879 880 881 882 883 884 885 886 887 888 889 890 891 892 893 894 895 896 897 898 899 900 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 924 925 926 927 928 929 930 931 932 933 934 | """
app.py β CircuitSense Multimodal Inspection System
MLS-1 | Multimodal Agentic AI (v4)
Changes from v1:
- Fix 1: Ground truth removed from Vision Agent prompt
- Fix 2: AgentView isolation enforced via _carry_pipeline_fields()
- Point 1: Category-specific visual cues in Vision Agent prompt
- Supervisor: confidence check fires BEFORE defect_observed check
Deployment:
Local: streamlit run app.py
Hugging Face: Push to HF Space with requirements.txt
Set OPENAI_API_KEY as a Repository Secret in HF Spaces Settings
Run order:
1. Run circuitsense_inspection.ipynb β creates df_enriched.csv
2. streamlit run app.py
"""
import os
import json
import re
import base64
import datetime
from io import BytesIO
from pathlib import Path
from dataclasses import dataclass
from typing import TypedDict, List, Dict, Any
import streamlit as st
import pandas as pd
import matplotlib.pyplot as plt
from PIL import Image
from openai import OpenAI
from langgraph.graph import StateGraph, END
# βββ PAGE CONFIG ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
st.set_page_config(
page_title="CircuitSense β AI Inspection",
page_icon="π¬",
layout="wide",
initial_sidebar_state="expanded"
)
st.markdown("""
<style>
.main-header {
background: linear-gradient(135deg, #0d1b2a 0%, #1b4332 100%);
color: white; padding: 20px 30px; border-radius: 10px; margin-bottom: 20px;
}
.badge-pass { background:#4CAF50; color:white; padding:6px 18px; border-radius:20px; font-weight:bold; font-size:1.1em; }
.badge-rework { background:#FF9800; color:white; padding:6px 18px; border-radius:20px; font-weight:bold; font-size:1.1em; }
.badge-scrap { background:#F44336; color:white; padding:6px 18px; border-radius:20px; font-weight:bold; font-size:1.1em; }
.badge-uncertain{ background:#9E9E9E; color:white; padding:6px 18px; border-radius:20px; font-weight:bold; font-size:1.1em; }
.agent-card { background:#f8f9fa; border:1px solid #dee2e6; padding:12px; border-radius:8px; margin:6px 0; }
</style>
""", unsafe_allow_html=True)
# βββ CONSTANTS ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
INSPECTION_POLICIES = {
"surface": """
CIRCUITSENSE SURFACE DEFECT POLICY β Version 3.1
Disposition Rules:
1. PASS: Defect cosmetic only, no functional impact. Scratch < 2mm on non-contact surfaces.
Dent < 0.1mm on non-critical surfaces. Condition: Severity = LOW
2. REWORK: Scratch on contact surface. Contamination removable without structural risk.
Colour spot > tolerance but < 5mm. Condition: Severity = MEDIUM
3. SCRAP: Defect compromises integrity after rework. Contamination of active component surfaces.
Multiple defects (>=3) on same unit. Condition: Severity = HIGH
Override: Any surface defect on Class A (safety-critical) component -> SCRAP regardless.
""",
"structural": """
CIRCUITSENSE STRUCTURAL DEFECT POLICY β Version 3.1
Disposition Rules:
1. PASS: No structural defect (handled by PassThrough Agent).
2. REWORK: Hairline crack < 1mm on non-load-bearing surface.
Missing non-critical passive component. Condition: Severity = LOW, non-critical zone.
3. SCRAP: Any crack > 1mm or on load-bearing/connector/seal surface.
Any burn mark. Missing critical component (IC, connector, power).
Any short circuit. Hole in substrate. Condition: Severity = MEDIUM or HIGH.
Override: Any structural defect on PCB carrying >5V -> SCRAP.
Any structural defect on pharmaceutical capsule -> SCRAP (patient safety).
""",
"general": """
CIRCUITSENSE GENERAL INSPECTION POLICY β Version 3.1
Escalation: Vision confidence < 0.60 -> escalate to human inspector.
Audit: Every inspection must produce a complete decision log entry.
SCRAP decisions require secondary confirmation log entry.
"""
}
# βββ CATEGORY-SPECIFIC VISUAL CUES (Point 1) βββββββββββββββββββββββββββββββββ
# Domain expertise injected into the Vision Agent prompt.
# Describes what each defect type looks like per product β NOT ground truth leakage.
# Balanced instruction works correctly for both normal and defective images.
CATEGORY_VISUAL_CUES = {
"pcb1": """Category-specific inspection guidance for PCB (pcb1):
- burn : Blackened or discoloured traces, scorched substrate, heat damage around components
- missing : Empty solder pads, unpopulated component footprints, absent ICs or resistors
- short : Unintended solder bridges connecting adjacent pins or traces
- scratch : Linear marks cutting across copper traces or PCB surface coating
- melt : Deformed plastic connectors, warped substrate, fused or distorted components
Examine the image carefully. Only report a defect if you can clearly see one of the above.""",
"capsules": """Category-specific inspection guidance for capsules:
- scratch : Linear marks or grooves on the smooth capsule shell
- crack : Hairline fractures in the casing, especially along the seam or edge
- leak : Bubbling, blistering, or discolouration suggesting content seepage
- dent : Depressions or flat spots on the otherwise cylindrical surface
- discolor: Patches of abnormal colour differing from the uniform capsule body
Examine the image carefully. Only report a defect if you can clearly see one of the above.""",
"cashew": """Category-specific inspection guidance for cashew kernels:
- colour : Dark spots, discolouration patches, or abnormal brown/black regions
- scratch : Surface marks, gouges, or disrupted surface texture
- hole : Small cavities or perforations in the kernel surface
- breakage: Missing chunks, cracked edges, or split kernels
- contamination: Foreign particles, surface irregularities, or textural anomalies
Examine the image carefully. Only report a defect if you can clearly see one of the above.""",
"unknown": "Inspect carefully for any visible surface or structural defects. Only report a defect if you can clearly see one."
}
# βββ PIPELINE FIELDS (Fix 2) ββββββββββββββββββββββββββββββββββββββββββββββββββ
# Immutable fields set at pipeline entry and carried forward by every node.
# Used by _carry_pipeline_fields() to replace {**state, ...} in node returns.
PIPELINE_FIELDS = ["image_path", "image_b64", "category", "policy_id", "defect_type_gt"]
# βββ UTILITIES ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
def utc_now() -> str:
return datetime.datetime.now(datetime.timezone.utc).isoformat()
def _carry_pipeline_fields(state: "GlobalState") -> dict:
"""
Returns immutable pipeline fields from state.
Every node return is built as:
{**_carry_pipeline_fields(state), <owned fields>, "decision_log": ...}
This replaces {**state, ...} and enforces that nodes only write fields they own.
"""
return {k: state.get(k) for k in PIPELINE_FIELDS if k in state}
def resize_and_encode(image_input, max_size: int = 1024) -> str:
"""Resize and base64-encode an image from file path or PIL Image."""
if isinstance(image_input, (str, Path)):
img = Image.open(str(image_input)).convert("RGB")
else:
img = image_input.convert("RGB")
w, h = img.size
if max(w, h) > max_size:
ratio = max_size / max(w, h)
img = img.resize((int(w * ratio), int(h * ratio)), Image.LANCZOS)
buffer = BytesIO()
img.save(buffer, format="JPEG", quality=90)
return base64.standard_b64encode(buffer.getvalue()).decode("utf-8")
def build_vision_message(image_b64: str, text_prompt: str) -> list:
return [{"role": "user", "content": [
{"type": "image_url", "image_url": {
"url": f"data:image/jpeg;base64,{image_b64}", "detail": "high"}},
{"type": "text", "text": text_prompt}
]}]
# βββ DATASET ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
@st.cache_data
def load_enriched_dataset() -> pd.DataFrame:
if os.path.exists("df_enriched.csv"):
return pd.read_csv("df_enriched.csv")
return pd.DataFrame()
# βββ OPENAI CLIENT ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
def get_client():
api_key = st.session_state.get("openai_api_key", os.environ.get("OPENAI_API_KEY", ""))
api_base = st.session_state.get("openai_api_base", "")
if api_key and api_base:
return OpenAI(api_key=api_key, base_url=api_base)
return OpenAI(api_key=api_key)
# ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
# LANGGRAPH STATE + NODES
# ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
class GlobalState(TypedDict, total=False):
# Pipeline input (immutable)
image_path: str
image_b64: str
category: str
policy_id: str
defect_type_gt: str # Ground truth β for post-hoc eval only, NEVER in prompts
# Vision Agent output
defect_observed: bool
defect_class: str
defect_type_observed: str
severity: str
defect_location: str
vision_confidence: float
vision_evidence: str
# Specialist Agent output
agent_selected: str
specialist_assessment: str
# Policy / Passthrough Agent output
disposition: str
policy_clause: str
policy_justification: str
# Audit
decision_log: List[dict]
final_report: str
# βββ NODE 1: VISION AGENT ββββββββββββββββββββββββββββββββββββββββββββββββββββ
def vision_agent_node(state: GlobalState) -> GlobalState:
"""
Fix 1: No ground truth in prompt β pure visual classification.
Fix 2: Returns only owned fields via _carry_pipeline_fields().
Point 1: Category-specific visual cues injected as domain guidance.
"""
oai = get_client()
category = state.get("category", "unknown")
# Point 1: Fetch category-specific visual cues (domain guidance, not GT)
visual_cues = CATEGORY_VISUAL_CUES.get(category, CATEGORY_VISUAL_CUES["unknown"])
system_prompt = """You are a precision quality control vision inspector for an electronics manufacturer.
Analyse product images and return structured JSON only β no preamble, no markdown.
You must rely entirely on what you can observe in the image."""
# Fix 1: No 'Known defect label' line anywhere in this prompt
user_prompt = f"""Analyse this product image for quality defects.
Product category: {category}
{visual_cues}
Return this exact JSON:
{{
"defect_observed": true or false,
"defect_class": "surface" or "structural" or "none",
"defect_type_observed": "specific defect type you can see",
"severity": "low" or "medium" or "high",
"defect_location": "where on the product",
"vision_confidence": 0.0 to 1.0,
"vision_evidence": "one sentence of visual evidence"
}}
Classification guide:
surface = cosmetic defects: scratches, colour spots, stains, dents, discolouration
structural = functional defects: cracks, burns, missing components, holes, shorts
none = no defect visible
Severity: low=cosmetic only, medium=functional risk possible, high=failure likely.
Set vision_confidence below 0.60 only if the image is too unclear to assess reliably."""
messages = [{"role": "system", "content": system_prompt}] + \
build_vision_message(state.get("image_b64", ""), user_prompt)
try:
resp = oai.chat.completions.create(
model="gpt-4o", messages=messages, temperature=0, max_tokens=300)
raw = re.sub(r"```json|```", "", resp.choices[0].message.content.strip())
vo = json.loads(raw)
except Exception as e:
vo = {"defect_observed": True, "defect_class": "surface",
"defect_type_observed": "unknown", "severity": "medium",
"defect_location": "undetermined", "vision_confidence": 0.5,
"vision_evidence": f"API error: {str(e)[:60]}"}
log = {"timestamp": utc_now(), "node": "VisionAgent",
"category": category, "output": vo,
"model": "gpt-4o (vision)", "gt_leak": False}
# Fix 2: Build return from pipeline fields + owned outputs only
return {
**_carry_pipeline_fields(state),
"defect_observed": vo.get("defect_observed", True),
"defect_class": vo.get("defect_class", "surface"),
"defect_type_observed": vo.get("defect_type_observed", ""),
"severity": vo.get("severity", "medium"),
"defect_location": vo.get("defect_location", ""),
"vision_confidence": float(vo.get("vision_confidence", 0.5)),
"vision_evidence": vo.get("vision_evidence", ""),
"decision_log": state.get("decision_log", []) + [log]
}
# βββ NODE 2: SUPERVISOR AGENT βββββββββββββββββββββββββββββββββββββββββββββββββ
def supervisor_agent_node(state: GlobalState) -> GlobalState:
"""
Deterministic routing β no LLM call.
Fix 2: Returns only agent_selected + upstream fields.
Supervisor fix: confidence check fires BEFORE defect_observed check.
"""
dc = state.get("defect_class", "surface")
conf = state.get("vision_confidence", 0.5)
# Confidence check FIRST β low confidence escalates regardless of defect_observed
if conf < 0.60:
sel = "uncertain"
reason = f"low confidence ({conf:.2f} < 0.60) β escalate to human"
elif not state.get("defect_observed") or dc == "none":
sel = "passthrough"
reason = "no defect detected"
elif dc == "structural":
sel = "structural"
reason = "defect_class=structural"
else:
sel = "surface"
reason = "defect_class=surface"
log = {"timestamp": utc_now(), "node": "SupervisorAgent",
"output": {"agent_selected": sel}, "routing_reason": reason}
# Fix 2: Carry all upstream fields explicitly
return {
**_carry_pipeline_fields(state),
"defect_observed": state.get("defect_observed"),
"defect_class": dc,
"defect_type_observed": state.get("defect_type_observed", ""),
"severity": state.get("severity", ""),
"defect_location": state.get("defect_location", ""),
"vision_confidence": conf,
"vision_evidence": state.get("vision_evidence", ""),
"agent_selected": sel,
"decision_log": state.get("decision_log", []) + [log]
}
# βββ NODE 3a: SURFACE DEFECT AGENT βββββββββββββββββββββββββββββββββββββββββββ
def surface_defect_agent_node(state: GlobalState) -> GlobalState:
"""Fix 2: Returns only severity + specialist_assessment + upstream fields."""
oai = get_client()
defect_type = state.get("defect_type_observed", "")
severity_in = state.get("severity", "medium")
location = state.get("defect_location", "")
evidence = state.get("vision_evidence", "")
category = state.get("category", "unknown")
system_prompt = "You are a surface defect characterisation specialist at CircuitSense."
user_prompt = f"""Characterise this surface defect:
Product: {category} | Type: {defect_type}
Severity: {severity_in} | Location: {location}
Evidence: {evidence}
Provide 3-5 sentences on functional impact, rework feasibility, and category-specific considerations.
End with: SEVERITY_CLASSIFICATION: [LOW|MEDIUM|HIGH]"""
resp = oai.chat.completions.create(
model="gpt-4o-mini",
messages=[{"role": "system", "content": system_prompt},
{"role": "user", "content": user_prompt}],
temperature=0.2, max_tokens=300)
assessment = resp.choices[0].message.content.strip()
m = re.search(r"SEVERITY_CLASSIFICATION:\s*(LOW|MEDIUM|HIGH)", assessment, re.IGNORECASE)
sev = m.group(1).lower() if m else severity_in
log = {"timestamp": utc_now(), "node": "SurfaceDefectAgent",
"output": {"severity_confirmed": sev, "assessment": assessment[:150]},
"model": "gpt-4o-mini"}
return {
**_carry_pipeline_fields(state),
"defect_observed": state.get("defect_observed"),
"defect_class": state.get("defect_class"),
"defect_type_observed": defect_type,
"defect_location": location,
"vision_confidence": state.get("vision_confidence"),
"vision_evidence": evidence,
"agent_selected": state.get("agent_selected"),
"severity": sev,
"specialist_assessment":assessment,
"decision_log": state.get("decision_log", []) + [log]
}
# βββ NODE 3b: STRUCTURAL DEFECT AGENT ββββββββββββββββββββββββββββββββββββββββ
def structural_defect_agent_node(state: GlobalState) -> GlobalState:
"""Fix 2: Returns only severity + specialist_assessment + upstream fields."""
oai = get_client()
defect_type = state.get("defect_type_observed", "")
severity_in = state.get("severity", "high")
location = state.get("defect_location", "")
evidence = state.get("vision_evidence", "")
category = state.get("category", "unknown")
system_prompt = "You are a structural defect characterisation specialist at CircuitSense."
user_prompt = f"""Characterise this structural defect:
Product: {category} | Type: {defect_type}
Severity: {severity_in} | Location: {location}
Evidence: {evidence}
Assess functional/safety impact, structural integrity, rework feasibility.
For capsules: consider patient safety. For PCBs: consider voltage risk.
End with: SEVERITY_CLASSIFICATION: [LOW|MEDIUM|HIGH]"""
resp = oai.chat.completions.create(
model="gpt-4o-mini",
messages=[{"role": "system", "content": system_prompt},
{"role": "user", "content": user_prompt}],
temperature=0.2, max_tokens=300)
assessment = resp.choices[0].message.content.strip()
m = re.search(r"SEVERITY_CLASSIFICATION:\s*(LOW|MEDIUM|HIGH)", assessment, re.IGNORECASE)
sev = m.group(1).lower() if m else severity_in
log = {"timestamp": utc_now(), "node": "StructuralDefectAgent",
"output": {"severity_confirmed": sev, "assessment": assessment[:150]},
"model": "gpt-4o-mini"}
return {
**_carry_pipeline_fields(state),
"defect_observed": state.get("defect_observed"),
"defect_class": state.get("defect_class"),
"defect_type_observed": defect_type,
"defect_location": location,
"vision_confidence": state.get("vision_confidence"),
"vision_evidence": evidence,
"agent_selected": state.get("agent_selected"),
"severity": sev,
"specialist_assessment":assessment,
"decision_log": state.get("decision_log", []) + [log]
}
# βββ NODE 3c: PASSTHROUGH AGENT ββββββββββββββββββββββββββββββββββββββββββββββ
def passthrough_agent_node(state: GlobalState) -> GlobalState:
"""Fix 2: Returns only disposition fields + upstream fields."""
sel = state.get("agent_selected", "passthrough")
conf = state.get("vision_confidence", 1.0)
if sel == "uncertain":
disp, assess, clause = (
"UNCERTAIN",
f"Vision confidence ({conf:.2f}) is below threshold 0.60. "
"Case escalated to human inspector for review.",
"General Policy Β§2: Low-confidence β human escalation."
)
else:
disp, assess, clause = (
"PASS",
"No defect detected. Unit cleared for shipment.",
"General Policy Β§1: No defect β PASS confirmed."
)
log = {"timestamp": utc_now(), "node": "PassThroughAgent",
"output": {"disposition": disp}}
return {
**_carry_pipeline_fields(state),
"defect_observed": state.get("defect_observed"),
"defect_class": state.get("defect_class"),
"defect_type_observed": state.get("defect_type_observed", ""),
"defect_location": state.get("defect_location", ""),
"severity": state.get("severity", ""),
"vision_confidence": conf,
"vision_evidence": state.get("vision_evidence", ""),
"agent_selected": sel,
"disposition": disp,
"specialist_assessment":assess,
"policy_clause": clause,
"policy_justification": assess,
"decision_log": state.get("decision_log", []) + [log]
}
# βββ NODE 4: POLICY REASONING AGENT ββββββββββββββββββββββββββββββββββββββββββ
def policy_reasoning_agent_node(state: GlobalState) -> GlobalState:
"""Fix 2: Returns only disposition fields + upstream fields."""
# Skip if PassThrough already set disposition
if state.get("disposition") in ["PASS", "UNCERTAIN"]:
log = {"timestamp": utc_now(), "node": "PolicyReasoningAgent",
"output": {"skipped": True}}
return {
**_carry_pipeline_fields(state),
"defect_observed": state.get("defect_observed"),
"defect_class": state.get("defect_class"),
"defect_type_observed": state.get("defect_type_observed", ""),
"defect_location": state.get("defect_location", ""),
"severity": state.get("severity", ""),
"vision_confidence": state.get("vision_confidence"),
"vision_evidence": state.get("vision_evidence", ""),
"agent_selected": state.get("agent_selected"),
"specialist_assessment":state.get("specialist_assessment", ""),
"disposition": state.get("disposition"),
"policy_clause": state.get("policy_clause", ""),
"policy_justification": state.get("policy_justification", ""),
"decision_log": state.get("decision_log", []) + [log]
}
oai = get_client()
defect_class = state.get("defect_class", "surface")
policy_text = INSPECTION_POLICIES.get(defect_class, INSPECTION_POLICIES["general"])
user_prompt = f"""Determine inspection disposition.
Product: {state.get('category')} | Defect: {state.get('defect_type_observed')}
Class: {defect_class} | Severity: {state.get('severity')} | Confidence: {state.get('vision_confidence',0):.2f}
Specialist assessment: {state.get('specialist_assessment','')}
Policy:
{policy_text}
Return JSON:
{{"disposition":"PASS|REWORK|SCRAP","policy_clause":"exact clause","justification":"2-3 sentences"}}"""
try:
resp = oai.chat.completions.create(
model="gpt-4o-mini",
messages=[{"role": "system", "content":
"You are the Policy Adjudication Agent at CircuitSense. Return valid JSON only."},
{"role": "user", "content": user_prompt}],
temperature=0, max_tokens=300)
raw = re.sub(r"```json|```", "", resp.choices[0].message.content.strip())
result = json.loads(raw)
except Exception as e:
result = {"disposition": "SCRAP", "policy_clause": "Error fallback",
"justification": str(e)[:100]}
log = {"timestamp": utc_now(), "node": "PolicyReasoningAgent",
"output": result, "policy_used": f"{defect_class} policy",
"model": "gpt-4o-mini"}
return {
**_carry_pipeline_fields(state),
"defect_observed": state.get("defect_observed"),
"defect_class": defect_class,
"defect_type_observed": state.get("defect_type_observed", ""),
"defect_location": state.get("defect_location", ""),
"severity": state.get("severity", ""),
"vision_confidence": state.get("vision_confidence"),
"vision_evidence": state.get("vision_evidence", ""),
"agent_selected": state.get("agent_selected"),
"specialist_assessment":state.get("specialist_assessment", ""),
"disposition": result.get("disposition", "SCRAP"),
"policy_clause": result.get("policy_clause", ""),
"policy_justification": result.get("justification", ""),
"decision_log": state.get("decision_log", []) + [log]
}
# βββ NODE 5: RESPONSE NODE ββββββββββββββββββββββββββββββββββββββββββββββββββββ
def response_node(state: GlobalState) -> GlobalState:
"""Fix 2: Reads all fields explicitly. Returns only final_report + full state."""
d_emoji = {"PASS": "β
", "REWORK": "π§", "SCRAP": "β", "UNCERTAIN": "β οΈ"
}.get(state.get("disposition", ""), "β")
report = (
f"CIRCUITSENSE INSPECTION REPORT\n"
f"{'β'*45}\n"
f"Policy ID : {state.get('policy_id','N/A')}\n"
f"Category : {state.get('category','N/A').upper()}\n"
f"Timestamp : {utc_now()[:19].replace('T',' ')} UTC\n\n"
f"VISION FINDINGS\n"
f"Defect Class : {state.get('defect_class','N/A').upper()}\n"
f"Defect Type : {state.get('defect_type_observed','N/A')}\n"
f"Severity : {state.get('severity','N/A').upper()}\n"
f"Confidence : {state.get('vision_confidence',0):.0%}\n"
f"Evidence : {state.get('vision_evidence','N/A')}\n\n"
f"DISPOSITION : {d_emoji} {state.get('disposition','N/A')}\n"
f"Clause : {state.get('policy_clause','N/A')}\n"
f"Justification: {state.get('policy_justification','N/A')}\n"
f"GT Leak : No\n"
f"{'β'*45}"
)
log = {"timestamp": utc_now(), "node": "ResponseNode",
"output": {"disposition": state.get("disposition"), "report_generated": True}}
return {
**_carry_pipeline_fields(state),
"defect_observed": state.get("defect_observed"),
"defect_class": state.get("defect_class"),
"defect_type_observed": state.get("defect_type_observed", ""),
"defect_location": state.get("defect_location", ""),
"severity": state.get("severity", ""),
"vision_confidence": state.get("vision_confidence"),
"vision_evidence": state.get("vision_evidence", ""),
"agent_selected": state.get("agent_selected"),
"specialist_assessment":state.get("specialist_assessment", ""),
"disposition": state.get("disposition"),
"policy_clause": state.get("policy_clause", ""),
"policy_justification": state.get("policy_justification", ""),
"final_report": report,
"decision_log": state.get("decision_log", []) + [log]
}
# βββ ROUTING ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
def route_after_supervisor(state: GlobalState) -> str:
return {
"surface": "surface_agent",
"structural": "structural_agent",
"passthrough": "passthrough_agent",
"uncertain": "passthrough_agent"
}.get(state.get("agent_selected", "passthrough"), "passthrough_agent")
# βββ GRAPH ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
@st.cache_resource
def build_graph():
wf = StateGraph(GlobalState)
wf.add_node("vision_agent", vision_agent_node)
wf.add_node("supervisor_agent", supervisor_agent_node)
wf.add_node("surface_agent", surface_defect_agent_node)
wf.add_node("structural_agent", structural_defect_agent_node)
wf.add_node("passthrough_agent", passthrough_agent_node)
wf.add_node("policy_reasoning_agent", policy_reasoning_agent_node)
wf.add_node("response_node", response_node)
wf.set_entry_point("vision_agent")
wf.add_edge("vision_agent", "supervisor_agent")
wf.add_conditional_edges(
"supervisor_agent", route_after_supervisor,
{"surface_agent": "surface_agent",
"structural_agent": "structural_agent",
"passthrough_agent":"passthrough_agent"}
)
wf.add_edge("surface_agent", "policy_reasoning_agent")
wf.add_edge("structural_agent", "policy_reasoning_agent")
wf.add_edge("passthrough_agent", "response_node")
wf.add_edge("policy_reasoning_agent", "response_node")
wf.add_edge("response_node", END)
return wf.compile()
# βββ SESSION STATE ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
def init_session():
for k, v in {
"inspection_history": [], "openai_configured": False,
"openai_api_key": "", "openai_api_base": ""
}.items():
if k not in st.session_state:
st.session_state[k] = v
init_session()
# Auto-load key from HF Spaces secret
if "OPENAI_API_KEY" in os.environ and not st.session_state.get("openai_api_key"):
st.session_state.openai_api_key = os.environ["OPENAI_API_KEY"]
st.session_state.openai_configured = True
df_enriched = load_enriched_dataset()
app = build_graph()
# ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
# STREAMLIT UI β unchanged from v1 except matplotlib import added
# ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
st.markdown("""
<div class="main-header">
<h1 style="margin:0;font-size:1.8em;">π¬ CircuitSense β AI Quality Inspection</h1>
<p style="margin:5px 0 0 0;opacity:.85;">
GPT-4o Vision Β· 5-Node LangGraph Β· Vision β Specialist β Policy Reasoning
</p>
</div>
""", unsafe_allow_html=True)
# ββ SIDEBAR βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
with st.sidebar:
st.markdown("## βοΈ Configuration")
with st.expander("π API Keys", expanded=not st.session_state.openai_configured):
okey = st.text_input("OpenAI API Key", type="password",
value=st.session_state.get("openai_api_key", ""),
placeholder="sk-...")
obase = st.text_input("API Base URL (optional)",
value=st.session_state.get("openai_api_base", ""),
placeholder="Azure/proxy endpoint")
lskey = st.text_input("LangSmith Key (optional)", type="password",
placeholder="ls__...")
if okey:
st.session_state.openai_api_key = okey
st.session_state.openai_configured = True
if obase:
st.session_state.openai_api_base = obase
if lskey:
os.environ.update({"LANGCHAIN_TRACING_V2": "true",
"LANGCHAIN_API_KEY": lskey,
"LANGCHAIN_PROJECT": "MLS1-CircuitSense-Inspection"})
st.divider()
st.markdown("## π Inspection Pipeline")
st.markdown("""
```
Image Input
β
Vision Agent (gpt-4o)
β
Supervisor Agent (routing)
β
Surface / Structural /
PassThrough Agent
β
Policy Reasoning Agent
β
Response Node
```
""")
st.divider()
if st.button("ποΈ Clear History", use_container_width=True):
st.session_state.inspection_history = []
st.rerun()
# ββ MAIN AREA βββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
tab_inspect, tab_history, tab_log = st.tabs([
"π¬ Run Inspection", "π Session History", "π Audit Trail"
])
with tab_inspect:
col_input, col_result = st.columns([1, 1])
with col_input:
st.markdown("### π₯ Product Image Input")
input_method = st.radio("Image source",
["Upload image", "Select from dataset"],
horizontal=True)
image_pil = None
category = "unknown"
defect_type_gt = "unknown"
policy_id = f"MANUAL-{datetime.datetime.now().strftime('%H%M%S')}"
if input_method == "Upload image":
uploaded = st.file_uploader("Upload product image (JPEG/PNG)",
type=["jpg", "jpeg", "png"])
if uploaded:
image_pil = Image.open(uploaded)
st.image(image_pil, caption="Uploaded image", width="stretch")
category = st.selectbox("Product category",
["pcb1", "capsules", "cashew", "other"])
defect_type_gt = st.text_input("Known defect label (optional)",
placeholder="e.g. scratch")
else:
if df_enriched.empty:
st.warning("df_enriched.csv not found. Run the notebook first.")
else:
cat_filter = st.selectbox("Filter by category",
["all"] + list(df_enriched['category'].unique()))
df_filtered = df_enriched if cat_filter == "all" \
else df_enriched[df_enriched['category'] == cat_filter]
options = [f"{r['policy_id']} β {r['category']} / {r['defect_type']}"
for _, r in df_filtered.iterrows()]
sel = st.selectbox("Select inspection record", options)
if sel:
pid = sel.split(" β ")[0]
row = df_enriched[df_enriched['policy_id'] == pid].iloc[0]
policy_id = row['policy_id']
category = row['category']
defect_type_gt = row['defect_type']
try:
image_pil = Image.open(row['image_path'])
st.image(image_pil,
caption=f"{category} / {defect_type_gt}",
width="stretch")
st.caption(f"**Description:** {row.get('defect_description','N/A')}")
except Exception:
st.error("Image file not found. Run the notebook to download VisA.")
run_btn = st.button("π Run Inspection", type="primary",
use_container_width=True, disabled=(image_pil is None))
with col_result:
st.markdown("### π Inspection Result")
if run_btn and image_pil is not None:
if not st.session_state.get("openai_api_key") \
and "OPENAI_API_KEY" not in os.environ:
st.error("β οΈ Please enter your OpenAI API key in the sidebar.")
else:
with st.spinner("Running 5-node inspection pipeline..."):
try:
image_b64 = resize_and_encode(image_pil)
initial = GlobalState(
image_b64=image_b64, category=category,
defect_type_gt=defect_type_gt, policy_id=policy_id,
decision_log=[]
)
result = app.invoke(initial)
st.session_state.inspection_history.append(result)
st.success("β
Inspection complete")
disp = result.get("disposition", "N/A")
badge_class = {"PASS": "badge-pass",
"REWORK": "badge-rework",
"SCRAP": "badge-scrap",
"UNCERTAIN": "badge-uncertain"}.get(disp, "")
st.markdown(f'<br><span class="{badge_class}">⬀ {disp}</span><br><br>',
unsafe_allow_html=True)
m1, m2, m3, m4 = st.columns(4)
m1.metric("Defect Class", result.get("defect_class", "N/A").upper())
m2.metric("Severity", result.get("severity", "N/A").upper())
m3.metric("Confidence", f"{result.get('vision_confidence',0):.0%}")
m4.metric("Nodes Run", len(result.get("decision_log", [])))
with st.expander("π Vision Findings", expanded=True):
st.write(f"**Defect type:** {result.get('defect_type_observed','N/A')}")
st.write(f"**Location:** {result.get('defect_location','N/A')}")
st.write(f"**Evidence:** {result.get('vision_evidence','N/A')}")
with st.expander("βοΈ Specialist Assessment", expanded=True):
st.write(f"**Agent:** "
f"{result.get('agent_selected','N/A').upper()} DEFECT AGENT")
st.write(result.get('specialist_assessment', 'N/A'))
with st.expander("π Policy Decision", expanded=True):
st.write(f"**Policy clause:** {result.get('policy_clause','N/A')}")
st.write(f"**Justification:** {result.get('policy_justification','N/A')}")
except Exception as e:
st.error(f"Inspection failed: {str(e)}")
elif not run_btn:
st.info("Select or upload a product image and click Run Inspection.")
with tab_history:
st.markdown("### π Session Inspection History")
if st.session_state.inspection_history:
rows = []
for r in st.session_state.inspection_history:
rows.append({
"Policy ID": r.get("policy_id", ""),
"Category": r.get("category", ""),
"Defect GT": r.get("defect_type_gt", ""),
"Defect Seen": r.get("defect_type_observed", ""),
"Class": r.get("defect_class", ""),
"Severity": r.get("severity", ""),
"Agent": r.get("agent_selected", ""),
"Disposition": r.get("disposition", ""),
"Confidence": f"{r.get('vision_confidence',0):.0%}",
"Log Entries": len(r.get("decision_log", []))
})
df_hist = pd.DataFrame(rows)
def color_disposition(val):
colors = {"PASS": "#e8f5e9", "REWORK": "#fff3e0",
"SCRAP": "#ffebee", "UNCERTAIN": "#f5f5f5"}
return f"background-color:{colors.get(val,'white')}"
st.dataframe(
df_hist.style.map(color_disposition, subset=["Disposition"]),
use_container_width=True
)
if len(df_hist) > 1:
disp_colors = {"PASS": "#4CAF50", "REWORK": "#FF9800",
"SCRAP": "#F44336", "UNCERTAIN": "#9E9E9E"}
disp_counts = df_hist["Disposition"].value_counts()
bar_colors = [disp_colors.get(d, "#333333") for d in disp_counts.index]
fig, ax = plt.subplots(figsize=(6, 3))
disp_counts.plot(kind='bar', ax=ax, color=bar_colors, edgecolor='white')
ax.set_title("Disposition Distribution β This Session")
ax.tick_params(axis='x', rotation=0)
plt.tight_layout()
st.pyplot(fig)
st.download_button(
"β¬οΈ Download Session Results (CSV)",
data=df_hist.to_csv(index=False),
file_name=f"circuitsense_results_{datetime.datetime.now().strftime('%Y%m%d_%H%M%S')}.csv",
mime="text/csv"
)
else:
st.info("No inspections run yet in this session.")
with tab_log:
st.markdown("### π Full Audit Trail")
st.caption("Every node execution is logged here.")
if st.session_state.inspection_history:
for i, result in enumerate(reversed(st.session_state.inspection_history), 1):
disp = result.get("disposition", "N/A")
emoji = {"PASS": "β
", "REWORK": "π§",
"SCRAP": "β", "UNCERTAIN": "β οΈ"}.get(disp, "β")
with st.expander(
f"Inspection {len(st.session_state.inspection_history)-i+1} β "
f"{result.get('policy_id','')} | {result.get('category','')} | "
f"{emoji} {disp}",
expanded=(i == 1)
):
COLORS = {
"VisionAgent": "#E3F2FD",
"SupervisorAgent": "#F3E5F5",
"SurfaceDefectAgent": "#E8F5E9",
"StructuralDefectAgent":"#FFF3E0",
"PassThroughAgent": "#F5F5F5",
"PolicyReasoningAgent": "#FCE4EC",
"ResponseNode": "#E0F2F1"
}
for entry in result.get("decision_log", []):
node = entry.get("node", "")
color = COLORS.get(node, "#FAFAFA")
st.markdown(
f'<div style="background:{color};padding:8px;'
f'border-radius:6px;margin:4px 0;">'
f'<b>{node}</b> | '
f'<small>{entry.get("timestamp","")[:19].replace("T"," ")}</small><br>'
f'<small>{str(entry.get("output",""))[:200]}</small>'
f'</div>',
unsafe_allow_html=True
)
st.download_button(
f"β¬οΈ Download Audit Log β {result.get('policy_id','')}",
data=json.dumps(result.get("decision_log", []), indent=2),
file_name=f"audit_{result.get('policy_id','result')}.json",
mime="application/json"
)
else:
st.info("No inspections run yet. Go to 'Run Inspection' to start.")
# ββ FOOTER ββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββββ
st.divider()
st.markdown("""
<div style="text-align:center;color:#888;font-size:.8em;padding:10px">
CircuitSense AI Inspection β MLS-1 v4 | GPT-4o Vision Β· LangGraph 5-Node Pipeline Β· VisA Dataset (CC BY 4.0)
<br>β οΈ Demonstration system. Not for production use without human oversight.
</div>
""", unsafe_allow_html=True)
|