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README.md
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license: other
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---
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If you have any questions, checkout our [documentation](https://docs.streamlit.io) and [community
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forums](https://discuss.streamlit.io).
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license: other
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---
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---
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title: "SteelAI Module #2 โ Blast Furnace & EAF Data Intelligence Explorer"
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emoji: ๐ญ
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colorFrom: blue
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colorTo: gray
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sdk: streamlit
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app_file: app.py
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pinned: false
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license: mit
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---
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# ๐ญ SteelAI Module #2 โ Blast Furnace & EAF Data Intelligence Explorer
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**Part of the TenderMatcher.Tech AI & Digital Intelligence for Metallurgy Suite**
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Ready-to-deploy **Streamlit + SHAP application** for **energy and yield optimization** in
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**Blast Furnace** and **Electric Arc Furnace (EAF)** operations.
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---
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## ๐ฏ Objective
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Predict and optimize key furnace variables such as:
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- `furnace_temp`
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- `tap_temp`
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- `offgas_co`, `offgas_co2`, `o2_probe_pct`
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- `arc_power`, `energy_efficiency`, `yield_ratio`
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This module simulates a **complete furnace data intelligence environment** with ensemble modeling, SHAP explainability, and physics-informed feature engineering.
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---
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## โ๏ธ Core Features
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- ๐ง Synthetic EAF dataset generator (3,000+ records)
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- ๐งฎ Derived physical proxies:
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- `carbon_proxy`, `oxygen_utilization`, `slag_foaming_index`
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- ๐ PCA and clustering for operating modes
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- โ๏ธ Ensemble regression (Linear, RF, GB, ExtraTrees)
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- ๐ก SHAP explainability for model transparency
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- ๐ Business framing & annotated bibliography for metallurgy ML
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- ๐งพ Fully local synthetic data generation (no external upload needed)
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---
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## ๐งฎ Use Case Alignment (SteelAI Framework)
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| # | Use Case | Alignment | Description |
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|---|-----------|------------|--------------|
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| **2** | Blast Furnace / EAF Data Intelligence | โ
**Primary (100%)** | Furnace temperature, gas chemistry, and power-density modeling for yield & energy optimization |
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| 7 | AI-Driven Alloy Design Tool | โ๏ธ Partial | Shares compositional features (`chemical_C`, `chemical_Mn`, etc.) |
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| 8 | Predictive Maintenance Framework | โ๏ธ Partial | Includes rolling, lag, and vibration signals for maintenance AI |
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---
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## ๐ก Example Targets
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- Predict **`furnace_temp`** from operational data
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- Analyze **feature importance** with SHAP plots
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- Quantify business value:
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- 5โ8% yield improvement
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- 3โ5% energy cost reduction per ton
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---
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## ๐งฐ How to Run Locally
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```bash
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pip install -r requirements.txt
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streamlit run app.py
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```
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Then open the local URL shown in your terminal (typically http://localhost:8501).
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---
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## ๐ Deploy on Hugging Face
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1. Create a Space โ choose **SDK: Streamlit**
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2. Upload:
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- `app.py`
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- `requirements.txt`
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- `README.md`
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3. Hugging Face automatically installs dependencies and builds your Space.
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Your app will be live at:
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```
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https://huggingface.co/spaces/<your-username>/SteelAI_Module2_EAF_Intelligence_Explorer
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```
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---
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## ๐ญ Business Value Snapshot
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| Dimension | Improvement | Impact |
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|------------|-------------|---------|
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| Productivity | +8โ15% throughput | Higher process stability |
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| Energy efficiency | 3โ8% reduction | Lower cost per ton |
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| Quality control | 10โ15% better rejection precision | Fewer off-grade batches |
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| R&D cycle | 25โ35% faster property correlation | Shorter design-to-validation loop |
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| Predictive reliability | 7โ10% OEE gain | Reduced downtime |
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---
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## ๐ค Generative AI & Industrial Innovation
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Beyond process modeling, **TenderMatcher.Tech** extends AI into Generative domains:
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- **Knowledge-Graph Assistant** โ links research papers, alloy data & insights
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- **Chat-based Technical Advisor** โ LLM-powered metallurgical Q&A
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- **Generative Report Builder** โ auto-creates lab summaries & dashboards
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---
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## ๐ AIโServiceNow Integration Mapping
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| # | AI Module | ServiceNow Integration | Business Value |
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|---|------------|------------------------|----------------|
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| 1 | Steel Property Prediction | QMS, Predictive Intelligence | QA traceability & ISO/BIS compliance |
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| 2 | Blast Furnace Intelligence | OT IntegrationHub, EHS | Closed-loop efficiency alerts |
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| 3 | Microstructure Classifier | KM, AI Search | Metallography knowledge base |
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| 4 | Surface Defect Detection | FSM, Predictive Intelligence | Real-time defect case auto-routing |
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| 5 | Corrosion/Fatigue Prediction | ORM, Asset Mgmt | Predictive asset health |
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| 6 | Energy Optimizer | Sustainability Mgmt | ESG-linked savings reporting |
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| 7 | Alloy Design Tool | Innovation Mgmt, KM | R&D portfolio tracking |
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| 8 | Predictive Maintenance | AIOps, FSM, CMDB | 10โ12% downtime reduction |
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---
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## ๐จโ๐ฌ About Naval Singh
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**Naval Singh** โ Digital Transformation Advisor
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Specializing in AI, analytics, and industrial systems.
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Focused on production-grade decision systems for metallurgy, mining & manufacturing.
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๐ง **singhn9@gmail.com**
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๐ [LinkedIn](https://linkedin.com/in/navalsingh9)
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๐ **Rourkela, India**
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---
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## ๐ Why Rourkela Matters
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Rourkela โ Indiaโs steel and metallurgy hub โ provides the perfect ecosystem for AI pilot collaborations among academia, consulting, and industry.
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---
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ยฉ **TenderMatcher.Tech** โ *AI & Digital Intelligence for Metallurgy*
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Contact: **singhn9@gmail.com**
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