Micro_component_dataset / PROJECT_CONTEXT_AND_ACTION_PLAN.md
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E-Waste PCB Component Purity & Cannibalization Index: Project Context, System Architecture & Master Action Plan

1. Project Overview & Business Context

The Component Purity & Cannibalization Index is an edge-AI system built for Kabadiwala Connect (e-waste recycling platform). It detects real-time, on-device PCB cannibalization (the illicit stripping of valuable components like CPU sockets, gold edge connector fingers, IC microchips, and SMD tantalum capacitors) to:

  1. Calculate a dynamic Board Integrity Score (BIS).
  2. Emit 8-language vernacular voice warnings to scrap collectors for fair purchasing price adjustments.
  3. Propagate component integrity data across the Collector β†’ Dealer β†’ Recycler supply chain to catch mid-chain cannibalization fraud.

2. Current Project State & Progress Summary

Category Current Status Details & Artifacts
Dataset Size 3,923 Normalized JPEGs Located in data/images/ and data/annotated_auto/images/ (6,864 total tracked). Average resolution: $1315 \times 1029\text{ px}$.
Auto-Annotation 6,377 Draft Bounding Boxes Auto-labeled across all 4,303 image files via YOLO-World zero-shot model (pipeline/auto_annotate.py, conf=0.015).
Dataset Spec YOLO Format Ready Specification saved to data/splits/data.yaml. Summary in data/annotated_auto/auto_annotation_summary.json.
Updated Taxonomy 7 Fine-Grained Classes Defined in config/taxonomy.yaml (separates fraud desoldered pads from factory empty pads).
Integrity Engine Track B Complete & Tested Purity Engine (purity_engine/) with form-factor profiles, scrap grade pricing floors, and 8-language voice alerts.
Pipeline Tests 20 / 20 Passed Full test suite (tests/test_purity_assay.py & tests/test_pipeline.py) fully compliant.

3. Architecture & Dual-Track Execution Strategy

Development is decoupled into two parallel tracks linked by a frozen contract (model_contract.md):

       β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”
       β”‚             model_contract.md (Frozen Schema)          β”‚
       β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜
                                  β”‚
         β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”΄β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”
         β”‚                                                 β”‚
β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β–Όβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”       β”Œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β–Όβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”
β”‚ Track A: Model & Dataset       β”‚       β”‚ Track B: Application & Integration    β”‚
β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€       β”œβ”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€
β”‚ β€’ 7-Class Refined Taxonomy     β”‚       β”‚ β€’ `MockModelClient` for Dev/Testing   β”‚
β”‚ β€’ Multi-Scale YOLOv8 Training  β”‚       β”‚ β€’ Integrity Engine (`purity_assay.py`) β”‚
β”‚ β€’ Focal Loss for Desoldered    β”‚       β”‚ β€’ Offline Pre-Recorded Audio Warnings β”‚
β”‚ β€’ TFLite INT8 Quantization     β”‚       β”‚ β€’ Collector Lite & Recycler Portal    β”‚
β”‚ β€’ Real-World Test Evaluation   β”‚       β”‚ β€’ BIS-Delta Fraud Discrepancy UI      β”‚
β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜       β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜
                 β”‚                                         β”‚
                 β””β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”¬β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”€β”˜
                                   β–Ό
          Swap Mock for Quantized Model (`TFLiteModelClient`)
                         (1-Line Config Change)

4. System Requirements & Architectural Adjustments

Based on technical analysis and field realities, the following system-level changes are enforced:

A. Edge Hardware & Memory Optimization (Low-End Android 2GB–3GB RAM)

  • Sequential Model Execution: Running the 21-class category model and YOLOv8 micro-model simultaneously triggers browser tab memory crashes.
  • Fix: Enforce explicit tensor disposal (model.dispose()) after Stage 1 classification before loading Stage 2 micro-component detection.

B. Taxonomy Refinement (Eliminating False Fraud Signals)

  • Fix: Split generic desoldered footprints into:
    1. forcibly_desoldered_pad: Exposed pads with jagged solder peaks, torn traces, or blowtorch/burnt flux residue (fraud signal).
    2. factory_unpopulated_pad: Clean silkscreen outline with smooth solder dots left unpopulated from factory (NOT fraud).
    3. occluded_region: Footprints covered by heatsinks, metal shields, or thick dust.

C. Dynamic Scrap Grade Pricing Floor

  • Fix: Replace rigid 35% hardcoded floor with category scrap grade floors: $$\text{Adjusted Price} = \text{Base Price} \times \left( \text{Floor}{\text{category}} + (1 - \text{Floor}{\text{category}}) \times \frac{\text{BIS}}{100} \right)$$
    • Server/GPU PCBs: $\text{Floor} = 0.15$
    • Desktop PCBs: $\text{Floor} = 0.30$
    • Low-grade Power PCBs: $\text{Floor} = 0.60$

D. Multi-Angle 2-Sided Inspection Protocol

  • Fix: Standardize a 2-photo workflow (Front Top-Down + Reverse Bottom-Down / Edge) in Collector Lite to inspect both sides of the PCB.

E. Supply Chain Fraud Tolerance Bands

  • Fix: Update Recycler Portal intake discrepancy bands to:
    • $< 12%$ BIS Drop $\rightarrow$ Normal capture variance (Pass).
    • $12\text{--}25%$ BIS Drop $\rightarrow$ Advisory Warning / Discrepancy Flag.
    • $> 25%$ BIS Drop $\rightarrow$ Critical Fraud Alert & CPCB Form 6 PDF Audit Log Entry.

F. Offline Vernacular Audio Reliability

  • Fix: Standardize pre-recorded .opus audio playback via Service Worker CacheStorage as a fallback when Web Speech API regional voice packs are missing offline.

5. Master Plan of Action (Step-by-Step Roadmap)

Phase 1: Baseline Model Training (Track A)

  • Auto-annotate dataset with 3,130 draft boxes (pipeline/auto_annotate.py).
  • Fine-tune baseline YOLOv8n / YOLOv8s on data/annotated_auto/data.yaml (imgsz=960 or 1280).
  • Evaluate per-class mAP@50 and fraud recall on forcibly_desoldered_pad.
  • Quantize model to TFLite INT8 ($<15\text{ MB}$, target $<1\text{s}$ latency).

Phase 2: Incremental Harvest & Synthetic Data (Optional Extension)

  • Execute optional incremental scraper batch (~500–1,000 images) using updated config/queries.yaml.
  • Apply CutMix / Copy-Paste synthetic desoldered pad data synthesis during training.

Phase 3: Purity Engine Module Build (Track B)

  • Build purity_engine/model_client.py (MockModelClient & TFLiteModelClient).
  • Build purity_engine/purity_assay.py (Form-factor baseline matching + dynamic scrap pricing formula).
  • Build purity_engine/vernacular_voice.py (Web Speech API + .opus fallback).

Phase 4: App Integration & End-to-End Verification

  • Extend Collector Lite (mobile/kabadiwala-lite.html) with 2-photo workflow & inline BIS display.
  • Extend Recycler Portal (recycler-dashboard-frontend/) with BIS-delta view ($12% / 25%$ flags).
  • Run automated test suite (tests/test_purity_assay.py, tests/test_bis_delta_api.py).

6. Key Configuration & Pipeline Commands Quick Reference

  • Run Automated Tests:
    .venv/bin/python -m pytest
    
  • Run Auto-Annotation Script:
    .venv/bin/python pipeline/auto_annotate.py
    
  • Run Incremental Web Scraper:
    .venv/bin/python scraper.py harvest
    
  • Dataset Location: data/annotated_auto/