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Sample | Maintain a minimum edge distance of 1.5 hole diameter to prevent breakout. | Fasteners | DFM Guideline | Yes | Rule-based | Hole | NASA Fastener Design Manual | Assembly/Fastening | Ask-Back | Preference-based; confirm desired level of automation. | null |
1 | Keep CAD models fully constrained to prevent parts from moving unpredictably in assemblies. | Parametric Modeling | Interview | Yes | Rule-based | Constraints | CAD/Assembly | Ask-Back | Preference-based; confirm desired level of automation. | null | |
2 | Avoid unconstrained sketches, they make assemblies non-deterministic and difficult to modify. | Assembly Design | Interview | No | Rule-based | Constraints | CAD/Assembly | Ask-Back | Preference-based; confirm desired level of automation. | null | |
3 | Ensure holes designed for fasteners are slightly larger than the nominal fastener size to account for tolerance. | Tolerancing | Interview | Yes | Heuristic | Hole | Assembly/Fastening | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
4 | Do not design overly deep holes or thin walls that are difficult or impossible to machine. | Machining | Interview | No | Rule-based | Hole/Wall | CNC Machining | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
5 | Aesthetic features like fillets or chamfers should not interfere with manufacturability or tool access. | Design for Manufacturability | Interview | No | Heuristic | Fillet/Chamfer | CNC Machining | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
6 | Use as few sketches as possible while maintaining full parametric relationships ‚ simpler sketches reduce model complexity. | CAD Best Practices | Interview | Yes | Strategy-based | Model | CAD Modeling | Ask-Back | Preference-based; confirm desired level of automation. | null | |
Check model sanity before fabrication ‚ basic DFM rules can prevent avoidable errors. | Design Verification | Interview | Yes | Checklist-based | Model | General DFM | Heuristic Suggestion | Potential DFM concern; verify against context. | null | ||
tools should provide deterministic outputs ‚ engineers need repeatable, controllable results for trust. | in Manufacturing | Interview | Yes | Principle-based | System | /Software | Ask-Back | Preference-based; confirm desired level of automation. | null | ||
chatbots may miss nuanced design reasoning ‚ physical intuition and edge cases matter. | Limitations | Interview | No | Conceptual | Assistant | /Software | Ask-Back | Preference-based; confirm desired level of automation. | null | ||
An ideal tool would combine a DFM checklist with explanations and external learning links. | Design Opportunities | Interview | Yes | Educational | System | /Software | Ask-Back | Preference-based; confirm desired level of automation. | null | ||
The maximum depth of holes we recommend is 4 x the nominal diameter. | Hole Depth | Hubs ‚ CNC video | Yes | Rule-based | Hole | https://www.hubs.com/videos/design-cnc-machining/ | CNC Milling | Direct Check | Deep holes risk tool deflection and poor chip evacuation. | null | |
10 x the nominal diameter is typical and 40 x the nominal diameter is feasible. | Hole Depth | Hubs ‚ CNC video | Yes | Capability | Hole | https://www.hubs.com/videos/design-cnc-machining/ | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Holes with standard diameter are preferred. | Hole Sizing | Hubs ‚ CNC video | Yes | Heuristic | Hole | https://www.hubs.com/videos/design-cnc-machining/ | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Holes with non-standard diameter must be machined with an end mill tool. | Hole Sizing | Hubs ‚ CNC video | Yes | Fact | Hole | https://www.hubs.com/videos/design-cnc-machining/ | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Blind holes machined with a drill have a conical floor (135o angle). | Drilled Holes | Hubs ‚ CNC video | Yes | Fact | Hole | https://www.hubs.com/videos/design-cnc-machining/ | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Holes machined with an end mill tool will be flat. | Milled Holes | Hubs ‚ CNC video | Yes | Fact | Hole | https://www.hubs.com/videos/design-cnc-machining/ | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Walls thinner than 0.020 in. (0.5mm) typically do not survive the machining process. | Wall Thickness | Protolabs ‚ Turning guidelines | No | Rule-based | Wall | https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/ | CNC Turning | Direct Check | Thin walls deform and cause chatter. | null | |
Small features may be allowed, but the diameter in any region should not be less than 0.030 in. (0.76mm). | Feature Size | Protolabs ‚ Turning guidelines | Yes | Rule-based | Small Feature | https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/ | CNC Turning | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Sharp conical points are allowed; angles should be greater than 30 degrees. | Angles | Protolabs ‚ Turning guidelines | Yes | Rule-based | Point/Chamfer | https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/ | CNC Turning | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Typically, Protolabs can maintain a machining tolerance of +/- 0.005 in. (0.13mm). | Tolerances | Protolabs ‚ Turning guidelines | Yes | Fact | General | https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/ | CNC Turning | Ask-Back | Preference-based; confirm desired level of automation. | null | |
Because milling is done with round tools, sharp internal corners cannot be achieved. | Internal Corners | Fictiv ‚ CNC design guide | Yes | Fact | Corner | https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide | CNC Milling | Educational Prompt | End mills are round; internal corners require a radius. | null | |
Radiused corners are required, and must be larger than the cutter to be used. | Internal Corners | Fictiv ‚ CNC design guide | Yes | Rule-based | Corner | https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The radius of the corner will be half the diameter of the cutting tool. | Internal Corners | Fictiv ‚ CNC design guide | Yes | Rule-based | Corner | https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The depth of the countersink should be no more than 60% of the material thickness. | Countersink | SendCutSend ‚ Guidelines | Yes | Rule-based | Countersink | https://sendcutsend.com/guidelines/countersinking/ | Sheet Metal | Direct Check | Non-standard angles may not match fasteners. | null | |
Using a countersink depth that's more than about 60% of the material thickness can start to weaken the material. | Countersink | SendCutSend ‚ Blog | No | Rule-based | Countersink | https://sendcutsend.com/blog/benefits-of-countersinking/ | Sheet Metal | Direct Check | Non-standard angles may not match fasteners. | null | |
Form tolerances apply to metal machined components. | Tolerances | Xometry ‚ Manufacturing Standards | Yes | Fact | General | https://www.xometry.com/manufacturing-standards/ | CNC Machining | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Plastic and composite materials are typically double the tolerance amount for metals. | Tolerances | Xometry ‚ Manufacturing Standards | Yes | Fact | General | https://www.xometry.com/manufacturing-standards/ | CNC Machining | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Sharp internal corners where vertical walls meet cannot be machined using any end mill due to the tool geometry. | Internal Corners | Fictiv ‚ Optimizing part design | No | Fact | Corner | https://www.fictiv.com/help/getting-started/optimizing-part-design-for-cnc-machining | CNC Milling | Educational Prompt | End mills are round; internal corners require a radius. | null | |
The most common tolerance standards ... are defined by ISO 2768 and ISO 286. | Tolerances | Xometry ‚ Whitepaper | Yes | Fact | General | https://xometry.pro/wp-content/uploads/2023/07/UK-mastering-CNC-tolerances-1.pdf | CNC Machining | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
CNC Turning Diameter: 3.95 in. Length: 9 in. | Capabilities | Protolabs ‚ Basic Design Guidelines | Yes | Capability | General | https://www.protolabs.com/help-center/basic-design-guidelines/ | CNC Turning | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Wall Thickness: 0.020 in. Angle: 30 +/- 0.005 in. | Capabilities | Protolabs ‚ Basic Design Guidelines | Yes | Capability | General | https://www.protolabs.com/help-center/basic-design-guidelines/ | CNC Turning | Direct Check | Thin walls deform and cause chatter. | null | |
Flange length must be at least 4 times the material thickness. | Flange Length | Protolabs ‚ Sheet Metal guidelines | Yes | Rule-based | Flange | https://www.protolabs.com/services/sheet-metal-fabrication/design-guidelines/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
A +/- 1 degree tolerance on all bend angles is generally acceptable in the industry. | Bend Angles | Geomiq ‚ Sheet metal guide | Yes | Rule-based | Bend | https://geomiq.com/sheet-metal-design-guide/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Keep the inside bend radius at least equal to the material thickness. | Bend Radius | Geomiq ‚ Sheet metal guide | Yes | Rule-based | Bend | https://geomiq.com/sheet-metal-design-guide/ | Sheet Metal | Direct Check | Tight bend radius can crack material or spring back. | null | |
For air bending, leg/flange length should be ‚â• 4 T. | Flange Length | Xometry ‚ Sheet metal tips | Yes | Rule-based | Flange | https://xometry.pro/en/articles/sheet-metal-bending-design-tips/ | Sheet Metal | Ask-Back | Preference-based; confirm desired level of automation. | null | |
For bottoming, increase to ‚â• 6 T. | Flange Length | Xometry ‚ Sheet metal tips | Yes | Rule-based | Flange | https://xometry.pro/en/articles/sheet-metal-bending-design-tips/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
When placing holes, slots, and similar features in your part design, be sure to locate them at least 4x the material thickness away from any edges or inside corners. | Feature to Edge | Protolabs ‚ Bend radii | Yes | Rule-based | Hole/Slot | https://www.protolabs.com/resources/design-tips/the-basics-of-bend-radii-in-sheet-metal/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Holes can be at least 2.5X MT from bend edges while slots should have more clearance at 4X MT. | Hole/Slot to Bend | Xometry ‚ Sheet Metal Design Guide (PDF) | Yes | Rule-based | Hole/Slot | https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Be sure to place holes and slots at least 2 times the material‚ thickness from part edges. | Hole/Slot to Edge | Xometry ‚ Sheet Metal Design Guide (PDF) | Yes | Rule-based | Hole/Slot | https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
For most materials, the minimum flange length should be met for at least ~50-60% of the bend‚ length on both sides of the bend. | Flange Contact | SendCutSend ‚ Bending | Yes | Rule-based | Flange | https://sendcutsend.com/guidelines/bending/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The minimum edge distance should not be less than 1.5D. | Edge Distance | NASA ‚ Fastener Design Manual | Yes | Rule-based | Hole | https://ntrs.nasa.gov/api/citations/19900009424/downloads/19900009424.pdf | Assembly/Fastening | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Common design practice is to use a nominal edge distance of 2D from the fastener hole centerline. | Edge Distance | NASA ‚ Fastener Design Manual | Yes | Rule-based | Hole | https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf | Assembly/Fastening | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The nominal distance between fasteners is 4D. | Fastener Spacing | NASA ‚ Fastener Design Manual | Yes | Rule-based | Pattern | https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf | Assembly/Fastening | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The distance from the center of a bolt to an edge of a part shall not be less than 1.5 times the nominal diameter of the bolt. | Edge Distance | SC ‚ Bolted connections | Yes | Rule-based | Hole | https://www.aisc.org/globalassets/aisc/manual/15th-ed-ref-list/edge-distance-spacing-and-bearing-in-bolted-connections_lewis_1996.pdf | Assembly/Fastening | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
0.5 degrees on all vertical faces is strongly advised. | Draft | Protolabs ‚ Draft guidelines | Yes | Rule-based | Draft | https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
1 to 2 degrees works very well in most situations. | Draft | Protolabs ‚ Draft guidelines | Yes | Rule-based | Draft | https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
3 degrees is minimum for a shutoff (metal sliding on metal). | Draft | Protolabs ‚ Draft guidelines | Yes | Rule-based | Draft | https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
3 degrees is required for light texture (PM-T1). | Draft | Protolabs ‚ Draft guidelines | Yes | Rule-based | Draft | https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
5 or more degrees is required for heavy texture (PM-T2). | Draft | Protolabs ‚ Draft guidelines | Yes | Rule-based | Draft | https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
Applying 1 to 2 degrees works well in most scenarios. | Draft | Protolabs ‚ Moldability guide | Yes | Rule-based | Draft | https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
1 degree of draft per 1 inch of cavity depth is a good rule of thumb. | Draft | Protolabs ‚ Wall thickness | Yes | Rule-based | Draft | https://www.protolabs.com/resources/design-tips/improving-part-design-with-uniform-wall-thickness/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
In general, the recommendation is to add a minimum of 1 degree of draft per inch of mold cavity depth. | Draft | Hubs ‚ Draft angle | Yes | Rule-based | Draft | https://www.hubs.com/knowledge-base/draft-angle/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
For every 0.1mm depth of texture, an additional 0.4-degree draft angle is recommended. | Draft/Texture | Hubs ‚ Draft video | Yes | Rule-based | Draft | https://www.hubs.com/videos/injection-molding-draft-angles/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
Typically, designers apply draft angles of 1.5 to 2 degrees to injection molded parts at mold depths up to 2 inches. | Draft | Fictiv ‚ Draft angle | Yes | Heuristic | Draft | https://www.fictiv.com/articles/draft-angle-injection-molding | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
Use a thickness equal to 0.5 main wall thickness. | Ribs | Hubs ‚ Injection molding guide | Yes | Rule-based | Rib | https://www.hubs.com/guides/injection-molding/ | Injection Molding | Ask-Back | Preference-based; confirm desired level of automation. | null | |
Define a height smaller than 3 rib thickness. | Ribs | Hubs ‚ Injection molding guide | Yes | Rule-based | Rib | https://www.hubs.com/guides/injection-molding/ | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Add a draft angle of at least 0.25 - 0.5. | Ribs/Draft | Hubs ‚ Injection molding guide | Yes | Rule-based | Rib | https://www.hubs.com/guides/injection-molding/ | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Add a min. distance between ribs and walls of 4 rib thickness. | Ribs/Spacing | Hubs ‚ Injection molding guide | Yes | Rule-based | Rib | https://www.hubs.com/guides/injection-molding/ | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Rib Thickness - The thickness of a rib must be no more than 60% of the nominal wall thickness of the part. | Ribs | Xometry ‚ Plastic ribs | Yes | Rule-based | Rib | https://www.xometry.com/resources/injection-molding/plastic-ribs-for-injection-molding-design/ | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Ribs won‚Äôt precipitate sink marks and the structure uses less material, too. | Sink Marks/Ribs | Fictiv ‚ Wall thickness | Yes | Principle-based | Rib | https://www.fictiv.com/articles/wall-thickness-recommendations-for-injection-molding | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Bends ¬± 1 degree | Tolerances | Protolabs ‚ Basic Design Guidelines | Yes | Rule-based | Bend | https://www.protolabs.com/help-center/basic-design-guidelines/ | Sheet Metal | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Hole Diameters ¬± 0.005 in. | Tolerances | Protolabs ‚ Basic Design Guidelines | Yes | Rule-based | Hole | https://www.protolabs.com/help-center/basic-design-guidelines/ | Sheet Metal | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Edge to Edge/Hole; Hole to Hole ¬± 0.005 in. | Tolerances | Protolabs ‚ Basic Design Guidelines | Yes | Rule-based | Feature spacing | https://www.protolabs.com/help-center/basic-design-guidelines/ | Sheet Metal | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Hardware edge/Hole ¬± 0.010 in. | Tolerances | Protolabs ‚ Basic Design Guidelines | Yes | Rule-based | Hardware | https://www.protolabs.com/help-center/basic-design-guidelines/ | Sheet Metal | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Bend to edge ¬± 0.010 in. | Tolerances | Protolabs ‚ Basic Design Guidelines | Yes | Rule-based | Bend | https://www.protolabs.com/help-center/basic-design-guidelines/ | Sheet Metal | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Multiple surfaces ¬± 0.030 in. | Tolerances | Protolabs ‚ Basic Design Guidelines | Yes | Rule-based | General | https://www.protolabs.com/help-center/basic-design-guidelines/ | Sheet Metal | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
Ovality at a tube bend should not exceed 10% (5% to 8% typical). | Tube Bending | Xometry ‚ Manufacturing Standards | Yes | Rule-based | Tube | https://www.xometry.com/manufacturing-standards/ | Forming | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Tube end point tolerance is +/- .063‚ to ensure fit and assembly. | Tube Bending | Xometry ‚ Manufacturing Standards | Yes | Rule-based | Tube | https://www.xometry.com/manufacturing-standards/ | Forming | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Avoid Deep Features | Feature Depth | Fictiv ‚ 10 tips | No | Heuristic | Pocket/Slot | https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Avoid Sharp Internal Corners | Internal Corners | Fictiv ‚ 10 tips | Yes | Heuristic | Corner | https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining | CNC Milling | Educational Prompt | End mills are round; internal corners require a radius. | null | |
This limits, for example, the minimum wall thickness that a CNC machined part can have and the maximum aspect ratio of tall features. | Stiffness Limits | Hubs ‚ CNC machining guide | Yes | Principle-based | Wall/Tall feature | https://www.hubs.com/guides/cnc-machining/ | CNC Machining | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The difference between 82 and 90 countersinks | Countersink | SendCutSend ‚ Video | Yes | Fact | Countersink | https://sendcutsend.com/education/video/adding-countersinking-to-your-parts/ | Sheet Metal | Direct Check | Non-standard angles may not match fasteners. | null | |
How to model and verify a countersink in your CAD design | Countersink | SendCutSend ‚ Video | Yes | Educational | Countersink | https://sendcutsend.com/education/video/adding-countersinking-to-your-parts/ | Sheet Metal | Direct Check | Non-standard angles may not match fasteners. | null | |
Rib thickness at the base should be between 50-70% of the nominal wall thickness. | Ribs | SOLIDWORKS Blog ‚ Cardinal rules | Yes | Rule-based | Rib | https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Rib height should be 2.5 ‚ 3X the nominal wall thickness. | Ribs | SOLIDWORKS Blog ‚ Cardinal rules | Yes | Rule-based | Rib | https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Ribs should have 0.5 ‚ 1.5 degrees of draft. | Ribs/Draft | SOLIDWORKS Blog ‚ Cardinal rules | Yes | Rule-based | Rib | https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
The distance of holes from the bend should be at least 2.5x the material thickness. | Hole to Bend | Xometry ‚ AU sheet metal tips | Yes | Rule-based | Hole | https://xometry.au/design-tips-sheet-metal-bending/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Slots should be placed at a distance of at least 4x the material thickness from the bend edges. | Slot to Bend | Xometry ‚ AU sheet metal tips | Yes | Rule-based | Slot | https://xometry.au/design-tips-sheet-metal-bending/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Protolabs provides a range of internal bend radius tooling options between 0.01 in. and 1 in. | Bend Radius Tooling | Protolabs ‚ Sheet metal toolkit | Yes | Capability | Bend | https://www.protolabs.com/resources/design-for-sheet-metal-fabrication-toolkit/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Flange length must be at least 4 times the material thickness. | Flange Length | Geomiq ‚ Sheet metal guide | Yes | Rule-based | Flange | https://geomiq.com/sheet-metal-design-guide/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
For thin materials, buckling between fasteners can be a problem. | Fastener Spacing | NASA ‚ Fastener Design Manual | Yes | Principle-based | Pattern | https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf | Assembly/Fastening | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Rib thickness should not exceed 60 percent of the nominal thickness. | Ribs | GrabCAD ‚ Guidelines | Yes | Rule-based | Rib | https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
The distance between two ribs should be 2 ‚ 3X the nominal wall thickness. | Ribs Spacing | SOLIDWORKS Blog ‚ Cardinal rules | Yes | Rule-based | Rib | https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html | Injection Molding | Direct Check | Thick ribs cause sink and warpage. | null | |
Holes and slots should be at least 6X MT from each other. | Feature Spacing | Xometry ‚ Sheet Metal Design Guide (PDF) | Yes | Rule-based | Hole/Slot | https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Holes of .100‚ or smaller in diameter may be slightly larger than standard tolerances. | Small Holes | Xometry ‚ Manufacturing Standards | Yes | Fact | Hole | https://www.xometry.com/manufacturing-standards/ | CNC Machining | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
If a square part needs to mate into a square hole, then other techniques ‚ like drilling relief holes in the corners ‚ can help. | Relief Holes | Fictiv ‚ 10 tips | Yes | Heuristic | Corner/Hole | https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
A good rule of thumb is to apply 1 degree of draft per 1 inch of cavity depth. | Draft | Protolabs ‚ Injection basics | Yes | Rule-based | Draft | https://www.protolabs.com/resources/design-tips/injection-molding-basics/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
In most situations, 2 degrees is the amount to look for. | Draft | Protolabs ‚ Draft analysis (SOLIDWORKS) | Yes | Heuristic | Draft | https://www.protolabs.com/resources/blog/design-validation-with-solidworks-injection-molding/ | Injection Molding | Direct Check | Draft eases ejection and protects surfaces. | null | |
Snap-fit joints are a very simple, economical and rapid way of joining two parts without fasteners or tools. | Snap-Fits | Hubs ‚ Injection molding guide | Yes | Fact | Snap-fit | https://www.hubs.com/guides/injection-molding/ | Injection Molding | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The most common internal bend radius (and our default) is 0.030 in. (0.762mm). | Bend Radius | Protolabs ‚ 8 mistakes in sheet metal | Yes | Rule-based | Bend | https://www.protolabs.com/resources/design-tips/8-mistakes-to-avoid-when-designing-sheet-metal-parts/ | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Be sure to place holes away from bends at a distance of at least 2.5 times the material‚ thickness plus the bend radius. | Hole to Bend | Xometry ‚ Sheet Metal Design Guide (PDF) | Yes | Rule-based | Hole | https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Part Length Over 60" ‚ Angularity Tolerance 1. | Tolerances | Xometry ‚ Manufacturing Standards | Yes | Rule-based | General | https://www.xometry.com/manufacturing-standards/ | CNC Machining | Ask-Back | Missing tolerance can cause rework and fit issues. | null | |
If possible, the countersink should not be deeper than 60% of the material thickness. | Countersink | SendCutSend ‚ Tapping & countersinking | Yes | Rule-based | Countersink | https://sendcutsend.com/blog/tapping-laser-cut-holes-and-designing-for-countersinking/ | Sheet Metal | Direct Check | Non-standard angles may not match fasteners. | null | |
The minimum edge distance ... is at least 1.5 times the bolt diameter. | Edge Distance | NASA-STD-5020 | Yes | Rule-based | Hole | https://s3vi.ndc.nasa.gov/ssri-kb/static/resources/nasa-std-5020.pdf | Assembly/Fastening | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
The larger the corner radius, the fewer passes the machine will take and the lower the cost. | Internal Corners | Fictiv ‚ Optimizing part design | Yes | Principle-based | Corner | https://www.fictiv.com/help/getting-started/optimizing-part-design-for-cnc-machining | CNC Milling | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Additional Notes on CNC Turning Guidelines | Capabilities | Protolabs ‚ Turning service | Yes | Fact | General | https://www.protolabs.com/services/cnc-machining/cnc-turning/ | CNC Turning | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Hole and Slot Dimensions: Keep hole and slot diameters at least as large as 1X MT. | Holes/Slots | Xometry ‚ Sheet Metal Design Guide (PDF) | Yes | Rule-based | Hole/Slot | https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf | Sheet Metal | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
CNC Machining Design Guide | General | Geomiq ‚ CNC Design Guide | Yes | Fact | General | https://geomiq.com/cnc-design-guide/ | CNC Machining | Heuristic Suggestion | Potential DFM concern; verify against context. | null | |
Overhangs exceeding 45 typically require support. | Overhangs | Autodesk ‚ Additive design guide | Yes | Rule-based | Surface | https://www.autodesk.com/solutions/additive-manufacturing/overview | 3D Printing | Direct Check | Steeper overhangs sag without support in FFF/SLA. | null |
End of preview. Expand in Data Studio
Dataset from Google Sheets
This dataset was automatically extracted from Google Sheets with image columns.
Dataset Structure
Original Columns:
#Text EntryTopicSourceGood/Bad Practice?Reasoning TypeFeature TypeSource Link (Interview/Website/etc)Manufacturing TypePontential Prompt TypeExplanation
Image Columns (processed):
Topic_local: Local path to downloaded image (originally from 'Topic')
Statistics:
- Total records: 382
- Image columns found: 1
- Total images downloaded: 0
Usage
from datasets import load_dataset, Image
# Load from Hugging Face Hub
dataset = load_dataset("your-username/your-dataset-name")
# Or load locally
from datasets import Dataset
import json
with open("dataset.json", "r") as f:
data = json.load(f)
dataset = Dataset.from_list(data)
# Cast image columns
image_columns = ['"Topic_local"']
for col in image_columns:
if col in dataset.column_names:
dataset = dataset.cast_column(col, Image())
Image Processing Notes
Images were automatically downloaded from the following URL columns:
- Topic
Source
Extracted from Google Sheets on 2025-11-30 Sheet URL: Google Sheets
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