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stringclasses 8
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stringlengths 17
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| Topic
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| Source
stringclasses 74
values | Good/Bad Practice?
stringclasses 2
values | Reasoning Type
stringclasses 10
values | Feature Type
stringlengths 3
27
| Source Link (Interview/Website/etc)
stringclasses 68
values | Manufacturing Type
stringclasses 61
values | Pontential Prompt Type
stringclasses 6
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stringlengths 34
205
| Topic_local
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|---|---|---|---|---|---|---|---|---|---|---|---|
Sample
|
Maintain a minimum edge distance of 1.5 hole diameter to prevent breakout.
|
Fasteners
|
DFM Guideline
|
Yes
|
Rule-based
|
Hole
|
NASA Fastener Design Manual
|
Assembly/Fastening
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
1
|
Keep CAD models fully constrained to prevent parts from moving unpredictably in assemblies.
|
Parametric Modeling
|
Interview
|
Yes
|
Rule-based
|
Constraints
|
CAD/Assembly
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
|
2
|
Avoid unconstrained sketches, they make assemblies non-deterministic and difficult to modify.
|
Assembly Design
|
Interview
|
No
|
Rule-based
|
Constraints
|
CAD/Assembly
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
|
3
|
Ensure holes designed for fasteners are slightly larger than the nominal fastener size to account for tolerance.
|
Tolerancing
|
Interview
|
Yes
|
Heuristic
|
Hole
|
Assembly/Fastening
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
4
|
Do not design overly deep holes or thin walls that are difficult or impossible to machine.
|
Machining
|
Interview
|
No
|
Rule-based
|
Hole/Wall
|
CNC Machining
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
5
|
Aesthetic features like fillets or chamfers should not interfere with manufacturability or tool access.
|
Design for Manufacturability
|
Interview
|
No
|
Heuristic
|
Fillet/Chamfer
|
CNC Machining
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
6
|
Use as few sketches as possible while maintaining full parametric relationships ‚ simpler sketches reduce model complexity.
|
CAD Best Practices
|
Interview
|
Yes
|
Strategy-based
|
Model
|
CAD Modeling
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
|
Check model sanity before fabrication ‚ basic DFM rules can prevent avoidable errors.
|
Design Verification
|
Interview
|
Yes
|
Checklist-based
|
Model
|
General DFM
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
||
tools should provide deterministic outputs ‚ engineers need repeatable, controllable results for trust.
|
in Manufacturing
|
Interview
|
Yes
|
Principle-based
|
System
|
/Software
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
||
chatbots may miss nuanced design reasoning ‚ physical intuition and edge cases matter.
|
Limitations
|
Interview
|
No
|
Conceptual
|
Assistant
|
/Software
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
||
An ideal tool would combine a DFM checklist with explanations and external learning links.
|
Design Opportunities
|
Interview
|
Yes
|
Educational
|
System
|
/Software
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
||
The maximum depth of holes we recommend is 4 x the nominal diameter.
|
Hole Depth
|
Hubs ‚ CNC video
|
Yes
|
Rule-based
|
Hole
|
https://www.hubs.com/videos/design-cnc-machining/
|
CNC Milling
|
Direct Check
|
Deep holes risk tool deflection and poor chip evacuation.
| null |
|
10 x the nominal diameter is typical and 40 x the nominal diameter is feasible.
|
Hole Depth
|
Hubs ‚ CNC video
|
Yes
|
Capability
|
Hole
|
https://www.hubs.com/videos/design-cnc-machining/
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Holes with standard diameter are preferred.
|
Hole Sizing
|
Hubs ‚ CNC video
|
Yes
|
Heuristic
|
Hole
|
https://www.hubs.com/videos/design-cnc-machining/
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Holes with non-standard diameter must be machined with an end mill tool.
|
Hole Sizing
|
Hubs ‚ CNC video
|
Yes
|
Fact
|
Hole
|
https://www.hubs.com/videos/design-cnc-machining/
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Blind holes machined with a drill have a conical floor (135o angle).
|
Drilled Holes
|
Hubs ‚ CNC video
|
Yes
|
Fact
|
Hole
|
https://www.hubs.com/videos/design-cnc-machining/
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Holes machined with an end mill tool will be flat.
|
Milled Holes
|
Hubs ‚ CNC video
|
Yes
|
Fact
|
Hole
|
https://www.hubs.com/videos/design-cnc-machining/
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Walls thinner than 0.020 in. (0.5mm) typically do not survive the machining process.
|
Wall Thickness
|
Protolabs ‚ Turning guidelines
|
No
|
Rule-based
|
Wall
|
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
|
CNC Turning
|
Direct Check
|
Thin walls deform and cause chatter.
| null |
|
Small features may be allowed, but the diameter in any region should not be less than 0.030 in. (0.76mm).
|
Feature Size
|
Protolabs ‚ Turning guidelines
|
Yes
|
Rule-based
|
Small Feature
|
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
|
CNC Turning
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Sharp conical points are allowed; angles should be greater than 30 degrees.
|
Angles
|
Protolabs ‚ Turning guidelines
|
Yes
|
Rule-based
|
Point/Chamfer
|
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
|
CNC Turning
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Typically, Protolabs can maintain a machining tolerance of +/- 0.005 in. (0.13mm).
|
Tolerances
|
Protolabs ‚ Turning guidelines
|
Yes
|
Fact
|
General
|
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
|
CNC Turning
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
|
Because milling is done with round tools, sharp internal corners cannot be achieved.
|
Internal Corners
|
Fictiv ‚ CNC design guide
|
Yes
|
Fact
|
Corner
|
https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide
|
CNC Milling
|
Educational Prompt
|
End mills are round; internal corners require a radius.
| null |
|
Radiused corners are required, and must be larger than the cutter to be used.
|
Internal Corners
|
Fictiv ‚ CNC design guide
|
Yes
|
Rule-based
|
Corner
|
https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The radius of the corner will be half the diameter of the cutting tool.
|
Internal Corners
|
Fictiv ‚ CNC design guide
|
Yes
|
Rule-based
|
Corner
|
https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The depth of the countersink should be no more than 60% of the material thickness.
|
Countersink
|
SendCutSend ‚ Guidelines
|
Yes
|
Rule-based
|
Countersink
|
https://sendcutsend.com/guidelines/countersinking/
|
Sheet Metal
|
Direct Check
|
Non-standard angles may not match fasteners.
| null |
|
Using a countersink depth that's more than about 60% of the material thickness can start to weaken the material.
|
Countersink
|
SendCutSend ‚ Blog
|
No
|
Rule-based
|
Countersink
|
https://sendcutsend.com/blog/benefits-of-countersinking/
|
Sheet Metal
|
Direct Check
|
Non-standard angles may not match fasteners.
| null |
|
Form tolerances apply to metal machined components.
|
Tolerances
|
Xometry ‚ Manufacturing Standards
|
Yes
|
Fact
|
General
|
https://www.xometry.com/manufacturing-standards/
|
CNC Machining
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Plastic and composite materials are typically double the tolerance amount for metals.
|
Tolerances
|
Xometry ‚ Manufacturing Standards
|
Yes
|
Fact
|
General
|
https://www.xometry.com/manufacturing-standards/
|
CNC Machining
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Sharp internal corners where vertical walls meet cannot be machined using any end mill due to the tool geometry.
|
Internal Corners
|
Fictiv ‚ Optimizing part design
|
No
|
Fact
|
Corner
|
https://www.fictiv.com/help/getting-started/optimizing-part-design-for-cnc-machining
|
CNC Milling
|
Educational Prompt
|
End mills are round; internal corners require a radius.
| null |
|
The most common tolerance standards ... are defined by ISO 2768 and ISO 286.
|
Tolerances
|
Xometry ‚ Whitepaper
|
Yes
|
Fact
|
General
|
https://xometry.pro/wp-content/uploads/2023/07/UK-mastering-CNC-tolerances-1.pdf
|
CNC Machining
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
CNC Turning Diameter: 3.95 in. Length: 9 in.
|
Capabilities
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Capability
|
General
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
CNC Turning
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Wall Thickness: 0.020 in. Angle: 30 +/- 0.005 in.
|
Capabilities
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Capability
|
General
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
CNC Turning
|
Direct Check
|
Thin walls deform and cause chatter.
| null |
|
Flange length must be at least 4 times the material thickness.
|
Flange Length
|
Protolabs ‚ Sheet Metal guidelines
|
Yes
|
Rule-based
|
Flange
|
https://www.protolabs.com/services/sheet-metal-fabrication/design-guidelines/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
A +/- 1 degree tolerance on all bend angles is generally acceptable in the industry.
|
Bend Angles
|
Geomiq ‚ Sheet metal guide
|
Yes
|
Rule-based
|
Bend
|
https://geomiq.com/sheet-metal-design-guide/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Keep the inside bend radius at least equal to the material thickness.
|
Bend Radius
|
Geomiq ‚ Sheet metal guide
|
Yes
|
Rule-based
|
Bend
|
https://geomiq.com/sheet-metal-design-guide/
|
Sheet Metal
|
Direct Check
|
Tight bend radius can crack material or spring back.
| null |
|
For air bending, leg/flange length should be ‚â• 4 T.
|
Flange Length
|
Xometry ‚ Sheet metal tips
|
Yes
|
Rule-based
|
Flange
|
https://xometry.pro/en/articles/sheet-metal-bending-design-tips/
|
Sheet Metal
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
|
For bottoming, increase to ‚â• 6 T.
|
Flange Length
|
Xometry ‚ Sheet metal tips
|
Yes
|
Rule-based
|
Flange
|
https://xometry.pro/en/articles/sheet-metal-bending-design-tips/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
When placing holes, slots, and similar features in your part design, be sure to locate them at least 4x the material thickness away from any edges or inside corners.
|
Feature to Edge
|
Protolabs ‚ Bend radii
|
Yes
|
Rule-based
|
Hole/Slot
|
https://www.protolabs.com/resources/design-tips/the-basics-of-bend-radii-in-sheet-metal/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Holes can be at least 2.5X MT from bend edges while slots should have more clearance at 4X MT.
|
Hole/Slot to Bend
|
Xometry ‚ Sheet Metal Design Guide (PDF)
|
Yes
|
Rule-based
|
Hole/Slot
|
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Be sure to place holes and slots at least 2 times the material‚ thickness from part edges.
|
Hole/Slot to Edge
|
Xometry ‚ Sheet Metal Design Guide (PDF)
|
Yes
|
Rule-based
|
Hole/Slot
|
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
For most materials, the minimum flange length should be met for at least ~50-60% of the bend‚ length on both sides of the bend.
|
Flange Contact
|
SendCutSend ‚ Bending
|
Yes
|
Rule-based
|
Flange
|
https://sendcutsend.com/guidelines/bending/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The minimum edge distance should not be less than 1.5D.
|
Edge Distance
|
NASA ‚ Fastener Design Manual
|
Yes
|
Rule-based
|
Hole
|
https://ntrs.nasa.gov/api/citations/19900009424/downloads/19900009424.pdf
|
Assembly/Fastening
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Common design practice is to use a nominal edge distance of 2D from the fastener hole centerline.
|
Edge Distance
|
NASA ‚ Fastener Design Manual
|
Yes
|
Rule-based
|
Hole
|
https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf
|
Assembly/Fastening
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The nominal distance between fasteners is 4D.
|
Fastener Spacing
|
NASA ‚ Fastener Design Manual
|
Yes
|
Rule-based
|
Pattern
|
https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf
|
Assembly/Fastening
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The distance from the center of a bolt to an edge of a part shall not be less than 1.5 times the nominal diameter of the bolt.
|
Edge Distance
|
SC ‚ Bolted connections
|
Yes
|
Rule-based
|
Hole
|
https://www.aisc.org/globalassets/aisc/manual/15th-ed-ref-list/edge-distance-spacing-and-bearing-in-bolted-connections_lewis_1996.pdf
|
Assembly/Fastening
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
0.5 degrees on all vertical faces is strongly advised.
|
Draft
|
Protolabs ‚ Draft guidelines
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
1 to 2 degrees works very well in most situations.
|
Draft
|
Protolabs ‚ Draft guidelines
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
3 degrees is minimum for a shutoff (metal sliding on metal).
|
Draft
|
Protolabs ‚ Draft guidelines
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
3 degrees is required for light texture (PM-T1).
|
Draft
|
Protolabs ‚ Draft guidelines
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
5 or more degrees is required for heavy texture (PM-T2).
|
Draft
|
Protolabs ‚ Draft guidelines
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
Applying 1 to 2 degrees works well in most scenarios.
|
Draft
|
Protolabs ‚ Moldability guide
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
1 degree of draft per 1 inch of cavity depth is a good rule of thumb.
|
Draft
|
Protolabs ‚ Wall thickness
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/design-tips/improving-part-design-with-uniform-wall-thickness/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
In general, the recommendation is to add a minimum of 1 degree of draft per inch of mold cavity depth.
|
Draft
|
Hubs ‚ Draft angle
|
Yes
|
Rule-based
|
Draft
|
https://www.hubs.com/knowledge-base/draft-angle/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
For every 0.1mm depth of texture, an additional 0.4-degree draft angle is recommended.
|
Draft/Texture
|
Hubs ‚ Draft video
|
Yes
|
Rule-based
|
Draft
|
https://www.hubs.com/videos/injection-molding-draft-angles/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
Typically, designers apply draft angles of 1.5 to 2 degrees to injection molded parts at mold depths up to 2 inches.
|
Draft
|
Fictiv ‚ Draft angle
|
Yes
|
Heuristic
|
Draft
|
https://www.fictiv.com/articles/draft-angle-injection-molding
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
Use a thickness equal to 0.5 main wall thickness.
|
Ribs
|
Hubs ‚ Injection molding guide
|
Yes
|
Rule-based
|
Rib
|
https://www.hubs.com/guides/injection-molding/
|
Injection Molding
|
Ask-Back
|
Preference-based; confirm desired level of automation.
| null |
|
Define a height smaller than 3 rib thickness.
|
Ribs
|
Hubs ‚ Injection molding guide
|
Yes
|
Rule-based
|
Rib
|
https://www.hubs.com/guides/injection-molding/
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Add a draft angle of at least 0.25 - 0.5.
|
Ribs/Draft
|
Hubs ‚ Injection molding guide
|
Yes
|
Rule-based
|
Rib
|
https://www.hubs.com/guides/injection-molding/
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Add a min. distance between ribs and walls of 4 rib thickness.
|
Ribs/Spacing
|
Hubs ‚ Injection molding guide
|
Yes
|
Rule-based
|
Rib
|
https://www.hubs.com/guides/injection-molding/
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Rib Thickness - The thickness of a rib must be no more than 60% of the nominal wall thickness of the part.
|
Ribs
|
Xometry ‚ Plastic ribs
|
Yes
|
Rule-based
|
Rib
|
https://www.xometry.com/resources/injection-molding/plastic-ribs-for-injection-molding-design/
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Ribs won’t precipitate sink marks and the structure uses less material, too.
|
Sink Marks/Ribs
|
Fictiv ‚ Wall thickness
|
Yes
|
Principle-based
|
Rib
|
https://www.fictiv.com/articles/wall-thickness-recommendations-for-injection-molding
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Bends ± 1 degree
|
Tolerances
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Rule-based
|
Bend
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
Sheet Metal
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Hole Diameters ± 0.005 in.
|
Tolerances
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Rule-based
|
Hole
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
Sheet Metal
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Edge to Edge/Hole; Hole to Hole ± 0.005 in.
|
Tolerances
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Rule-based
|
Feature spacing
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
Sheet Metal
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Hardware edge/Hole ± 0.010 in.
|
Tolerances
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Rule-based
|
Hardware
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
Sheet Metal
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Bend to edge ± 0.010 in.
|
Tolerances
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Rule-based
|
Bend
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
Sheet Metal
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Multiple surfaces ± 0.030 in.
|
Tolerances
|
Protolabs ‚ Basic Design Guidelines
|
Yes
|
Rule-based
|
General
|
https://www.protolabs.com/help-center/basic-design-guidelines/
|
Sheet Metal
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
Ovality at a tube bend should not exceed 10% (5% to 8% typical).
|
Tube Bending
|
Xometry ‚ Manufacturing Standards
|
Yes
|
Rule-based
|
Tube
|
https://www.xometry.com/manufacturing-standards/
|
Forming
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Tube end point tolerance is +/- .063‚ to ensure fit and assembly.
|
Tube Bending
|
Xometry ‚ Manufacturing Standards
|
Yes
|
Rule-based
|
Tube
|
https://www.xometry.com/manufacturing-standards/
|
Forming
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Avoid Deep Features
|
Feature Depth
|
Fictiv ‚ 10 tips
|
No
|
Heuristic
|
Pocket/Slot
|
https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Avoid Sharp Internal Corners
|
Internal Corners
|
Fictiv ‚ 10 tips
|
Yes
|
Heuristic
|
Corner
|
https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining
|
CNC Milling
|
Educational Prompt
|
End mills are round; internal corners require a radius.
| null |
|
This limits, for example, the minimum wall thickness that a CNC machined part can have and the maximum aspect ratio of tall features.
|
Stiffness Limits
|
Hubs ‚ CNC machining guide
|
Yes
|
Principle-based
|
Wall/Tall feature
|
https://www.hubs.com/guides/cnc-machining/
|
CNC Machining
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The difference between 82 and 90 countersinks
|
Countersink
|
SendCutSend ‚ Video
|
Yes
|
Fact
|
Countersink
|
https://sendcutsend.com/education/video/adding-countersinking-to-your-parts/
|
Sheet Metal
|
Direct Check
|
Non-standard angles may not match fasteners.
| null |
|
How to model and verify a countersink in your CAD design
|
Countersink
|
SendCutSend ‚ Video
|
Yes
|
Educational
|
Countersink
|
https://sendcutsend.com/education/video/adding-countersinking-to-your-parts/
|
Sheet Metal
|
Direct Check
|
Non-standard angles may not match fasteners.
| null |
|
Rib thickness at the base should be between 50-70% of the nominal wall thickness.
|
Ribs
|
SOLIDWORKS Blog ‚ Cardinal rules
|
Yes
|
Rule-based
|
Rib
|
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Rib height should be 2.5 ‚ 3X the nominal wall thickness.
|
Ribs
|
SOLIDWORKS Blog ‚ Cardinal rules
|
Yes
|
Rule-based
|
Rib
|
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Ribs should have 0.5 ‚ 1.5 degrees of draft.
|
Ribs/Draft
|
SOLIDWORKS Blog ‚ Cardinal rules
|
Yes
|
Rule-based
|
Rib
|
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
The distance of holes from the bend should be at least 2.5x the material thickness.
|
Hole to Bend
|
Xometry ‚ AU sheet metal tips
|
Yes
|
Rule-based
|
Hole
|
https://xometry.au/design-tips-sheet-metal-bending/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Slots should be placed at a distance of at least 4x the material thickness from the bend edges.
|
Slot to Bend
|
Xometry ‚ AU sheet metal tips
|
Yes
|
Rule-based
|
Slot
|
https://xometry.au/design-tips-sheet-metal-bending/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Protolabs provides a range of internal bend radius tooling options between 0.01 in. and 1 in.
|
Bend Radius Tooling
|
Protolabs ‚ Sheet metal toolkit
|
Yes
|
Capability
|
Bend
|
https://www.protolabs.com/resources/design-for-sheet-metal-fabrication-toolkit/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Flange length must be at least 4 times the material thickness.
|
Flange Length
|
Geomiq ‚ Sheet metal guide
|
Yes
|
Rule-based
|
Flange
|
https://geomiq.com/sheet-metal-design-guide/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
For thin materials, buckling between fasteners can be a problem.
|
Fastener Spacing
|
NASA ‚ Fastener Design Manual
|
Yes
|
Principle-based
|
Pattern
|
https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf
|
Assembly/Fastening
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Rib thickness should not exceed 60 percent of the nominal thickness.
|
Ribs
|
GrabCAD ‚ Guidelines
|
Yes
|
Rule-based
|
Rib
|
https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
The distance between two ribs should be 2 ‚ 3X the nominal wall thickness.
|
Ribs Spacing
|
SOLIDWORKS Blog ‚ Cardinal rules
|
Yes
|
Rule-based
|
Rib
|
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
|
Injection Molding
|
Direct Check
|
Thick ribs cause sink and warpage.
| null |
|
Holes and slots should be at least 6X MT from each other.
|
Feature Spacing
|
Xometry ‚ Sheet Metal Design Guide (PDF)
|
Yes
|
Rule-based
|
Hole/Slot
|
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Holes of .100‚ or smaller in diameter may be slightly larger than standard tolerances.
|
Small Holes
|
Xometry ‚ Manufacturing Standards
|
Yes
|
Fact
|
Hole
|
https://www.xometry.com/manufacturing-standards/
|
CNC Machining
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
If a square part needs to mate into a square hole, then other techniques ‚ like drilling relief holes in the corners ‚ can help.
|
Relief Holes
|
Fictiv ‚ 10 tips
|
Yes
|
Heuristic
|
Corner/Hole
|
https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
A good rule of thumb is to apply 1 degree of draft per 1 inch of cavity depth.
|
Draft
|
Protolabs ‚ Injection basics
|
Yes
|
Rule-based
|
Draft
|
https://www.protolabs.com/resources/design-tips/injection-molding-basics/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
In most situations, 2 degrees is the amount to look for.
|
Draft
|
Protolabs ‚ Draft analysis (SOLIDWORKS)
|
Yes
|
Heuristic
|
Draft
|
https://www.protolabs.com/resources/blog/design-validation-with-solidworks-injection-molding/
|
Injection Molding
|
Direct Check
|
Draft eases ejection and protects surfaces.
| null |
|
Snap-fit joints are a very simple, economical and rapid way of joining two parts without fasteners or tools.
|
Snap-Fits
|
Hubs ‚ Injection molding guide
|
Yes
|
Fact
|
Snap-fit
|
https://www.hubs.com/guides/injection-molding/
|
Injection Molding
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The most common internal bend radius (and our default) is 0.030 in. (0.762mm).
|
Bend Radius
|
Protolabs ‚ 8 mistakes in sheet metal
|
Yes
|
Rule-based
|
Bend
|
https://www.protolabs.com/resources/design-tips/8-mistakes-to-avoid-when-designing-sheet-metal-parts/
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Be sure to place holes away from bends at a distance of at least 2.5 times the material‚ thickness plus the bend radius.
|
Hole to Bend
|
Xometry ‚ Sheet Metal Design Guide (PDF)
|
Yes
|
Rule-based
|
Hole
|
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Part Length Over 60" ‚ Angularity Tolerance 1.
|
Tolerances
|
Xometry ‚ Manufacturing Standards
|
Yes
|
Rule-based
|
General
|
https://www.xometry.com/manufacturing-standards/
|
CNC Machining
|
Ask-Back
|
Missing tolerance can cause rework and fit issues.
| null |
|
If possible, the countersink should not be deeper than 60% of the material thickness.
|
Countersink
|
SendCutSend ‚ Tapping & countersinking
|
Yes
|
Rule-based
|
Countersink
|
https://sendcutsend.com/blog/tapping-laser-cut-holes-and-designing-for-countersinking/
|
Sheet Metal
|
Direct Check
|
Non-standard angles may not match fasteners.
| null |
|
The minimum edge distance ... is at least 1.5 times the bolt diameter.
|
Edge Distance
|
NASA-STD-5020
|
Yes
|
Rule-based
|
Hole
|
https://s3vi.ndc.nasa.gov/ssri-kb/static/resources/nasa-std-5020.pdf
|
Assembly/Fastening
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
The larger the corner radius, the fewer passes the machine will take and the lower the cost.
|
Internal Corners
|
Fictiv ‚ Optimizing part design
|
Yes
|
Principle-based
|
Corner
|
https://www.fictiv.com/help/getting-started/optimizing-part-design-for-cnc-machining
|
CNC Milling
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Additional Notes on CNC Turning Guidelines
|
Capabilities
|
Protolabs ‚ Turning service
|
Yes
|
Fact
|
General
|
https://www.protolabs.com/services/cnc-machining/cnc-turning/
|
CNC Turning
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Hole and Slot Dimensions: Keep hole and slot diameters at least as large as 1X MT.
|
Holes/Slots
|
Xometry ‚ Sheet Metal Design Guide (PDF)
|
Yes
|
Rule-based
|
Hole/Slot
|
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
|
Sheet Metal
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
CNC Machining Design Guide
|
General
|
Geomiq ‚ CNC Design Guide
|
Yes
|
Fact
|
General
|
https://geomiq.com/cnc-design-guide/
|
CNC Machining
|
Heuristic Suggestion
|
Potential DFM concern; verify against context.
| null |
|
Overhangs exceeding 45 typically require support.
|
Overhangs
|
Autodesk ‚ Additive design guide
|
Yes
|
Rule-based
|
Surface
|
https://www.autodesk.com/solutions/additive-manufacturing/overview
|
3D Printing
|
Direct Check
|
Steeper overhangs sag without support in FFF/SLA.
| null |
End of preview. Expand
in Data Studio
Dataset from Google Sheets
This dataset was automatically extracted from Google Sheets with image columns.
Dataset Structure
Original Columns:
#Text EntryTopicSourceGood/Bad Practice?Reasoning TypeFeature TypeSource Link (Interview/Website/etc)Manufacturing TypePontential Prompt TypeExplanation
Image Columns (processed):
Topic_local: Local path to downloaded image (originally from 'Topic')
Statistics:
- Total records: 382
- Image columns found: 1
- Total images downloaded: 0
Usage
from datasets import load_dataset, Image
# Load from Hugging Face Hub
dataset = load_dataset("your-username/your-dataset-name")
# Or load locally
from datasets import Dataset
import json
with open("dataset.json", "r") as f:
data = json.load(f)
dataset = Dataset.from_list(data)
# Cast image columns
image_columns = ['"Topic_local"']
for col in image_columns:
if col in dataset.column_names:
dataset = dataset.cast_column(col, Image())
Image Processing Notes
Images were automatically downloaded from the following URL columns:
- Topic
Source
Extracted from Google Sheets on 2025-11-30 Sheet URL: Google Sheets
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