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Source Link (Interview/Website/etc)
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Sample
Maintain a minimum edge distance of 1.5 hole diameter to prevent breakout.
Fasteners
DFM Guideline
Yes
Rule-based
Hole
NASA Fastener Design Manual
Assembly/Fastening
Ask-Back
Preference-based; confirm desired level of automation.
null
1
Keep CAD models fully constrained to prevent parts from moving unpredictably in assemblies.
Parametric Modeling
Interview
Yes
Rule-based
Constraints
CAD/Assembly
Ask-Back
Preference-based; confirm desired level of automation.
null
2
Avoid unconstrained sketches, they make assemblies non-deterministic and difficult to modify.
Assembly Design
Interview
No
Rule-based
Constraints
CAD/Assembly
Ask-Back
Preference-based; confirm desired level of automation.
null
3
Ensure holes designed for fasteners are slightly larger than the nominal fastener size to account for tolerance.
Tolerancing
Interview
Yes
Heuristic
Hole
Assembly/Fastening
Ask-Back
Missing tolerance can cause rework and fit issues.
null
4
Do not design overly deep holes or thin walls that are difficult or impossible to machine.
Machining
Interview
No
Rule-based
Hole/Wall
CNC Machining
Heuristic Suggestion
Potential DFM concern; verify against context.
null
5
Aesthetic features like fillets or chamfers should not interfere with manufacturability or tool access.
Design for Manufacturability
Interview
No
Heuristic
Fillet/Chamfer
CNC Machining
Heuristic Suggestion
Potential DFM concern; verify against context.
null
6
Use as few sketches as possible while maintaining full parametric relationships ‚ simpler sketches reduce model complexity.
CAD Best Practices
Interview
Yes
Strategy-based
Model
CAD Modeling
Ask-Back
Preference-based; confirm desired level of automation.
null
Check model sanity before fabrication ‚ basic DFM rules can prevent avoidable errors.
Design Verification
Interview
Yes
Checklist-based
Model
General DFM
Heuristic Suggestion
Potential DFM concern; verify against context.
null
tools should provide deterministic outputs ‚ engineers need repeatable, controllable results for trust.
in Manufacturing
Interview
Yes
Principle-based
System
/Software
Ask-Back
Preference-based; confirm desired level of automation.
null
chatbots may miss nuanced design reasoning ‚ physical intuition and edge cases matter.
Limitations
Interview
No
Conceptual
Assistant
/Software
Ask-Back
Preference-based; confirm desired level of automation.
null
An ideal tool would combine a DFM checklist with explanations and external learning links.
Design Opportunities
Interview
Yes
Educational
System
/Software
Ask-Back
Preference-based; confirm desired level of automation.
null
The maximum depth of holes we recommend is 4 x the nominal diameter.
Hole Depth
Hubs ‚ CNC video
Yes
Rule-based
Hole
https://www.hubs.com/videos/design-cnc-machining/
CNC Milling
Direct Check
Deep holes risk tool deflection and poor chip evacuation.
null
10 x the nominal diameter is typical and 40 x the nominal diameter is feasible.
Hole Depth
Hubs ‚ CNC video
Yes
Capability
Hole
https://www.hubs.com/videos/design-cnc-machining/
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Holes with standard diameter are preferred.
Hole Sizing
Hubs ‚ CNC video
Yes
Heuristic
Hole
https://www.hubs.com/videos/design-cnc-machining/
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Holes with non-standard diameter must be machined with an end mill tool.
Hole Sizing
Hubs ‚ CNC video
Yes
Fact
Hole
https://www.hubs.com/videos/design-cnc-machining/
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Blind holes machined with a drill have a conical floor (135o angle).
Drilled Holes
Hubs ‚ CNC video
Yes
Fact
Hole
https://www.hubs.com/videos/design-cnc-machining/
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Holes machined with an end mill tool will be flat.
Milled Holes
Hubs ‚ CNC video
Yes
Fact
Hole
https://www.hubs.com/videos/design-cnc-machining/
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Walls thinner than 0.020 in. (0.5mm) typically do not survive the machining process.
Wall Thickness
Protolabs ‚ Turning guidelines
No
Rule-based
Wall
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
CNC Turning
Direct Check
Thin walls deform and cause chatter.
null
Small features may be allowed, but the diameter in any region should not be less than 0.030 in. (0.76mm).
Feature Size
Protolabs ‚ Turning guidelines
Yes
Rule-based
Small Feature
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
CNC Turning
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Sharp conical points are allowed; angles should be greater than 30 degrees.
Angles
Protolabs ‚ Turning guidelines
Yes
Rule-based
Point/Chamfer
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
CNC Turning
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Typically, Protolabs can maintain a machining tolerance of +/- 0.005 in. (0.13mm).
Tolerances
Protolabs ‚ Turning guidelines
Yes
Fact
General
https://www.protolabs.com/services/cnc-machining/cnc-turning/design-guidelines/
CNC Turning
Ask-Back
Preference-based; confirm desired level of automation.
null
Because milling is done with round tools, sharp internal corners cannot be achieved.
Internal Corners
Fictiv ‚ CNC design guide
Yes
Fact
Corner
https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide
CNC Milling
Educational Prompt
End mills are round; internal corners require a radius.
null
Radiused corners are required, and must be larger than the cutter to be used.
Internal Corners
Fictiv ‚ CNC design guide
Yes
Rule-based
Corner
https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The radius of the corner will be half the diameter of the cutting tool.
Internal Corners
Fictiv ‚ CNC design guide
Yes
Rule-based
Corner
https://www.fictiv.com/articles/fictiv-cnc-machining-design-guide
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The depth of the countersink should be no more than 60% of the material thickness.
Countersink
SendCutSend ‚ Guidelines
Yes
Rule-based
Countersink
https://sendcutsend.com/guidelines/countersinking/
Sheet Metal
Direct Check
Non-standard angles may not match fasteners.
null
Using a countersink depth that's more than about 60% of the material thickness can start to weaken the material.
Countersink
SendCutSend ‚ Blog
No
Rule-based
Countersink
https://sendcutsend.com/blog/benefits-of-countersinking/
Sheet Metal
Direct Check
Non-standard angles may not match fasteners.
null
Form tolerances apply to metal machined components.
Tolerances
Xometry ‚ Manufacturing Standards
Yes
Fact
General
https://www.xometry.com/manufacturing-standards/
CNC Machining
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Plastic and composite materials are typically double the tolerance amount for metals.
Tolerances
Xometry ‚ Manufacturing Standards
Yes
Fact
General
https://www.xometry.com/manufacturing-standards/
CNC Machining
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Sharp internal corners where vertical walls meet cannot be machined using any end mill due to the tool geometry.
Internal Corners
Fictiv ‚ Optimizing part design
No
Fact
Corner
https://www.fictiv.com/help/getting-started/optimizing-part-design-for-cnc-machining
CNC Milling
Educational Prompt
End mills are round; internal corners require a radius.
null
The most common tolerance standards ... are defined by ISO 2768 and ISO 286.
Tolerances
Xometry ‚ Whitepaper
Yes
Fact
General
https://xometry.pro/wp-content/uploads/2023/07/UK-mastering-CNC-tolerances-1.pdf
CNC Machining
Ask-Back
Missing tolerance can cause rework and fit issues.
null
CNC Turning Diameter: 3.95 in. Length: 9 in.
Capabilities
Protolabs ‚ Basic Design Guidelines
Yes
Capability
General
https://www.protolabs.com/help-center/basic-design-guidelines/
CNC Turning
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Wall Thickness: 0.020 in. Angle: 30 +/- 0.005 in.
Capabilities
Protolabs ‚ Basic Design Guidelines
Yes
Capability
General
https://www.protolabs.com/help-center/basic-design-guidelines/
CNC Turning
Direct Check
Thin walls deform and cause chatter.
null
Flange length must be at least 4 times the material thickness.
Flange Length
Protolabs ‚ Sheet Metal guidelines
Yes
Rule-based
Flange
https://www.protolabs.com/services/sheet-metal-fabrication/design-guidelines/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
A +/- 1 degree tolerance on all bend angles is generally acceptable in the industry.
Bend Angles
Geomiq ‚ Sheet metal guide
Yes
Rule-based
Bend
https://geomiq.com/sheet-metal-design-guide/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Keep the inside bend radius at least equal to the material thickness.
Bend Radius
Geomiq ‚ Sheet metal guide
Yes
Rule-based
Bend
https://geomiq.com/sheet-metal-design-guide/
Sheet Metal
Direct Check
Tight bend radius can crack material or spring back.
null
For air bending, leg/flange length should be ‚â• 4 T.
Flange Length
Xometry ‚ Sheet metal tips
Yes
Rule-based
Flange
https://xometry.pro/en/articles/sheet-metal-bending-design-tips/
Sheet Metal
Ask-Back
Preference-based; confirm desired level of automation.
null
For bottoming, increase to ‚â• 6 T.
Flange Length
Xometry ‚ Sheet metal tips
Yes
Rule-based
Flange
https://xometry.pro/en/articles/sheet-metal-bending-design-tips/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
When placing holes, slots, and similar features in your part design, be sure to locate them at least 4x the material thickness away from any edges or inside corners.
Feature to Edge
Protolabs ‚ Bend radii
Yes
Rule-based
Hole/Slot
https://www.protolabs.com/resources/design-tips/the-basics-of-bend-radii-in-sheet-metal/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Holes can be at least 2.5X MT from bend edges while slots should have more clearance at 4X MT.
Hole/Slot to Bend
Xometry ‚ Sheet Metal Design Guide (PDF)
Yes
Rule-based
Hole/Slot
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Be sure to place holes and slots at least 2 times the material‚ thickness from part edges.
Hole/Slot to Edge
Xometry ‚ Sheet Metal Design Guide (PDF)
Yes
Rule-based
Hole/Slot
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
For most materials, the minimum flange length should be met for at least ~50-60% of the bend‚ length on both sides of the bend.
Flange Contact
SendCutSend ‚ Bending
Yes
Rule-based
Flange
https://sendcutsend.com/guidelines/bending/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The minimum edge distance should not be less than 1.5D.
Edge Distance
NASA ‚ Fastener Design Manual
Yes
Rule-based
Hole
https://ntrs.nasa.gov/api/citations/19900009424/downloads/19900009424.pdf
Assembly/Fastening
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Common design practice is to use a nominal edge distance of 2D from the fastener hole centerline.
Edge Distance
NASA ‚ Fastener Design Manual
Yes
Rule-based
Hole
https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf
Assembly/Fastening
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The nominal distance between fasteners is 4D.
Fastener Spacing
NASA ‚ Fastener Design Manual
Yes
Rule-based
Pattern
https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf
Assembly/Fastening
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The distance from the center of a bolt to an edge of a part shall not be less than 1.5 times the nominal diameter of the bolt.
Edge Distance
SC ‚ Bolted connections
Yes
Rule-based
Hole
https://www.aisc.org/globalassets/aisc/manual/15th-ed-ref-list/edge-distance-spacing-and-bearing-in-bolted-connections_lewis_1996.pdf
Assembly/Fastening
Heuristic Suggestion
Potential DFM concern; verify against context.
null
0.5 degrees on all vertical faces is strongly advised.
Draft
Protolabs ‚ Draft guidelines
Yes
Rule-based
Draft
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
1 to 2 degrees works very well in most situations.
Draft
Protolabs ‚ Draft guidelines
Yes
Rule-based
Draft
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
3 degrees is minimum for a shutoff (metal sliding on metal).
Draft
Protolabs ‚ Draft guidelines
Yes
Rule-based
Draft
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
3 degrees is required for light texture (PM-T1).
Draft
Protolabs ‚ Draft guidelines
Yes
Rule-based
Draft
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
5 or more degrees is required for heavy texture (PM-T2).
Draft
Protolabs ‚ Draft guidelines
Yes
Rule-based
Draft
https://www.protolabs.com/resources/design-tips/improving-part-moldability-with-draft/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
Applying 1 to 2 degrees works well in most scenarios.
Draft
Protolabs ‚ Moldability guide
Yes
Rule-based
Draft
https://www.protolabs.com/resources/guides-and-trend-reports/designing-for-moldability-fundamental-elements/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
1 degree of draft per 1 inch of cavity depth is a good rule of thumb.
Draft
Protolabs ‚ Wall thickness
Yes
Rule-based
Draft
https://www.protolabs.com/resources/design-tips/improving-part-design-with-uniform-wall-thickness/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
In general, the recommendation is to add a minimum of 1 degree of draft per inch of mold cavity depth.
Draft
Hubs ‚ Draft angle
Yes
Rule-based
Draft
https://www.hubs.com/knowledge-base/draft-angle/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
For every 0.1mm depth of texture, an additional 0.4-degree draft angle is recommended.
Draft/Texture
Hubs ‚ Draft video
Yes
Rule-based
Draft
https://www.hubs.com/videos/injection-molding-draft-angles/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
Typically, designers apply draft angles of 1.5 to 2 degrees to injection molded parts at mold depths up to 2 inches.
Draft
Fictiv ‚ Draft angle
Yes
Heuristic
Draft
https://www.fictiv.com/articles/draft-angle-injection-molding
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
Use a thickness equal to 0.5 main wall thickness.
Ribs
Hubs ‚ Injection molding guide
Yes
Rule-based
Rib
https://www.hubs.com/guides/injection-molding/
Injection Molding
Ask-Back
Preference-based; confirm desired level of automation.
null
Define a height smaller than 3 rib thickness.
Ribs
Hubs ‚ Injection molding guide
Yes
Rule-based
Rib
https://www.hubs.com/guides/injection-molding/
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Add a draft angle of at least 0.25 - 0.5.
Ribs/Draft
Hubs ‚ Injection molding guide
Yes
Rule-based
Rib
https://www.hubs.com/guides/injection-molding/
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Add a min. distance between ribs and walls of 4 rib thickness.
Ribs/Spacing
Hubs ‚ Injection molding guide
Yes
Rule-based
Rib
https://www.hubs.com/guides/injection-molding/
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Rib Thickness - The thickness of a rib must be no more than 60% of the nominal wall thickness of the part.
Ribs
Xometry ‚ Plastic ribs
Yes
Rule-based
Rib
https://www.xometry.com/resources/injection-molding/plastic-ribs-for-injection-molding-design/
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Ribs won’t precipitate sink marks and the structure uses less material, too.
Sink Marks/Ribs
Fictiv ‚ Wall thickness
Yes
Principle-based
Rib
https://www.fictiv.com/articles/wall-thickness-recommendations-for-injection-molding
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Bends ± 1 degree
Tolerances
Protolabs ‚ Basic Design Guidelines
Yes
Rule-based
Bend
https://www.protolabs.com/help-center/basic-design-guidelines/
Sheet Metal
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Hole Diameters ± 0.005 in.
Tolerances
Protolabs ‚ Basic Design Guidelines
Yes
Rule-based
Hole
https://www.protolabs.com/help-center/basic-design-guidelines/
Sheet Metal
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Edge to Edge/Hole; Hole to Hole ± 0.005 in.
Tolerances
Protolabs ‚ Basic Design Guidelines
Yes
Rule-based
Feature spacing
https://www.protolabs.com/help-center/basic-design-guidelines/
Sheet Metal
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Hardware edge/Hole ± 0.010 in.
Tolerances
Protolabs ‚ Basic Design Guidelines
Yes
Rule-based
Hardware
https://www.protolabs.com/help-center/basic-design-guidelines/
Sheet Metal
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Bend to edge ± 0.010 in.
Tolerances
Protolabs ‚ Basic Design Guidelines
Yes
Rule-based
Bend
https://www.protolabs.com/help-center/basic-design-guidelines/
Sheet Metal
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Multiple surfaces ± 0.030 in.
Tolerances
Protolabs ‚ Basic Design Guidelines
Yes
Rule-based
General
https://www.protolabs.com/help-center/basic-design-guidelines/
Sheet Metal
Ask-Back
Missing tolerance can cause rework and fit issues.
null
Ovality at a tube bend should not exceed 10% (5% to 8% typical).
Tube Bending
Xometry ‚ Manufacturing Standards
Yes
Rule-based
Tube
https://www.xometry.com/manufacturing-standards/
Forming
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Tube end point tolerance is +/- .063‚ to ensure fit and assembly.
Tube Bending
Xometry ‚ Manufacturing Standards
Yes
Rule-based
Tube
https://www.xometry.com/manufacturing-standards/
Forming
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Avoid Deep Features
Feature Depth
Fictiv ‚ 10 tips
No
Heuristic
Pocket/Slot
https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Avoid Sharp Internal Corners
Internal Corners
Fictiv ‚ 10 tips
Yes
Heuristic
Corner
https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining
CNC Milling
Educational Prompt
End mills are round; internal corners require a radius.
null
This limits, for example, the minimum wall thickness that a CNC machined part can have and the maximum aspect ratio of tall features.
Stiffness Limits
Hubs ‚ CNC machining guide
Yes
Principle-based
Wall/Tall feature
https://www.hubs.com/guides/cnc-machining/
CNC Machining
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The difference between 82 and 90 countersinks
Countersink
SendCutSend ‚ Video
Yes
Fact
Countersink
https://sendcutsend.com/education/video/adding-countersinking-to-your-parts/
Sheet Metal
Direct Check
Non-standard angles may not match fasteners.
null
How to model and verify a countersink in your CAD design
Countersink
SendCutSend ‚ Video
Yes
Educational
Countersink
https://sendcutsend.com/education/video/adding-countersinking-to-your-parts/
Sheet Metal
Direct Check
Non-standard angles may not match fasteners.
null
Rib thickness at the base should be between 50-70% of the nominal wall thickness.
Ribs
SOLIDWORKS Blog ‚ Cardinal rules
Yes
Rule-based
Rib
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Rib height should be 2.5 ‚ 3X the nominal wall thickness.
Ribs
SOLIDWORKS Blog ‚ Cardinal rules
Yes
Rule-based
Rib
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Ribs should have 0.5 ‚ 1.5 degrees of draft.
Ribs/Draft
SOLIDWORKS Blog ‚ Cardinal rules
Yes
Rule-based
Rib
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
The distance of holes from the bend should be at least 2.5x the material thickness.
Hole to Bend
Xometry ‚ AU sheet metal tips
Yes
Rule-based
Hole
https://xometry.au/design-tips-sheet-metal-bending/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Slots should be placed at a distance of at least 4x the material thickness from the bend edges.
Slot to Bend
Xometry ‚ AU sheet metal tips
Yes
Rule-based
Slot
https://xometry.au/design-tips-sheet-metal-bending/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Protolabs provides a range of internal bend radius tooling options between 0.01 in. and 1 in.
Bend Radius Tooling
Protolabs ‚ Sheet metal toolkit
Yes
Capability
Bend
https://www.protolabs.com/resources/design-for-sheet-metal-fabrication-toolkit/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Flange length must be at least 4 times the material thickness.
Flange Length
Geomiq ‚ Sheet metal guide
Yes
Rule-based
Flange
https://geomiq.com/sheet-metal-design-guide/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
For thin materials, buckling between fasteners can be a problem.
Fastener Spacing
NASA ‚ Fastener Design Manual
Yes
Principle-based
Pattern
https://psfeg.com/wp-content/uploads/2014/01/NASA_RP-1228.pdf
Assembly/Fastening
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Rib thickness should not exceed 60 percent of the nominal thickness.
Ribs
GrabCAD ‚ Guidelines
Yes
Rule-based
Rib
https://grabcad.com/tutorials/helpful-injection-molding-design-guidelines
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
The distance between two ribs should be 2 ‚ 3X the nominal wall thickness.
Ribs Spacing
SOLIDWORKS Blog ‚ Cardinal rules
Yes
Rule-based
Rib
https://blogs.solidworks.com/solidworksblog/2015/02/the-cardinal-rules-of-designing-injection-molded-plastic-parts.html
Injection Molding
Direct Check
Thick ribs cause sink and warpage.
null
Holes and slots should be at least 6X MT from each other.
Feature Spacing
Xometry ‚ Sheet Metal Design Guide (PDF)
Yes
Rule-based
Hole/Slot
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Holes of .100‚ or smaller in diameter may be slightly larger than standard tolerances.
Small Holes
Xometry ‚ Manufacturing Standards
Yes
Fact
Hole
https://www.xometry.com/manufacturing-standards/
CNC Machining
Heuristic Suggestion
Potential DFM concern; verify against context.
null
If a square part needs to mate into a square hole, then other techniques ‚ like drilling relief holes in the corners ‚ can help.
Relief Holes
Fictiv ‚ 10 tips
Yes
Heuristic
Corner/Hole
https://www.fictiv.com/articles/10-tips-to-improve-your-cad-designs-for-cnc-machining
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
A good rule of thumb is to apply 1 degree of draft per 1 inch of cavity depth.
Draft
Protolabs ‚ Injection basics
Yes
Rule-based
Draft
https://www.protolabs.com/resources/design-tips/injection-molding-basics/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
In most situations, 2 degrees is the amount to look for.
Draft
Protolabs ‚ Draft analysis (SOLIDWORKS)
Yes
Heuristic
Draft
https://www.protolabs.com/resources/blog/design-validation-with-solidworks-injection-molding/
Injection Molding
Direct Check
Draft eases ejection and protects surfaces.
null
Snap-fit joints are a very simple, economical and rapid way of joining two parts without fasteners or tools.
Snap-Fits
Hubs ‚ Injection molding guide
Yes
Fact
Snap-fit
https://www.hubs.com/guides/injection-molding/
Injection Molding
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The most common internal bend radius (and our default) is 0.030 in. (0.762mm).
Bend Radius
Protolabs ‚ 8 mistakes in sheet metal
Yes
Rule-based
Bend
https://www.protolabs.com/resources/design-tips/8-mistakes-to-avoid-when-designing-sheet-metal-parts/
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Be sure to place holes away from bends at a distance of at least 2.5 times the material‚ thickness plus the bend radius.
Hole to Bend
Xometry ‚ Sheet Metal Design Guide (PDF)
Yes
Rule-based
Hole
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Part Length Over 60" ‚ Angularity Tolerance 1.
Tolerances
Xometry ‚ Manufacturing Standards
Yes
Rule-based
General
https://www.xometry.com/manufacturing-standards/
CNC Machining
Ask-Back
Missing tolerance can cause rework and fit issues.
null
If possible, the countersink should not be deeper than 60% of the material thickness.
Countersink
SendCutSend ‚ Tapping & countersinking
Yes
Rule-based
Countersink
https://sendcutsend.com/blog/tapping-laser-cut-holes-and-designing-for-countersinking/
Sheet Metal
Direct Check
Non-standard angles may not match fasteners.
null
The minimum edge distance ... is at least 1.5 times the bolt diameter.
Edge Distance
NASA-STD-5020
Yes
Rule-based
Hole
https://s3vi.ndc.nasa.gov/ssri-kb/static/resources/nasa-std-5020.pdf
Assembly/Fastening
Heuristic Suggestion
Potential DFM concern; verify against context.
null
The larger the corner radius, the fewer passes the machine will take and the lower the cost.
Internal Corners
Fictiv ‚ Optimizing part design
Yes
Principle-based
Corner
https://www.fictiv.com/help/getting-started/optimizing-part-design-for-cnc-machining
CNC Milling
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Additional Notes on CNC Turning Guidelines
Capabilities
Protolabs ‚ Turning service
Yes
Fact
General
https://www.protolabs.com/services/cnc-machining/cnc-turning/
CNC Turning
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Hole and Slot Dimensions: Keep hole and slot diameters at least as large as 1X MT.
Holes/Slots
Xometry ‚ Sheet Metal Design Guide (PDF)
Yes
Rule-based
Hole/Slot
https://cdn2.hubspot.net/hubfs/340051/Design_Guides/Xometry_DesignGuide_SheetMetal.pdf
Sheet Metal
Heuristic Suggestion
Potential DFM concern; verify against context.
null
CNC Machining Design Guide
General
Geomiq ‚ CNC Design Guide
Yes
Fact
General
https://geomiq.com/cnc-design-guide/
CNC Machining
Heuristic Suggestion
Potential DFM concern; verify against context.
null
Overhangs exceeding 45 typically require support.
Overhangs
Autodesk ‚ Additive design guide
Yes
Rule-based
Surface
https://www.autodesk.com/solutions/additive-manufacturing/overview
3D Printing
Direct Check
Steeper overhangs sag without support in FFF/SLA.
null
End of preview. Expand in Data Studio

Dataset from Google Sheets

This dataset was automatically extracted from Google Sheets with image columns.

Dataset Structure

Original Columns:

  • #
  • Text Entry
  • Topic
  • Source
  • Good/Bad Practice?
  • Reasoning Type
  • Feature Type
  • Source Link (Interview/Website/etc)
  • Manufacturing Type
  • Pontential Prompt Type
  • Explanation

Image Columns (processed):

  • Topic_local: Local path to downloaded image (originally from 'Topic')

Statistics:

  • Total records: 382
  • Image columns found: 1
  • Total images downloaded: 0

Usage

from datasets import load_dataset, Image

# Load from Hugging Face Hub
dataset = load_dataset("your-username/your-dataset-name")

# Or load locally
from datasets import Dataset
import json

with open("dataset.json", "r") as f:
    data = json.load(f)

dataset = Dataset.from_list(data)

# Cast image columns
image_columns = ['"Topic_local"']
for col in image_columns:
    if col in dataset.column_names:
        dataset = dataset.cast_column(col, Image())

Image Processing Notes

Images were automatically downloaded from the following URL columns:

  • Topic

Source

Extracted from Google Sheets on 2025-11-30 Sheet URL: Google Sheets

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