Datasets update
#4
by alvaradovictor - opened
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- .gitattributes +1 -0
- CLAUDE.md +42 -21
- README.md +29 -12
- assets/D638_composite.png +2 -2
- assets/D790_composite.png +2 -2
- data/D638/F1.jsonl +1 -0
- data/D638/F2.jsonl +1 -0
- data/D638/F3.jsonl +1 -0
- data/D638/F4.jsonl +1 -0
- data/D638/F5.jsonl +1 -0
- data/D638/G1.jsonl +1 -0
- data/D638/G2.jsonl +1 -0
- data/D638/G3.jsonl +1 -0
- data/D638/G4.jsonl +1 -0
- data/D638/G5.jsonl +1 -0
- data/D638/H1.jsonl +1 -0
- data/D638/H2.jsonl +1 -0
- data/D638/H3.jsonl +1 -0
- data/D638/I1.jsonl +1 -0
- data/D638/I2.jsonl +1 -0
- data/D638/I3.jsonl +1 -0
- data/D638/I4.jsonl +1 -0
- data/D638/I5.jsonl +1 -0
- data/D790/F1.jsonl +0 -0
- data/D790/F2.jsonl +0 -0
- data/D790/F3.jsonl +0 -0
- data/D790/F4.jsonl +0 -0
- data/D790/F5.jsonl +0 -0
- data/D790/F6.jsonl +0 -0
- data/D790/F7.jsonl +0 -0
- data/D790/F8.jsonl +0 -0
- data/D790/F9.jsonl +0 -0
- data/D790/G1.jsonl +0 -0
- data/D790/G2.jsonl +0 -0
- data/D790/G3.jsonl +0 -0
- data/D790/G4.jsonl +0 -0
- data/D790/H1.jsonl +0 -0
- data/D790/H2.jsonl +1 -0
- data/D790/H3.jsonl +0 -0
- data/D790/H4.jsonl +0 -0
- data/D790/H5.jsonl +0 -0
- data/D790/I1.jsonl +0 -0
- data/D790/I2.jsonl +0 -0
- data/D790/I3.jsonl +0 -0
- data/D790/I4.jsonl +0 -0
- data/D790/I5.jsonl +0 -0
- scripts/plots/01_composite.py +4 -0
- scripts/specimens/10_2026_06_25_tensile.py +15 -0
- scripts/specimens/11_2026_06_25_flex.py +15 -0
- scripts/specimens/12_2026_06_26_tensile.py +15 -0
.gitattributes
CHANGED
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@@ -65,3 +65,4 @@ saved_model/**/* filter=lfs diff=lfs merge=lfs -text
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*.tsproj filter=lfs diff=lfs merge=lfs -text
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*.tsSettings filter=lfs diff=lfs merge=lfs -text
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*.Traits filter=lfs diff=lfs merge=lfs -text
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*.tsproj filter=lfs diff=lfs merge=lfs -text
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*.tsSettings filter=lfs diff=lfs merge=lfs -text
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*.Traits filter=lfs diff=lfs merge=lfs -text
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*.TWTemplate filter=lfs diff=lfs merge=lfs -text
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CLAUDE.md
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@@ -16,14 +16,17 @@ Default to embedding snapshots over relying on cross-joins — consumers trainin
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## Architectural decisions
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- **One row per specimen.** Granularity = a single TestRun. `specimen_id` (= `"{session_folder}/TSR{n}"`) is the path-style unique key; `sample_id` (= `"{batch_label}{seq}"`, e.g. `"C7"`) is the human-friendly handle.
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- **One HF config per ASTM standard.** Tensile (D638) and flex (D790) live in `data/D638.jsonl` and `data/D790.jsonl` and load as separate configs (`load_dataset("ppak10/Inova-Mk1-ASTM", "D790")`). The schema is identical across configs; only the `astm.standard` value and the metric coverage differ.
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- **Snapshot + reference for SLS rows.** Each SLS row carries both the FK ids (`job_id`, `print_profile_id`, `object_hash`) AND the full `print_profile_snapshot` JSON. The PrintProfile is the load-bearing feature set for ML; the job snapshot is *not* embedded (job_id is enough — consumers can join if they need the full job metadata).
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- **Batch labels are a property of the print batch, not the test session.** `batch_label` (A
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- **PLA / PETG control rows live alongside SLS rows in
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- **One script per source session folder, plus a shared `_lib.py`.** Each `scripts/specimens/{NN}_*.py` declares one `SESSION` dict (session_folder, xlsx_name, astm, batch_label, test_runs) and calls `_lib.process_session(SESSION)`. Reader/joiner/builder logic lives in `_lib.py`. Auto-inference of "test the day after print" is **not** safe — 2026-06-10 mixes 3 materials in one session and Batch C flex was tested 8 days after print, so the session→print-job mapping has to be declared per script.
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- **
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- **
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## Directory layout
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TestRun.1.Traits # ~20k lines, mostly base64 .NET ExecutionState — SKIP
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scripts/specimens/
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_lib.py # shared readers, Database lookup, build_row, process_session
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01_2026_05_26.py # Batch A tensile
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02_2026_06_01.py # Batch B tensile
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03_2026_06_03.py # Batch C tensile
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05_2026_06_10_batch_c.py # Batch C flex
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06_2026_06_10_batch_d.py # Batch D flex
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07_2026_06_10_batch_e.py # Batch E flex (no Database FK yet)
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data/
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D638/ # one JSONL per specimen (HF glob: data/D638/*.jsonl)
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A1.jsonl ...
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PLA_TSR6.jsonl ...
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D790/
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C1.jsonl ...
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```
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## File format notes — TestWorks 4.1 output
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See `README.md` for the full schema. Key envelope fields:
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- `sample_id` = `"{batch_label}{seq}"` (e.g. `"A1"`, `"C7"`, `"E10"`); null for non-SLS controls.
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- `batch_label` ∈ `{"A"
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- `specimen_id` = `"{session_folder}/TSR{n}"` — fully qualified unique key (use this if you need to disambiguate across configs).
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- `material_class` ∈ `{"SLS", "PLA", "PETG", …}` — only `"SLS"` rows have populated Database FKs and `print_profile_snapshot`.
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- `astm` = `{standard, type, year}` object — structured (not a flat string) so ISO equivalents can be added later without breaking schema.
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- `curves` carries **both** analyzed (`stress_pa`, `strain`) and raw DAQ (`time_s`, `extension_m`, `load_n`) — lossless.
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- `Slope` (tensile, single) ↔ `Slope1`/`Slope2` (flex)
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- `AdjGage` (tensile only — flex has no analogous field, gauge_length_mm is always null for D790)
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`get_either(d, "tensile_name", "flex_name")` in `
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## Current state
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- `D638` config —
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- `D790` config —
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- Total:
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## Running the extract
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- `astm` block (`standard` routes the output to `data/D638/` vs `data/D790/`)
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- `batch_label` (single letter)
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- `test_runs`: list of `(tsr_index, material_class, db_print_date | None)`. For SLS rows pick the source print job from `Inova-Mk1-Database/data/jobs.jsonl` by `print_date`. For non-SLS and SLS-without-Database-job, pass `None`.
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4. Run that one script → new files land in `data/{standard}/`.
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5. Update the README's "Test sessions covered" table.
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## Backfilling
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1. In `scripts/specimens/
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2. Re-run that one script.
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## Scope note
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## Architectural decisions
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- **One row per specimen.** Granularity = a single TestRun. `specimen_id` (= `"{session_folder}/TSR{n}"`, or `"{session_folder}/{test_folder}/TSR{n}"` when a session_folder holds more than one Test project — see Batch H/I tensile) is the path-style unique key; `sample_id` (= `"{batch_label}{seq}"`, e.g. `"C7"`) is the human-friendly handle.
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- **One HF config per ASTM standard.** Tensile (D638) and flex (D790) live in `data/D638.jsonl` and `data/D790.jsonl` and load as separate configs (`load_dataset("ppak10/Inova-Mk1-ASTM", "D790")`). The schema is identical across configs; only the `astm.standard` value and the metric coverage differ.
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- **Snapshot + reference for SLS rows.** Each SLS row carries both the FK ids (`job_id`, `print_profile_id`, `object_hash`) AND the full `print_profile_snapshot` JSON. The PrintProfile is the load-bearing feature set for ML; the job snapshot is *not* embedded (job_id is enough — consumers can join if they need the full job metadata).
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- **Batch labels are a property of the print batch, not the test session.** `batch_label` (A through I so far) identifies the print run the specimen came from, so the same batch can appear in both configs (e.g. Batch C produced both tensile and flex specimens from the same 06/02 print). `sample_id` numbering is **per-config-per-batch**, so `C1` in D638 ≠ `C1` in D790 (different physical specimens, same batch).
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- **PLA / PETG / FormLabs control rows live alongside SLS rows in each config.** They carry the same mechanical-result fields with `material_class != "SLS"`, null Database FKs, and **null `sample_id`/`batch_label`** (they didn't come from an SLS print batch). They're benchtop comparison material printed elsewhere and tested on the same Instron.
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- **One script per source session folder, plus a shared `_lib.py`.** Each `scripts/specimens/{NN}_*.py` declares one `SESSION` dict (session_folder, xlsx_name, astm, batch_label, test_runs) and calls `_lib.process_session(SESSION)`. Reader/joiner/builder logic lives in `_lib.py`. Auto-inference of "test the day after print" is **not** safe — 2026-06-10 mixes 3 materials in one session and Batch C flex was tested 8 days after print, so the session→print-job mapping has to be declared per script.
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- **A session_folder can hold more than one Test project.** Batch H and I tensile were both run under `source/2026_06_30/Tensile/`, as `TST1.Test` and `TST2.Test` respectively (confirmed by matching each project's `persistent.h5` Modulus values against its xlsx export sheet-by-sheet, since neither the TestRun.Traits names nor xlsx sheet names disambiguate them). Two scripts, same `session_folder`, different `test_folder` + `batch_label` + `xlsx_name`.
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- **`xlsx_only` sessions for specimens whose raw h5 didn't survive.** Batch H's 5 flex specimens (`2026_06_30/Flex 6-30/`) have no matching TestRuns folder — it looks like TestWorks overwrote it when the Batch I project reused the same default `TST1.Test` name in the same directory. `_lib.build_row_from_xlsx` (used when a `SESSION` dict sets `"xlsx_only": True`) reads the raw load/extension curve straight from xlsx cols A-B and whatever scalar metrics that export happened to include, converting units via `convert_unit()`. Curves/metrics not present in that export (full strain/stress arrays, modulus, yield — they need the support span) stay null/empty rather than being approximated. Prefer fixing the underlying data (re-export from TestWorks) over reusing this path if it happens again; it's a fallback, not the default.
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- **`notes` is a free-text per-row field** for exceptions that don't fit elsewhere in the schema (e.g. "printed vertically" for FormLabs, or the xlsx-only sourcing caveat for Batch H flex). Empty string when there's nothing to flag.
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- **One JSONL file per specimen.** Outputs land under `data/{standard}/{sample_id}.jsonl` (or `data/D638/{material_class}_TSR{n}.jsonl` for non-SLS controls without a sample_id). HF configs glob these via `path: data/D638/*.jsonl`. This keeps git diffs scoped to a single specimen when a row is regenerated and makes it easy to delete or replace individual rows.
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- **Domain dependencies, not stdlib-only.** Unlike `Inova-Mk1-Database` (stdlib only), the ETL here needs `h5py`, `openpyxl`, and `matplotlib` (for the composite plots). They're declared in `pyproject.toml`. Python 3.13.
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## Directory layout
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TestRun.1.Traits # ~20k lines, mostly base64 .NET ExecutionState — SKIP
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scripts/specimens/
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_lib.py # shared readers, Database lookup, build_row(_from_xlsx), process_session
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01_2026_05_26.py # Batch A tensile
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02_2026_06_01.py # Batch B tensile
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03_2026_06_03.py # Batch C tensile
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04_2026_06_08_tensile.py # Batch D tensile
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04_2026_06_10_tensile.py # Batch E tensile + PLA/PETG controls
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05_2026_06_10_batch_c.py # Batch C flex
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06_2026_06_10_batch_d.py # Batch D flex
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07_2026_06_10_batch_e.py # Batch E flex (no Database FK yet)
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08_2026_06_16_tensile_formlabs.py # FormLabs PA12GF tensile control
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09_2026_06_16_flex_formlabs.py # FormLabs PA12GF flex control
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10_2026_06_25_tensile.py # Batch F tensile
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11_2026_06_25_flex.py # Batch F flex
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12_2026_06_26_tensile.py # Batch G tensile
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13_2026_06_26_flex.py # Batch G flex
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14_2026_06_30_tensile_h.py # Batch H tensile (TST1.Test)
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15_2026_06_30_tensile_i.py # Batch I tensile (TST2.Test, same session_folder as H)
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16_2026_06_30_flex_i.py # Batch I flex
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17_2026_06_30_flex_h.py # Batch H flex — xlsx_only, no TestRuns folder
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data/
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D638/ # one JSONL per specimen (HF glob: data/D638/*.jsonl)
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A1.jsonl ... I5.jsonl # SLS specimens, named by sample_id
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PLA_TSR6.jsonl ... PA12GF_FL_TSR5.jsonl # non-SLS controls (no sample_id)
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D790/
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C1.jsonl ... I6.jsonl # SLS specimens, named by sample_id
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```
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## File format notes — TestWorks 4.1 output
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See `README.md` for the full schema. Key envelope fields:
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- `sample_id` = `"{batch_label}{seq}"` (e.g. `"A1"`, `"C7"`, `"E10"`); null for non-SLS controls.
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- `batch_label` ∈ `{"A".."I"}`; null for non-SLS controls.
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- `specimen_id` = `"{session_folder}/TSR{n}"` (or `"{session_folder}/{test_folder}/TSR{n}"` when disambiguating multiple Test projects in one session_folder) — fully qualified unique key (use this if you need to disambiguate across configs).
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- `material_class` ∈ `{"SLS", "PLA", "PETG", …}` — only `"SLS"` rows have populated Database FKs and `print_profile_snapshot`.
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- `astm` = `{standard, type, year}` object — structured (not a flat string) so ISO equivalents can be added later without breaking schema.
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- `curves` carries **both** analyzed (`stress_pa`, `strain`) and raw DAQ (`time_s`, `extension_m`, `load_n`) — lossless.
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- `Slope` (tensile, single) ↔ `Slope1`/`Slope2` (flex)
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- `AdjGage` (tensile only — flex has no analogous field, gauge_length_mm is always null for D790)
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`get_either(d, "tensile_name", "flex_name")` in `_lib.py` handles this. If you add new scalars, check both files and use `get_either` rather than picking one name.
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## Current state
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- `D638` config — 56 rows (45 SLS across batches A-I + 3 PLA + 3 PETG + 5 FormLabs PA12GF). Batches F-I (18 rows) have null FKs pending Database backfill.
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- `D790` config — 55 rows (50 SLS across batches C-I + 5 FormLabs PA12GF). Batches E-I (33 rows) have null FKs pending Database backfill.
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- Total: 111 specimens, produced by 18 per-session scripts (some date folders — 2026_06_10, 2026_06_30 — contain more than one Test project/batch).
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- Batch I flex is missing TSR4 (excluded: `test_end_reason` is "Test Stopped", not a detected break) — sample_ids I1-I5 map to TSR{1,2,3,5,6}.
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- Batch H's 5 flex rows are `xlsx_only` (no raw TestRuns folder survived — see architectural decisions above); every other row has full h5-derived curves.
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## Running the extract
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- `astm` block (`standard` routes the output to `data/D638/` vs `data/D790/`)
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- `batch_label` (single letter)
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- `test_runs`: list of `(tsr_index, material_class, db_print_date | None)`. For SLS rows pick the source print job from `Inova-Mk1-Database/data/jobs.jsonl` by `print_date`. For non-SLS and SLS-without-Database-job, pass `None`.
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- If the same session_folder holds more than one Test project (e.g. two batches printed the same day sharing a parent folder), give each batch its own script with a different `test_folder` (`TST1.Test`, `TST2.Test`, ...) — don't guess which TSRs belong to which batch from folder structure alone; cross-check a scalar like Modulus or PeakLoad between each project's `persistent.h5` and each candidate xlsx export.
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- If a TestRuns folder is missing/overwritten and only an xlsx export survives, set `"xlsx_only": True` instead of `test_folder` — this is a fallback (see architectural decisions above), not something to reach for by default.
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4. Run that one script → new files land in `data/{standard}/`.
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5. Update the README's "Test sessions covered" table (and the "Current state" section here).
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6. Regenerate the composite figures: `uv run scripts/plots/01_composite.py`. If it's a new batch letter, add a color for it to `BATCH_COLORS` in `scripts/plots/01_composite.py` first.
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## Backfilling batches E–I
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Batches E (D790 only), F, G, H, and I all currently pass `db_print_date=None` because their print jobs aren't in `Inova-Mk1-Database/data/jobs.jsonl` yet. When one lands:
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1. In the matching `scripts/specimens/{NN}_*.py`, change `(i, "SLS", None)` to `(i, "SLS", "<print_date>")` for that batch's `test_runs`.
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2. Re-run that one script. Its JSONLs get FKs and `print_profile_snapshot` filled in. No schema change needed.
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Note: Batch H's flex script (`17_2026_06_30_flex_h.py`) is `xlsx_only` — backfilling its FK doesn't change the fact that its curves/metrics are xlsx-derived only (see architectural decisions above).
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## Scope note
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README.md
CHANGED
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## Composite stress–strain
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Every specimen overlaid on one plot per standard. Colors are batch labels (A
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| D638 (tensile) | D790 (three-point flex) |
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|---|---|
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| Config | Description | Files |
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|---|---|---|
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| `D638` (default) | Tensile specimens (ASTM D638 Type I).
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| `D790` | Three-point flex specimens (ASTM D790 Procedure A).
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One JSONL file per specimen — SLS rows are named after their `sample_id` (e.g. `data/D638/A1.jsonl`, `data/D790/E10.jsonl`);
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Specimens are labeled with a `sample_id` of the form `{batch_letter}{seq}` (e.g. `A1`, `C7`), where the batch letter identifies the print batch they came from. The same `sample_id` may appear in both configs — `C1` in `D638` and `C1` in `D790` are **different physical specimens** that came from the same Batch C print.
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| `2026_05_26/` | 5 | D638 | A | 2026-05-25 (d638_type1) |
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| `2026_06_01/` | 5 | D638 | B | 2026-05-30 (d638_type1_engraved) |
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| `2026_06_03/` | 7 | D638 | C | 2026-06-02 (d638_type1_engraved) |
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| 81 |
-
| `
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| 82 |
| `2026_06_10/Batch C 3pt test/` | 9 | D790 | C | 2026-06-02 (d790_flex_specimen) |
|
| 83 |
| `2026_06_10/Batch D 3pt test/` | 8 | D790 | D | 2026-06-07 (d790_flex_specimen) |
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| 84 |
| `2026_06_10/Batch E 3pt test/` | 10 | D790 | E | print job **not yet in Database** — FKs null until backfilled |
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| 85 |
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| 86 |
-
TSR11 in `Batch E 3pt test/` exists on disk but has empty `Data/` (aborted run, no DAQ scans) and no corresponding xlsx sheet — it is excluded from the JSONL.
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| 87 |
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| 88 |
## Row shape
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| 89 |
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@@ -116,10 +129,10 @@ TSR11 in `Batch E 3pt test/` exists on disk but has empty `Data/` (aborted run,
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| 116 |
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| 117 |
"metrics": {
|
| 118 |
"modulus_pa": 341090566.27,
|
| 119 |
-
"peak_load_n": null, "peak_stress_pa": null,
|
| 120 |
-
"
|
| 121 |
-
"energy_to_break_j": null,
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| 122 |
-
"
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| 123 |
},
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| 124 |
|
| 125 |
"curves": {
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@@ -130,6 +143,8 @@ TSR11 in `Batch E 3pt test/` exists on disk but has empty `Data/` (aborted run,
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"stress_pa": [/* N */]
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| 131 |
},
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| 132 |
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|
| 133 |
"source_paths": {
|
| 134 |
"persistent_h5": "source/2026_05_26/TST1.Test/TestRuns/TSR1.TestRun/AnalysisRuns/ANR1.AnalysisRun/persistent.h5",
|
| 135 |
"daq_h5": "source/2026_05_26/TST1.Test/TestRuns/TSR1.TestRun/Data/DaqTaskActivity1.h5",
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@@ -141,9 +156,11 @@ TSR11 in `Batch E 3pt test/` exists on disk but has empty `Data/` (aborted run,
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|
| 141 |
|
| 142 |
## Notes on results
|
| 143 |
|
| 144 |
-
- `sample_id`
|
| 145 |
-
-
|
| 146 |
- `metrics.peak_*` and `metrics.*_at_break` are often `null` in the D638 tensile rows because TestWorks did not detect a peak/break point on those runs. D790 flex rows have these fields more consistently populated. The `curves.stress_pa` / `curves.strain` arrays are populated regardless, so consumers can re-derive peak/break with their own criteria.
|
|
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|
| 147 |
- `metrics.modulus_pa` matches the kN/mm² value in the TestWorks xlsx after unit conversion (e.g. tensile 0.341 kN/mm² → 3.41 × 10⁸ Pa). For D790, TestWorks computes the flexural modulus via the 3-point-bend formula directly; values may look unintuitive compared to the tensile modulus.
|
| 148 |
- DAQ scans are in SI units (m, N, s); stress is Pa and strain is dimensionless.
|
| 149 |
- For D790, `geometry.gauge_length_mm` is always null (gauge length is a tensile concept; flex uses support span which is not surfaced).
|
|
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|
| 35 |
|
| 36 |
## Composite stress–strain
|
| 37 |
|
| 38 |
+
Every specimen overlaid on one plot per standard. Colors are batch labels (A–I); dashed and dotted gray lines in D638 are PLA/PETG filament controls, and solid gray lines are FormLabs PA12GF benchtop controls — they print at much higher stress and strain than the SLS PA12 specimens, which is why the SLS curves cluster near the origin.
|
| 39 |
|
| 40 |
| D638 (tensile) | D790 (three-point flex) |
|
| 41 |
|---|---|
|
|
|
|
| 49 |
|
| 50 |
| Config | Description | Files |
|
| 51 |
|---|---|---|
|
| 52 |
+
| `D638` (default) | Tensile specimens (ASTM D638 Type I). 45 SLS (batches A–I) + 3 PLA + 3 PETG + 5 FormLabs PA12GF = 56 rows. Batches F–I (18 rows) have null FKs — their print jobs aren't in Database yet. | `data/D638/*.jsonl` (one row per file) |
|
| 53 |
+
| `D790` | Three-point flex specimens (ASTM D790 Procedure A). 50 SLS rows (batches C–I) + 5 FormLabs PA12GF = 55 rows. Batches E–I (33 rows) have null FKs — their print jobs aren't in Database yet. | `data/D790/*.jsonl` (one row per file) |
|
| 54 |
|
| 55 |
+
One JSONL file per specimen — SLS rows are named after their `sample_id` (e.g. `data/D638/A1.jsonl`, `data/D790/E10.jsonl`); non-SLS controls use `{material}_TSR{n}.jsonl` (e.g. `data/D638/PLA_TSR6.jsonl`, `data/D790/PA12GF_FL_TSR1.jsonl`). Both configs share the same row schema and are produced by the per-session scripts under `scripts/specimens/`.
|
| 56 |
|
| 57 |
Specimens are labeled with a `sample_id` of the form `{batch_letter}{seq}` (e.g. `A1`, `C7`), where the batch letter identifies the print batch they came from. The same `sample_id` may appear in both configs — `C1` in `D638` and `C1` in `D790` are **different physical specimens** that came from the same Batch C print.
|
| 58 |
|
|
|
|
| 78 |
| `2026_05_26/` | 5 | D638 | A | 2026-05-25 (d638_type1) |
|
| 79 |
| `2026_06_01/` | 5 | D638 | B | 2026-05-30 (d638_type1_engraved) |
|
| 80 |
| `2026_06_03/` | 7 | D638 | C | 2026-06-02 (d638_type1_engraved) |
|
| 81 |
+
| `2026_06_08/` | 5 | D638 | D | 2026-06-07 (d638_type1_engraved) |
|
| 82 |
+
| `2026_06_10/Tensile Testing/` | 5 SLS + 3 PLA + 3 PETG | D638 | E (SLS only) | SLS: 2026-06-07 (d638_type1_engraved) |
|
| 83 |
| `2026_06_10/Batch C 3pt test/` | 9 | D790 | C | 2026-06-02 (d790_flex_specimen) |
|
| 84 |
| `2026_06_10/Batch D 3pt test/` | 8 | D790 | D | 2026-06-07 (d790_flex_specimen) |
|
| 85 |
| `2026_06_10/Batch E 3pt test/` | 10 | D790 | E | print job **not yet in Database** — FKs null until backfilled |
|
| 86 |
+
| `2026_06_16/Tensile FormLabs Samples/` | 5 (PA12GF_FL) | D638 | — (control, printed vertically) | n/a — benchtop comparison filament |
|
| 87 |
+
| `2026_06_16/Bending FormLabs Samples/` | 5 (PA12GF_FL) | D790 | — (control) | n/a — benchtop comparison filament |
|
| 88 |
+
| `2026_06_25/Tensile Data/` | 5 | D638 | F | print job **not yet in Database** — FKs null until backfilled |
|
| 89 |
+
| `2026_06_25/Flexural Data/` | 9 | D790 | F | print job **not yet in Database** — FKs null until backfilled |
|
| 90 |
+
| `2026_06_26/Tensile/` | 5 | D638 | G | print job **not yet in Database** — FKs null until backfilled |
|
| 91 |
+
| `2026_06_26/Flexural/` | 4 | D790 | G | print job **not yet in Database** — FKs null until backfilled |
|
| 92 |
+
| `2026_06_30/Tensile/` (TST1.Test) | 3 | D638 | H | print job **not yet in Database** — FKs null until backfilled |
|
| 93 |
+
| `2026_06_30/Tensile/` (TST2.Test) | 5 | D638 | I | print job **not yet in Database** — FKs null until backfilled |
|
| 94 |
+
| `2026_06_30/Flex 6-30/` (TST1.Test) | 5 | D790 | I | print job **not yet in Database** — FKs null until backfilled |
|
| 95 |
+
| `2026_06_30/Flex 6-30/` (xlsx only, no TestRuns folder) | 5 | D790 | H | print job **not yet in Database** — FKs null until backfilled |
|
| 96 |
|
| 97 |
+
TSR11 in `Batch E 3pt test/` exists on disk but has empty `Data/` (aborted run, no DAQ scans) and no corresponding xlsx sheet — it is excluded from the JSONL. TSR4 in Batch I flex (`Flex 6-30/`) is excluded for a similar reason: `test_end_reason` is "Test Stopped" rather than a detected break.
|
| 98 |
+
|
| 99 |
+
Batch H's 5 flex specimens (`2026_06_30/Flex 6-30/`) don't have a raw TestRuns folder — it looks like it was overwritten when the Batch I TestWorks project reused the same default `TST1.Test` name in the same directory. `flex_h_6.30.xlsx` is the only surviving record, so those 5 rows are built from that xlsx export alone: the raw load/extension curve (`curves.load_n`/`curves.extension_m`) comes from its embedded columns, but `curves.strain`/`curves.stress_pa` are empty and several `metrics` fields (`modulus_pa`, `strain_at_peak`, `strain_at_yield`, etc.) are null, since deriving them requires the support span, which this export doesn't surface. See each row's `notes` field.
|
| 100 |
|
| 101 |
## Row shape
|
| 102 |
|
|
|
|
| 129 |
|
| 130 |
"metrics": {
|
| 131 |
"modulus_pa": 341090566.27,
|
| 132 |
+
"peak_load_n": null, "peak_stress_pa": null, "strain_at_peak": null,
|
| 133 |
+
"load_at_break_n": null, "stress_at_break_pa": null, "strain_at_break": null,
|
| 134 |
+
"energy_to_break_j": null,
|
| 135 |
+
"yield_stress_pa": null, "strain_at_yield": null
|
| 136 |
},
|
| 137 |
|
| 138 |
"curves": {
|
|
|
|
| 143 |
"stress_pa": [/* N */]
|
| 144 |
},
|
| 145 |
|
| 146 |
+
"notes": "",
|
| 147 |
+
|
| 148 |
"source_paths": {
|
| 149 |
"persistent_h5": "source/2026_05_26/TST1.Test/TestRuns/TSR1.TestRun/AnalysisRuns/ANR1.AnalysisRun/persistent.h5",
|
| 150 |
"daq_h5": "source/2026_05_26/TST1.Test/TestRuns/TSR1.TestRun/Data/DaqTaskActivity1.h5",
|
|
|
|
| 156 |
|
| 157 |
## Notes on results
|
| 158 |
|
| 159 |
+
- `sample_id` and `batch_label` are null for non-SLS control rows (PLA, PETG, FormLabs PA12GF — they didn't come from an SLS print batch). Filter on `material_class == "SLS"` to get the rows that link back to Database.
|
| 160 |
+
- Batches E–I currently have `job_id`, `print_profile_id`, `object_hash`, and `print_profile_snapshot` all null — their source print jobs aren't in Database yet. The mechanical results are still valid.
|
| 161 |
- `metrics.peak_*` and `metrics.*_at_break` are often `null` in the D638 tensile rows because TestWorks did not detect a peak/break point on those runs. D790 flex rows have these fields more consistently populated. The `curves.stress_pa` / `curves.strain` arrays are populated regardless, so consumers can re-derive peak/break with their own criteria.
|
| 162 |
+
- Batch H's flex rows (`data/D790/H1.jsonl`–`H5.jsonl`) are the one exception: their raw TestRuns folder is missing (see Test sessions covered above), so they're built from the TestWorks xlsx export alone. `curves.strain`/`curves.stress_pa` are empty and most `metrics` fields are null for these 5 rows specifically — check `notes` on a row before assuming a null metric means TestWorks failed to detect it.
|
| 163 |
+
- `notes` is a free-text field, empty for most rows; it's used to flag exceptions like the Batch H flex sourcing above or the FormLabs vertical-print orientation.
|
| 164 |
- `metrics.modulus_pa` matches the kN/mm² value in the TestWorks xlsx after unit conversion (e.g. tensile 0.341 kN/mm² → 3.41 × 10⁸ Pa). For D790, TestWorks computes the flexural modulus via the 3-point-bend formula directly; values may look unintuitive compared to the tensile modulus.
|
| 165 |
- DAQ scans are in SI units (m, N, s); stress is Pa and strain is dimensionless.
|
| 166 |
- For D790, `geometry.gauge_length_mm` is always null (gauge length is a tensile concept; flex uses support span which is not surfaced).
|
assets/D638_composite.png
CHANGED
|
Git LFS Details
|
|
Git LFS Details
|
assets/D790_composite.png
CHANGED
|
Git LFS Details
|
|
Git LFS Details
|
data/D638/F1.jsonl
ADDED
|
@@ -0,0 +1 @@
|
|
|
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|
| 1 |
+
{"sample_id": "F1", "batch_label": "F", "specimen_id": "2026_06_25/Tensile Data/TSR1", "test_date": "2026-06-25", "session_folder": "2026_06_25/Tensile Data", "test_run_name": "TSR1", "specimen_index": 1, "material_class": "SLS", "astm": {"standard": "D638", "type": "Type I", "year": "2022"}, "test_end_reason": "Break Detected", "geometry": {"width_mm": 12.9, "thickness_mm": 3.25, "area_mm2": 41.925000000000004, "gauge_length_mm": 118.0}, "job_id": null, "print_date": null, "print_profile_id": null, "object_hash": null, "session_id": null, "print_profile_snapshot": null, "metrics": {"modulus_pa": 1180853124.0085807, "peak_load_n": null, "peak_stress_pa": null, "strain_at_peak": null, "load_at_break_n": null, "stress_at_break_pa": null, "strain_at_break": null, "energy_to_break_j": null, "yield_stress_pa": null, "strain_at_yield": null}, "curves": {"time_s": [0.25, 0.3499999940395355, 0.44999998807907104, 0.550000011920929, 0.6499999761581421, 0.75, 0.8500000238418579, 0.949999988079071, 1.0499999523162842, 1.149999976158142, 1.25, 1.350000023841858, 1.4500000476837158, 1.5499999523162842, 1.649999976158142, 1.75, 1.850000023841858, 1.9500000476837158, 2.049999952316284, 2.1500000953674316, 2.25, 2.3499999046325684, 2.450000047683716, 2.549999952316284, 2.6500000953674316, 2.75, 2.8499999046325684, 2.950000047683716, 3.049999952316284, 3.1500000953674316, 3.25, 3.3499999046325684, 3.450000047683716, 3.549999952316284, 3.6500000953674316, 3.75, 3.8499999046325684, 3.950000047683716, 4.050000190734863, 4.150000095367432, 4.25, 4.349999904632568, 4.449999809265137, 4.550000190734863, 4.650000095367432, 4.75, 4.849999904632568, 4.949999809265137, 5.050000190734863, 5.150000095367432, 5.25, 5.349999904632568, 5.449999809265137, 5.550000190734863, 5.650000095367432, 5.75, 5.849999904632568, 5.949999809265137, 6.050000190734863, 6.150000095367432, 6.25, 6.349999904632568, 6.449999809265137, 6.550000190734863, 6.650000095367432, 6.75, 6.849999904632568, 6.949999809265137, 7.050000190734863, 7.150000095367432, 7.25, 7.349999904632568, 7.449999809265137, 7.550000190734863, 7.650000095367432, 7.75, 7.849999904632568, 7.949999809265137, 8.050000190734863, 8.149999618530273, 8.25, 8.350000381469727, 8.449999809265137, 8.550000190734863, 8.649999618530273, 8.75, 8.850000381469727, 8.949999809265137, 9.050000190734863], "extension_m": [1.4562499927706085e-05, 2.300000051036477e-05, 3.087499862886034e-05, 3.9687500247964635e-05, 4.762500248034485e-05, 5.587499981629662e-05, 6.462500459747389e-05, 7.237499812617898e-05, 8.106250606942922e-05, 8.924999565351754e-05, 9.74374997895211e-05, 0.00010599999950500205, 0.0001140000022132881, 0.0001226250024046749, 0.0001307500060647726, 0.0001388749951729551, 0.00014756250311620533, 0.00015537500439677387, 0.00016393749683629721, 0.00017231250240001827, 0.00018031250510830432, 0.00018899999849963933, 0.00019706250168383121, 0.0002055000077234581, 0.0002138124982593581, 0.00022187500144355, 0.000230562494834885, 0.00023843749659135938, 0.00024681250215508044, 0.0002553749945946038, 0.00026324999635107815, 0.00027193748974241316, 0.0002800624934025109, 0.00028843749896623194, 0.0002968749904539436, 0.00030487499316222966, 0.0003135625156573951, 0.0003215624892618507, 0.0003298124938737601, 0.0003384999872650951, 0.0003462499880697578, 0.0003548749955371022, 0.0003631250001490116, 0.00037131248973309994, 0.00037993749720044434, 0.0003878749848809093, 0.0003964375064242631, 0.00040462499600835145, 0.00041268751374445856, 0.0004214374930597842, 0.00042931249481625855, 0.0004377500154078007, 0.00044618750689551234, 0.0004541875096037984, 0.0004628750029951334, 0.00047093749162741005, 0.0004794374981429428, 0.0004876875027548522, 0.0004957499913871288, 0.0005044999998062849, 0.0005123124574311078, 0.0005207500071264803, 0.0005292500136420131, 0.0005371875013224781, 0.0005458749947138131, 0.0005540000274777412, 0.0005623750039376318, 0.0005708124954253435, 0.0005788124981336296, 0.0005874999915249646, 0.0005954375374130905, 0.00060374999884516, 0.0006123750354163349, 0.0006201874930411577, 0.0006288124714046717, 0.0006370624760165811, 0.0006453124806284904, 0.0006538750021718442, 0.0006618124898523092, 0.0006704999832436442, 0.0006785625009797513, 0.0006866875337436795, 0.0006953750271350145, 0.0007031875429674983, 0.0007117499480955303, 0.0007200624677352607, 0.0007281249854713678, 0.0007367500220425427, 0.0007437499589286745], "load_n": [7.292264461517334, 10.252066612243652, 13.886868476867676, 17.536535263061523, 20.84844398498535, 24.16272735595703, 28.0221004486084, 31.11857795715332, 34.91733169555664, 38.42796325683594, 42.12831497192383, 45.37049102783203, 48.604305267333984, 51.80815124511719, 55.7730712890625, 58.305824279785156, 62.809913635253906, 66.03985595703125, 69.06623840332031, 72.61669921875, 74.76356506347656, 78.46370697021484, 82.2606201171875, 84.71096801757812, 88.24987030029297, 91.13993072509766, 94.49358367919922, 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data/D638/F2.jsonl
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data/D638/F3.jsonl
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data/D638/G2.jsonl
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{"sample_id": "H3", "batch_label": "H", "specimen_id": "2026_06_30/Tensile/TSR3", "test_date": "2026-06-30", "session_folder": "2026_06_30/Tensile", "test_run_name": "TSR3", "specimen_index": 3, "material_class": "SLS", "astm": {"standard": "D638", "type": "Type I", "year": "2022"}, "test_end_reason": "Break Detected", "geometry": {"width_mm": 12.9, "thickness_mm": 3.35, "area_mm2": 43.215, "gauge_length_mm": 104.0}, "job_id": null, "print_date": null, "print_profile_id": null, "object_hash": null, "session_id": null, "print_profile_snapshot": null, "metrics": {"modulus_pa": 2816852069.933314, "peak_load_n": null, "peak_stress_pa": null, "strain_at_peak": null, "load_at_break_n": null, "stress_at_break_pa": null, "strain_at_break": null, "energy_to_break_j": null, "yield_stress_pa": null, "strain_at_yield": null}, "curves": {"time_s": [0.11999999731779099, 0.2199999988079071, 0.3199999928474426, 0.41999998688697815, 0.5199999809265137, 0.6200000047683716, 0.7200000286102295, 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111.211387634277, 111.392044067383, 111.377365112305, 111.230773925781, 111.168090820313, 110.980911254883, 111.223129272461, 111.116424560547, 110.769027709961, 111.387397766113, 110.912246704102, 111.410606384277, 111.535339355469, 110.910331726074, 111.307357788086, 111.231742858887, 111.374198913574, 111.196174621582, 111.749694824219, 111.387825012207, 111.133712768555, 110.895820617676, 111.739295959473, 112.006874084473, 110.971603393555, 111.401931762695, 111.408447265625, 110.950981140137, 111.383407592773, 111.103492736816, 111.276969909668, 111.728866577148, 111.51097869873, 111.378082275391, 111.786514282227, 111.249626159668, 111.491569519043, 111.252487182617, 111.282150268555, 111.840400695801, 111.501068115234, 111.42894744873, 111.525329589844, 111.640609741211, 111.794700622559, 112.030822753906, 111.760818481445, 111.311492919922, 111.48494720459, 111.336944580078, 112.112815856934, 112.348678588867, 112.159690856934, 112.118431091309, 111.853828430176, 112.500381469727, 111.920295715332, 112.170837402344, 111.929176330566, 111.710739135742, 111.339782714844, 111.659072875977, 111.897148132324, 111.885139465332, 112.007698059082, 111.944496154785, 112.118324279785, 112.257148742676, 111.44539642334, 111.795745849609, 111.939666748047, 111.922805786133, 112.441444396973, 112.064109802246, 111.679138183594, 112.135475158691, 112.088005065918, 111.970687866211, 112.553077697754, 111.60668182373, 111.951301574707, 111.779960632324, 112.203262329102, 111.98609161377, 112.145156860352, 112.246658325195, 112.189277648926, 112.244812011719, 111.806129455566, 112.466873168945, 112.184059143066, 112.607749938965, 112.535949707031, 112.36824798584, 112.681304931641, 112.120941162109, 112.282821655273, 111.879402160645, 111.895790100098, 112.033744812012, 112.575630187988, 112.082427978516, 111.927207946777, 112.720512390137, 111.947418212891, 112.604598999023, 112.864944458008, 112.603637695313, 112.552299499512, 112.808738708496, 112.549087524414, 112.584327697754, 112.202453613281, 112.169212341309, 112.447402954102, 112.515205383301, 112.824012756348, 112.614265441895, 112.630729675293, 112.57266998291, 112.223777770996, 111.961929321289, 112.834823608398, 112.402931213379, 112.593132019043, 112.547241210938, 112.285064697266, 112.615249633789, 112.261749267578, 112.498146057129, 112.733406066895, 112.702445983887, 112.411773681641, 112.318328857422, 112.397048950195, 112.656715393066, 113.146301269531, 112.806144714355, 112.647117614746, 112.806327819824, 112.848686218262, 112.635604858398, 112.627296447754, 112.672630310059, 112.607048034668, 112.792060852051, 112.421768188477, 112.618927001953, 112.53303527832, 112.571029663086, 112.658386230469, 112.636695861816, 112.589141845703, 113.106521606445, 112.439323425293, 112.821975708008, 112.683303833008, 112.623802185059, 113.004623413086, 112.416297912598, 112.941307067871, 112.855895996094, 113.120826721191, 113.124038696289, 113.269638061523, 112.657028198242, 113.068977355957, 112.978927612305, 112.78564453125, 112.986389160156, 112.935096740723, 113.312812805176, 112.885200500488, 112.912971496582, 113.436744689941, 113.221260070801, 112.759452819824, 112.825820922852, 113.089248657227, 112.69701385498, 112.435852050781, 112.849014282227, 113.194847106934, 113.331771850586, 112.674133300781, 112.991348266602, 112.777671813965, 113.081970214844, 113.05867767334, 113.01392364502, 113.308784484863, 112.917869567871, 112.86988067627, 113.177612304688, 112.945419311523, 113.080184936523, 112.764289855957, 113.351524353027, 113.136329650879, 113.759101867676, 113.204566955566, 113.648139953613, 112.845802307129, 112.704231262207, 113.119674682617, 113.320938110352, 113.418571472168, 113.30290222168, 113.020584106445, 113.329711914063, 113.635101318359, 113.505683898926, 113.308784484863, 113.758361816406, 113.17716217041, 113.690307617188, 113.516723632813, 113.599807739258, 113.617980957031, 113.956489562988, 113.665885925293, 113.736381530762, 113.651756286621, 113.554840087891, 113.422271728516, 113.349739074707, 113.341819763184, 113.720367431641, 113.54328918457, 114.32039642334, 113.308334350586, 113.377532958984, 113.513313293457, 113.870452880859, 114.00643157959, 112.93928527832, 113.166412353516, 113.749496459961, 113.616172790527, 113.702354431152, 113.579368591309, 113.476982116699, 113.345603942871, 113.986442565918, 113.645874023438, 113.815284729004, 113.609756469727, 113.463081359863, 114.354957580566, 114.080070495605, 114.047241210938, 114.312049865723, 113.58226776123, 113.437606811523, 113.996276855469, 113.480026245117, 113.887245178223, 114.052543640137, 113.412178039551, 113.902626037598, 113.699310302734, 113.578254699707, 113.920593261719, 113.867263793945, 113.544479370117, 113.747505187988, 114.218338012695, 113.636787414551, 114.115768432617, 113.281272888184, 113.852462768555, 113.855026245117, 114.395683288574, 113.351463317871, 113.768104553223, 113.683235168457, 113.989471435547, 114.110893249512, 113.744522094727, 113.468116760254, 113.799865722656, 113.597808837891, 113.916030883789, 114.142700195313, 113.656158447266, 113.837448120117, 113.379203796387, 113.611541748047, 113.831161499023, 113.383087158203, 113.32112121582, 112.91934967041, 113.62971496582, 113.90648651123, 114.024360656738, 113.667839050293, 113.73851776123, 113.406524658203, 113.888397216797, 113.241722106934, 113.435020446777, 113.646514892578, 113.042701721191, 113.69164276123, 113.96329498291, 113.744171142578, 113.831039428711, 113.571594238281, 112.878616333008, 113.459442138672, 113.699104309082, 113.896171569824, 113.146011352539, 113.575691223145, 113.596267700195, 112.984481811523, 113.496124267578, 113.211822509766, 113.516021728516, 113.374351501465, 113.052879333496, 113.302619934082, 113.074073791504, 113.363739013672, 113.025497436523, 113.282531738281, 113.023010253906, 113.05884552002, 113.089988708496, 112.854995727539, 112.638938903809, 112.541152954102, 112.806060791016, 112.752075195313, 112.874610900879, 112.240409851074, 112.313537597656, 112.321128845215, 111.267181396484, 109.976661682129, 1.03736555576324], "strain": [], "stress_pa": []}, "notes": "Raw persistent.h5/DAQ h5 unavailable for this specimen; curve and metrics extracted from the TestWorks xlsx export only. Full strain/stress arrays and modulus/yield metrics are null because they require the support span, which this export doesn't surface.", "source_paths": {"persistent_h5": null, "daq_h5": null, "xlsx": "source\\2026_06_30\\Flex 6-30\\flex_h_6.30.xlsx", "xlsx_sheet": "Sheet2"}}
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data/D790/H3.jsonl
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data/D790/H4.jsonl
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data/D790/H5.jsonl
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data/D790/I1.jsonl
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data/D790/I2.jsonl
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data/D790/I3.jsonl
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data/D790/I4.jsonl
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data/D790/I5.jsonl
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scripts/plots/01_composite.py
CHANGED
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@@ -23,6 +23,10 @@ BATCH_COLORS = {
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| 23 |
"C": "#2ca02c", # green
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| 24 |
"D": "#d62728", # red
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| 25 |
"E": "#9467bd", # purple
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| 26 |
}
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| 27 |
CONTROL_COLOR = "#7f7f7f" # gray for PLA/PETG
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| 28 |
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| 23 |
"C": "#2ca02c", # green
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| 24 |
"D": "#d62728", # red
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| 25 |
"E": "#9467bd", # purple
|
| 26 |
+
"F": "#8c564b", # brown
|
| 27 |
+
"G": "#e377c2", # pink
|
| 28 |
+
"H": "#bcbd22", # olive
|
| 29 |
+
"I": "#17becf", # cyan
|
| 30 |
}
|
| 31 |
CONTROL_COLOR = "#7f7f7f" # gray for PLA/PETG
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| 32 |
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scripts/specimens/10_2026_06_25_tensile.py
ADDED
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@@ -0,0 +1,15 @@
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| 1 |
+
#!/usr/bin/env python3
|
| 2 |
+
"""Batch F tensile — D638, tested 2026-06-25 (5 specimens, no Database job yet)."""
|
| 3 |
+
from _lib import process_session
|
| 4 |
+
|
| 5 |
+
SESSION = {
|
| 6 |
+
"session_folder": "2026_06_25/Tensile Data",
|
| 7 |
+
"test_folder": "TST1.Test",
|
| 8 |
+
"xlsx_name": "tensile_6_25.xlsx",
|
| 9 |
+
"astm": {"standard": "D638", "type": "Type I", "year": "2022"},
|
| 10 |
+
"batch_label": "F",
|
| 11 |
+
"test_runs": [(i, "SLS", None) for i in range(1, 6)],
|
| 12 |
+
}
|
| 13 |
+
|
| 14 |
+
if __name__ == "__main__":
|
| 15 |
+
process_session(SESSION)
|
scripts/specimens/11_2026_06_25_flex.py
ADDED
|
@@ -0,0 +1,15 @@
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|
| 1 |
+
#!/usr/bin/env python3
|
| 2 |
+
"""Batch F flex — D790, tested 2026-06-25 (9 specimens, no Database job yet)."""
|
| 3 |
+
from _lib import process_session
|
| 4 |
+
|
| 5 |
+
SESSION = {
|
| 6 |
+
"session_folder": "2026_06_25/Flexural Data",
|
| 7 |
+
"test_folder": "TST1.Test",
|
| 8 |
+
"xlsx_name": "flexural_6_25.xlsx",
|
| 9 |
+
"astm": {"standard": "D790", "type": "Procedure A", "year": "2017"},
|
| 10 |
+
"batch_label": "F",
|
| 11 |
+
"test_runs": [(i, "SLS", None) for i in range(1, 10)],
|
| 12 |
+
}
|
| 13 |
+
|
| 14 |
+
if __name__ == "__main__":
|
| 15 |
+
process_session(SESSION)
|
scripts/specimens/12_2026_06_26_tensile.py
ADDED
|
@@ -0,0 +1,15 @@
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|
| 1 |
+
#!/usr/bin/env python3
|
| 2 |
+
"""Batch G tensile — D638, tested 2026-06-26 (5 specimens, no Database job yet)."""
|
| 3 |
+
from _lib import process_session
|
| 4 |
+
|
| 5 |
+
SESSION = {
|
| 6 |
+
"session_folder": "2026_06_26/Tensile",
|
| 7 |
+
"test_folder": "TST1.Test",
|
| 8 |
+
"xlsx_name": "tensile_6.26.xlsx",
|
| 9 |
+
"astm": {"standard": "D638", "type": "Type I", "year": "2022"},
|
| 10 |
+
"batch_label": "G",
|
| 11 |
+
"test_runs": [(i, "SLS", None) for i in range(1, 6)],
|
| 12 |
+
}
|
| 13 |
+
|
| 14 |
+
if __name__ == "__main__":
|
| 15 |
+
process_session(SESSION)
|