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Peregrine v2023-11 — Layer-wise L-PBF Imaging Dataset

A HuggingFace-formatted conversion of the Peregrine v2023-11 dataset released by Oak Ridge National Laboratory's (ORNL) Manufacturing Demonstration Facility (MDF). The dataset contains layer-wise in-situ imaging, anomaly segmentation masks, laser scan paths, and process sensor data from 5 Laser Powder Bed Fusion (L-PBF) builds of stainless steel 316L.

Original dataset: Layer-wise Imaging Dataset from Powder Bed Additive Manufacturing Processes for Machine Learning Applications (Peregrine v2023-11) Authors: L. Scime, V. Paquit, C. Joslin, D. Richardson, D. Goldsby, L. Lowe, D. Siddel, S. Baird, R. Duncan, F. Brinkley, C. Ledford Institution: Oak Ridge National Laboratory, Manufacturing Demonstration Facility Contact: Dr. Luke Scime — scimelr@ornl.gov


Dataset Summary

Machine Concept Laser M2 (L-PBF)
Material Stainless steel 316L
Builds 5 (TCR Phase 1, Builds 1–5)
Total layers 17,582
Image resolution 1842 × 1842 px (float32)
Segmentation classes 12 (DSCNN pixel-wise)
Tensile coupons ~6,299 SS-J3 specimens
Temporal sensors 19 per-layer scalar readings

Each row is one build layer. Full-build images are retained — users can derive per-part crops using the part_ids mask.


Builds

Build Date Layers
1 2021-07-13 3,575
2 2021-04-16 3,561
3 2021-04-28 3,297
4 2021-07-13 3,574
5 2021-08-23 3,575

Note: Build 3 has a scan path / slice layer count mismatch (3,297 slice layers, 3,186 scan layers). Layers without a scan path have scan_path = null.


Schema

Each parquet file contains one row (one build layer) with 42 columns:

Visual preview

Column Type Description
segmentation_preview PNG bytes Anomaly overlay on melt image. Colored masks per class, red bounding boxes per part with part ID label, legend of active anomaly classes.

Identifiers

Column Type Description
build int Build number (1–5)
build_name str Build name from HDF5 metadata
layer int Layer index (0-based)

Camera images

Column Type Description
image_after_melt .npy bytes Float32 visible-light image captured after laser melting (1842×1842)
image_after_melt_preview PNG bytes Normalized uint8 preview of image_after_melt
image_after_powder .npy bytes Float32 visible-light image captured after powder spreading (1842×1842)
image_after_powder_preview PNG bytes Normalized uint8 preview of image_after_powder

ID maps

Column Type Description
part_ids .npy bytes uint32 (1842×1842) — pixel-to-part-id map. 0 = background. Use to crop per-part images.
sample_ids .npy bytes uint32 (1842×1842) — pixel-to-sample-id map. 0 = background.

Segmentation masks (DSCNN)

One boolean .npy column per class (1842×1842 bool arrays):

Column Class index Description
segmentation_powder 0 Loose powder
segmentation_printed 1 Solidified material (normal)
segmentation_recoater_hopping 2 Recoater hopping anomaly
segmentation_recoater_streaking 3 Recoater streaking anomaly
segmentation_incomplete_spreading 4 Incomplete powder spreading
segmentation_swelling 5 Part swelling anomaly
segmentation_debris 6 Debris on powder bed
segmentation_super_elevation 7 Super elevation anomaly
segmentation_spatter 8 Spatter deposits
segmentation_misprint 9 Misprint
segmentation_over_melting 10 Over-melting
segmentation_under_melting 11 Under-melting

Scan path

Column Type Description
scan_path .npy bytes or null Float32 array (N×5): columns are [x_start, y_start, x_end, y_end, exposure_time]. Null where absent (some Build 3 layers).

Temporal sensors (19 float64 scalars)

absolute_image_capture_timestamp, actual_ventilator_flow_rate, bottom_chamber_temperature, bottom_flow_rate, bottom_flow_temperature, build_chamber_position, build_plate_temperature, build_time, gas_loop_oxygen, glass_scale_temperature, laser_rail_temperature, layer_times, module_oxygen, powder_chamber_position, target_ventilator_flow_rate, top_chamber_temperature, top_flow_rate, top_flow_temperature, ventilator_speed


Anomaly Statistics

Per-layer anomaly pixel counts across all 5 builds. Each plot shows the raw per-layer count (shaded) and a 30-layer rolling mean (solid line). Generated by info/anomaly_stats.py and info/plot_anomalies.py.

Build 1 — 3,575 layers
pie_chart
recoater_hopping recoater_streaking
incomplete_spreading swelling
debris super_elevation
spatter misprint
over_melting under_melting
Build 2 — 3,561 layers
pie_chart
recoater_hopping recoater_streaking
incomplete_spreading swelling
debris super_elevation
spatter misprint
over_melting under_melting
Build 3 — 3,297 layers
pie_chart
recoater_hopping recoater_streaking
incomplete_spreading swelling
debris super_elevation
spatter misprint
over_melting under_melting
Build 4 — 3,574 layers
pie_chart
recoater_hopping recoater_streaking
incomplete_spreading swelling
debris super_elevation
spatter misprint
over_melting under_melting
Build 5 — 3,575 layers
pie_chart
recoater_hopping recoater_streaking
incomplete_spreading swelling
debris super_elevation
spatter misprint
over_melting under_melting

Benchmark Config Anomaly Distributions

Pixel and presence breakdowns for the three anomaly benchmark configs, generated by scripts/generate_anomaly_0250.py, scripts/generate_anomaly_0500.py, and scripts/generate_anomaly_1000.py. Each config shows two pie charts:

  • By pixels — total anomaly pixel count per class (a layer contributes to multiple slices if multiple classes are active)
  • By presence — number of layers where each class is present (pixels > 0)
anomaly_0250 — 50 layers/build · 250 layers total
By pixels By presence
pie_by_pixels pie_by_presence
Build 1 — by pixels Build 1 — by presence
Build 2 — by pixels Build 2 — by presence
Build 3 — by pixels Build 3 — by presence
Build 4 — by pixels Build 4 — by presence
Build 5 — by pixels Build 5 — by presence
anomaly_0500 — 100 layers/build · 500 layers total
By pixels By presence
pie_by_pixels pie_by_presence
Build 1 — by pixels Build 1 — by presence
Build 2 — by pixels Build 2 — by presence
Build 3 — by pixels Build 3 — by presence
Build 4 — by pixels Build 4 — by presence
Build 5 — by pixels Build 5 — by presence
anomaly_1000 — 200 layers/build · 1,000 layers total
By pixels By presence
pie_by_pixels pie_by_presence
Build 1 — by pixels Build 1 — by presence
Build 2 — by pixels Build 2 — by presence
Build 3 — by pixels Build 3 — by presence
Build 4 — by pixels Build 4 — by presence
Build 5 — by pixels Build 5 — by presence

Loading the Dataset

from datasets import load_dataset

ds = load_dataset("your-org/peregrine-v2023-11", split="train")

Or load a single build directly with pandas:

import pandas as pd
from pathlib import Path
import io
import numpy as np

df = pd.read_parquet("data/build/1/layer_0651.parquet")
row = df.iloc[0]

Deserializing .npy columns

All binary columns (images, masks, ID maps, scan paths) are serialized NumPy arrays. Load them with:

import io
import numpy as np

img = np.load(io.BytesIO(row["image_after_melt"]))   # float32, shape (1842, 1842)
part_ids = np.load(io.BytesIO(row["part_ids"]))       # uint32,  shape (1842, 1842)
mask = np.load(io.BytesIO(row["segmentation_spatter"]))  # bool, shape (1842, 1842)

Crop a part from the melt image

pid = 5  # example part ID
region = part_ids == pid
rows_idx = np.where(region.any(axis=1))[0]
cols_idx = np.where(region.any(axis=0))[0]
crop = img[rows_idx[0]:rows_idx[-1]+1, cols_idx[0]:cols_idx[-1]+1]

Rebuild the segmentation preview

See segmentation.py for a complete reference implementation:

uv run segmentation.py data/build/1/layer_0651.parquet

Segmentation Color Map

Fixed colors used in segmentation_preview, consistent across all builds and layers:

Class Color RGB
recoater_hopping Cyan (0, 230, 230)
recoater_streaking Orange (255, 140, 0)
incomplete_spreading Yellow (255, 220, 0)
swelling Red (220, 50, 50)
debris Magenta (230, 0, 230)
super_elevation Lime green (50, 220, 50)
spatter Hot pink (255, 80, 160)
misprint Violet (160, 80, 255)
over_melting Dodger blue (30, 144, 255)
under_melting Teal (0, 180, 180)

Attribution

This dataset is a reformatted version of the Peregrine v2023-11 dataset produced by Oak Ridge National Laboratory. All scientific credit belongs to the original authors.

If you use this dataset, please cite the original work:

@article{scime2020anomaly,
  title   = {Layer-wise anomaly detection and classification for powder bed additive
             manufacturing processes: A machine-agnostic algorithm for real-time
             pixel-wise semantic segmentation},
  author  = {Scime, Luke and Siddel, Daniel and Baird, Sean and Paquit, Vincent},
  journal = {Additive Manufacturing},
  volume  = {36},
  pages   = {101453},
  year    = {2020},
  doi     = {10.1016/j.addma.2020.101453}
}

Previous Peregrine dataset releases (also cite if relevant):


License

This dataset is distributed under the terms set by Oak Ridge National Laboratory. Please refer to the original dataset release and contact Dr. Luke Scime (scimelr@ornl.gov) for licensing details.

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