From LLM to Silicon: RL-Driven ASIC Architecture Exploration for On-Device AI Inference

We present an RL-driven compiler that jointly optimizes ASIC architecture, memory hierarchy, and workload partitioning for AI inference across 3nm to 28nm. The design space is formulated as a single Markov Decision Process with mixed discrete-continuous actions and a unified Power-Performance-Area (PPA) objective. Soft Actor-Critic (SAC) with Mixture-of-Experts gating explores the joint space of mesh topology, per-core microarchitecture, and operator placement. We validate on two workloads, Llama 3.1 8B FP16 (high-performance mode, 29809 tokens per second at 3nm) and SmolVLM (low-power mode, less than 13 mW at all nodes, 10 MHz). Across 7 process nodes, the RL automatically adapts mesh sizes and per-tile configurations, including heterogeneous FETCH, VLEN, and memory allocation without node-specific manual retuning.