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metadata
license: cc-by-4.0
language:
  - en
pretty_name: RDDAC  Real Deep Drawing and Cutting Dataset (Teaser)
size_categories:
  - n<1K
tags:
  - croissant
  - experimental-data
  - measurement
  - sim-to-real
  - sim2real
  - scientific-machine-learning
  - sciml
  - sheet-metal-forming
  - metal-forming
  - deep-drawing
  - stamping
  - cutting
  - manufacturing
  - materials-science
  - process-monitoring
  - laser-scan
  - point-cloud
  - time-series
  - sensor-data
  - digital-twin
  - regression
  - benchmark
  - engineering
  - automotive
  - hdf5
task_categories:
  - tabular-regression
  - time-series-forecasting
  - other

RDDAC — Real Deep Drawing and Cutting Dataset

Code License: MIT Dataset License: CC BY 4.0 Python 3.10+ Documentation DaRUS Repository DOI

Measured point clouds after OP10 and OP20, colored by deviation from the matching DDACS simulation

Measured point clouds of one experiment after deep drawing (OP10, left) and cutting (OP20, right), colored by the deviation from the matching DDACS simulation.

A large-scale experimental dataset of 9,000 physical deep-drawing and cutting experiments — the real-world counterpart to the DDACS FEM simulations. Each experiment forms a modified quadratic cup from DP600 dual-phase steel (deep drawing in OP10, cutting in OP20) and records press force signals, sheet-thickness and oil-film traverses, and high-resolution 3D laser scans of the part after each operation. Use it to quantify the simulation-to-reality gap, train models on real process data, or validate DDACS-trained surrogates against physical measurements.

Experiments 9,000
Total size ~87 GB (HDF5, lossless)
Process steps per experiment 2 (OP10 deep drawing, OP20 cutting)
Parameter space 2 geometries x 3 blankholder forces x 3 oil types (18 categories)
Repetitions up to 500 per category
Train / val / test 7,200 / 900 / 900 (predefined, seed 42)
Matching simulations DDACS rddac.zip (~9 GB), fetched by rddac download

Documentation · Dataset DOI · Paper

About this sample

This is a ~174 MB teaser of RDDAC — 18 experiments (one per category) plus the Croissant 1.1 manifest, the complete process-parameter table, and the six tutorial notebooks — so you can explore the schema and run every tutorial in seconds before committing to the full download.

data/
  metadata.json             Croissant 1.1 manifest (the dataset schema)
  process_parameters.csv    parameters + splits for all 9,000 experiments
  h5/sample.zip             18 experiments, one per category (all modalities)
rddac_documentation.pdf     dataset documentation
notebooks/                  six end-to-end tutorials (see notebooks/README.md)

Croissant manifest. data/metadata.json is the Croissant 1.1 manifest — the machine-readable schema (every HDF5 field and CSV column) that rddac.load() and any Croissant-aware tool consume. It is the same manifest published with the full dataset on DaRUS (doi:10.18419/DARUS-5589).

Installation

pip install rddac          # add the PyTorch adapter with: pip install 'rddac[torch]'

Basic usage

rddac.open_h5 opens a single experiment in memory and returns an h5py.File; the visualization helpers plot the raw modalities directly.

import rddac

# Open one bundled experiment. Four raw modalities per file.
with rddac.open_h5(0, data_dir="data") as f:
    force = f["force/data"][:]                 # (n, 8): time, load cells, temp, position, total force
    z     = f["pointcloud/op10/z"][:]          # (6400000,) flat laser-scan buffer
    lumi  = f["pointcloud/op10/luminescence"][:]

# The OP10 scan as a 3D point cloud.
points = rddac.scan_to_pointcloud(z, lumi, stride=4)
rddac.plot_point_cloud(points, point_size=0.4)

PyTorch integration

RDDACDataset is a torch.utils.data.IterableDataset over a Croissant view. It auto-shards across DataLoader workers and DDP ranks, and silently skips experiments whose zip is missing — so partial downloads (like this teaser) stream cleanly.

from rddac.pytorch import RDDACDataset
from torch.utils.data import DataLoader

ds = RDDACDataset(view="force-curve", data_dir="data")
for batch in DataLoader(ds, batch_size=1, num_workers=0):
    force = batch["force_data"]
    break

Tutorials

Six end-to-end notebooks ship in notebooks/ and are published on Read the Docs:

  1. Getting started — install, inspect one experiment, 3D point cloud plot.
  2. Build your own viewrddac.add_view, manifest inspection, custom RecordSets.
  3. PyTorch trainingRDDACDataset, filters, train/val/test splits.
  4. Visualization — scans, point clouds, force curves, traverses.
  5. Loose HDF5 recipe — pandas + h5py after --extract --remove-zip.
  6. Streaming & numpy exportiter_view, export_to_numpy.

Relationship to DDACS

RDDAC is the experimental counterpart to the DDACS simulation dataset: same cup geometry, same DP600 steel, same two-stage OP10/OP20 process. The matching FEM simulations are published in the DDACS dataset as rddac.zip (~9 GB); rddac download fetches them alongside the measurements. The rddac package API mirrors ddacs one to one, so analysis code moves between simulation and experiment by swapping the import.

⬇️ Get the full dataset

This sample contains 18 of 9,000 experiments. The complete RDDAC dataset — 9,000 experiments, ~87 GB of lossless HDF5, with the predefined 7,200 / 900 / 900 train/val/test split — is hosted on DaRUS with a citable DOI:

➡️ https://doi.org/10.18419/DARUS-5589

Everything you ran here scales to the full release unchanged — just point the same code at the full download, or let the package fetch it:

pip install rddac
rddac download            # full release  (rddac download --small for this sample)

Citation

If you use this dataset or code in your research, please cite both the dataset and the paper:

@dataset{baum2026rddac,
  title={Real Deep Drawing and Cutting Dataset},
  author={Baum, Sebastian and Heinzelmann, Pascal},
  year={2026},
  publisher={DaRUS},
  doi={10.18419/DARUS-5589}
}

@article{baum2026deviation,
  title={Statistical Analysis of Simulation to Reality Deviation in Deep Drawing with a Benchmark Dataset},
  author={Baum, Sebastian and Heinzelmann, Pascal and Clau{\ss}, P. and others},
  journal={Transactions of the Indian Institute of Metals},
  volume={79},
  pages={176},
  year={2026},
  doi={10.1007/s12666-026-03870-5}
}

License

Data: CC BY 4.0. Package code: MIT.