IN718 laser powder-bed fusion melt pools (F1, round 0)
Private. One row per simulated single laser track in IN718 (EOS M290 class): settings in, melt-pool
size, energy terms, cooling and health out. Simulated with laserbeamFoamGPU (a CUDA port of
LaserbeamFoam) on one RTX 5090. This upload is updated every 10 finished rows while the 100-row
round runs; it currently holds 39 finished rows of 100 planned. The table has one row per
finished run; the run IDs still to come are in plan/plan.parquet.
Use: pd.read_parquet("data/closure_meltpool_F1.parquet").query("status == 'success'").
QC failures (qc_fail) keep their outputs with qc_reasons; failures (fail) keep fail_reason.
Files
| Path | What |
|---|---|
data/closure_meltpool_F1.parquet |
the dataset table (schema in schema.json and below) |
plan/plan.parquet |
the frozen plan: run IDs, knobs, split labels, F0 textbook baseline, decided before any run |
fields/<run_id>.npz |
per-row picture file: transverse cross-section (T, metal fraction, melted) at the steady plane and of the solidified track, centreline slice, top-surface T, 20,000 pool-boundary points (µm), grid axes, metadata JSON |
pictures/<run_id>.png |
quick-look image of each picture file |
cases/<run_id>.tar.zst |
full OpenFOAM case (all saved frames) of the anchors, ~1 % random rows and all failures (16 so far); tar --zstd -xf |
renders/ |
cinematic renders (not part of the table) |
coverage_report.md |
counts per split, shape, regime and status; failure reasons |
checksums.sha256 |
checksum of every dataset file |
docs/ |
the brief (scope.md) and how the dataset is made (DATASET_RUNBOOK.md) |
Renders:
renders/render_preview_F1-r00-s0-00002_cinematic.mp4
IN718 laser powder-bed fusion single tracks (EOS M290 class), one row per simulated melt pool, for
training a fast melt-pool model. Brief: docs/scope.md; how it is made: docs/DATASET_RUNBOOK.md.
- Rows: 39 of 100 planned (partial snapshot),
schema
F1-lbf-1.1, plan hashba968102a46520d9, seed 20261020. - Simulator: laserbeamFoamGPU (CUDA port of LaserbeamFoam: two-phase VOF metal + argon, ray-traced Fresnel absorption with multiple reflections, Marangoni, recoil, HKL evaporation, latent heat), locked tag(s) dataset-lock-1; build(s): laserbeamFoamGPU 0.6.0-dev (git dataset-lock-1, CUDA 13.3.73, sm_120, Release); physicsFixes: boundaryKappaCp=on,scaledBarycentric=on.
- Mesh: 4 um cells where the pool lives (3 um on the
fineretry rung), graded outside. - Splits are fixed in the plan (
split): anchor, train, test, ood (overhang angle 15-25 deg, never in train/test), active. Never re-split. - Failures are rows (
status= fail, withfail_reason); QC failures keep their outputs (status= qc_fail,qc_reasons). Filter onstatus == "success"for clean training data.
How the inputs map to the solver
- lambda_A (absorption multiplier): the solver has no absorptivity input (absorption comes from
Fresnel optics per ray bounce). lambda_A scales the beam power fed to the ray tracer,
P_effective_W = lambda_A * P_W. For a given pool shape this scales the absorbed power by lambda_A exactly (ray tracing is linear in power); it does not change the per-bounce Fresnel coefficient, so the reflected light scales too. Evaporation, recoil and pool shape respond to the extra heat. - f_M (stirring factor): the solver resolves the flow, so f_M multiplies the Marangoni coefficient dsigma/dT (plan section 1, user decision 2026-10-18).
- Powder: resolved particles (seeded packing, 15-45 um log-normal);
phi_achievedis what the packer reached in the 40 um layer (dense targets above ~0.50 are not reachable in a 40 um layer). - Neighbouring track: consolidated bead + fusion zone in the initial metal field, its heat as an instantaneous line source (F0 model) capped below T_s - 30 K, added to T_macro.
- Delivered beam power: the solver seeds rays only within 1.5 r_b, so it delivers 98.9 % of the
power it is given (
P_delivered_W; all CPU and GPU runs, dev log F36).absorptivityisQ_abs_W / P_W(nominal). - Early stop: a run stops once the W and D means of its last three 50 um cross-section blocks
agree within
steady_tolerance(at least one cell). Rows started before 2026-10-21 03:05 IST used 2 %, later rows 6 % (steady_rule,steady_tolerance); the 2 % rows almost never stopped early. Most tracks are sized for exactly three blocks, so the rule only trims the end of a run. - Air cooling (h = 10 W/m^2 K): not in the solver;
Q_conv_Wis computed analytically on the metal surface and is far below 1 % of the absorbed power.
Known limits
- W, D: melted envelope on solidified cross-sections in the steady window (NIST definition); W is the widest extent including the consolidated layer. L, volume, T_peak: instantaneous liquid pool.
- Uncalibrated physics. Rows use the untuned material and model settings of
configs/runs/campaign_base.yaml; against NIST AM-Bench 2022 the untuned model gives W +15 to +34 %, D -5 to -10 % (cases 0, 2.1, 2.2, 3.1; dev log F37). Calibration was postponed by the user. Every row carriessolver_tagandconfig_fingerprint, so rows of a calibrated round can be told apart. - T_peak above T_b + 300 K is normal for evaporating keyholes;
flag_T_peak_briefrecords the brief's rule and does not fail rows (dev log F9). - Pools larger than the affordable box (hot plate + hot neighbour + high Ke) are clipped by the cell
budget; they fail the containment QC or are not steady (
steady= false). - Bead height is measured on the final metal surface;
bead_height_estimate_umis the mass balance.
Columns
| Column | Type | Unit | Group | Meaning |
|---|---|---|---|---|
run_id |
str | - | id | Unique run ID, fixed in the plan before any run: F1-r-s- |
campaign |
str | - | id | Campaign name (F1) |
round |
int | - | id | Design round (0 = fixed design; 1-5 = active-learning rounds) |
shard |
int | - | id | Batch (machine) the run was assigned to |
design_index |
int | - | id | Global index in the 5,000-row design (anchors 1-50, train 51-2500, test 2501-3000) |
batch |
str | - | id | Planning batch that issued the run ID (e.g. b000) |
split |
str | - | id | anchor |
anchor_name |
str | - | id | For anchors: the reference case (e.g. NIST AMB2022-03 case 0) |
schema_version |
str | - | provenance | Schema version of this row |
plan_seed |
int | - | provenance | Master seed of the design |
code_version |
str | - | provenance | git describe of the dataset repo that made the row (-dirty if uncommitted) |
config_fingerprint |
str | - | provenance | Hash of every solver/case setting of the attempt that made the row |
solver |
str | - | provenance | Solver executable (laserbeamFoamGPU) |
solver_tag |
str | - | provenance | Locked solver tag (dataset-lock-1) |
solver_build |
str | - | provenance | The solver's Build line (version, git commit, CUDA, arch) |
physics_fixes |
str | - | provenance | laserbeamFoamGPU physicsFixes state (boundaryKappaCp, scaledBarycentric) |
machine |
str | - | provenance | Host name |
gpu |
str | - | provenance | GPU model |
cpu |
str | - | provenance | CPU model |
started_utc |
str | - | provenance | Start of the attempt that made the row (UTC, ISO 8601) |
finished_utc |
str | - | provenance | End of extraction (UTC, ISO 8601) |
attempts |
int | - | provenance | Solver attempts made for this run (retry ladder + requeues) |
rung |
str | - | provenance | Retry-ladder rung that made the row: base |
shape |
str | - | input | bulk |
has_neighbour |
bool | - | input | A previous track was just laid next to this one |
v_mm_s |
float | mm/s | input | Scan speed (Sobol, log scale) |
Ke_target |
float | - | input | Keyhole number the plan asked for (with A_nom = 0.6, no lambda_A) |
P_W |
float | W | input | Nominal laser power, from Ke_target (rows outside 80-380 W were discarded) |
P_effective_W |
float | W | input | Power fed to the ray tracer: lambda_A * P_W (see dataset card) |
P_delivered_W |
float | W | input | Beam power the solver delivers: rays are seeded within 1.5 r_b only, so P_effective_W * (1 - exp(-2 * 1.5^2)) = 0.989 P_effective_W (dev log F36) |
r_b_um |
float | um | input | Beam radius, 1/e^2 (D4sigma / 2) |
T_macro_K |
float | K | input | Part (plate) temperature before the track |
T_macro_block |
str | - | input | main (293-1100 K) |
h_prev_um |
float | um | input | Lateral distance to the neighbouring track (NaN: lone track) |
t_ret_ms |
float | ms | input | Age of the neighbouring track (NaN: lone track) |
lambda_A |
float | - | input | Absorption multiplier (uncertain knob) |
f_M |
float | - | input | Stirring factor, applied as a Marangoni dsigma/dT multiplier (plan section 1) |
phi_target |
float | - | input | Powder packing fraction asked for |
phi_achieved |
float | - | input | Packing fraction the packer reached in the 40 um layer |
n_particles |
int | - | input | Powder particles in the case (layer + powder below the surface) |
powder_seed |
int | - | input | Seed of the powder packing |
overhang_angle_deg |
float | deg | input | Overhang: angle of the sloped solid edge from horizontal |
edge_distance_um |
float | um | input | Overhang: lateral distance from the track centre to the top of the edge |
skin_thickness_um |
float | um | input | Skin over powder: solid sheet thickness under the layer |
wall_width_um |
float | um | input | Thin wall: wall width |
wall_offset_um |
float | um | input | Thin wall: track centre minus wall centre (lateral) |
layer_um |
float | um | input | Powder layer thickness (fixed, 40 um) |
material |
str | - | input | Material (IN718, configs/materials/in718.yaml) |
h_conv_W_m2K |
float | W/(m^2 K) | input | Air cooling coefficient (fixed, 10); applied analytically, see Q_conv_W |
T_pre_K |
float | K | geometry | Temperature the beam sees on arrival (T_macro + neighbour field at the track) |
gradT_lat_K_m |
float | K/m | geometry | Lateral temperature gradient dT/dz at the track (initial field) |
solid_fraction_below |
float | - | geometry | Solid (non-powder) metal fraction in a 3 r_b x 150 um box below the track |
cond_down_near |
float | - | geometry | Conductance descriptor: solid fraction along the down ray, near band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_mid |
float | - | geometry | Conductance descriptor: solid fraction along the down ray, mid band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_far |
float | - | geometry | Conductance descriptor: solid fraction along the down ray, far band (near 0-50, mid 50-150, far 150-300 um) |
cond_left_near |
float | - | geometry | Conductance descriptor: solid fraction along the left ray, near band (near 0-50, mid 50-150, far 150-300 um) |
cond_left_mid |
float | - | geometry | Conductance descriptor: solid fraction along the left ray, mid band (near 0-50, mid 50-150, far 150-300 um) |
cond_left_far |
float | - | geometry | Conductance descriptor: solid fraction along the left ray, far band (near 0-50, mid 50-150, far 150-300 um) |
cond_right_near |
float | - | geometry | Conductance descriptor: solid fraction along the right ray, near band (near 0-50, mid 50-150, far 150-300 um) |
cond_right_mid |
float | - | geometry | Conductance descriptor: solid fraction along the right ray, mid band (near 0-50, mid 50-150, far 150-300 um) |
cond_right_far |
float | - | geometry | Conductance descriptor: solid fraction along the right ray, far band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_left_near |
float | - | geometry | Conductance descriptor: solid fraction along the down-left ray, near band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_left_mid |
float | - | geometry | Conductance descriptor: solid fraction along the down-left ray, mid band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_left_far |
float | - | geometry | Conductance descriptor: solid fraction along the down-left ray, far band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_right_near |
float | - | geometry | Conductance descriptor: solid fraction along the down-right ray, near band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_right_mid |
float | - | geometry | Conductance descriptor: solid fraction along the down-right ray, mid band (near 0-50, mid 50-150, far 150-300 um) |
cond_down_right_far |
float | - | geometry | Conductance descriptor: solid fraction along the down-right ray, far band (near 0-50, mid 50-150, far 150-300 um) |
f0_A |
float | - | baseline | Absorptivity used by F0: A_nom (0.6) * lambda_A |
f0_W_um |
float | um | baseline | Eagar-Tsai width at f0_A * P, k and cp averaged from T_pre to T_l |
f0_D_um |
float | um | baseline | Eagar-Tsai depth (conduction; under-predicts keyholes) |
f0_L_um |
float | um | baseline | Eagar-Tsai length |
f0_Ke |
float | - | baseline | Keyhole number A B* / (30 pi) with f0_A and T_pre (Ke = 1: King's threshold) |
f0_D_size_um |
float | um | baseline | Depth the box was sized for (max of Eagar-Tsai and a keyhole-depth estimate) |
cell_um |
float | um | mesh | Uniform cell size in the melt-pool zone |
n_cells |
int | - | mesh | Cells in the mesh |
domain_length_um |
float | um | mesh | Domain length along the scan |
domain_half_width_um |
float | um | mesh | Domain half-width |
domain_depth_um |
float | um | mesh | Domain depth below the substrate top |
fine_depth_um |
float | um | mesh | Depth of the uniform fine zone |
fine_half_width_um |
float | um | mesh | Half-width of the uniform fine zone |
track_length_um |
float | um | mesh | Planned track length (the run may stop earlier, steady window) |
W_um |
float | um | output | Melt-pool width: widest melted extent of the solidified track cross-sections |
W_std_um |
float | um | output | Std of W over the cross-sections of the steady window |
D_um |
float | um | output | Melt-pool depth below the substrate top (y = 0), solidified cross-sections |
D_std_um |
float | um | output | Std of D over the steady window |
L_um |
float | um | output | Liquid pool length (T >= T_l, largest connected region), mean over steady frames |
L_std_um |
float | um | output | Std of L over the steady frames |
W_top_um |
float | um | output | Melted width at the powder-layer top (y = 40 um); 0 if the bead is lower |
D_from_powder_top_um |
float | um | output | Depth measured from the powder-layer top: D + 40 um |
remelt_depth_um |
float | um | output | Depth of melting into metal that was solid before the track (not powder) |
volume_um3 |
float | um^3 | output | Liquid pool volume, mean over steady frames |
volume_std_um3 |
float | um^3 | output | Std of the liquid volume |
D_over_W |
float | - | output | D / W |
T_peak_K |
float | K | output | Peak metal temperature, mean over steady frames |
T_peak_std_K |
float | K | output | Std of the peak temperature over steady frames |
T_peak_max_K |
float | K | output | Highest metal temperature in any frame |
T_surface_p99_K |
float | K | output | 99th percentile of hot surface-metal temperature, max over frames |
regime |
str | - | output | conduction (D/W < 0.5) |
bead_height_um |
float | um | output | Bead top above the substrate top, measured on the final metal surface |
bead_height_estimate_um |
float | um | output | Bead height by mass conservation: 1.5 phi layer (W + 2 r_b) / W |
bead_method |
str | - | output | How bead_height_um was obtained |
Q_abs_W |
float | W | energy | Laser power absorbed by the metal (ray tracer), mean over the steady window |
Q_abs_std_W |
float | W | energy | Std of the absorbed power per step |
absorptivity |
float | - | energy | Q_abs_W / P_W (includes lambda_A) |
Q_evap_W |
float | W | energy | Evaporation loss (solver's HKL term) |
Q_rad_W |
float | W | energy | Radiation loss (solver's term) |
Q_conv_W |
float | W | energy | Air cooling h = 10 W/(m^2 K) on the metal surface, computed analytically (not in the solver) |
Q_net_W |
float | W | energy | Q_abs - Q_evap - Q_rad - Q_conv |
Q_walls_W |
float | W | energy | Heat conducted in through the domain walls (negative: out) |
dE_stored_W |
float | W | energy | Rate of change of stored (sensible + latent) energy |
energy_balance_err_pct |
float | % | energy | (dE/dt - sources) / laser, steady window |
energy_balance_err_run_pct |
float | % | energy | Same over the whole run (the QC test) |
Ke_measured |
float | - | energy | Keyhole number with the solver's absorptivity instead of f0_A |
G_K_m |
float | K/m | cooling | Temperature gradient on the trailing liquidus surface (median) |
R_m_s |
float | m/s | cooling | Solidification speed v cos(theta) on the trailing liquidus (median) |
cooling_rate_K_s |
float | K/s | cooling | G R on the trailing liquidus (median) |
G_over_R_K_s_m2 |
float | K s/m^2 | cooling | G / R on the trailing liquidus (median) |
G_tail_surface_K_m |
float | K/m | cooling | G at the surface tail of the pool on the centreline |
R_tail_surface_m_s |
float | m/s | cooling | R at the surface tail of the pool on the centreline |
steady |
bool | - | window | W and D of three successive 50 um blocks agreed within 2 % |
early_stopped |
bool | - | window | The run was stopped as soon as it was steady |
steady_rule |
str | - | window | Early-stop rule the row ran under: last3_blocks = W and D block means of the last 3 blocks agree within steady_tolerance (at least one cell) |
steady_tolerance |
float | - | window | Relative tolerance of that rule (0.02 for rows started before 2026-10-21 03:05 IST, then 0.06) |
steady_blocks |
int | - | window | Cross-section blocks in the window at the end (NaN: not recorded, 1.0 rows) |
steady_x_start_um |
float | um | window | Start of the cross-section window (from the domain inlet) |
steady_x_end_um |
float | um | window | End of the cross-section window |
steady_n_planes |
int | - | window | Cross-sections averaged for W and D |
steady_t_start_s |
float | s | window | Start of the time window for L, volume, T_peak, energy |
steady_t_end_s |
float | s | window | End of that time window |
steady_n_frames |
int | - | window | Frames averaged for L, volume, T_peak |
spatter_loss_frac |
float | - | window | Metal lost through the open top (spatter) by the end, fraction of initial metal |
status |
str | - | health | success |
fail_reason |
str | - | health | Why the run failed (solver, extraction or retry ladder exhausted) |
qc_pass |
bool | - | health | All per-run QC checks passed |
qc_reasons |
str | - | health | Failed QC checks, '; '-separated |
qc_energy_ok |
bool | - | health | |
qc_containment_ok |
bool | - | health | Pool never touched a wall and stayed in the fine zone |
qc_mesh_ok |
bool | - | health | W / cell >= 10 |
qc_temperature_ok |
bool | - | health | No NaN, no undershoot below T0 - 50 K, no runaway above 8,000 K |
cells_across_W |
float | - | health | W / cell size |
flag_T_peak_brief |
bool | - | health | Brief's rule T_peak <= T_b + 300 K holds (reported only: every evaporating keyhole breaks it, dev log F9) |
flag_T_peak_hkl |
bool | - | health | T_peak <= T(HKL flux = beam peak intensity) + 300 K holds (proposed replacement, reported only) |
solver_steps |
int | - | health | Time steps taken |
physical_time_s |
float | s | health | Simulated time reached |
mean_dt_s |
float | s | health | Mean time step |
solver_wall_s |
float | s | health | Solver wall time of the final attempt |
row_wall_s |
float | s | health | Wall time of the final attempt: build + solve + extraction |
concurrent_jobs |
int | - | health | Rows running on the GPU when this one started (incl. itself) |
gpu_mem_peak_MiB |
float | MiB | health | Peak GPU memory of the solver process (nvidia-smi) |
host_rss_peak_GB |
float | GB | health | Peak host memory of the solver process |
fields_file |
str | - | files | Picture file, relative to the dataset folder (fields/.npz) |
fields_sha256 |
str | - | files | sha256 of the picture file |
case_kept |
bool | - | files | The full OpenFOAM case was kept (anchors, ~1 % of rows, all failures) |
case_path |
str | - | files | Where the kept case is (relative to the dataset folder), else empty |
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