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IN718 laser powder-bed fusion melt pools (F1, round 0)

Private. One row per simulated single laser track in IN718 (EOS M290 class): settings in, melt-pool size, energy terms, cooling and health out. Simulated with laserbeamFoamGPU (a CUDA port of LaserbeamFoam) on one RTX 5090. This upload is updated every 10 finished rows while the 100-row round runs; it currently holds 39 finished rows of 100 planned. The table has one row per finished run; the run IDs still to come are in plan/plan.parquet.

Use: pd.read_parquet("data/closure_meltpool_F1.parquet").query("status == 'success'"). QC failures (qc_fail) keep their outputs with qc_reasons; failures (fail) keep fail_reason.

Files

Path What
data/closure_meltpool_F1.parquet the dataset table (schema in schema.json and below)
plan/plan.parquet the frozen plan: run IDs, knobs, split labels, F0 textbook baseline, decided before any run
fields/<run_id>.npz per-row picture file: transverse cross-section (T, metal fraction, melted) at the steady plane and of the solidified track, centreline slice, top-surface T, 20,000 pool-boundary points (µm), grid axes, metadata JSON
pictures/<run_id>.png quick-look image of each picture file
cases/<run_id>.tar.zst full OpenFOAM case (all saved frames) of the anchors, ~1 % random rows and all failures (16 so far); tar --zstd -xf
renders/ cinematic renders (not part of the table)
coverage_report.md counts per split, shape, regime and status; failure reasons
checksums.sha256 checksum of every dataset file
docs/ the brief (scope.md) and how the dataset is made (DATASET_RUNBOOK.md)

Renders:

  • renders/render_preview_F1-r00-s0-00002_cinematic.mp4

IN718 laser powder-bed fusion single tracks (EOS M290 class), one row per simulated melt pool, for training a fast melt-pool model. Brief: docs/scope.md; how it is made: docs/DATASET_RUNBOOK.md.

  • Rows: 39 of 100 planned (partial snapshot), schema F1-lbf-1.1, plan hash ba968102a46520d9, seed 20261020.
  • Simulator: laserbeamFoamGPU (CUDA port of LaserbeamFoam: two-phase VOF metal + argon, ray-traced Fresnel absorption with multiple reflections, Marangoni, recoil, HKL evaporation, latent heat), locked tag(s) dataset-lock-1; build(s): laserbeamFoamGPU 0.6.0-dev (git dataset-lock-1, CUDA 13.3.73, sm_120, Release); physicsFixes: boundaryKappaCp=on,scaledBarycentric=on.
  • Mesh: 4 um cells where the pool lives (3 um on the fine retry rung), graded outside.
  • Splits are fixed in the plan (split): anchor, train, test, ood (overhang angle 15-25 deg, never in train/test), active. Never re-split.
  • Failures are rows (status = fail, with fail_reason); QC failures keep their outputs (status = qc_fail, qc_reasons). Filter on status == "success" for clean training data.

How the inputs map to the solver

  • lambda_A (absorption multiplier): the solver has no absorptivity input (absorption comes from Fresnel optics per ray bounce). lambda_A scales the beam power fed to the ray tracer, P_effective_W = lambda_A * P_W. For a given pool shape this scales the absorbed power by lambda_A exactly (ray tracing is linear in power); it does not change the per-bounce Fresnel coefficient, so the reflected light scales too. Evaporation, recoil and pool shape respond to the extra heat.
  • f_M (stirring factor): the solver resolves the flow, so f_M multiplies the Marangoni coefficient dsigma/dT (plan section 1, user decision 2026-10-18).
  • Powder: resolved particles (seeded packing, 15-45 um log-normal); phi_achieved is what the packer reached in the 40 um layer (dense targets above ~0.50 are not reachable in a 40 um layer).
  • Neighbouring track: consolidated bead + fusion zone in the initial metal field, its heat as an instantaneous line source (F0 model) capped below T_s - 30 K, added to T_macro.
  • Delivered beam power: the solver seeds rays only within 1.5 r_b, so it delivers 98.9 % of the power it is given (P_delivered_W; all CPU and GPU runs, dev log F36). absorptivity is Q_abs_W / P_W (nominal).
  • Early stop: a run stops once the W and D means of its last three 50 um cross-section blocks agree within steady_tolerance (at least one cell). Rows started before 2026-10-21 03:05 IST used 2 %, later rows 6 % (steady_rule, steady_tolerance); the 2 % rows almost never stopped early. Most tracks are sized for exactly three blocks, so the rule only trims the end of a run.
  • Air cooling (h = 10 W/m^2 K): not in the solver; Q_conv_W is computed analytically on the metal surface and is far below 1 % of the absorbed power.

Known limits

  • W, D: melted envelope on solidified cross-sections in the steady window (NIST definition); W is the widest extent including the consolidated layer. L, volume, T_peak: instantaneous liquid pool.
  • Uncalibrated physics. Rows use the untuned material and model settings of configs/runs/campaign_base.yaml; against NIST AM-Bench 2022 the untuned model gives W +15 to +34 %, D -5 to -10 % (cases 0, 2.1, 2.2, 3.1; dev log F37). Calibration was postponed by the user. Every row carries solver_tag and config_fingerprint, so rows of a calibrated round can be told apart.
  • T_peak above T_b + 300 K is normal for evaporating keyholes; flag_T_peak_brief records the brief's rule and does not fail rows (dev log F9).
  • Pools larger than the affordable box (hot plate + hot neighbour + high Ke) are clipped by the cell budget; they fail the containment QC or are not steady (steady = false).
  • Bead height is measured on the final metal surface; bead_height_estimate_um is the mass balance.

Columns

Column Type Unit Group Meaning
run_id str - id Unique run ID, fixed in the plan before any run: F1-r-s-
campaign str - id Campaign name (F1)
round int - id Design round (0 = fixed design; 1-5 = active-learning rounds)
shard int - id Batch (machine) the run was assigned to
design_index int - id Global index in the 5,000-row design (anchors 1-50, train 51-2500, test 2501-3000)
batch str - id Planning batch that issued the run ID (e.g. b000)
split str - id anchor
anchor_name str - id For anchors: the reference case (e.g. NIST AMB2022-03 case 0)
schema_version str - provenance Schema version of this row
plan_seed int - provenance Master seed of the design
code_version str - provenance git describe of the dataset repo that made the row (-dirty if uncommitted)
config_fingerprint str - provenance Hash of every solver/case setting of the attempt that made the row
solver str - provenance Solver executable (laserbeamFoamGPU)
solver_tag str - provenance Locked solver tag (dataset-lock-1)
solver_build str - provenance The solver's Build line (version, git commit, CUDA, arch)
physics_fixes str - provenance laserbeamFoamGPU physicsFixes state (boundaryKappaCp, scaledBarycentric)
machine str - provenance Host name
gpu str - provenance GPU model
cpu str - provenance CPU model
started_utc str - provenance Start of the attempt that made the row (UTC, ISO 8601)
finished_utc str - provenance End of extraction (UTC, ISO 8601)
attempts int - provenance Solver attempts made for this run (retry ladder + requeues)
rung str - provenance Retry-ladder rung that made the row: base
shape str - input bulk
has_neighbour bool - input A previous track was just laid next to this one
v_mm_s float mm/s input Scan speed (Sobol, log scale)
Ke_target float - input Keyhole number the plan asked for (with A_nom = 0.6, no lambda_A)
P_W float W input Nominal laser power, from Ke_target (rows outside 80-380 W were discarded)
P_effective_W float W input Power fed to the ray tracer: lambda_A * P_W (see dataset card)
P_delivered_W float W input Beam power the solver delivers: rays are seeded within 1.5 r_b only, so P_effective_W * (1 - exp(-2 * 1.5^2)) = 0.989 P_effective_W (dev log F36)
r_b_um float um input Beam radius, 1/e^2 (D4sigma / 2)
T_macro_K float K input Part (plate) temperature before the track
T_macro_block str - input main (293-1100 K)
h_prev_um float um input Lateral distance to the neighbouring track (NaN: lone track)
t_ret_ms float ms input Age of the neighbouring track (NaN: lone track)
lambda_A float - input Absorption multiplier (uncertain knob)
f_M float - input Stirring factor, applied as a Marangoni dsigma/dT multiplier (plan section 1)
phi_target float - input Powder packing fraction asked for
phi_achieved float - input Packing fraction the packer reached in the 40 um layer
n_particles int - input Powder particles in the case (layer + powder below the surface)
powder_seed int - input Seed of the powder packing
overhang_angle_deg float deg input Overhang: angle of the sloped solid edge from horizontal
edge_distance_um float um input Overhang: lateral distance from the track centre to the top of the edge
skin_thickness_um float um input Skin over powder: solid sheet thickness under the layer
wall_width_um float um input Thin wall: wall width
wall_offset_um float um input Thin wall: track centre minus wall centre (lateral)
layer_um float um input Powder layer thickness (fixed, 40 um)
material str - input Material (IN718, configs/materials/in718.yaml)
h_conv_W_m2K float W/(m^2 K) input Air cooling coefficient (fixed, 10); applied analytically, see Q_conv_W
T_pre_K float K geometry Temperature the beam sees on arrival (T_macro + neighbour field at the track)
gradT_lat_K_m float K/m geometry Lateral temperature gradient dT/dz at the track (initial field)
solid_fraction_below float - geometry Solid (non-powder) metal fraction in a 3 r_b x 150 um box below the track
cond_down_near float - geometry Conductance descriptor: solid fraction along the down ray, near band (near 0-50, mid 50-150, far 150-300 um)
cond_down_mid float - geometry Conductance descriptor: solid fraction along the down ray, mid band (near 0-50, mid 50-150, far 150-300 um)
cond_down_far float - geometry Conductance descriptor: solid fraction along the down ray, far band (near 0-50, mid 50-150, far 150-300 um)
cond_left_near float - geometry Conductance descriptor: solid fraction along the left ray, near band (near 0-50, mid 50-150, far 150-300 um)
cond_left_mid float - geometry Conductance descriptor: solid fraction along the left ray, mid band (near 0-50, mid 50-150, far 150-300 um)
cond_left_far float - geometry Conductance descriptor: solid fraction along the left ray, far band (near 0-50, mid 50-150, far 150-300 um)
cond_right_near float - geometry Conductance descriptor: solid fraction along the right ray, near band (near 0-50, mid 50-150, far 150-300 um)
cond_right_mid float - geometry Conductance descriptor: solid fraction along the right ray, mid band (near 0-50, mid 50-150, far 150-300 um)
cond_right_far float - geometry Conductance descriptor: solid fraction along the right ray, far band (near 0-50, mid 50-150, far 150-300 um)
cond_down_left_near float - geometry Conductance descriptor: solid fraction along the down-left ray, near band (near 0-50, mid 50-150, far 150-300 um)
cond_down_left_mid float - geometry Conductance descriptor: solid fraction along the down-left ray, mid band (near 0-50, mid 50-150, far 150-300 um)
cond_down_left_far float - geometry Conductance descriptor: solid fraction along the down-left ray, far band (near 0-50, mid 50-150, far 150-300 um)
cond_down_right_near float - geometry Conductance descriptor: solid fraction along the down-right ray, near band (near 0-50, mid 50-150, far 150-300 um)
cond_down_right_mid float - geometry Conductance descriptor: solid fraction along the down-right ray, mid band (near 0-50, mid 50-150, far 150-300 um)
cond_down_right_far float - geometry Conductance descriptor: solid fraction along the down-right ray, far band (near 0-50, mid 50-150, far 150-300 um)
f0_A float - baseline Absorptivity used by F0: A_nom (0.6) * lambda_A
f0_W_um float um baseline Eagar-Tsai width at f0_A * P, k and cp averaged from T_pre to T_l
f0_D_um float um baseline Eagar-Tsai depth (conduction; under-predicts keyholes)
f0_L_um float um baseline Eagar-Tsai length
f0_Ke float - baseline Keyhole number A B* / (30 pi) with f0_A and T_pre (Ke = 1: King's threshold)
f0_D_size_um float um baseline Depth the box was sized for (max of Eagar-Tsai and a keyhole-depth estimate)
cell_um float um mesh Uniform cell size in the melt-pool zone
n_cells int - mesh Cells in the mesh
domain_length_um float um mesh Domain length along the scan
domain_half_width_um float um mesh Domain half-width
domain_depth_um float um mesh Domain depth below the substrate top
fine_depth_um float um mesh Depth of the uniform fine zone
fine_half_width_um float um mesh Half-width of the uniform fine zone
track_length_um float um mesh Planned track length (the run may stop earlier, steady window)
W_um float um output Melt-pool width: widest melted extent of the solidified track cross-sections
W_std_um float um output Std of W over the cross-sections of the steady window
D_um float um output Melt-pool depth below the substrate top (y = 0), solidified cross-sections
D_std_um float um output Std of D over the steady window
L_um float um output Liquid pool length (T >= T_l, largest connected region), mean over steady frames
L_std_um float um output Std of L over the steady frames
W_top_um float um output Melted width at the powder-layer top (y = 40 um); 0 if the bead is lower
D_from_powder_top_um float um output Depth measured from the powder-layer top: D + 40 um
remelt_depth_um float um output Depth of melting into metal that was solid before the track (not powder)
volume_um3 float um^3 output Liquid pool volume, mean over steady frames
volume_std_um3 float um^3 output Std of the liquid volume
D_over_W float - output D / W
T_peak_K float K output Peak metal temperature, mean over steady frames
T_peak_std_K float K output Std of the peak temperature over steady frames
T_peak_max_K float K output Highest metal temperature in any frame
T_surface_p99_K float K output 99th percentile of hot surface-metal temperature, max over frames
regime str - output conduction (D/W < 0.5)
bead_height_um float um output Bead top above the substrate top, measured on the final metal surface
bead_height_estimate_um float um output Bead height by mass conservation: 1.5 phi layer (W + 2 r_b) / W
bead_method str - output How bead_height_um was obtained
Q_abs_W float W energy Laser power absorbed by the metal (ray tracer), mean over the steady window
Q_abs_std_W float W energy Std of the absorbed power per step
absorptivity float - energy Q_abs_W / P_W (includes lambda_A)
Q_evap_W float W energy Evaporation loss (solver's HKL term)
Q_rad_W float W energy Radiation loss (solver's term)
Q_conv_W float W energy Air cooling h = 10 W/(m^2 K) on the metal surface, computed analytically (not in the solver)
Q_net_W float W energy Q_abs - Q_evap - Q_rad - Q_conv
Q_walls_W float W energy Heat conducted in through the domain walls (negative: out)
dE_stored_W float W energy Rate of change of stored (sensible + latent) energy
energy_balance_err_pct float % energy (dE/dt - sources) / laser, steady window
energy_balance_err_run_pct float % energy Same over the whole run (the QC test)
Ke_measured float - energy Keyhole number with the solver's absorptivity instead of f0_A
G_K_m float K/m cooling Temperature gradient on the trailing liquidus surface (median)
R_m_s float m/s cooling Solidification speed v cos(theta) on the trailing liquidus (median)
cooling_rate_K_s float K/s cooling G R on the trailing liquidus (median)
G_over_R_K_s_m2 float K s/m^2 cooling G / R on the trailing liquidus (median)
G_tail_surface_K_m float K/m cooling G at the surface tail of the pool on the centreline
R_tail_surface_m_s float m/s cooling R at the surface tail of the pool on the centreline
steady bool - window W and D of three successive 50 um blocks agreed within 2 %
early_stopped bool - window The run was stopped as soon as it was steady
steady_rule str - window Early-stop rule the row ran under: last3_blocks = W and D block means of the last 3 blocks agree within steady_tolerance (at least one cell)
steady_tolerance float - window Relative tolerance of that rule (0.02 for rows started before 2026-10-21 03:05 IST, then 0.06)
steady_blocks int - window Cross-section blocks in the window at the end (NaN: not recorded, 1.0 rows)
steady_x_start_um float um window Start of the cross-section window (from the domain inlet)
steady_x_end_um float um window End of the cross-section window
steady_n_planes int - window Cross-sections averaged for W and D
steady_t_start_s float s window Start of the time window for L, volume, T_peak, energy
steady_t_end_s float s window End of that time window
steady_n_frames int - window Frames averaged for L, volume, T_peak
spatter_loss_frac float - window Metal lost through the open top (spatter) by the end, fraction of initial metal
status str - health success
fail_reason str - health Why the run failed (solver, extraction or retry ladder exhausted)
qc_pass bool - health All per-run QC checks passed
qc_reasons str - health Failed QC checks, '; '-separated
qc_energy_ok bool - health
qc_containment_ok bool - health Pool never touched a wall and stayed in the fine zone
qc_mesh_ok bool - health W / cell >= 10
qc_temperature_ok bool - health No NaN, no undershoot below T0 - 50 K, no runaway above 8,000 K
cells_across_W float - health W / cell size
flag_T_peak_brief bool - health Brief's rule T_peak <= T_b + 300 K holds (reported only: every evaporating keyhole breaks it, dev log F9)
flag_T_peak_hkl bool - health T_peak <= T(HKL flux = beam peak intensity) + 300 K holds (proposed replacement, reported only)
solver_steps int - health Time steps taken
physical_time_s float s health Simulated time reached
mean_dt_s float s health Mean time step
solver_wall_s float s health Solver wall time of the final attempt
row_wall_s float s health Wall time of the final attempt: build + solve + extraction
concurrent_jobs int - health Rows running on the GPU when this one started (incl. itself)
gpu_mem_peak_MiB float MiB health Peak GPU memory of the solver process (nvidia-smi)
host_rss_peak_GB float GB health Peak host memory of the solver process
fields_file str - files Picture file, relative to the dataset folder (fields/.npz)
fields_sha256 str - files sha256 of the picture file
case_kept bool - files The full OpenFOAM case was kept (anchors, ~1 % of rows, all failures)
case_path str - files Where the kept case is (relative to the dataset folder), else empty
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