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9
145
questions
stringlengths
44
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30
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113
G-META-19-54
NUM
40
Given: The coefficient of friction between roll and the slab is 0.2, and the roll diameter is 200 mm. The maximum possible reduction (in π‘šπ‘š, rounded off to one decimal place) of a 100 mm thick slab during rolling is
Mechanical
3.6 TO 4.2
86
G-META-20-22
NUM
69
Given, fracture toughness $K_(1c)$ = 30 MPa$m^(1/2)$ and assume crack geometry factor of unity. A component subjected to tensile stress in a mechanical device is monitored periodically for cracks by NDT. The NDT technique can only detect cracks( both surface and internal) which are larger than 1mm. Keeping a 10% margin...
Mechanical
48O TO 494
87
G-META-20-51
NUM
50
The steady state creep rate of a material increasees by a factor of 20 when the temperature is increased from 890K to 980K. The creep rate at a temperature of x K (round off to the nearest integer) will be 5 times the creep rate at 890 K. Find x.
Mechanical
933 TO 939
88
G-META-20-52
NUM
76
Crack growth is being continuously measured in a test specimen subjected to constant amplitude cyclic stress with a mean stress of zero. The crack growth rate is related to the stress intensity range, Ξ”K as da/dN ∝ $(Ξ”K)^(3)$, where, a is the crack lenght and N is the number of cycles. When the crack length increases b...
Mechanical
2.6 TO 3.0
89
G-META-21-31
MCQS
87
In the absence of any external stress, which one of the following statements related to the interaction of point defect and a dislocation is FALSE: (A) An oversized solute atom would preferentially migrate below the slip plane of an edge dislocation (B) A spherically symmetric point defect can interact with both the h...
Mechanical
B
90
G-META-21-48
NUM
43
A metal plate is in a state of plane strain ($Ξ΅_(zz)$ = 0) with $Οƒ_(xx)$ = $Οƒ_(yy)$ != 0 and $Ο„_(xy)$ = $Ο„_(xz)$ = $Ο„_(yz)$ = 0. If the Poisson's ratio is 0.3, the ratio of $Οƒ_(zz)/Οƒ_(xx)$ is?(round off to 1 decimal place).
Mechanical
0.6 TO 0.6
91
G-META-21-49
NUM
46
Assume: Linear elastic fracture mechanics is valid. Given: Fracture toughness, $K_(1c)$ = 20 MPa $m^(1/2)$. An infinite metal plate has a central through-thickness crack of length 80/Ο€ mm. The maximum applied stress(in Mpa) that the plate can sustain in mode I is?(round off to nearest integer)
Mechanical
98 TO 102
92
G-META-22-29
MATCH
93
With reference to the stress intensity factor, find the correct match of nomenclature (Column A) with the mode of deformation applied to the crack (Column B). Column A: [(P) Mode I, (Q) Mode II, (R) Mode III] COlumn B: [(X) Forward shear mode, (Y) Parallel shear mode, (Z) Crack opening mode ] Options: (A) P - Z, ...
Mechanical
B
93
G-META-22-46
NUM
52
From high temperature tensile testing, the flow stress (measured at the same value of strain) of an alloy was found to be 50 MPa at a strain rate of 0.1 $s^(-1)$ and 70 MPa at a strain rate of 10$s^(-1)$. The strain rate sensitivity parameter is? (round off to 3 decimal places).
Mechanical
0.069 TO 0.075
94
G-META-22-60
NUM
56
A cylindrical specimen of an Al alloy with diameter of 30 mm is cold extruded to a diameter of 20 mm. If the flow behavior of the alloy is expressed by the equation, 𝜎 = 350 $πœ–^(0.3)$ MPa, the ideal plastic work(in mega joules) of deformation per unit volume is?(answer rounded off to the nearest integer).
Mechanical
200 TO 210
95
G-XEC-2015-49-6
MCQS
17
Which is NOT a ceramic forming process? (A) extrusion (B) slip casting (C) forging (D) tape casting
Material manufacturing
C
0
G-XEC-2016-10
MATCH
59
Match the following processes and the products obtained: Coloumn I : [P: Mechanical attrition, Q: Physical vapour deposition, R: Injection moulding, S: Sintering] COloumn II : [1: Thin films, 2: Plastics, 3: Nanoparticles, 4: Rails, 5: Carbide tools] Options: (A) P-1, Q-2, R-3, S-5 (B) P-3, Q-1, R-2, S-5 (C) P-4, ...
Material manufacturing
B
1
G-XEC-2016-19
NUM
54
(Given: atomic weight of S is 32 amu and molecular weight of a mer of natural rubber is 68 amu). In the vulcanization of 50 g of natural rubber, 10 g of sulfur is added. Assuming the mer to S ratio is 1:1, the maximum percentage of cross-linked sites that could be connected is
Material manufacturing
42 TO 43
2
G-XEC-2019-6
MCQS-NUM
34
(Given: atomic weight C = 12, Fe = 56). If carbon (C) in iron (Fe) is 6 percent by weight, then its atomic percent is approximately (A) 13 (B) 23 (C) 30 (D) 50
Material manufacturing
B
3
G-XEC-2019-11
MATCH
75
Match the sintering processes in column I with the most suitable products in column II. Coloumn I: [(P) Solid state sintering, (Q) Liquid phase sintering, (R) Spark plasma sintering, (S) Laser sintering] Coloumn II: [(1) Carbon nanotube products, (2) Mixture of Cu and Zn powder products, (3) Iron powder products, (4)...
Material manufacturing
B
4
G-XEC-2019-12
MCQS
53
Which one of the following conditions will NOT favour the separation of impurities in zone refining process? (A) Increase in the gap between solidus and liquidus lines (B) Increase in the solubility of impurities in solid as compared to that in liquid phase (C) Agitation of melt (D) Low cooling rate of melt
Material manufacturing
B
5
G-XEC-2020-10
MCQS
70
Read the two statements related to sintering and select the correct option. Statement-1: Sintering in vacuum leads to improved densification as compared to sintering under ambient (at atmospheric pressure) condition. Statement-2: Closed pores formed during sintering inhibit full densification. (A) Both Statement-1 an...
Material manufacturing
B
6
G-XEC-2020-11
MATCH
68
Select the correct option that appropriately matches the process to the material/product that can be fabricated using them. Process: [(I) Powder Processing, (II) Spin coating, (III) Czochralski process, (IV) Chemical vapor deposition] Material/Product: [(P) Organic semiductor thin films, (Q) Single crystal silicon, (...
Material manufacturing
C
7
G-XEC-2020-14
NUM
62
In an industry, the probability of an accident occurring in a given month is 1/100. Let P(n) denote the probability that there will be no accident over a period of β€˜n’ months. Assume that the events of individual months are independent of each other. The smallest integer value of β€˜n’ such that P(n) ≀ Β½ is? (round off t...
Material manufacturing
69 to 69
8
G-XEC-2021-21
NUM
52
A certain ceramic has a theoretical density and sintered density of 6.76 $gcm^(βˆ’3)$ and 6.60 g $cm^(βˆ’3)$ , respectively. The green compact has 18 volume percent porosity. For a sintered cube of side 2 cm, the required side of the cubic green compact in cm is? (round off to 2 decimal places)
Material manufacturing
2.10 to 2.14
9
G-META-12-8
MCQS
44
Hot metal at 1700 K is poured in a sand mould that is open at the top. Heat loss from the liquid metal takes place by (A) Radiation only (B) Radiation and conduction only (C) Radiation and convection only (D) Radiation, conduction and convection
Material manufacturing
D
10
G-META-12-10
MCQS
22
Floatation beneficiation is based on the principle of (A) Mineral surface hydrophobicity (B) Gravity difference (C) Chemical reactivity (D) Particle size difference
Material manufacturing
A
11
G-META-12-12
MCQS
15
Which one is NOT an agglomeration process? (A) Nodulizing (B) Briquetting (C) Roasting (D) Pelletizing
Material manufacturing
C
12
G-META-12-13
MCQS
20
During LD blow in steelmaking the impurity that gets removed first is (A) Carbon (B) Phosphorous (C) Manganese (D) Silicon
Material manufacturing
D
13
G-META-12-24
MCQS
36
The riser is designed such that the melt in the riser solidifies (A) Before casting solidifies (B) At the same time as casting solidifies (C) After casting solidifies (D) Irrespective of the solidification of the casting
Material manufacturing
C
14
G-META-12-36
MCQS-NUM
84
The sulphide capacity ($C_S$) of liquid slag of composition 55 wt.% CaO, 20 wt.% SiO2, 15 wt.% Al2O3, and 10 wt.% MgO is given by the following equation: log $C_s$ = 3.44* [$X_(CaO)$ + 0.1*$X_(MgO)$ -0.8*$X_(Al_(2)O_(3)) - $X_(SiO_2)$] - (9894/T) + 2.05 where, X is mole fraction of the respective components. Atomic wei...
Material manufacturing
B
15
G-META-12-40
MCQS
32
Arrange the following in terms of increasing severity of quench: P. Oil quenching, Q. Water quenching, R. Water quenching with agitation, S. Brine quenching (A) P<Q<R<S (B) Q<R<P<S (C) P<Q<S<R (D) Q<P<R<S
Material manufacturing
A
16
G-META-13-16
MCQS
27
High top pressure in a blast furnace operation (A) favours the solution-loss reaction (B) suppresses the solution-loss reaction (C) decreases gas-solid contact time (D) increases coke rate
Material manufacturing
B
17
G-META-13-17
MCQS
23
In L-D steelmaking, the final slag can be best described as (A) oxidizing (B) basic (C) oxidizing and basic (D) reducing and basic
Material manufacturing
C
18
G-META-13-18
MCQS
32
The permeability of burden in an ironmaking blast furnace can be improved by using (A) fine charge (B) agglomerated charge (C) oxygen enriched air blast (D) pulverized coal injection through the tuyeres
Material manufacturing
B
19
G-META-13-20
MCQS
21
Risers are NOT required for casting (A) stainless steel (B) plain carbon steel (C) grey cast iron (D) white cast iron
Material manufacturing
C
20
G-META-13-31
MCQS-NUM
61
There are 150 gearwheels in a box, out of which 112 are within the required tolerance, 21 are below and rest are above the required tolerance. If the selection is done without replacement, the combined probability of randomly selecting a gearwheel below the tolerance and then a second one above the tolerance is (A) 0....
Material manufacturing
A
21
G-META-13-32
MATCH
54
Match the metal in Group I with its corresponding ore in Group II: Group I: [(P) Ni, (Q) Th, (R) Pb, (S) Sn] Group II: [(1) Monazite, (2) Cassiterite, (3) Penlandite, (4) Galena] Options: (A) P-1, Q-3, R-4, S-2 (B) P-4, Q-2, R-3, S-1 (C) P-3, Q-1, R-4, S-2 (D) P-2, Q-3, R-1, S-4
Material manufacturing
C
22
G-META-13-41
MATCH
66
Match the unit operation in Group I with its corresponding principle in Group II: Group I: [(P) Jigging, (Q) Tabling, (R) Heavy media separation, (S) Flotation] Group II: [(1) Modification of surface tension, (2) Difference in density, (3) Differential initial acceleration, (4) Differential lateral movement] Optio...
Material manufacturing
A
23
G-META-13-42
MCQS
98
Determine the correctness or otherwise of the following Assertion (a) and Reason (r). Assertion: For the extraction of metal values from their sulphide concentrates by hydrometallurgical route, leaching with oxygen under high pressure is used. Reason: Presence of oxygen under high pressure causes roasting of sulphides,...
Material manufacturing
C
24
G-META-14-16
MCQS
19
Which one of the following minerals is a source of titanium? (A) Haematite (B) Magnetite (C) Ilmenite (D) Pyrolusite
Material manufacturing
C
25
G-META-14-23
MCQS
32
Which one of the following processes is performed for inclusion modification in ladle metallurgy of steelmaking? (A) Aluminum wire injection (B) Calcium wire injection (C) Oxygen top blowing (D) Oxygen bottom blowing
Material manufacturing
B
26
G-META-14-39
MCQS
86
Determine the correctness or otherwise of the following Assertion(a) and Reason (r): Assertion (a): Deoxidation and decarburisation of liquid steel are done by vacuum treatment process. Reason (r): Decreased partial pressure of CO(g) promotes deoxidation and decarburisation. (A) a is false but r is true (B) a is true ...
Material manufacturing
D
27
G-META-14-40
NUM
36
In a sand casting of a rectangular slab, the thickness of the solidified layer after 2 minutes is known to be 3 cm. Based on Chvorinov's rule, the solidified thickness (in cm) after 4 minutes is?
Material manufacturing
4.2 TO 4.3
28
G-META-14-43
MATCH
61
Match the operations listed in Group I with the types of processes listed in Group II. Group I: [P. Blast Furnace Ironmaking, Q. BOF Steelmaking, R. Hall-Heroult Process, S. Bayer Process] Group II: [1. Refining, 2. Electrolysis, 3. Smelting, 4. Leaching] Options: (A) P-1, Q-3, R-2, S-4 (B) P-3, Q-1, R-2, S-4 (C) ...
Material manufacturing
B
29
G-META-14-51
MCQS
38
The important factors for producing low silicon pig iron in a blast furnace are (A) higher temperature and higher basicity (B) lower temperature and lower basicity (C) lower temperature and higher basicity (D) higher temperature and lower basicity
Material manufacturing
C
30
G-META-15-7
MCQS
24
Which of the following oxide addition results in polymerization (i.e., network formation) in a silicate slag? (A) CaO (B) MgO (C) $P_(2)O_(5)$ (D) $Na_(2)O$
Material manufacturing
C
31
G-META-15-8
MCQS
18
Zn is commercially extracted from which of the following minerals? (A) Sphalerite (B) Magnetite (C) Chalcopyrite (D) Galena
Material manufacturing
A
32
G-META-15-19
MCQS
29
Which of the following manufacturing processes is NOT used for producing fine grained metals? (A) Electrodeposition (B) Czochralski method (C) Equi-Channel Angular Pressing (ECAP) (D) Sintering of milled powders
Material manufacturing
B
33
G-META-15-20
MCQS
26
Which of the following metal forming techniques is used to produce soft drink cans from aluminium sheets? (A) Rolling (B) Forging (C) Deep drawing (D) Extrusion
Material manufacturing
C
34
G-META-15-33
NUM
70
(Atomic weight of Fe = 56 g $mol^(-1)$ and that of $Fe_(2)O_(3)$ = 160 g $mol^(-1)$). An iron blast furnace produces hot metal containing 95% Fe. The iron ore charged into the furnace contains 95% $Fe_(2)O_(3)$ and the rest is gangue. Assume that all the iron in the ore goes to hot metal. The amount of iron ore (in kg)...
Material manufacturing
1400 TO 1450
35
G-META-15-35
MATCH
64
Match the metals listed in Group I with the most appropriate extraction routes listed in Group II. Group I: [P. Al, Q. Ti, R. Cu, S. Fe] Group II: [1. Blast Furnace, 2. Matte Smelting, 3. Electrolysis of Fused Salts, 4. Halide Metallurgy] Options: (A) P-3, Q-2, R-4, S-1 (B) P-3, Q-4, R-2, S-1 (C) P-2, Q-4, R-3, S-...
Material manufacturing
B
36
G-META-16-9
MATCH
61
Match the entities in Column I with the corresponding processes in Column II. Column I: [[P] Xanthate salts, [Q] Thiobacillus Ferrooxidans, [R] Hydrocyclone, [S] Anode effect] Column II: [[1] Extraction of Al, [2] Flotation, [3] Classification, [4] Bacterial Leaching ] Options: (A) P-4, Q-2, R-3, S-1 (B) P-2, Q-4...
Material manufacturing
B
37
G-META-16-10
MCQS
23
A sub-lance is used to monitor composition and temperature in (A) BOF (B) Ladle refining furnace (C) Continuous casting mould (D) Blast furnace
Material manufacturing
A
38
G-META-16-20
MCQS
16
The operation NOT associated with casting is (A) Gating (B) Fettling (C) Stack Moulding (D) Calendaring
Material manufacturing
D
39
G-META-16-22
MCQS
15
Railway tracks are typically manufactured using (A) Forging (B) Extrusion (C) Deep Drawing (D) Rolling
Material manufacturing
D
40
G-META-16-37
NUM
43
Direct Reduced Iron (DRI) produced from a gas based process contains Fe, FeO, C and remainder being gangue. The chemical composition of DRI is: Total Fe = 92 wt.% and Metallic Fe = 84 wt.%. The weight percent of FeO in DRI is?
Material manufacturing
10.0 TO 10.5
41
G-META-16-38
NUM
50
Mould heat flux ($q_m$) for billet casters is expressed (in SI unit) as a function of distance below the meniscus (z). $q_m$ (z) = [2.67 - 0.33$(z/U_(c))^(0.5)$] * $10^6$. If mould length ($L_m$) is 0.8 m and casting speed ($U_c$) is 0.2 $m.s^(-1)$, the average mould flux (in MW.$m^(-2)$) is?
Material manufacturing
2.0 TO 2.5
42
G-META-16-39
NUM
49
In BOF steelmaking, 5 metric ton of lime containing 90 wt.% CaO is used to refine 100 metric ton of hot metal containing 93.2 wt.% Fe. The slag produced during refining contains 40 wt.% CaO and 22 wt.% FeO. Neglecting material losses, the yield of Fe (in %) is?
Material manufacturing
97.5 TO 98.3
43
G-META-17-37
NUM
78
In primary steelmaking, dissolved oxygen(O) reacts with carbon (C) to produce CO(g), at 1atm pressure according to the reaction: C + O = CO(g). The equilibrium constant for this reaction is: logK = (1160/T) + 2.003, where T is in Kelvin. Assuming Henrian activity coefficient of both O and C to be unity, the dissolved o...
Material manufacturing
0.0010 TO 0.0050
44
G-META-18-4
MCQS
35
In froth flotation, the primary purpose of adding collectors is to: (A) make the surface of the mineral hydrophobic. (B) make the surface of the mineral hydrophilic. (C) stabilize the froth. (D) adjust the pH.
Material manufacturing
A
45
G-META-18-5
MCQS
42
Arrange the following in the correct sequence of operations in an integrated steel plant: i. Basic Oxygen Furnace (BOF) ii. Blast Furnace (BF) iii. Ruhrstahl Heraeus Degassing Process (RH) iv. Ladle Furnace Process (LF) (A) BOF→BF→LF→RH (B) BF→LF→BOF→RH (C) RH→LF→BF→BOF (D) BF→BOF→LF→RH
Material manufacturing
D
46
G-META-18-6
MCQS-NUM
67
During decarburization in a steel bath at 1550 Β°C, the compositions of dissolved C (wt.%C) and dissolved O (wt.%O) follow the relation: (wt.%C)(wt.%O) = K. When the partial pressure of CO ($𝑝_(𝐢𝑂)$) is 1 atm, K = 0.002. If $𝑝_(𝐢𝑂)$ = 0.1 atm, what is the value of K, at the same temperature? Note: Assume Henry’s l...
Material manufacturing
D
47
G-META-18-14
MCQS
23
To minimize refractory loss during BOF steel-making, slag is supersaturated with which of the following: (A) $Al_(2)O_(3)$ (B) $Fe_(2)O_(3)$ (C) $SiO_2$ (D) MgO
Material manufacturing
D
48
G-META-18-32
MATCH
60
Match the metal in Group 1 with the appropriate extractive process in Group 2 Group I: [P. Fe, Q. Ni, R. Al, S. Cr] Group II: [1. Metallothermic Reduction, 2. Carbothermic reduction, 3. Matte Smelting, 4. Fused Salt Electrolysis] Options: (A) P-1, Q-2, R-4, S-3 (B) P-2, Q-4, R-1, S-3 (C) P-2, Q-3, R-4, S-1 (D) P-2...
Material manufacturing
C
49
G-META-19-9
MCQS
51
[BOF: Basic Oxygen Furnace; LF: Ladle Furnace; VD: Vacuum Degassing; CC: Continuous Casting].The correct sequence of steelmaking operations is? (A) BOF β†’ LF β†’ VD β†’ CC (B) CC β†’ BOF β†’ LF β†’ VD (C) VD β†’ CC β†’ BOF β†’ LF (D) LF β†’ BOF β†’ VD β†’ CC
Material manufacturing
A
50
G-META-19-10
MCQS
14
The common ore of titanium is (A) Bauxite (B) Chalcopyrite (C) Cassiterite (D) Ilmenite
Material manufacturing
D
51
G-META-19-26
MATCH
63
Match the reactors / refining sites in Column I with the corresponding refining processes in Column II. Column I: [(P) Blast furnace runner, (Q) AOD, (R) Torpedo car, (S) BOF] Column II: [1. De-carburization, 2. External De-sulfurization, 3. De-phosphorization, 4. External De-siliconization] Options: (A) P-4, Q-1,...
Material manufacturing
A
52
G-META-19-27
MATCH
66
Match the injection metallurgy techniques in Column I with the corresponding objectives in Column II. Column I: [(P) Aluminium wire feeding, (Q) Calcium treatment, (R) Argon rinsing, (S) Lime powder injection] Column II: [1. Inclusion modification, 2. Mixing of liquid steel, 3. De-sulphurization, 4. Deoxidation] O...
Material manufacturing
D
53
G-META-20-6
MCQS
46
Which one of the following statements regarding selective leaching of a binary alloy is TRUE? (A) The lower atomic weight element is leached (B) The element having higher diffusivity is leached (C) The more electronegative element is leached (D) The element with lower density is leached
Material manufacturing
C
54
G-META-20-18
MCQS
20
Cupola is a furnace used to produce (A) cast irons (B) plains carbon steels (C) copper alloys (D) aluminium alloys
Material manufacturing
A
55
G-META-20-30
MATCH
67
Match the products in Column I with the manufacturing processes in Column II. Column I: [(P) Blades of a gas turbine, (Q) Seamless tubing, (R) Automotive cylinder blocks, (S) Tungsten filament] Column II: [1. Sand casting, 2. Extrusion, 3. Powder metallurgy and wire drawing, 4. Investment casting] Options: (A) P-1...
Material manufacturing
D
56
G-META-20-32
MATCH
71
Match the processes in Column I with the most appropriate mechanisms in Column II. Column I: [(P) Blast furnace iron making process, (Q) Hall- Heroult's process, (R) Basic oxygen furnace steel making process, (S) Kroll's process] Column II: [1. Metallothermic reduction, 2. Oxidation, 3. Carbothermic reduction, 4. Fu...
Material manufacturing
C
57
G-META-20-33
MATCH
64
Match the reactors in Column I with the corresponding products in Column II. Column I: [(P) COREX, (Q) MIDREX, (R) Flash smelting reactor, (S) Submerged arc furnace] Column II: [1. Sponge iron, 2. Copper matte, 3. Hot metal or pig iron, 4. Ferrochrome] Options: (A) P-1, Q-3, R-2, S-4 (B) P-3, Q-4, R-2, S-1 (C) P-3...
Material manufacturing
C
58
G-META-21-10
MCQS
41
Which one of the following is the correct decreasing sequence of Quenching Power for quenchants used in heat treatment of steels? (A) Oil> Water> Brine> Air (B) Brine> Oil> Water> Air (C) Brine> Water> Oil> Air (D) Water> Brine> Oil> Air
Material manufacturing
C
59
G-META-21-12
MCQS
22
Which one of the following elements oxidizes first in basic oxygen steel making process? (A) Silicon (B) Carbon (C) Manganese (D) Phosphorus
Material manufacturing
A
60
G-META-21-13
MCQS
18
Which one of the following is a hydrometallurgical operation? (A) Roasting (B) Leaching (C) Zone refining (D) Smelting
Material manufacturing
B
61
G-META-21-35
MATCH
63
Match the terms(in Column I) with the unit process (in Column II) Column I: [(P) Submerged Entry Nozzle, (Q) Electric Heating, (R) Raceway Zone, (S) Oxygen Lancing] Column II: [1. Ladle Furnace, 2. Continuous Casting, 3. L D Convertor, 4. Blast Furnace] Options: (A) P-2, Q-1, R-4, S-3 (B) P-4, Q-1, R-2, S-3 (C) P-...
Material manufacturing
A
62
G-META-21-36
MCQS-NUM
123
Given: Atomic weight: O = 16, C = 12, N = 14, Fe = 56. All the compositions are in wt.%. 1 ton = 1000 kg. A blast furnace uses hematite ore with 80% $Fe_(2)O_3$ and 20% gangue materials. It uses 600 kg coke per ton of hot metal. The coke contains 85% C and 15%ash. The composition of hot metal is 95.5% Fe and 4.5%C. The...
Material manufacturing
A
63
G-META-22-13
MCQS
27
Titanium is produced commercially by (A) smelting reduction of $TiO_2$ (B) thermal dissociation of $TiH_2$ (C) reduction of $TiCl_4$ by Mg (D) reduction of $TiO_2$ by $H_2$
Material manufacturing
C
64
G-META-22-19
MCQS
28
Which one of the following elements has the slowest removal rate from hot metal in basic oxygen furnace (BOF) steelmaking? (A) Carbon (B) Sulfur (C) Silicon (D) Phosphorus
Material manufacturing
B
65
G-META-22-24
MCQS
30
In green sand moulding, the casting defect resulting from the displacement of mould cavity by an oversized core is known as (A) crush (B) hot tear (C) blow (D) fin
Material manufacturing
A
66
G-META-22-30
MCQS
23
In continuous casting of steel, mould flux is used for (A) lubrication (B) reducing heat loss (C) inclusion control (D) reducing solidification shrinkage
Material manufacturing
A,B,C
67
G-META-22-38
MATCH
99
Match the following mineral processing operations (Column I) with the corresponding physical principles (Column II) Column I: [(P) Flotation, (Q) Jigging, (R) Tabling, (S) Comminution] Column II: [(1) Difference in speed of lateral movements, (2) Hydrophobicity, (3) Difference in size reduction, (4) Difference in ini...
Material manufacturing
A
68
G-META-12-38
MCQS
70
Identify the correct combination of the following statements: P. Bessemer converter can be used in copper smelting Q. The Mond process for nickel involves reaction of metal with H2 gas R. Roasted ZnS concentrates can be smelted in a blast furnace S. Magnesium metal can be produced by electrolysis of sea water (A) P, R...
Material manufacturing
A
69
G-META-13-15
MCQS
55
In a roasting process, the set of conditions that favour sulphate formation from metal sulphide concentrates are: P. high temperature Q. high partial pressure of oxygen R. use of excess air S. high partial pressure of $SO_3$ (A) P, R and S (B) P, Q and R (C) Q and S (D) R and S
Material manufacturing
C
70
G-META-13-19
MCQS
29
For a good quality brazing, the molten filler alloy should have (A) low contact angle with the base metal (B) low density (C) high surface tension (D) high viscosity
Material manufacturing
A
71
G-META-14-1
MCQS
32
Which one of the following factors is NOT desirable for effective phosphorus removal in BOF steelmaking process? (A) Higher FeO level in slag (B) Higher basicity (C) Higher temperature (D) Lower temperature
Material manufacturing
C
72
G-META-16-8
MCQS
59
During the roasting of a sulfide ore of a metal M, the possible solid phases are M, MS, MO and $MSO_4$. Assuming that both $SO_2$ and $O_2$ are always present in the roaster, the solid phases that can co-exist at thermodynamic equilibrium are (A) M, MS, MO, $MSO_4$ (B) M, MO, $MSO_4$ (C) MS, MO, $MSO_4$ (D) M, $MSO_4$
Material manufacturing
C
73
G-META-16-52
NUM
47
In a sand-mould, a sprue of 0.25 m height and a top cross-section area of 2.2 $m^2$ is provided to maintain the melt flow rate at 4 $m^3.s^(-1)$. To prevent aspiration of molten metal, the maximum cross-section area (in $m^2$) at the base of the sprue is?
Material manufacturing
1.7 TO 1.9
74
G-META-16-53
MCQS-NUM
42
[The mould constant is 2 s/$mm^2$.] For casting a cylindrical aluminum bloom having a length of 1000 mm and diameter of 750 mm, the approximate solidification time (in minutes) estimated using Chvorinov’s rule is (A) 45 (B) 316 (C) 440 (D) 620
Material manufacturing
D
75
G-META-17-34
NUM
72
During the end blow period in LD steelmaking, the de-carburization rate is expressed by the equation: dC/dt = -(c-c*). Here, c and c* are the instantaneous and equilibrium concentration of carbon in steel respectively, in units of wt.%. Given that c* = 0.04 wt.% and c( t = 0 min) = 0.4 wt.%, the concentration of carbon...
Material manufacturing
0.170 TO 0.175
76
G-META-17-53
NUM
65
Assume that exponent (n) is Chvorinov's equation is 2. Total time for solidication of a cubic casting of dimensions 5.0cm * 5.0cm * 5.0cm is 1.6 min. A cylindrical riser with diameter to height ratio 0.5 is required so that the time for solidification of riser is 3.2 min. Applying Chvorinov's rule, the height of rise (...
Material manufacturing
11.00 TO 12.50
77
G-META-17-54
NUM
44
A 250 mm thick slab of a nickel alloy is subjected to cold rolling using a roll of diameter 450 mm. If the angle of bite during rolling is 10Β°, the maximum possible reduction (in mm) during rolling is?(answer up to two decimal places)
Material manufacturing
6.60 TO 7.40
78
G-META-18-36
MATCH
61
Match the manufacturing processes in Group 1, with the types of cracks in Group 2: Group I: [P. Arc welding, Q. Extrusion, R. Drawing, S. Rolling] Group II: [1. Edge crack, 2. Chevron crack, 3. Surface crack, 4. Liquation crack] Options: (A) P-1, Q-2, R-3, S-4 (B) P-1, Q-3, R-4, S-2 (C) P-4, Q-3, R-2, S-1 (D) P-4,...
Material manufacturing
C OR D
79
G-META-19-42
NUM
103
Given: Total pressure = 1atm.; Temperature = 1173 K; Concentration of oxygen at the surface of the solid = 0; Boundary layer mass transfer coefficient = 0.03 π‘š. $𝑠^(βˆ’1)$ ; Universal gas constant, 𝑅 = 8.205 Γ— $10^(βˆ’5)π‘š^(3).π‘Žπ‘‘π‘š.𝐾^(βˆ’1).π‘šπ‘œπ‘™^(βˆ’1)$ . Assume ideal gas behavior. A 50 mm (diameter) sphere of solid ni...
Material manufacturing
0.11 TO 0.13
80
G-META-19-45
NUM
86
Given: Assume ideal gas behavior, and molar volume of the gas at NTP is 22.4 liter. A blast furnace charged with hematite containing 90 wt.% $Fe_(2)O_(3)$ produces liquid iron with 3.6 wt.% carbon. Coke containing 90 wt.% carbon is charged at a rate of 500 kg per Metric ton of liquid iron produced. The blast furnace t...
Material manufacturing
1927 TO 1937
81
G-META-19-52
NUM
54
In sand-mold casting of a metal, it takes 180 seconds for complete solidification of a 27 $cm^3$ cube-shaped casting. All other parameters remaining constant, the total solidification time (in seconds, rounded off to one decimal place) for a cylinder-shaped [radius = 1 cm and height = 6 cm] casting of the same metal, i...
Material manufacturing
130.0 TO 134.0
82
G-META-20-7
MCQS
26
In green sand casting, whiich one of the following is NOT a part of the gating system? (A) Runner (B) Sprue (C) Riser (D) Pouring basin
Material manufacturing
MARKS TO ALL
83
G-META-20-49
NUM
66
Assume: 1. Thermodynamic equilibrium. 2. No sulphur in the slag prior to desulphurization treatment. Given the equilibrium sulphur partition ratio between slag and steel, [(wt.%S)in slag]/[(wt.%S) in steel] is 50. 1000kg of liquid steel containing 0.03 wt.% S needs to be desulphurized using a slag to bring the sulphur ...
Material manufacturing
19 TO 21
84
G-META-20-54
NUM
93
Given: $[C]_(1 wt.% Henrian Std. State)$ + $[O]_(1 wt.% Henrian Std. State)$ β†’ $(CO)_(1 atm. Std. State)$. Ξ”GΒ° = -19840 -40.65 T J. R = 8.314 $J.mol^(-1).K^(-1)$. Assume: 1. Equilibrium between dissolved carbon [C], dissolved oxygen [O], and CO (gas) at 1 atmpshere. 2.Henry's law is valid for both [C] and [O]. A basic ...
Material manufacturing
0.06 TO 0.08
85
G-META-21-9
MCQS
21
Which one of the following elements alloyed with iron is a ferrite stabilizer? (A) Nickel (B) Manganese (C) Carbon (D) Silicon
Material manufacturing
D
86
G-META-21-41
NUM
44
Liquid iron is cast into a spherical sand mold (6cm radius) and a cubical sand mold (12cm edge length). If solidification time is 60 minutes in the spherical casting, the time(in minutes) required to solidify in the cubical casting is?(round off to nearest integer)
Material manufacturing
58 TO 62
87
G-META-21-42
NUM
19
True strain for 60% height reduction of a sample subjected to hot forging is?(round off to 2 decimal places).
Material manufacturing
0.90 TO 0.94 OR -0.94 TO -0.90
88
G-META-22-25
MCQS
36
Which one of the following modern practices is used for retarding the solution loss reaction in blast furnace ironmaking? (A) High top pressure (B) Bell-less top (C) Pulverized coal injection (D) Rotating chute for burden distribution
Material manufacturing
A
89