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Problem Statement: Aspen Cim-IO may stop functioning if IO_TAGNAME or IO_VALUE_RECORD&FLD are empty.
Solution: During routine maintenance or record creation it's possible that some fields in Aspen Cim-IO transfer record occurrences may be left empty. Leaving the IO_TAGNAME or IO_VALUE_RECORD&FLD fields empty may cause Aspen Cim-IO to stop functioning as expected. To ensure that this situation does not occur delete a...
Problem Statement: The Aspen Cim-IO diagnostics feature has the ability to log a very large amount of information (beyond what is logged in the cimio_msg.log) regarding data transfer between the Cim-IO server and Cim-IO client. However, all of this information is not required if only troubleshooting problems with Put t...
Solution: For versions prior to v2004, all parameters which control the Cim-IO diagnostics configuration are located in the cimio_diag.cfg file. This file is located in the following folder: Program Files\AspenTech\CIM-IO\etc Note: Items in cimio_diag.cfg are not case sensitive. In order to set the Cim-IO diagnostics t...
Problem Statement: How to solve Range invalid for dependent property error which is encountered during model execution. The starting range 1e+030 is invalid for dependent property SPG in property calculator SPV. Setting both range values to EMPTY.
Solution: This error occurs when range specified for a dependent property in property calculation formula is incorrect. The starting and ending range for the dependent property must be mentioned correctly. Keywords: Property calculation formula, Range, Dependent property References: None
Problem Statement: What are the different types of matrix files generated in XLP?
Solution: XMps.mps - Holds initial activities for variable XMps.Xlp - Holds final activities of variables XMps_New101.Mps - Holds activities of inputSolution Keywords: XLP matrix files Xmps.Mps Xmps.Xlp Matrix files References: None
Problem Statement: What is the impact of selecting/unselecting the check box of Input/Output Mapping in XNLP setting
Solution: Input/Output Mapping feature for external models in XNLP is not checked by default in Aspen PIMS-AO. Whether this option is selected or not, does not affect how non-linear equations are evaluated. In both situations, the non-linear equations provided in the external modes are evaluated at each XSLP iteration....
Problem Statement: How to I import / export COMThermo packages for use in DISTIL and HYSYS?
Solution: It is possible to import and export COMThermo property packages for use in both DISTIL and HYSYS. In DISTIL: To export the package, highlight the fluid package you want to export in the Fluid Package manager and click the Export button. A file navigator view will appear allowing you to name the exported file ...
Problem Statement: If the Cim-IO Interface Manager is not needed, execution at startup can be disabled by clearing the check box Invoke this application automatically at Login ? at the bottom of the user interface: However, this option will not be available if Aspen Cim-IO failed to load for some reason, leaving no...
Solution: provides other methods to disable the Cim-IO interface manager.Solution The Windows Task Scheduler activates Cim-IO Interface Manager on every reboot for every user. You can disable the Cim-IO Interface Manager from automatically using the Windows Task Manager tool: You can also disable the Cim-IO Interfac...
Problem Statement: What happens when I use the I/O Device Wizard from the Aspen InfoPlus.21 Administrator to delete a CIM-IO logical device?
Solution: When deleting a CIM-IO logical device, the I/O Device Wizard performs the following steps: Deletes the file disk:\Program Files\AspenTech\CIM-IO\management\iodevicename,csd on the CIM-IO server, where iodevicename is name of the logical device being deleted Optionally removes iodevicename related services fro...
Problem Statement: Aspen Cim-IO redundancy may fail to cleanup properly if the letter case does not match for the Logical Device and External task names.
Solution: If using Aspen Cim-IO redundancy then create all Logical Device, and External tasks names using upper case lettering. In addition use upper case lettering when cross referencing Logical Device, External tasks, and in the Changeover task record. Aspen Cim-IO configurations include the cross linking of Logical ...
Problem Statement: CIM-IO generates an error message indicating that redundant CIM-IO servers have a different configuration. The complete message is as follows. The CIM-IO server for logical device <logical device> on node <node> has a different configuration than the CIM-IO server on <another node> Please make sure y...
Solution: Two methods can be used to address this problem. Method 1 Use the InfoPlus.21 Administrator to make the necessary changes. Simply right click on the logical device that generated the error, and select 'Properties'. This should bring up the '<logical device> properties' dialog. Remove any inconsistencies bet...
Problem Statement: Why doesn't Aspen CIM-IO update Aspen InfoPlus.21 tags even if IO_DATA_STATUS is Good and the transfer record processes as expected?
Solution: CIM-IO will not update an Aspen InfoPlus.21 tag if the tag's InfoPlus.21 time stamp is more recent than the time stamp read from the CIM-IO server. This can happen, for example, when A query, Aspen Calc calculation, user-written external task, or VB script also modifies the tag and The field IO_TIMESTAMP_SRC ...
Problem Statement: Will Aspen CIM-IO work on a Novell Network?
Solution: Aspen CIM-IO is a TCP/IP socket based protocol and will work on a Novell Network. If the CIM-IO Server and CIM-IO Client can ping one another successfully, then the CIM-IO communication should work. Keywords: novell References: None
Problem Statement: How can I determine solve time in PIMS-AO parallel solve?
Solution: The solve time can be determined from the files written to the model folder. Files that end with 1, 2, 3 are processors of the machine in use. CaseParallelSlave# file will show the amount of time for which each case runs on particular processor and the file name that ends with Zero provides the total time. Ke...
Problem Statement: Where can I find the supported operating systems for Aspen Cim-IO?
Solution: Aspen Cim-IO and Aspen Cim-IO Interfaces are supported on Server and Desktop operating systems as documented in the Aspen InfoPlus.21 Product Family installation guides. Keywords: References: None
Problem Statement: What is the cause for the Error: Database Results.mdb is missing when running AO analysis?
Solution: The error: Database Results.mdb is missing when running AO analysis such as Parametric Analysis, Feedstock Basket Reduction or Ranging Analysis is caused because the SP1 package for Windows is not installed. The fix for the error follows: For Windows 7 machines The root cause of the issue is Microsoft made a ...
Problem Statement: The CimioSFMonitor.exe utility is used to interrogate the Cim-IO Store file. (See the Cim-IO User's Manual for information about using this utility.) There have been new installs of Cim-IO v2004 where this utility does not recognize existing store files in the default Cim-IO\IO directory. When openin...
Solution: Try registering the cimiosfmonitor.dll. To do this, go to: START -> RUN type: cmd type: cd %CIMIOROOT%\code type: regsvr32 cimiosfmonitor.dll Try to use cimiosfmonitor.exe again. Keywords: cimiosfmonitor.exe cimiosfmonitor cimiosfmonitor.dll References: None
Problem Statement: What is the purpose of the IO_REQUEST_CHANGES field of a transfer record?
Solution: The IO_REQUEST_CHANGES field is used as a quick and easy mechanism for the CIM-IO client tasks to detect a change in the list instead of comparing the list on each request. It is important for the CIM-IO client tasks to track that at least one change was made to the transfer record (the list of tags) since th...
Problem Statement: After deleting an old device .CSD file in the Cim-IO Management folder, the file reappears after a system reboot.
Solution: CSD files are created as a result of using the Cim-IO I/O wizard or the Cim-IO Interface Manager to configure a Cim-IO Interface. The Cim-IO Manager loads the CSD file into memory and restores the file before exiting. Therefore attempts to delete the file while the Cim-IO Manager service is running results ...
Problem Statement: Why does the IO_LAST_STATUS_DESC of a transfer record show INVALID PRIORITY when viewed with SQLplus query but when the same string is viewed in ENGCON there is a difference in string length?
Solution: The reason for the difference in the description of the error is because the record was activated without setting the Priority level. When a record is activated and the IO_Priority field is left in the default state of <<, the resultant error is INVALID PRIORITY. It is a must that the IO_PRIORITY of a transfe...
Problem Statement: Often AspenTech-related services require third party services to be running before the AspenTech services can correctly run. How do I delay the start of AspenTech services to wait for third party services to start?
Solution: An easy way to accomplish this is to change the default startup type of the service from Automatic to Automatic (Delayed Start). This causes Windows to wait two minutes before starting a service when rebooting a server. To change the startup type of a service, open the Windows Services page, right-click on th...
Problem Statement: When writing a value to the Device Control via Aspen CIMI-IO, the following error is reported in the IOputdef record Data Type Not Supported
Solution: Check the quality of the value that is been written and make sure is not Suspect. Put does not work when Quality Status is 'Suspect' Keywords: IOPutDef Suspect References: None
Problem Statement: After installing aspenONE V8 or later the Aspen Cim-IO Manager service will not start.
Solution: The Aspen Cim-IO Manager service attempts to checkout a SLM_CIMIO_Core license. The service will stop after determining A) the license request is not granted and B) the license request has never been granted to the Aspen Cim-IO Manager service. If the Aspen Cim-IO Manager service fails to start due to a licen...
Problem Statement: Is there a TDC3000 package for RTO?
Solution: The TDC3000 package for RTO provides custom data segments and cl for supporting tags on the dcs and operator displays. Contact AspenTech Support for these packages. Keep in mind, these are not products, but project tools. These packages are not developed, tested or supported the way in which a product is supp...
Problem Statement: Occasionally, due to the error Error 1075: The dependency service does not exists or has been marked for deletion a user may need to follow one of our kb articles 106428 or 132187 to remove a service such as the CimioManager Service. However after running the -remove, the service still appears in the...
Solution: Just close the Control Panel Services Applet and reopen it. Closing that applet causes any service marked for deletion to actually be deleted. Keywords: applet, error, deletion, removal References: None
Problem Statement: It has been noticed that even with IO_Device_Processing set to OFF, the TSK_DETECT task still tries to reactivate. Even turning off the IO_Device does not stop the Re-activated message in the CIMIO log file. It takes a while until it really stops. Is it just a nuisance message or is there something m...
Solution: The Reactivation of READ transfer records in a redundant configuration allows to wake up transfer records that appear to be dormant. Every time the redundant configuration is monitored, the feature computes the time difference between now and the last update time posted on each valid READ transfer record for ...
Problem Statement: You have just applied the latest patch to your Cim-IO server and have restarted the machine. When manually starting the Aspen Cim-IO Manager service you receive the following error: Windows could not start the Aspen Cim-IO Manager service on Local Computer. Error 1053: The service did not respond to ...
Solution: The fact that this occurs after a recent installation of a patch suggests the problem is due to blocked files. Check the file properties of the Cim-IO files in the Code folder, eg. cimio_sf_store.exe file: C:\Program Files (x86)\AspenTech\CIM-IO\code\cimio_sf_store.exe In particular, look out for the Unblock ...
Problem Statement: How do you change the Framework Database Password?
Solution: This document describes how the password for the Aspen Framework SQL Databases can be changed. All client applications use a common user name and password when connecting to the Framework databases. Both the user name and password is defined when the Framework is installed on the server. To change this passwo...
Problem Statement: Sometimes when the analysis doesn't complete in PID watch, it is because of problems with Regional Settings.
Solution: The attached executable has been applied to Italian systems and resolved this problem. It may work with other european settings, but be sure to save the original PIDWatch executable before replacing it with this one, in case it doesn't. Keywords: References: None
Problem Statement: How do I make Cim-IO Redundancy work on a Windows 2008 Server?
Solution: Part of the configuration process when setting up Aspen Cim-IO Redundancy is running the utility ...C:\Program Files (x86)\AspenTech\CIM-IO\code\CimioProperties on the Aspen InfoPlus.21 Server. CimioProperties creates and maintains registry keys needed for redundancy. On a Microsoft Windows 2008 server, you m...
Problem Statement: This knowledge base article describes how to use the Aspen Cim-IO Checksum feature. A checksum is a value that is used to check the integrity of data.
Solution: When checksum is enabled for Aspen Cim-IO the sending machine calculates a checksum and attaches it to the message to be delivered. The receiving machine then extracts the checksum from the message header, and compares the results with a second checksum that is performed locally on the receiving machine. Im...
Problem Statement: How do I start multiple devices when the Aspen CIM-IO Manager service starts if they were configured manually?
Solution: AspenTech recommends using the I/O Wizard in Aspen InfoPlus.21 Administrator to configure logical devices, which allows the devices to start/stop individually or when the Aspen CIM-IO Manager service starts. If this configuration method can not be used then device startup can be configured in the %CIMIOROOT%\...
Problem Statement: When trying to make a simple connection to a Logical Device, and the IO_LAST_STATUS field in an IoGetDef record reads 'Cim-IO Client Task Down', how can this be resolved? The term Device as noted in this Knowledge Base Article refers to any Logical Device, such as a Programmable Logic Controller (PLC...
Solution: Try to resolve the problem as follows: ? Make sure your TSK_M_???? and TSK_A_???? records are defined by IoExternalTaskDef and not by ExternalTaskDef. ? Look in the Aspen InfoPlus.21 Manager and confirm that your TSK_M_???? is present and running. ? Look in the Aspen InfoPlus.21 ...
Problem Statement: This knowledge base explains why integer data appears in the Aspen Cim-IO diagnostic log file (cimio_diag.log) as real data. For example, 3600 appears in the log file as 3600.00.
Solution: All numeric data are converted to real values when passed through the logging function. This means that any non-ASCII value will be converted to a real number when written to the cimio_diag.log file. This only occurs when data values are written to the log file. Data values are not converted to real values du...
Problem Statement: How to change Unit of Measure for Aspen Plus Hydrocracker?
Solution: Generically, we have two unit sets for Aspen Plus Hydrocracker ? US and SI and also two modes (mild and to extinction). The default model invokes the script Plant_mphc_us.ebs when the model is connected and this, in turn invokes the script us_unit.ebs. If the user prefers the SI units, this can be changed. ...
Problem Statement: Why does the Aspen Cim-IO Interface Manager not add an entry in the Cimio_Logical_Devices.Def file?
Solution: The Cim-IO Interface Manager [CIM] does not add an entry into the Cimio_Logical_Devices.Def file because is it not required by the Cim-IO Interface Server. The CIM is designed to create a Aspen Cim-IO interface server instance which does not rely on an entry in the Cimio_Logical_Devices.Def. The logical devi...
Problem Statement: Is there a way to prevent AsyncDlgp.exe from crashing?
Solution: If AsyncDlgp.exe is crashing regularly, there might be an issue that requires further investigation. However, in some cases, where everything seemed to be correctly configured, and AsyncDlgp.exe keeps crashing for no apparent , there is a workaround that can help AsyncDlgp stability. The workaround is to chan...
Problem Statement: I get the following error when launching Aspen Plus Hydrocracker or any other application in the Aspen Plus Based Refinery Reactors suite: “Compile error in hidden module: Com2Dcom”
Solution: This error commonly occurs when code is incompatible with the version, platform, or architecture of this application. Please make sure you are running MS Excel 32bit, Aspen Engineering Suite is not compatible with Office 64bit. If you have more than one version installed, you can register and unregister COM c...
Problem Statement: error during install failed to set special folder 25 Windows 9x and Windows NT make use of many operating system special folders. These folders represent specific locations for application data, users settings, etc. If the folders are not defined correctly the error may occur.
Solution: Run the attached file (FixShellFolders.exe) to correct the folders. Keywords: special folder References: None
Problem Statement: After downloading the TCP_TESTER zipped file found in
Solution: 137654 to CIMIO server and CIMIO client machines. Trying to execute the TCP_TESTER exe. file on the CIMIO server via Command prompt would show this error This application has failed to start because MSVCP100.dll was not found. Re-installing the application may fix the problemSolution The reason for the error ...
Problem Statement: When you have an Aspen Cim-IO redundant system (2 Aspen Cim-IO servers and 1 Aspen InfoPlus.21 Server) and you want to apply an Aspen Cim-IO core patch, AspenTech recommends applying the patch on all three servers. This Knowledge Base article describes a procedure to follow to minimize real-time data...
Solution: Below are the steps for applying an Aspen Cim-IO core patch on an Aspen Cim-IO redundant system: 1. Make sure that the Aspen Cim-IO is in normal operation mode: Aspen InfoPlus.21 is receiving data in real time and both Aspen Cim-IO servers are operational. 2. Check the TSK_DETECT record to note whic...
Problem Statement: After installing Aspen Cim-IO in a non default location some Start menu shortcuts will not open.
Solution: Follow one of theSolutions below to correct the shortcut. Review the Problem with Shortcut dialog and if the Nearest match location is correct then click the [Fix it] button the change the Target location. Right-Click on the shortcut, select Properties and edit the Target path so it points to the correct loca...
Problem Statement: You may observe a different behavior for the IO_LAST_STATUS field in the Cim-IO Transfer records. When, in a Transfer record, you set the DATA_PROCESSING for one or more tags to OFF, the IO_LAST_STATUS of the Transfer record will display Some Bad Points for every scan cycle. in the past you would onl...
Solution: The IO_LAST_STATUS behavior has changed in version 2006.5. This was changed to align with the usage in Process Control environments. When a measurement is switched off on the device, this indicates that the value cannot be trusted and should be disregarded.. A tag in a Transfer record should be only switched ...
Problem Statement: What functions does the Aspen Cim-IO Manager service have?
Solution: The Aspen Cim-IO Manager service performs the following functions that refer to server instance creation, maintenance, operation, and deletion. · CheckIn_CheckOutLicense · Start_Stop_Command_Batch · Set_Logical_Device · Start_Server · Stop_Server · Get_Server_...
Problem Statement: The Store and Forward process (cimio_sf_forward.exe) errors out. The problem may manifest itself when the 'Aspen CIM-IO Manager' service starts (when done manually or at machine startup). The error message that appears is: cimio_sf_forward.exe - Application Error (title of dialog box) The instruction...
Solution: The file where Cim-IO Store and Forward buffers (stores) its data on the Cim-IO server is called the store file. It is typically located in: %CIMIOROOT%\io One example of the location would be: C:\Program Files\AspenTech\CIM-IO\io The store file's name usually has a format like the following: CIMIO_STORE_<nam...
Problem Statement: Example source code is provided for development of a CIM-IO client and a CIM-IO server when CIM-IO is installed.A However, some of the source code uses the routine cimio_upper that requires header file cimiodev.h, but this is not distributed. Re
Solution: To work around the problem you can delete the clause using cimio_upper and comment out the reference to this header file. Alternatively you can include the following code to make your own local version of cimio_upper.c and thus eliminate the reference to cimiodev.h char* cimio_upper(char* str) { A A A unsign...
Problem Statement: How do I move an Aspen Cim-IO logical device defined using the Aspen I/O device wizard from one node to another?
Solution: Follow these steps to move an Aspen Cim-IO logical device defined using the Aspen I/O device wizard from one node to another: 1. Using the Aspen InfoPlus.21 Administrator, turn off device processing for the device record by setting the field IO_DEVICE_PROCESSING to OFF. This deletes the scanning list from...
Problem Statement: This knowledge base article describes which fields to examine to determine the current state of Aspen Cim-IO connectivity.
Solution: There are various Aspen InfoPlus.21 records which show the status of the device and of the individual transfer records. The data in these fields provide information about the current state of Aspen Cim-IO connectivity. The following fields are found in the device record: IO_COMM_STATUS - This field contai...
Problem Statement: The documented method for increasing the number of messages unbuffered by the cimio_sf_forward process doesn't work successfully when running CIM-IO v6.0.1 on an OpenVMS system. The section titled, Starting and Stopping a Store & Forward System in the CIM-IO v6.0.1 User's Manual (page 9-9) describes ...
Solution: When running v6.0.1 on OpenVMS and using the MSGS parameter, you must have a space between the MSG and S. An example would be: $ cmd :== $dka0:[setcim.code]cimio_sf_forward.exe $ cmd CIMIOCHIP MSG S 100 5 DKA0:[SETCIM] Where CIMIOCHIP is the name of the logical device, 100 is being used for the MSGS parameter...
Problem Statement: Customer gets the following error message Critical Error - Error in MoveInfoLstToSht(), module Funcs
Solution: Check to make sure that the license key for Aspen Hydrocracker has been entered into the license server or is located in the license file. See the Licensing section on page 2-8 of the installation manual for more information. Keywords: Keywords AES 11.1 FlexLM Aspen License Manager RXRG Hydrocracker CatRef Mo...
Problem Statement: How to prevent an Aspen Cim-IO server from writing to the device.
Solution: A new Aspen CIM-IO feature was introduced in Engineering Release CIO090807C for Aspen CIM-IO V2006.5 (August 2009) and will be rolled into the base product starting in V7.2. Customers now have the option to implement the Aspen CIM-IO No-Write Option which disables write commands from any type of CIM-IO client...
Problem Statement: Aspen Framework stores Security Information in a Relational Database such as Microsoft SQLServer. Suppose I am running Aspen Framework, using an older version of Microsoft's SQLServer, and want to install a newer version of Microsoft SQLServer on another machine.  What do I need to do so that the ...
Solution: The Utility AFWTools via the Start => AspenTech menu option provides the capability to Export and Import tables containing security information; however, the easier method is to just copy the old relational database to the new installation. Keywords: None References: None
Problem Statement: You have just applied the latest patch to your Cim-IO server and have restarted the machine. When manually starting a logical device you receive the following error: CIMIO_USR_START_DEV_RECEIVE, Error receiving a STARTDEVICE reply from device CIMIO_MSG_RECV_TIMEOUT, Time-out trying to receive a messa...
Solution: The fact that this occurs after a recent installation of a patch suggests the problem is due to blocked files. Check the file properties of the Cim-IO files in the Code folder, eg. cimio_sf_store.exe file: C:\Program Files (x86)\AspenTech\CIM-IO\code\cimio_sf_store.exe In particular, look out for the Unblock ...
Problem Statement: When using the cimio_autostart.batA batch file to start the Cim-IO Store and Forward processes. and then using the and cimio_autostop.batch file to stop the Store and Forward processes: it was found that one of the processes, cimio_sf_store.exe, was still running in the system. When running...
Solution: We found that in the Windows services file the entries for the CIOR1xprep_SC and CIOR1xprep_ST services had the same port numbers: Once this was corrected the processes start and stop as expected. Keywords: Cim-IO start stop interface References: None
Problem Statement: When trying to create an Aspen Cim-IO device in the Aspen Infoplus.21 Administrator, using the I/O wizard, I receive the following error Scanner service does not exist
Solution: To resolve this error and successfully create the Aspen Cim-IO device, make sure that the following is true: 1. The Aspen Cim-IO Manager service on the Aspen Infoplus.21 server and the Aspen Cim-IO server is started with an account that is member of the local Administrator's group. 2. In the service...
Problem Statement: Running TCP/IP Tester gave confusing and inconsistent results. How can I run the TCP/IP Test in order to simulate Cim-IO Store and Forward capabilities across a WAN?
Solution: The instructions on TCP_TESTER.pptx that's available in the attached zip file may be a little confusing and don’t clearly explain how to gather the test results and how to interpret. TCP/IP Tester requires TCP_CLIENT and TCP_SERVER applications to run on Cim-IO Server and InfoPlus.21 Server, and the general ...
Problem Statement: How to determine the approximate Aspen Cim-IO store file size.
Solution: The space required by the Aspen Cim-IO Store file for each Get or Unsolicited reply can be calculated as follows: ? 500 bytes overhead, regardless of message data 80 bytes per point, regardless of tag type An additional 40 bytes per point if long tag records are used o (LongTagGetDef, LongTagUnso...
Problem Statement: How to add a second DLGP with CIM-IO for HP RTAP
Solution: To add a instance of the DLGP server: Copy the executable /opt/cimio/V.1.3/code/cimio_rtap_dlgp1 to /opt/cimio/V.1.3/code/cimio_rtap_dlgp2 Create a second set of services in the file /etc/services # # Aspen CIMIORTAP Services # CIMIO_RTAP_DLGP1 ...
Problem Statement: How do you start Cim-IO processes so they will continue to run if the user logs out?
Solution: Cim-IO processes need to be started as detached processes so they will continue running if the user logs out. On a Setcim system this is typically accomplished by adding them to the Setcim.run file and they are started when the startSetcim command is executed. However, If you heed to start them from a user ac...
Problem Statement: How do I resolve the Cim-IO Message Log Error: Invalid activation code = 4?
Solution: This error message indicates that there is a discrepancy between the record ID's as listed in the Aspen InfoPlus.21 (IP.21) database and the CIM-IO Store & Forward list files. These errors are caused when a record id that is used by Store & Forward is no longer valid. One way this can happen is that after CIM...
Problem Statement: What is the distinction between the IO_DATA_DEADBAND and IO_DEVICE_DEADBAND fields in the repeat area of IoUnsolDef records?
Solution: IO_DEVICE_DEADBAND applies to servers which support unsolicited I/O. If the server does not support unsolicited transfers, this field should not be used. The server task uses the device deadband data to filter out minor changes in the input value before sending the value to the unsolicited client task. IO_DAT...
Problem Statement: Included in the Cim-IO User's Manual is a method to estimate the Store File size. This can help when planning for disk space requirements. The formula used to estimate the store file size is as follows: Total bytes = Number of Total Occurrences x Bytes per Occurrence Where Number of Total Occurrences...
Solution: For Unsolicited transfers (IOUnsolDef records) the message space would still be approximately 100 bytes. However, in unsolicited mode, if no data points change, no message will be sent. In this case, if you have sparsely changing data, the equation above may result in an inflated estimate because the frequenc...
Problem Statement: When attempting to install service packs from a CD, setup may fail with the message WININET.DLL cannot be found. The problem affects machines on which the CIM-IO Kernel software is installed.
Solution: This problem occurs because the 'Common' core component is not installed with CimIO. There is a work-around for this issue. Go to their 4.X distribution media and invoke setup.exe from the \Core\Common directory. This will install the necessary files for the SP installer to work properly. The problem is targe...
Problem Statement: Force updates causes Aspen Cim-IO to write new values into the Aspen InfoPlus.21 database even when the value does not change, but I do not want this to happen and may have tags that update less than once per year.
Solution: Set the Force Update (sec) in the Cim-IO for OPC Properties application to zero seconds and restart the logical device to enforce this change. Keywords: Disable forced updates References: None
Problem Statement: Why does the Cim-IO Manager service terminate after being started? When looking in the Cimio_MSG.log error you will see the error message below. CIMIO_DAL_INIT, Error initializing CIMIO CIMIO_MSG_POLL_FIRSTTIME, Error accepting connection CIMIO_MSG_ACCEPT_SOCK_CREATE, Error creating an inbound socke...
Solution: This error can occur if the Device cimio is installed on runs out of memory. To try and resolve this issue you can: 1. Reboot the machine 2. Ensure that the device has enough hard disk space space available. 3. Ensure that the user Running the Cimio Manager service has administrator access and is ...
Problem Statement: The default value for the maximum large_buffer parameter for ethernet type connections was 1500 for UCX version 2 but 200 for UCX 4.0 or later. Also, the maximum limit of UCX large_buffer does not need to be set to 1500 anymore. This is because UCX version has to be 4.0 or later to be Y2K compliant a...
Solution: You can know the requirement of the UCX large_buffers parameter using the following command: $ UCX show communication/memory This will also show you the known peak, drop and wait numbers of large_buffers. Please note that the maximum limit of large_buffers should be more than the sum of peak, drop and wait nu...
Problem Statement: It is often crucial to know whether or not a store file is in the process of forwarding after connection to an Aspen Cim-IO client has been re-established. This
Solution: provides methods to determine if forwarding is occurring. Note: ThisSolution assumes Aspen Cim-IO Store & Forward has been properly configured and thoroughly tested.Solution One method for determining if forwarding is occurring is to run Aspentech\Cim-IO\code\CIMIOSFMonitor.exe on the Aspen Cim-IO server syst...
Problem Statement: What is the Aspen Cim-IO IP21 Connection Manager?
Solution: The Aspen Cim-IO IP21 Connection Manager provides an improved method of configuring Aspen InfoPlus.21 Interface connections. Here are a few tips for using this method of creating an interface connection. · The interface must be created first using the Aspen Cim-IO Interface Manager on the interface se...
Problem Statement: How to import an Aspen Watch KPI result as a miscellaneous tag? Importing KPI data as Miscellaneous Tags is a method used to work around the issue that you cannot bind a custom KPI to a user-defined variable in the IP21 data base.
Solution: Configure a Cim-IO logical device, IODEV3 for example, to point to the Cim-IO server for IP.21 on the Aspen Watch Server. Build a miscellaneous tag data file referencing the desired KPI value C03K AW_KPI_VALUE. Be sure and use a space rather than a period for the record and field separator. The Cim-IO server ...
Problem Statement: Aspen PID Watch Performance Monitor crashes with Run-time error '13':Type mismatche error message when we try to open a project file saved on Korean or Japanese Windows XP or Windows Vista.
Solution: Run Aspen PID Watch Performance Monitor on Windows Server 2003 SP2. Aspen PID Watch Performance Monitor can run Japanese and Korean Windows Server 2003 SP2. Keywords: Japanese Korean Windows XP SP2 Windows Vista References: None
Problem Statement: Why are optimization options grayed out?
Solution: Outside stream flow optimization options are irrelevant when the calculation mode is Design with fixed airflow. That's why the fields under outside stream flow optimization options are grayed out. Capital cost is the only acceptable optimization criteria. That's why other choices are grayed out. Choose Design...
Problem Statement: What are some modeling considerations for plant shutdown processes? In plant shutdown scenarios, assuming all the specs still making engineering sense (some of them zeros since the plant is shutting down), can Aspen Plus Dynamics simulate the process until all flows reduce to zero?
Solution: Here are some insights and rules of thumb regarding shutdown simulations: (1) Typical difficulties encountered in shutdowns may be: phase flipping reverse or bi-directional flow too large heat transfer due to fixed duty complete drain hence zero holdup (zero pressure or zero density) controller fails (2) If a...
Problem Statement: After configuring a custom DCS, PID configuration fails.
Solution: If you make changes to any of the AWP_PIDC_CUSTOMx.SQL procedures, you must make sure there are no errors in the SQLplus syntax. If ANY of these procedures have an error (even if it is not used by any of your PID records), the entire PID configuration process will fail. To test for SQLplus errors, open the ...
Problem Statement: Air cooled exchangers can have multiple fans in a bay where the airside flowrate can be controlled by either switching a fan off or by varying the fan pitch but keeping the rotational speed unchanged. Within Aspen Air Cooled Exchanger program, we can specify the unit as a grid (along and across) the ...
Solution: In Aspen Air Cooled Exchanger program user can use Outside distribution form under Input | Program Options | Outside Distribution option to account for the distribution of air flow through the various bundle sections of the exchanger. This facility allows the user to specify a two dimensional x side mass flo...
Problem Statement: Where to find the steps involved in the workflow for analyzing and tuning PID loops using PID Watch?
Solution: The basic procedure/workflow for using PID Watch involves four major steps- 1. Data Import- Importing the PID loop data to be analyzed and tuned. This involves data for Set Point, Process Variable, and Output values. This could be either live data or previously historized data in the form of vector file...
Problem Statement: This knowledge base article explains how to troubleshoot the following error message: System Error, errno=146 Connection refused
Solution: The aforementioned error can mean one of three things: 1. The remote host (the Aspen InfoPlus.21 system) is not listening on that socket. Ensure that the Aspen Cim-IO server and the Aspen InfoPlus.21 server can ping one another by name. Ensure that the Cim-IO client tasks (TSK_M_XXX and TSK_A_XXX) are running...
Problem Statement: What causes the message GetProperties for xxxxxx is using default values. Run utility CIMIO Properties to create and adjust if required global CIMIO variables to appear in the Aspen Cim-IO message log file, where xxxxxx is the name of and Aspen Cim-IO logical device?
Solution: This message means that you have not run the utility CimioProperties on the server. To eliminate these messages, open Windows Explorer, navigate to C:\Program Files (x86)\AspenTech\CIM-IO\code, right-click on CimioProperties, and select Run as administrator. You will see several screens similar to: Press OK ...
Problem Statement: Trying to upgrade CIM-IO kernel from v6.0 to v6.0 SP1. The SP1 installation does not list CIM-IO kernel as an upgrade item.
Solution: Run upgrade for CIM-IO kernel manually using the file: EIS_CimIO-Core.exe Keywords: SP1, Installation, Upgrade References: None
Problem Statement: After changing the password for the account used to start the Aspen Cim-IO Manager service, this user account gets mysteriously locked out of the system.
Solution: When the Aspen Cim-IO Wizard is used to create and configure a logical device, a .csd file is automatically created on the Aspen Cim-IO Server machine in the AspenTech\Cim-IO\Management folder. When the Aspen Cim-IO Manager service starts, it runs this .csd file along with the cimio_autostart.bat file. If a u...
Problem Statement: It has been noticed that a large number of bad or invalid tags can cause performance problems in certain OPC servers. A typical example of this is when tags are being requested by IP.21 which do not exist in the external data source. The repeated requests for these non-existent tags can cause respons...
Solution: Yes, there is. Here is the information on how to set up Automatic Scan-Off for Problematic Tags. This option is designed to allow users to configure IP.21 systems to automatically take certain tags off scan in the repeat area of IP.21 IOGetDef records when these tags cause performance problems on Cim-IO serve...
Problem Statement: The cimio_autostart.bat script does not run successfully when the Aspen CIM-IO Manager service is started.
Solution: Go to the System properties and from the Advanced tab select environment variables, find the system variable %CIMIOROOTQ% and change it to C:\Program Files\AspenTech\CIM-IO instead of C:\Program Files\AspenTech\CIM-IO. Reboot the machine after making this change. Keywords: CIMIO Kernel CIMIO Manager Autostart...
Problem Statement: When creating a redundant configuration via IO Wizard, Store & Forward can’t be enabled, as the option is greyed out.
Solution: The workaround is to complete the configuration and enable Store & Forward on the logical device Properties. · Using the IO Wizard create a new logical device · Select OPC and NEXT · Processes: o Enable Store & Forward is greyed out · Click FINISH · Select the d...
Problem Statement: The CIMIO_MSG.LOG file contains a message that is constantly repeated as follows: DD-MMM-YYYY hh:mm:ss.sss, Logged by <DEVICE_NAME> on node <NODENAME>: Error -3 accessing record and field id No such record
Solution: This message indicates that the logical device has a get record with an occurrence have a blank value for the field IO_VALUE_RECORD&FLD. Keywords: Error -3 accessing record and field id No such record CIMIO_MSG.LOG References: None
Problem Statement: In some occasions, users that have been configured in Aspen Framework (AFW) Security Manager and assigned to roles, are displayed as red instead of green on AFW Security Manager (or InfoPlus.21):
Solution: This issue can arise if there is an issue with the local cache on the machine: Go to Control Panel > Services Highlight the Aspen InfoPlus.21 Task Service Right click and select Stop Browse to ...\ProgramData\AspenTech\InfoPlus.21\db21\Group200 Delete the file IP21AFWCACHE.DAT Go back to Control Panel > Serv...
Problem Statement: Cimio has a feature called Store and Forward (S&F). When communication is lost between the Cimio Server machine and the Database machine, because new values cannot be sent directly to the database, the Cimio Server will start writing the values to a store file located on the same machine as the Cimio...
Solution: As mentioned above, often the reason for a communication loss is due to Network problems. It is actually the Cimio Server machine that determines loss of communication with the Database machine. It is the server machine that is trying to send data to the database machine and gets some form of timeout error. I...
Problem Statement: Frequently when using regional settings which are non-US, the months are not recognized by PIDwatch resulting in failure. InfoPlus.21 implicitly uses a US-English timestamp format to extract history, for example: 03-JAN-07. When importing data through the AutoRun operation, a locale-aware function CD...
Solution: Obviously, changing to English-US regional settings will fix the problem. Since this is only desirable in the US (or possibly other English speaking countries) another alternative is the attached executable which implements the above suggestion by the developer. Simply download the zipped PIDWatch.exe file an...
Problem Statement: You have just applied the latest patch to your Cim-IO server and have restarted the machine. When manually starting the Aspen Cim-IO Manager service you receive the following error: Windows could not start the Aspen Cim-IO Manager service on Local Computer. Error 1053: The service did not respond to ...
Solution: The fact that this occurs after a recent installation of a patch suggests the problem is due to blocked files. Check the file properties of the Cim-IO files in the Code folder, eg. cimio_sf_store.exe file: C:\Program Files (x86)\AspenTech\CIM-IO\code\cimio_sf_store.exe In particular, look out for the Unblock ...
Problem Statement: How do you change the Framework Database Password?
Solution: This document describes how the password for the Aspen Framework SQL Databases can be changed. All client applications use a common user name and password when connecting to the Framework databases. Both the user name and password is defined when the Framework is installed on the server. To change this passwo...
Problem Statement: If you change the format record for an AW_PIDDef record so that the overall format is larger than 8 digits, the value is not displayed in the PIDWatch portion of the PCWS.
Solution: Download and apply the attached ProcedureDef record using the following instructions: #####TO REPLACE SQL PROCEDURES IN ASPENWATCH DATABASE##### The new SQL query should be loaded into the running AspenWatch database. [Before starting the procedures, save a snapshot somewhere so it can be restored if someth...
Problem Statement: What is the differences between records defined by IoPutDef and IoPutOnCosDef?
Solution: Records defined by IoPutDef may activated manually using the Aspen InfoPlus.21 Administrator, from a scheduling record defined by ScheduledActDef, by a query calling the function ACTTSK, or by a change-of-state activation triggered by the contents of the field IO_ACTIVATION_COS. Regardless of the method of ac...
Problem Statement: Why does a yellow question mark (?) appear beside a logic device name under the I/O icon in the Aspen InfoPlus.21 Administrator?
Solution: The yellow question mark means either the device was not configured using the Aspen I/O Device Wizard or the Aspen InfoPlus.21 Administrator could not communicate with the Aspen Cim-IO Manager Service on the Aspen Cim-IO Server. The Aspen Cim-IO Administrator sends a request to the Aspen Cim-IO Manager Servic...
Problem Statement: How can I create a new tag in the RTO Watch database
Solution: This is the procedure to follow for this addition: 1) Create the tag in Aspen Online ? this could be a local tag or a tag from the plant database. Make sure that Aspen Online is picking up the value. 2) If everything looks ok in Aspen Online generate the rte.dmp and rte.ini files 3) It is a good idea to get a...
Problem Statement: Can Aspen Cim-IO interface server instances be defined on cluster nodes?
Solution: Aspen Cim-IO interface servers should NOT be defined locally on cluster nodes. This is due to the dynamic nature of some features required by Aspen Cim-IO interface server instances. However: All Aspen Cim-IO client features normally supported on single, non clustered computers are also supported under the...
Problem Statement: Aspen Cim-IO continues to create and update a store file even after deleting the the scanning list and the store file.
Solution: The Aspen Cim-IO scanning process cimio_sf_scanner.exe buffers the contents of the scanning list each time Aspen InfoPlus.21 creates or updates the scanning file. If you stop the Aspen Cim-IO client tasks in Aspen InfoPlus.21 or if you switch nodes when using redundant Aspen Cim-IO nodes without performing c...
Problem Statement: When working with the Cim-IO SF Monitor (CimioSFMonitor.exe), a tool to find additional details about a Cim-IO Store and Forward Store file, one might notice the following message when using the application: 339Component 'RICHTX32.OCX' or one of its dependencies not correctly registered: a file is mi...
Solution: The problem is caused because the file 'RICHTX32.OCX' is not present on the system. TheSolution is to: 1. Exit Cim-IO SF Monitor. 2. Place a copy of the file in the attachment to the location pointed by %WINDIR%\system32 This location is usually one of the following: \WINNT\system32 or \WINDOWS\system32 3. Re...
Problem Statement: I get a strange error when I export my simulation from Aspen Plus to Aspen Dynamics, something similar to the following: TRANSLATE USING COMPILED AST PROCEDURES IN D:\Program Files\AspenTech\Aspen Dynamics 11.1\Ast DIRECTORY. TRANSLATING FEED STREAM FEED of TYPE MATERIAL. 363: ERROR: Variable ADA is ...
Solution: 112040). Solution When you export a simulation from Aspen Plus to Aspen Dynamics, we invoke some scripts (the TBL files in Aspen Dynamics AST folder - these are binary files, you cannot read them). When things go according to plan, you may get warnings or fatal error messages with some meaningful explanati...
Problem Statement: Aspen Custom Modeler, Aspen Adsorption, Aspen Model Runner and Aspen Dynamics installed from V7.2 DVD crash during program startup
Solution: There could be many reasons for this kind of crash. With AspenONE AES V7.2 installs, a corrupted XML file could also cause the crash. To resolve this type of crash, the corresponding bad xml file either has to be repaired or a new file generated. To generate a new file browse to X:\Documents and Settings\Al...
Problem Statement: Why are there superseded models and why are they in newer versions of Aspen Plus Dynamics?
Solution: Superseded models are available under Library | Dynamics | SupersededModels in the Exploring Simulation window. These models are used in earlier versions and have been phased out with new models in recent versions. For example, Aspen Plus Dynamics has different pipe models: Pipe (compatible with Aspen Plus Dy...
Problem Statement: While migrating from Aspen B-Jac models Aspen EDR (Exchanger Design and Rating) models, users might not have licenses for Aspen B-Jac products any more. (Should you refer to the sunset policy in the Problem Statement - search for 'product lifecycle' in our
Solution: s that should tell you when support was stopped.) ThisSolution describes, besides using the 'File Conversion Utility' (Solution 125142), how to convert B-Jac models to EDR models inside the EDR program, even without B-Jac licenses. Solution To convert Aerotran models to Air Cooled exchanger models for instanc...
Problem Statement: Changes in pump curve polynomial coefficient are not taken into account in dynamic mode. Only in steady-state and initialize. Any possible work-around ?
Solution: This is by design. Pump polynomial coefficients (and performance curve data) cannot be changed on the fly in a dynamic run. The reason for this is that the pump characteristic is calculated in a procedure call which loads all the parameters in workspace during a precall and subsequently accesses the workspa...
Problem Statement: In some circumstances when I run the LogicCompare block, the output is a value between zero and one. The documentation states that the output value should be boolean, only zero or one.
Solution: The way to resolve this issue is to Solver Options | Integrator, and switch Integration Error Test as States and algebraics. The default integration error test is for state variables only. This gives better performance for cases where there are mixed differential and algebraic equations. For the case on the L...