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ABB_IRB140_Product_Specifications.pdf
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ROBOTICS Product specification IRB 140 ![Image] Trace back information: Workspace 20D version a10 Checked in 2020-12-16 Skribenta version 5.3.075
ABB_IRB140_Product_Specifications.pdf
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ROBOTICS Product specification IRB 140 ![Image] Trace back information: Workspace 20D version a10 Checked in 2020-12-16 Skribenta version 5.3.075 Product specification IRB 140-6/0.8 IRB 140T-6/0.8 Document ID: 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All rights reserved. Specifications subject to change ...
ABB_IRB140_Product_Specifications.pdf
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Trace back information: Workspace 20D version a10 Checked in 2020-12-16 Skribenta version 5.3.075 Product specification IRB 140-6/0.8 IRB 140T-6/0.8 Document ID: 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All rights reserved. Specifications subject to change without notice. The information in this manual i...
ABB_IRB140_Product_Specifications.pdf
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Product specification IRB 140-6/0.8 IRB 140T-6/0.8 Document ID: 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All rights reserved. Specifications subject to change without notice. The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes ...
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The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or war...
ABB_IRB140_Product_Specifications.pdf
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Table of contents 7 Overview of this product specification ............................................................................................. 9 1 Description 9 1.1 Structure ......................................................................................................... 9 1.1.1 Introduction ...........
ABB_IRB140_Product_Specifications.pdf
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This page is intentionally left blank Overview of this product specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensional prints • The fulfilment of standards, safety and operating requirements • The l...
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Overview of this product specification About this product specification It describes the performance of the manipulator or a complete family of manipulators in terms of: • The structure and dimensional prints • The fulfilment of standards, safety and operating requirements • The load diagrams, mounting of extra equipme...
ABB_IRB140_Product_Specifications.pdf
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Description Revision • Text for ISO test adjusted • Robot stopping distances and times for category 0 and category 1 stops are moved to a separate document, Product specification - Robot stopping distances according to ISO 10218-1 E • Text for Foundry Plus updated. F • Minor corrections/update G • Minor corrections/up...
ABB_IRB140_Product_Specifications.pdf
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1 Description 1.1 Structure 1.1.1 Introduction General IRB 140 is a 6-axis industrial robot, with a payload of 6 kg, designed specifically for manufacturing industries that use flexible robot-based automation. The robot has an open structure that is specially adapted for flexible use, and can communicate extensively wi...
ABB_IRB140_Product_Specifications.pdf
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The Foundry Plus 2 robot can be cleaned with appropriate washing equipment according to the robot product manual. Appropriate cleaning and maintenance is required to maintain the protection, for example can rust preventive be washed off with wrong cleaning method. Available robot versions The option Foundry Plus 2 migh...
ABB_IRB140_Product_Specifications.pdf
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Additional functionality For additional functionality, the robot can be equipped with optional software for application support - for example gluing and welding, communication features - network communication - and advanced functions such as multitasking, sensor control etc. For a complete description on optional softw...
ABB_IRB140_Product_Specifications.pdf
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1.1.2 Different robot versions General The IRB 140-6/0.8 is available in two versions and all can be mounted on floor, inverted or on wall in any angle (tilted around X or Y axis). The high speed variant, IRB 140T, provides further reduced cycle time: Reach (m) Handling capacity (kg) Robot type 0.8 m 6 kg IRB 140 0.8 m...
ABB_IRB140_Product_Specifications.pdf
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Dimensions IRB 140 xx1000000864 Description Pos Minimum turning radius A Product specification - IRB 140 13 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All rights reserved. 1 Description 1.1.2 Different robot versions Continued 1.2 Standards 1.2.1 Applicable standards Note The listed standards are valid at t...
ABB_IRB140_Product_Specifications.pdf
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1.2 Standards 1.2.1 Applicable standards Note The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. General The product is designed in accordance with EN ISO 10218-1, Robots for industrial environments - Safety requirements -P...
ABB_IRB140_Product_Specifications.pdf
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European standards The product is designed in accordance with selected parts of: Description Standard Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles EN 614-1:2006 + A1:2009 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design EN 574:...
ABB_IRB140_Product_Specifications.pdf
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1.3 Installation 1.3.1 Introduction General IRB 140 is available in four different environmental adapted variants, one for normal industrial environment, one for foundry, one for other harsh environments, and one for clean room environments. An end effector, weighing a maximum of 6 kg, including payload, can be mounted...
ABB_IRB140_Product_Specifications.pdf
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1.3.2 Operating requirements General IEC60529 Robot version/ Protection standard IP67 All variants, manipulator Steam washable The Foundry Plus and SteamWash versions are steam washable. Clean room standards Clean room manipulator ISO 14644-1 class 6. Explosive environments The robot must not be located or operated in ...
ABB_IRB140_Product_Specifications.pdf
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Wall Mounted Max. load (emergency stop) Endurance load (in operation) Force ± 2800 N ± 1750 N Force xy ± 1600 N ± 850 N Force z ± 1710 Nm ± 1020 Nm Torque xy ± 485 Nm ± 250 Nm Torque z Suspended Max. load (emergency stop) Endurance load (in operation) Force ± 2000 N ± 1020 N Force xy + 1000 ± 1250 N + 1000 ± 620 N Forc...
ABB_IRB140_Product_Specifications.pdf
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Note regarding M xy and F xy The bending torque (M xy ) can occur in any direction in the XY-plane of the base coordinate system. The same applies to the transverse force (F xy ). Illustration Ø 25H8 (2x) 80 155 A A B B - B 39 180 180 X Ø 0,25 Y Ø 25H8 (2x) 80 Ø13 155 A A B B B - B 39 180 180 X Ø 0,25 Y Z A Ø 0,6 Ø 0,...
ABB_IRB140_Product_Specifications.pdf
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A-A xx0200000086 Attachment bolts, specification The table below specifies the type of securing screws and washers to be used for securing the robot to the base/foundation. Description Specification M12 Suitable screws, lightly lubricated: 8.8 Quality Thickness: 2.5 mm Suitable washers: Outer diameter: 24 mm Inner diam...
ABB_IRB140_Product_Specifications.pdf
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1.4 Load diagram 1.4.1 Introduction Information WARNING It is very important to always define correct actual load data and correct payload of the robot. Incorrect definitions of load data can result in overloading of the robot. If incorrect load data and/or loads are outside load diagram is used the following parts can...
ABB_IRB140_Product_Specifications.pdf
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1.4.2 Diagrams Introduction The robot is optimized for the rated load according to the load diagram and rated moment of inertia. These have been used in the performance tests. The maximum allowed load and moment of inertia are received from the formulas in the table below Figure below. IRB 140-6/0.8 xx1000000862 Descri...
ABB_IRB140_Product_Specifications.pdf
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1.4.3 Maximum load and moment of inertia for full and limited axis 5 (center line down) movement General Total load given as: Mass in kg, center of gravity (Z and L) in m and moment of inertia (J ox , J oy , J ox ) in kgm 2 . L= ÷(X2 + Y2), see Figure below. Full movement of Axis 5 (±115º) Max. value Robot Type Axis J ...
ABB_IRB140_Product_Specifications.pdf
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1.4.4 Maximum TCP acceleration General Higher values can be reached with lower loads than the nominal because of our dynamical motion control QuickMove2. For specific values in the unique customer cycle, or for robots not listed in the table below, we recommend then to use RobotStudio. Maximum Cartesian design accelera...
ABB_IRB140_Product_Specifications.pdf
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1.5 Mounting of equipment 1.5.1 Introduction General Extra loads can be mounted on to the wrist and on to the upper arm housing. Definitions of load areas and permitted load are shown in Figure below. The center of gravity of the extra load shall be within the marked load areas. The robot is supplied with holes for mou...
ABB_IRB140_Product_Specifications.pdf
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1.5.2 Holes for mounting of extra equipment Wrist design IRB 140 IRC5 xx1000000868 Wrist design IRB 140 IRC5, Type C xx1000000869 Upper arm housing ![Image] ![Image] xx1000000870 Description Position Design until September 2006: 2x M5 depth 7.5, Mounting holes for equipment. A Design after September 2006, Type C: 2x M6...
ABB_IRB140_Product_Specifications.pdf
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Robot tool flange xx1000000871 Product specification - IRB 140 27 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All rights reserved. 1 Description 1.5.2 Holes for mounting of extra equipment Continued 1.6 Calibration and references 1.6.1 Calibration methods Overview This section specifies the different types o...
ABB_IRB140_Product_Specifications.pdf
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1.6 Calibration and references 1.6.1 Calibration methods Overview This section specifies the different types of calibration and the calibration methods that are supplied by ABB. The original calibration data delivered with the robot is generated when the robot is floor mounted. If the robot is not floor mounted, then t...
ABB_IRB140_Product_Specifications.pdf
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Calibration method Description Type of calibration Wrist Optimization Optimization of TCP reorientation perform- ance. The purpose is to improve reorientation accuracy for continuous processes like weld- ing and gluing. Optimization Wrist optimization will update standard calib- ration data for axes 4, 5 and 6. Brief d...
ABB_IRB140_Product_Specifications.pdf
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1.6.2 Fine calibration General Fine calibration is made using the Calibration Pendulum, see Operating manual - Calibration Pendulum . ![Image] xx1000000859 Description Pos Description Pos Axis 2 B Axis 1 A Axis 4 D Axis 3 C Axis 6 F Axis 5 E Calibration Position Calibration All axes are in zero position Calibration of...
ABB_IRB140_Product_Specifications.pdf
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1.6.3 Absolute Accuracy calibration Purpose Absolute Accuracy is a calibration concept that improves TCP accuracy. The difference between an ideal robot and a real robot can be several millimeters, resulting from mechanical tolerances and deflection in the robot structure. Absolute Accuracy compensates for these dif...
ABB_IRB140_Product_Specifications.pdf
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A robot with Absolute Accuracy calibration has a label with this information on the manipulator. Absolute Accuracy supports both floor mounted and inverted installations. The compensation parameters differ depending on if the robot is floor mounted or inverted. When is Absolute Accuracy being used Absolute Accurac...
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1.7 Maintenance and troubleshooting 1.7.1 Introduction General The robot requires only a minimum of maintenance during operation. It has been designed to make it as easy to service as possible: • Maintenance-free AC motors are used. • Oil is used for all gear boxes. • The cabling is routed for longevity, and in the unl...
ABB_IRB140_Product_Specifications.pdf
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1.8 Robot motion 1.8.1 Introduction General Range of movement Type of motion + 180° to - 180° Axis 1: Rotation motion + 110° to - 90° Axis 2: Arm motion + 50° to - 230° Axis 3: Arm motion + 200° to - 200° Default Axis 4: Wrist motion + 165 revolutions to - 165 revolutions Max. i + 115° to - 115° Axis 5: Bend motion +...
ABB_IRB140_Product_Specifications.pdf
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Angle (degrees) Axis 3 Angle (degrees) Axis 2 Position (mm) Z Position (mm) X Position (see Fig- ure 12) 0 0 712 450 0 -90 0 1092 70 1 +50 0 421 314 2 -90 110 99 765 3 +50 -90 596 1 6 -230 110 558 218 7 -90 -90 352 -670 8 Product specification - IRB 140 35 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All right...
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1.8.2 Performance according to ISO 9283 General At rated maximum load, maximum offset and 1.6 m/s velocity on the inclined ISO test plane, with all six axes in motion. Values in the table below are the average result of measurements on a small number of robots. The result may differ depending on where in the working ra...
ABB_IRB140_Product_Specifications.pdf
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Typical values for conveyor tracking All values measured with PickMaster and IRC5. Repeatability (mm) Constant conveyor speed (mm/s) 0.4 100 0.7 300 Repeatability (mm) Start/stop conveyor (mm/s) 0.7 300 (start/stop in 0.5 sec.) Product specification - IRB 140 37 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All...
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1.8.3 Velocity 3-phase power supply IRB 140T-6/0.8 IRB 140-6/0.8 Axis No. 250°/s 200°/s 1 250°/s 200°/s 2 260°/s 260°/s 3 360°/s 360°/s 4 360°/s 360°/s 5 450°/s 450°/s 6 1-phase power supply When the robot uses a single phase power supply, like with IRC5 Compact controller, the performance regarding max axis speed is r...
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1.8.4 Robot stopping distances and times Introduction The stopping distances and times for category 0 and category 1 stops, as required by EN ISO 10218-1 Annex B, are listed in Product specification - Robot stopping distances according to ISO 10218-1 ( 3HAC048645-001 ). Product specification - IRB 140 39 3HAC041346-0...
ABB_IRB140_Product_Specifications.pdf
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1.8.5 Signals Signal connections on robot arm To connect extra equipment on the manipulator, there are cables integrated into the manipulator’s cabling from the controller to the upper arm housing. In the controller, the signals are connected to 12-pole terminals, Phoenix MSTB 2.5/12-ST-5.08, and on the upper arm housi...
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2 Specification of variants and options 2.1 Introduction to variants and options General The different variants and options for the IRB 140 are described in the following sections. The same option numbers are used here as in the specification form. The variants and options related to the robot controller are described ...
ABB_IRB140_Product_Specifications.pdf
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2.2 Manipulator Variants Robots Variant Option IRB 140-6/0.8 Standard performance variant 435-87 IRB 140T-6/0.8 High speed variant 435-88 Manipulator color Note Description Option ABB Orange standard 209-1 ABB White standard 209-2 Standard color ABB Graphite White standard 209-202 The manipulator is painted with the ch...
ABB_IRB140_Product_Specifications.pdf
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Safety lamp Description Option Safety lamp 213-1 A safety lamp with an orange fixed light can be mounted on the manipulator. The lamp is active in MOTORS ON mode. The safety lamp is required on a UL/UR approved robot. Warranty For the selected period of time, ABB will provide spare parts and labour to repair or replace...
ABB_IRB140_Product_Specifications.pdf
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Description Type Option Maximum 6 months postponed start of standard war- ranty, starting from factory shipment date. Note that no claims will be accepted for warranties that occurred be- fore the end of stock warranty. Standard warranty com- mences automatically after 6 months from Factory Shipment Date or from acti...
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2.3 Floor cables Manipulator cable length Lengths Option 3 m 210-1 7 m 210-2 15 m 210-3 22 m 210-4 30 m 210-5 Product specification - IRB 140 45 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All rights reserved. 2 Specification of variants and options 2.3 Floor cables 2.4 Process Process module Description Typ...
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2.4 Process Process module Description Type Option Product specification - Controller IRC5 Empty cabinet small 768-1 Product specification - Controller IRC5 Empty cabinet large 768-2 Product specification - Controller IRC5 Installation kit 715-1 46 Product specification - IRB 140 3HAC041346-001 Revision: Q © Copyright ...
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2.5 User documentation User documentation The user documentation describes the robot in detail, including service and safety instructions. All documents can be found via myABB Business Portal, www.myportal.abb.com . Product specification - IRB 140 47 3HAC041346-001 Revision: Q © Copyright 2004-2020 ABB. All rights res...
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This page is intentionally left blank 3 Accessories 3.1 Introduction to accessories General There is a range of tools and equipment available. Basic software and software options for robot and PC For more information, see Product specification - Controller IRC5 and Application manual - Controller software IRC5 . Ro...
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3 Accessories 3.1 Introduction to accessories General There is a range of tools and equipment available. Basic software and software options for robot and PC For more information, see Product specification - Controller IRC5 and Application manual - Controller software IRC5 . Robot peripherals • Motor Units 1 1 Not a...
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This page is intentionally left blank Index A Absolute Accuracy, 31 Absolute Accuracy, calibration, 29 accessories, 49 C calibration Absolute Accuracy type, 28 standard type, 28 calibration, Absolute Accuracy, 29 Calibration Pendulum, 30 CalibWare, 28 category 0 stop, 39 category 1 stop, 39 compensation parameters, 31...
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Index A Absolute Accuracy, 31 Absolute Accuracy, calibration, 29 accessories, 49 C calibration Absolute Accuracy type, 28 standard type, 28 calibration, Absolute Accuracy, 29 Calibration Pendulum, 30 CalibWare, 28 category 0 stop, 39 category 1 stop, 39 compensation parameters, 31 D documentation, 47 F fine calibration...
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ABB AB Robotics & Discrete Automation S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS Robotics & Discrete Automation Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics & Discrete Automation No. 4528 Kangxin Highway PuDo...
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ABB AB Robotics & Discrete Automation S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS Robotics & Discrete Automation Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics & Discrete Automation No. 4528 Kangxin Highway PuDong...
ABB_IRB8700_Product_Manual.pdf
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Product manual IRB 8700 ![Image] Trace back information: Workspace R17-1 version a7 Checked in 2017-03-22 Skribenta version 5.1.011
ABB_IRB8700_Product_Manual.pdf
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Product manual IRB 8700 ![Image] Trace back information: Workspace R17-1 version a7 Checked in 2017-03-22 Skribenta version 5.1.011 Product manual IRB 8700 - 550/4.20 IRB 8700 - 800/3.50 IRC5 Document ID: 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved.
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Trace back information: Workspace R17-1 version a7 Checked in 2017-03-22 Skribenta version 5.1.011 Product manual IRB 8700 - 550/4.20 IRB 8700 - 800/3.50 IRC5 Document ID: 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. The information in this manual is subject to change without notice and ...
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Product manual IRB 8700 - 550/4.20 IRB 8700 - 800/3.50 IRC5 Document ID: 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that ma...
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The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or war...
ABB_IRB8700_Product_Manual.pdf
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Table of contents 9 Overview of this manual ................................................................................................................... 12 Product documentation, IRC5 .......................................................................................................... 14 How to read the pro...
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98 2.4 Restricting the working range .............................................................................. 98 2.4.1 Axes with restricted working range ............................................................. 99 2.4.2 Mechanically restricting the working range of axis 1 .......................................
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246 4.4.4 Replacing the brake release unit ................................................................ 251 4.5 Upper and lower arms ........................................................................................ 251 4.5.1 Replacing the upper arm ...............................................................
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826 7.7 Special tools .................................................................................................... 829 7.8 Lifting accessories and lifting instructions .............................................................. 831 8 Spare parts 831 8.1 Spare part lists and illustrations .......................
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Overview of this manual About this manual This manual contains instructions for: • mechanical and electrical installation of the robot • maintenance of the robot • mechanical and electrical repair of the robot. Usage This manual should be used during: • installation, from lifting the robot to its work site and securing...
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Contents Chapter Reference to the spare part list for the robot. Spare parts Reference to the circuit diagram for the robot. Circuit diagram References Documentation referred to in the manual, is listed in the table below. Document ID Document name 3HAC052854-001 Product manual, spare parts - IRB 8700 3HAC052852-001 Pr...
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Description Revision Published in release R16.2. The following updates are done in this revi- sion: • Drawing of the base plate is updated. • Drawing of base plate is not available for purchase, faulty inform- ation removed in Securing the base plate on page 77 . • Bearing grease 3HAC9408-1 changed name from Longtime ...
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Product documentation, IRC5 Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ord...
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Application manuals Specific applications (for example software or hardware options) are described in Application manuals . An application manual can describe one or several applications. An application manual generally contains information about: • The purpose of the application (what it does and when it is useful). •...
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How to read the product manual Reading the procedures The procedures contain all information required for the installation or service activity and can be printed out separately when needed for a certain service procedure. Safety information The manual includes a separate safety chapter that must be read through before ...
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1 Safety 1.1 Introduction to safety information Overview The safety information in this manual is divided into the following categories: • General safety aspects, important to attend to before performing any service work on the robot. These are applicable for all service work and are found in General safety informatio...
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1.2 General safety information 1.2.1 Introduction to general safety information Definitions This section details general safety information for personnel performing installation, repair and maintenance work. Sections The general safety information is divided into the following sections. Examples of content Section This...
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1.2.2 Safety in the manipulator system Validity and responsibility The information does not cover how to design, install and operate a complete system, nor does it cover all peripheral equipment that can influence the safety of the entire system. To protect personnel, the complete system must be designed and installed ...
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Section Detailed in document Type of information Installation and commissioning Product manual for the robot Restricting the working space 18 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 1 Safety 1.2.2 Safety in the manipulator system Continued 1.2.3 Protective s...
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1.2.3 Protective stop and emergency stop Overview The protective stops and emergency stops are described in the product manual for the controller. Product manual - IRB 8700 19 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 1 Safety 1.2.3 Protective stop and emergency stop 1.2.4 Safety risks...
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1.2.4 Safety risks 1.2.4.1 Safety risks during installation and service work on robots Overview This section includes information on general safety risks to be considered when performing installation and service work on the robot. These safety instructions have to be read and followed by any person who deals with the i...
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• Safety zones, which must be crossed before admittance, must be set up in front of the robot's working space. Light beams or sensitive mats are suitable devices. • Turntables or the like should be used to keep the operator out of the robot's working space. • If the robot is installed at a height, hanging, or other tha...
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Description Safety risk WARNING Take any necessary measures to ensure that the robot does not collapse as parts are re- moved. For example, secure the lower arm according to the repair instruction if removing the axis-2 motor. Removed parts may result in collapse of the robot! WARNING If the internal cables for the mea...
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1.2.4.2 CAUTION - Hot parts may cause burns! Description During normal operation, many robot parts become hot, especially the drive motors and gearboxes. Sometimes areas around these parts also become hot. Touching these may cause burns of various severity. Because of a higher environment temperature, more surfaces on ...
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1.2.4.3 Safety risks related to tools/work pieces Safe handling It must be possible to safely turn off tools, such as milling cutters, etc. Make sure that guards remain closed until the cutters stop rotating. It should be possible to release parts by manual operation (valves). Safe design Grippers/end effectors must be...
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1.2.4.4 Safety risks related to pneumatic/hydraulic systems General Special safety regulations apply to pneumatic and hydraulic systems. Note All components that remain pressurized after separating the machine from the power supply must be provided with clearly visible drain facilities and a warning sign that indicates...
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1.2.4.5 Safety risks during operational disturbances General • The industrial robot is a flexible tool that can be used in many different industrial applications. • All work must be carried out professionally and in accordance with the applicable safety regulations. • Care must be taken at all times. Qualified personne...
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1.2.4.6 Risks associated with live electric parts Voltage related risks, general Work on the electrical equipment of the robot must be performed by a qualified electrician in accordance with electrical regulations. • Although troubleshooting may, on occasion, need to be carried out while the power supply is turned on, ...
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Voltage related risks, robot A danger of high voltage is associated with the robot in: • The power supply for the motors (up to 800 VDC). • The user connections for tools or other parts of the installation (max. 230 VAC). Voltage related risks, tools, material handling devices, etc. Tools, material handling devices, et...
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1.2.5 Safety actions 1.2.5.1 Safety fence dimensions General Install a safety cell around the robot to ensure safe robot installation and operation. Dimensioning The fence or enclosure must be dimensioned to withstand the force created if the load being handled by the robot is dropped or released at maximum speed. Dete...
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1.2.5.2 Fire extinguishing Note Use a CARBON DIOXIDE (CO 2 ) extinguisher in the event of a fire in the robot or controller! 30 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 1 Safety 1.2.5.2 Fire extinguishing 1.2.5.3 Emergency release of the robot arm Description...
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1.2.5.3 Emergency release of the robot arm Description In an emergency situation, the brakes on a robot axis can be released manually by pushing a brake release button. How to release the brakes is detailed in the section: • Manually releasing the brakes on page 85 . The robot arm may be moved manually on smaller robot...
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1.2.5.4 Brake testing When to test During operation, the holding brake of each axis normally wears down. A test can be performed to determine whether the brake can still perform its function. How to test The function of the holding brake of each axis motor may be verified as described below: 1 Run each robot axis to a ...
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1.2.5.5 Risk of disabling function "Reduced speed 250 mm/s" Note Do not change Transm gear ratio or other kinematic system parameters from the FlexPendant or a PC. This will affect the safety function "Reduced speed 250 mm/s". Product manual - IRB 8700 33 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All righ...
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1.2.5.6 Safe use of the jogging device Three-position enabling device The three-position enabling device is a manually operated, constant pressure push-button which, when continuously activated in one position only, allows potentially hazardous functions but does not initiate them. In any other position, hazardous func...
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1.2.5.7 Work inside the working range of the robot WARNING If work must be carried out within the work area of the robot, then the following points must be observed: • The operating mode selector on the controller must be in the manual mode position to render the three-position enabling device operational and to block ...
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1.2.5.8 Signal lamp (optional) Description A signal lamp with a yellow fixed light can be mounted on the robot, as a safety device. Function The lamp is active in MOTORS ON mode. Further information Further information about the MOTORS ON/MOTORS OFF mode may be found in the product manual for the controller. 36 Product...
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1.3 Safety signals and symbols 1.3.1 Safety signals in the manual Introduction to safety signals This section specifies all dangers that can arise when doing the work described in the user manuals. Each danger consists of: • A caption specifying the danger level (DANGER, WARNING, or CAUTION) and the type of danger. • A...
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Significance Designation Symbol Describes important facts and conditions. NOTE xx0100000004 Describes where to find additional information or how to do an operation in an easier way. TIP xx0100000098 38 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 1 Safety 1.3.1 S...
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1.3.2 Safety symbols on product labels Introduction to labels This section describes safety symbols used on labels (stickers) on the product. Symbols are used in combinations on the labels, describing each specific warning. The descriptions in this section are generic, the labels can contain additional information such...
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Description Symbol See user documentation xx0900000813 Read user documentation for details. Which manual to read is defined by the symbol: • No text: Product manual . • EPS: Application manual - Electronic Position Switches . Before disassemble, see product manual xx0900000816 Do not disassemble xx0900000815 Disassem...
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Description Symbol Tip risk when loosening bolts xx0900000810 The robot can tip over if the bolts are not securely fastened. ![Image] xx1500002402 Crush ![Image] xx0900000817 Risk of crush injuries. Heat xx0900000818 Risk of heat that can cause burns. Continues on next page Product manual - IRB 8700 41 3HAC052853-001 R...
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Description Symbol Moving robot xx0900000819 The robot can move unexpectedly. xx1000001141 1 2 3 4 xx1500002616 Brake release buttons xx0900000820 xx1000001140 Lifting bolt xx0900000821 Continues on next page 42 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 1 Safet...
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Description Symbol Chain sling with shortener xx1000001242 Lifting of robot xx0900000822 Oil xx0900000823 Can be used in combination with prohibition if oil is not allowed. Mechanical stop xx0900000824 No mechanical stop xx1000001144 Stored energy xx0900000825 Warns that this part contains stored energy. Used in combin...
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Description Symbol Pressure xx0900000826 Warns that this part is pressurized. Usually contains additional text with the pressure level. Shut off with handle xx0900000827 Use the power switch on the controller. Do not step ![Image] xx1400002648 Warns that stepping on these parts can cause damage to the parts. 44 Product...
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1.4 Safety related instructions 1.4.1 DANGER - Moving robots are potentially lethal! Description Any moving robot is a potentially lethal machine. When running, the robot may perform unexpected and sometimes irrational movements. Moreover, all movements are performed with great force and may seriously injure any person...