Split (1)

train · 4.25k rows

Document Name stringclasses 11 values	URL stringclasses 11 values	page_number int64 1 1.26k	full_text stringlengths 65 18.2k
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	147	3.4.2 Changing oil, axis-1 gearbox Usage of dispenser The oil change procedure in this section describes usage of an oil dispenser. Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002011 Ventilation plug (can also be used for filling oil, when not using an oil dispenser) Top right Inspection plug Bottom right Draining and filling (fitted with nipple intended for use of a oil dispenser when filling or draining oil) Left Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Continues on next page 146 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-1 gearbox Use this procedure to drain the gearbox. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 CAUTION The gearbox may contain an excessive pressure that can be hazardous. Open the oil plug carefully to let the excess pressure out. 3 ![Image] xx1500001993 Open the ventilation plug. WARNING If the ventilation hole is closed when the oil dispenser is in use, there is a risk of damaging vital parts in the gear. 4 Continues on next page Product manual - IRB 8700 147 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1500003082 Remove the base cover. 5 Pull out the oil hose next to the connections and attach the nipple. Connect the oil dis- penser. 6 Suck out the oil with the oil dispenser. Note There will be some oil left in the gear after draining. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Remove the oil dispenser. 9 ![Image] xx1600001405 Remove the oil filling nipple, put the protect- ive cap on and put the oil filling hose into the connection box. 10 Continues on next page 148 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	148	Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-1 gearbox Use this procedure to drain the gearbox. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 CAUTION The gearbox may contain an excessive pressure that can be hazardous. Open the oil plug carefully to let the excess pressure out. 3 ![Image] xx1500001993 Open the ventilation plug. WARNING If the ventilation hole is closed when the oil dispenser is in use, there is a risk of damaging vital parts in the gear. 4 Continues on next page Product manual - IRB 8700 147 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1500003082 Remove the base cover. 5 Pull out the oil hose next to the connections and attach the nipple. Connect the oil dis- penser. 6 Suck out the oil with the oil dispenser. Note There will be some oil left in the gear after draining. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Remove the oil dispenser. 9 ![Image] xx1600001405 Remove the oil filling nipple, put the protect- ive cap on and put the oil filling hose into the connection box. 10 Continues on next page 148 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1500003082 Refit the base cover. 11 Tightening torque: 24 Nm. ![Image] xx1500001993 Refit the ventilation plug. 12 Filling oil into the axis-1 gearbox Use this procedure to refill the gearbox with oil. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 Continues on next page Product manual - IRB 8700 149 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	149	Note Action ![Image] xx1500003082 Remove the base cover. 5 Pull out the oil hose next to the connections and attach the nipple. Connect the oil dis- penser. 6 Suck out the oil with the oil dispenser. Note There will be some oil left in the gear after draining. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Remove the oil dispenser. 9 ![Image] xx1600001405 Remove the oil filling nipple, put the protect- ive cap on and put the oil filling hose into the connection box. 10 Continues on next page 148 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1500003082 Refit the base cover. 11 Tightening torque: 24 Nm. ![Image] xx1500001993 Refit the ventilation plug. 12 Filling oil into the axis-1 gearbox Use this procedure to refill the gearbox with oil. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 Continues on next page Product manual - IRB 8700 149 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1500001993 Remove the ventilation plug. Note The ventilation hole must be opened to let out air during the filling process. 3 ![Image] xx1500003082 Remove the base cover. 4 Pull out the oil hose next to the connections and attach the nipple. Connect the oil dis- penser. 5 Type of oil and total amount is described in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, by using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500001992 Inspect the oil level. 7 Required oil level: 58 mm ± 5 mm below the sealing surface of the oil plug. Remove the oil dispenser. 8 Continues on next page 150 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	150	Note Action ![Image] xx1500003082 Refit the base cover. 11 Tightening torque: 24 Nm. ![Image] xx1500001993 Refit the ventilation plug. 12 Filling oil into the axis-1 gearbox Use this procedure to refill the gearbox with oil. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 Continues on next page Product manual - IRB 8700 149 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1500001993 Remove the ventilation plug. Note The ventilation hole must be opened to let out air during the filling process. 3 ![Image] xx1500003082 Remove the base cover. 4 Pull out the oil hose next to the connections and attach the nipple. Connect the oil dis- penser. 5 Type of oil and total amount is described in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, by using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500001992 Inspect the oil level. 7 Required oil level: 58 mm ± 5 mm below the sealing surface of the oil plug. Remove the oil dispenser. 8 Continues on next page 150 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1600001405 Remove the oil filling nipple, put the protect- ive cap on and put the oil filling hose into the connection box. 9 Tightening torque: 24 Nm ![Image] xx1500001993 Refit the ventilation plug. 10 Note After all repair and maintenance work in- volving oil, always wipe the robot clean from all surplus oil. The robot color may otherwise discolor. 11 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 12 Product manual - IRB 8700 151 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	151	Note Action ![Image] xx1500001993 Remove the ventilation plug. Note The ventilation hole must be opened to let out air during the filling process. 3 ![Image] xx1500003082 Remove the base cover. 4 Pull out the oil hose next to the connections and attach the nipple. Connect the oil dis- penser. 5 Type of oil and total amount is described in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, by using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500001992 Inspect the oil level. 7 Required oil level: 58 mm ± 5 mm below the sealing surface of the oil plug. Remove the oil dispenser. 8 Continues on next page 150 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued Note Action ![Image] xx1600001405 Remove the oil filling nipple, put the protect- ive cap on and put the oil filling hose into the connection box. 9 Tightening torque: 24 Nm ![Image] xx1500001993 Refit the ventilation plug. 10 Note After all repair and maintenance work in- volving oil, always wipe the robot clean from all surplus oil. The robot color may otherwise discolor. 11 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 12 Product manual - IRB 8700 151 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued 3.4.3 Changing oil in axis-2 and axis-3 gearbox Usage of oil dispenser The oil change procedure in this section describes usage of an oil dispenser. Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002013 ![Image] xx1500002014 • - Left = Inspection hole - Right = Ventilation hole Oil filling and draining hole, with nipple Used with an oil dispenser. Tightening torque: 24 Nm. Tightening torque: N/A Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel One example of oil dispenser can be found in section Type of lubrication in gearboxes on page 145 . - Oil dispenser Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 152 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	152	Note Action ![Image] xx1600001405 Remove the oil filling nipple, put the protect- ive cap on and put the oil filling hose into the connection box. 9 Tightening torque: 24 Nm ![Image] xx1500001993 Refit the ventilation plug. 10 Note After all repair and maintenance work in- volving oil, always wipe the robot clean from all surplus oil. The robot color may otherwise discolor. 11 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 12 Product manual - IRB 8700 151 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.2 Changing oil, axis-1 gearbox Continued 3.4.3 Changing oil in axis-2 and axis-3 gearbox Usage of oil dispenser The oil change procedure in this section describes usage of an oil dispenser. Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002013 ![Image] xx1500002014 • - Left = Inspection hole - Right = Ventilation hole Oil filling and draining hole, with nipple Used with an oil dispenser. Tightening torque: 24 Nm. Tightening torque: N/A Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel One example of oil dispenser can be found in section Type of lubrication in gearboxes on page 145 . - Oil dispenser Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 152 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Draining the axis-2 and axis-3 gearboxes Use this procedure to drain the gearbox. Note The procedure to change oil in axis-2 and axis-3 is the same. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 3 ![Image] xx1500001994 Remove the plug from the ventilation hole. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 4 Continues on next page Product manual - IRB 8700 153 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	153	3.4.3 Changing oil in axis-2 and axis-3 gearbox Usage of oil dispenser The oil change procedure in this section describes usage of an oil dispenser. Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002013 ![Image] xx1500002014 • - Left = Inspection hole - Right = Ventilation hole Oil filling and draining hole, with nipple Used with an oil dispenser. Tightening torque: 24 Nm. Tightening torque: N/A Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel One example of oil dispenser can be found in section Type of lubrication in gearboxes on page 145 . - Oil dispenser Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 152 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Draining the axis-2 and axis-3 gearboxes Use this procedure to drain the gearbox. Note The procedure to change oil in axis-2 and axis-3 is the same. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 3 ![Image] xx1500001994 Remove the plug from the ventilation hole. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 4 Continues on next page Product manual - IRB 8700 153 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action ![Image] xx1500002014 Remove the protection cap from the nipple of the oil draining plug and connect the oil dispenser. 5 Suck out the oil with the oil dispenser. Note There will be some oil left in the gear after draining. 6 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 7 ![Image] xx1500002014 Remove the oil dispenser and refit the protection cap to the nipple of the oil draining plug. 8 Continues on next page 154 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	154	Draining the axis-2 and axis-3 gearboxes Use this procedure to drain the gearbox. Note The procedure to change oil in axis-2 and axis-3 is the same. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 3 ![Image] xx1500001994 Remove the plug from the ventilation hole. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 4 Continues on next page Product manual - IRB 8700 153 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action ![Image] xx1500002014 Remove the protection cap from the nipple of the oil draining plug and connect the oil dispenser. 5 Suck out the oil with the oil dispenser. Note There will be some oil left in the gear after draining. 6 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 7 ![Image] xx1500002014 Remove the oil dispenser and refit the protection cap to the nipple of the oil draining plug. 8 Continues on next page 154 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action Tightening torque: 24 Nm. ![Image] xx1500001994 Refit the ventilation plug. 9 Filling oil into the axis-2 and axis-3 gearboxes Use this procedure to refill the gearbox with oil. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 ![Image] xx1500001994 Remove the ventilation plug. Note The ventilation plug is opened to let out air during the filling process. 3 Continues on next page Product manual - IRB 8700 155 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	155	Note Action ![Image] xx1500002014 Remove the protection cap from the nipple of the oil draining plug and connect the oil dispenser. 5 Suck out the oil with the oil dispenser. Note There will be some oil left in the gear after draining. 6 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 7 ![Image] xx1500002014 Remove the oil dispenser and refit the protection cap to the nipple of the oil draining plug. 8 Continues on next page 154 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action Tightening torque: 24 Nm. ![Image] xx1500001994 Refit the ventilation plug. 9 Filling oil into the axis-2 and axis-3 gearboxes Use this procedure to refill the gearbox with oil. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 ![Image] xx1500001994 Remove the ventilation plug. Note The ventilation plug is opened to let out air during the filling process. 3 Continues on next page Product manual - IRB 8700 155 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action ![Image] xx1500001995 Remove the inspection plug. 4 ![Image] xx1500002014 Remove the protection cap from the nipple of the oil filling plug and connect the oil dispenser. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type of lubrication in gearboxes on page 145 . Required oil level is: Inspect the oil level at the oil inspection plug. 7 A few millimeters below the lower edge of the inspection hole. More information is found in Inspecting the oil level in axis-2 and 3 gearboxes on page 113 . ![Image] xx1500001995 Continues on next page 156 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	156	Note Action Tightening torque: 24 Nm. ![Image] xx1500001994 Refit the ventilation plug. 9 Filling oil into the axis-2 and axis-3 gearboxes Use this procedure to refill the gearbox with oil. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 2 ![Image] xx1500001994 Remove the ventilation plug. Note The ventilation plug is opened to let out air during the filling process. 3 Continues on next page Product manual - IRB 8700 155 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action ![Image] xx1500001995 Remove the inspection plug. 4 ![Image] xx1500002014 Remove the protection cap from the nipple of the oil filling plug and connect the oil dispenser. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type of lubrication in gearboxes on page 145 . Required oil level is: Inspect the oil level at the oil inspection plug. 7 A few millimeters below the lower edge of the inspection hole. More information is found in Inspecting the oil level in axis-2 and 3 gearboxes on page 113 . ![Image] xx1500001995 Continues on next page 156 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action ![Image] xx1500002014 Remove the oil dispenser and refit the protection cap to the nipple of the oil filling plug. 8 Tightening torque: 24 Nm ![Image] xx1500001995 Refit the inspection plug. 9 Tightening torque: 24 Nm ![Image] xx1500001994 Refit the ventilation plug. 10 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 11 Product manual - IRB 8700 157 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	157	Note Action ![Image] xx1500001995 Remove the inspection plug. 4 ![Image] xx1500002014 Remove the protection cap from the nipple of the oil filling plug and connect the oil dispenser. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type of lubrication in gearboxes on page 145 . Required oil level is: Inspect the oil level at the oil inspection plug. 7 A few millimeters below the lower edge of the inspection hole. More information is found in Inspecting the oil level in axis-2 and 3 gearboxes on page 113 . ![Image] xx1500001995 Continues on next page 156 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued Note Action ![Image] xx1500002014 Remove the oil dispenser and refit the protection cap to the nipple of the oil filling plug. 8 Tightening torque: 24 Nm ![Image] xx1500001995 Refit the inspection plug. 9 Tightening torque: 24 Nm ![Image] xx1500001994 Refit the ventilation plug. 10 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 11 Product manual - IRB 8700 157 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued 3.4.4 Changing oil, axis-4 primary gearbox Usage of oil dispenser The oil change procedure in this section describes usage of an oil dispenser. Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002015 ![Image] xx1500002016 • Left = Ventilation hole • Right = Inspection hole Oil filling and draining hole, with nipple. Used with an oil dispenser. Tightening torque: 24 Nm. Tightening torque: N/A. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel One example of oil dispenser can be found in section Type of lubrication in gearboxes on page 145 . - Oil dispenser Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 158 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	158	Note Action ![Image] xx1500002014 Remove the oil dispenser and refit the protection cap to the nipple of the oil filling plug. 8 Tightening torque: 24 Nm ![Image] xx1500001995 Refit the inspection plug. 9 Tightening torque: 24 Nm ![Image] xx1500001994 Refit the ventilation plug. 10 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 11 Product manual - IRB 8700 157 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.3 Changing oil in axis-2 and axis-3 gearbox Continued 3.4.4 Changing oil, axis-4 primary gearbox Usage of oil dispenser The oil change procedure in this section describes usage of an oil dispenser. Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002015 ![Image] xx1500002016 • Left = Ventilation hole • Right = Inspection hole Oil filling and draining hole, with nipple. Used with an oil dispenser. Tightening torque: 24 Nm. Tightening torque: N/A. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel One example of oil dispenser can be found in section Type of lubrication in gearboxes on page 145 . - Oil dispenser Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 158 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Draining the axis-4 primary gearbox Note Action Jog the robot to a comfortable working position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 ![Image] xx1500002017 Remove the plug from the ventilation hole. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 5 Continues on next page Product manual - IRB 8700 159 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	159	3.4.4 Changing oil, axis-4 primary gearbox Usage of oil dispenser The oil change procedure in this section describes usage of an oil dispenser. Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002015 ![Image] xx1500002016 • Left = Ventilation hole • Right = Inspection hole Oil filling and draining hole, with nipple. Used with an oil dispenser. Tightening torque: 24 Nm. Tightening torque: N/A. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel One example of oil dispenser can be found in section Type of lubrication in gearboxes on page 145 . - Oil dispenser Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 158 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Draining the axis-4 primary gearbox Note Action Jog the robot to a comfortable working position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 ![Image] xx1500002017 Remove the plug from the ventilation hole. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 5 Continues on next page Product manual - IRB 8700 159 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Note Action ![Image] xx1500002016 Remove the protection cap from the nipple of the oil draining plug and connect the oil dispenser. 6 Suck out the oil using the oil dispenser. Note There will be some oil left in the gear after draining. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 ![Image] xx1500002016 Remove the oil dispenser and refit the protection cap to the nipple of the oil draining plug. 9 Tightening torque: 24 Nm. ![Image] xx1500002017 Refit the ventilation plug. 10 Continues on next page 160 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	160	Draining the axis-4 primary gearbox Note Action Jog the robot to a comfortable working position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 ![Image] xx1500002017 Remove the plug from the ventilation hole. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 5 Continues on next page Product manual - IRB 8700 159 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Note Action ![Image] xx1500002016 Remove the protection cap from the nipple of the oil draining plug and connect the oil dispenser. 6 Suck out the oil using the oil dispenser. Note There will be some oil left in the gear after draining. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 ![Image] xx1500002016 Remove the oil dispenser and refit the protection cap to the nipple of the oil draining plug. 9 Tightening torque: 24 Nm. ![Image] xx1500002017 Refit the ventilation plug. 10 Continues on next page 160 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Filling oil into the axis-4 primary gearbox Note Action Jog the robot to a comfortable working position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 ![Image] xx1500002017 Open the ventilation plug. Note The ventilation plug is opened to let out air during the filling process. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 4 ![Image] xx1500002018 Open the inspection plug. 5 Continues on next page Product manual - IRB 8700 161 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	161	Note Action ![Image] xx1500002016 Remove the protection cap from the nipple of the oil draining plug and connect the oil dispenser. 6 Suck out the oil using the oil dispenser. Note There will be some oil left in the gear after draining. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 ![Image] xx1500002016 Remove the oil dispenser and refit the protection cap to the nipple of the oil draining plug. 9 Tightening torque: 24 Nm. ![Image] xx1500002017 Refit the ventilation plug. 10 Continues on next page 160 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Filling oil into the axis-4 primary gearbox Note Action Jog the robot to a comfortable working position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 ![Image] xx1500002017 Open the ventilation plug. Note The ventilation plug is opened to let out air during the filling process. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 4 ![Image] xx1500002018 Open the inspection plug. 5 Continues on next page Product manual - IRB 8700 161 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Note Action ![Image] xx1500002016 Remove the protection cap from the nipple of the oil filling plug and connect the oil dispenser. 6 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 7 See Type and amount of oil in gearboxes on page 145 . Required oil level is: 0 - 10 mm below the oil plug hole. Inspect the oil level. 8 See Inspecting the oil level in axis-4 primary gearbox on page 116 . ![Image] xx1500002018 ![Image] xx1500002016 Remove the oil dispenser and refit the protection cap to the nipple of the oil filling plug. 9 Continues on next page 162 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	162	Filling oil into the axis-4 primary gearbox Note Action Jog the robot to a comfortable working position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 ![Image] xx1500002017 Open the ventilation plug. Note The ventilation plug is opened to let out air during the filling process. WARNING If the ventilation hole is not open when the oil dispenser is working, there is a risk of damaging vital parts in the gear! 4 ![Image] xx1500002018 Open the inspection plug. 5 Continues on next page Product manual - IRB 8700 161 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Note Action ![Image] xx1500002016 Remove the protection cap from the nipple of the oil filling plug and connect the oil dispenser. 6 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 7 See Type and amount of oil in gearboxes on page 145 . Required oil level is: 0 - 10 mm below the oil plug hole. Inspect the oil level. 8 See Inspecting the oil level in axis-4 primary gearbox on page 116 . ![Image] xx1500002018 ![Image] xx1500002016 Remove the oil dispenser and refit the protection cap to the nipple of the oil filling plug. 9 Continues on next page 162 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Note Action Tightening torque: 24 Nm ![Image] xx1500002018 Refit the inspection plug. 10 Tightening torque: 24 Nm ![Image] xx1500002017 Refit the ventilation plug. 11 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 12 Product manual - IRB 8700 163 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	163	Note Action ![Image] xx1500002016 Remove the protection cap from the nipple of the oil filling plug and connect the oil dispenser. 6 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil, using the oil dispenser. Note The amount of oil to be filled depends on the amount previously being drained. 7 See Type and amount of oil in gearboxes on page 145 . Required oil level is: 0 - 10 mm below the oil plug hole. Inspect the oil level. 8 See Inspecting the oil level in axis-4 primary gearbox on page 116 . ![Image] xx1500002018 ![Image] xx1500002016 Remove the oil dispenser and refit the protection cap to the nipple of the oil filling plug. 9 Continues on next page 162 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued Note Action Tightening torque: 24 Nm ![Image] xx1500002018 Refit the inspection plug. 10 Tightening torque: 24 Nm ![Image] xx1500002017 Refit the ventilation plug. 11 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 12 Product manual - IRB 8700 163 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued 3.4.5 Changing oil, axis-4 secondary gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figures. ![Image] xx1500002019 ![Image] xx1500002020 • Top = Ventilation plug • Bottom = Inspection plug Draining plug Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 164 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	164	Note Action Tightening torque: 24 Nm ![Image] xx1500002018 Refit the inspection plug. 10 Tightening torque: 24 Nm ![Image] xx1500002017 Refit the ventilation plug. 11 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 12 Product manual - IRB 8700 163 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.4 Changing oil, axis-4 primary gearbox Continued 3.4.5 Changing oil, axis-4 secondary gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figures. ![Image] xx1500002019 ![Image] xx1500002020 • Top = Ventilation plug • Bottom = Inspection plug Draining plug Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 164 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Draining the axis-4 secondary gearbox Note Action Jog the robot to a comfortable position. In order to facilitate draining, jog the axis-3 a few degrees upwards, from calibration po- sition. • Ax1 = No significance (as long as the robot is secured to the founda- tion) • Ax2 = comfortable working position • Ax3 = a few degrees upwards, from calibration position • Ax4 = 0° • Ax5 = 0° • Ax6 = No significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 Place the oil collecting vessel underneath the oil drain plug. 5 ![Image] xx1500002020 Remove the oil plug from the drain hole and let the oil run into the vessel. 6 Continues on next page Product manual - IRB 8700 165 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	165	3.4.5 Changing oil, axis-4 secondary gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figures. ![Image] xx1500002019 ![Image] xx1500002020 • Top = Ventilation plug • Bottom = Inspection plug Draining plug Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Continues on next page 164 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Draining the axis-4 secondary gearbox Note Action Jog the robot to a comfortable position. In order to facilitate draining, jog the axis-3 a few degrees upwards, from calibration po- sition. • Ax1 = No significance (as long as the robot is secured to the founda- tion) • Ax2 = comfortable working position • Ax3 = a few degrees upwards, from calibration position • Ax4 = 0° • Ax5 = 0° • Ax6 = No significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 Place the oil collecting vessel underneath the oil drain plug. 5 ![Image] xx1500002020 Remove the oil plug from the drain hole and let the oil run into the vessel. 6 Continues on next page Product manual - IRB 8700 165 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued Note Action ![Image] xx1500002021 Use caution and remove the oil plug from the fill hole. Note The fill hole is opened to speed up the drainage. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-4 secondary gearbox Note Action Run the robot to calibration position. • Ax1 = No significance (as long as the robot is secured to the founda- tion) • Ax2 = comfortable working position • Ax3 = +3.5° • Ax4 = 0° • Ax5 = 0° • Ax6 = No significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 Continues on next page 166 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	166	Draining the axis-4 secondary gearbox Note Action Jog the robot to a comfortable position. In order to facilitate draining, jog the axis-3 a few degrees upwards, from calibration po- sition. • Ax1 = No significance (as long as the robot is secured to the founda- tion) • Ax2 = comfortable working position • Ax3 = a few degrees upwards, from calibration position • Ax4 = 0° • Ax5 = 0° • Ax6 = No significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 Place the oil collecting vessel underneath the oil drain plug. 5 ![Image] xx1500002020 Remove the oil plug from the drain hole and let the oil run into the vessel. 6 Continues on next page Product manual - IRB 8700 165 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued Note Action ![Image] xx1500002021 Use caution and remove the oil plug from the fill hole. Note The fill hole is opened to speed up the drainage. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-4 secondary gearbox Note Action Run the robot to calibration position. • Ax1 = No significance (as long as the robot is secured to the founda- tion) • Ax2 = comfortable working position • Ax3 = +3.5° • Ax4 = 0° • Ax5 = 0° • Ax6 = No significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 Continues on next page 166 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued Note Action ![Image] xx1500002021 Open the fill plug. 4 ![Image] xx1500002022 Open the inspection plug. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. Some oil always remains in the gearbox after draining. 6 See Type and amount of oil in gearboxes on page 145 . The level is measured at the fill hole. ![Image] xx1500002022 Inspect the oil level. 7 Required oil level is: 0 - 10 mm below the oil plug hole. See Inspecting the oil level in axis-4 sec- ondary gearbox on page 119 . Tightening torque: 24 Nm Refit the oil plugs. 8 Continues on next page Product manual - IRB 8700 167 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	167	Note Action ![Image] xx1500002021 Use caution and remove the oil plug from the fill hole. Note The fill hole is opened to speed up the drainage. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-4 secondary gearbox Note Action Run the robot to calibration position. • Ax1 = No significance (as long as the robot is secured to the founda- tion) • Ax2 = comfortable working position • Ax3 = +3.5° • Ax4 = 0° • Ax5 = 0° • Ax6 = No significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 Continues on next page 166 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued Note Action ![Image] xx1500002021 Open the fill plug. 4 ![Image] xx1500002022 Open the inspection plug. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. Some oil always remains in the gearbox after draining. 6 See Type and amount of oil in gearboxes on page 145 . The level is measured at the fill hole. ![Image] xx1500002022 Inspect the oil level. 7 Required oil level is: 0 - 10 mm below the oil plug hole. See Inspecting the oil level in axis-4 sec- ondary gearbox on page 119 . Tightening torque: 24 Nm Refit the oil plugs. 8 Continues on next page Product manual - IRB 8700 167 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued Note Action DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 9 168 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	168	Note Action ![Image] xx1500002021 Open the fill plug. 4 ![Image] xx1500002022 Open the inspection plug. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. Some oil always remains in the gearbox after draining. 6 See Type and amount of oil in gearboxes on page 145 . The level is measured at the fill hole. ![Image] xx1500002022 Inspect the oil level. 7 Required oil level is: 0 - 10 mm below the oil plug hole. See Inspecting the oil level in axis-4 sec- ondary gearbox on page 119 . Tightening torque: 24 Nm Refit the oil plugs. 8 Continues on next page Product manual - IRB 8700 167 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued Note Action DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 9 168 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued 3.4.6 Changing oil, axis-5 gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002023 Right plug Left plug Oil plug draining Combined oil plug filling/ventilation/inspec- tion Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page Product manual - IRB 8700 169 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	169	Note Action DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 9 168 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.5 Changing oil, axis-4 secondary gearbox Continued 3.4.6 Changing oil, axis-5 gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002023 Right plug Left plug Oil plug draining Combined oil plug filling/ventilation/inspec- tion Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page Product manual - IRB 8700 169 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-5 gearbox Note Action Run the robot to the specified position: • Axis-1: no significance (as long as the robot is secured to the founda- tion) • Axis-2: comfortable working position • Axis-3: 0° • Axis-4: -10° approximately • Axis-5: 0° • Axis-6: no significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 Place the oil collecting vessel underneath the oil draining plug. 5 Continues on next page 170 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	170	3.4.6 Changing oil, axis-5 gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002023 Right plug Left plug Oil plug draining Combined oil plug filling/ventilation/inspec- tion Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page Product manual - IRB 8700 169 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-5 gearbox Note Action Run the robot to the specified position: • Axis-1: no significance (as long as the robot is secured to the founda- tion) • Axis-2: comfortable working position • Axis-3: 0° • Axis-4: -10° approximately • Axis-5: 0° • Axis-6: no significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 Place the oil collecting vessel underneath the oil draining plug. 5 Continues on next page 170 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued Note Action ![Image] xx1500002074 Remove the oil draining plug and let the oil run into the vessel. 6 ![Image] xx1500002024 Use caution and remove the combined oil filling/inspection/ventilation plug. Note The combined filling/inspection/ventilation plug is opened to speed up the drainage. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-5 gearbox Note Action Jog the robot to the specified position: • Axis-1: no significance (as long as the robot is secured to the founda- tion) • Axis-2: as far forward as possible • Axis-3: 0° • Axis-4: -60° approximately • Axis-5: 0° • Axis-6: no significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 Continues on next page Product manual - IRB 8700 171 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	171	Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-5 gearbox Note Action Run the robot to the specified position: • Axis-1: no significance (as long as the robot is secured to the founda- tion) • Axis-2: comfortable working position • Axis-3: 0° • Axis-4: -10° approximately • Axis-5: 0° • Axis-6: no significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 4 Place the oil collecting vessel underneath the oil draining plug. 5 Continues on next page 170 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued Note Action ![Image] xx1500002074 Remove the oil draining plug and let the oil run into the vessel. 6 ![Image] xx1500002024 Use caution and remove the combined oil filling/inspection/ventilation plug. Note The combined filling/inspection/ventilation plug is opened to speed up the drainage. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-5 gearbox Note Action Jog the robot to the specified position: • Axis-1: no significance (as long as the robot is secured to the founda- tion) • Axis-2: as far forward as possible • Axis-3: 0° • Axis-4: -60° approximately • Axis-5: 0° • Axis-6: no significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 Continues on next page Product manual - IRB 8700 171 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued Note Action WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 ![Image] xx1500002024 Open the combined oil filling/inspec- tion/ventilation plug. 4 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. 5 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500002024 Inspect the oil level at the combined oil filling/inspection/ventilation hole. 6 Required oil level is: 0 - 10 mm below the oil plug hole. More information is found in Inspecting the oil level in axis-5 gearbox on page 121 . Tightening torque: 24 Nm Refit the oil plugs. 7 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 8 172 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	172	Note Action ![Image] xx1500002074 Remove the oil draining plug and let the oil run into the vessel. 6 ![Image] xx1500002024 Use caution and remove the combined oil filling/inspection/ventilation plug. Note The combined filling/inspection/ventilation plug is opened to speed up the drainage. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-5 gearbox Note Action Jog the robot to the specified position: • Axis-1: no significance (as long as the robot is secured to the founda- tion) • Axis-2: as far forward as possible • Axis-3: 0° • Axis-4: -60° approximately • Axis-5: 0° • Axis-6: no significance 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 Continues on next page Product manual - IRB 8700 171 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued Note Action WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 ![Image] xx1500002024 Open the combined oil filling/inspec- tion/ventilation plug. 4 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. 5 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500002024 Inspect the oil level at the combined oil filling/inspection/ventilation hole. 6 Required oil level is: 0 - 10 mm below the oil plug hole. More information is found in Inspecting the oil level in axis-5 gearbox on page 121 . Tightening torque: 24 Nm Refit the oil plugs. 7 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 8 172 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued 3.4.7 Changing oil, axis-6 gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002035 ![Image] xx1500002034 Draining hole Combined oil filling/inspection/ventilation hole Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-6 gearbox Note Action Jog the robot to calibration position. 1 Continues on next page Product manual - IRB 8700 173 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	173	Note Action WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 ![Image] xx1500002024 Open the combined oil filling/inspec- tion/ventilation plug. 4 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. 5 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500002024 Inspect the oil level at the combined oil filling/inspection/ventilation hole. 6 Required oil level is: 0 - 10 mm below the oil plug hole. More information is found in Inspecting the oil level in axis-5 gearbox on page 121 . Tightening torque: 24 Nm Refit the oil plugs. 7 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 8 172 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.6 Changing oil, axis-5 gearbox Continued 3.4.7 Changing oil, axis-6 gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002035 ![Image] xx1500002034 Draining hole Combined oil filling/inspection/ventilation hole Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-6 gearbox Note Action Jog the robot to calibration position. 1 Continues on next page Product manual - IRB 8700 173 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 Place the oil collecting vessel underneath the oil draining plug. 4 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 5 ![Image] xx1500002034 Remove the oil plug from the combined filling/inspection/ventilation hole. Note The plug is opened to speed up the drain- age. 6 Continues on next page 174 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	174	3.4.7 Changing oil, axis-6 gearbox Location of oil plugs The oil plugs of the gearbox are located as shown in the figure. ![Image] xx1500002035 ![Image] xx1500002034 Draining hole Combined oil filling/inspection/ventilation hole Tightening torque: 24 Nm. Tightening torque: 24 Nm. Required consumable Note Material Information about the oil is found in Technical refer- ence manual - Lubrication in gearboxes . Lubricating oil See Type and amount of oil in gearboxes on page145 . Required tools and equipment Note Article number Equipment, etc. The capacity of the vessel must be sufficient to take the complete amount of oil. - Oil collecting vessel Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required documents Note Document number Document name 3HAC042927-001 Technical reference manu- al - Lubrication in gearboxes Draining the axis-6 gearbox Note Action Jog the robot to calibration position. 1 Continues on next page Product manual - IRB 8700 173 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 Place the oil collecting vessel underneath the oil draining plug. 4 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 5 ![Image] xx1500002034 Remove the oil plug from the combined filling/inspection/ventilation hole. Note The plug is opened to speed up the drain- age. 6 Continues on next page 174 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued Note Action ![Image] xx1500002035 Remove the oil draining plug and let the oil run into the vessel. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-6 gearbox Note Action Figure Jog the robot to a comfortable working position. 1 Figure Jog axis 5 to +82° position. 2 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 3 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 4 Continues on next page Product manual - IRB 8700 175 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	175	Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 3 Place the oil collecting vessel underneath the oil draining plug. 4 CAUTION The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let out the ex- cess pressure. 5 ![Image] xx1500002034 Remove the oil plug from the combined filling/inspection/ventilation hole. Note The plug is opened to speed up the drain- age. 6 Continues on next page 174 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued Note Action ![Image] xx1500002035 Remove the oil draining plug and let the oil run into the vessel. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-6 gearbox Note Action Figure Jog the robot to a comfortable working position. 1 Figure Jog axis 5 to +82° position. 2 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 3 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 4 Continues on next page Product manual - IRB 8700 175 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued Note Action ![Image] xx1500002034 Open the oil filling plug. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500002034 Inspect the oil level. 7 Required oil level is: 50 mm ± 5 mm below the sealing surface of the oil plug. ![Image] xx1300000693 More information is found in Inspecting the oil level in axis-6 gearbox on page 124 . Continues on next page 176 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	176	Note Action ![Image] xx1500002035 Remove the oil draining plug and let the oil run into the vessel. 7 WARNING Used oil is hazardous material and must be disposed of in a safe way. See section Decommissioning on page813 for more in- formation. 8 Tightening torque: 24 Nm. Refit the oil plugs. 9 Filling oil into the axis-6 gearbox Note Action Figure Jog the robot to a comfortable working position. 1 Figure Jog axis 5 to +82° position. 2 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 3 WARNING Handling gearbox oil involves several safety risks. Before proceeding, please read the safety information in the section WARNING - Safety risks during work with gearbox lubricants (oil or grease) on page 52 . 4 Continues on next page Product manual - IRB 8700 175 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued Note Action ![Image] xx1500002034 Open the oil filling plug. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500002034 Inspect the oil level. 7 Required oil level is: 50 mm ± 5 mm below the sealing surface of the oil plug. ![Image] xx1300000693 More information is found in Inspecting the oil level in axis-6 gearbox on page 124 . Continues on next page 176 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued Note Action Tightening torque: 24 Nm Refit the oil plug. 8 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 9 Product manual - IRB 8700 177 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	177	Note Action ![Image] xx1500002034 Open the oil filling plug. 5 Type of oil and total amount is detailed in Technical reference manual - Lubrication in gearboxes . Refill the gearbox with oil. Note The amount of oil to be filled depends on the amount previously being drained. 6 See Type and amount of oil in gearboxes on page 145 . ![Image] xx1500002034 Inspect the oil level. 7 Required oil level is: 50 mm ± 5 mm below the sealing surface of the oil plug. ![Image] xx1300000693 More information is found in Inspecting the oil level in axis-6 gearbox on page 124 . Continues on next page 176 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued Note Action Tightening torque: 24 Nm Refit the oil plug. 8 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 9 Product manual - IRB 8700 177 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued 3.4.8 Replacing the SMB battery WARNING See instructions for batteries, WARNING - Safety risks during handling of batteries on page 51 . Location of SMB battery The SMB battery (SMB = serial measurement board) is located on the left hand side of the frame as shown in the figure below. ![Image] xx1500002051 Note The battery low alert (38213 Battery charge low ) is displayed when the battery needs to be replaced. The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned on until the battery is to be replaced. Required tools Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page 178 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	178	Note Action Tightening torque: 24 Nm Refit the oil plug. 8 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 9 Product manual - IRB 8700 177 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.7 Changing oil, axis-6 gearbox Continued 3.4.8 Replacing the SMB battery WARNING See instructions for batteries, WARNING - Safety risks during handling of batteries on page 51 . Location of SMB battery The SMB battery (SMB = serial measurement board) is located on the left hand side of the frame as shown in the figure below. ![Image] xx1500002051 Note The battery low alert (38213 Battery charge low ) is displayed when the battery needs to be replaced. The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned on until the battery is to be replaced. Required tools Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page 178 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Required spare parts Note Article number Spare part Battery includes protection circuits. Only replace with a specified spare part or an ABB-approved equivalent. For spare part number, see: • Spare parts on page831 Battery pack Removing, battery Use this procedure to remove the SMB battery. Note Action This is done in order to facilitate updating of the revolution counter. Move the robot to its calibration position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the sec- tion WARNING - The unit is sensitive to ESD! on page 49 3 ![Image] xx1500002052 Remove the SMB battery cover. 4 Pull out the battery and disconnect the battery cable. 5 Remove the SMB battery. Note Battery includes protection circuits. Only replace with a specified spare part or with an ABB- ap- proved equivalent. 6 WARNING A used battery is hazardous material and shall be disposed of in a safe way. See section Decommis- sioning on page 813 for more information. 7 Continues on next page Product manual - IRB 8700 179 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	179	3.4.8 Replacing the SMB battery WARNING See instructions for batteries, WARNING - Safety risks during handling of batteries on page 51 . Location of SMB battery The SMB battery (SMB = serial measurement board) is located on the left hand side of the frame as shown in the figure below. ![Image] xx1500002051 Note The battery low alert (38213 Battery charge low ) is displayed when the battery needs to be replaced. The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned on until the battery is to be replaced. Required tools Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page 178 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Required spare parts Note Article number Spare part Battery includes protection circuits. Only replace with a specified spare part or an ABB-approved equivalent. For spare part number, see: • Spare parts on page831 Battery pack Removing, battery Use this procedure to remove the SMB battery. Note Action This is done in order to facilitate updating of the revolution counter. Move the robot to its calibration position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the sec- tion WARNING - The unit is sensitive to ESD! on page 49 3 ![Image] xx1500002052 Remove the SMB battery cover. 4 Pull out the battery and disconnect the battery cable. 5 Remove the SMB battery. Note Battery includes protection circuits. Only replace with a specified spare part or with an ABB- ap- proved equivalent. 6 WARNING A used battery is hazardous material and shall be disposed of in a safe way. See section Decommis- sioning on page 813 for more information. 7 Continues on next page Product manual - IRB 8700 179 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Continued Refitting, battery Use this procedure to refit the SMB battery. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the sec- tion WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1500002052 Reconnect the battery cable and install the battery pack into the SMB/battery recess. 3 Secure the SMB battery cover with its attachment screws. 4 See Updating revolution counters on page 795 . Update the revolution counters. 5 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 6 180 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	180	Required spare parts Note Article number Spare part Battery includes protection circuits. Only replace with a specified spare part or an ABB-approved equivalent. For spare part number, see: • Spare parts on page831 Battery pack Removing, battery Use this procedure to remove the SMB battery. Note Action This is done in order to facilitate updating of the revolution counter. Move the robot to its calibration position. 1 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the sec- tion WARNING - The unit is sensitive to ESD! on page 49 3 ![Image] xx1500002052 Remove the SMB battery cover. 4 Pull out the battery and disconnect the battery cable. 5 Remove the SMB battery. Note Battery includes protection circuits. Only replace with a specified spare part or with an ABB- ap- proved equivalent. 6 WARNING A used battery is hazardous material and shall be disposed of in a safe way. See section Decommis- sioning on page 813 for more information. 7 Continues on next page Product manual - IRB 8700 179 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Continued Refitting, battery Use this procedure to refit the SMB battery. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the sec- tion WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1500002052 Reconnect the battery cable and install the battery pack into the SMB/battery recess. 3 Secure the SMB battery cover with its attachment screws. 4 See Updating revolution counters on page 795 . Update the revolution counters. 5 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 6 180 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Continued 3.5 Lubrication activities 3.5.1 Lubricating the spherical roller bearings, balancing device Location of spherical roller bearings The spherical roller bearings are located in the upper and lower ends of the balancing devices. ![Image] xx1500002056 Consumable Note Article number Equipment, etc. Tribol GR 100-0 PD, 50 ml 3HAC042534-001 Grease Used for lubrication of the spherical roller bearing. Continues on next page Product manual - IRB 8700 181 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.1 Lubricating the spherical roller bearings, balancing device
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	181	Refitting, battery Use this procedure to refit the SMB battery. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the sec- tion WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1500002052 Reconnect the battery cable and install the battery pack into the SMB/battery recess. 3 Secure the SMB battery cover with its attachment screws. 4 See Updating revolution counters on page 795 . Update the revolution counters. 5 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 6 180 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.4.8 Replacing the SMB battery Continued 3.5 Lubrication activities 3.5.1 Lubricating the spherical roller bearings, balancing device Location of spherical roller bearings The spherical roller bearings are located in the upper and lower ends of the balancing devices. ![Image] xx1500002056 Consumable Note Article number Equipment, etc. Tribol GR 100-0 PD, 50 ml 3HAC042534-001 Grease Used for lubrication of the spherical roller bearing. Continues on next page Product manual - IRB 8700 181 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.1 Lubricating the spherical roller bearings, balancing device Lubricating the spherical roller bearings Use this procedure to lubricate the spherical roller bearings. The procedure to lubricate the upper and lower spherical roller bearing is the same. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 Grease: 3HAC042534-001 ![Image] xx1500002055 Unscrew both screws on either side of the bearing and fill grease from one of the holes until grease appears in the other hole. 2 Refit the two screws. 3 Wipe clean from residual grease. 4 Note Inspect the bearings after a few days run- ning. Some of the refilled grease may have emerged from the bearing. Wipe clean from residual grease. 5 182 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.1 Lubricating the spherical roller bearings, balancing device Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	182	3.5 Lubrication activities 3.5.1 Lubricating the spherical roller bearings, balancing device Location of spherical roller bearings The spherical roller bearings are located in the upper and lower ends of the balancing devices. ![Image] xx1500002056 Consumable Note Article number Equipment, etc. Tribol GR 100-0 PD, 50 ml 3HAC042534-001 Grease Used for lubrication of the spherical roller bearing. Continues on next page Product manual - IRB 8700 181 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.1 Lubricating the spherical roller bearings, balancing device Lubricating the spherical roller bearings Use this procedure to lubricate the spherical roller bearings. The procedure to lubricate the upper and lower spherical roller bearing is the same. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 Grease: 3HAC042534-001 ![Image] xx1500002055 Unscrew both screws on either side of the bearing and fill grease from one of the holes until grease appears in the other hole. 2 Refit the two screws. 3 Wipe clean from residual grease. 4 Note Inspect the bearings after a few days run- ning. Some of the refilled grease may have emerged from the bearing. Wipe clean from residual grease. 5 182 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.1 Lubricating the spherical roller bearings, balancing device Continued 3.5.2 Lubricating the cross roller bearing Location of the cross roller bearing The cross roller bearing is located between frame and base. ![Image] xx1500002053 Consumable Note Article number Consumable Mobillux EP2 Grease Used for lubrication of the cross roller bearing. Lubricating the cross roller bearing Use this procedure to lubricate the cross roller bearing. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 Continues on next page Product manual - IRB 8700 183 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.2 Lubricating the cross roller bearing
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	183	Lubricating the spherical roller bearings Use this procedure to lubricate the spherical roller bearings. The procedure to lubricate the upper and lower spherical roller bearing is the same. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 Grease: 3HAC042534-001 ![Image] xx1500002055 Unscrew both screws on either side of the bearing and fill grease from one of the holes until grease appears in the other hole. 2 Refit the two screws. 3 Wipe clean from residual grease. 4 Note Inspect the bearings after a few days run- ning. Some of the refilled grease may have emerged from the bearing. Wipe clean from residual grease. 5 182 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.1 Lubricating the spherical roller bearings, balancing device Continued 3.5.2 Lubricating the cross roller bearing Location of the cross roller bearing The cross roller bearing is located between frame and base. ![Image] xx1500002053 Consumable Note Article number Consumable Mobillux EP2 Grease Used for lubrication of the cross roller bearing. Lubricating the cross roller bearing Use this procedure to lubricate the cross roller bearing. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 Continues on next page Product manual - IRB 8700 183 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.2 Lubricating the cross roller bearing Note Action Mobillux EP2 ![Image] xx1500002054 Unscrew both screws on either side of the cross roller bearing and fill grease from one of the holes until grease appears in the other hole. 2 Refit the two screws. 3 Wipe clean from residual grease. 4 Note Inspect the cross roller bearing after a few days running. Some of the refilled grease may have emerged from the bearing. Wipe clean from residual grease. 5 184 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.2 Lubricating the cross roller bearing Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	184	3.5.2 Lubricating the cross roller bearing Location of the cross roller bearing The cross roller bearing is located between frame and base. ![Image] xx1500002053 Consumable Note Article number Consumable Mobillux EP2 Grease Used for lubrication of the cross roller bearing. Lubricating the cross roller bearing Use this procedure to lubricate the cross roller bearing. Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 Continues on next page Product manual - IRB 8700 183 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.2 Lubricating the cross roller bearing Note Action Mobillux EP2 ![Image] xx1500002054 Unscrew both screws on either side of the cross roller bearing and fill grease from one of the holes until grease appears in the other hole. 2 Refit the two screws. 3 Wipe clean from residual grease. 4 Note Inspect the cross roller bearing after a few days running. Some of the refilled grease may have emerged from the bearing. Wipe clean from residual grease. 5 184 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.2 Lubricating the cross roller bearing Continued 3.6 Cleaning activities 3.6.1 Cleaning the IRB 8700 WARNING Turn off all electrical power supplies to the manipulator before entering its work space. General To secure high uptime it is important that the IRB 8700 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 8700. Note Always verify the protection type of the robot before cleaning. Oil spills Oil spills from gearboxes Use the following procedure if any oil spills are detected that can be suspected to originate from a gearbox. 1 Inspect that the oil level in the suspected gearbox is according to the recommendations, see Inspection activities on page 110 . 2 Write down the oil level. 3 Inspect the oil level again after, for example, 6 months. 4 If the oil level is decreased then replace the gearbox. Oil spills discolors painted surfaces Oil spills on painted surfaces of the robot can result in discoloration. Note After all repair and maintenance work involving oil, always wipe the robot clean from all surplus oil. Dos and don'ts! This section specifies some special considerations when cleaning the robot. Always! • Always use cleaning equipment as specified! Any other cleaning equipment may shorten the life of the robot. • Always check that all protective covers are fitted to the robot before cleaning! Continues on next page Product manual - IRB 8700 185 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	185	Note Action Mobillux EP2 ![Image] xx1500002054 Unscrew both screws on either side of the cross roller bearing and fill grease from one of the holes until grease appears in the other hole. 2 Refit the two screws. 3 Wipe clean from residual grease. 4 Note Inspect the cross roller bearing after a few days running. Some of the refilled grease may have emerged from the bearing. Wipe clean from residual grease. 5 184 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.5.2 Lubricating the cross roller bearing Continued 3.6 Cleaning activities 3.6.1 Cleaning the IRB 8700 WARNING Turn off all electrical power supplies to the manipulator before entering its work space. General To secure high uptime it is important that the IRB 8700 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 8700. Note Always verify the protection type of the robot before cleaning. Oil spills Oil spills from gearboxes Use the following procedure if any oil spills are detected that can be suspected to originate from a gearbox. 1 Inspect that the oil level in the suspected gearbox is according to the recommendations, see Inspection activities on page 110 . 2 Write down the oil level. 3 Inspect the oil level again after, for example, 6 months. 4 If the oil level is decreased then replace the gearbox. Oil spills discolors painted surfaces Oil spills on painted surfaces of the robot can result in discoloration. Note After all repair and maintenance work involving oil, always wipe the robot clean from all surplus oil. Dos and don'ts! This section specifies some special considerations when cleaning the robot. Always! • Always use cleaning equipment as specified! Any other cleaning equipment may shorten the life of the robot. • Always check that all protective covers are fitted to the robot before cleaning! Continues on next page Product manual - IRB 8700 185 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Never! • Never point the water jet at connectors, joints, sealings, or gaskets! • Never use compressed air to clean the robot! • Never use solvents that are not approved by ABB to clean the robot! • Never spray from a distance closer than 0.4 meters! • Never remove any covers or other protective devices before cleaning the robot! Cleaning methods These following table defines what cleaning methods are allowed for ABB manipulators depending on the protection type. Cleaning method Protection type High pressure water or steam Rinse with water Wipe with cloth Vacuum cleaner Yes i . Yes. It is highly re- commended that the water contains a rust-prevention solution. Yes. With light cleaning deter- gent or spirit. Yes Foundry Plus It is highly recommended that the water and steam contains rust preventive, without cleaning deter- gents. i Perform according to section Cleaning with water and steam on page 186 . Cleaning with water and steam Instructions for rinsing with water ABB robots with protection types Standard , Foundry Plus , Wash , or Foundry Prime can be cleaned by rinsing with water (water cleaner). 1 The following list defines the prerequisites: • Maximum water pressure at the nozzle: 700 kN/m 2 (7 bar) I • Fan jet nozzle should be used, min. 45° spread • Minimum distance from nozzle to encapsulation: 0.4 meters • Maximum flow: 20 liters/min I I Typical tap water pressure and flow Instructions for steam or high pressure water cleaning ABB robots with protection types Foundry Plus , Wash , or Foundry Prime can be cleaned using a steam cleaner or high pressure water cleaner. 2 The following list defines the prerequisites: • Maximum water pressure at the nozzle: 2500 kN/m 2 (25 bar) • Fan jet nozzle should be used, min. 45° spread • Minimum distance from nozzle to encapsulation: 0.4 meters • Maximum water temperature: 80° C 1 See Cleaning methods on page 186 for exceptions. 2 See Cleaning methods on page 186 for exceptions. Continues on next page 186 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	186	3.6 Cleaning activities 3.6.1 Cleaning the IRB 8700 WARNING Turn off all electrical power supplies to the manipulator before entering its work space. General To secure high uptime it is important that the IRB 8700 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 8700. Note Always verify the protection type of the robot before cleaning. Oil spills Oil spills from gearboxes Use the following procedure if any oil spills are detected that can be suspected to originate from a gearbox. 1 Inspect that the oil level in the suspected gearbox is according to the recommendations, see Inspection activities on page 110 . 2 Write down the oil level. 3 Inspect the oil level again after, for example, 6 months. 4 If the oil level is decreased then replace the gearbox. Oil spills discolors painted surfaces Oil spills on painted surfaces of the robot can result in discoloration. Note After all repair and maintenance work involving oil, always wipe the robot clean from all surplus oil. Dos and don'ts! This section specifies some special considerations when cleaning the robot. Always! • Always use cleaning equipment as specified! Any other cleaning equipment may shorten the life of the robot. • Always check that all protective covers are fitted to the robot before cleaning! Continues on next page Product manual - IRB 8700 185 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Never! • Never point the water jet at connectors, joints, sealings, or gaskets! • Never use compressed air to clean the robot! • Never use solvents that are not approved by ABB to clean the robot! • Never spray from a distance closer than 0.4 meters! • Never remove any covers or other protective devices before cleaning the robot! Cleaning methods These following table defines what cleaning methods are allowed for ABB manipulators depending on the protection type. Cleaning method Protection type High pressure water or steam Rinse with water Wipe with cloth Vacuum cleaner Yes i . Yes. It is highly re- commended that the water contains a rust-prevention solution. Yes. With light cleaning deter- gent or spirit. Yes Foundry Plus It is highly recommended that the water and steam contains rust preventive, without cleaning deter- gents. i Perform according to section Cleaning with water and steam on page 186 . Cleaning with water and steam Instructions for rinsing with water ABB robots with protection types Standard , Foundry Plus , Wash , or Foundry Prime can be cleaned by rinsing with water (water cleaner). 1 The following list defines the prerequisites: • Maximum water pressure at the nozzle: 700 kN/m 2 (7 bar) I • Fan jet nozzle should be used, min. 45° spread • Minimum distance from nozzle to encapsulation: 0.4 meters • Maximum flow: 20 liters/min I I Typical tap water pressure and flow Instructions for steam or high pressure water cleaning ABB robots with protection types Foundry Plus , Wash , or Foundry Prime can be cleaned using a steam cleaner or high pressure water cleaner. 2 The following list defines the prerequisites: • Maximum water pressure at the nozzle: 2500 kN/m 2 (25 bar) • Fan jet nozzle should be used, min. 45° spread • Minimum distance from nozzle to encapsulation: 0.4 meters • Maximum water temperature: 80° C 1 See Cleaning methods on page 186 for exceptions. 2 See Cleaning methods on page 186 for exceptions. Continues on next page 186 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Continued Cables Movable cables need to be able to move freely: • Remove waste material, such as sand, dust and chips, if it prevents cable movement. • Clean the cables if they have a crusty surface, for example from dry release agents. Product manual - IRB 8700 187 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	187	Never! • Never point the water jet at connectors, joints, sealings, or gaskets! • Never use compressed air to clean the robot! • Never use solvents that are not approved by ABB to clean the robot! • Never spray from a distance closer than 0.4 meters! • Never remove any covers or other protective devices before cleaning the robot! Cleaning methods These following table defines what cleaning methods are allowed for ABB manipulators depending on the protection type. Cleaning method Protection type High pressure water or steam Rinse with water Wipe with cloth Vacuum cleaner Yes i . Yes. It is highly re- commended that the water contains a rust-prevention solution. Yes. With light cleaning deter- gent or spirit. Yes Foundry Plus It is highly recommended that the water and steam contains rust preventive, without cleaning deter- gents. i Perform according to section Cleaning with water and steam on page 186 . Cleaning with water and steam Instructions for rinsing with water ABB robots with protection types Standard , Foundry Plus , Wash , or Foundry Prime can be cleaned by rinsing with water (water cleaner). 1 The following list defines the prerequisites: • Maximum water pressure at the nozzle: 700 kN/m 2 (7 bar) I • Fan jet nozzle should be used, min. 45° spread • Minimum distance from nozzle to encapsulation: 0.4 meters • Maximum flow: 20 liters/min I I Typical tap water pressure and flow Instructions for steam or high pressure water cleaning ABB robots with protection types Foundry Plus , Wash , or Foundry Prime can be cleaned using a steam cleaner or high pressure water cleaner. 2 The following list defines the prerequisites: • Maximum water pressure at the nozzle: 2500 kN/m 2 (25 bar) • Fan jet nozzle should be used, min. 45° spread • Minimum distance from nozzle to encapsulation: 0.4 meters • Maximum water temperature: 80° C 1 See Cleaning methods on page 186 for exceptions. 2 See Cleaning methods on page 186 for exceptions. Continues on next page 186 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Continued Cables Movable cables need to be able to move freely: • Remove waste material, such as sand, dust and chips, if it prevents cable movement. • Clean the cables if they have a crusty surface, for example from dry release agents. Product manual - IRB 8700 187 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Continued This page is intentionally left blank
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	188	Cables Movable cables need to be able to move freely: • Remove waste material, such as sand, dust and chips, if it prevents cable movement. • Clean the cables if they have a crusty surface, for example from dry release agents. Product manual - IRB 8700 187 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 3 Maintenance 3.6.1 Cleaning the IRB 8700 Continued This page is intentionally left blank 4 Repair 4.1 Introduction Structure of this chapter This chapter describes all repair activities recommended for the IRB 8700 and any external unit. It is made up of separate procedures, each describing a specific repair activity. Each procedure contains all the information required to perform the activity, for example spare parts numbers, required special tools, and materials. WARNING Repair activities not described in this chapter must only be carried out by ABB. Otherwise damage to the mechanics and electronics may occur. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures. The details of equipment are also available in different lists in the chapter Reference information on page 817 . Safety information There are general safety information and specific safety information. The specific safety information describes the danger and safety risks while performing specific steps in a procedure. Make sure to read through the chapter Safety on page 15 before commencing any service work. Note If the IRB 8700 is connected to power, always make sure that the IRB 8700 is connected to earth before starting any repair work. For more information see: • Product manual - IRC5 Product manual - IRB 8700 189 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.1 Introduction
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	189	This page is intentionally left blank 4 Repair 4.1 Introduction Structure of this chapter This chapter describes all repair activities recommended for the IRB 8700 and any external unit. It is made up of separate procedures, each describing a specific repair activity. Each procedure contains all the information required to perform the activity, for example spare parts numbers, required special tools, and materials. WARNING Repair activities not described in this chapter must only be carried out by ABB. Otherwise damage to the mechanics and electronics may occur. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures. The details of equipment are also available in different lists in the chapter Reference information on page 817 . Safety information There are general safety information and specific safety information. The specific safety information describes the danger and safety risks while performing specific steps in a procedure. Make sure to read through the chapter Safety on page 15 before commencing any service work. Note If the IRB 8700 is connected to power, always make sure that the IRB 8700 is connected to earth before starting any repair work. For more information see: • Product manual - IRC5 Product manual - IRB 8700 189 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.1 Introduction 4.2 General procedures 4.2.1 Performing a leak-down test When to perform a leak-down test After refitting any motor and gearbox, the integrity of all seals enclosing the gearbox oil must be tested. This is done in a leak-down test. Required equipment Note Article number Equipment, etc. - Leak-down tester - Leak detection spray Performing a leak-down test Note Action Finish the refitting procedure of the motor or gear in question. 1 Remove the topmost oil plug on the gear and replace it with the leak-down tester . 2 Regulators, which are included in the leak-down test, may be required. Correct value: Use caution, apply compressed air and raise the pressure with the knob until the correct value is shown on the manometer. CAUTION The pressure must under no circumstance be higher than 0.25 bar (20-25 kPa). Also during the time when the pressure is raised. 3 0.2-0.25 bar (20-25 kPa) Disconnect the compressed air supply. 4 If the compressed air is signific- antly colder or warmer than the gearbox to be tested, a slight pressure increase or decrease may occur. This is quite normal. Wait for approximately 8-10 minutes and make sure that no pressure loss occurs. 5 If any pressure drop occurred, then localize the leak as described in step 7. 6 If no pressure drop occurred, then remove the leak- down tester and refit the oil plug. The test is complete. Spray any suspected leak areas with the leak detec- tion spray. Bubbles indicate a leak. 7 When the leak has been localized, take the necessary measures to correct the leak. 8 190 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.1 Performing a leak-down test
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	190	4 Repair 4.1 Introduction Structure of this chapter This chapter describes all repair activities recommended for the IRB 8700 and any external unit. It is made up of separate procedures, each describing a specific repair activity. Each procedure contains all the information required to perform the activity, for example spare parts numbers, required special tools, and materials. WARNING Repair activities not described in this chapter must only be carried out by ABB. Otherwise damage to the mechanics and electronics may occur. Required equipment The details of the equipment required to perform a specific repair activity are listed in the respective procedures. The details of equipment are also available in different lists in the chapter Reference information on page 817 . Safety information There are general safety information and specific safety information. The specific safety information describes the danger and safety risks while performing specific steps in a procedure. Make sure to read through the chapter Safety on page 15 before commencing any service work. Note If the IRB 8700 is connected to power, always make sure that the IRB 8700 is connected to earth before starting any repair work. For more information see: • Product manual - IRC5 Product manual - IRB 8700 189 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.1 Introduction 4.2 General procedures 4.2.1 Performing a leak-down test When to perform a leak-down test After refitting any motor and gearbox, the integrity of all seals enclosing the gearbox oil must be tested. This is done in a leak-down test. Required equipment Note Article number Equipment, etc. - Leak-down tester - Leak detection spray Performing a leak-down test Note Action Finish the refitting procedure of the motor or gear in question. 1 Remove the topmost oil plug on the gear and replace it with the leak-down tester . 2 Regulators, which are included in the leak-down test, may be required. Correct value: Use caution, apply compressed air and raise the pressure with the knob until the correct value is shown on the manometer. CAUTION The pressure must under no circumstance be higher than 0.25 bar (20-25 kPa). Also during the time when the pressure is raised. 3 0.2-0.25 bar (20-25 kPa) Disconnect the compressed air supply. 4 If the compressed air is signific- antly colder or warmer than the gearbox to be tested, a slight pressure increase or decrease may occur. This is quite normal. Wait for approximately 8-10 minutes and make sure that no pressure loss occurs. 5 If any pressure drop occurred, then localize the leak as described in step 7. 6 If no pressure drop occurred, then remove the leak- down tester and refit the oil plug. The test is complete. Spray any suspected leak areas with the leak detec- tion spray. Bubbles indicate a leak. 7 When the leak has been localized, take the necessary measures to correct the leak. 8 190 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.1 Performing a leak-down test 4.2.2 Mounting instructions for bearings General This section describes how to mount and grease different types of bearings on the robot. Equipment Note Article number Equipment, etc. Used to grease the bearings, if not specified otherwise. 3HAB3537-1 Grease Assembly of all bearings Follow the following instructions while mounting a bearing on the robot. Note Action To avoid contamination, let a new bearing remain in its wrapping until it is time for fitting. 1 Ensure that the parts included in the bearing fitting are free from burrs, grinding waste, and other contamination. Cast components must be free of foundry sand. 2 Bearing rings, inner rings, and roller elements must not be subjec- ted to direct impact. The roller elements must not be exposed to any stresses during the assembly work. 3 Assembly of tapered bearings Follow the preceding instructions for the assembly of the bearings when mounting a tapered bearing on the robot. In addition to those instructions, the following procedure must be carried out to enable the roller elements to adjust to the correct position against the race flange. Note Action Tension the bearing gradually until the recommended pre-tension is achieved. Note The roller elements must be rotated a specified number of turns before pre- tensioning is carried out and also rotated during the pre-tensioning sequence. 1 Make sure the bearing is properly aligned as this will directly affect the durab- ility of the bearing. 2 Greasing of bearings The bearings must be greased after assembly according to the following instructions: • The bearings must not be completely filled with grease. However, if space is available beside the bearing fitting, the bearing may be totally filled with grease when mounted, as excessive grease will be pressed out from the bearing when the robot is started. Continues on next page Product manual - IRB 8700 191 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.2 Mounting instructions for bearings
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	191	4.2 General procedures 4.2.1 Performing a leak-down test When to perform a leak-down test After refitting any motor and gearbox, the integrity of all seals enclosing the gearbox oil must be tested. This is done in a leak-down test. Required equipment Note Article number Equipment, etc. - Leak-down tester - Leak detection spray Performing a leak-down test Note Action Finish the refitting procedure of the motor or gear in question. 1 Remove the topmost oil plug on the gear and replace it with the leak-down tester . 2 Regulators, which are included in the leak-down test, may be required. Correct value: Use caution, apply compressed air and raise the pressure with the knob until the correct value is shown on the manometer. CAUTION The pressure must under no circumstance be higher than 0.25 bar (20-25 kPa). Also during the time when the pressure is raised. 3 0.2-0.25 bar (20-25 kPa) Disconnect the compressed air supply. 4 If the compressed air is signific- antly colder or warmer than the gearbox to be tested, a slight pressure increase or decrease may occur. This is quite normal. Wait for approximately 8-10 minutes and make sure that no pressure loss occurs. 5 If any pressure drop occurred, then localize the leak as described in step 7. 6 If no pressure drop occurred, then remove the leak- down tester and refit the oil plug. The test is complete. Spray any suspected leak areas with the leak detec- tion spray. Bubbles indicate a leak. 7 When the leak has been localized, take the necessary measures to correct the leak. 8 190 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.1 Performing a leak-down test 4.2.2 Mounting instructions for bearings General This section describes how to mount and grease different types of bearings on the robot. Equipment Note Article number Equipment, etc. Used to grease the bearings, if not specified otherwise. 3HAB3537-1 Grease Assembly of all bearings Follow the following instructions while mounting a bearing on the robot. Note Action To avoid contamination, let a new bearing remain in its wrapping until it is time for fitting. 1 Ensure that the parts included in the bearing fitting are free from burrs, grinding waste, and other contamination. Cast components must be free of foundry sand. 2 Bearing rings, inner rings, and roller elements must not be subjec- ted to direct impact. The roller elements must not be exposed to any stresses during the assembly work. 3 Assembly of tapered bearings Follow the preceding instructions for the assembly of the bearings when mounting a tapered bearing on the robot. In addition to those instructions, the following procedure must be carried out to enable the roller elements to adjust to the correct position against the race flange. Note Action Tension the bearing gradually until the recommended pre-tension is achieved. Note The roller elements must be rotated a specified number of turns before pre- tensioning is carried out and also rotated during the pre-tensioning sequence. 1 Make sure the bearing is properly aligned as this will directly affect the durab- ility of the bearing. 2 Greasing of bearings The bearings must be greased after assembly according to the following instructions: • The bearings must not be completely filled with grease. However, if space is available beside the bearing fitting, the bearing may be totally filled with grease when mounted, as excessive grease will be pressed out from the bearing when the robot is started. Continues on next page Product manual - IRB 8700 191 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.2 Mounting instructions for bearings • During operation, the bearing should be filled to 70-80% of the available volume. • Ensure that grease is handled and stored properly to avoid contamination. Grease the different types of bearings as following description: • Grooved ball bearings must be filled with grease from both sides. • Tapered roller bearings and axial needle bearings must be greased in the split condition. 192 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.2 Mounting instructions for bearings Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	192	4.2.2 Mounting instructions for bearings General This section describes how to mount and grease different types of bearings on the robot. Equipment Note Article number Equipment, etc. Used to grease the bearings, if not specified otherwise. 3HAB3537-1 Grease Assembly of all bearings Follow the following instructions while mounting a bearing on the robot. Note Action To avoid contamination, let a new bearing remain in its wrapping until it is time for fitting. 1 Ensure that the parts included in the bearing fitting are free from burrs, grinding waste, and other contamination. Cast components must be free of foundry sand. 2 Bearing rings, inner rings, and roller elements must not be subjec- ted to direct impact. The roller elements must not be exposed to any stresses during the assembly work. 3 Assembly of tapered bearings Follow the preceding instructions for the assembly of the bearings when mounting a tapered bearing on the robot. In addition to those instructions, the following procedure must be carried out to enable the roller elements to adjust to the correct position against the race flange. Note Action Tension the bearing gradually until the recommended pre-tension is achieved. Note The roller elements must be rotated a specified number of turns before pre- tensioning is carried out and also rotated during the pre-tensioning sequence. 1 Make sure the bearing is properly aligned as this will directly affect the durab- ility of the bearing. 2 Greasing of bearings The bearings must be greased after assembly according to the following instructions: • The bearings must not be completely filled with grease. However, if space is available beside the bearing fitting, the bearing may be totally filled with grease when mounted, as excessive grease will be pressed out from the bearing when the robot is started. Continues on next page Product manual - IRB 8700 191 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.2 Mounting instructions for bearings • During operation, the bearing should be filled to 70-80% of the available volume. • Ensure that grease is handled and stored properly to avoid contamination. Grease the different types of bearings as following description: • Grooved ball bearings must be filled with grease from both sides. • Tapered roller bearings and axial needle bearings must be greased in the split condition. 192 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.2 Mounting instructions for bearings Continued 4.2.3 Mounting instructions for seals General This section describes how to mount different types of seals onto the robot. Equipment Note Article number Equipment, etc. Used to lubricate the seals. 3HAB3537-1 Grease Rotating seals The procedure below describes how to fit rotating seals. CAUTION Please observe the following before commencing any assembly of seals: • Protect the sealing surfaces during transport and mounting. • Keep the seal in its original wrappings or protect it well before actual mounting. • The fitting of seals and gears must be carried out on clean workbenches. • Use a protective sleeve for the sealing lip during mounting, when sliding over threads, keyways, etc. Note Action Check the seal to ensure that: • The seal is of the correct type (provided with cutting edge). • There is no damage to the sealing edge (feel with a fingernail). 1 Inspect the sealing surface before mounting. If scratches or damage are found, the seal must be replaced since it may result in future leakage. 2 Article number is specified in Equipment on page193 . Lubricate the seal with grease just before fitting. (Not too early - there is a risk of dirt and foreign particles adhering to the seal.) 3 Fill 2/3 of the space between the dust tongue and sealing lip with grease. The rubber coated external diameter must also be greased, unless otherwise specified. Mount the seal correctly with a mounting tool. 4 Never hammer directly on the seal as this may result in leakage. Continues on next page Product manual - IRB 8700 193 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.3 Mounting instructions for seals
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	193	• During operation, the bearing should be filled to 70-80% of the available volume. • Ensure that grease is handled and stored properly to avoid contamination. Grease the different types of bearings as following description: • Grooved ball bearings must be filled with grease from both sides. • Tapered roller bearings and axial needle bearings must be greased in the split condition. 192 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.2 Mounting instructions for bearings Continued 4.2.3 Mounting instructions for seals General This section describes how to mount different types of seals onto the robot. Equipment Note Article number Equipment, etc. Used to lubricate the seals. 3HAB3537-1 Grease Rotating seals The procedure below describes how to fit rotating seals. CAUTION Please observe the following before commencing any assembly of seals: • Protect the sealing surfaces during transport and mounting. • Keep the seal in its original wrappings or protect it well before actual mounting. • The fitting of seals and gears must be carried out on clean workbenches. • Use a protective sleeve for the sealing lip during mounting, when sliding over threads, keyways, etc. Note Action Check the seal to ensure that: • The seal is of the correct type (provided with cutting edge). • There is no damage to the sealing edge (feel with a fingernail). 1 Inspect the sealing surface before mounting. If scratches or damage are found, the seal must be replaced since it may result in future leakage. 2 Article number is specified in Equipment on page193 . Lubricate the seal with grease just before fitting. (Not too early - there is a risk of dirt and foreign particles adhering to the seal.) 3 Fill 2/3 of the space between the dust tongue and sealing lip with grease. The rubber coated external diameter must also be greased, unless otherwise specified. Mount the seal correctly with a mounting tool. 4 Never hammer directly on the seal as this may result in leakage. Continues on next page Product manual - IRB 8700 193 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.3 Mounting instructions for seals Flange seals and static seals The following procedure describes how to fit flange seals and static seals. Action Check the flange surfaces. They must be even and free from pores. 1 It is easy to check flatness using a gauge on the fastened joint (without sealing com- pound). If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. 2 Distribute the sealing compound evenly over the surface, preferably with a brush. 3 Tighten the screws evenly when fastening the flange joint. 4 O-rings The following procedure describes how to fit o-rings. Note Action Ensure that the correct o-ring size is used. 1 Defective o-rings may not be used. Check the o-ring for surface defects, burrs, shape accuracy, and so on. 2 Defective o-rings may not be used. Check the o-ring grooves. 3 The grooves must be geometrically correct and should be free of pores and contamination. Lubricate the o-ring with grease. 4 Tighten the screws evenly while assembling. 5 194 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.3 Mounting instructions for seals Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	194	4.2.3 Mounting instructions for seals General This section describes how to mount different types of seals onto the robot. Equipment Note Article number Equipment, etc. Used to lubricate the seals. 3HAB3537-1 Grease Rotating seals The procedure below describes how to fit rotating seals. CAUTION Please observe the following before commencing any assembly of seals: • Protect the sealing surfaces during transport and mounting. • Keep the seal in its original wrappings or protect it well before actual mounting. • The fitting of seals and gears must be carried out on clean workbenches. • Use a protective sleeve for the sealing lip during mounting, when sliding over threads, keyways, etc. Note Action Check the seal to ensure that: • The seal is of the correct type (provided with cutting edge). • There is no damage to the sealing edge (feel with a fingernail). 1 Inspect the sealing surface before mounting. If scratches or damage are found, the seal must be replaced since it may result in future leakage. 2 Article number is specified in Equipment on page193 . Lubricate the seal with grease just before fitting. (Not too early - there is a risk of dirt and foreign particles adhering to the seal.) 3 Fill 2/3 of the space between the dust tongue and sealing lip with grease. The rubber coated external diameter must also be greased, unless otherwise specified. Mount the seal correctly with a mounting tool. 4 Never hammer directly on the seal as this may result in leakage. Continues on next page Product manual - IRB 8700 193 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.3 Mounting instructions for seals Flange seals and static seals The following procedure describes how to fit flange seals and static seals. Action Check the flange surfaces. They must be even and free from pores. 1 It is easy to check flatness using a gauge on the fastened joint (without sealing com- pound). If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. 2 Distribute the sealing compound evenly over the surface, preferably with a brush. 3 Tighten the screws evenly when fastening the flange joint. 4 O-rings The following procedure describes how to fit o-rings. Note Action Ensure that the correct o-ring size is used. 1 Defective o-rings may not be used. Check the o-ring for surface defects, burrs, shape accuracy, and so on. 2 Defective o-rings may not be used. Check the o-ring grooves. 3 The grooves must be geometrically correct and should be free of pores and contamination. Lubricate the o-ring with grease. 4 Tighten the screws evenly while assembling. 5 194 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.3 Mounting instructions for seals Continued 4.3 Attaching lifting accessories 4.3.1 Attaching lifting accessories to complete arm system Definition of the complete arm system The complete arm system consists of the following parts: • upper arm • wrist • lower arm • frame. Attachment points of lifting accessory Note Section not ready yet. Will be published in the next edition. Please contact ABB for advice. Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg (2 pcs) - Roundsling 2 m Lifting capacity: 2,000 kg (2 pcs) - Roundsling 2.5 m M24 (4 pcs) 3HAC038295-003 Lifting eye Attaching the lifting accessories Use these procedures to attach the lifting accessories. Robot position Note Not ready yet. Will be published in the next edition. Please contact ABB for advice. Attaching lifting accessories to the complete arm system Note Not ready yet. Will be published in the next edition. Please contact ABB for advice. Product manual - IRB 8700 195 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.1 Attaching lifting accessories to complete arm system
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	195	Flange seals and static seals The following procedure describes how to fit flange seals and static seals. Action Check the flange surfaces. They must be even and free from pores. 1 It is easy to check flatness using a gauge on the fastened joint (without sealing com- pound). If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. 2 Distribute the sealing compound evenly over the surface, preferably with a brush. 3 Tighten the screws evenly when fastening the flange joint. 4 O-rings The following procedure describes how to fit o-rings. Note Action Ensure that the correct o-ring size is used. 1 Defective o-rings may not be used. Check the o-ring for surface defects, burrs, shape accuracy, and so on. 2 Defective o-rings may not be used. Check the o-ring grooves. 3 The grooves must be geometrically correct and should be free of pores and contamination. Lubricate the o-ring with grease. 4 Tighten the screws evenly while assembling. 5 194 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.2.3 Mounting instructions for seals Continued 4.3 Attaching lifting accessories 4.3.1 Attaching lifting accessories to complete arm system Definition of the complete arm system The complete arm system consists of the following parts: • upper arm • wrist • lower arm • frame. Attachment points of lifting accessory Note Section not ready yet. Will be published in the next edition. Please contact ABB for advice. Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg (2 pcs) - Roundsling 2 m Lifting capacity: 2,000 kg (2 pcs) - Roundsling 2.5 m M24 (4 pcs) 3HAC038295-003 Lifting eye Attaching the lifting accessories Use these procedures to attach the lifting accessories. Robot position Note Not ready yet. Will be published in the next edition. Please contact ABB for advice. Attaching lifting accessories to the complete arm system Note Not ready yet. Will be published in the next edition. Please contact ABB for advice. Product manual - IRB 8700 195 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.1 Attaching lifting accessories to complete arm system 4.3.2 Attaching lifting accessories to the upper arm Attachment points of lifting accessory ![Image] ![Image] xx1500002724 Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg - Roundsling 2.5 m Lifting capacity: 2,000 kg - Roundsling 3 m M12 3HAC16131-1 Lifting eye Outer diameter: minimum 26 mm, hole diameter: 13 mm, thickness: 3 mm. - Fender washer Continues on next page 196 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	196	4.3 Attaching lifting accessories 4.3.1 Attaching lifting accessories to complete arm system Definition of the complete arm system The complete arm system consists of the following parts: • upper arm • wrist • lower arm • frame. Attachment points of lifting accessory Note Section not ready yet. Will be published in the next edition. Please contact ABB for advice. Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg (2 pcs) - Roundsling 2 m Lifting capacity: 2,000 kg (2 pcs) - Roundsling 2.5 m M24 (4 pcs) 3HAC038295-003 Lifting eye Attaching the lifting accessories Use these procedures to attach the lifting accessories. Robot position Note Not ready yet. Will be published in the next edition. Please contact ABB for advice. Attaching lifting accessories to the complete arm system Note Not ready yet. Will be published in the next edition. Please contact ABB for advice. Product manual - IRB 8700 195 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.1 Attaching lifting accessories to complete arm system 4.3.2 Attaching lifting accessories to the upper arm Attachment points of lifting accessory ![Image] ![Image] xx1500002724 Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg - Roundsling 2.5 m Lifting capacity: 2,000 kg - Roundsling 3 m M12 3HAC16131-1 Lifting eye Outer diameter: minimum 26 mm, hole diameter: 13 mm, thickness: 3 mm. - Fender washer Continues on next page 196 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Attaching the lifting accessories Use these procedures to attach the lifting accessories. Robot position Note Action Jog the robot to the specified position: • Axis 1: no significance (as long as the robot is secured to the founda- tion) • Axis 2: -65° • Axis 3: upper arm horizontal against the foundation • Axis 4: +90° • Axis 5: -90° • Axis 6: No significance. 1 Attaching lifting accessories to the upper arm complete Note Action CAUTION The complete upper arm weighs 900 kg. All lifting accessories used must be sized accordingly. 1 Mobile platform ladder ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500001985 Only needed when the upper arm is fitted on the robot: Use a Mobile platform ladder (or similar) to attach the lifting accessories. DANGER Never use the robot as ladder. 2 ![Image] xx1500002712 Remove the plastic plug in the hole shown in the figure. 3 Continues on next page Product manual - IRB 8700 197 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	197	4.3.2 Attaching lifting accessories to the upper arm Attachment points of lifting accessory ![Image] ![Image] xx1500002724 Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg - Roundsling 2.5 m Lifting capacity: 2,000 kg - Roundsling 3 m M12 3HAC16131-1 Lifting eye Outer diameter: minimum 26 mm, hole diameter: 13 mm, thickness: 3 mm. - Fender washer Continues on next page 196 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Attaching the lifting accessories Use these procedures to attach the lifting accessories. Robot position Note Action Jog the robot to the specified position: • Axis 1: no significance (as long as the robot is secured to the founda- tion) • Axis 2: -65° • Axis 3: upper arm horizontal against the foundation • Axis 4: +90° • Axis 5: -90° • Axis 6: No significance. 1 Attaching lifting accessories to the upper arm complete Note Action CAUTION The complete upper arm weighs 900 kg. All lifting accessories used must be sized accordingly. 1 Mobile platform ladder ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500001985 Only needed when the upper arm is fitted on the robot: Use a Mobile platform ladder (or similar) to attach the lifting accessories. DANGER Never use the robot as ladder. 2 ![Image] xx1500002712 Remove the plastic plug in the hole shown in the figure. 3 Continues on next page Product manual - IRB 8700 197 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued Note Action Lifting eye: M12 Attach a Lifting eye to the hole in the arm housing with a Fender washer underneath. ![Image] xx1400002196 4 Fender washer: Outer diameter: minimum 26 mm, hole diameter: 13 mm, thickness: 3 mm. ![Image] xx1500002715 Roundsling 2.5 m: Lifting capacity: 2,000 kg ![Image] xx1500002713 Attach a roundsling looped to the Lifting eye and to an overhead crane (or similar). ![Image] xx1400002599 5 Roundsling 3 m: Lifting capacity: 2,000 kg ![Image] xx1500002714 Attach a roundsling looped to the wrist and to an overhead crane (or similar). 6 Stretch the lifting accessories to take the weight of the upper arm. 7 Only needed when the upper arm is fitted on the robot: 8 In order to release the brakes, connect the 24 VDC power supply. Connect connector R2.MP2: • pin 2 = 24V • pin 5 = 0V Continues on next page 198 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	198	Attaching the lifting accessories Use these procedures to attach the lifting accessories. Robot position Note Action Jog the robot to the specified position: • Axis 1: no significance (as long as the robot is secured to the founda- tion) • Axis 2: -65° • Axis 3: upper arm horizontal against the foundation • Axis 4: +90° • Axis 5: -90° • Axis 6: No significance. 1 Attaching lifting accessories to the upper arm complete Note Action CAUTION The complete upper arm weighs 900 kg. All lifting accessories used must be sized accordingly. 1 Mobile platform ladder ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500001985 Only needed when the upper arm is fitted on the robot: Use a Mobile platform ladder (or similar) to attach the lifting accessories. DANGER Never use the robot as ladder. 2 ![Image] xx1500002712 Remove the plastic plug in the hole shown in the figure. 3 Continues on next page Product manual - IRB 8700 197 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued Note Action Lifting eye: M12 Attach a Lifting eye to the hole in the arm housing with a Fender washer underneath. ![Image] xx1400002196 4 Fender washer: Outer diameter: minimum 26 mm, hole diameter: 13 mm, thickness: 3 mm. ![Image] xx1500002715 Roundsling 2.5 m: Lifting capacity: 2,000 kg ![Image] xx1500002713 Attach a roundsling looped to the Lifting eye and to an overhead crane (or similar). ![Image] xx1400002599 5 Roundsling 3 m: Lifting capacity: 2,000 kg ![Image] xx1500002714 Attach a roundsling looped to the wrist and to an overhead crane (or similar). 6 Stretch the lifting accessories to take the weight of the upper arm. 7 Only needed when the upper arm is fitted on the robot: 8 In order to release the brakes, connect the 24 VDC power supply. Connect connector R2.MP2: • pin 2 = 24V • pin 5 = 0V Continues on next page 198 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued Note Action Only needed when the upper arm is fitted on the robot: 9 Release the brakes on axis-2 to be sure that the lifting accessories are taking the weight of the upper arm. Adjust the lifting accessories, if needed. 10 Product manual - IRB 8700 199 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	199	Note Action Lifting eye: M12 Attach a Lifting eye to the hole in the arm housing with a Fender washer underneath. ![Image] xx1400002196 4 Fender washer: Outer diameter: minimum 26 mm, hole diameter: 13 mm, thickness: 3 mm. ![Image] xx1500002715 Roundsling 2.5 m: Lifting capacity: 2,000 kg ![Image] xx1500002713 Attach a roundsling looped to the Lifting eye and to an overhead crane (or similar). ![Image] xx1400002599 5 Roundsling 3 m: Lifting capacity: 2,000 kg ![Image] xx1500002714 Attach a roundsling looped to the wrist and to an overhead crane (or similar). 6 Stretch the lifting accessories to take the weight of the upper arm. 7 Only needed when the upper arm is fitted on the robot: 8 In order to release the brakes, connect the 24 VDC power supply. Connect connector R2.MP2: • pin 2 = 24V • pin 5 = 0V Continues on next page 198 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued Note Action Only needed when the upper arm is fitted on the robot: 9 Release the brakes on axis-2 to be sure that the lifting accessories are taking the weight of the upper arm. Adjust the lifting accessories, if needed. 10 Product manual - IRB 8700 199 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued 4.3.3 Attaching lifting accessories to the wrist Attachment points of lifting accessories ![Image] xx1300000673 The figure show IRB 6700, but the principle is the same. Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg - Roundsling 2.5 m Continues on next page 200 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	200	Note Action Only needed when the upper arm is fitted on the robot: 9 Release the brakes on axis-2 to be sure that the lifting accessories are taking the weight of the upper arm. Adjust the lifting accessories, if needed. 10 Product manual - IRB 8700 199 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.2 Attaching lifting accessories to the upper arm Continued 4.3.3 Attaching lifting accessories to the wrist Attachment points of lifting accessories ![Image] xx1300000673 The figure show IRB 6700, but the principle is the same. Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg - Roundsling 2.5 m Continues on next page 200 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Attaching lifting accessories Use these procedures to remove the wrist. Robot position Note Action Jog the robot to the specified position: • Axis 1: no significance (as long as the robot is secured to the founda- tion) • Axis 2: comfortable working position • Axis 3: comfortable working position • Axis 4: +90° • Axis 5: 0° • Axis 6: no significance. 1 Attaching lifting accessories to the wrist Note Action CAUTION The complete wrist weighs 500 kg. All lifting accessories used must be sized accordingly! 1 Mobile platform ladder ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500001985 Use a Mobile platform ladder (or similar) to attach the lifting accessories. DANGER Never use the robot as ladder! 2 Continues on next page Product manual - IRB 8700 201 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	201	4.3.3 Attaching lifting accessories to the wrist Attachment points of lifting accessories ![Image] xx1300000673 The figure show IRB 6700, but the principle is the same. Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 2,000 kg - Roundsling 2.5 m Continues on next page 200 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Attaching lifting accessories Use these procedures to remove the wrist. Robot position Note Action Jog the robot to the specified position: • Axis 1: no significance (as long as the robot is secured to the founda- tion) • Axis 2: comfortable working position • Axis 3: comfortable working position • Axis 4: +90° • Axis 5: 0° • Axis 6: no significance. 1 Attaching lifting accessories to the wrist Note Action CAUTION The complete wrist weighs 500 kg. All lifting accessories used must be sized accordingly! 1 Mobile platform ladder ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500001985 Use a Mobile platform ladder (or similar) to attach the lifting accessories. DANGER Never use the robot as ladder! 2 Continues on next page Product manual - IRB 8700 201 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Continued Note Action Roundsling 1 m: Lifting capacity: 1,000 kg Attach a roundsling choked around the wrist and to an overhead crane (or similar). ![Image] xx1400000730 3 Stretch the lifting accessories to take the weight of the wrist. 4 Adjust the lifting accessories, if needed. 5 202 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	202	Attaching lifting accessories Use these procedures to remove the wrist. Robot position Note Action Jog the robot to the specified position: • Axis 1: no significance (as long as the robot is secured to the founda- tion) • Axis 2: comfortable working position • Axis 3: comfortable working position • Axis 4: +90° • Axis 5: 0° • Axis 6: no significance. 1 Attaching lifting accessories to the wrist Note Action CAUTION The complete wrist weighs 500 kg. All lifting accessories used must be sized accordingly! 1 Mobile platform ladder ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500001985 Use a Mobile platform ladder (or similar) to attach the lifting accessories. DANGER Never use the robot as ladder! 2 Continues on next page Product manual - IRB 8700 201 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Continued Note Action Roundsling 1 m: Lifting capacity: 1,000 kg Attach a roundsling choked around the wrist and to an overhead crane (or similar). ![Image] xx1400000730 3 Stretch the lifting accessories to take the weight of the wrist. 4 Adjust the lifting accessories, if needed. 5 202 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Continued 4.4 Cable harness 4.4.1 Removing the cable harness Location of the cable harness The cable harness is located as shown in the figure. ![Image] xx1500001878 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part 3HAC050792-001 Cable harness Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit ESD bag Continues on next page Product manual - IRB 8700 203 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	203	Note Action Roundsling 1 m: Lifting capacity: 1,000 kg Attach a roundsling choked around the wrist and to an overhead crane (or similar). ![Image] xx1400000730 3 Stretch the lifting accessories to take the weight of the wrist. 4 Adjust the lifting accessories, if needed. 5 202 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.3.3 Attaching lifting accessories to the wrist Continued 4.4 Cable harness 4.4.1 Removing the cable harness Location of the cable harness The cable harness is located as shown in the figure. ![Image] xx1500001878 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part 3HAC050792-001 Cable harness Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit ESD bag Continues on next page Product manual - IRB 8700 203 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Note Article number Equipment, etc. Used to remove and refit the R1.SMB in the base. - Sparkplug wrench Removing the cable harness Use these procedures to remove the cable harness. Preparations before removing the cable harness Note Action Note The specified position is a recommended position. Depending on what tool is used, one or more axes need to be jogged into another position. 1 Note In order to avoid that the spiral of the cable harness in the carrier is being unwound or placed in the wrong position, keep axis-5 as close as possible to +90°. 2 Jog the robot to the specified position: • Axis 1: 0° • Axis 2: comfortable working position • Axis 3: comfortable working position • Axis 4: 0° • Axis 5: +90° • Axis 6: Depending on which tool is used, if still fitted. 3 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 4 Retrieving access to the wrist cabling Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page 204 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	204	4.4 Cable harness 4.4.1 Removing the cable harness Location of the cable harness The cable harness is located as shown in the figure. ![Image] xx1500001878 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part 3HAC050792-001 Cable harness Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit ESD bag Continues on next page Product manual - IRB 8700 203 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Note Article number Equipment, etc. Used to remove and refit the R1.SMB in the base. - Sparkplug wrench Removing the cable harness Use these procedures to remove the cable harness. Preparations before removing the cable harness Note Action Note The specified position is a recommended position. Depending on what tool is used, one or more axes need to be jogged into another position. 1 Note In order to avoid that the spiral of the cable harness in the carrier is being unwound or placed in the wrong position, keep axis-5 as close as possible to +90°. 2 Jog the robot to the specified position: • Axis 1: 0° • Axis 2: comfortable working position • Axis 3: comfortable working position • Axis 4: 0° • Axis 5: +90° • Axis 6: Depending on which tool is used, if still fitted. 3 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 4 Retrieving access to the wrist cabling Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page 204 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500003100 Remove the wrist cover. Note Do not damage the sealing. Replace if damaged. Note The position of axis-4 depends on the on- going procedure. 2 ![Image] xx1500002330 ![Image] xx1500003101 Cut the cable tie that secure the axis-6 motor cable. 3 Disconnecting the axis-6 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Make sure that the axis-5 is as close to +90° or -90° position as possible, depend- ing on what repair work is being done. Note Not applicable when replacing the axis-6 unit. 2 Continues on next page Product manual - IRB 8700 205 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	205	Note Article number Equipment, etc. Used to remove and refit the R1.SMB in the base. - Sparkplug wrench Removing the cable harness Use these procedures to remove the cable harness. Preparations before removing the cable harness Note Action Note The specified position is a recommended position. Depending on what tool is used, one or more axes need to be jogged into another position. 1 Note In order to avoid that the spiral of the cable harness in the carrier is being unwound or placed in the wrong position, keep axis-5 as close as possible to +90°. 2 Jog the robot to the specified position: • Axis 1: 0° • Axis 2: comfortable working position • Axis 3: comfortable working position • Axis 4: 0° • Axis 5: +90° • Axis 6: Depending on which tool is used, if still fitted. 3 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 4 Retrieving access to the wrist cabling Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page 204 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500003100 Remove the wrist cover. Note Do not damage the sealing. Replace if damaged. Note The position of axis-4 depends on the on- going procedure. 2 ![Image] xx1500002330 ![Image] xx1500003101 Cut the cable tie that secure the axis-6 motor cable. 3 Disconnecting the axis-6 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Make sure that the axis-5 is as close to +90° or -90° position as possible, depend- ing on what repair work is being done. Note Not applicable when replacing the axis-6 unit. 2 Continues on next page Product manual - IRB 8700 205 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1200001080 Unscrew the attachment screws and re- move the motor cover. Note Do not damage the gasket. Replace if damaged. 3 ![Image] xx1300000488 Disconnect the motor cables. 4 ![Image] xx1300000484 Unscrew the attachment screws holding the cable bracket. 5 Continues on next page 206 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	206	Note Action ![Image] xx1500003100 Remove the wrist cover. Note Do not damage the sealing. Replace if damaged. Note The position of axis-4 depends on the on- going procedure. 2 ![Image] xx1500002330 ![Image] xx1500003101 Cut the cable tie that secure the axis-6 motor cable. 3 Disconnecting the axis-6 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Make sure that the axis-5 is as close to +90° or -90° position as possible, depend- ing on what repair work is being done. Note Not applicable when replacing the axis-6 unit. 2 Continues on next page Product manual - IRB 8700 205 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1200001080 Unscrew the attachment screws and re- move the motor cover. Note Do not damage the gasket. Replace if damaged. 3 ![Image] xx1300000488 Disconnect the motor cables. 4 ![Image] xx1300000484 Unscrew the attachment screws holding the cable bracket. 5 Continues on next page 206 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1300000485 Unscrew the screw holding the carrier. Note The screw is located at the bottom of the carrier. 6 ![Image] xx1300001113 Use caution and pull out the carrier. Tip If needed, use a screwdriver to help pulling out the carrier. 7 ![Image] xx1300000666 Use caution and pull out the axis-6 motor cables by holding the cables at the motor with one hand, and the other one at the carrier. 8 Disconnecting the axis-5 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 207 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	207	Note Action ![Image] xx1200001080 Unscrew the attachment screws and re- move the motor cover. Note Do not damage the gasket. Replace if damaged. 3 ![Image] xx1300000488 Disconnect the motor cables. 4 ![Image] xx1300000484 Unscrew the attachment screws holding the cable bracket. 5 Continues on next page 206 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1300000485 Unscrew the screw holding the carrier. Note The screw is located at the bottom of the carrier. 6 ![Image] xx1300001113 Use caution and pull out the carrier. Tip If needed, use a screwdriver to help pulling out the carrier. 7 ![Image] xx1300000666 Use caution and pull out the axis-6 motor cables by holding the cables at the motor with one hand, and the other one at the carrier. 8 Disconnecting the axis-5 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 207 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1200001135 Unscrew the attachment screws with washers and remove the motor cover. 2 ![Image] xx1200001070 Note Make sure the o-ring is present when re- moving the cover. 3 ![Image] xx1200001066 Disconnect the motor cables. 4 Continues on next page 208 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	208	Note Action ![Image] xx1300000485 Unscrew the screw holding the carrier. Note The screw is located at the bottom of the carrier. 6 ![Image] xx1300001113 Use caution and pull out the carrier. Tip If needed, use a screwdriver to help pulling out the carrier. 7 ![Image] xx1300000666 Use caution and pull out the axis-6 motor cables by holding the cables at the motor with one hand, and the other one at the carrier. 8 Disconnecting the axis-5 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 207 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1200001135 Unscrew the attachment screws with washers and remove the motor cover. 2 ![Image] xx1200001070 Note Make sure the o-ring is present when re- moving the cover. 3 ![Image] xx1200001066 Disconnect the motor cables. 4 Continues on next page 208 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002717 Remove the cable gland cover. Tip Make a note in which direction the cable exit hole is facing, if the motor shall be re- moved too. The motor shall be refitted in the same position. 5 Use caution and pull out the motor cables. 6 Disconnecting the axis-1, -2, -3 and -4 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1200001135 Unscrew the attachment screws with washers and remove the motor cover. 2 ![Image] xx1200001070 Note Make sure the o-ring is not lost when remov- ing the cover. 3 Continues on next page Product manual - IRB 8700 209 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	209	Note Action ![Image] xx1200001135 Unscrew the attachment screws with washers and remove the motor cover. 2 ![Image] xx1200001070 Note Make sure the o-ring is present when re- moving the cover. 3 ![Image] xx1200001066 Disconnect the motor cables. 4 Continues on next page 208 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002717 Remove the cable gland cover. Tip Make a note in which direction the cable exit hole is facing, if the motor shall be re- moved too. The motor shall be refitted in the same position. 5 Use caution and pull out the motor cables. 6 Disconnecting the axis-1, -2, -3 and -4 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1200001135 Unscrew the attachment screws with washers and remove the motor cover. 2 ![Image] xx1200001070 Note Make sure the o-ring is not lost when remov- ing the cover. 3 Continues on next page Product manual - IRB 8700 209 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1200001066 Disconnect the motor cables. 4 ![Image] xx1200001067 Remove the cable gland cover. Inspect the gasket. Note Replace if damaged. Tip Make a note in which direction the cable exit hole is facing, if the motor will be re- moved too. The motor shall be refitted in the same position. 5 Use caution and pull out the motor cables. 6 Removing the cable harness in the upper arm Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1500002718 Unscrew the screw that hold the cable clamp. 2 Continues on next page 210 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	210	Note Action ![Image] xx1500002717 Remove the cable gland cover. Tip Make a note in which direction the cable exit hole is facing, if the motor shall be re- moved too. The motor shall be refitted in the same position. 5 Use caution and pull out the motor cables. 6 Disconnecting the axis-1, -2, -3 and -4 motor cables Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1200001135 Unscrew the attachment screws with washers and remove the motor cover. 2 ![Image] xx1200001070 Note Make sure the o-ring is not lost when remov- ing the cover. 3 Continues on next page Product manual - IRB 8700 209 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1200001066 Disconnect the motor cables. 4 ![Image] xx1200001067 Remove the cable gland cover. Inspect the gasket. Note Replace if damaged. Tip Make a note in which direction the cable exit hole is facing, if the motor will be re- moved too. The motor shall be refitted in the same position. 5 Use caution and pull out the motor cables. 6 Removing the cable harness in the upper arm Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1500002718 Unscrew the screw that hold the cable clamp. 2 Continues on next page 210 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002719 Remove the protection cover. Make sure not to damage the surface exposed. 3 ![Image] xx1500002720 Unscrew the nut holding the bracket inside the upper arm. Note The nut is reached from the outside. 4 ![Image] ![Image] xx1500002721 Cut the cable tie. 5 ![Image] xx1500002722 Unscrew the screws that secure the cover. 6 Continues on next page Product manual - IRB 8700 211 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	211	Note Action ![Image] xx1200001066 Disconnect the motor cables. 4 ![Image] xx1200001067 Remove the cable gland cover. Inspect the gasket. Note Replace if damaged. Tip Make a note in which direction the cable exit hole is facing, if the motor will be re- moved too. The motor shall be refitted in the same position. 5 Use caution and pull out the motor cables. 6 Removing the cable harness in the upper arm Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1500002718 Unscrew the screw that hold the cable clamp. 2 Continues on next page 210 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002719 Remove the protection cover. Make sure not to damage the surface exposed. 3 ![Image] xx1500002720 Unscrew the nut holding the bracket inside the upper arm. Note The nut is reached from the outside. 4 ![Image] ![Image] xx1500002721 Cut the cable tie. 5 ![Image] xx1500002722 Unscrew the screws that secure the cover. 6 Continues on next page Product manual - IRB 8700 211 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002723 Remove the cover. 7 Use caution and remove the cable harness out of the upper arm. 8 Disconnecting the cable harness in the base Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1500003082 Remove the base cover. 2 ![Image] xx1500003083 Disconnect R1.MP-A and R1.MP-B. 3 Continues on next page 212 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	212	Note Action ![Image] xx1500002719 Remove the protection cover. Make sure not to damage the surface exposed. 3 ![Image] xx1500002720 Unscrew the nut holding the bracket inside the upper arm. Note The nut is reached from the outside. 4 ![Image] ![Image] xx1500002721 Cut the cable tie. 5 ![Image] xx1500002722 Unscrew the screws that secure the cover. 6 Continues on next page Product manual - IRB 8700 211 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002723 Remove the cover. 7 Use caution and remove the cable harness out of the upper arm. 8 Disconnecting the cable harness in the base Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1500003082 Remove the base cover. 2 ![Image] xx1500003083 Disconnect R1.MP-A and R1.MP-B. 3 Continues on next page 212 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action Sparkplug wrench ![Image] xx1500003084 Disconnect R1.SMB. Tip Use a Sparkplug wrench (or similar). ![Image] ![Image] xx1200000888 4 ![Image] xx1500003085 Remove the two earth cables. 5 ![Image] xx1500003088 For easier access: Remove connection plate and bottom plate. 6 Use caution and pull out the cable harness from the base. 7 Removing the cable harness in the frame Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 213 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	213	Note Action ![Image] xx1500002723 Remove the cover. 7 Use caution and remove the cable harness out of the upper arm. 8 Disconnecting the cable harness in the base Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ![Image] xx1500003082 Remove the base cover. 2 ![Image] xx1500003083 Disconnect R1.MP-A and R1.MP-B. 3 Continues on next page 212 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action Sparkplug wrench ![Image] xx1500003084 Disconnect R1.SMB. Tip Use a Sparkplug wrench (or similar). ![Image] ![Image] xx1200000888 4 ![Image] xx1500003085 Remove the two earth cables. 5 ![Image] xx1500003088 For easier access: Remove connection plate and bottom plate. 6 Use caution and pull out the cable harness from the base. 7 Removing the cable harness in the frame Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 213 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500003091 Axis-2 motor cable Cut the cable ties that secure the axis-2 and axis-3 motor cables to the cable fixing brackets. 2 ![Image] xx1500003090 Axis-3 motor cable Cut the cable ties that secure the axis-1, axis-2 and axis-3 motor cables to the axis- 1 bracket. 3 ![Image] xx1500002372 Unscrew the screws that hold the axis-1 bracket (4 pcs). 4 Use caution and pull out the cables from the axis-1, axis-2 and axis-3 motors. 5 Removing the cable harness in the lower arm Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page 214 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	214	Note Action Sparkplug wrench ![Image] xx1500003084 Disconnect R1.SMB. Tip Use a Sparkplug wrench (or similar). ![Image] ![Image] xx1200000888 4 ![Image] xx1500003085 Remove the two earth cables. 5 ![Image] xx1500003088 For easier access: Remove connection plate and bottom plate. 6 Use caution and pull out the cable harness from the base. 7 Removing the cable harness in the frame Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 213 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500003091 Axis-2 motor cable Cut the cable ties that secure the axis-2 and axis-3 motor cables to the cable fixing brackets. 2 ![Image] xx1500003090 Axis-3 motor cable Cut the cable ties that secure the axis-1, axis-2 and axis-3 motor cables to the axis- 1 bracket. 3 ![Image] xx1500002372 Unscrew the screws that hold the axis-1 bracket (4 pcs). 4 Use caution and pull out the cables from the axis-1, axis-2 and axis-3 motors. 5 Removing the cable harness in the lower arm Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page 214 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002695 If not already done, unscrew the screws that hold the two cable brackets inside the lower arm. Note The screws are reached from the outside. 2 Use caution and remove the cable harness from the lower arm. 3 Preparations before disconnecting cables to the SMB and BU units Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000829 Open the small battery cover on the SMB cover, dis- connect the battery cable and remove the battery. 3 Continues on next page Product manual - IRB 8700 215 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	215	Note Action ![Image] xx1500003091 Axis-2 motor cable Cut the cable ties that secure the axis-2 and axis-3 motor cables to the cable fixing brackets. 2 ![Image] xx1500003090 Axis-3 motor cable Cut the cable ties that secure the axis-1, axis-2 and axis-3 motor cables to the axis- 1 bracket. 3 ![Image] xx1500002372 Unscrew the screws that hold the axis-1 bracket (4 pcs). 4 Use caution and pull out the cables from the axis-1, axis-2 and axis-3 motors. 5 Removing the cable harness in the lower arm Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page 214 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500002695 If not already done, unscrew the screws that hold the two cable brackets inside the lower arm. Note The screws are reached from the outside. 2 Use caution and remove the cable harness from the lower arm. 3 Preparations before disconnecting cables to the SMB and BU units Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000829 Open the small battery cover on the SMB cover, dis- connect the battery cable and remove the battery. 3 Continues on next page Product manual - IRB 8700 215 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1300000669 Remove the SMB cover. 4 Disconnecting and removing the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000670 If needed, disconnect the brake release unit (connect- ors X8, X9 and X10). 3 ![Image] xx1300000730 Remove the screws with washers that hold bracket with the SMB unit. 4 Continues on next page 216 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	216	Note Action ![Image] xx1500002695 If not already done, unscrew the screws that hold the two cable brackets inside the lower arm. Note The screws are reached from the outside. 2 Use caution and remove the cable harness from the lower arm. 3 Preparations before disconnecting cables to the SMB and BU units Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000829 Open the small battery cover on the SMB cover, dis- connect the battery cable and remove the battery. 3 Continues on next page Product manual - IRB 8700 215 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1300000669 Remove the SMB cover. 4 Disconnecting and removing the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000670 If needed, disconnect the brake release unit (connect- ors X8, X9 and X10). 3 ![Image] xx1300000730 Remove the screws with washers that hold bracket with the SMB unit. 4 Continues on next page 216 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1300000728 Carefully pull the SMB unit out a little and disconnect the connectors from the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 5 ![Image] xx1300000731 Use caution and remove the SMB unit. 6 ESD bag Keep the SMB unit in an ESD bag until it shall be re- fitted. 7 Removing the SMB/BU cables Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1500003086 Unscrew the attachment screws that hold the SMB/BU cover from inside the SMB recess. 3 Continues on next page Product manual - IRB 8700 217 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	217	Note Action ![Image] xx1300000669 Remove the SMB cover. 4 Disconnecting and removing the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000670 If needed, disconnect the brake release unit (connect- ors X8, X9 and X10). 3 ![Image] xx1300000730 Remove the screws with washers that hold bracket with the SMB unit. 4 Continues on next page 216 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1300000728 Carefully pull the SMB unit out a little and disconnect the connectors from the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 5 ![Image] xx1300000731 Use caution and remove the SMB unit. 6 ESD bag Keep the SMB unit in an ESD bag until it shall be re- fitted. 7 Removing the SMB/BU cables Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1500003086 Unscrew the attachment screws that hold the SMB/BU cover from inside the SMB recess. 3 Continues on next page Product manual - IRB 8700 217 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500003089 Use caution and pull out the cable harness from the SMB recess. 4 Concluding procedure Note Action Use caution and remove the cable harness from the lower arm. 1 218 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	218	Note Action ![Image] xx1300000728 Carefully pull the SMB unit out a little and disconnect the connectors from the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 5 ![Image] xx1300000731 Use caution and remove the SMB unit. 6 ESD bag Keep the SMB unit in an ESD bag until it shall be re- fitted. 7 Removing the SMB/BU cables Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1500003086 Unscrew the attachment screws that hold the SMB/BU cover from inside the SMB recess. 3 Continues on next page Product manual - IRB 8700 217 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued Note Action ![Image] xx1500003089 Use caution and pull out the cable harness from the SMB recess. 4 Concluding procedure Note Action Use caution and remove the cable harness from the lower arm. 1 218 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued 4.4.2 Refitting the cable harness Location of the cable harness The cable harness is located as shown in the figure. ![Image] xx1500001878 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part 3HAC050792-001 Cable harness Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Used to remove and refit the R1.SMB in the base. - Sparkplug wrench Continues on next page Product manual - IRB 8700 219 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	219	Note Action ![Image] xx1500003089 Use caution and pull out the cable harness from the SMB recess. 4 Concluding procedure Note Action Use caution and remove the cable harness from the lower arm. 1 218 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.1 Removing the cable harness Continued 4.4.2 Refitting the cable harness Location of the cable harness The cable harness is located as shown in the figure. ![Image] xx1500001878 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part 3HAC050792-001 Cable harness Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Used to remove and refit the R1.SMB in the base. - Sparkplug wrench Continues on next page Product manual - IRB 8700 219 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Required consumables Note Article number Consumable - Cable ties Flange sealant Loctite 574 Sikaflex Refitting the cable harness Use these procedures to refit the cable harness. Refitting the cable harness in the base Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Attachment screws: M6x16 stainless steel A2-70 (4 pcs) Refit the connection plate in the base (if it has been removed). 2 Tightening torque: 6 Nm ![Image] xx1500003088 Use caution and run the cable harness through the hole in the frame and out to the base plate. 3 Continues on next page 220 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	220	4.4.2 Refitting the cable harness Location of the cable harness The cable harness is located as shown in the figure. ![Image] xx1500001878 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part 3HAC050792-001 Cable harness Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Used to remove and refit the R1.SMB in the base. - Sparkplug wrench Continues on next page Product manual - IRB 8700 219 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Required consumables Note Article number Consumable - Cable ties Flange sealant Loctite 574 Sikaflex Refitting the cable harness Use these procedures to refit the cable harness. Refitting the cable harness in the base Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Attachment screws: M6x16 stainless steel A2-70 (4 pcs) Refit the connection plate in the base (if it has been removed). 2 Tightening torque: 6 Nm ![Image] xx1500003088 Use caution and run the cable harness through the hole in the frame and out to the base plate. 3 Continues on next page 220 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Make sure that the cables running from the axis-1 bracket, runs untangled down through the hole in the frame to the base plate, to axis-1, axis-2 and axis-3 motors as well as to the SMB/BU recess. Adjust the cables if needed. The different cables must not be twisted or tangled. 4 ![Image] A B xx1600000078 Bar code A Hole for pin 1 B Before refitting the R1.MP-A and R1.MP-B contacts make sure that the hole for pin 1, as well as the bar code, will be on the left side. See figure. 5 ![Image] xx1500003083 Refit the R1.MP-A and R1.MP-B contacts. Note Run the cables on top of each other, through the base, without being twisted. 6 Screws M6x20 stainless steel (4 pcs) Continues on next page Product manual - IRB 8700 221 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	221	Required consumables Note Article number Consumable - Cable ties Flange sealant Loctite 574 Sikaflex Refitting the cable harness Use these procedures to refit the cable harness. Refitting the cable harness in the base Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Attachment screws: M6x16 stainless steel A2-70 (4 pcs) Refit the connection plate in the base (if it has been removed). 2 Tightening torque: 6 Nm ![Image] xx1500003088 Use caution and run the cable harness through the hole in the frame and out to the base plate. 3 Continues on next page 220 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Make sure that the cables running from the axis-1 bracket, runs untangled down through the hole in the frame to the base plate, to axis-1, axis-2 and axis-3 motors as well as to the SMB/BU recess. Adjust the cables if needed. The different cables must not be twisted or tangled. 4 ![Image] A B xx1600000078 Bar code A Hole for pin 1 B Before refitting the R1.MP-A and R1.MP-B contacts make sure that the hole for pin 1, as well as the bar code, will be on the left side. See figure. 5 ![Image] xx1500003083 Refit the R1.MP-A and R1.MP-B contacts. Note Run the cables on top of each other, through the base, without being twisted. 6 Screws M6x20 stainless steel (4 pcs) Continues on next page Product manual - IRB 8700 221 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action Make sure the signal cable R1.SMB runs under the oil hose and above the R1.MP cables, through the base. 7 Sparkplug wrench ![Image] xx1500003084 Refit the R1.SMB cable, with the large re- cess pointing upwards to the right. Tip Use a Sparkplug wrench (or similar). ![Image] ![Image] xx1200000888 8 Attachment screw: M6x16 stainless steel A2-70 ![Image] xx1500003085 Refit the two earth cables. 9 Refitting the cable harness in the lower arm Note Action Run the cable harness up through the lower arm. 1 Note Make sure the cable harness is rotated one revolution between the upper and lower bracket inside the lower arm, when refitted. 2 Continues on next page 222 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	222	Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Make sure that the cables running from the axis-1 bracket, runs untangled down through the hole in the frame to the base plate, to axis-1, axis-2 and axis-3 motors as well as to the SMB/BU recess. Adjust the cables if needed. The different cables must not be twisted or tangled. 4 ![Image] A B xx1600000078 Bar code A Hole for pin 1 B Before refitting the R1.MP-A and R1.MP-B contacts make sure that the hole for pin 1, as well as the bar code, will be on the left side. See figure. 5 ![Image] xx1500003083 Refit the R1.MP-A and R1.MP-B contacts. Note Run the cables on top of each other, through the base, without being twisted. 6 Screws M6x20 stainless steel (4 pcs) Continues on next page Product manual - IRB 8700 221 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action Make sure the signal cable R1.SMB runs under the oil hose and above the R1.MP cables, through the base. 7 Sparkplug wrench ![Image] xx1500003084 Refit the R1.SMB cable, with the large re- cess pointing upwards to the right. Tip Use a Sparkplug wrench (or similar). ![Image] ![Image] xx1200000888 8 Attachment screw: M6x16 stainless steel A2-70 ![Image] xx1500003085 Refit the two earth cables. 9 Refitting the cable harness in the lower arm Note Action Run the cable harness up through the lower arm. 1 Note Make sure the cable harness is rotated one revolution between the upper and lower bracket inside the lower arm, when refitted. 2 Continues on next page 222 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action Screws M6x16 (4 pcs) ![Image] xx1500002695 Refit the two cable brackets inside the lower arm. Note The screws are reached from the outside. 3 ![Image] xx1600000075 Refit upper and lower cable guides. 4 The figure show the positions of the cable guides. Continues on next page Product manual - IRB 8700 223 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	223	Note Action Make sure the signal cable R1.SMB runs under the oil hose and above the R1.MP cables, through the base. 7 Sparkplug wrench ![Image] xx1500003084 Refit the R1.SMB cable, with the large re- cess pointing upwards to the right. Tip Use a Sparkplug wrench (or similar). ![Image] ![Image] xx1200000888 8 Attachment screw: M6x16 stainless steel A2-70 ![Image] xx1500003085 Refit the two earth cables. 9 Refitting the cable harness in the lower arm Note Action Run the cable harness up through the lower arm. 1 Note Make sure the cable harness is rotated one revolution between the upper and lower bracket inside the lower arm, when refitted. 2 Continues on next page 222 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action Screws M6x16 (4 pcs) ![Image] xx1500002695 Refit the two cable brackets inside the lower arm. Note The screws are reached from the outside. 3 ![Image] xx1600000075 Refit upper and lower cable guides. 4 The figure show the positions of the cable guides. Continues on next page Product manual - IRB 8700 223 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Refitting the SMB/BU cables Note Action O-ring: 21522012-429 ![Image] xx1300000737 Inspect the o-ring located on the SMB/BU cover is undamaged. Replace if damaged. 1 Wipe clean the contact surfaces of the cover as well as the hole it shall fit in. 2 Fit the o-ring. 3 Sikaflex Apply Sikaflex on top of the o-ring, on the SMB/BU cover. 4 ![Image] xx1500003089 Carefully run the cables for SMB and brake release units into the SMB recess. 5 Attachment screws M6x16 (4 pcs) ![Image] xx1500003086 Use caution and refit the SMB/BU cover in its hole from inside the SMB recess without damaging the o-ring. Note Do not tighten the screws fully. It must still be possible to adjust the position of the cable harness by rotating the SMB/BU cover in its hole a little. 6 Continues on next page 224 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	224	Note Action Screws M6x16 (4 pcs) ![Image] xx1500002695 Refit the two cable brackets inside the lower arm. Note The screws are reached from the outside. 3 ![Image] xx1600000075 Refit upper and lower cable guides. 4 The figure show the positions of the cable guides. Continues on next page Product manual - IRB 8700 223 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Refitting the SMB/BU cables Note Action O-ring: 21522012-429 ![Image] xx1300000737 Inspect the o-ring located on the SMB/BU cover is undamaged. Replace if damaged. 1 Wipe clean the contact surfaces of the cover as well as the hole it shall fit in. 2 Fit the o-ring. 3 Sikaflex Apply Sikaflex on top of the o-ring, on the SMB/BU cover. 4 ![Image] xx1500003089 Carefully run the cables for SMB and brake release units into the SMB recess. 5 Attachment screws M6x16 (4 pcs) ![Image] xx1500003086 Use caution and refit the SMB/BU cover in its hole from inside the SMB recess without damaging the o-ring. Note Do not tighten the screws fully. It must still be possible to adjust the position of the cable harness by rotating the SMB/BU cover in its hole a little. 6 Continues on next page 224 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Adjust the cables from the axis-1 bracket. Note The cables must be placed so that they don't rub against any part of the robot. 7 ![Image] xx1500003086 Secure the SMB/BU cover from inside the SMB recess. 8 Refitting the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 225 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	225	Refitting the SMB/BU cables Note Action O-ring: 21522012-429 ![Image] xx1300000737 Inspect the o-ring located on the SMB/BU cover is undamaged. Replace if damaged. 1 Wipe clean the contact surfaces of the cover as well as the hole it shall fit in. 2 Fit the o-ring. 3 Sikaflex Apply Sikaflex on top of the o-ring, on the SMB/BU cover. 4 ![Image] xx1500003089 Carefully run the cables for SMB and brake release units into the SMB recess. 5 Attachment screws M6x16 (4 pcs) ![Image] xx1500003086 Use caution and refit the SMB/BU cover in its hole from inside the SMB recess without damaging the o-ring. Note Do not tighten the screws fully. It must still be possible to adjust the position of the cable harness by rotating the SMB/BU cover in its hole a little. 6 Continues on next page 224 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Adjust the cables from the axis-1 bracket. Note The cables must be placed so that they don't rub against any part of the robot. 7 ![Image] xx1500003086 Secure the SMB/BU cover from inside the SMB recess. 8 Refitting the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 225 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000729 Connect the battery cable to the SMB unit. 3 ![Image] xx1300000728 Connect all connectors to the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 4 ![Image] xx1300000730 Carefully push the SMB unit into position and refit the bracket. 5 Continues on next page 226 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	226	Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Adjust the cables from the axis-1 bracket. Note The cables must be placed so that they don't rub against any part of the robot. 7 ![Image] xx1500003086 Secure the SMB/BU cover from inside the SMB recess. 8 Refitting the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 225 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000729 Connect the battery cable to the SMB unit. 3 ![Image] xx1300000728 Connect all connectors to the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 4 ![Image] xx1300000730 Carefully push the SMB unit into position and refit the bracket. 5 Continues on next page 226 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1300000670 If disconnected, reconnect connectors X8, X9 and X10 to the brake release board. 6 ![Image] xx1300000834 Take a hold of the SMB cover and pull the battery cable out through the recess for the battery. 7 Attachment screws: M6x16 8.8 (5 pcs) Secure the SMB cover. 8 Tightening torque: 6 Nm ![Image] xx1300000669 If cabling is used for 7th axis (option), refit the connector R2.FB7 to the SMB cover and tighten with 6 Nm. 9 Continues on next page Product manual - IRB 8700 227 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	227	Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000729 Connect the battery cable to the SMB unit. 3 ![Image] xx1300000728 Connect all connectors to the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 4 ![Image] xx1300000730 Carefully push the SMB unit into position and refit the bracket. 5 Continues on next page 226 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1300000670 If disconnected, reconnect connectors X8, X9 and X10 to the brake release board. 6 ![Image] xx1300000834 Take a hold of the SMB cover and pull the battery cable out through the recess for the battery. 7 Attachment screws: M6x16 8.8 (5 pcs) Secure the SMB cover. 8 Tightening torque: 6 Nm ![Image] xx1300000669 If cabling is used for 7th axis (option), refit the connector R2.FB7 to the SMB cover and tighten with 6 Nm. 9 Continues on next page Product manual - IRB 8700 227 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Refitting the SMB battery Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 1 Get a hold of the battery cable in the recess for the battery and reconnect. 2 ![Image] xx1300000829 Place the battery in the recess. 3 Attachment screws: M6x16 8.8 (2 pcs) Refit the battery cover. 4 Tightening torque: 6 Nm Refitting the cable harness in frame Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Make sure that the cables running from the axis-1 bracket, runs untangled down the hole in the frame to the base plate, to axis- 1, -2 and -3 motors as well as to the SMB/BU recess. Adjust the cables if needed. The different cables must not be twisted or tangled. 1 Continues on next page 228 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	228	Note Action ![Image] xx1300000670 If disconnected, reconnect connectors X8, X9 and X10 to the brake release board. 6 ![Image] xx1300000834 Take a hold of the SMB cover and pull the battery cable out through the recess for the battery. 7 Attachment screws: M6x16 8.8 (5 pcs) Secure the SMB cover. 8 Tightening torque: 6 Nm ![Image] xx1300000669 If cabling is used for 7th axis (option), refit the connector R2.FB7 to the SMB cover and tighten with 6 Nm. 9 Continues on next page Product manual - IRB 8700 227 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Refitting the SMB battery Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 1 Get a hold of the battery cable in the recess for the battery and reconnect. 2 ![Image] xx1300000829 Place the battery in the recess. 3 Attachment screws: M6x16 8.8 (2 pcs) Refit the battery cover. 4 Tightening torque: 6 Nm Refitting the cable harness in frame Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Make sure that the cables running from the axis-1 bracket, runs untangled down the hole in the frame to the base plate, to axis- 1, -2 and -3 motors as well as to the SMB/BU recess. Adjust the cables if needed. The different cables must not be twisted or tangled. 1 Continues on next page 228 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1600000080 Run the cables to axis-1 and axis-3 motors through the hole on the right side of the frame. 2 ![Image] xx1600000079 Run the cables to axis-2 motor through the hole on the left side of the frame. 3 Make sure the cables to SMB/BU units through the hole to the SMB recess, are fitted correctly. 4 ![Image] xx1500002372 Refit the axis-1 bracket. 5 ![Image] xx1500003091 Secure the axis-2 and axis-3 motor cables with cable ties. 6 ![Image] xx1500003090 Continues on next page Product manual - IRB 8700 229 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	229	Refitting the SMB battery Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 1 Get a hold of the battery cable in the recess for the battery and reconnect. 2 ![Image] xx1300000829 Place the battery in the recess. 3 Attachment screws: M6x16 8.8 (2 pcs) Refit the battery cover. 4 Tightening torque: 6 Nm Refitting the cable harness in frame Note Action ![Image] ![Image] ![Image] ![Image] A B C F E D ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500003081 Cables down through hole in frame, to base plate A Axis-2 motor cables B SMB/BU cables C Cables up through lower arm and onwards D Axis-3 motor cables E Axis-1 motor cables F Make sure that the cables running from the axis-1 bracket, runs untangled down the hole in the frame to the base plate, to axis- 1, -2 and -3 motors as well as to the SMB/BU recess. Adjust the cables if needed. The different cables must not be twisted or tangled. 1 Continues on next page 228 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1600000080 Run the cables to axis-1 and axis-3 motors through the hole on the right side of the frame. 2 ![Image] xx1600000079 Run the cables to axis-2 motor through the hole on the left side of the frame. 3 Make sure the cables to SMB/BU units through the hole to the SMB recess, are fitted correctly. 4 ![Image] xx1500002372 Refit the axis-1 bracket. 5 ![Image] xx1500003091 Secure the axis-2 and axis-3 motor cables with cable ties. 6 ![Image] xx1500003090 Continues on next page Product manual - IRB 8700 229 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Connecting the axis-1, -2, -3 and -4 motor cables Note Action ![Image] xx1300000738 Push the motor cables in through the cable gland opening. 1 ![Image] xx1200001067 Refit the cable gland cover. Note Replace the gasket if damaged. 2 ![Image] xx1200001066 Connect the motor cables. Connect in accordance with the markings on connectors. 3 Wipe clean o-ring and o-ring groove. 4 Continues on next page 230 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	230	Note Action ![Image] xx1600000080 Run the cables to axis-1 and axis-3 motors through the hole on the right side of the frame. 2 ![Image] xx1600000079 Run the cables to axis-2 motor through the hole on the left side of the frame. 3 Make sure the cables to SMB/BU units through the hole to the SMB recess, are fitted correctly. 4 ![Image] xx1500002372 Refit the axis-1 bracket. 5 ![Image] xx1500003091 Secure the axis-2 and axis-3 motor cables with cable ties. 6 ![Image] xx1500003090 Continues on next page Product manual - IRB 8700 229 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Connecting the axis-1, -2, -3 and -4 motor cables Note Action ![Image] xx1300000738 Push the motor cables in through the cable gland opening. 1 ![Image] xx1200001067 Refit the cable gland cover. Note Replace the gasket if damaged. 2 ![Image] xx1200001066 Connect the motor cables. Connect in accordance with the markings on connectors. 3 Wipe clean o-ring and o-ring groove. 4 Continues on next page 230 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1200001070 Inspect the o-ring. Note Replace if damaged. 5 O-ring: 3HAC054692-002 Refit the o-ring. 6 CAUTION When refitting the motor cover, make sure none of the cables inside will be damaged! 7 Attachment screws: M5x12 (7 pcs) ![Image] xx1200001135 Refit the motor cover. Note Do not reuse the self-threading attachment screws. Replace with standard attachment screws or the threads will be damaged. Note Make sure the o-ring is undamaged and properly fitted. 8 Make sure the cover is tightly sealed. 9 Refitting the cable harness in the upper arm Note Action Carefully push the cable harness in through the upper arm and out off the wrist. 1 Continues on next page Product manual - IRB 8700 231 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	231	Connecting the axis-1, -2, -3 and -4 motor cables Note Action ![Image] xx1300000738 Push the motor cables in through the cable gland opening. 1 ![Image] xx1200001067 Refit the cable gland cover. Note Replace the gasket if damaged. 2 ![Image] xx1200001066 Connect the motor cables. Connect in accordance with the markings on connectors. 3 Wipe clean o-ring and o-ring groove. 4 Continues on next page 230 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1200001070 Inspect the o-ring. Note Replace if damaged. 5 O-ring: 3HAC054692-002 Refit the o-ring. 6 CAUTION When refitting the motor cover, make sure none of the cables inside will be damaged! 7 Attachment screws: M5x12 (7 pcs) ![Image] xx1200001135 Refit the motor cover. Note Do not reuse the self-threading attachment screws. Replace with standard attachment screws or the threads will be damaged. Note Make sure the o-ring is undamaged and properly fitted. 8 Make sure the cover is tightly sealed. 9 Refitting the cable harness in the upper arm Note Action Carefully push the cable harness in through the upper arm and out off the wrist. 1 Continues on next page Product manual - IRB 8700 231 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action Nut: M6 ![Image] xx1500002720 Refit the cable clamp inside the upper arm. Note The nut is attached from the outside. 2 Attachment screw: M8 ![Image] xx1500002719 Refit the protection cover. 3 ![Image] xx1500002718 Refit the cable clamp on the axis-3 bracket. 4 ![Image] xx1500003092 Refit the cable clamp on the axis-3 bracket, between axis-4 motor and arm housing. 5 Continues on next page 232 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	232	Note Action ![Image] xx1200001070 Inspect the o-ring. Note Replace if damaged. 5 O-ring: 3HAC054692-002 Refit the o-ring. 6 CAUTION When refitting the motor cover, make sure none of the cables inside will be damaged! 7 Attachment screws: M5x12 (7 pcs) ![Image] xx1200001135 Refit the motor cover. Note Do not reuse the self-threading attachment screws. Replace with standard attachment screws or the threads will be damaged. Note Make sure the o-ring is undamaged and properly fitted. 8 Make sure the cover is tightly sealed. 9 Refitting the cable harness in the upper arm Note Action Carefully push the cable harness in through the upper arm and out off the wrist. 1 Continues on next page Product manual - IRB 8700 231 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action Nut: M6 ![Image] xx1500002720 Refit the cable clamp inside the upper arm. Note The nut is attached from the outside. 2 Attachment screw: M8 ![Image] xx1500002719 Refit the protection cover. 3 ![Image] xx1500002718 Refit the cable clamp on the axis-3 bracket. 4 ![Image] xx1500003092 Refit the cable clamp on the axis-3 bracket, between axis-4 motor and arm housing. 5 Continues on next page 232 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1500003093 Secure the cable harness with a cable tie. 6 ![Image] xx1500003094 Make sure that the gasket on the cover is correctly fitted. Note Replace if damaged. The gasket is covered with adhesive on the side facing the upper arm cover. The three washers are pressed into the holes in the gasket. Make sure all three washers are fitted. 7 ![Image] xx1500002723 Refit the cable guide, if it has been re- moved. 8 ![Image] xx1500002722 Refit the cover. 9 Continues on next page Product manual - IRB 8700 233 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	233	Note Action Nut: M6 ![Image] xx1500002720 Refit the cable clamp inside the upper arm. Note The nut is attached from the outside. 2 Attachment screw: M8 ![Image] xx1500002719 Refit the protection cover. 3 ![Image] xx1500002718 Refit the cable clamp on the axis-3 bracket. 4 ![Image] xx1500003092 Refit the cable clamp on the axis-3 bracket, between axis-4 motor and arm housing. 5 Continues on next page 232 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1500003093 Secure the cable harness with a cable tie. 6 ![Image] xx1500003094 Make sure that the gasket on the cover is correctly fitted. Note Replace if damaged. The gasket is covered with adhesive on the side facing the upper arm cover. The three washers are pressed into the holes in the gasket. Make sure all three washers are fitted. 7 ![Image] xx1500002723 Refit the cable guide, if it has been re- moved. 8 ![Image] xx1500002722 Refit the cover. 9 Continues on next page Product manual - IRB 8700 233 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Connecting the axis-5 motor cables Note Action ![Image] xx1500002717 Push the motor cables in through the cable gland opening. 1 Attachment screws: M5x16 (2 pcs) ![Image] xx1200001016 Refit the cable gland cover. Note Replace the gasket if damaged. 2 ![Image] xx1200001015 Connect the connectors. Connect in accordance with the markings on the connectors. 3 Continues on next page 234 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	234	Note Action ![Image] xx1500003093 Secure the cable harness with a cable tie. 6 ![Image] xx1500003094 Make sure that the gasket on the cover is correctly fitted. Note Replace if damaged. The gasket is covered with adhesive on the side facing the upper arm cover. The three washers are pressed into the holes in the gasket. Make sure all three washers are fitted. 7 ![Image] xx1500002723 Refit the cable guide, if it has been re- moved. 8 ![Image] xx1500002722 Refit the cover. 9 Continues on next page Product manual - IRB 8700 233 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Connecting the axis-5 motor cables Note Action ![Image] xx1500002717 Push the motor cables in through the cable gland opening. 1 Attachment screws: M5x16 (2 pcs) ![Image] xx1200001016 Refit the cable gland cover. Note Replace the gasket if damaged. 2 ![Image] xx1200001015 Connect the connectors. Connect in accordance with the markings on the connectors. 3 Continues on next page 234 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action O-ring: 3HAC054692-002 ![Image] xx1200001070 Inspect the o-ring. Note Replace if damaged. 4 CAUTION When refitting the motor cover, make sure that none of the cables inside will be dam- aged. 5 Attachment screws: M5x12 8.8 (6 pcs) ![Image] xx1200001013 Refit the motor cover. Note Do not reuse the self-threading attachment screws. Replace with standard attachment screws or the threads will be damaged. Note Make sure the o-ring is properly fitted and undamaged. 6 Make sure that the cover is tightly sealed. 7 Connecting the axis-6 motor cables Note Action Make sure that the axis-5 is in +90 position, before continuing. If not, the cable spiral will be attached in the wrong position and cause damage to the cable harness. CAUTION Make sure that the cable spiral is not turned an extra revolution. The result will be damage to the cable harness. 1 Continues on next page Product manual - IRB 8700 235 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	235	Connecting the axis-5 motor cables Note Action ![Image] xx1500002717 Push the motor cables in through the cable gland opening. 1 Attachment screws: M5x16 (2 pcs) ![Image] xx1200001016 Refit the cable gland cover. Note Replace the gasket if damaged. 2 ![Image] xx1200001015 Connect the connectors. Connect in accordance with the markings on the connectors. 3 Continues on next page 234 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action O-ring: 3HAC054692-002 ![Image] xx1200001070 Inspect the o-ring. Note Replace if damaged. 4 CAUTION When refitting the motor cover, make sure that none of the cables inside will be dam- aged. 5 Attachment screws: M5x12 8.8 (6 pcs) ![Image] xx1200001013 Refit the motor cover. Note Do not reuse the self-threading attachment screws. Replace with standard attachment screws or the threads will be damaged. Note Make sure the o-ring is properly fitted and undamaged. 6 Make sure that the cover is tightly sealed. 7 Connecting the axis-6 motor cables Note Action Make sure that the axis-5 is in +90 position, before continuing. If not, the cable spiral will be attached in the wrong position and cause damage to the cable harness. CAUTION Make sure that the cable spiral is not turned an extra revolution. The result will be damage to the cable harness. 1 Continues on next page Product manual - IRB 8700 235 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1300001113 Use caution and push the carrier into posi- tion. 2 Attachment screws: M4x10 ![Image] xx1300000485 Secure the carrier with the M4 screw. Note The screw is located at the bottom of the carrier. Tip The screw that secure the carrier may be difficult to fit. Make sure the carrier is level and completely pressed against the bottom. 3 Attachment screws: M6x12 (2 pcs) ![Image] xx1300000484 Secure the cable bracket with its attach- ment screws. 4 Continues on next page 236 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	236	Note Action O-ring: 3HAC054692-002 ![Image] xx1200001070 Inspect the o-ring. Note Replace if damaged. 4 CAUTION When refitting the motor cover, make sure that none of the cables inside will be dam- aged. 5 Attachment screws: M5x12 8.8 (6 pcs) ![Image] xx1200001013 Refit the motor cover. Note Do not reuse the self-threading attachment screws. Replace with standard attachment screws or the threads will be damaged. Note Make sure the o-ring is properly fitted and undamaged. 6 Make sure that the cover is tightly sealed. 7 Connecting the axis-6 motor cables Note Action Make sure that the axis-5 is in +90 position, before continuing. If not, the cable spiral will be attached in the wrong position and cause damage to the cable harness. CAUTION Make sure that the cable spiral is not turned an extra revolution. The result will be damage to the cable harness. 1 Continues on next page Product manual - IRB 8700 235 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1300001113 Use caution and push the carrier into posi- tion. 2 Attachment screws: M4x10 ![Image] xx1300000485 Secure the carrier with the M4 screw. Note The screw is located at the bottom of the carrier. Tip The screw that secure the carrier may be difficult to fit. Make sure the carrier is level and completely pressed against the bottom. 3 Attachment screws: M6x12 (2 pcs) ![Image] xx1300000484 Secure the cable bracket with its attach- ment screws. 4 Continues on next page 236 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1300000488 Reconnect the connectors to the axis-6 motor. Note Place the resolver cable underneath the motor cable. 5 ![Image] xx1500003095 Make sure the gasket on the motor cover is undamaged. Note Replace if damaged. 6 CAUTION Make sure not to damage the cables inside the motor when refitting the motor cover. 7 Attachment screws: M5x20 (5 pcs) ![Image] xx1200001080 Refit the motor cover. 8 Continues on next page Product manual - IRB 8700 237 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	237	Note Action ![Image] xx1300001113 Use caution and push the carrier into posi- tion. 2 Attachment screws: M4x10 ![Image] xx1300000485 Secure the carrier with the M4 screw. Note The screw is located at the bottom of the carrier. Tip The screw that secure the carrier may be difficult to fit. Make sure the carrier is level and completely pressed against the bottom. 3 Attachment screws: M6x12 (2 pcs) ![Image] xx1300000484 Secure the cable bracket with its attach- ment screws. 4 Continues on next page 236 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1300000488 Reconnect the connectors to the axis-6 motor. Note Place the resolver cable underneath the motor cable. 5 ![Image] xx1500003095 Make sure the gasket on the motor cover is undamaged. Note Replace if damaged. 6 CAUTION Make sure not to damage the cables inside the motor when refitting the motor cover. 7 Attachment screws: M5x20 (5 pcs) ![Image] xx1200001080 Refit the motor cover. 8 Continues on next page Product manual - IRB 8700 237 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1500003101 Secure the axis-6 motor cable to the cable fixing bracket with a cable tie. Note The position of axis-4 depends on the on- going procedure. 9 ![Image] xx1500002331 Remove all residues of old sealant and other contamination from the contact sur- faces of the wrist cover. 10 ![Image] xx1600000046 Make sure the contact surface of the wrist cover is undamaged. 11 Loctite 574 Apply flange sealant on the wrist cover flange. 12 Place the cable harness so it will not be damaged when fitting the cover. 13 ![Image] xx1500003100 Refit the wrist cover and tighten all screws alternately. Repeat once. Note The position of axis-4 depends on the on- going procedure. 14 ![Image] xx1500002330 Screws M8x25 12.9 (17 pcs) Tightening torque: 24 Nm Continues on next page 238 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	238	Note Action ![Image] xx1300000488 Reconnect the connectors to the axis-6 motor. Note Place the resolver cable underneath the motor cable. 5 ![Image] xx1500003095 Make sure the gasket on the motor cover is undamaged. Note Replace if damaged. 6 CAUTION Make sure not to damage the cables inside the motor when refitting the motor cover. 7 Attachment screws: M5x20 (5 pcs) ![Image] xx1200001080 Refit the motor cover. 8 Continues on next page Product manual - IRB 8700 237 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Note Action ![Image] xx1500003101 Secure the axis-6 motor cable to the cable fixing bracket with a cable tie. Note The position of axis-4 depends on the on- going procedure. 9 ![Image] xx1500002331 Remove all residues of old sealant and other contamination from the contact sur- faces of the wrist cover. 10 ![Image] xx1600000046 Make sure the contact surface of the wrist cover is undamaged. 11 Loctite 574 Apply flange sealant on the wrist cover flange. 12 Place the cable harness so it will not be damaged when fitting the cover. 13 ![Image] xx1500003100 Refit the wrist cover and tighten all screws alternately. Repeat once. Note The position of axis-4 depends on the on- going procedure. 14 ![Image] xx1500002330 Screws M8x25 12.9 (17 pcs) Tightening torque: 24 Nm Continues on next page 238 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Concluding procedure Note Action See Updating revolution counters on page 795 . Update the revolution counters. 1 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 2 Product manual - IRB 8700 239 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	239	Note Action ![Image] xx1500003101 Secure the axis-6 motor cable to the cable fixing bracket with a cable tie. Note The position of axis-4 depends on the on- going procedure. 9 ![Image] xx1500002331 Remove all residues of old sealant and other contamination from the contact sur- faces of the wrist cover. 10 ![Image] xx1600000046 Make sure the contact surface of the wrist cover is undamaged. 11 Loctite 574 Apply flange sealant on the wrist cover flange. 12 Place the cable harness so it will not be damaged when fitting the cover. 13 ![Image] xx1500003100 Refit the wrist cover and tighten all screws alternately. Repeat once. Note The position of axis-4 depends on the on- going procedure. 14 ![Image] xx1500002330 Screws M8x25 12.9 (17 pcs) Tightening torque: 24 Nm Continues on next page 238 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued Concluding procedure Note Action See Updating revolution counters on page 795 . Update the revolution counters. 1 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 2 Product manual - IRB 8700 239 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued 4.4.3 Replacing the SMB Location of the SMB The SMB unit is located inside. ![Image] xx1500003096 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part RMU102 3HAC043904-001 SMB Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit ESD bag Continues on next page 240 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	240	Concluding procedure Note Action See Updating revolution counters on page 795 . Update the revolution counters. 1 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 2 Product manual - IRB 8700 239 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.2 Refitting the cable harness Continued 4.4.3 Replacing the SMB Location of the SMB The SMB unit is located inside. ![Image] xx1500003096 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part RMU102 3HAC043904-001 SMB Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit ESD bag Continues on next page 240 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Removing the SMB unit Use these procedures to remove the SMB unit. Preparations before disconnecting cables to the SMB and BU units Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000829 Open the small battery cover on the SMB cover, dis- connect the battery cable and remove the battery. 3 ![Image] xx1300000669 Remove the SMB cover. 4 Disconnecting and removing the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 241 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	241	4.4.3 Replacing the SMB Location of the SMB The SMB unit is located inside. ![Image] xx1500003096 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part RMU102 3HAC043904-001 SMB Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit ESD bag Continues on next page 240 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Removing the SMB unit Use these procedures to remove the SMB unit. Preparations before disconnecting cables to the SMB and BU units Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000829 Open the small battery cover on the SMB cover, dis- connect the battery cable and remove the battery. 3 ![Image] xx1300000669 Remove the SMB cover. 4 Disconnecting and removing the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 241 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000670 If needed, disconnect the brake release unit (connect- ors X8, X9 and X10). 3 ![Image] xx1300000730 Remove the screws with washers that hold bracket with the SMB unit. 4 ![Image] xx1300000728 Carefully pull the SMB unit out a little and disconnect the connectors from the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 5 ![Image] xx1300000731 Use caution and remove the SMB unit. 6 ESD bag Keep the SMB unit in an ESD bag until it shall be re- fitted. 7 Continues on next page 242 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	242	Removing the SMB unit Use these procedures to remove the SMB unit. Preparations before disconnecting cables to the SMB and BU units Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000829 Open the small battery cover on the SMB cover, dis- connect the battery cable and remove the battery. 3 ![Image] xx1300000669 Remove the SMB cover. 4 Disconnecting and removing the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. 1 Continues on next page Product manual - IRB 8700 241 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000670 If needed, disconnect the brake release unit (connect- ors X8, X9 and X10). 3 ![Image] xx1300000730 Remove the screws with washers that hold bracket with the SMB unit. 4 ![Image] xx1300000728 Carefully pull the SMB unit out a little and disconnect the connectors from the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 5 ![Image] xx1300000731 Use caution and remove the SMB unit. 6 ESD bag Keep the SMB unit in an ESD bag until it shall be re- fitted. 7 Continues on next page 242 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Refitting the SMB unit Use these procedures to refit the SMB unit. Refitting the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000729 Connect the battery cable to the SMB unit. 3 ![Image] xx1300000728 Connect all connectors to the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 4 ![Image] xx1300000730 Carefully push the SMB unit into position and refit the bracket. 5 Continues on next page Product manual - IRB 8700 243 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	243	Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000670 If needed, disconnect the brake release unit (connect- ors X8, X9 and X10). 3 ![Image] xx1300000730 Remove the screws with washers that hold bracket with the SMB unit. 4 ![Image] xx1300000728 Carefully pull the SMB unit out a little and disconnect the connectors from the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 5 ![Image] xx1300000731 Use caution and remove the SMB unit. 6 ESD bag Keep the SMB unit in an ESD bag until it shall be re- fitted. 7 Continues on next page 242 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Refitting the SMB unit Use these procedures to refit the SMB unit. Refitting the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000729 Connect the battery cable to the SMB unit. 3 ![Image] xx1300000728 Connect all connectors to the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 4 ![Image] xx1300000730 Carefully push the SMB unit into position and refit the bracket. 5 Continues on next page Product manual - IRB 8700 243 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Note Action ![Image] xx1300000670 If disconnected, reconnect connectors X8, X9 and X10 to the brake release board. 6 ![Image] xx1300000834 Take a hold of the SMB cover and pull the battery cable out through the recess for the battery. 7 Attachment screws: M6x16 8.8 (5 pcs) Secure the SMB cover. 8 Tightening torque: 6 Nm ![Image] xx1300000669 If cabling is used for 7th axis (option), refit the connector R2.FB7 to the SMB cover and tighten with 6 Nm. 9 Continues on next page 244 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	244	Refitting the SMB unit Use these procedures to refit the SMB unit. Refitting the SMB unit Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000729 Connect the battery cable to the SMB unit. 3 ![Image] xx1300000728 Connect all connectors to the SMB board: R1.SMB1-3, R1.SMB4-6 and R2.SMB 4 ![Image] xx1300000730 Carefully push the SMB unit into position and refit the bracket. 5 Continues on next page Product manual - IRB 8700 243 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Note Action ![Image] xx1300000670 If disconnected, reconnect connectors X8, X9 and X10 to the brake release board. 6 ![Image] xx1300000834 Take a hold of the SMB cover and pull the battery cable out through the recess for the battery. 7 Attachment screws: M6x16 8.8 (5 pcs) Secure the SMB cover. 8 Tightening torque: 6 Nm ![Image] xx1300000669 If cabling is used for 7th axis (option), refit the connector R2.FB7 to the SMB cover and tighten with 6 Nm. 9 Continues on next page 244 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Refitting the SMB battery Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 1 Get a hold of the battery cable in the recess for the battery and reconnect. 2 ![Image] xx1300000829 Place the battery in the recess. 3 Attachment screws: M6x16 8.8 (2 pcs) Refit the battery cover. 4 Tightening torque: 6 Nm Concluding procedure Note Action See Updating revolution counters on page 795 . Update the revolution counter. 1 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 2 Product manual - IRB 8700 245 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	245	Note Action ![Image] xx1300000670 If disconnected, reconnect connectors X8, X9 and X10 to the brake release board. 6 ![Image] xx1300000834 Take a hold of the SMB cover and pull the battery cable out through the recess for the battery. 7 Attachment screws: M6x16 8.8 (5 pcs) Secure the SMB cover. 8 Tightening torque: 6 Nm ![Image] xx1300000669 If cabling is used for 7th axis (option), refit the connector R2.FB7 to the SMB cover and tighten with 6 Nm. 9 Continues on next page 244 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued Refitting the SMB battery Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 1 Get a hold of the battery cable in the recess for the battery and reconnect. 2 ![Image] xx1300000829 Place the battery in the recess. 3 Attachment screws: M6x16 8.8 (2 pcs) Refit the battery cover. 4 Tightening torque: 6 Nm Concluding procedure Note Action See Updating revolution counters on page 795 . Update the revolution counter. 1 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 2 Product manual - IRB 8700 245 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued 4.4.4 Replacing the brake release unit Location of the brake release unit The brake release unit is located inside cover. ![Image] xx1500003096 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part BRK001 3HAC046642-001 Brake release unit Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page 246 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.4 Replacing the brake release unit
ABB_IRB8700_Product_Manual.pdf	https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D	246	Refitting the SMB battery Note Action ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 1 Get a hold of the battery cable in the recess for the battery and reconnect. 2 ![Image] xx1300000829 Place the battery in the recess. 3 Attachment screws: M6x16 8.8 (2 pcs) Refit the battery cover. 4 Tightening torque: 6 Nm Concluding procedure Note Action See Updating revolution counters on page 795 . Update the revolution counter. 1 DANGER Make sure all safety requirements are met when performing the first test run. These are further detailed in the section DANGER - First test run may cause injury or damage! on page 46 . 2 Product manual - IRB 8700 245 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.3 Replacing the SMB Continued 4.4.4 Replacing the brake release unit Location of the brake release unit The brake release unit is located inside cover. ![Image] xx1500003096 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Library. Note Article number Spare part BRK001 3HAC046642-001 Brake release unit Required tools and equipment Note Article number Equipment, etc. Content is defined in section Standard toolkit on page 825 . - Standard toolkit Continues on next page 246 Product manual - IRB 8700 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.4 Replacing the brake release unit Removing the brake release unit Use these procedures to remove the brake release unit. Preparations Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 1 ELECTROSTATIC DISCHARGE (ESD) The unit is sensitive to ESD. Before handling the unit please read the safety information in the section WARNING - The unit is sensitive to ESD! on page 49 2 ![Image] xx1300000743 Remove the push button guard from the SMB cover. The push button guard must be removed to ensure a correct refitting of the brake release unit. 3 ![Image] xx1300000742 Remove the SMB cover. 4 The battery can stay connected, to avoid the need of synchronizing the robot. CAUTION Carefully put the SMB cover down to avoid damaging the battery cable connectors. 5 Continues on next page Product manual - IRB 8700 247 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 4 Repair 4.4.4 Replacing the brake release unit Continued

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