Document Name stringclasses 11
values | URL stringclasses 11
values | page_number int64 1 1.26k | full_text stringlengths 65 18.2k |
|---|---|---|---|
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 147 | 3.4.2 Changing oil, axis-1 gearbox
Usage of dispenser
The oil change procedure in this section describes usage of an oil dispenser.
Location of oil plugs
The oil plugs of the gearbox are located as shown in the figure.
![Image]
xx1500002011
Ventilation plug (can also be used for filling oil, when not
using an oil dispe... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 148 | Required documents
Note
Document number
Document name
3HAC042927-001
Technical reference manu-
al - Lubrication in gearboxes
Draining the axis-1 gearbox
Use this procedure to drain the gearbox.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, befor... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 149 | Note
Action
![Image]
xx1500003082
Remove the base cover.
5
Pull out the oil hose next to the connections
and attach the nipple. Connect the oil dis-
penser.
6
Suck out the oil with the oil dispenser.
Note
There will be some oil left in the gear after
draining.
7
WARNING
Used oil is hazardous material and must
be dispos... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 150 | Note
Action
![Image]
xx1500003082
Refit the base cover.
11
Tightening torque: 24 Nm.
![Image]
xx1500001993
Refit the ventilation plug.
12
Filling oil into the axis-1 gearbox
Use this procedure to refill the gearbox with oil.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pres... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 151 | Note
Action
![Image]
xx1500001993
Remove the ventilation plug.
Note
The ventilation hole must be opened to let
out air during the filling process.
3
![Image]
xx1500003082
Remove the base cover.
4
Pull out the oil hose next to the connections
and attach the nipple. Connect the oil dis-
penser.
5
Type of oil and total am... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 152 | Note
Action
![Image]
xx1600001405
Remove the oil filling nipple, put the protect-
ive cap on and put the oil filling hose into
the connection box.
9
Tightening torque: 24 Nm
![Image]
xx1500001993
Refit the ventilation plug.
10
Note
After all repair and maintenance work in-
volving oil, always wipe the robot clean
from ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 153 | 3.4.3 Changing oil in axis-2 and axis-3 gearbox
Usage of oil dispenser
The oil change procedure in this section describes usage of an oil dispenser.
Location of oil plugs
The oil plugs of the gearbox are located as shown in the figure.
![Image]
xx1500002013
![Image]
xx1500002014
•
-
Left = Inspection hole
-
Right = Ven... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 154 | Draining the axis-2 and axis-3 gearboxes
Use this procedure to drain the gearbox.
Note
The procedure to change oil in axis-2 and axis-3 is the same.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot
working area.
1
WARNING
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 155 | Note
Action
![Image]
xx1500002014
Remove the protection cap from the nipple
of the oil draining plug and connect the oil
dispenser.
5
Suck out the oil with the oil dispenser.
Note
There will be some oil left in the gear after
draining.
6
WARNING
Used oil is hazardous material and must
be disposed of in a safe way. See ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 156 | Note
Action
Tightening torque: 24 Nm.
![Image]
xx1500001994
Refit the ventilation plug.
9
Filling oil into the axis-2 and axis-3 gearboxes
Use this procedure to refill the gearbox with oil.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before en... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 157 | Note
Action
![Image]
xx1500001995
Remove the inspection plug.
4
![Image]
xx1500002014
Remove the protection cap from the nipple
of the oil filling plug and connect the oil
dispenser.
5
Type of oil and total amount is detailed in
Technical reference manual - Lubrication
in gearboxes .
Refill the gearbox with oil, using ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 158 | Note
Action
![Image]
xx1500002014
Remove the oil dispenser and refit the
protection cap to the nipple of the oil filling
plug.
8
Tightening torque: 24 Nm
![Image]
xx1500001995
Refit the inspection plug.
9
Tightening torque: 24 Nm
![Image]
xx1500001994
Refit the ventilation plug.
10
DANGER
Make sure all safety requireme... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 159 | 3.4.4 Changing oil, axis-4 primary gearbox
Usage of oil dispenser
The oil change procedure in this section describes usage of an oil dispenser.
Location of oil plugs
The oil plugs of the gearbox are located as shown in the figure.
![Image]
xx1500002015
![Image]
xx1500002016
•
Left = Ventilation hole
•
Right = Inspectio... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 160 | Draining the axis-4 primary gearbox
Note
Action
Jog the robot to a comfortable working
position.
1
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot
working area.
2
WARNING
Handling gearbox oil involves several
safety risks. Before pro... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 161 | Note
Action
![Image]
xx1500002016
Remove the protection cap from the nipple
of the oil draining plug and connect the oil
dispenser.
6
Suck out the oil using the oil dispenser.
Note
There will be some oil left in the gear after
draining.
7
WARNING
Used oil is hazardous material and must
be disposed of in a safe way. See... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 162 | Filling oil into the axis-4 primary gearbox
Note
Action
Jog the robot to a comfortable working
position.
1
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot
working area.
2
WARNING
Handling gearbox oil involves several
safety risks. Be... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 163 | Note
Action
![Image]
xx1500002016
Remove the protection cap from the nipple
of the oil filling plug and connect the oil
dispenser.
6
Type of oil and total amount is detailed in
Technical reference manual - Lubrication
in gearboxes .
Refill the gearbox with oil, using the oil
dispenser.
Note
The amount of oil to be fill... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 164 | Note
Action
Tightening torque: 24 Nm
![Image]
xx1500002018
Refit the inspection plug.
10
Tightening torque: 24 Nm
![Image]
xx1500002017
Refit the ventilation plug.
11
DANGER
Make sure all safety requirements are met
when performing the first test run. These
are further detailed in the section DANGER
- First test run m... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 165 | 3.4.5 Changing oil, axis-4 secondary gearbox
Location of oil plugs
The oil plugs of the gearbox are located as shown in the figures.
![Image]
xx1500002019
![Image]
xx1500002020
•
Top = Ventilation plug
•
Bottom = Inspection plug
Draining plug
Tightening torque: 24 Nm.
Tightening torque: 24 Nm.
Required consumable
Note
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 166 | Draining the axis-4 secondary gearbox
Note
Action
Jog the robot to a comfortable position. In
order to facilitate draining, jog the axis-3 a
few degrees upwards, from calibration po-
sition.
•
Ax1 = No significance (as long as
the robot is secured to the founda-
tion)
•
Ax2 = comfortable working position
•
Ax3 = a few ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 167 | Note
Action
![Image]
xx1500002021
Use caution and remove the oil plug from
the fill hole.
Note
The fill hole is opened to speed up the
drainage.
7
WARNING
Used oil is hazardous material and must
be disposed of in a safe way. See section
Decommissioning on page813 for more in-
formation.
8
Tightening torque: 24 Nm.
Ref... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 168 | Note
Action
![Image]
xx1500002021
Open the fill plug.
4
![Image]
xx1500002022
Open the inspection plug.
5
Type of oil and total amount is detailed in
Technical reference manual - Lubrication
in gearboxes .
Refill the gearbox with oil.
Note
The amount of oil to be filled depends on
the amount previously being drained. S... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 169 | Note
Action
DANGER
Make sure all safety requirements are met
when performing the first test run. These
are further detailed in the section DANGER
- First test run may cause injury or damage!
on page 46 .
9
168
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
3 Mainte... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 170 | 3.4.6 Changing oil, axis-5 gearbox
Location of oil plugs
The oil plugs of the gearbox are located as shown in the figure.
![Image]
xx1500002023
Right plug
Left plug
Oil plug draining
Combined oil plug filling/ventilation/inspec-
tion
Tightening torque: 24 Nm.
Tightening torque: 24 Nm.
Required consumable
Note
Material
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 171 | Required documents
Note
Document number
Document name
3HAC042927-001
Technical reference manu-
al - Lubrication in gearboxes
Draining the axis-5 gearbox
Note
Action
Run the robot to the specified position:
•
Axis-1: no significance (as long as
the robot is secured to the founda-
tion)
•
Axis-2: comfortable working posi... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 172 | Note
Action
![Image]
xx1500002074
Remove the oil draining plug and let the oil
run into the vessel.
6
![Image]
xx1500002024
Use caution and remove the combined oil
filling/inspection/ventilation plug.
Note
The combined filling/inspection/ventilation
plug is opened to speed up the drainage.
7
WARNING
Used oil is hazardo... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 173 | Note
Action
WARNING
Handling gearbox oil involves several
safety risks. Before proceeding, please
read the safety information in the section
WARNING - Safety risks during work with
gearbox lubricants (oil or grease) on
page 52 .
3
![Image]
xx1500002024
Open the combined oil filling/inspec-
tion/ventilation plug.
4
Type... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 174 | 3.4.7 Changing oil, axis-6 gearbox
Location of oil plugs
The oil plugs of the gearbox are located as shown in the figure.
![Image]
xx1500002035
![Image]
xx1500002034
Draining hole
Combined oil filling/inspection/ventilation
hole
Tightening torque: 24 Nm.
Tightening torque: 24 Nm.
Required consumable
Note
Material
Infor... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 175 | Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot
working area.
2
WARNING
Handling gearbox oil involves several
safety risks. Before proceeding, please
read the safety information in the section
WARNING - Safety risks durin... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 176 | Note
Action
![Image]
xx1500002035
Remove the oil draining plug and let the oil
run into the vessel.
7
WARNING
Used oil is hazardous material and must
be disposed of in a safe way. See section
Decommissioning on page813 for more in-
formation.
8
Tightening torque: 24 Nm.
Refit the oil plugs.
9
Filling oil into the axis... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 177 | Note
Action
![Image]
xx1500002034
Open the oil filling plug.
5
Type of oil and total amount is detailed in
Technical reference manual - Lubrication
in gearboxes .
Refill the gearbox with oil.
Note
The amount of oil to be filled depends on
the amount previously being drained.
6
See Type and amount of oil in gearboxes
o... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 178 | Note
Action
Tightening torque: 24 Nm
Refit the oil plug.
8
DANGER
Make sure all safety requirements are met
when performing the first test run. These
are further detailed in the section DANGER
- First test run may cause injury or damage!
on page 46 .
9
Product manual - IRB 8700
177
3HAC052853-001 Revision: D
© Copyrig... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 179 | 3.4.8 Replacing the SMB battery
WARNING
See instructions for batteries, WARNING - Safety risks during handling of batteries
on page 51 .
Location of SMB battery
The SMB battery (SMB = serial measurement board) is located on the left hand
side of the frame as shown in the figure below.
![Image]
xx1500002051
Note
The ba... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 180 | Required spare parts
Note
Article number
Spare part
Battery includes protection
circuits. Only replace with a
specified spare part or an
ABB-approved equivalent.
For spare part number, see:
•
Spare parts on page831
Battery pack
Removing, battery
Use this procedure to remove the SMB battery.
Note
Action
This is done in ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 181 | Refitting, battery
Use this procedure to refit the SMB battery.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
1
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the
unit please r... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 182 | 3.5 Lubrication activities
3.5.1 Lubricating the spherical roller bearings, balancing device
Location of spherical roller bearings
The spherical roller bearings are located in the upper and lower ends of the
balancing devices.
![Image]
xx1500002056
Consumable
Note
Article number
Equipment, etc.
Tribol GR 100-0 PD, 50 m... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 183 | Lubricating the spherical roller bearings
Use this procedure to lubricate the spherical roller bearings.
The procedure to lubricate the upper and lower spherical roller bearing is the same.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before en... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 184 | 3.5.2 Lubricating the cross roller bearing
Location of the cross roller bearing
The cross roller bearing is located between frame and base.
![Image]
xx1500002053
Consumable
Note
Article number
Consumable
Mobillux EP2
Grease
Used for lubrication of the
cross roller bearing.
Lubricating the cross roller bearing
Use this ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 185 | Note
Action
Mobillux EP2
![Image]
xx1500002054
Unscrew both screws on either side of the
cross roller bearing and fill grease from one
of the holes until grease appears in the
other hole.
2
Refit the two screws.
3
Wipe clean from residual grease.
4
Note
Inspect the cross roller bearing after a few
days running. Some of... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 186 | 3.6 Cleaning activities
3.6.1 Cleaning the IRB 8700
WARNING
Turn off all electrical power supplies to the manipulator before entering its work
space.
General
To secure high uptime it is important that the IRB 8700 is cleaned regularly. The
frequency of cleaning depends on the environment in which the manipulator works.... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 187 | Never!
•
Never point the water jet at connectors, joints, sealings, or gaskets!
•
Never use compressed air to clean the robot!
•
Never use solvents that are not approved by ABB to clean the robot!
•
Never spray from a distance closer than 0.4 meters!
•
Never remove any covers or other protective devices before cleaning... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 188 | Cables
Movable cables need to be able to move freely:
•
Remove waste material, such as sand, dust and chips, if it prevents cable
movement.
•
Clean the cables if they have a crusty surface, for example from dry release
agents.
Product manual - IRB 8700
187
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All right... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 189 | This page is intentionally left blank
4 Repair
4.1 Introduction
Structure of this chapter
This chapter describes all repair activities recommended for the IRB 8700 and any
external unit.
It is made up of separate procedures, each describing a specific repair activity.
Each procedure contains all the information requir... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 190 | 4 Repair
4.1 Introduction
Structure of this chapter
This chapter describes all repair activities recommended for the IRB 8700 and any
external unit.
It is made up of separate procedures, each describing a specific repair activity.
Each procedure contains all the information required to perform the activity, for
example... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 191 | 4.2 General procedures
4.2.1 Performing a leak-down test
When to perform a leak-down test
After refitting any motor and gearbox, the integrity of all seals enclosing the gearbox
oil must be tested. This is done in a leak-down test.
Required equipment
Note
Article number
Equipment, etc.
-
Leak-down tester
-
Leak detecti... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 192 | 4.2.2 Mounting instructions for bearings
General
This section describes how to mount and grease different types of bearings on the
robot.
Equipment
Note
Article number
Equipment, etc.
Used to grease the bearings, if not
specified otherwise.
3HAB3537-1
Grease
Assembly of all bearings
Follow the following instructions wh... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 193 | •
During operation, the bearing should be filled to 70-80% of the available
volume.
•
Ensure that grease is handled and stored properly to avoid contamination.
Grease the different types of bearings as following description:
•
Grooved ball bearings must be filled with grease from both sides.
•
Tapered roller bearings ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 194 | 4.2.3 Mounting instructions for seals
General
This section describes how to mount different types of seals onto the robot.
Equipment
Note
Article number
Equipment, etc.
Used to lubricate the seals.
3HAB3537-1
Grease
Rotating seals
The procedure below describes how to fit rotating seals.
CAUTION
Please observe the follo... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 195 | Flange seals and static seals
The following procedure describes how to fit flange seals and static seals.
Action
Check the flange surfaces. They must be even and free from pores.
1
It is easy to check flatness using a gauge on the fastened joint (without sealing com-
pound).
If the flange surfaces are defective, the pa... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 196 | 4.3 Attaching lifting accessories
4.3.1 Attaching lifting accessories to complete arm system
Definition of the complete arm system
The complete arm system consists of the following parts:
•
upper arm
•
wrist
•
lower arm
•
frame.
Attachment points of lifting accessory
Note
Section not ready yet. Will be published in the... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 197 | 4.3.2 Attaching lifting accessories to the upper arm
Attachment points of lifting accessory
![Image]
![Image]
xx1500002724
Required tools and equipment
Note
Article number
Equipment, etc.
Lifting capacity: 2,000 kg
-
Roundsling 2.5 m
Lifting capacity: 2,000 kg
-
Roundsling 3 m
M12
3HAC16131-1
Lifting eye
Outer diameter... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 198 | Attaching the lifting accessories
Use these procedures to attach the lifting accessories.
Robot position
Note
Action
Jog the robot to the specified position:
•
Axis 1: no significance (as long as
the robot is secured to the founda-
tion)
•
Axis 2: -65°
•
Axis 3: upper arm horizontal against
the foundation
•
Axis 4: +90... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 199 | Note
Action
Lifting eye: M12
Attach a Lifting eye to the hole in the arm
housing with a Fender washer underneath.
![Image]
xx1400002196
4
Fender washer: Outer diameter: minimum
26 mm, hole diameter: 13 mm, thickness:
3 mm.
![Image]
xx1500002715
Roundsling 2.5 m: Lifting capacity: 2,000
kg
![Image]
xx1500002713
Attach a... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 200 | Note
Action
Only needed when the upper arm is fitted
on the robot:
9
Release the brakes on axis-2 to be sure
that the lifting accessories are taking the
weight of the upper arm.
Adjust the lifting accessories, if needed.
10
Product manual - IRB 8700
199
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights r... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 201 | 4.3.3 Attaching lifting accessories to the wrist
Attachment points of lifting accessories
![Image]
xx1300000673
The figure show IRB 6700, but the principle is the same.
Required tools and equipment
Note
Article number
Equipment, etc.
Lifting capacity: 2,000 kg
-
Roundsling 2.5 m
Continues on next page
200
Product manua... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 202 | Attaching lifting accessories
Use these procedures to remove the wrist.
Robot position
Note
Action
Jog the robot to the specified position:
•
Axis 1: no significance (as long as
the robot is secured to the founda-
tion)
•
Axis 2: comfortable working position
•
Axis 3: comfortable working position
•
Axis 4: +90°
•
Axis ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 203 | Note
Action
Roundsling 1 m: Lifting capacity: 1,000 kg
Attach a roundsling choked around the
wrist and to an overhead crane (or similar).
![Image]
xx1400000730
3
Stretch the lifting accessories to take the
weight of the wrist.
4
Adjust the lifting accessories, if needed.
5
202
Product manual - IRB 8700
3HAC052853-001 R... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 204 | 4.4 Cable harness
4.4.1 Removing the cable harness
Location of the cable harness
The cable harness is located as shown in the figure.
![Image]
xx1500001878
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 205 | Note
Article number
Equipment, etc.
Used to remove and refit the R1.SMB
in the base.
-
Sparkplug wrench
Removing the cable harness
Use these procedures to remove the cable harness.
Preparations before removing the cable harness
Note
Action
Note
The specified position is a recommended
position. Depending on what tool is... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 206 | Note
Action
![Image]
xx1500003100
Remove the wrist cover.
Note
Do not damage the sealing. Replace if
damaged.
Note
The position of axis-4 depends on the on-
going procedure.
2
![Image]
xx1500002330
![Image]
xx1500003101
Cut the cable tie that secure the axis-6
motor cable.
3
Disconnecting the axis-6 motor cables
Note
A... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 207 | Note
Action
![Image]
xx1200001080
Unscrew the attachment screws and re-
move the motor cover.
Note
Do not damage the gasket. Replace if
damaged.
3
![Image]
xx1300000488
Disconnect the motor cables.
4
![Image]
xx1300000484
Unscrew the attachment screws holding
the cable bracket.
5
Continues on next page
206
Product manu... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 208 | Note
Action
![Image]
xx1300000485
Unscrew the screw holding the carrier.
Note
The screw is located at the bottom of the
carrier.
6
![Image]
xx1300001113
Use caution and pull out the carrier.
Tip
If needed, use a screwdriver to help pulling
out the carrier.
7
![Image]
xx1300000666
Use caution and pull out the axis-6 mot... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 209 | Note
Action
![Image]
xx1200001135
Unscrew the attachment screws with
washers and remove the motor cover.
2
![Image]
xx1200001070
Note
Make sure the o-ring is present when re-
moving the cover.
3
![Image]
xx1200001066
Disconnect the motor cables.
4
Continues on next page
208
Product manual - IRB 8700
3HAC052853-001 Revi... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 210 | Note
Action
![Image]
xx1500002717
Remove the cable gland cover.
Tip
Make a note in which direction the cable
exit hole is facing, if the motor shall be re-
moved too. The motor shall be refitted in
the same position.
5
Use caution and pull out the motor cables.
6
Disconnecting the axis-1, -2, -3 and -4 motor cables
Not... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 211 | Note
Action
![Image]
xx1200001066
Disconnect the motor cables.
4
![Image]
xx1200001067
Remove the cable gland cover.
Inspect the gasket.
Note
Replace if damaged.
Tip
Make a note in which direction the cable
exit hole is facing, if the motor will be re-
moved too. The motor shall be refitted in
the same position.
5
Use ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 212 | Note
Action
![Image]
xx1500002719
Remove the protection cover. Make sure
not to damage the surface exposed.
3
![Image]
xx1500002720
Unscrew the nut holding the bracket inside
the upper arm.
Note
The nut is reached from the outside.
4
![Image]
![Image]
xx1500002721
Cut the cable tie.
5
![Image]
xx1500002722
Unscrew the ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 213 | Note
Action
![Image]
xx1500002723
Remove the cover.
7
Use caution and remove the cable harness
out of the upper arm.
8
Disconnecting the cable harness in the base
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air pressure
are turned off.
1
![Image]
xx1500003082
Remove the ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 214 | Note
Action
Sparkplug wrench
![Image]
xx1500003084
Disconnect R1.SMB.
Tip
Use a Sparkplug wrench (or similar).
![Image]
![Image]
xx1200000888
4
![Image]
xx1500003085
Remove the two earth cables.
5
![Image]
xx1500003088
For easier access: Remove connection
plate and bottom plate.
6
Use caution and pull out the cable har... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 215 | Note
Action
![Image]
xx1500003091
Axis-2 motor cable
Cut the cable ties that secure the axis-2
and axis-3 motor cables to the cable fixing
brackets.
2
![Image]
xx1500003090
Axis-3 motor cable
Cut the cable ties that secure the axis-1,
axis-2 and axis-3 motor cables to the axis-
1 bracket.
3
![Image]
xx1500002372
Unscre... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 216 | Note
Action
![Image]
xx1500002695
If not already done, unscrew the screws
that hold the two cable brackets inside the
lower arm.
Note
The screws are reached from the outside.
2
Use caution and remove the cable harness
from the lower arm.
3
Preparations before disconnecting cables to the SMB and BU units
Note
Action
DAN... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 217 | Note
Action
![Image]
xx1300000669
Remove the SMB cover.
4
Disconnecting and removing the SMB unit
Note
Action
DANGER
Make sure that all supplies for electrical power, hy-
draulic pressure, and air pressure are turned off.
1
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the unit
please read... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 218 | Note
Action
![Image]
xx1300000728
Carefully pull the SMB unit out a little and disconnect
the connectors from the SMB board:
R1.SMB1-3, R1.SMB4-6 and R2.SMB
5
![Image]
xx1300000731
Use caution and remove the SMB unit.
6
ESD bag
Keep the SMB unit in an ESD bag until it shall be re-
fitted.
7
Removing the SMB/BU cables
N... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 219 | Note
Action
![Image]
xx1500003089
Use caution and pull out the cable harness from the
SMB recess.
4
Concluding procedure
Note
Action
Use caution and remove the cable harness from the
lower arm.
1
218
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
4 Repair
4.4.1 Remo... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 220 | 4.4.2 Refitting the cable harness
Location of the cable harness
The cable harness is located as shown in the figure.
![Image]
xx1500001878
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700 on ABB Library.... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 221 | Required consumables
Note
Article number
Consumable
-
Cable ties
Flange sealant
Loctite 574
Sikaflex
Refitting the cable harness
Use these procedures to refit the cable harness.
Refitting the cable harness in the base
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air press... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 222 | Note
Action
![Image]
![Image]
![Image]
![Image]
A
B
C
F
E
D
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx1500003081
Cables down through hole in frame,
to base plate
A
Axis-2 motor cables
B
SMB/BU cables
C
Cables up through lower arm and
onwards
D
Axis-3 m... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 223 | Note
Action
Make sure the signal cable R1.SMB runs
under the oil hose and above the R1.MP
cables, through the base.
7
Sparkplug wrench
![Image]
xx1500003084
Refit the R1.SMB cable, with the large re-
cess pointing upwards to the right.
Tip
Use a Sparkplug wrench (or similar).
![Image]
![Image]
xx1200000888
8
Attachment... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 224 | Note
Action
Screws M6x16 (4 pcs)
![Image]
xx1500002695
Refit the two cable brackets inside the
lower arm.
Note
The screws are reached from the outside.
3
![Image]
xx1600000075
Refit upper and lower cable guides.
4
The figure show the positions of the cable
guides.
Continues on next page
Product manual - IRB 8700
223
3H... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 225 | Refitting the SMB/BU cables
Note
Action
O-ring: 21522012-429
![Image]
xx1300000737
Inspect the o-ring located on the SMB/BU
cover is undamaged. Replace if damaged.
1
Wipe clean the contact surfaces of the
cover as well as the hole it shall fit in.
2
Fit the o-ring.
3
Sikaflex
Apply Sikaflex on top of the o-ring, on the... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 226 | Note
Action
![Image]
![Image]
![Image]
![Image]
A
B
C
F
E
D
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx1500003081
Cables down through hole in frame,
to base plate
A
Axis-2 motor cables
B
SMB/BU cables
C
Cables up through lower arm and
onwards
D
Axis-3 m... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 227 | Note
Action
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the
unit please read the safety information in the
section WARNING - The unit is sensitive to ESD!
on page 49
2
![Image]
xx1300000729
Connect the battery cable to the SMB unit.
3
![Image]
xx1300000728
Connect all connectors to the ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 228 | Note
Action
![Image]
xx1300000670
If disconnected, reconnect connectors X8, X9
and X10 to the brake release board.
6
![Image]
xx1300000834
Take a hold of the SMB cover and pull the battery
cable out through the recess for the battery.
7
Attachment screws: M6x16 8.8 (5 pcs)
Secure the SMB cover.
8
Tightening torque: 6 N... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 229 | Refitting the SMB battery
Note
Action
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the
unit please read the safety information in the
section WARNING - The unit is sensitive to ESD!
on page 49
1
Get a hold of the battery cable in the recess for
the battery and reconnect.
2
![Image]
xx130... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 230 | Note
Action
![Image]
xx1600000080
Run the cables to axis-1 and axis-3 motors
through the hole on the right side of the
frame.
2
![Image]
xx1600000079
Run the cables to axis-2 motor through the
hole on the left side of the frame.
3
Make sure the cables to SMB/BU units
through the hole to the SMB recess, are
fitted corre... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 231 | Connecting the axis-1, -2, -3 and -4 motor cables
Note
Action
![Image]
xx1300000738
Push the motor cables in through the cable
gland opening.
1
![Image]
xx1200001067
Refit the cable gland cover.
Note
Replace the gasket if damaged.
2
![Image]
xx1200001066
Connect the motor cables.
Connect in accordance with the markings... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 232 | Note
Action
![Image]
xx1200001070
Inspect the o-ring.
Note
Replace if damaged.
5
O-ring: 3HAC054692-002
Refit the o-ring.
6
CAUTION
When refitting the motor cover, make sure
none of the cables inside will be damaged!
7
Attachment screws: M5x12 (7 pcs)
![Image]
xx1200001135
Refit the motor cover.
Note
Do not reuse the s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 233 | Note
Action
Nut: M6
![Image]
xx1500002720
Refit the cable clamp inside the upper arm.
Note
The nut is attached from the outside.
2
Attachment screw: M8
![Image]
xx1500002719
Refit the protection cover.
3
![Image]
xx1500002718
Refit the cable clamp on the axis-3 bracket.
4
![Image]
xx1500003092
Refit the cable clamp on ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 234 | Note
Action
![Image]
xx1500003093
Secure the cable harness with a cable tie.
6
![Image]
xx1500003094
Make sure that the gasket on the cover is
correctly fitted.
Note
Replace if damaged.
The gasket is covered with adhesive on the
side facing the upper arm cover. The three
washers are pressed into the holes in the
gasket... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 235 | Connecting the axis-5 motor cables
Note
Action
![Image]
xx1500002717
Push the motor cables in through the cable
gland opening.
1
Attachment screws: M5x16 (2 pcs)
![Image]
xx1200001016
Refit the cable gland cover.
Note
Replace the gasket if damaged.
2
![Image]
xx1200001015
Connect the connectors.
Connect in accordance w... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 236 | Note
Action
O-ring: 3HAC054692-002
![Image]
xx1200001070
Inspect the o-ring.
Note
Replace if damaged.
4
CAUTION
When refitting the motor cover, make sure
that none of the cables inside will be dam-
aged.
5
Attachment screws: M5x12 8.8 (6 pcs)
![Image]
xx1200001013
Refit the motor cover.
Note
Do not reuse the self-threa... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 237 | Note
Action
![Image]
xx1300001113
Use caution and push the carrier into posi-
tion.
2
Attachment screws: M4x10
![Image]
xx1300000485
Secure the carrier with the M4 screw.
Note
The screw is located at the bottom of the
carrier.
Tip
The screw that secure the carrier may be
difficult to fit. Make sure the carrier is level... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 238 | Note
Action
![Image]
xx1300000488
Reconnect the connectors to the axis-6
motor.
Note
Place the resolver cable underneath the
motor cable.
5
![Image]
xx1500003095
Make sure the gasket on the motor cover
is undamaged.
Note
Replace if damaged.
6
CAUTION
Make sure not to damage the cables inside
the motor when refitting th... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 239 | Note
Action
![Image]
xx1500003101
Secure the axis-6 motor cable to the cable
fixing bracket with a cable tie.
Note
The position of axis-4 depends on the on-
going procedure.
9
![Image]
xx1500002331
Remove all residues of old sealant and
other contamination from the contact sur-
faces of the wrist cover.
10
![Image]
xx1... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 240 | Concluding procedure
Note
Action
See Updating revolution counters on
page 795 .
Update the revolution counters.
1
DANGER
Make sure all safety requirements are met
when performing the first test run. These
are further detailed in the section DANGER
- First test run may cause injury or damage!
on page 46 .
2
Product ma... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 241 | 4.4.3 Replacing the SMB
Location of the SMB
The SMB unit is located inside.
![Image]
xx1500003096
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700 on ABB Library.
Note
Article number
Spare part
RMU102
3H... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 242 | Removing the SMB unit
Use these procedures to remove the SMB unit.
Preparations before disconnecting cables to the SMB and BU units
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working area.
1
ELECTROSTATIC DISCHARGE (... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 243 | Note
Action
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the unit
please read the safety information in the section
WARNING - The unit is sensitive to ESD! on page 49
2
![Image]
xx1300000670
If needed, disconnect the brake release unit (connect-
ors X8, X9 and X10).
3
![Image]
xx130000073... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 244 | Refitting the SMB unit
Use these procedures to refit the SMB unit.
Refitting the SMB unit
Note
Action
DANGER
Make sure that all supplies for electrical power,
hydraulic pressure, and air pressure are turned
off.
1
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the
unit please read the safet... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 245 | Note
Action
![Image]
xx1300000670
If disconnected, reconnect connectors X8, X9
and X10 to the brake release board.
6
![Image]
xx1300000834
Take a hold of the SMB cover and pull the battery
cable out through the recess for the battery.
7
Attachment screws: M6x16 8.8 (5 pcs)
Secure the SMB cover.
8
Tightening torque: 6 N... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 246 | Refitting the SMB battery
Note
Action
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the
unit please read the safety information in the
section WARNING - The unit is sensitive to ESD!
on page 49
1
Get a hold of the battery cable in the recess for
the battery and reconnect.
2
![Image]
xx130... |
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