Document Name stringclasses 11
values | URL stringclasses 11
values | page_number int64 1 1.26k | full_text stringlengths 65 18.2k |
|---|---|---|---|
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 47 | 1.4.2 DANGER - First test run may cause injury or damage!
Description
Since performing a service activity often requires disassembly of the robot, there
are several safety risks to take into consideration before the first test run.
Elimination
Follow the procedure below when performing the first test run after a servic... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 48 | 1.4.3 WARNING - The brake release buttons may be jammed after service work
Description
The brake release unit has push-buttons for the brake release of each axis motor.
When service work is performed inside the SMB recess that includes removal and
refitting of the brake release unit, the brake release buttons may be ja... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 49 | 1.4.4 DANGER - Make sure that the main power has been switched off!
Description
Working with high voltage is potentially lethal. Persons subjected to high voltage
may suffer cardiac arrest, burn injuries, or other severe injuries. To avoid these
dangers, do not proceed working before eliminating the danger as detailed ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 50 | 1.4.5 WARNING - The unit is sensitive to ESD!
Description
ESD (electrostatic discharge) is the transfer of electrical static charge between two
bodies at different potentials, either through direct contact or through an induced
electrical field. When handling parts or their containers, personnel not grounded
may potent... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 51 | Spot welding cabinet
A
xx1600000253
50
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
1 Safety
1.4.5 WARNING - The unit is sensitive to ESD!
Continued
1.4.6 WARNING - Safety risks during handling of batteries
Description
Under normal conditions of use, the electrod... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 52 | 1.4.6 WARNING - Safety risks during handling of batteries
Description
Under normal conditions of use, the electrode materials and liquid electrolyte in
the batteries are not exposed to the outside, provided the battery integrity is
maintained and seals remain intact.
There is a risk of exposure only in case of abuse (m... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 53 | 1.4.7 WARNING - Safety risks during work with gearbox lubricants (oil or grease)
Description
When handling gearbox lubricants, there is a risk of both personal injury and
product damage occurring. The following safety information must be regarded
before performing any work with lubricants in the gearboxes.
Note
When ha... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 54 | Elimination/Action
Description
Warning
Make sure not to overfill the
gearbox when filling it with oil or
grease!
Overfilling of gearbox lubricant
can lead to internal over-pres-
sure inside the gearbox which in
turn may:
•
damage seals and gas-
kets
•
completely press out
seals and gaskets
•
prevent the robot from
movi... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 55 | This page is intentionally left blank
2 Installation and commissioning
2.1 Introduction
General
This chapter contains assembly instructions and information for installing the IRB
8700 at the working site.
More detailed technical data can be found in the Product specification for the IRB
8700, such as:
•
Load diagram... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 56 | 2 Installation and commissioning
2.1 Introduction
General
This chapter contains assembly instructions and information for installing the IRB
8700 at the working site.
More detailed technical data can be found in the Product specification for the IRB
8700, such as:
•
Load diagram
•
Permitted extra loads (equipment), i... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 57 | 2.2 Unpacking
2.2.1 Pre-installation procedure
Introduction
This section is intended for use when unpacking and installing the robot for the
first time. It also contains information useful during later re-installation of the robot.
Prerequisites for installation personnel
Installation personnel working with an ABB prod... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 58 | Weight, robot
The table shows the weight of the robot.
The weight does not include the weight of the DressPack.
Weight
Robot model
4,750 kg
IRB 8700
Note
The weight does not include tools and other equipment fitted on the robot!
The weight does not include the weight of the DressPack.
Loads on foundation, robot
The ill... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 59 | Floor mounted
Max. load (emergency stop)
Endurance load (in operation)
Force
±50.3 kN
±13.5 kN
Force xy
52.2 ±41.9 kN
52.2 ±13.7 kN
Force z
±146.9 kNm
±77.7 kNm
Torque xy
±31.8 kNm
±9.2 kNm
Torque z
Requirements, foundation
The table shows the requirements for the foundation where the weight of the
installed robot is i... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 60 | Protection classes, robot
The table shows the available protection types of the robot, with the corresponding
protection class.
Protection class
Protection type
IP67
Manipulator, protection type Foundry Plus
Product manual - IRB 8700
59
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Instal... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 61 | 2.2.2 Working range
Variants
Variants IRB 8700 - 550/4.20, - 800/3.50
Note
Working range
Type of motion
Axis
±170°
Rotation motion
Axis 1
Option
±220°
Restrictions with SW DressPack
fitted.
-65°/+90°
Arm motion
Axis 2
Restrictions with SW DressPack
fitted.
-30°/+132°
Arm motion
Axis 3
±300°
Wrist motion
Axis 4
±130°
Be... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 62 | Illustration, working range IRB 8700 - 550/4.20
This illustration shows the unrestricted working range of the robot.
1197
5131
4157
R1174
xx1400002880
Continues on next page
Product manual - IRB 8700
61
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Installation and commissioning
2.2.2 Wor... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 63 | Illustration, working range IRB 8700 - 800/3.50
This illustration shows the unrestricted working range of the robot.
3487
4093
507
R928
xx1400002879
62
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Installation and commissioning
2.2.2 Working range
Continued
2.2... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 64 | 2.2.3 Risk of tipping/stability
Risk of tipping
If the robot is not fastened to the foundation while moving the arm, the robot is not
stable in the whole working area. Moving the arm will displace the center of gravity,
which may cause the robot to tip over.
The shipping position is the most stable position.
Do not ch... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 65 | 2.2.4 Main dimensions
Illustration
715
460
947
1530
1621
310
2175
1475
600
IRB 8700 - 550/4.2
3106
1000
1580
310 149
R 340
515
R 955
257
328
G
G
505
LeanID
IRB 8700 - 800/3.5
1010
xx1400002868
64
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Installation and com... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 66 | 2.3 On-site installation
2.3.1 Lifting the robot with fork lift accessory set installed
Introduction
The robot may be moved using a fork lift, provided that available special aids are
used.
This section describes how to attach the fork lift accessory set to the robot.
DANGER
Never use the fork lift accessory pockets to... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 67 | Attaching the fork lift accessory set
Location of the fork lift accessory set
The fork lift accessories are located in the four corners of the base.
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A
B
C
xx1... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 68 | Note
Action
xx1400002584
Jog the robot to its shipping position:
•
Axis-1: -90° or 90°
•
Axis-2: -65°
•
Axis-3: 2°
•
Axis-4:
•
Axis-5: 90°
•
Axis-6: -90°
Note
The figure shows the shipping position of an un-
dressed robot. It the robot is dressed, this must
be taken in consideration when the robot is lifted.
2
DANGER
T... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 69 | Note
Action
xx1400002584
DANGER
Make sure that the robot is placed in its shipping
position, before removing any of the screws that
secure the robot to the foundation. If not, there is
a risk that the robot will tip over, resulting in injury
or damage.
2
![Image]
xx1500002295
Unscrew the two attachment screws with wash... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 70 | Note
Action
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![Image]
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A
B
C
xx1400002588
CE label
A
Fork lift accessory pocket (4
pcs)
B
Attachment screws MC6S
20x60 8.8 (2 pcs x4)
C
Attach the fork lift accessory po... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 71 | Note
Action
xx1400002584
Make sure that the robot is in its shipping position.
If not there is a risk that the robot will tip over
when the remaining screws are removed, resulting
in injury or damage.
•
Axis-1: -90° or +90°
•
Axis-2: -65°
•
Axis-3: +2°
•
Axis-4:
•
Axis-5: +90°
•
Axis-6: -90°
Note
The figure shows the s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 72 | Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
3
CAUTION
The IRB 8700 robot weighs 4,750 kg.
All lifting accessories used must be sized accord-
ingly.
4
CAUTION
Lifting the robot using the fork lift
accesso... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 73 | Note
Action
![Image]
xx1500002294
Use caution and lift the robot up.
WARNING
People must under no circumstances, be present
underneath a suspended load!
8
Use caution and move the robot with low speed
to its new location.
9
Note
If the robot shall be stored or later be further
transported, make sure to follow appropria... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 74 | 2.3.2 Attaching the robot and removing the fork lift accessory set
Introduction
When the robot has been moved and attached to the foundation, the fork lift
accessory set must be removed from the robot. If not the counterweight will collide
with the fork lift accessory set, in certain positions.
This section describes h... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 75 | Note
Action
Use caution and move the truck out off the fork
lift accessory set.
5
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A
B
C
xx1400002588
CE label
A
Fork lift accessory pocket (4
pcs)
B
Attachmen... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 76 | 2.3.3 Lifting the base plate
Required equipment
Note
Article number
Equipment
1 pc
Lifting eye, M24
1 pc
Lifting slings
Length: approx. 2 m
Hole configuration
![Image]
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xx1400002587
Continues on next page
Product manual - IRB 8700
75
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All ri... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 77 | Lifting, base plate
Note
Action
CAUTION
The base plate weighs 760 kg. All lifting accessories
used must be sized accordingly.
1
Shown in figure Hole configur-
ation on page 75 .
Fit a lifting eye in the center hole of the base plate.
2
Fit the roundsling to the lifting eye and lifting accessory.
Use caution and lift t... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 78 | 2.3.4 Securing the base plate
Base plate drawing
This figure shows the option base plate (dimensions in mm.)
1000
8x R65
4x R 925±3
1350±3
4x 25 ±3
M24
1350 ±3
675 ±2
24x 30
4x 250 ±5
0
0
675 ±2
15°
15°
480
480
(150,1)
225 ±3
225 ±3
A
A
C
C
B
B
D
D
C
1
A
B
D
60 ±2
610
465
320
240
4x 11°
4x 45°
4x 45°
4x 11°
4x 9... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 79 | Base plate, orienting grooves and leveling bolts
The illustration below shows the orienting grooves and attachment holes for leveling
bolts in the base plate.
A
A
A
A
B
B
B
B
xx1400002594
Orienting grooves (4 pcs)
A
Levelling bolts, attachment holes M20 through (4 pcs)
B
Continues on next page
78
Product manual - IRB 8... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 80 | Base plate, guide sleeve holes
The illustration below shows the orienting grooves and guide sleeve holes in the
base plate.
A
xx0300000045
Guide sleeve holes (2 pcs)
A
Required equipment
Note
Article number
Equipment
Includes
•
locating pin, 3HAC051645-001
•
hex socket head cap screw,
M5x40
•
attachment screws and wash... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 81 | Base plate
This section details how to secure the base plate to the foundation.
Note
Action
Make sure the foundation is levelled.
1
CAUTION
The base plate weighs 760 kg! All lifting ac-
cessories used must be sized accordingly!
2
Shown in figure Base plate, orienting
grooves and leveling bolts on page 78 .
Position ba... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 82 | 2.3.5 Lifting the robot with roundslings
Attaching the roundslings
3550
200 ±50
1150 ±50
2x L=2m
2x L=2m
A
B
xx1400002583
To reach the length of 2.1 m, use roundslings 2.5 m and shorten them to 2.1 m.
Tip
Lifting chains with shorteners is an alternative.
Continues on next page
Product manual - IRB 8700
81
3HAC052853-00... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 83 | Required equipment
Note
Article number
Equipment
-
Overhead crane
Certex TPG-4 or equivalent
3HAC038295-003
Lifting eyes, M24
Lifting capacity: 2,000 kg (2 pcs)
-
Roundsling 2 m
Lifting capacity: 2,000 kg (2 pcs)
-
Roundsling 2.5 m
When lifting, shorten this round-
sling to 2.1 m.
Lifting the robot with roundslings
Use... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 84 | Note
Action
Roundsling 2.5 m (4 pcs)
3550
200 ±50
1150 ±50
2x L=2m
2x L=2m
A
B
xx1400002583
Run roundslings through the lifting eyes
and fasten them in an overhead crane.
Make sure the roundslings do not rub
against any sharp edges.
Note
Make sure to run the roundslings as shown
in the figure - the ones fitted to the l... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 85 | 2.3.6 Returning of the ABB pallet
Location of information label on the steel pallet
xx1500002073
The steel pallet is the property of ABB
Note
The steel pallet the robot is delivered on, is the property of ABB. It must therefore
be returned within the specified time, after the arrival of the robot system. If the
pallet ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 86 | 2.3.7 Manually releasing the brakes
Introduction to manually releasing the brakes
This section describes how to release the holding brakes for the motors of each
axis.
Location of brake release unit
The internal brake release unit is located as shown in the figure.
![Image]
xx1500001988
Releasing the brakes
This proced... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 87 | Note
Action
DANGER
When releasing the holding brakes, the robot axes
may move very quickly and sometimes in unexpec-
ted ways.
Make sure no personnel is near or beneath the ro-
bot arm.
2
Release the holding brake on a particular robot
axis by pressing the corresponding button on the
internal brake release unit.
3
The ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 88 | Note
Action
MP-A
MP-B
24V (pin 11)
0V (pin 12)
xx1500001990
Valid for axes-4, -5, and -6!
Supply 0V on pin 12 R1.MP-B.
Supply 24V on pin 11 R1.MP-B.
Note
Only R1.MP-B contact is used when relas-
ing the brakes on axis-4, -5, and -6.
3
Product manual - IRB 8700
87
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. Al... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 89 | 2.3.8 Orienting and securing the robot
General
This section details how to orient and secure the robot to the base plate in order
to run the robot safely.
Hole configuration, base
The figure shows the hole configuration used when positioning and securing the
robot.
D - D
8x
30
8x
53
4x
45 H7
4x 3x45
16
8x 49,5
0,3 A
0... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 90 | Attachment screws
The table below specifies the type of securing screws and washers to be used for
securing the robot to the base plate/foundation.
M24 x 100
Suitable screws, lightly lubricated:
12 pcs
Quantity:
8.8
Quality:
90% (v=0.9)
Screw tightening yield point utilization factor (v)
(according to VDI2230):
4 mm fl... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 91 | 2.3.9 Loads fitted to the robot, stopping time and braking distances
General
Any loads mounted on the robot must be defined correctly and carefully (with
regard to the position of center of gravity and mass moments of inertia) in order
to avoid jolting movements and overloading motors, gears and structure.
CAUTION
Inco... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 92 | 2.3.10 Fitting equipment
General
Extra loads can be fitted on the upper arm housing, the lower arm, and on the
frame. Definitions of distances and masses are shown in the following figures. The
robot is supplied with holes for fitting extra equipment (see figure in Holes for fitting
extra equipment on page 94 ). Maxim... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 93 | ![Image]
![Image]
![Image]
R
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx1400002873
Upper arm
Allowed extra load on the upper arm housing, in addition to the maximum handling
weight, is M1 ≤50 kg with a distance (a) ≤500 mm from the center of gravity in the
axis-... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 94 | 510
400
(A)
xx1400002875
Center of gravity 50 kg
A
Continues on next page
Product manual - IRB 8700
93
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Installation and commissioning
2.3.10 Fitting equipment
Continued
Holes for fitting extra equipment
Upper arm
74
65
65 50
85
3x M10
15
510
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 95 | Holes for fitting extra equipment
Upper arm
74
65
65 50
85
3x M10
15
510
100
80
3x M8
12
(A)
190
15
4x M12
22
(A)
106 (4xM12)
A
A
57°
57°
R152,5
4x M8
15
A - A
38
B
B
C
C
xx1400002876
Holes located on both sides.
A
Continues on next page
94
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB.... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 96 | 3x M8
12
26
10
C - C
3x M8
12
5
4
B - B
E
E
D
D
328 (A)
257 (A)
D - D
E - E
xx1500000869
Measure from center axis 6
A
Continues on next page
Product manual - IRB 8700
95
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Installation and commissioning
2.3.10 Fitting equipment
Continued
Frame
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 97 | Frame
234 (3x M10)
388 (4x M10)
368 (4x M10)
A
A
B
B
390
160
80
65
4x M10
18
400
160
390
80
65
400
4x M10
18
A - A
B - B
CL 2
CL 1
CL 2
CL 1
xx1400002877
Continues on next page
96
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Installation and commissioning
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 98 | Tool flange, standard and LeanID
12 H7
+
0,018
0
11x 30°
265
15°
A
A
B
B
G
G
10
0,04 A
B
7x R2
20
18 H7
75°
25 min.
28
+
3
0
17,5 min.
42
133
D
0,05
C
D
0,2 DC B
160 H7
+
0,040
0
14
8
245 H7
+
0,046
0
35 ±0,1
40
105°
3 X 45°
282
+
-
0,5
1
190
10
2,5
1,6
0,05
0,02 A
C
D
315 h8
-
0
0,081
xx1400002878... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 99 | 2.4 Restricting the working range
2.4.1 Axes with restricted working range
General
When installing the robot, make sure that it can move freely within its entire working
space. If there is a risk that it may collide with other objects, its working space
should be limited.
The working range of the following axes may be ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 100 | 2.4.2 Mechanically restricting the working range of axis 1
General
The working range of axis 1 is limited by fixed mechanical stops. The working
range can be reduced by adding additional mechanical stops giving partly a 15°
graduation, up to 75° -6x15° negative direction and 118° -5x15° in positive
direction. See figur... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 101 | Mechanical stops, axis 1
The illustration shows the mounting position of the stop pin and one of the additional
mechanical stops available for axis 1.
![Image]
![Image]
![Image]
A
B
xx1400002592
Required equipment
Note
Article number
Equipment, etc.
-
Standard toolkit
Article number is specified in
section References ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 102 | Note
Action
Tightening torque: 300 Nm
Fit the additional mechanical stop to the
frame according to the figure Mechanical
stops, axis 1 on page 100 .
2
The system parameters that must be
changed ( Upper joint bound and Lower
joint bound ) are described in Technical
reference manual - System parameters .
Adjust the s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 103 | 2.5 Electrical connections
2.5.1 Robot cabling and connection points
Introduction
Connect the robot and controller to each other after securing them to the foundation.
The lists below specify which cables to use for each respective application.
Main cable categories
All cables between the robot and controller are divid... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 104 | Grounding and bonding point on manipulator
There is a grounding/bonding point on the manipulator base. The grounding/bonding
point is used for potential equalizing between control cabinet, manipulator and any
peripheral devices.
![Image]
xx1500001602
Product manual - IRB 8700
103
3HAC052853-001 Revision: D
© Copyright ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 105 | 2.6 Installation of options
2.6.1 Installing the signal lamp (option)
Signal lamp
See the assembly instruction delivered with the signal lamp.
104
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
2 Installation and commissioning
2.6.1 Installing the signal lamp (optio... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 106 | 3 Maintenance
3.1 Introduction
Structure of this chapter
This chapter describes all the maintenance activities recommended for the IRB
8700.
It is based on the maintenance schedule found at the beginning of the chapter.
The schedule contains information about required maintenance activities including
intervals, and ref... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 107 | 3.2 Maintenance schedule and expected component life
3.2.1 Specification of maintenance intervals
Introduction
The intervals are specified in different ways depending on the type of maintenance
activity to be carried out and the working conditions of the IRB 8700:
•
Calendar time: specified in months regardless of whet... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 108 | 3.2.2 Maintenance schedule
Scheduled and non-predictable maintenance
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the table below.
Non-predictable situations also give rise to inspections of the robot. Any damages
must be attended to immedia... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 109 | Reference
Every 40,000 hours i
Every 20,000 hours i
Every 12,000 hours i
Every 36 months
Every 12 months
Regularly
Maintenance activities
Inspecting the information la-
bels on page 133
x
Inspecting the information labels
Inspecting the additional
mechanical stops on page139
x
Inspecting the dampers
Inspecting dampe... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 110 | 3.2.3 Expected component life
General
The expected life of a specific component of the robot can vary greatly depending
on how hard it is run.
Expected component life - protection type Standard
Note
Expected life
Component
Not including:
•
Possible SpotPack
harnesses
•
Optional upper arm
harnesses
40,000 hours ii
Cab... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 111 | 3.3 Inspection activities
3.3.1 Inspecting the oil level in axis-1 gearbox
Location of oil plugs
The oil plug through which the oil is inspected is located as shown in the figure.
![Image]
xx1500001991
Required tools
Note
Article number
Equipment
Content is defined in section Standard
toolkit on page 825 .
-
Standard ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 112 | Inspecting the oil level in axis-1 gearbox
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
1
WARNING
Handling gearbox oil involves several safety risks.
Before proceeding, please read the safety inform-
atio... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 113 | Note
Action
Type of oil and total amount is de-
tailed in Technical reference
manual - Lubrication in gearboxes .
Add or drain oil, if required.
8
Further information about how to
drain or fill with oil is found in sec-
tion Changing oil, axis-1 gearbox
on page 146 .
Tightening torque: 24 Nm.
Refit the oil plugs.
9
D... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 114 | 3.3.2 Inspecting the oil level in axis-2 and 3 gearboxes
Location of oil plugs
The oil plug through which the oil is inspected is located as shown in the figure.
![Image]
xx1500001996
Required tools
Note
Article number
Equipment
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required c... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 115 | Inspecting the oil level in axis-2 and axis-3 gearboxes
The procedure to inspect oil in the axis-2 and axis-3 gearboxes is the same.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
1
WARNING
Handling gearbox... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 116 | Note
Action
Type of oil and total amount is de-
tailed in Technical reference
manual - Lubrication in gearboxes .
Add or drain oil, if required.
8
Further information about how to
drain or fill with oil is found in sec-
tion Changing oil in axis-2 and ax-
is-3 gearbox on page 152 .
Tightening torque: 24 Nm.
Refit the... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 117 | 3.3.3 Inspecting the oil level in axis-4 primary gearbox
Location of oil plug
The oil plug through which the oil is inspected is located as shown in the figure.
![Image]
xx1500001997
Required tools
Note
Article number
Equipment
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required co... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 118 | Inspecting the oil level in axis-4 primary gearbox
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
1
WARNING
Handling gearbox oil involves several safety risks.
Before proceeding, please read the safety info... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 119 | Note
Action
Type of oil and total amount is de-
tailed in Technical reference
manual - Lubrication in gearboxes .
Add or drain oil, if required.
8
Further information about how to
drain or fill with oil is found in sec-
tion Changing oil, axis-4 primary
gearbox on page 158 .
Tightening torque: 24 Nm.
Refit the oil pl... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 120 | 3.3.4 Inspecting the oil level in axis-4 secondary gearbox
Location of oil plug
The oil plug through which the oil is inspected is located as shown in the figure.
![Image]
xx1500002000
Required tools
Note
Article number
Equipment
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 121 | Note
Action
WARNING
Handling gearbox oil involves several safety risks.
Before proceeding, please read the safety inform-
ation in the section WARNING - Safety risks dur-
ing work with gearbox lubricants (oil or grease)
on page 52 .
3
CAUTION
The gearbox can contain an excess of pressure
that can be hazardous. Use ca... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 122 | 3.3.5 Inspecting the oil level in axis-5 gearbox
Location of oil plug
The oil plug through which the oil is inspected is located as shown in the figure.
![Image]
xx1500002003
Required tools
Note
Article number
Equipment
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required consumable... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 123 | Inspecting the oil level in axis-5 gearbox
Note
Action
Jog the robot to the specified position:
•
Axis-1: no significance (as long as the robot
is secured to the foundation)
•
Axis-2: as far forward as possible
•
Axis-3: 0°
•
Axis-4: -60° approximately
•
Axis-5: 0°
•
Axis-6: no significance
1
WARNING
Handling gearbox o... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 124 | Note
Action
DANGER
Make sure all safety requirements are met when
performing the first test run. These are further
detailed in the section DANGER - First test run
may cause injury or damage! on page 46 .
10
Product manual - IRB 8700
123
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
3 Maint... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 125 | 3.3.6 Inspecting the oil level in axis-6 gearbox
Location of oil plug
The oil plug through which the oil is inspected is located as shown in the figure.
![Image]
xx1500002006
Required tools
Note
Article number
Equipment
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required consumable... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 126 | Inspecting the oil level in axis-6 gearbox
Note
Action
Figure
Jog the robot to a comfortable working position.
1
Figure
Jog axis-5 to calibration position.
2
WARNING
Handling gearbox oil involves several safety risks.
Before proceeding, please read the safety inform-
ation in the section WARNING - Safety risks dur-
in... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 127 | 3.3.7 Inspecting the transparent plugs
Introduction
The gearboxes are equipped with transparent plugs, through which an oil leakage
from the hubs can be detected.
Location of the transparent plugs
The location of the transparent plugs are located at the six gearboxes, as shown
in the figure.
Axis-3
![Image]
xx150000204... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 128 | If the radial sealing needs to be replaced, it is important that the main lip of the
new sealing is not located axially in the same position as the main lip of the
defective sealing.
![Image]
xx1500002025
Sealing, main lip
Tip
Add an extra 2 mm shim between the hub and the radial sealing to eliminate the
problem
Tip
In... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 129 | 3.3.8 Inspecting the balancing devices
General
Several points are to be checked on the balancing devices during the inspection.
This section describes how to perform the inspection regarding:
•
dissonance
•
damage
•
leakage
•
contamination/lack of free space.
Inspection points, balancing devices
The balancing devices a... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 130 | Required equipment
Note
Article number
Equipment
3HAC048239-006
Balancing device material set
Inspection for dissonance
Action
Inspection points
If dissonance is detected, perform
maintenance according to given
instructions in the maintenance set.
Check for dissonance from the upper and lower
bearing.
1
If dissonance i... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 131 | Note
Action
V-ring is included in the Mainten-
ance set.
Replace V-ring if leaks are detected.
5
Inspection for contamination/lack of space
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
1
Keep the areas ar... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 132 | 3.3.9 Inspecting the cable harness
Location of cable harness
The location of the cable harness is located as shown in the figure.
![Image]
xx1500001878
Required tools
Visual inspection, no tools are required.
Inspecting the cable harness
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supp... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 133 | Note
Action
Follow the cable harness from the base of the ro-
bot to the wrist, making sure that all cable brack-
ets, velcro straps and other attachments are
properly secured.
3
Inspect the motor cables for any damage.
4
Inspect the connectors at the base for any dam-
age.
5
Inspect the cable harness running through t... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 134 | 3.3.10 Inspecting the information labels
Location of labels
These figures show the location of the information labels to be inspected. The
symbols are described in section Safety symbols on product labels on page 39 .
Illustration 1
H
J
N
N
E
F
F
F
E
E
E
E
B
K
M
Continues on next page
Product manual - IRB 8700
133
3HA... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 135 | Illustration 2
A
P
S
R
C
J
L
J
J
N
N
N
T
D
E
G
Illustration
Description
Calibration label
A
xx0900000816
Instruction label
Before dismantling see product manual
B
45°
20°
70°
890 50
570 55
65°
!
!
!
4x
IRB 6700, m = 1160 - 1600 kg / 2557 - 3527 lbs
3HAC 046732-001 / 00
4x, 2000kg, 2,5 m
1x, 2000 kg, 2 m/2,5 m
1x, 2000 ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 136 | ![Image]
3HAC 8225-1/04
![Image]
!
xx1300001083
Instruction label
Brake release
Moving robot
Brake release buttons
D
Oil specification label
E
Grease specification label
F
Complete oil specification
G
3HAC 9526-1/04
!
xx1300001086
Warning label
Do not dismantle
Stored energy
H
3HAC 4431-1/06
!
xx1300001087
Warning labe... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 137 | 3HAC 020611-001/ 03
!
xx1300001090
Warning label
Keep areas around the balancing device
free from objects
M
xx1300001091
Warning label
Flash
N
Rating label
P
Absolute accuracy label
R
UL label
S
±220°
3HAC 021761-001/02
EPS
!
xx1300001092
Label
Extended rotation
No mechanical stop
See user documentation
T
Required tool... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 138 | 3.3.11 Inspecting the axis-1 mechanical stop pin
Location of mechanical stop pin
The axis-1 mechanical stop is located as shown in the figure.
![Image]
xx1500002077
Required equipment
Visual inspection, no tools are required.
Inspecting, mechanical stop pin
Use this procedure to inspect the axis-1 mechanical stop pin.
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 139 | Note
Action
Inspect the axis-1 mechanical stop pin.
2
If the mechanical stop pin is bent or damaged, it
must be replaced.
Note
The expected life of gearboxes can be reduced
after collision with the mechanical stop.
138
Product manual - IRB 8700
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 140 | 3.3.12 Inspecting the additional mechanical stops
Location of mechanical stops
The figure shows the location of additional mechanical stops.
![Image]
A
B
C
B
![Image]
![Image]
![Image]
xx1300001971
Attachment screws M16x90 quality 12.9 Gleitmo 603 (2 pcs per additional
mechanical stop)
A
Movable mechanical stop
B
Mecha... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 141 | Inspecting, mechanical stops
Use this procedure to inspect the additional mechanical stops.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working area.
1
Shown in figure Location of
mechanical stops on page 139 .
Make ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 142 | 3.3.13 Inspecting the fork lift accessories
Location of the fork lift accessories
The fork lift accessory is fitted to the robot as shown in the figure.
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
A
B
C... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 143 | Required equipment
Note
Article number
Equipment
3HAC053662-003
Fork lift device set
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Inspecting, fork lift device set
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 144 | 3.3.14 Inspecting the signal lamp (option)
Location of signal lamp
The signal lamp is located as shown in this figure.
Required tools and equipment
Note
Article number
Equipment
To be replaced if damage is detected.
See Spare parts on
page 831 .
Signal lamp kit
Content is defined in section Stand-
ard toolkit on page... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 145 | 3.3.15 Inspecting dampers
Location of dampers
The figure shows the location of all the dampers to be inspected.
Wrist
Parallel and lower arms
Lower arm
![Image]
xx1500002010
![Image]
xx1500002009
![Image]
xx1500002008
Required equipment
Visual inspection, no tools are required.
Inspecting, dampers
Note
A damaged damper... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 146 | 3.4 Replacement/changing activities
3.4.1 Type of lubrication in gearboxes
Introduction
This section describes where to find information about the type of lubrication ,
article number and the amount of lubrication in the specific gearbox. It also
describes the equipment needed when working with lubrication.
Type an... |
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