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ABB_IRB7600_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF
341
Deciding calibration routine Decide which calibration routine to be used, based on the information in the table. Depending on which routine is chosen, action might be required prior to beginning the repair work of the robot, see the table. Note Action Decide which calibration routine to use for calibrating the robot. •...
ABB_IRB7600_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF
342
Note Action DANGER Turn off all: • electric power supply to the robot • hydraulic pressure supply to the robot • air pressure supply to the robot Before entering the robot working area. 4 If the robot is fitted with moveable mechanical stops on axis 2 (not stock equipment), these must be removed at this point. The atta...
ABB_IRB7600_Product_Manual.pdf
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343
Note Action Detailed in section Removal, motor on page 298 . Remove the motor, axis 2. 10 xx0300000064 Remove the 30 rear gearbox attachment screws (A) from inside the lower section of the lower arm. 11 Shown in the figure Location of gearbox on page 338 ! Remove the motor attachment by unscrewing the front gearbox...
ABB_IRB7600_Product_Manual.pdf
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344
Note Action Remove the friction washer and clean it. 19 On reassembly a new sealing must be used! Remove the sealing from the lower arm. 20 Art. no. is specified in the refitting instructions Required equipment on page 339 ! Refitting, gearbox axis 2 The procedure below details how to refit the gearbox, axis 2. Note...
ABB_IRB7600_Product_Manual.pdf
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345
Note Action Article number is specified in Re- quired equipment on page 339 . xx0100000136 Make sure the o-ring is fitted to the rear of the gearbox. Lightly grease the o-ring. 7 A O-ring, gearbox, axis 2 Lift the gearbox to its mounting position. 8 Make sure the gearbox is seated properly. Fit the gearbox onto th...
ABB_IRB7600_Product_Manual.pdf
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346
Note Action xx0300000064 Insert and secure 28 of the 30 attachment screws on the inside of the lower arm. 14 Tightening torque: 300 Nm. Reused screws may be used, providing they are lubricated as de- tailed in section Screw joints on page 415 before fitting. Remove the guide pins, sealing axis 2/3 and tighten the r...
ABB_IRB7600_Product_Manual.pdf
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347
Note Action DANGER Make sure all safety requirements are met when performing the first test run. 25 346 Product manual - IRB 7600 3HAC022033-001 Revision: AF © Copyright 2007 - 2022 ABB. All rights reserved. 4 Repair 4.7.2 Replacement of gearbox, axis 2 Continued 4.7.3 Replacement of gearbox, axis 3 Location of gearbo...
ABB_IRB7600_Product_Manual.pdf
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348
4.7.3 Replacement of gearbox, axis 3 Location of gearbox The axis 3 gearbox is located in the upper arm rotational center as shown in the figure below. A more detailed view of the component and its position may be found in chapter Exploded views in Product manual, spare parts - IRB 7600 . xx0100000137 Gearbox, axis 3...
ABB_IRB7600_Product_Manual.pdf
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349
Required equipment Note Art. no. Equipment, etc. Includes • gearbox • o-ring. Does not include the sealing, axis 2/3! For spare part number, see Spare part lists on page 425 . Gearbox 1 pc on the gearbox. 3HAB3772-51 O-ring Replace if damaged. For lubricating the o-rings. 3HAC042536-001 Grease A new sealing must be us...
ABB_IRB7600_Product_Manual.pdf
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350
Deciding calibration routine Decide which calibration routine to be used, based on the information in the table. Depending on which routine is chosen, action might be required prior to beginning the repair work of the robot, see the table. Note Action Decide which calibration routine to use for calibrating the robot. •...
ABB_IRB7600_Product_Manual.pdf
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351
Note Action Detailed in section Removal, motor on page 304 . Note When removing the motor axis 3, the brake on axis 3 is released. Make sure the upper arm is secured and disabled to move! Remove the motor, axis 3 . 4 Detailed in section Removal, upper arm on page 242 . Remove the upper arm . 5 On reassembly a new s...
ABB_IRB7600_Product_Manual.pdf
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352
Note Action CAUTION The gearbox weighs 125 kg! All lifting accessories used must be sized accordingly! 12 Remove the gearbox, with guid- ance from the guide pins, using an overhead crane or similar. 13 Refitting, gearbox axis 3 The procedure below details how to refit gearbox, axis 3. Note Action DANGER Turn off all: •...
ABB_IRB7600_Product_Manual.pdf
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353
Note Action ![Image] xx0900000113 Fit the lifting accessory RV2 ac- cording to figure. 5 Art. no. is specified in Required equipment on page 348 . xx0100000136 Make sure the o-ring is fitted to the rear of the gearbox. Apply grease to it to make sure it sticks in its groove during assembly! Replace if damaged! 6 • A: ...
ABB_IRB7600_Product_Manual.pdf
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Note Action Art. no. is specified in Required equipment on page 348 . Refit the upper arm with a new sealing, axis 2/3 . 12 Detailed in section Refitting, upper arm on page 243 . Detailed in section Refitting, motor on page 306 . Refit the motor. 13 Pendulum Calibration is described in Operating manual - Calibrati...
ABB_IRB7600_Product_Manual.pdf
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355
4.7.4 Replacement of gearbox, axis 4 Location of gearbox The axis 4 gearbox is located at the rear of the upper arm as shown in the figure below. A more detailed view of the component and its position may be found in chapter Exploded views in Product manual, spare parts - IRB 7600 . xx0100000144 Upper arm housing A G...
ABB_IRB7600_Product_Manual.pdf
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356
Required equipment Note Art. no. Spare part no. Equipment, etc. Includes all o-rings! 3HAC17810-1 Gear axis 4 Replace if damaged! 3HAB3772-49 O-ring Replace if damaged! 3HAB3772-50 O-ring 2 pcs. Must be replaced at assembly! 3HAC10122-27 Friction washer 3HAC11423-3 Gasket, cover axis 4 For lubrication of gearbox, motor...
ABB_IRB7600_Product_Manual.pdf
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357
Note Action Follow the instructions given in the refer- ence calibration routine on the FlexPendant to create reference values. If the robot is to be calibrated with refer- ence calibration: Find previous reference values for the axis or create new reference values. These val- ues are to be used after the repair proced...
ABB_IRB7600_Product_Manual.pdf
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358
Note Action Shown in the figure Location of gearbox on page 354 . Remove the motor flange attachment screws and plain washers. 10 M10. Pull the motor flange and gearbox, axis 4 out along with the friction washers. If required, insert screws into two holes in the gear- box to press it out. 11 Refitting, gearbox axis ...
ABB_IRB7600_Product_Manual.pdf
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Note Action Shown in the figure Location of gear- box on page 354 . Note Make sure the motor flange is oriented correctly by observing the oil plugs as shown in the figure Replacement of gearbox, axis 4 on page 354 . Push in the gearbox, axis 4, and the motor flange . If necessary, use screws in the attachment holes...
ABB_IRB7600_Product_Manual.pdf
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360
4.7.5 Replacement of gearbox, axis 5 Location of gearbox The axis 5 gearbox is located in the wrist unit as shown in the figure below. A more detailed view of the component and its position may be found in chapter Exploded views in Product manual, spare parts - IRB 7600 . xx0100000146 Wrist housing A Cover, axis 5 ge...
ABB_IRB7600_Product_Manual.pdf
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361
Attachment screws, bearing washer, M6 x 16 O Required equipment Note Art. no. Spare part no. Equipment, etc. Includes all o-rings! 3HAC17810-1 Gear axis 5 Replace if damaged! 3HAB3772-49 O-ring Replace if damaged! 3HAB3772-50 O-ring 2 pcs. Must be replaced at assembly! 3HAC10122-27 Friction washer Must be replaced! 3HA...
ABB_IRB7600_Product_Manual.pdf
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362
Deciding calibration routine Decide which calibration routine to be used, based on the information in the table. Depending on which routine is chosen, action might be required prior to beginning the repair work of the robot, see the table. Note Action Decide which calibration routine to use for calibrating the robot. •...
ABB_IRB7600_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF
363
Note Action Shown in the figure Location of gearbox on page 359 ! Remove gear Z3 from the gearbox by unscrewing its attachment screws (let axis 6 turn to the stop). If necessary, insert screws into the three holes in gear Z3 to remove it. 7 6 pcs: M16 x 60. 9 pcs: M12 x 50. Detailed in following section ( Removal, ...
ABB_IRB7600_Product_Manual.pdf
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364
Note Action xx0200000068 Remove the attachment screws, gear Z4 . 5 A Gear Z4 B Surface beneath VK-cover C VK-cover D Attachment screws, gear Z4, 21 pcs: M16 E Attachment screws, bearing washer, 7 pcs: M6 Art. no. is specified in Required equipment on page 360 ! Apply the removal tool to the center hole of gear Z4 t...
ABB_IRB7600_Product_Manual.pdf
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365
Note Action 18 pcs: M10 x 40: tightening torque: 65 Nm. Secure the gearbox with 16 of the 18 attachment screws and washers. 7 Shown in the figure Location of gearbox on page 359 . Remove the guide pins and fit the remaining two attachment screws as specified in the previous step. 8 9 pcs: M12 x 50; 12.9 quality UN- ...
ABB_IRB7600_Product_Manual.pdf
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366
Refitting, wheel unit The procedure below details how to refit the wheel unit. Note Action Clean the wheel unit and the tube mating surfaces. 1 Art. no. is specified in Required equipment on page 360 . Lubricate packing box with grease. 2 Art. no. is specified in Required equipment on page 360 . Apply removal tool ...
ABB_IRB7600_Product_Manual.pdf
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367
4.7.6 Replacement of gearbox, axis 6 Location of gearbox The axis 6 gearbox is located in the center of the wrist unit as shown in the figure below. xx0100000131 Gearbox, axis 6 A Attachment screws, gearbox B Washers C Oil plug, filling D Oil plug, draining (can be located on the turning disk instead) E O-ring (not sho...
ABB_IRB7600_Product_Manual.pdf
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368
Note Article number Equipment, etc. Located between the gearbox and the turning disk. 3HAB3772-83 O-ring Must be replaced when reas- sembling gearbox. For lubricating the o-ring. 3HAC042536-001 Grease Loctite 574 12340011-116 Flange sealant Content is defined in section Standard tools on page 419 . - Standard toolkit C...
ABB_IRB7600_Product_Manual.pdf
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369
Removal, gearbox The procedure below details how to remove gearbox, axis 6. Note Action Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. 1 DANGER Turn off all: • electric power supply to the robot • hydraulic pressure supply to the robot • air pressure suppl...
ABB_IRB7600_Product_Manual.pdf
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370
Note Action Be careful not to damage the motor pinion! Remove the gearbox axis 6 by lifting it out carefully. 7 Refitting, gearbox The procedure below details how to refit gearbox, axis 6. Note Action DANGER Turn off all: • electric power supply to the robot • hydraulic pressure supply to the ro- bot • air pressure sup...
ABB_IRB7600_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF
371
Note Action Article number is specified in Required equipment on page 366 . Insert the gearbox, axis 6 into the wrist unit. 5 Shown in the figure Location of gearbox on page 366 . Make sure the gears of the gearbox mate with the gears of the motor! Shown in the figure Location of gearbox on page 366 . Fit the both...
ABB_IRB7600_Product_Manual.pdf
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372
5 Calibration 5.1 Introduction to calibration 5.1.1 Introduction and calibration terminology Calibration information This chapter includes general information about the recommended calibration methods and also the detailed procedures for updating the revolution counters, checking the calibration position etc. Detailed ...
ABB_IRB7600_Product_Manual.pdf
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373
5.1.2 Calibration methods Overview This section specifies the different types of calibration and the calibration methods that are supplied by ABB. Types of calibration Calibration method Description Type of calibration Axis Calibration or Cal- ibration Pendulum i The calibrated robot is positioned at calibration posi...
ABB_IRB7600_Product_Manual.pdf
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374
Calibration method Description Type of calibration Wrist Optimization Optimization of TCP reorientation perform- ance. The purpose is to improve reorientation accuracy for continuous processes like weld- ing and gluing. Optimization Wrist optimization will update standard calib- ration data for axes 4 and 5. i The robo...
ABB_IRB7600_Product_Manual.pdf
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375
Levelmeter calibration - alternative method Levelmeter calibration is referred to as the alternative method for calibration of ABB robots because of the less accurate values obtained during calibration. The method uses the same principles as Calibration Pendulum, but does not have as good of mechanical tolerances to th...
ABB_IRB7600_Product_Manual.pdf
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376
5.1.3 When to calibrate When to calibrate The system must be calibrated if any of the following situations occur. The resolver values are changed If resolver values are changed, the robot must be re-calibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, accord...
ABB_IRB7600_Product_Manual.pdf
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377
5.2 Synchronization marks and axis movement directions 5.2.1 Synchronization marks and synchronization position for axes Introduction This section shows the position of the synchronization marks and the synchronization position for each axis. Synchronization marks, IRB 7600 The figure shows IRB 6600, but the scales and...
ABB_IRB7600_Product_Manual.pdf
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378
5.2.2 Calibration movement directions for all axes Overview When calibrating, the axis must consistently be run towards the calibration position in the same direction in order to avoid position errors caused by backlash in gears and so on. Positive directions are shown in the graphic below. Calibration service routines...
ABB_IRB7600_Product_Manual.pdf
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379
5.3 Updating revolution counters 5.3.1 Updating revolution counters on IRC5 robots Introduction This section describes how to do a rough calibration of each manipulator axis by updating the revolution counter for each axis, using the FlexPendant. Step 1 - Manually running the manipulator to the synchronization position...
ABB_IRB7600_Product_Manual.pdf
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380
Step 2 - Updating the revolution counter with the TPU Use this procedure to update the revolution counter with the TPU (BaseWare 4.0). Note Action Press the button Miscellaneous then ENTER to select the service window. ![Image] xx0100000194 1 Select Calibration from the View menu. The Calibration window appea...
ABB_IRB7600_Product_Manual.pdf
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381
Note Action Not required. At this point, it is recommended that the revolution counter values are saved to a diskette. 7 CAUTION If a revolution counter is incorrectly updated, it will cause incorrect manipulator positioning, which in turn may cause damage or injury! Check the synchronization position very carefully ...
ABB_IRB7600_Product_Manual.pdf
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382
Action All mechanical units connected to the system are shown with their calibration status. 2 Tap the mechanical unit in question. ![Image] xx1500000943 This step is valid for RobotWare 6.02 and later. 3 Calibration method used at factory for each axis is shown, as well as calibration method used during last field cal...
ABB_IRB7600_Product_Manual.pdf
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383
Action A screen is displayed, tap Rev. Counters . ![Image] en0400000771 4 Tap Update Revolution Counters... . A dialog box is displayed, warning that updating the revolution counters may change programmed robot positions: • Tap Yes to update the revolution counters. • Tap No to cancel updating the revolution coun...
ABB_IRB7600_Product_Manual.pdf
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384
5.4 Calibrating with Axis Calibration method 5.4.1 Description of Axis Calibration Instructions for Axis Calibration procedure given on the FlexPendant The actual instructions of how to perform the calibration procedure and what to do at each step is given on the FlexPendant. You will be guided through the calibration ...
ABB_IRB7600_Product_Manual.pdf
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385
Routines in the calibration procedure The following routines are available in the Axis Calibration procedure, given at the beginning of the procedure on the FlexPendant. Fine calibration routine Choose this routine to calibrate the robot when there are no tools, process cabling or equipment fitted to the robot. Referen...
ABB_IRB7600_Product_Manual.pdf
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386
These axes are marked with Unrestricted in the FlexPendant window. Also the following table shows the dependencies between the axes. Requirements for axis positioning during calibration Axis to calibrate Axis 6 Axis 5 Axis 4 Axis 3 Axis 2 Axis 1 Required position of axis * * * * * - Axis 1 * * * 0 - 0 Axis 2 * * * - ...
ABB_IRB7600_Product_Manual.pdf
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387
5.4.2 Calibration tools for Axis Calibration Calibration tool set The calibration tools used for Axis Calibration are designed to meet requirements for calibration performance, durability and safety in case of accidental damage. The calibration tool will eventually break from fatigue after longer period of use and then...
ABB_IRB7600_Product_Manual.pdf
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388
Periodic check of the calibration tool If including the calibration tool in a local periodic check system, the following measures should be checked. • Outer diameter within Ø12g4 mm, Ø8g4 mm or Ø6g5 mm (depending on calibration tool size). • Straightness within 0.005 mm. ![Image] xx1500000951 Outer diameter A Identifyi...
ABB_IRB7600_Product_Manual.pdf
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5.4.3 Installation locations for the calibration tools Location of fixed calibration items This section shows how the robot is equipped with items for installation of calibration tools for Axis Calibration (fixed calibration pins and/or bushings). Installed calibration tools are not shown. A fixed calibration pin and a...
ABB_IRB7600_Product_Manual.pdf
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5.4.4 Axis Calibration - Running the calibration procedure Required tools The calibration tools used for Axis Calibration are designed to meet requirements for calibration performance, durability and safety in case of accidental damage. WARNING Calibrating the robot with Axis Calibration requires special calibration to...
ABB_IRB7600_Product_Manual.pdf
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7 The robot performs a measurement sequence by rotating the axis back and forth. 8 Remove the calibration tool and reinstall the protective cover on the fixed pin and the protection plug in the bushing, if any. 9 The robot moves to verify that the calibration tool is removed. 10 Choose whether to save the calibration d...
ABB_IRB7600_Product_Manual.pdf
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392
Note Action A brief overview of the sequence that will be run on the FlexPendant is given in Overview of the calibra- tion procedure on the FlexPendant on page 389 . Follow the instructions given on the FlexPendant. 5 Restarting an interrupted calibration procedure If the Axis Calibration procedure is interrupted befo...
ABB_IRB7600_Product_Manual.pdf
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393
After calibration Note Action ![Image] xx1600002102 Check the o-ring on the fixed calibration pin. Replace if damaged or missing. 1 Reinstall the protective cover on the fixed calibra- tion pin on each axis, directly after the axis has been calibrated. Replace the cover with new spare part, if missing or damaged. 2 Pro...
ABB_IRB7600_Product_Manual.pdf
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5.4.5 Reference calibration Brief introduction to Reference Calibration Reference calibration is a faster method compared to Fine calibration, as it refers to a previously made calibration. 1 Create a backup of the current robot system. 2 Check that the active calibration offset values corresponds to the values on the ...
ABB_IRB7600_Product_Manual.pdf
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395
2 Run the manipulator to the verification position. (The manipulator position is now deviating from the verification position.) 3 Read and note current axis 4 value in degrees (example: 96.3 degrees). 4 Manually jog, only axis 4, so that the manipulator is correctly positioned to the verification position. 5 Read and n...
ABB_IRB7600_Product_Manual.pdf
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5.5 Calibrating with Calibration Pendulum method Where to find information for Calibration Pendulum Detailed instructions of how to perform Pendulum Calibration are given in the documentation enclosed with the calibration tools. Product manual - IRB 7600 395 3HAC022033-001 Revision: AF © Copyright 2007 - 2022 ABB. All ...
ABB_IRB7600_Product_Manual.pdf
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397
5.6 Calibrating with Wrist Optimization method When to run Wrist Optimization Wrist Optimization routine is run to improve TCP reorientation performance. Calibrating the robot with standard calibration method overwrites the optimized positions of axes 4, 5. Re-run the Wrist Optimization routine after standard calibr...
ABB_IRB7600_Product_Manual.pdf
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5 The robot moves to the optimized positions for the wrist axes and automatically overwrites previous calibration data. WARNING Robot moves automatically when pressing Calibrate . 6 Wrist optimization is finished. 7 Redefine / verify TCP for all tools. Product manual - IRB 7600 397 3HAC022033-001 Revision: AF © Copyri...
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5.7 Verifying the calibration Introduction Always verify the results after calibrating any robot axis to verify that all calibration positions are correct. Verifying the calibration Use this procedure to verify the calibration result. Note Action See Checking the synchron- ization position on page399 . Run the calib...
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5.8 Checking the synchronization position Introduction Check the synchronization position of the robot before beginning any programming of the robot system. This may be done: • Using a MoveAbsJ instruction with argument zero on all axes. • Using the Jogging window on the FlexPendant. Using a MoveAbsJ instruction on...
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Using the jogging window on the TPU, S4Cplus Use this procedure to jog the robot to synchronization position of all axes. Illustration/Note Action ![Image] xx0100000195 Open the Jogging window. 1 ![Image] xx0100000196 Select running axes-by-axes. 2 Manually run the robot axes to a position where the axis position val...
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6 Decommissioning 6.1 Introduction to decommissioning Introduction This section contains information to consider when taking a product, robot or controller, out of operation. It deals with how to handle potentially dangerous components and potentially hazardous materials. Note The decommissioning process shall be prece...
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6.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage ...
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Oil and grease Where possible, arrange for oil and grease to be recycled. Dispose of via an authorized person/contractor in accordance with local regulations. Do not dispose of oil and grease near lakes, ponds, ditches, down drains, or onto soil. Incineration must be carried out under controlled conditions in accordanc...
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6.3 Scrapping of robot Note The decommissioning process shall be preceded by a risk assessment. Important when scrapping the robot DANGER The risk assessment should consider hazards arising in the decommissioning, such as, but not limited to: • Always remove all batteries. If a battery is exposed to heat, for example f...
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6.4 Decommissioning of balancing device General There is much energy stored in the balancing device. Therefore a special procedure is required to dismantle it. The coil springs inside the balancing device exert a potentially lethal force unless dismantled properly. The device must be dismantled by a decommissioning com...
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Decommissioning at decommissioning company, balancing device The instruction below details how to decommission the balancing device. Contact ABB Robotics for further consultation. Note Action DANGER There is stored energy built up by high tensioned compression springs inside the balancing device! When a coil is cut the...
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Note Action DANGER There is stored energy built up by high tensioned compression springs inside the balancing device! When a coil is cut the released tension creates a spatter of sparks and flames. The working area must be free of flam- mable materials. Position the balancing device so that the spatter will be directed...
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This page is intentionally left blank 7 Robot description 7.1 Type A vs type B motors Identifying the motor visually Type B motors include evacuation on the motor flange to indicate failure of primary sealing between the gearbox and the motor. Robots with protection type Foundry Plus have a sight glass installed in th...
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7 Robot description 7.1 Type A vs type B motors Identifying the motor visually Type B motors include evacuation on the motor flange to indicate failure of primary sealing between the gearbox and the motor. Robots with protection type Foundry Plus have a sight glass installed in the evacuation holes. Use the images to i...
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150 3.50 325 /3.10 340 2.80 400 2.55 500 2.3 500 2.55 Article number Type B motor Article number Type A motor Robot axis X X X X X X 3HAC062339-001 3HAC057540-001 3 X N/A 3HAC060566-001 (Foundry Prime) X X X X X X 3HAC062341-001 3HAC057543-001 4 X N/A 3HAC036644-002 (Foundry Prime) X X X X X X 3HAC062341-001 3HAC057543...
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8 Reference information 8.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - IRB 7600 411 3HAC022033-001 Revision: AF © Copyright 2007 - 2022 ABB. All rights reserved. 8 Reference information 8.1 Intro...
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8.2 Applicable standards Note The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. General The product is designed in accordance with ISO 10218-1:2011, Robots for industrial environments - Safety requirements -Part 1 Robots, ...
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Description Standard Electromagnetic compatibility (EMC) – Part 6-4: Generic standards – Emission standard for industrial environments IEC 61000-6-4 Ergonomics of the thermal environment - Part 1 ISO 13732-1:2006 Arc welding equipment - Part 1: Welding power sources IEC 60974-1:2012 i Arc welding equipment - Part 10: E...
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8.3 Unit conversion Converter table Use the following table to convert units used in this manual. Units Quantity 39.37 in 3.28 ft. 1 m Length 2.21 lb. 1 kg Weight 0.035 ounces 1 g Weight 14.5 psi 100 kPa 1 bar Pressure 0.225 lbf 1 N Force 0.738 lbf-ft 1 Nm Moment 0.264 US gal 1 L Volume 414 Product manual - IRB 7600 3H...
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8.4 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials. UNBRAKO screws UNBRAKO is a special type of screw recommended by ...
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Article number Lubricant 3HAC042472-001 Molykote 1000 (molybdenum disulphide grease) 3HAC070875-001 Molykote P1900 (molybdenum disulphide grease) Tightening torque Before tightening any screw, note the following: • Determine whether a standard tightening torque or special torque is to be applied. The standard torq...
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Tightening torque (Nm) Class 12.9, oil-lubric- ated Tightening torque (Nm) Class 10.9, oil-lubric- ated Tightening torque (Nm) Class 8.8, oil-lubricated Dimension 1150 960 680 M24 Tightening torque for lubricated screws (Molykote, Gleitmo or equivalent) with allen head screws The following table specifies the recommend...
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8.5 Weight specifications Definition In installation, repair, and maintenance procedures, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight ...
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8.6 Standard tools General All service (repairs, maintenance, and installation) procedures contains lists of tools required to perform the specified activity. All special tools required are listed directly in the procedures while all the tools that are considered standard are gathered in the standard toolkit and define...
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8.7 Special tools General All service instructions contain lists of tools required to perform the specified activity. The required tools are a sum of standard tools, defined in the section Standard tools on page 419 , and of special tools, listed directly in the instructions and also gathered in this section. Basic too...
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Art. no. Qty Description 3HAC13120-5 2 Guide pins M16 x 300 3HAC14627-3 1 Guide pins, sealing ax 2/3, 100mm 3HAC14627-2 1 Guide pins, sealing ax 2/3, 80mm 3HAC029090-001 1 Holder for bits (Stahlwille 736/40 S 5/16") 3HAC11731-1 1 Hydraulic cylinder 3HAC13086-1 1 Hydraulic pump, 80 MPa 3HAC021563-012 1 Hydraulic pump, 1...
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Calibration equipment, Levelmeter (alternative method) The following table specifies the calibration equipment required when calibrating the robot with the alternative method, Levelmeter Calibration. Note Art. no. Description 68080011-LP Angle bracket 3HAC13908-9 Calibration bracket 3HAC13908-4 Calibration tool ax1 3HA...
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Oil exchange equipment The following table specifies the recommended equipment for oil exchange. Note Art. no. Description Includes: • Vacuum pump with regulator, hose and coupling • Couplings and adapters • Pump (manual) with hose and coupling • Graduated measuring glass • Oil gun • User instructions. 3HAC021745-001 O...
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8.8 Lifting accessories and lifting instructions General Many repair and maintenance activities require different pieces of lifting accessories, which are specified in each procedure. The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each pie...
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9 Spare part lists 9.1 Spare part lists and illustrations Location Spare parts and exploded views are not included in the manual but delivered as a separate document for registered users on myABB Business Portal, www.abb.com/myABB . Tip All documents can be found via myABB Business Portal, www.abb.com/myABB . Product ...
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This page is intentionally left blank 10 Circuit diagram 10.1 Circuit diagrams Overview The circuit diagrams are not included in this manual, but are available for registered users on myABB Business Portal, www.abb.com/myABB . See the article numbers in the tables below. Controllers Article numbers for circuit diagra...
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10 Circuit diagram 10.1 Circuit diagrams Overview The circuit diagrams are not included in this manual, but are available for registered users on myABB Business Portal, www.abb.com/myABB . See the article numbers in the tables below. Controllers Article numbers for circuit diagrams Product 3HAC024480-011 Circuit diagr...
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Article numbers for circuit diagrams Product 3HAC025744-001 Circuit diagram - IRB 6660 3HAC029940-001 3HAC043446-005 Circuit diagram - IRB 6700 / IRB 6790 3HAC13347-1 Circuit diagram - IRB 7600 3HAC025744-001 3HAC050778-003 Circuit diagram - IRB 14000 3HAC056159-002 Circuit diagram - IRB 910SC 428 Product manual - IRB ...
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10.2 Validity of circuit diagram 3HAC025744-1 Is this circuit diagram valid for your robot? The validity of the circuit diagram depends on which cable harness is fitted to the robot. Check the article number of the cable harness fitted to the robot and see page 3 of the circuit diagram in order to determine if the diag...
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10.3 Validity of circuit diagram 3HAC13347-1 Is this circuit diagram valid for your robot? The validity of the circuit diagram depends on which cable harness is fitted to the robot. Check the article number of the cable harness fitted to the robot. Action Where to find the article number The label is located at the con...
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Index A Absolute Accuracy, calibration, 374 allergenic material, 34 aluminum disposal, 402 ambient humidity operation, 55 storage, 54 ambient temperature operation, 55 storage, 54 assembly instructions, 45 assessment of hazards and risks, 34 Axis Calibration, 383 calibration tool article number, 386, 389 examining, 386...
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height installed at a height, 34 hot surfaces, 38 HRA, 34 humidity operation, 55 storage, 54 I information labels location, 157 inspecting information labels, 157 mechanical stop, 151 motor seal, 122 inspecting oil levels axis-6, 139 axis-5, 136 axis-4, 133 axis-3, 130 axis-2, 127 axis-1, 124 installation mechanical st...
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report replacements, 205 requirements on foundation, 54 responsibility and validity, 23 restricting working range axis 1, 100, 103 working range axis 2, 105 working range axis 3, 107 revolution counters storing on FlexPendant, 380 storing on TPU, 379 updating, 378 risk of burns, 38 risk of tipping, 60 robot labels, 27 ...
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IRB 7600 - 150/3.5, 56 IRB 7600 - 340/2.8, 57 IRB 7600 - 400/2.55, 58 IRB 7600 - 500/2.3, 59 IRB 7600 - 500/2.55, 58 restricting axis 1, 103 restricting axis 2, 105 restricting axis 3, 107 Wrist Optimization overview of method, 396 Z zero position checking, 399 434 Product manual - IRB 7600 3HAC022033-001 Revision: AF ...
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ABB AB Robotics & Discrete Automation S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS Robotics & Discrete Automation Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics & Discrete Automation No. 4528 Kangxin Highway PuDong...
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ABB Robotics Technical reference manual RAPID Instructions, Functions and Data types ![Image]
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ABB Robotics Technical reference manual RAPID Instructions, Functions and Data types ![Image] © Copyright 2004-2010 ABB. All rights reserved. Technical reference manual RAPID Instructions, Functions and Data types RobotWare 5.13 Document ID: 3HAC 16581-1 Revision: J
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© Copyright 2004-2010 ABB. All rights reserved. Technical reference manual RAPID Instructions, Functions and Data types RobotWare 5.13 Document ID: 3HAC 16581-1 Revision: J © Copyright 2004-2010 ABB. All rights reserved. The information in this manual is subject to change without notice and should not be construed a...
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© Copyright 2004-2010 ABB. All rights reserved. The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein sh...