Document Name stringclasses 11
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values | page_number int64 1 1.26k | full_text stringlengths 65 18.2k |
|---|---|---|---|
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 241 | 4.4.3 Replacement of complete upper arm
Location of upper arm
The upper arm is located on top of the robot as shown in the figure below.
A more detailed view of the component and its position may be found in chapter
Exploded views in Product manual, spare parts - IRB 7600 .
xx0100000148
Upper arm
A
Attachment screws,... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 242 | Required equipment
Note
Art. no.
Equipment, etc.
Always use a new sealing
when reassembling!
3HAC17213-1
Sealing, axis 2/3
Replace if damaged!
3HAC11828-1
Washer
Content is defined in section
Standard tools on page 419 .
-
Standard toolkit
3HAC14457-3
Lifting eye, M12
3HAC15536-1
Lifting device, upper arm
3HAC15556-1
L... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 243 | Removal, upper arm
The procedure below details how to remove the complete upper arm.
Note
Action
Decide which calibration routine to use, and take ac-
tions accordingly prior to beginning the repair proced-
ure.
1
Run the upper arm to a horizontal position.
2
DANGER
Turn off all:
•
electric power supply to the robot
•
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 244 | Note
Action
Remove the sealing from the lower arm.
16
Refitting, upper arm
The procedure below details how to refit the upper arm to the robot.
Note/Illustration
Action
DANGER
Turn off all:
•
electric power supply to the robot
•
hydraulic pressure supply to the robot
•
air pressure supply to the robot
Before entering t... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 245 | Note/Illustration
Action
Use the hoisting block to adjust the tension in the
chain in order to lift the upper arm completely level.
7
Lift the upper arm and move it to its mounting posi-
tion.
8
Make sure the washers are not
scarred or pitted in the surface
facing the screw heads. If both
washer sides are damaged, re-
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 246 | 4.4.4 Replacement of complete lower arm
Location of lower arm
The lower arm is located as shown in the figure below.
xx0100000149
Lower arm
A
Pivot point, axis 2
B
Front shaft, balancing device, including securing screw
C
Attachment for lifting eye, M12, balancing device
D
Attachment points, lower arm
The lower arm att... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 247 | xx0200000031
Gearbox
A
Lower arm
B
Balancing device piston rod ear
C
Frame
D
Shaft hole
E
Sealing, axis 2/3
201
Attachment screw
202
Washer
204
Bearing
401
Thrust washer
402
Bushing
403
Retaining ring
404
Shaft
405
Protection plug
406
Protection washer
409
Continues on next page
246
Product manual - IRB 7600
3HAC022033... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 248 | Components, lower arm shaft for robots with protection Foundry Plus and Foundry Prime
The figure shows components fitted to the lower arm shaft when the robot has
protection Foundry Plus and Foundry Prime.
![Image]
xx1100000954
Bearing
A
Thrust washer
B
Bushing
C
Shaft for the lower arm
D
Set screw with cup point, M4x6... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 249 | Note
Article number
Equipment, etc.
Tool that may be rented from ABB.
3HAC14691-1
Lifting tool, lower arm
Includes
•
Guidances, 3HAC14445-1
The guidings are used for guiding the
sealing, axis 2/3.
3HAC17105-1
Rotation tool
Used to lift the balancing device.
3HAC14457-3
Lifting eye M12
For replacing the balancing device... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 250 | Deciding calibration routine
Decide which calibration routine to be used, based on the information in the table.
Depending on which routine is chosen, action might be required prior to beginning
the repair work of the robot, see the table.
Note
Action
Decide which calibration routine to use for
calibrating the robot.
•... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 251 | Note
Action
Detailed in section Unloading the bal-
ancing device on page 283 .
Unload the balancing device in order to make
the piston rod and front ear adjustable when
pulling the front shaft out.
DANGER
Handling the tool incorrectly will cause serious
injury.
Read and follow enclosed user instructions
for the tool.
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 252 | Note
Action
CAUTION
The lower arm weighs 225 kg! All lifting
equipment used must be sized accordingly!
11
Article number is specified in Required
equipment on page 247 !
Apply the lifting tool to the lower arm.
12
Detailed in section Changing oil, axis-
2 gearbox on page 167 .
Drain the oil from gearbox 2.
13
Raise... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 253 | Note
Action
Spare part number is specified in Re-
quired equipment on page 247 .
![Image]
xx1700000917
If the lower arm is designed with a hole, fit a
new VK-cover on a new lower arm or replace
existing if damaged.
2
Included in the lifting tool, lower arm,
article number is specified in Re-
quired equipment on page ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 254 | Note
Action
Connect power supply to connector
R2.MP2:
•
+ : pin 2
•
-: pin 5
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx0200000165
In case the holes of the lower arm and the ones
of the gearbox axis 2 doesn´t match, use power
supply to release the motor axis 2 brakes and
rotate the pinion and gear with the... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 255 | Note
Action
Pendulum Calibration is described in
Operating manual - Calibration Pendu-
lum , enclosed with the calibration
tools.
Recalibrate the robot.
17
Axis Calibration is described in Calib-
rating with Axis Calibration method
on page 383 .
General calibration information is in-
cluded in section Calibration on
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 256 | 4.4.5 Replacement of lower arm shaft
Prerequisites
This section details how to remove and refit the lower arm shaft as a step in the
procedure of removing/refitting the complete lower arm. To perform the procedure
described in this section, it is required that the preceding instructions in section
Replacement of comple... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 257 | Components, lower arm shaft for robots with protection Foundry Plus
The figure shows components fitted to the lower arm shaft when the robot has
protection Foundry Plus.
![Image]
xx1100000954
Bearing
A
Thrust washer
B
Bushing
C
Shaft for the lower arm
D
Set screw with cup point, M4x6 (2 pcs)
E
Hexagon bolt M8x190
F
Con... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 258 | Note
Article number
Equipment
Hydraulic pressing accessory.
3HAC076203-001
Press device, axis 2 shaft and
bearing
User instructions are enclosed
with the tool.
To be used with the press and
puller tools.
3HAC13086-1
Hydraulic pump, 80 MPa
See technical specifications in
the user instructions for the
press equipment.
3H... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 259 | Note/Illustration
Action
Art. no. is specified in Required equip-
ment on page 256 !
Pull out the axis-2 shaft with the puller device
according to user instructions enclosed with
the equipment.
xx0900000813
4
User instructions are enclosed with the
tool.
Go to the user instructions enclosed with the
press tool.
DANGE... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 260 | Note
Action
Art. no. is specified in Required
equipment on page 256 !
Pull out the axis-2 shaft with the puller device accord-
ing to user instructions enclosed with the equipment.
xx0900000813
7
User instructions are enclosed
with the tool.
Go to the user instructions enclosed with the press
tool.
DANGER
Handling t... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 261 | Note/Illustration
Action
Push the shaft in by hand.
3
Also shown in the figure Compon-
ents, lower arm shaft for robots
with protection Standard on
page 255 !
Refit the thrust washer to the shaft.
4
Art. no. is specified in Required
equipment on page 256 !
Fit the axis-2 shaft with the press device, axis 2
shaft ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 262 | Note/Illustration
Action
Proceed with the refitting procedure of the lower
arm, detailed in section Replacement of complete
lower arm on page 245 .
11
Refitting, lower arm shaft on robot with protection Foundry Plus
Use this procedure to refit the lower arm shaft if the robot has protection Foundry
Plus.
Note/Illustra... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 263 | Note/Illustration
Action
Art. no. is specified in Required
equipment on page 256 !
Fit the axis-2 shaft with the press device, axis 2
shaft according to user instructions enclosed with
the equipment.
xx0900000813
5
User instructions are enclosed with
the tool.
Go to the user instructions enclosed with the press
tool... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 264 | Note/Illustration
Action
Shown in the figure Components,
lower arm shaft for robots with
protection Foundry Plus on
page 256 .
Fit a radial sealing to the lower arm, if there is none
left during removal of the arm.
9
Refit the hexagon bolt with a spring washer and a
shaft tap through the hole in the lower arm s... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 265 | 4.5 Frame and base
4.5.1 Replacing the SMB unit
Location of SMB unit
The SMB unit (SMB = serial measurement board) is located on the left hand side
of the frame as shown in the figure.
A
B C
D
E
G
F
H
J
xx0200000203
Brake release unit
A
Brake unit cover
B
Hexagon nut
C
Pins
D
Battery unit
E
SMB cover
F
Attachment screw... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 266 | Note
Article number
Equipment, etc.
For spare part number,
see: Spare part lists on
page 425 .
SMB unit
Content is defined in section Standard
tools on page 419 .
-
Standard toolkit
See chapter Circuit diagram on
page 427 .
-
Circuit diagram
Removing, SMB unit
Use this procedure to remove the SMB unit.
Note
Action
M... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 267 | Note
Action
![Image]
xx1700000993
Disconnect the battery cable by pressing down the
upper lip of the R2.G connector to release the lock
while pulling the connector upwards.
8
Refitting, SMB unit
Use this procedure to refit the SMB unit.
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure suppl... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 268 | Note
Action
![Image]
X9
X8
X10
xx1700000978
If disconnected, reconnect the connectors X8,
X9 and X10 to the brake release board.
Be careful not to damage the sockets or pins.
Make sure the connector and its locking arms
are snapped down properly.
7
Shown in the figure Location of SMB
unit on page 264 .
Secure the SMB... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 269 | 4.5.2 Replacement of brake release board
Different designs
Depending on the robot version, the brake release board may be located either at
the base or at the frame. The following two figures show the different locations.
The early design includes a brake release board with or without push buttons,
located at the base.... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 270 | Location of brake release board, frame
The later design includes a brake release board with push buttons, placed together
with the SMB unit on the left hand side of the frame as shown in the figure below.
A
B C
D
E
G
F
H
J
xx0200000203
Break release unit
A
Break unit cover
B
Hexagon nut
C
Pins
D
Battery unit
E
SMB cove... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 271 | Note
Spare part number
Equipment, etc.
3HAC2744-1
Push button guard
Content is defined in section Standard tools
on page 419 .
-
Standard toolkit
These procedures include references to the
tools required.
Other tools and proced-
ures may be required. See
references to these pro-
cedures in the step-by-
step instructio... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 272 | Removal of brake release board, located on frame
The procedure below details how to remove the brake release board, located on
the side of the frame. See the figure Location of brake release board, frame on
page 269 .
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure s... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 273 | Refitting of brake release circuit, located at base
The procedure below details how to refit the brake release circuit, located at the
rear of the base. See the figure Location of brake release board, base on page268 .
Note
Action
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the
unit rea... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 274 | Note
Action
![Image]
X9
X8
X10
xx1700000978
Connect the connectors X8, X9 and X10 to the
brake release board.
Be careful not to damage the sockets or pins.
Make sure the connector and its locking arms
are snapped down properly.
5
Make sure that the white cables run
like shown in the figure.
![Image]
xx1700001155
Verify... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 275 | 4.5.3 Replacement of spherical roller bearing, balancing device
Location of bearing
The bearing is located at the front ear of the balancing device, as shown in the
figure below.
xx0500002249
Spherical roller bearing
A
Sealing ring
B
O-ring
C
Sealing spacer
D
Front ear of balancing device
E
Required equipment
Note
Art.... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 276 | Note
Art. no.
Spare part no.
Equipment
The tools in the set are
shown in the section Tool
set.
3HAC15943-1
Toolkit
These procedures include
references to the tools re-
quired.
Other tools and proced-
ures may be required.
See references to
these procedures in
the step-by-step in-
structions below.
Tool set
The parts of... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 277 | Note
Action
Detailed in section Replacing the balan-
cing device on page 279 .
Remove the balancing device from the ro-
bot.
2
Shown in the figure Location of bearing
on page 274 .
Remove the both sealing spacers with a
screwdriver or any equal tool.
3
Insert the threaded bar through the bearing.
4
xx0500002255
Fit... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 278 | Note
Action
Spare part no. is specified in Required
equipment on page 274 .
xx0500002257
Insert the threaded bar through the new
bearing and place it at the front ear. Fit also
the press tool and the dolly to the bar as
shown in the figure to the right.
Secure with the nut and washer at each end.
3
A
Threaded bar 3HA... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 279 | Note
Action
DANGER
Make sure all safety requirements are met
when performing the first test run.
10
278
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
4 Repair
4.5.3 Replacement of spherical roller bearing, balancing device
Continued
4.5.4 Replacement of balanci... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 280 | 4.5.4 Replacement of balancing device
4.5.4.1 Replacing the balancing device
Location of balancing device
The balancing device is located on rear top of the frame as shown in the figure
below.
xx0100000139
Balancing device
A
Rear cover
B
Support shaft inside (included in balancing device 3HAC14675-1)
C
Attachment screw... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 281 | Attachment points, balancing device
The attachment points for the lifting tools etc. are located as shown in the figure
below.
xx0600002653
Attachment hole for lifting eye, M12
A
Attachment hole for securing screw that secures the bearing attachment to the
balancing device (protection plug fitted normally)
B
Hole in fr... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 282 | Required equipment
Note
Art. no.
Spare part no.
Equipment
Includes:
•
balancing device
3HAC14675-1 or
3HAC023018-001
•
o-ring 3HAB3772-44
(2 pcs)
See Spare part
lists on page 425 .
Balancing device
2 pcs , to be replaced if
damaged! (included with
the new balancing device)
3HAB3772-44
O-ring
M16 x 90
3HAB3409-90
Locki... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 283 | Note
Art. no.
Spare part no.
Equipment
To be used with the press
and puller tools.
3HAC11731-1
Hydraulic cylinder
See technical specifications
in the user instructions for
the press equipment.
To be used with the hydraul-
ic cylinder.
3HAC13086-1
Hydraulic pump 80
MPa
See technical specifications
in the user instructio... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 284 | Unloading the balancing device
Note
Action
xx0200000175
Remove the rear cover of the balancing device,
by unscrewing the attachment screws .
DANGER
DO NOT! remove any other screws then the
rear cover attachment screws.
1
•
E: Rear cover attachment
screws, 4 pcs
Remove the o-ring from the balancing device
end.
2
Remo... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 285 | Note
Action
Art. no. is specified in Required
equipment on page 281 !
Pull the shaft out using the press equipment,
balancing device shaft , according to user in-
structions enclosed with the equipment.
xx0900000813
2
User instructions are enclosed with
the tool.
Go to the user instructions enclosed with the
press to... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 286 | Note
Action
xx0200000175
Refit the rear cover to the balancing device with
its attachment screws, using locking liquid.
Apply sikaflex 521FX on the cover.
5
•
E: 4 pcs: M10x30, tightening
torque: 50 Nm.
Locking liquid is specified in Required
equipment on page 281 .
DANGER
The rear cover of the balancing device is a
s... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 287 | Refitting, balancing device
The procedures below detail how to refit the balancing device.
Refitting the balancing device
Note
Action
DANGER
Turn off all:
•
electric power supply to the robot
•
hydraulic pressure supply to the robot
•
air pressure supply to the robot
Before entering the robot working area.
1
Art. no. i... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 288 | Note
Action
Shown in the figure Location of bal-
ancing device on page 279 !
Secure the rear of the balancing device by
fastening the two bearing attachments to the
frame with their four attachment screws.
10
4 pcs, M16x90, 12.9 quality UN-
BRAKO, tightening torque: 300 Nm.
Reused screws may be used,
providing they a... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 289 | Refitting the balancing device shaft
Note
Action
Art. no. is specified in Required
equipment on page 281 !
Lubricate the shaft with grease.
1
Art. no. is specified in Required
equipment on page 281 !
Fit the shaft to the piston shaft front eye
through the hole in the frame, using the press
equipment, balancing devic... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 290 | Restoring the balancing device
Note
Action
Art. no. is specified in Required
equipment on page 281 !
Restore the balancing device according to in-
structions for the press equipment .
xx0900000813
1
User instructions are enclosed with
the tool.
Go to the user instructions enclosed with the
press tool.
DANGER
Handling... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 291 | Concluding procedure
Note
Action
xx0200000454
Remove the locking screw that secures the
lower arm to the frame.
1
1
Attachment hole for the secur-
ing screw.
DANGER
Make sure all safety requirements are met
when performing the first test run.
2
290
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 292 | 4.6 Motors
4.6.1 Replacement of motor, axis 1
Note
This procedure requires calibration of the robot.
The robot is calibrated by either Calibration Pendulum or Axis Calibration at
factory. Always use the same calibration method as used at the factory.
Information about valid calibration method is found on the calibratio... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 293 | Required equipment
Note
Art. no.
Spare part no.
Equipment, etc.
Includes
•
motor
•
pinion
•
o-ring 21522012-
430.
See Spare part lists
on page 425 .
Motor including pinion
Must be replaced when
reassemling the motor.
21522012-430
O-ring
Used to lubricate the mo-
tor clutch.
-
-
Mobilux EP 2
Used to lubricate the o-
ri... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 294 | Deciding calibration routine
Decide which calibration routine to be used, based on the information in the table.
Depending on which routine is chosen, action might be required prior to beginning
the repair work of the robot, see the table.
Note
Action
Decide which calibration routine to use for
calibrating the robot.
•... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 295 | Note
Action
xx0200000199
Remove the cable gland cover at the cable exit by
unscrewing its two attachment screws.
Note
Make sure the gasket is not damaged!
4
•
A: Cable gland cover
Disconnect all connectors beneath the motor cover.
5
Art. no. is specified in Required
equipment on page 292 .
Apply lifting tool, motor a... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 296 | Note
Action
CAUTION
The motor weighs 32 kg! All lifting equipment used
must be sized accordingly!
3
Art no. is specified in Required
equipment on page 292 .
Apply the lifting tool, motor axis 1, 4, 5 to the motor.
4
Connect to connector R2.MP1
•
+: pin 2
•
-: pin 5
In order to release the brake, connect the 24 VDC
p... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 297 | 4.6.2 Replacement of motor axis 2
Location of motor
The motor, axis 2, is located on the left-hand side of the robot as shown in the
figure below.
xx0100000124
Motor, axis 2
A
Cable gland cover, motor axis 2
B
Hole for lock screw
C
Required equipment
Note
Art. no.
Spare part no.
Equipment, etc.
Includes:
•
motor
•
pini... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 298 | Note
Art. no.
Spare part no.
Equipment, etc.
For guiding the motor.
Guides are to be used in
pairs!
3HAC15521-2
Guide pins M10 x 150
3HAC15534-1
Lifting tool, motor ax
2, 3, 4
3HAC12342-1
Extension 300mm for
bits 1/2"
3HAC12342-1
Extension bar, 300
mm for bits 1/2"
24 VDC, 1.5 A
-
Power supply
For releasing the brakes.... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 299 | Note
Action
Follow the instructions given in the refer-
ence calibration routine on the FlexPendant
to create reference values.
If the robot is to be calibrated with refer-
ence calibration:
Find previous reference values for the axis
or create new reference values. These val-
ues are to be used after the repair proced... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 300 | Note
Action
Use the lock screw to lock the lower arm, as de-
tailed above!
DANGER
Secure the weight of the lower arm
properly before releasing the brakes
of motor, axis 2!
When releasing the holding brakes
of the motor, the lower arm will be
movable and may fall down!
9
Connect to connector R2.MP2
•
+: pin 2
•
-: pin 5... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 301 | Note
Action
Art. no. is specified in Required equip-
ment on page 296 .
Make sure the o-ring on the circumference
of the motor is seated properly. Lightly lubric-
ate the o-ring with grease.
2
Tightening torque, transparent plug: 25
Nm ±10%.
Foundry Plus :
If the motor is a new spare part, the evacu-
ation hole pro... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 302 | Note
Action
Art. no. is specified in Required equip-
ment on page 296 .
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx0200000165
Use the rotation tool in order to rotate the
motor pinion when mating it to the gear (see
the figure to the right). Fit the motor, making
sure the motor pinion is properly mated ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 303 | 4.6.3 Replacement of motor, axis 3
Location of motor
The motor axis 3 is located on the left hand side of the robot as shown in the figure
below.
xx0200000186
Motor axis 3
A
Cable gland cover, motor axis 3
B
Motor attachment holes (4 pcs)
C
Required equipment
Note
Art. no.
Spare part no.
Equipment, etc.
Includes:
•
mot... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 304 | Note
Art. no.
Spare part no.
Equipment, etc.
3HAC15534-1
Lifting tool, motor
ax 2, 3, 4
3HAB3409-86
Bolts M16x60
(for mechanical
stop axis 3)
3HAA1001-186
Washers (for
mechanical stop
axis 3)
For guiding the motor.
3HAC15521-1
Guide pins M10 x
100
For guiding the motor.
3HAC15521-2
Guide pins M10 x
150
3HAC12342-1
Exte... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 305 | Deciding calibration routine
Decide which calibration routine to be used, based on the information in the table.
Depending on which routine is chosen, action might be required prior to beginning
the repair work of the robot, see the table.
Note
Action
Decide which calibration routine to use for
calibrating the robot.
•... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 306 | Note
Action
DANGER
Turn off all:
•
electric power supply to the
robot
•
hydraulic pressure supply to
the robot
•
air pressure supply to the ro-
bot
Before entering the robot working
area.
3
Detailed in section Changing oil, axis-3 gearbox
on page 170 .
Drain the oil from gearbox axis 3.
4
Remove any equipment hinderin... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 307 | Refitting, motor
The procedure below details how to refit motor, axis 3.
Note
Action
DANGER
Turn off all:
•
electric power supply to the robot
•
hydraulic pressure supply to the robot
•
air pressure supply to the robot
Before entering the robot working area.
1
Art no. is specified in Required
equipment on page 302 .
M... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 308 | Note
Action
Art no. is specified in Required
equipment on page 302 .
Use the rotation tool in order to rotate the motor
pinion when mating it to the gear!
Fit the motor, making sure the motor pinion is
properly mated to the gear of gearbox, axis 3.
10
Make sure the motor pinion does
not get damaged!
Make sure the mo... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 309 | Note
Action
DANGER
Make sure all safety requirements are met when
performing the first test run.
21
308
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
4 Repair
4.6.3 Replacement of motor, axis 3
Continued
4.6.4 Replacement of motor, axis 4
Location of motor
The ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 310 | 4.6.4 Replacement of motor, axis 4
Location of motor
The motor axis 4 is located on the left-hand side of the upper arm as shown in the
figure below.
xx0200000202
Motor, axis 4
A
Cable gland cover, motor axis 4
B
Motor attachment holes (4 pcs)
C
Required equipment
Note
Art. no.
Equipment, etc.
Includes:
•
motor
•
pinio... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 311 | Note
Art. no.
Equipment, etc.
Always use the removal tools in
pairs!
3HAC14973-1
Removal tool, motor M12x
For guiding the motor.
3HAC15521-1
Guide pins M10 x 100
For guiding the motor.
3HAC15521-2
Guide pins M10 x 150
3HAC12342-1
Extension 300mm for bits 1/2"
Used to rotate the motor pinion
when mating it to the gear w... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 312 | Note
Action
Follow the instructions given in the refer-
ence calibration routine on the FlexPendant
to create reference values.
If the robot is to be calibrated with refer-
ence calibration:
Find previous reference values for the axis
or create new reference values. These val-
ues are to be used after the repair proced... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 313 | Note
Action
Shown in the figure Location of motor on
page 309 .
Remove the cable gland cover at the cable
exit of the motor by unscrewing its two at-
tachment screws.
6
Make sure the gasket is not damaged!
Remove the cover on top of the motor by
unscrewing its four attachment screws.
7
Disconnect all connectors bene... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 314 | Note
Action
Art. no. is specified in Required equip-
ment on page 309 .
Make sure the o-ring on the circumference
of the motor is seated properly. Lightly lub-
ricate the o-ring with grease.
2
Tightening torque, transparent plug: 25
Nm ±10%.
Foundry Plus :
If the motor is a new spare part, the evacu-
ation hole pro... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 315 | Note
Action
Art. no. is specified in Required equip-
ment on page 309 .
Use the rotation tool in order to rotate the
motor pinion when mating it to the gear!
Fit the motor, making sure the motor pinion
is properly mated to the gear, axis 4.
9
Make sure the motor pinion does not get
damaged!
Make sure the motor is tu... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 316 | 4.6.5 Replacement of motor, axis 5
Location of motor
The motor axis 5 is located in the rear of the wrist unit as shown in the figure below.
Notice that the left hand side cover already is removed in the figure!
xx0100000127
Motor, axis 5
A
Cable gland cover, motor axis 5
B
Heat protection plate
C
Required equipment
No... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 317 | Note
Art. no.
Equipment, etc.
Complete kit that also includes oper-
ating manual.
3HAC15716-1
Calibration Pendulum toolkit
Required if Calibration Pendulum is
the valid calibration method for the
robot.
Delivered as a set of calibration tools.
3HAC055412-001
Calibration tool box, Axis Calib-
ration
Required if Axis Cal... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 318 | Note
Action
Move the robot to a position where the motor in axis
5 is pointed straight up. This position enables the
motor to be replaced without draining the gear oil,
which in turn saves time.
2
DANGER
Turn off all:
•
electric power supply to the robot
•
hydraulic pressure supply to the robot
•
air pressure supply to... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 319 | Refitting, motor axis 5
The procedure below details how to refit the motor, axis 5.
Note
Action
DANGER
Turn off all:
•
electric power supply to the robot
•
hydraulic pressure supply to the robot
•
air pressure supply to the robot
Before entering the robot working area.
1
Art. no. is specified in Required
equipment on ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 320 | Note
Action
Shown in the figure Location of
motor on page 315 .
Refit the cable gland cover at the cable exit with its
two attachment screws.
12
Make sure the cover is tightly
sealed!
Refit the cover on top of the motor with its four at-
tachment screws.
13
Shown in the figure Location of
motor on page 315 .
Refit ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 321 | 4.6.6 Replacement of motor, axis 6
Location of motor
The motor axis 6 is located in the center of the wrist unit as shown in the figure
below.
xx0100000128
Motor, axis 6
A
Required equipment
Note
Art. no.
Spare part no.
Equipment, etc.
Includes:
•
motor
•
pinion
•
o-ring
See spare part
number in Spare
part lists on
pa... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 322 | Note
Art. no.
Spare part no.
Equipment, etc.
24 VDC, 1.5 A
-
Power supply
For releasing the brakes.
For lubricating the o-ring.
3HAC042536-
001
Grease
Option Foundry Plus
12340011-116
Loctite 574, Flange
sealant
Content is defined in section
Standard tools on page 419 .
-
Standard toolkit
Complete kit that also in-
clu... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 323 | Note
Action
Follow the instructions given in the refer-
ence calibration routine on the FlexPendant
to create reference values.
If the robot is to be calibrated with refer-
ence calibration:
Find previous reference values for the axis
or create new reference values. These val-
ues are to be used after the repair proced... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 324 | Note
Action
Connect to connector R3.MP6
•
+: pin 2
•
-: pin 5
Connect the 24 VDC power supply to release the
brakes.
7
Art. no. is specified in Required
equipment on page 320 .
Remove the motor by unscrewing its four attach-
ment screws and plain washers.
If required, use the extension 300mm for bits 1/2".
8
Art. no. ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 325 | Note
Action
Detailed in section Filling oil, gearbox
axis 6 on page 182 .
Refill the gearbox with oil, if it has been drained.
11
Pendulum Calibration is described in
Operating manual - Calibration Pen-
dulum , enclosed with the calibration
tools.
Re-calibrate the robot.
12
Axis Calibration is described in Calib-
rat... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 326 | Note
Action
xx1500002524
Remove the rear motor cover by unscrewing
the five attachment screws.
4
•
A: Motor unit
•
B: Connection box
•
C: Attachment screw (5 pcs)
•
D: Rear motor cover
•
E: Gasket
Continue to remove the motor unit, according
to step 6 and forwards in Removal, motor on
page 322 .
5
Note
Keep the old r... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 327 | Note
Action
![Image]
xx1500002425
Remove the protection strip on the gasket and
mount it on the motor .
7
•
A: Attachment screw (4pcs)
Mercasol 3106
•
B: Motor unit
•
C: O-ring
•
D: Sikaflex in screw recesses
•
E: Tilt house
•
F: Washer
•
G: Rear motor cover
•
H: Sealing
•
J: Loctite 574
Apply Mercasol 3106 on the ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 328 | 4.7 Gearboxes
4.7.1 Replacing the axis 1 gearbox
Location of gearbox
The axis 1 gearbox is located between the frame and base as shown in the figure.
xx0100000133
Gearbox, axis 1
A
Oil plug, filling
B
Attachment screws, gearbox to frame
C
Frame
D
Base
E
Attachment screws, base to gearbox (not shown in figure)
-
Require... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 329 | Note
Art. no.
Equipment, etc.
Shell Gadus S2
3HAC042536-001
Grease
For lubricating the o-ring.
3HAC15535-1
Support, base and gear 1
3HAC15560-1
Lifting accessory, base
3HAC15556-1
Lifting accessory (chain)
2 pcs, M16x150.
Guide pins
Used for guiding the gearbox into
place in the base.
Always use guide pins in pairs!
Co... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 330 | Note
Action
If the robot is to be calibrated with fine
calibration:
Remove all external cable packages
(DressPack) and tools from the robot.
Removal, gearbox axis 1
Use this procedure to remove gearbox, axis 1.
Note
Action
Decide which calibration routine to use, and
take actions accordingly prior to beginning
the repa... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 331 | Note
Action
![Image]
xx1000001395
Attach the lifting accessory, base and gear
1 and the lifting tool (chain) to the gearbox
and base.
7
Specified in Required equipment on
page 327 .
CAUTION
The base and axis 1 gearbox weighs 310
kg + 200 Kg.
All lifting accessories used must be sized
accordingly!
8
Art. no. is spe... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 332 | Note
Action
![Image]
xx1000001385
Remove the bottom plate from underneath
the base in order to get access to the attach-
ment screws.
It may be necessary to also remove the rear
connector plate.
11
xx0300000612
A
Bottom plate
B
Rear connector plate
C
Attachment screw
D
Groove
xx0200000227
A view from below:
•
A: Oil dr... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 333 | Note
Action
![Image]
xx1000001387
Remove the cable guide in the center of
gearbox 1 by unscrewing its attachment
screws.
13
CAUTION
The gearbox weighs 200 Kg.
All lifting accessories used must be sized
accordingly!
14
Lift the gearbox away with the already
mounted lifting tools.
15
![Image]
xx1400000786
Turn the gearbo... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 334 | Refitting, gearbox axis 1
Use this procedure to refit gearbox, axis 1.
Note
Action
Mounting of the support, base and gear
1 is detailed in section Removal, gear-
box axis 1 on page 329 .
![Image]
xx1000000364
A
Support base (4 pcs)
Fit the support, base and gear 1 to the base.
1
Art no. is specified in Required equ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 335 | Note
Action
![Image]
xx1000001392
Make sure the small o-ring around the oil hole
is fitted properly!
3
Specified in Required equipment on
page 327 .
![Image]
xx1000001395
Attach the lifting accessory, base and gear 1
and the lifting tool (chain) to the gearbox.
4
Specified in Required equipment on
page 327 .
Fit t... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 336 | Note
Action
![Image]
xx1000001389
Lift the gearbox.
Make sure the guide pin in the bottom face of
the gearbox is properly aligned with the base.
7
![Image]
xx1000001391
Always use guide pins in pairs!
Lift gearbox axis 1 onto the guide pins and
lower it carefully to its mounting position.
8
Continues on next page
Produ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 337 | Note
Action
18 pcs, M16 x 90, 12.9 quality UN-
BRAKO.
Secure the gearbox with its attachment
screws and washers.
9
Tightening torque: 300 Nm
Reused screws may be used, providing
they are lubricated as detailed in sec-
tion Screw joints on page415 before fit-
ting.
xx0200000227
A view from below:
•
A: Oil drain hose... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 338 | Note
Action
1 screw: M6 x 8.
xx0300000612
Refit the bottom plate underneath the robot
base by pushing it into the groove and fitting
the attachment screw.
If removed, also refit the rear connector plate.
Note
Direct the bends on the bottom plate down-
wards!
11
•
A: Bottom plate
•
B: Rear connector plate
•
C: Attachmen... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 339 | 4.7.2 Replacement of gearbox, axis 2
Location of gearbox
The axis 2 gearbox is located in the lower arm rotational center as shown in the
figure below.
A more detailed view of the component and its position may be found in chapter
Exploded views in Product manual, spare parts - IRB 7600 .
xx0100000135
Gearbox, axis ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 340 | Required equipment
Note
Article number
Spare part num-
ber
Equipment, etc.
Includes gearbox and o-
ring
3HAC12641-1
Gearbox, axis 2
3HAB3772-51
O-ring
A new sealing must be
used on each assembly!
3HAC17213-1
Sealing, axis 2/3
For lubricating the o-ring.
3HAC042536-
001
Grease
Content is defined in sec-
tion Standard t... |
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