text
stringlengths
1
14.3k
was likely tinned copper
copper for such short wires is basically negligible and they need to solder it to a pcb
Shoot. Maybe the PP45s I had were counterfeit and actually aluminum contacts instead of silver plated?
I would expect the counterfeits to be tinned copper
sand off the coating
I'll bust em open when i get home
you can also cut the crimp and see if there's air gaps
You might have also been using CCA wire
(copper clad aluminum)
Do a flame test on some of the melted wire
soooo much wire on amazon is CCA now..
possible. I'll snip it when i can
I stick to buying it locally just because the prices are same/cheaper local then amazon/etc.
all the 'cheap' wire on amazon is CCA
(at least, amazon.ca)
the stepdown looks like it was tinned copper- lemme check the main wire
you must have been shopping on amazon.cca
-_-;
i don't think it's CCA since... it's not from amazon, it probably pre-dates amazon
it's hard to tell if you cut tinned copper wire that theres copper inside because it's shiny and the silver dominates
I'mma double check the silicone 10awg i just got... it looks like tinned copper
I read CCA and the first thing that came into my head was Consumer Credit Agreement üòÇ
ah i always saw a bit of a pennylike sheen to the ends
https://www.youtube.com/watch?v=rL5VUYe_uX8
Ah I have the cutout with me... I might take a minute and snip it
✂️
it LOOKs like bare copper even when abraded
and... too much corrosion for my liking
send a pic
btw corrosion accelerates with an overheated cable
^^
yeah and i'm sure accelerated corrosion also decreases conductivity of the wire and increases resistance, increasing heat, increasing the corrosion again hah
looks copper to my eye
Looks like you might have some more rewiring to do in the future
Oh well, good news is you caught it before it caught fire
hopefully not too much. That jumper was the only spot i used that particular type/batch of wiring
my electrical supplier left all the connections loose
-_-;
~~I've asked for £1000 credit~~
Why does the earthing terminal have 4 lugs and the all important to not burn your house down power terminal only have 2?
so my best guesses- possible earlier damage to the wire in form of corrosion, then maybe a poor crimp or connection between contacts, causing heat and degradation of the insulation AND more corrosion which... just death spiraled
@Melez I feel also like crimping wire thats showing any corrosion is a huge mistake
and it may have been tarnished before you crimped it
needs to be SUPER shiny, and then the crimp should be strong enough to deform the wire into pretty much a solid mass of copper that excludes oxygen and moisture
(the proper powerpole crimpers are very important)
i didn't see any when i crimped it, but that's not to say bare copper wire was gonna be fine
do you have proper rachet crimpers for powerpole?
I do not üò¶
you know copper isn't that bad either, it's still quite corrosion resistant
Yea you should REALLY get those, it takes a suprising amount of crimp force on bigger connectors
yeah that's what we make 200+ year roofs outta
and if you over crimp those andersons they don't fit into the housing anymore
especially the 45A contacts
yeah I may just go XT60/90 from now on
Good plan. the pliers are like $40 IIRC for the basic ones
yea
not worth it
I like anderson still for the 12v low power stuff, and charging connector (nice low pullout force)
got a bag of amass xt90s
yeah i may keep the PP 45s on my 12v stuff
there's new amass crimp connectors lol
my 12v systems don't draw enough amps for me to really worry about overheating
its nice being able to build 3/4/5 pin connectors as needed for stuff too
also true
ganging em up
(though I ended up using other connectors, mainly waterproof automotive style, for my signal lights and stuff)
but I had to buy like 5 bags of em to get all the different pin counts I needed!
i'll probably do that when i finally get around to doing turnsignals
like signal switch-left wire, right wire, then signals, then have the signals common neutral through a relay back to -
I may have to post my XT90s when i solder them up. don't want more shitty connections failing on me lol
i did a test run on em and tinned up the cradle lug, then the wire, then tried to get the wire seated clean in the lugs
Rear needs 5 wires. Ground, Daytime running light, Left, Right, Brake.
I like that new vesc controller that has 5x programmable outputs for lights
and configurable 6 - 24v total 15A
makes sense- I have my rear as an always on directly off my step down
I use led strips that actually need most of those wires lol.
I actually have 1 extra wire: strobe
its hooked up to my horn..
nice
As well as hazard light pattern enables when both left and right turn are enabled.
yeah i figured if i ran the left and right turns through the same relay to neutral they would sync up
that's what we need in more ebike controllers
Maybe not that much, but a brake light output that was 12V at at least 1A would be nice.
I bet that IO board is very cheap to make
lol connectors go brrrr$$$$
and it's IP66
what
this is how
ahh.
the enclosure for it all is, yea
I was thinking 'that pcb.. is not.. IP anything'
yep and it's inside the controller case
'that is like, IP00. maybe a little higher if its conformal coated...'
found a better pic
Hot
has IMU built in so you can do IMU-based wheelie mode
lol.
if I ever get a surron or something I'm getting one of these
yo whaaaat nice
kind of a joke but yes it's been done