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Problem Statement: What Remote Desktop services are supported by Aspen Fleet Optimizer?
Solution: Remote Desktop Services (RDS) can be used with Windows Server 2008 R2, Windows Server 2012 R2 and Windows Server 2016 to allow multiple remote client workstations to access and use Windows server desktops and applications. Remote Desktop Services and users connecting through RDS must be installed on separate ...
Problem Statement: What setting controls the ability to re-export orders in Aspen Fleet Optimizer?
Solution: The setting is called allowReExport and it is stored in the customize.ini file under Winopt. Use this option when the scheduling circumstances have changed and the existing schedule needs to overwritten with a new schedule based upon the latest circumstances. Assume 10 trucks were on duty when a schedule was...
Problem Statement: How is Aspen Fleet Optimizer long haul logic turned on?
Solution: If you turn on long haul logic a dispatcher is able to pre-define the shift type with ending time up to 500 hours – this is approximately 20 days. A dispatcher can turn on or turn off truck shift either manually or through truck schedule service – but it would be your responsibility to make sure the long-dist...
Problem Statement: What are the factors that make up a Aspen Fleet Optimizer optimization?
Solution: Optimization options refer to the Fleet Optimizer processes that are used to make your system as effective as possible. These options use specific algorithms to calculate the most effective solutions. Ultimately, optimization supports your installation in reducing costs and increasing profit. Fleet Optimizer ...
Problem Statement: What type of truck matching does Aspen Fleet Optimizer use?
Solution: By default, Fleet Optimizer uses a recursive method when adding orders to a transport. This method assigns loads to transports sequentially until the maximum number of loads to sequence for a given delivery (INI setting MaxLoadsToSequence) limit is reached, at which point the optimizer switches to a faster me...
Problem Statement: Is there are any option to setup the air cooler such way that the outside air flow rate is adjusted to match the required outlet process temperature?
Solution: It is not possible to perform such specification in the Exchanger Design and Rating (EDR) program. But, when we integrate HYSYS with the EDR program, then we can use the Adjust tool in HYSYS In the attached example file (V10), the air cooler in the flowsheet is using the EDR model. The Adjust operator use...
Problem Statement: What is the difference between a guaranteed truck and a bill by shipment truck in Aspen Fleet Optimizer?
Solution: If Guarantee is selected for a transport, Fleet Optimizer assumes that the labor cost for that transport equals the total number of hours available for that transport multiplied by the cost per hour or distance. Since the transport is marked as Guarantee, the labor cost always takes into account the total hou...
Problem Statement: How is fan power calculated in the Air Cooled Exchanger program?
Solution: The ideal fan shaft power is computed from the computed static pressure loss for the air-cooled heat exchanger and the known volumetric airflow through the fan. The fan driver power is then evaluated at the summer/winter design temperature so that the driver is adequately sized. The fan static efficiency i...
Problem Statement: This Knowledge Base article provides steps to resolve the following error: There was an error opening the connection to source db server. Error: -2147217843 - Login failed for user 'xyz'. .. which may be encountered when setting up a connection from the Aspen Extractor to the source extraction da...
Solution: Both the User ID and Password are case sensitive and need to be entered correctly for the case they are in the MS SQL Server database under Security | Logins. Keywords: Error: -2147217843 2147217843 References: None
Problem Statement: Aspen Search may produce unexpected results when tag name contains (.) periods, such as ‘.FIC502.’ and ‘.FIC502F.’ . Examples: 1. When typing .FIC502. in the Add to plot/list box, the Search will find tags containing both .FIC502. and .FIC502F. 2. When typing *.FIC502.* in the Add to plot/list...
Solution: This is as designed. Search finds items if the search string starts with the typed text, contains the typed text, or is equal to the typed text. A score is defined based on the match and the search results are sorted by score with the highest scores on top. That is why, for example, the tags containing .FIC...
Problem Statement: How do service levels impact Aspen Fleet Optimizer optimizations?
Solution: Service Levels are used to assign priorities to customers, which determines the preference that customers receive during automatic optimization. Resource Scheduling Optimizer (RSO) ensures that, after optimization, orders assigned to transports have higher customer service levels than those in overflow that c...
Problem Statement: How to connect AOL to IP.21 using Cim-IO
Solution: Cim-IO for IP.21 interface needs to be established before AOL can retrieve data from IP.21 server. The interface is created in Cim-IO server, which usually installed on IP.21 server or a separate server. 1, Go to the Cim-IO server, open Cim-IO interface manager, add a new Cim-IO interface 2, Once the int...
Problem Statement: How to customize Model Summary in Aspen HYSYS?
Solution: The Model Summary in Aspen HYSYS provides summary of stream results and unit operation data in tabular format. This is similar to Workbook but has much more advanced features, is customizable, and can be exported to Excel. The Model Summary is available under the Home ribbon in Aspen HYSYS as highlighted belo...
Problem Statement: When Aspen Process Data COM Excel Add-in (PD COM Add-in) is installed on a client computer via a web download from the MES Web Server and the data source is located in a different domain from the client computer's domain, the PD COM Add-in may be extremely slow or not responding when it tries to acce...
Solution: Here is what needs to be done to make the PD COM Add-in work in this configuration: • Open IIS Manager on the MES Web Server and select Application Pools in the left pane • Right click on AspenProcessDataAppPool in the right pane, select Advanced Settings from the Context m...
Problem Statement: Error “Invalid CASE cell CASE 1000 in table case….” When running PIMS.
Solution: This is the limitation of the PIMS. The max case number PIMS can use is 999, so case number 1000 is invalid. CASE number 1 to 999 within 3 digits string can be used on the PIMS, so CASE 01 and CASE 001 are also valid. Keywords: CASE Error References: None
Problem Statement: What vales are used by Aspen Fleet Optimizer Sales Import service?
Solution: The data type is determined by the value of the SIUPD_MODE field in the TCIF_SIIMP table: 0 = Sales Only 1 = Inventory Only 2 = Sales and Inventory When both Sales and Inventory are entered, they may or may not refer to the same period of time. This is determined by the value of the inventory date (INV_DATE) ...
Problem Statement: What is Aspen Fleet Optimizer Order Manager Web?
Solution: The Web-based Aspen Fleet Optimizer Order Manager – Web (Order Manager – Web), solution allows petroleum organizations to leverage real-time, mission-critical information across the supply chain. Order Manager - Web is the ultimate petroleum supply chain Customer Relationship Management (CRM) tool, uniting a ...
Problem Statement: When installing Tomcat, it is possible to change the default port number Tomcat usually installs on to some other port. This may cause Aspen Search not to work correctly. This Knowledge Base article provides a list of files to check when the Tomcat port number was changed from default 8080 to some ot...
Solution: Open the following files in a text editor, search for 8080 and replace with the new port number (8081 for example): C:\inetpub\wwwroot\AspenTech\ProcessData\AtProcessDataREST.config C:\inetpub\wwwroot\AspenTech\ProcessExplorer\WebControls\AtWebPlotsConfig.xml C:\inetpub\wwwroot\AspenTech\aspenONE\App_Data\c...
Problem Statement: Which License is required to run Hysys Dynamic run time through ASW
Solution: To leverage HYSYS Dynamics Run-Time through ASW, it is required the following licenses: Aspen HYSYS Dynamics Run-Time: 8 Token Aspen Simulation Workbook: 2 Token Keywords: None References: None
Problem Statement: When installing Windows operating systems, the inetpub directory by default installs into C:\. Some customers have for some reason moved this IIS directory to a different volume other than root C: Once the IIS directory is moved to a different volume other than C:\ , let us say F:\ , this would not b...
Solution: Moving IIS to a non-system drive is not supported by Microsoft as of Windows Server 2012 R2 and newer. This is because IIS is now a core Windows component and cannot be installed on a non-system drive. For more information please refer to Aspen KB Article # 141446: https://esupport.aspentech.com/S_Article?ke...
Problem Statement: What are the advantages of Aspen Fleet Optimizer Fleet Operations?
Solution: Fleet Operations gives terminal dispatch personnel the ability to manage transport delivery activities and schedules. Fleet Operations and core Aspen Fleet Optimizer applications run from a single production database This allows for direct access to critical data and the elimination of time lags and data erro...
Problem Statement: This Knowledge Base article provides steps to install a new security certificate for Aspen InfoPlus.21 server called 'AspenTech InfoPlus.21 IP21 OPCUA Server' when the certificate is corrupted or missing.
Solution: 1. Launch Aspen InfoPlus.21 Manager (IP.21 Manager). 2. Double click TSK_OPCUA_SVR task from the Defined Tasks list. 3. Determine the location of the executable which is specified in the Executable textbox. Example: C:\Program Files\AspenTech\InfoPlus.21\db21\code\IP21OpcUAServerHost.exe 5. Stop TSK_OP...
Problem Statement: How does external data get into Aspen Fleet Optimizer?
Solution: Aspen Fleet Optimizer relies on a number of NT services to pull external data from interfaces tables in to the core Aspen Fleet Optimizer tables. NT Services are utilities that process information behind the scenes of the Fleet Optimizer application. NT Services are usually installed on a separate server and ...
Problem Statement: What are the advantages of Aspen Fleet Optimizer Fuels Management?
Solution: Fuels Management provides selective Fleet Optimizer functions in a web based environment. This allows customer order entry and management, including the ability to modify, delete, view, and print orders. The ability to confirm delivery of scheduled order by product or compartment. The option to review sales ...
Problem Statement: The 'Set Start/End Time' tab of the Timeline Settings dialog box in aspenONE Process Explorer (shown below) allows users to set the trend plot Timespan, Start and End time of the plot and the Timespan Sections, which contains two components: Number of time periods and Orientation (Past and Future). T...
Solution: The "Future" Timespan Sections feature can be used with Standard trend only. It allows for the plot to be shifted by a predefined period during a trend update. The plot will shift in increments determined by the time period, based on an evenly divisible boundary with respect to the timespan. There are two s...
Problem Statement: This knowledge base article describes which user name and password should be used when configuring the Process Data for PHD sub-component in the Aspen Data Source Architecture (ADSA) configuration.
Solution: Honeywell PHD is a data historian which is based on an Oracle relational database. Aspen Process Explorer can plot data from the Honeywell PHD historian if the Aspen Process Data (PHD) sub-component is added to the ADSA configuration. The Aspen Process Data (PHD) sub-component is added to the list of availabl...
Problem Statement: What is the Constant Volumetric efficiency loss parameter (L) input for a reciprocating compressor?
Solution: The volumetric efficiency, VE, is defined as the actual pumping capacity of a cylinder compared to the piston displacement volume. Please find below the equation used for volumetric efficiency: VE[%] = (100 - L) - r - C*( Z*( r^( 1/k)) - 1) L = constant volume efficiency loss (%) ; effects of variable such as...
Problem Statement: After I select type of impingement plate option,it shows red color. What red color mean?
Solution: If the shell side nozzles is specified 'No Impingement' plate, but on impingement tab user specified impingement device(shroud), that is why the error message is encountered. To resolve it, go to Input | Exchanger Geometry | Nozzles | Shell side nozzles, then specify " Yes impingement" on the inlet for im...
Problem Statement: BCU searches the IP.21 history to locate instances where Trigger Conditions specified in unit scripts are true. These conditions are defined by the user in the BCU Administrator, BCU Config box, Conditions tab. Each condition has the following format: <Operand1><Operator><Operand2> where an Operand c...
Solution: The operator called "Change" represents any change of value for the tag listed as Operand1. When "Change" is selected, no Operand2 is necessary. NOTE: If any triggers use the "change" operator, then the Trigger type must be set to "State". Transition and Duration are not valid choices. KeyWords: Keywords: N...
Problem Statement: This solution provides an Aspen SQLplus query to return all the references to a manually-entered tag name in the Aspen InfoPlus.21 database.
Solution: procedure findchar24 (char24 char(24), qname record) local i,j,k int; local c char(80); j =(select #QUERY_LINES from QueryDef where name = qname); for i=1 to j do c=(select query_line[i] from QueryDef where name = qname); c=upper(c); k=POSITION(upp...
Problem Statement: Aspen Calc has a built-in ability to do unit conversions if they are configured correctly. This solution documents all steps needed for a custom calculation to automatically reconcile any unit differences when new values comes into the database.
Solution: First make sure that the units necessary are configured in the Repeat Area of ENG-UNITS. Use the Aspen InfoPlus.21 administrator to add the engineering units to ENG-UNITS. Open Aspen Calc and go to File | New | Unit Conversion to add new unit conversions. Add any unit conversions that do not already exist tha...
Problem Statement: Aspen Mtell View loads for the first time, but only displays the barebone architecture in the browser, as shown below.
Solution: This issue occurs if the “Static Content” HTTP feature is not enabled for IIS within Server Manager. To resolve this issue, open Server Manager, select the option for “Add roles and features”, step through the wizard until the “Server Roles” page and locate the option for “Web Server (IIS)”. Expand Web Server...
Problem Statement: This Knowledge Base article explains the purpose of the Alarm Type column on the aspenONE Process Explorer Alerts page.
Solution: The Alarm Type column on the Alerts page in aspenONE Process Explorer (a1PE) indicates what the alarm is based on. In other words, if it’s set to Value, it simply means that a particular alarm state is based on the value of a tag as defined in the database (such as High High, High, Low, Low Low). The Alarm T...
Problem Statement: Live agents in Aspen Mtell stop processing and the Event History page in the Aspen Mtell System Manager shows Warning messages from the Agent Service reading CBM Thread: Invalid sensor reference ID ## in machine learning profile for Live Agent “XXX” is not from a historian. Cannot Process Profile…
Solution: This message indicates that the system cannot find tag number ## from the historian that is needed to run the live agent. To find the tag referenced in the error message, open SQL Server Management Studio, open the MtellSuite database, and search for all values in the table [CBM].[Tag Keywords: CBM Thread Liv...
Problem Statement: The AlertUserDef definition record is used by the Alerts feature in the aspenONE Process Explorer (a1PE). This Knowledge Base article provides a description of the fields in the AlertUserDef definition record.
Solution: IP_EMAIL_ADDRESS is a 50-byte fixed-length character string field. The a1PE application updates this field with the user’s email address. IP_EMAIL_DAYS is a 7-bit integer field formatted by UB7. Each bit represents a day of the week. TSK_ALRT will send email alerts to the user on days where the correspondi...
Problem Statement: This solution discusses how to change all the records in a definition record to be displayed in either only capital letters or only lowercase letters.
Solution: To update the case of the tag names in the Aspen InfoPlus.21 database, open the Aspen SQLplus query writer and use the commands “UPPER” or “LOWER” to update the tags in a particular definition record. Keywords: Uppercase Lowercase References: None
Problem Statement: When trying to connect to Aspen InfoPlus.21’s OPC DA server, an OPC client may fail to connect even though the Aspen InfoPlus.21 database is running and the user running the OPC client has read permissions to the database. Connecting to the database using Cim-IO for OPC-DA may result in the messages ...
Solution: The error message indicates that one of the entries in the tags branch is defined without having an associated definition record. To fix this problem, open the Aspen InfoPlus.21 Administrator and search for a record named “IP_TagsBranch”. Check the contents of the repeat area of this record and locate each oc...
Problem Statement: I am getting the following error: "iq.exe exited with error code = 1 error" when trying to run TSK_ACTG_SYNC. What does it mean and how to overcome this error?
Solution: The above error normally appears when a tag is configured without a roll-up source. The following query should help you identify the accounting records that are configured without a source record. Once every ActgRecord has a SourceRec, the problem with starting TSK_ACTG_SYNC should not occur. SELECT Name as "...
Problem Statement: How do I turn Debug on for an Aspen Accounting.21 record?
Solution: This can be accomplished by: ? Execute the following Aspen SQLplus query to determine the record id for each of the Aspen Accounting.21 record defined by AccountingDef: select name, recid from AccountingDef; which will return results similar to these: name RECID ------------------------ ------- D-ACTG...
Problem Statement: This KB article shows how to take, for example, a Monthly Accounting record, force a roll-up, and then change the Roll-up Period.
Solution: First, to force a Roll-up, you need to go into the record and change the field 'ANY_DEMANDS?' to 'ROLL-UP NOW'. Next, change the field 'ACTIVE SW.' to 'OFF'. Now, change the field 'ACTG_ROLLUP_PERIOD' to the new desired rollup period. Finally, reset the field 'ACTIVE SW.' to 'ON'. When you look in the '#ACTG_...
Problem Statement: The field, STORE_&_FORWARD_MODE, was added to records defined by AccountingDef in version 6.0 with the advent of the Store and Forward (S&F) feature of Aspen Accounting.21. This field has caused a lot of confusion with users. This solution details the field's use, and explains why it should not be ma...
Solution: The Aspen Accounting.21 User's Manual describes the S&F functionality. The field, STORE_&_FORWARD_MODE, however, is not explicitly explained. The field is updated by TSK_ACTG and TSK_SNF. It is NOT to be manually adjusted. When TSK_ACTG detects a forwarded value for an accounting record, it sets the field to ...
Problem Statement: The Accounting.21 User's Manual explains how to create Accounting Associations and AccountingDef records one association at a time using GCS. Knowledge Base article 108516 describes how to create these same records using the InfoPlus.21 Administrator. This article explains how to use the DOS utility,...
Solution: The ACTG_LOAD utility reads a space delimited text file containing "source point" tag names. It then creates the accounting associations and the AccountingDef records. The format of the file is: SourcePointName GroupName Divisor Here is an example file: atcf101 Group2 0 atcf102 Group2 0 atcl101 Group2 0 atcl1...
Problem Statement: The function of the CM_CLEAR_ALERT field in records defined by CMLimitDef is not documented.
Solution: The CM_CLEAR_ALERT field is not used. No reference to this field exists in the code, and a review of CMLimitDef indicates that no activations are associated with this field. KeyWords Keywords: None References: None
Problem Statement: The AspenONE Process Explorer Admin page allows a user to automate a full scan of all configured data sources once per day at a schedule time. This solution discusses how a second daily scan can be configured.
Solution: Navigate to http://<server_name>:8080/AspenCoreSearch to access the Scheduler Configuration page. You may need to log in to the scheduler page (default credentials are username: admin and password: admin). In the Scheduler Configuration page, there are a number of preconfigured jobs that maintain the aspenONE...
Problem Statement: My DCS server clock is behind the Aspen InfoPlus.21 server clock by about 3 minutes and many AccountingDef records get stuck in "waiting for Store and Forward" status. Is there any way to correct this without having to synchronize the clocks on both servers?
Solution: To resolve the issue, try changing the 8th integer parameter in TSK_ACTG, the one named ACTG Rollup Closing Delay, to a value greater than the time difference between the servers, such as 5 minutes (300 seconds). Keywords: None References: None
Problem Statement: AspenTech applications require that a Aspen Local Security (ALS) or Aspen Framework (AFW) server is running and available via the network. Applications will fail to launch if the security server is not available. This KB article shows how to configure a system running AspenTech applications to conne...
Solution: Follow these steps to configure a system running AspenTech applications to connect to an ALS or AFW server: 1. Verify that AFW or ALS security server is running on a system that is accessible on the network 2. Run AFW Tools (click the Start icon on the Windows Task Bar, type AFW Tools and click on the app tha...
Problem Statement: When using the CreateAssoc record to create AccountingDef records, the AccountingDef records physically get created, but the TREND_VALUE_FIELD and TREND_TIME_FIELD are not getting populated. There is an error in the created accounting records' LAST ACTION field: Invalid TREND_VALUE_FIELD field.
Solution: The AccountingPeriods record can only have 20 occurrences in order for the CreateAssoc to work properly. Get rid of any occurrences past number 20. Be careful, however! AccountingPeriods is a type of Selector record. Deleting occurrences may affect other records. KeyWords CreateAssoc Keywords: None Referenc...
Problem Statement: It is possible for the Compliance Monitor reports to display incorrect data for the case in which old (no longer valid) open excursions exist. Examples of the incorrect data which can exist in the reports are: The calculated percent compliance is incorrect The Total Time Out is greater than the rep...
Solution: 1. The first step is to manually close all open excursions in the system. The following query will close all open excursions. An open excursion is an excursion which has a defined start time, but no end time. Update CMLimitDef Set Hist_Time_Out_Alert = 'DD-MMM-YY HH:MM:SS' Where Hist_Time_Out_Alert is Nul...
Problem Statement: What do the different options UPDATE NOW, ROLLUP NOW, and INITIALIZE in the field "ANY_DEMANDS?" do in records defined by AccountingDef?
Solution: The "ANY_DEMANDS?" field is used internally by TSK_ACTG when it is time for the period update or rollup. It can also be used "manually" in the Aspen InfoPlus.21 Administrator or via Aspen SQLplus when TSK_ACTG is for some reason "behind" (i.e. It is not processing the current source data). The 3 options for t...
Problem Statement: After an ungraceful shutdown there are times when ACTG.EXE uses 100% CPU after the startup, and it appears that TSK_ACTG is "stuck" processing one record. To find out if TSK_ACTG is indeed "stuck", using the IP.21 Administrator, right click on TSK_ACTG. Choose Properties and then the External Task ta...
Solution: Stop TSK_ACTG from the IP.21 Manager. Open a command prompt and type the following: c:\ cd %setcimcode% < enter > c:\ set SETCIM_PROCESS_NAME=TSK_ACTG < enter > c:\ plantap < enter > If the C prompt does not return within a couple of minutes, kill the command prompt window. Run TSK_ACTG_SYNC task from the IP....
Problem Statement: The Aspen Accounting.21 User's Manual explains how to create AccountingDef records using the "sun-set" (no longer distributed) tool named GCS. GCS, which is listed in the manual as a requirement, is not actually necessary, though it does simplify the record creation process. Accounting.21 relies on s...
Solution: To configure Accounting.21 data records, it is necessary to first create and configure multiple supporting records including: group, priority, list, and period records, association defaults, and association records. In this document, the following example will be used: The raw data comes from an IP_AnalogDef ...
Problem Statement: The aspenONE Web application makes a request to all data sources configured in the ADSA to get a list of tags subscribing to alerts. If the same data source is configured twice in the ADSA (using different names) the user will see duplicate tags in the Subscriptions page. This Knowledge Base article...
Solution: It is possible to specify Alerts application data source(s) in the AtProcessDataRest.config file. Only these data sources will be considered for Alerts application and other data sources configured in the ADSA will be excluded. Please follow the steps below to specify data sources that will be used by the Al...
Problem Statement: This Knowledge Base article provides some basic aspenONE Search Service troubleshooting steps to try when the Global Search in aspenONE Process Explorer (A1PE) is not working.
Solution: 1. Make sure aspenONEService.svc exists in the physical IIS Directory (C:\inetpub\wwwroot\AspenTech\aspenONE). Check the Windows Application log in the Event Viewer for an error – the aspenONEService will not run if there is not enough available memory. 2. To increase the initial and maximum memory pool in ...
Problem Statement: Aspen KB article # 000033862 (https://esupport.aspentech.com/S_Article?id=000033862) shows how to integrate any object, such as a standard trend plot or an OEE Waterfall diagram, into an Aspen IP.21 Process Browser graphic and then display it in aspenONE Process Explorer. This Knowledge Base article ...
Solution: As stated in the above-mentioned KB article, an a1PE Trend Plot can be displayed within an iFrame of a graphic with a URL such as this: http://localhost/ProcessExplorer/WebControls/PBPlots.asp?outsidea1=graphic&tag=ATCP301 In order to open an A1PE trend page outside of a frame object, put that string in a w...
Problem Statement: Users of aspenONE Process Explorer (a1PE) may also want to make use of the Aspen Process Data Excel Add-in but would prefer to avoid installing other MES Desktop products. How can such users install Aspen Process Data Excel Add-in without using the standard installation media?
Solution: When installing the Web Server product the Aspen IP.21 Browser (Web21) site is installed along with the aspenONE Process Explorer site. On the home page of Web21 is a link to Process Data Excel Add-in download page: http://webservername/Web21/DownloadAddin.asp You can make use of this in a1PE. Create a new gr...
Problem Statement: This Knowledge Base article describes how to configure aspenONE Process Explorer (a1PE) to always start with a specific plot, a template or a tag list when first opening the Process Explorer page.
Solution: In order to have aspenONE Process Explorer page always open on a specific file, please follow these steps: · While on the a1PE Home page, right click on the Process Explorer icon and click the Configuration option · Select the ‘Open to specific file:’ radio button and then click the arrow to t...
Problem Statement: How is the Ramp Steady-State target (SSRDEP) calculated?
Solution: The SSRDEP is computed using the "Gains" from the model and the open loop predicted slope of the ramp. To explain this concept let’s take a simple example of a tank with a level transmitter, flow going in (F_IN) and flow going out (F_OUT). In our example we have the output flow (F_OUT) as Manipulated variable...
Problem Statement: This Knowledge Base article provides an overview for Aspen Compliance.21 application.
Solution: Aspen Compliance.21TM Monitors the manufacturing process, recording key information to support compliance guidelines. Aspen Compliance.21 provides documentation of process excursions, defined consequences, and recommended corrective actions while monitoring the manufacturing process. It continuously monitors...
Problem Statement: While Compliance.21 is being implemented, there may be a time when a number of records' values are hovering around their High or Low limit. In this case, it may be desirable to limit the number of reported limit violations by defining a CM_Delay_Time. This solution details the configuration needed to...
Solution: CM_Delay_Time is an absolute time computed using one of the CM limit record's start/end delay parameters (CM_HI_START_DELAY, CM_HI_END_DELAY, CM_LOW_START_DELAY, and CM_LOW_END_DELAY fields found in the #_OF_LIMITS repeat area). If the limits defined for the CM record do not specify the delay parameters, the ...
Problem Statement: How to switch from one form of record activation to another (i.e. From Triggered to Scheduled Monitoring or from Scheduled Monitoring to Triggered)
Solution: The attached SQL queries can be safely used by a site that wishes to switch from one record activation method to another in Aspen Compliance.21. These two programs make sure that all CMGroupDefs have at least 1 occurrence in the repeat area #_LIMIT_RECORDS and that the field DOMAIN in record CM-SYSTEM is Syst...
Problem Statement: What does the error "CKLTHI:vdPutExtremeVal() err -61" mean?
Solution: This message, appearing in TSK_CMON.log, means the subroutine vdPutExtremeVal() encountered an "Invalid Key Time Stamp" error when writing an event to an Aspen InfoPlus.21 history repository. Solution 121668 describes how to correct "Invalid Key Time Stamp" errors. When looking for Aspen InfoPlus.21 API error...
Problem Statement: In order to delete an AccountingDef record, you need to first make it to unusable. When doing this, you get an error: Invalid Value in Field TREND_VALUE_FIELD. What does this mean?
Solution: In a record defined by AccountingDef, there are three record pointer fields: TREND_VALUE_FIELD, TREND_TIME_FIELD, and TREND_QUALITY_FIELD. These three fields are populated with the "source data" for the AccountingDef record. For example, for an AccountingDef record called ATCAI.HR, the source data for the thr...
Problem Statement: The monthly Aspen Accounting.21 rollups stopped activating.
Solution: Remove past occurrences from the calendar record #SCHEDULE_TIMES so there are less than 100 - TSK_ACTG only recognizes the first 100 occurrences Stop TSK_ACTG ran ACTG_SYNC and restart TSK_ACTG Set the ANY_DEMANDS field to Update Now to activate the missed rollup Note: Calendar records defined by ACTG_TimesDe...
Problem Statement: ACTG.EXE is not using any CPU and is not performing any updates or rollups.
Solution: Check the record, "Activate Accounting", defined by ActivateACTGDef. Verify that there is a timestamp in the field SCHEDULE_TIME. If the field contains question marks, "?????", re-enable the field by entering a current timestamp. After entering the current timestamp, this time will get reset to the next activ...
Problem Statement: Is it possible to filter Aspen Accounting.21 calculations? In other words, is it possible to not calculate statistics under certain conditions? For example, you may want to not include the raw data values in the Accounting.21 calculations when a particular valve is turned "OFF".
Solution: There is not a way to do this with Aspen Accounting.21 by itself. However, it is possible with a combination of Aspen Accounting.21, Aspen SQLplus, and InfoPlus.21 COSActDef records. A Change of State detection record, COSActDef, could watch for the state of the valve. When the valve changes from "ON" to "OFF...
Problem Statement: Error creating AccountingDef records using the CreateAssoc record either through InfoPlus.21 Administrator or Aspen IP.21 Process Browser: Incorrect Buffer Size
Solution: The problem is that the source record name is too long. Once the extension is appended to the source tag name, the new AccountingDef record's name will be more than the allowed 24 characters. For example, if the source record is "ThisIsMySourceRecName" (21 characters) and the extension to be added to the reco...
Problem Statement: What is the "Divisor" used for in Accounting.21?
Solution: The "Divisor" is used as the factor to make a "total" come out in the correct units. The number used is equal to the number of tenths of a second in the time base of engineering unit. For example: Units/day: 864,000 Units/hour: 36,000 Units/min: 600 Units/sec: 10 If the source value is measured in lbs/hr, b...
Problem Statement: This Knowledge Base article provides troubleshooting steps to resolve the following scenario: "Some of my Accounting records are rolling up and others aren't." Why are some working and others not?
Solution: One possible reason is that the field, ACTG_QUALITY_CON_REC, in AccountingDef records, is either not populated or it is populated with the wrong condition record. The field, ACTG_QUALITY_CON_REC, is used to hold a condition record, defined against ConditionRecDef. This condition record is used to tell the Acc...
Problem Statement: An Accounting rollup may need to be recalculated because at the time of the rollup, enough data may not have existed to calculate the correct value. Once the historical data that the Accounting record uses to calculate the rollup exists in the source record, the occurrence can be recalculated.
Solution: In the InfoPlus.21 Administrator, search for the Accounting record you wish to modify. Find the occurrence number in the history repeat area. Go the the ACTG_MODIFIED_SEQ_# field and enter the history sequence number of the occurrence that you wish to recalculate. Then set the ACTG_RECALC_ROLLUP flag to YES. ...
Problem Statement: What is the correct tube input for a Twin Box Firebox?
Solution: For a cabin firebox, you should enter the number of tubes against one wall; hence the default Tube Passes defined for a One Cabin Unit is 2. When Fired Heater is defined as a Twin Box, the Tube Passes are defaulted to 4; hence the total number of tubes will be 4 times of tubes against one wall. ...
Problem Statement: There may be a need to have existing Aspen Accounting.21 history Rollups recalculated.
Solution: The attached zip file contains 2 Aspen SQLplus queries. Acc21_Recalc_IDS.SQL is run first. It returns the record ID's of the AccountingDef records in the order in which they will be processed by the 2nd query, Acc21_Recalc.SQL. This query performs the actual recalculation of all of the rollups starting with a...
Problem Statement: Is there an example showing how to implement a user equation of state?
Solution: See the attached example files for Aspen Plus v10. You can find the description of the arguments in the User Model Keywords: ESU, ESU0, user model, fortran References: guide. Note that you must have a supported fortran compiler (Intel Fortran) to compile and link the user source code into a dynamic link libra...
Problem Statement: The Compliance.21 Compliance Report shows all of the excursions and corrective actions taken for Standard Operating Condition (SOC) items that exceed one or more SOC parameters that are flagged for monitoring. In addition, this report calculates the Compliance percentage and the number of hours that ...
Solution: The problem is caused by "old" open excursions. A CMLimitDef record is configured with limits for each tag where you want to monitor deviations or non-compliance. When one of these limits is violated, an "excursion" is opened in this same CMLimitDef record. When the value for the tag returns to its normal val...
Problem Statement: The Aspen Compliance.21 User's Manual explains how Compliance reports are configured and activated. Using CMReportDef and ScheduledActDef records, you can, for example, have a 24 Hour Compliance Report such as CMDailyReport.txt, every morning. Windows operating systems do not inherently support file ...
Solution: Using the RGD (Report Generation and Distribution) piece of Human Interface, consisting of TSK_DRPT and TSK_SRPT, it is possible to have multiple file versions of Compliance Monitoring reports. This is done by appending a monotonically increasing numerical extension to the traditional report filename. The num...
Problem Statement: You just created a new CMLimitDef record and configured some limits. You take the source record's values to a level where a high or low limit should have been violated in the CMLimitDef record and an excursion should have been opened. But, nothing happened!
Solution: Try this "jump start" approach. In either the CMLimitDef record or in the CMGroupDef record, enter a text string in the DISP_DISABLE_REASON field (such as "testing" or "jump start"). Enter NO in the ENABLE_MONITOR field. Then enter YES in the ENABLE_MONITOR field. This should add an occurrence to the repeat a...
Problem Statement: Aspen Compliance.21 reports show excursions and corrective actions taken for SOC Items exceeding one or more SOC Item parameters flagged for monitoring. If these Compliance.21 Reports are outputting the column headers but not the Compliance information, there are some configuration issues to be check...
Solution: Things to check: 1. Verify that CMLimitDef records that should appear in the report are grouped in a record defined by CMGroupDef. 2. Verify that the CMGroupDef record is named in the domain record in the Compliance.21 domain hierarchy. 3. Verify that the RECORD_NAME field in the CMReportDef re...
Problem Statement: Sometimes, the display of graphics on AspenONE Process Explorer will be too wide or too narrow to view. This article explains how to use AspenONE Process Graphic Editor to adjust the display properties of your published or unpublished graphics, to make it look better on A1PE,
Solution: First, user needs to open the graphic which he/she is working on in Aspen Process Graphic Editor. By right-clicking on any blank area of the graphic and selecting 'Properties,' the window of 'Display Properties' will pop out. Then user has to tune the height and width to a proper ratio, in order to get a bet...
Problem Statement: How do you get the Selection Value for a given SELECT_DESCRIPTION in a Selector record?
Solution: Since the Selection Value is a calculated field, you will need to calculate it as follows: 1st_SELECTION_VALUE + OCCNUM (of the given SELECT_DESCRIPTION) - 1. Here are two SQLplus query examples: local x; x = (select "1st_SELECTION_VALUE" from calc_error_type) + (select occnum from calc_error_type.1 where ...
Problem Statement: Daylight saving time presents a problem to Aspen SQLplus when retrieving data from the AGGREGATES table. The day has only 23 hours when moving from standard time to daylight saving time. Likewise, the day has 25 hours when moving from daylight saving time to standard time. Aspen SQLplus skips the h...
Solution: The parameter DSADJUST controls AGGREGATES calculations around daylight saving time transitions when the period is greater than or equal to two hours. When 0, DSADJUST causes Aspen SQLplus to not adjust the first interval of the transition day and to adjust time stamps instead. When 1, DSADJUST causes SQLpl...
Problem Statement: How to close multiple windows in PIMS?
Solution: Open the T. Assays in PIMS. We may open multiple windows while we are using PIMS, for example every time when you open a new solution report, PIMS will generate a new window for you. This is for the convenient purpose that you can quickly navigate to your desired session by switching the windows in PIMS. Howe...
Problem Statement: Can I continue developing 32-bit Aspen InfoPlus.21 applications when running Aspen InfoPlus.21 on a 64-bit platform?
Solution: Aspen InfoPlus.21 running on a 64-bit platform supports applications developed in a 32-bit environment; however, AspenTech does not provide a 32-bit development environment for Aspen InfoPlus.21 on a 64-bit platform. Customers wishing to continue developing 32-bit applications for Aspen InfoPlus.21 must maint...
Problem Statement: How does Aspen InfoPlus.21 determine which file set to shift into?
Solution: First Aspen InfoPlus.21 checks if there are file sets with a status None. These are empty file sets. If there are empty file sets, the repository will shift to the empty file set (of status None) with the lowest number. Secondly, if there are no empty file sets, the repository will shift into the oldest file ...
Problem Statement: How can I select the most recent trend value and time of a tag prior to a given time?
Solution: Use a subquery with the MAX function to find the most recent trend time prior to the given time. Then select the trend time and value based on the results of the subquery. The following example illustrates this technique: select ip_trend_time, ip_trend_value from ATCL101 where ip_trend_time = (select max(ip_t...
Problem Statement: How can I split a long EXECUTE or EXEC command over several lines?
Solution: Place each part of the EXECUTE or EXEC command on a separate line enclosed in single quotes. Do not place a comma between each segment. For example, the query EXECUTE 'CREATE INDEX a ON b(x, y) ' 'TYPE IS HASHED' ON p; splits the command EXECUTE 'CREATE INDEX a ON b(x, y) TYPE IS HASHED' ON p; onto ...
Problem Statement: The Aspen InfoPlus.21 standard tag set has a field called IP_ARCHIVING. The options for this field are "ON", "OFF", and "PAUSE". What is the difference between "PAUSE" and "OFF"?
Solution: "PAUSE" suspends history storage for a tag but still allows the viewing of history already collected. To resume history storage, set the field IP_ARCHIVING to "ON". Setting IP_ARCHIVING to "OFF" suspends history storage and also makes history already collected for the point unavailable. To resume history sto...
Problem Statement: How to synchronize the scrolling in all the report that are currently displayed.
Solution: Sometimes when we want to compare the information in two or more reports, especially for some information only exist in the FullSolution report which case comparison is not enough for us. Then we can use the Synchronize scrolling function provided by PIMS. Synchronize scrolling function can let you synchroniz...
Problem Statement: In the PIMS, we can use T.CAPS to define the capacity for your submodels and use T.Proclim to define the process limit of your submodels. Both of them require us to define a corresponding row in the SXXX table. T.CAPS need us to define the CCAP row and the T.Proclim need us to define the Zlim row. Wh...
Solution: The main different between T.CAPS and T.Proclim is the calculation method. T.CAPS is controlling the summary, and the T.Proclim is controlling the average. For the T.CAPS, the CCAP row is doing the summary function, for example, the capacity of SNHT shown like below: PIMS will generate the below structure in...
Problem Statement: Will data collection stop if Aspen APC server loses connection to License server??
Solution: Aspen DMC+ Collect and Aspen DMC3 Builder Collect will continue to collect data if the Aspen APC online server loses connection to license. The data collection process is not impacted by losing license. Aspen Watch collection using miscellaneous tags will continue to collect even if license is lost. Aspen PI...
Problem Statement: This knowledge base article explains why the "Use mathematical system" check box associated with the Aspen Advisor Least-Squares Reconciliation (ALSR) Calculation Engine which is located on the Advisor Expert System Preferences dialog options screen is always checked by default each time the dialog s...
Solution: This is intended by design and is the correct functionality. Although the "Use mathematical system" option is always checked each time the Expert Preferences dialog options screen is closed and reopened, in order for the ALSR engine to actually be executed the user must either: 1.) Manually select the "Resolv...
Problem Statement: What is the maximum filename length for an Aspen DMC+ Collect file?
Solution: The maximum filename length allowed for Aspen DMCplus Collect file is 15 characters. Keywords: DMC+ Collect Filename size References: None
Problem Statement: What is the maximum filename length for an Aspen DMC+ Collect file?
Solution: The maximum filename length allowed for Aspen DMCplus Collect file is 15 characters. Keywords: DMC+ Collect Filename size References: None
Problem Statement: How can I save a CCF snapshot, from the PCWS, for larger controller without timeout?
Solution: A possible resolution is to manually increase the ASP Script Timeout for the ATControl website to 240 or higher . Close the web server application. Go to Internet Information Services manager, expand machine name and then default websites. Expand AspenTech, then select ACOView, and click on ASP. Navigate to...
Problem Statement: What is the purpose of the "Legacy" database option as a source database for the Aspen Batch Extractor and how is it used?
Solution: The Aspen Batch Extractor needs to connect to a database via sql calls. So, in general, whether Legacy (also known as buffered) or not, the Extractor will need to be able to use an OLE DB connection. Most batch execution databases reside on MS SQL Server or Oracle, so the Aspen Batch Extractor can use its nor...
Problem Statement: This knowledge base article explains how to get a list of recently added tags.
Solution: There is nothing in the InfoPlus.21 database that directly tells you when a tag was created; however, you can infer that information if the tag has a history repeat area. When you assign a repository to a tag and activate archiving, InfoPlus.21 calculates the oldest time you can insert data into history usi...
Problem Statement: This knowledge base article acknowledges AspenTech's Support of the Aspen Operations Reconciliation and Accounting (AORA) Software when installed in selected Virtual Environments, and also explains the Virtualization Requirements for installing AORA Apps on Virtual Systems.
Solution: -- AspenTech only Supports the Virtualization of the AORA Application Software on the specific Virtual Platforms we tested and certified with for each major software release. -- All Supported Virtual Platforms as specified for each aspenONE Software Release are now documented and listed in the Platform Suppo...
Problem Statement: This knowledge base article describes how the Aspen Operations Reconciliation and Accounting Expert System's Least-Squares Reconciliation (ALSR) processes can be scripted to run automatically from a batch script.
Solution: As of the 2004.2.1 release of Advisor (now referred to as Aspen Operations Reconciliation and Accounting), enhancements were made to the Batch Scripting Code to allow the AORA Expert System to support the New Publishing mechanism. In addition, related enhancements were made to the scripting language to enabl...
Problem Statement: This Knowledge Base article answers the following question: What is the meaning of the Configuration Processing statuses in the Aspen Extractor Scheduler?
Solution: There are five Configuration Processing statuses Aspen Extractor Scheduler: 1. INITIAL = when the configuration is added to the processing list. 2. PROCESSING = when one or more tables are being processed. 3. OK = when the last processing cycle has completed successfully. 4. COMPLETE = i...
Problem Statement: When configuring the Aspen Batch and Event Extractor schedule received the following message: The remote server machine does not exist or is unavailable.
Solution: The Aspen Batch Extractor and Aspen Batch Query Tool products use DCOM communications to interact with the external Aspen Production Record Manager (APRM) Database (MSSQL or ORACLE). One needs to make sure that DCOM communication ports are opened in the firewall between the client and the APRM database server...
Problem Statement: This Knowledge Base article provides steps to resolve the following error: "Error using SQL: Select * from (table name) where 1 = 0, Connection Failure" which may be encountered when trying to edit any of the tables configured in the Configure Extraction Rules window.
Solution: The above error message may be caused by the BlueCoat network optimizer installed to optimize the network traffic between the Extractor server and the DeltaV database SQL Server located on another machine. To resolve the issue, please remove the relevant segment of the network from the optimizer. Keywords: Bl...
Problem Statement: How do I control the conversion of local date times to UTC for Aspen Extractor?
Solution: Aspen Extractor will always send timestamps and date characteristics values in UTC to Aspen Production Record Manager, but these date and times can be in local or UTC time in the source database. The best approach to avoid issues during a DST change is to store the date and time values in UTC in the source ...