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Problem Statement: Whenever there is a new installation of Aspen Process Recipe Manager (APR) or Aspen Process Sequencer (APS), it is possible to install the Web server in a different box. If this is the case and there is no pre-IIS installation in the APR or APS server, the Web page will not connect to them.
Solution: For all Aspen Process Sequencer views other than the Graphic (custom) page, the content is generated from the ATM_WEB web site, which is installed on the Aspen Process Sequencer server. The resulting web pages are hosted within Aspen Production Control Web Server, and they provide full functionality for monit...
Problem Statement: How do I use the Software License Manager (SLM) Commute tool?
Solution: The SLM Commute tool allows the user/client to borrow licenses from a network server. These borrowed (or commuted) licenses allow a client computer to run the licensed product while disconnected from the network for up to 30 days. Note: You must run SLM Commute tool when connected to the License Server netwo...
Problem Statement: What should I do when the “Failed to update the pressure profile” message occurs, when trying to update pressure drops in the column using results from the Column Internals hydraulic calculations?
Solution: When Export Pressure Drop from Top/Bottom options are chosen, the column's pressure profile is updated based on the calculated pressure drops, and the pressure specification for each stage is overwritten. When Export Pressure Drop from Top is selected, the condenser/top stage pressure is retained, and the pr...
Problem Statement: How to replace bad trend information in Aspen Fleet Optimizer?
Solution: The Replace Trend Info utility allows you to replace a customer's sales trend data. Aspen Fleet Optimizer replaces these values with the software’s own calculated Expected Sales values. This utility can be used to modify the sales trends for a Customer or the existing Group of Customers within a Terminal or Z...
Problem Statement: What is the purpose of the Data Quality Manger in Aspen Fleet Optimizer?
Solution: The Data Quality Manager allows you to reconcile a customer's sales and inventory data by processing the data through a series of reconciliation tests. If Aspen Fleet Optimizer cannot reconcile a customer's newly gathered sales, inventory, and delivery information with historical information, that customer's ...
Problem Statement: What are the product categories used for in Aspen Fleet Optimizer?
Solution: Fuel categories are generic names for varieties of gasoline and diesel fuel. For example, fuel categories could be named Unleaded, Super, Special, Supreme-Diesel, and so forth. Fuel categories must be defined in order to identify the fuel type of each product in the system. There are no limits to the number o...
Problem Statement: The Event Forecaster allows you to plan for an upcoming event by creating an event plan based upon the historical demand data for a given day of the week to use as the forecast for the upcoming event.
Solution: For example, if Monday, March 3rd, is a bank holiday and you anticipate sales on March 3rd to be the same as any typical Sunday, you can use the historical demand data for Sundays as your demand data for March 3rd. The system then creates Holiday/Storm records in the database for each customer, which causes t...
Problem Statement: How are clusters used in Aspen Fleet Optimizer?
Solution: In some petroleum distribution markets, split loads are routine for customers with limited storage capacity or disproportional sales patterns. A split shipment is an alternative to a short shipment. To facilitate the scheduling of partial shipments to multiple customers, you can designate clusters of customer...
Problem Statement: When the FCC model is calibrated for first time and there is no historical data available, you should select a base catalyst as starting point. What catalyst can be used from the library?
Solution: The catalyst library offers +60 catalysts. One of them is called “generic”. This should be used as a base. To keep catalyst factor calculations simple, it is assumed that the “base” catalyst factors are either zero or one. When the catalyst is changed, the new catalyst factors will be moved from zero or ...
Problem Statement: As per knowledge-base article 127329 AspenTech (very strongly) recommends using TSK_HBAK for backing up Aspen InfoPlus.21 History Filesets. The question answered in this new article is how to restore those backed up filesets in the case of such as a catastrophic disk failure on the production system
Solution: AspenTech distributes for free a special executable/external task, as well as a database record and a few Aspen InfoPlus.21 Administrator settings, specifically designed for performing extremely safe backups of History Related files on a user-defined scheduled basis. Once the backup has been performed the use...
Problem Statement: How to change port numbers for logical device entries, in Aspen CIMIO interface manager?
Solution: Aspen CIMIO interface manager is the application which helps to create the CIMIO logical device, on CIMIO server. While creating a CIMIO logical device, using Aspen CIMIO interface manager, the port numbers for respective DLGP, store, scanner and forward processes are selected automatically, by the interface...
Problem Statement: How does Data Quality Manger help insure accurate forecasts in Aspen Fleet Optimizer?
Solution: The Aspen Fleet Optimizer Data Quality Manager (DQM) module automatically tests the sales and inventory data for quality before planning, scheduling, and dispatching activities. The DQM verifies that sales and inventory information entered into Fleet Optimizer is within a pre-defined set of tolerances. Qualit...
Problem Statement: What are the results of Aspen Fleet Optimizer optimization?
Solution: After optimization, a dispatch plan displays showing each on-duty transport and its corresponding workload. This low-cost-per-volume-delivered dispatch plan represents maximum available transport utilization, minimum total variable costs, overflow expense, as well as the most cost-effective transport dispatch...
Problem Statement: What does the warning 1913 about risk of phase separation mean?
Solution: “Phase Separation" is a flow maldistribution phenomena generally associated with condensation inside the tubes of a multiple tube pass heat exchanger unit. With this warning, it indicates that there is a potential risk of tube side stream phase separation, where the vapor phase will stay on top of the rear he...
Problem Statement: Which of the reactor temperature bias variables corresponds to in the catalytic reformer?
Solution: In catalytic reformer units, the feed temperature to the train of reactors is normally known or can be easily manipulated by means of a pre-heater (fired heater). The inlet temperature for each reactor can be entered in the Reactor Control Page under the Operations tab. If the inlet temper...
Problem Statement: What does the constraint column from the original optimizer monitor mean?
Solution: The value in the optimizer's constraint column represents the value of the constraint's constraint function, c, where c = penalty * (limit - current value) as shown below: Keywords: optimizer, constraint References: None
Problem Statement: Can Aspen Fleet Optimizer handle trips that are over twenty-four hours in length?
Solution: Aspen Fleet Optimizer has added new functionality in Version 10 to handle trip times that exceed twenty-four hours in length. The system will now allow for a truck to be turned on for a total of 500 hours at a time. This amounts to the system being able to handle trip times that are roughly 20 days. The sy...
Problem Statement: What do the different credit statuses of Suspend, Review and Credit Hold do in Aspen Fleet Optimizer?
Solution: Suspend Defers customer credit for all orders by setting the Trigger Date to the same date as the delivery date. Credit Hold Suspends the delivery of all orders for a customer until they are subsequently released. To access a list of all customers with Credit Hold status, print the Customer Hold report. Revie...
Problem Statement: The Slug Analysis tool has a column that doesn’t have any heading, but it shows a Min, Max or – next to the frequency column. What does the Min, Max or - mean?
Solution: For each position along the length of the pipe, the slug analysis calculates values for the various slug properties (lengths, velocity, holdup, pressure gradient) over a range of possible slug frequencies. "Min" means that slug flow can occur at the given position, but the frequency calculated by the Hill & W...
Problem Statement: What does the warning 1387 about the kettle entrainment fraction mean?
Solution: The warning 1387 appears when the entrainment fraction for the kettle is greater than 0.02. In general, large kettle diameters allow the liquid droplets more settling time and hence the entrainment will be less. If the entrainment is high, then it is possible that only one vapour outlet nozzle has been s...
Problem Statement: In the Naphtha reformer model for a semi-regen reactor type, the user can enter the midpoint weighting factors for the reactors in the catalyst page located in the Reactor tab. What are the midpoint weighting factors of the reactors and what values should you enter?
Solution: The midpoint weighting factor default value is 0.67, but it can be changed if the user wants. The value should always be between 0 and 1. This value should be the same in both calibration and simulation. The reformer model considers the Start-Of-Run (SOR) and End-Of-Run (EOR) conditions as applied to the c...
Problem Statement: How do I know if I am using the latest version of Aspen Assay Converter?
Solution: The Aspen Assay Converter version is independent from the Aspen HYSYS version. The Aspen Assay Converter file version can be checked by following the steps below. Go to the folder: C:\Program Files (x86)\AspenTech\Assay Converter Locate the file AFAMAssayConverter.exe Right click and enter in the Properties....
Problem Statement: What does a target value of 0 mean in the Air Demand Analyzer?
Solution: The Air Demand Analyzer (ADA) target is usually the last condenser vapour outlet stream in the catalytic section. When we select Air Demand % target equal to 0, it means that we are obtaining the H2S:SO2 of 2:1 in reference stream (last condenser vapour outlet stream). You can see this value on the Sul...
Problem Statement: In the pipe segment under Design / Parameters, there are several correlations available to model vertical pipe flow. There is, however, not enough information about the correlations recommended for downward flow.
Solution: For downward flow, the recommended correlations are: · Beggs and Brill: A study by Payne and Palmer improved the hold-up calculation for inclined flows. This is included in the Aspen HYSYS model. · OLGAS: Has been validated with a lot of experimental/production data · Tulsa Unified Mod...
Problem Statement: ] If rated flow for pipes is selected what flowrate is used for other units?
Solution: This specific option "Use rated flow for downstream nodes for tailpipe" means that Flarenet will use the rated flow instead of mass flow for tailpipes in the pressure drop correlation of the downstream node only. The rest of the calculations will still use the mass flow. There are also options available for t...
Problem Statement: The following error occurs when attempting to start Aspen InfoPlus.21: "Error 53 returned by Task Service. The Network path was not found."
Solution: This error is related to a networking problem. This error is most often seen when Aspen InfoPlus.21 has been installed on a laptop. However, if you do get this error on a server, check the following: 1. Examine the Windows Task Manager to verify that the following processes are running: ? IP21se...
Problem Statement: What does Sales Trend Spike Percentage do in Aspen Fleet Optimizer?
Solution: The Sales Trend Spike Percentage is the threshold value percentage terms at which Aspen Retail will consider a short-term fluctuation in sales and in actual trend. The Sales Trend Spike Percentage' takes effect only after two days of consistent fluctuations. Keywords: None References: None
Problem Statement: Why do I get a message indicating the HYSYS model was created in a newer version while importing an Aspen HYSYS model into Aspen Flare System Analyzer?
Solution: This problem can appear on machines that have multiple versions of Aspen Flare System Analyzer (AFSA) and Aspen HYSYS installed. The source of the problem lies in the way AFSA reads information from Aspen HYSYS. In order to read this information, AFSA needs to briefly launch and run the simulation from inside...
Problem Statement: What are the major benefits of Aspen Fleet Optimizer?
Solution: Controlling supply chain failures, such as retain (product does not fit into tanks at the customer site) and runout (customer has no inventory of a given product) conditions is one of the greatest benefits of the Fleet Optimizer. In addition, since products at a customer location sell at different rates, deli...
Problem Statement: The TS Cond. Coef. (Tube Side Condensation Coefficient) and TS Film Coef. (Tube Side Coefficient) are shown on the Interval Analysis page under Results / Calculation Details / Analysis along Tubes. What is the meaning of these values?
Solution: The TS Film Coefficient is the total condensation coefficient considering the multi-component effect. It is calculated using the equation below: TS Film Coeff. = Heat flux / (TS Fouling temperature – TS Bulk temperature) The TS Cond. Coefficient is the pure component TS condensation coefficient. The c...
Problem Statement: How can I select the most recent historical recording for a tag in a query?
Solution: If your tag is defined against IP_AnalogDef or IP_DiscreteDef, then you can write a query similar to: select ip_value_time, ip_value from tagname; This works because updates to ip_value_time triggers writes to history. Another way is to use a query similar to: select ip_trend_time, ip_trend_value from tag...
Problem Statement: When configuring source extraction servers in the Aspen Production Record Manager Extractor Extraction Server Properties dialog, there is a need to enter the connection string details for the source server, including the SQL Server password. However, if the password is more than 12 characters long, ...
Solution: To work around the issue, update the table column "password" in the AspenExtractor Database table "dbo.ExtractorServers" to varchar(200). The issue resulted from using a more secure encryption method that was introduced to the product and the problem will be addressed in a future release of the Aspen Pro...
Problem Statement: What kind of customers are supported in Aspen Fleet Optimizer?
Solution: Fleet Optimizer allows you to set up both inventory-managed (forecasted) customers and order-entry (manual) customers. For the forecasted customers, Fleet Optimizer generates shipments based on sales and inventory data. For the manual customers, Fleet Optimizer relies on these customers to request deliveries ...
Problem Statement: When using the compressible gas pipe unit operation with the "compressible gas" method, the mass density reported on the Performance tab > View Profile is incorrect. If we change the method to "perfect gas", the mass density gives a correct value. Why is that?
Solution: This happens due to the flash calculation of the inlet stream. The "perfect gas" method always uses the ideal gas equation for density, so the calculation is not affected by the flash result of the inlet stream. On the other hand, the "compressible gas" method uses the flash results of the inlet pipe to calcu...
Problem Statement: The tube pitch is highlighted in red when I opened a file in V9.0, but it didn't show the red colour in V8.8.
Solution: When longitudinal fin tubes are used, the default tube pitch is 1.25*(TubeOD + 2*Longitudinal fin height). V9.0 shows the correct calculation. Keywords: tube pitch, longitudinal fin tubes References: None
Problem Statement: ] If rated flow for pipes is selected what flowrate is used for other units?
Solution: This specific option "Use rated flow for downstream nodes for tailpipe" means that Flarenet will use the rated flow instead of mass flow for tailpipes in the pressure drop correlation of the downstream node only. The rest of the calculations will still use the mass flow. There are also options available for t...
Problem Statement: I'm dealing with a centrifugal compressor with multiple IGV curves and the Help states that off-design corrections for centrifugal compressor should be available when multiple IGV are selected, but we cannot enable these corrections.
Solution: To use the off-design correction option, we need to provide curves at different speeds for each IGV setting. For example the “IGV_0” curve that is displayed in the screen shot is for speed 4770 rpm. Therefore to use the off-design option, we need to provide another curve at this IGV value but for a different ...
Problem Statement: Is the ball valve fitting selected for the pipe a full bore or a reduced bore?
Solution: In the pipe’s fittings tab, the ball valve can be selected and in the Fittings DataBase Editor the loss coefficient parameters (A and B are as shown in the screen shot). The definition of full ball valve or reduced ball valve is too vague. Different manufacturers might have different hydraulic performance d...
Problem Statement: At times while using the Expert System you may receive the error "Error updating reconciliation list table! Another user may have made changes". This error occurs when two users attempt to Reconcile data at the same time This KB provides SQL queries that shall help you identify the user/users who tri...
Solution: The DLORECON table in the Advisor database, contains the data for the user that modified the last reconciliation record. In order to find out which user modified the last Reconciliation record, follow the steps below: Login to DBTOOLS and open the model with a SUPERUSER account or an account with Superuser ...
Problem Statement: How can I solve the following error: FATAL> 'T - 2' CURRENCY INPUT USED, ALL INPUT FIELDS MUST BE SPECIFIED
Solution: This error refers to the General Project Data form, specifically the lines defining project base currency: Please note that the conversion factor in the screenshot above is in light blue, which means is a default value, however in some circumstances the value might not be correctly picked up by the calcula...
Problem Statement: Tags configured using Q records for Aspen Real-Time Statistical Process Control enter into an ALARM state when any one of the ALARM rules specified in the Q_NUMBER_OF_ALARMS repeat area is violated. This KB provides a method to track the status of the SPC tag.
Solution: When an SPC Tag enters into an ALARM state, a field within the Q_NUMBER_OF_ALARMS repeat area, Q_ALARM_STATE goes from 'OK' to 'ALARM' Q definition records also consist of a fixed area field Q_ALARM_CONDITION_DV. This field allows a user to specify a database field for an Integer tag. When the SPC tag goes in...
Problem Statement: In the RadFrac Profile folder under the TPFQ tab, what is the difference between the results displayed for “Liquid From”, “Liquid Flow”,”Liquid Product” and “Vapor From”, “Vapor Flow”,”Vapor Product”?
Solution: “Liquid from” is the flow rate of the liquid stream immediately upon leaving the stage, including any liquid draw and pumparound from the stage. For the last stage, the Liquid from flow rate is the same as that of the bottom liquid product stream. “Liquid flow” is the stage liquid flow. Normally, this is the ...
Problem Statement: Example on how to quickly import your company's MTO's into ACCE by using an Excel VBA.
Solution: This solution is a proof of concept on how to automate the process of entering your company's MTO's into ACCE. The attached example code illustrates how to parse your piping MTO's and automatically populate the import/export spreadsheet template. Keywords: Export/Import feature, VBA automation, MTO data. Refe...
Problem Statement: How to resolve the error " No default unit of measure for Volume Liquid" when performing an Expert Reconciliation using the Aspen Operations Reconciliation and Accounting(AORA) application
Solution: The “No default unit of measure for volume liquid!" message appears in the AORA model on running an Expert Reconciliation if you do not have a Unit of Measure for the specific UOM type with a conversion factor of 1. For Example, In the model below, there are two Units of Measure for Volume Liquid, Cubic Meter...
Problem Statement: This solution provides a sample code to read data from an Excel spreadsheet into a Process Explorer trend or a graphic object using Visual Basic.
Solution: Methods to access Excel Functions are available with the Microsoft Excel Object Library. In order to access this library, Excel needs to be installed locally on the system and “Microsoft Excel 15.0 Object Library” needs to be added to the VBA Form. To do so, open Tools -> Keywords: Visual Basic Process Explor...
Problem Statement: All MES client applications authenticate users against the Local Security server using the security URL entered in AFW Tools. For Example. http://<ServerName>/AspenTech/AFW/Security/pfwauthz.aspx The URL is ideally expected to return a blank page. However under certain conditions the URL may return ...
Solution: If the URL cannot return a blank page on the client, then most likely the same behavior shall be seen on the server. To resolve the issue, check the following on the Aspen Local Security Server: Ensure that the .NET Framework 4.0 is installed on the Local Security server. Also ensure that the feature is enabl...
Problem Statement: This knowledge base solution explains the procedure to work with .csv files in SQL queries while using Aspen SQLplus from a client machine
Solution: When using Aspen SQLplus from a client machine, the client instance shall attempt to communicate with the Aspen InfoPlus.21 (IP.21) Server system where the TSK_SQL_SERVER task is running. This can be found out by opening Aspen SQLplus  Query  Host For example, in this case the host is DEEPIKAVM003 The Aspen...
Problem Statement: Aspen Overall Equipment Effectiveness (OEE) measures how effectively manufacturing assets are being utilized. The OEE data is stored in OEE tags defined by the OEEDef definition record. This KB article explains how to properly configure OEE tags so the users are able to populate them with event data...
Solution: The document titled Steps to configure an OEE tag to accept data describes the steps users should follow to properly configure an OEE tag to receive event data. Please click on the link in the Attachments section below to download and review this document. Keywords: section below. References: None
Problem Statement: User input pass lane widths are not used, Why? The horizontal and vertical pass partition lanes have been specified to 18.95 mm, but the mechanical results summary show different values (24.94 mm).why?
Solution: With the cleaning lane or tube alignment option set to aligned for all layouts, the bundle input specifications will be all automatically reset. In the mechanical summary sheet, different values for all the pass lane widths are reported and furthermore the top, bottom, left and right open distances are calcul...
Problem Statement: Is it possible to call a VBA macro when an Aspen Plus Excel calculator block executes?
Solution: This is doable by implementing an event handler procedure in Excel. An "event" in Excel describes an occurrence, such as opening an Excel file, selecting a sheet, changing a value in a cell, etc. Events can be triggered by user input or by external links and applications that interface with Excel. An "event...
Problem Statement: How to create a Trend using the Data Trending function.
Solution: 1. From the main menu tab click to open the Capital Cost icon. (highlighted in the image below) 2. Select the Interactive Reports report type 3.Open the Trend options. If starting a new Trend, select Clear All Saved Trends menu option. A confirmation dialog box will appear, Click Yes to confirm clearing ...
Problem Statement: How to create a Trend using the Data Trending function.
Solution: 1. From the main menu tab click to open the Capital Cost icon. (highlighted in the image below) 2. Select the Interactive Reports report type 3.Open the Trend options. If starting a new Trend, select Clear All Saved Trends menu option. A confirmation dialog box will appear, Click Yes to confirm clearing ...
Problem Statement: Does AspenTech support OPC UA?
Solution: Support for OPC UA was added in V7.3. The User's Guide can be downloaded from these locations: V7.3 - KB 131905 V8.0 - KB 135073 In addition there is a zip file containing the Help file and two sample applications which can be downloaded from KB 133076. Additional Information OPC UA (the 'UA' stands for...
Problem Statement: Attempts to override the calculated pipe paint area by entering user specified pipe paint area via pipe component option in the Paint input form: gives an ERROR> 'PIP- 1' PAINT AREA INPUT IGNORED - NOT APPLICABLE FOR PIPING. What is the work around?
Solution: The user cannot change the paint area estimated by ACCE but they can change the material costs and labour hours by making component % adjustments: Related Knowledge Articles to how Paint areas are estimated : KA 144679-2 Why does Aspen Capital Cost Estimator (ACCE) generate more Area of sand blasting, pri...
Problem Statement: How is the dielectric constant calculated in the case of a mixed solvent?
Solution: This property parameter is discussed in the knowledge base document number 25347 (“How to report the dielectric constant of a mixture “) and the following important information is provided: Dielectric constant is not available as a standard property. You can only see the Pure Component T-dependent parameter C...
Problem Statement: Aspen Cim-IO activation messages continue to pour into the queue files even though all Cim-IO executables are in the Audit exempt list. This can be confusing to troubleshoot because the manual states that any executable in the audit exempt list will not send messages through to the relational databas...
Solution: The audit messages are being generated because the AuditProperties record was configured so that plantap.exe would always generate audit messages when activating records unless it was started under a user account named "AspenTech System (exempt from Audit)". Looking at an example of an audit trail message, it...
Problem Statement: Using a query, how can I show when a tag's value changes, along with the point's previous value?
Solution: The attached Aspen SQLplus query joins the history and aggregates pseudo-tables to display when a tag changes value, the value to which the point changed, and how much the value changed. By observing the point's value when the tag last changed, you can also see the point's previous value. The query works with...
Problem Statement: Is it possible with the standard Aspen InfoPlus.21 tagset for a user to save incoming data in a short-term repository as raw, uncompressed data, as well as compressed for long-term historization?
Solution: No, this cannot be done with the standard Aspen InfoPlus.21 tagset. The only way to accomplish this using the standard tagset is to configure two tag records for every incoming data point. One with compression and one without. The disadvantage is that each tag counts against the licensed total for the system....
Problem Statement: How to display the current date and time on a Process Explorer Graphic?
Solution: 1. The first step is to create a ScheduledActDef record that updates at a set frequency. The following creates and configures a ScheduleActDef record named "CLOCK" to be used in a Process Explorer Graphic. a) Create a ScheduledActDef record named "CLOCK". b) Reschedule_Interval sets the update frequency...
Problem Statement: Can you specify who e-mails (or sends) an automated web-based report?
Solution: The first e-mail recipient in the report's e-mail list is the sender. So if all reports need to come from the same sender, make sure the sender is listed first in every report's e-mail list. Keywords: email e-mail automated report sender References: None
Problem Statement: This knowledge base article explains why the Aspen InfoPlus.21 Administrator tool can be empty (show no Aspen InfoPlus.21 servers) when opened.
Solution: The appearance of the Aspen InfoPlus.21 Administrator contents is controlled by registry entries. These entries are made when the software is installed. 1. The system must have the most recent version of Internet Explorer. 2. The registry entries can be entered again using regsvr32 (normally found...
Problem Statement: What is the maximum size of the Aspen InfoPlus.21 database?
Solution: The maximum size of the Aspen InfoPlus.21 database is 512 MB. This means the largest number you can enter in the command line parameters for TSK_DBCLOCK for the database size is: 256*1024*1024 - 1 = 268435455 Remember the data base sizing parameter for TSK_DBCLOCK is measured in I*2 (or 2 byte) words. Keywor...
Problem Statement: The I/O Device Wizard allows you to configure, monitor, and turn Aspen Cim-IO logical devices off and on from the Aspen InfoPlus.21 Administrator. While it can be beneficial to manipulate Aspen Cim-IO logical devices from the Aspen InfoPlus.21 server using the I/O device wizard, some users may vie...
Solution: Use the following procedure to remove the I/O Device Wizard from the Aspen InfoPlus.21 Administrator. 1. Open a command window as an administrator. 2. Navigate to C:\Program Files (x86)\Common Files\AspenTech Shared 3. Enter the following commands to unregister atcimioinfoplus21extension.dll and atcimioob...
Problem Statement: How can you force a repository to shift on the first day of each month so that each file set holds history for one month?
Solution: The easiest way to trigger a file set shift at the beginning of every month is to use Aspen SQLplus to create a CompQueryDef record with a line similar to: system ' "C:\Program Files\AspenTech\InfoPlus.21\c21\h21\bin\h21shift" -r TSK_DHIS '; Substitute the actual path to the utility h21shift for C:\Program Fi...
Problem Statement: This knowledge base article describes how to change the computer name (or nodename) of the Aspen InfoPlus.21 (IP.21) server.
Solution: 1. Ensure that you are logged in as the Administrator or a member of the Admin group on the serve. 2. Back up all history archive filesets, history configuration files, the latest snapshot, IP.21 Manager group configuration, Aspen Production Record Manager information and MS SQL scripts (see Solutio...
Problem Statement: What is the procedure to export tag from Aspen Process Explorer to MS Excel?
Solution: This article describes about the multiple methods that are available, to export process data from Aspen process explorer to Microsoft excel: 1. Copy and paste directly from process explorer to excel sheet. Procedure mentioned below: a. SELECT the tag from the legend b. Right click on the plo...
Problem Statement: How do I execute a query when Aspen InfoPlus.21 starts?
Solution: When Aspen InfoPlus.21 starts, TSK_DBCLOCK sets the field LAST_LOAD_TIME in the record TSK_SAVE to the time TSK_DBCLOCK loaded the InfoPlus.21 snapshot. This field only changes when InfoPlus.21 starts. Follow these steps to activate a query defined by QueryDef or CompQueryDef: Increment the field #WAIT_FOR_C...
Problem Statement: An Aspen InfoPlus.21 IQ task is a program that processes Aspen SQLplus queries saved as QueryDef or CompQueryDef records. The IQ tasks are usually named TSK_IQn, where n is a positive integer. How many IQ tasks should be started?
Solution: AspenTech recommends using only one IQ task to process query records defined by QueryDef or CompQueryDef. Performance usually degrades when dividing query processing between several IQ tasks, especially when running on a computer with multiple CPUs or cores. When executing a query, an IQ task calls Aspen I...
Problem Statement: This article describes about an example script created using Aspen SQL plus, to return the last known "good" value of a tag historized in Aspen InfoPlus21.
Solution: The script shown below is an example and can be modified/customized further according to user's requirement. Using SET MAX_ROWS=1 can be used to receive result with only one row. A query such as "SELECT IP_TREND_VALUE FROM ATCAI WHERE IP_TREND_QLEVEL=GOOD' " reads data from the most recent time backwards. So...
Problem Statement: This knowledge base article provides the minimum and maximum timestamps accepted by Aspen InfoPlus.21.
Solution: The minimum timestamp accepted by Aspen InfoPlus.21 is January 1, 1980, and the maximum timestamp is December 31, 2035. Keywords: minimum date minimum time maximum date maximum time earliest date earliest time latest date latest time References: None
Problem Statement: How to define product sales in integer values?
Solution: In order to set the sales to always be an integer value, you need to use the MIP table where you can impose Mixed Integer Programming on the matrix variables. Define upper and lower integer bounds for the sales variables. For example, we want to sell URG and UPR in integer values. The sales of URG and UPR a...
Problem Statement: What information is displayed in the customer profile report inside Aspen Fleet Optimizer?
Solution: The Customer Profile report displays some information about the station itself, as well as the station’s order and inventory information. Like the Customer Setup report, it displays all of the product and tank information. In addition, it displays the station’s measured inventory, the current orders for the s...
Problem Statement: How can Aspen Fleet Optimizer warnings manager help my process?
Solution: The Warnings Manager stores warning messages that are created during the operation of Fleet Optimizer. Warnings information can be sorted and printed to help dispatchers address scheduling problems, data problems, or user errors. This function is used to help ensure data quality before planning, scheduling, a...
Problem Statement: When trying to start the task TSK_SQL_SERVER, the following error message is given: "Error creating event object: error code = 183"
Solution: The reason for this error is mostly because there is a query that contains a system call that doesn't return (e.g. "Write" opens Wordpad). If the system call does not return, the error will occur when trying to start task TSK_SQL_SERVER. To resolve this issue, either stop the application that is hung or rebo...
Problem Statement: How to solve Maxpass error.
Solution: This error means that some properties are still not within a convergence tolerance when PIMS has completed the maximum number of allowed passes. You could perform the following actions in order to solve this error message: 1. Increase the number of Maxpass. To do this go to General Tab located in the Recursio...
Problem Statement: Why does peak mass flowrate of adiabatic depressuring case is higher than that of fire depressuring case?
Solution: When user wants to design emergency depressuring system with HYSYS depressuring analysis, calculation result of fire depressuring usually decides the size of orifice or valve. However, user sometimes observes that the mass flowrate of adiabatic depressuring case is even higher than that of fire case. If you ...
Problem Statement: After the Aspen Process Data Add-In (AtData.xlam) has been added into Microsoft Excel (via Excel's Tools | Add-Ins menu option), it takes a long time for Excel to start.
Solution: The Aspen Process Data Add-In allows S95 tag aliases to be used, if configured, so it attempts a connection to the S95 tag alias database during startup. If an S95 tag alias database is not being used, this connection will fail once the default timeout has been reached. The default timeout is initially set to...
Problem Statement: How can Aspen Fleet Optimizer help improve profit margins?
Solution: The ability to evaluate system functions and make adjustments to improve the efficiency and cost-effectiveness of operations is vital to fuels marketing operations as well as making adjustments to meet business goals. Operations reporting gives fuels marketing organizations the ability to evaluate and improve...
Problem Statement: How can I see customer setup information inside Aspen Fleet Optimizer?
Solution: The Customer Setup report displays all setup information for a customer that was entered during setup in Fleet Optimizer. This report allows you to access information about a particular customer's tank sizes or sales cycles. It displays all of the products available at that station, and the corresponding Safe...
Problem Statement: How do manual orders get delivery windows inside Aspen Fleet Optimizer?
Solution: Delivery window is the time span between the retain and runout points for a product at a customer location. The procedure of manually entering the retain and runout time is called “Setting the Delivery Windows.” For all order-entry customers, you can manually adjust the delivery window to determine when a shi...
Problem Statement: This Knowledge Base article provides steps to resolve the following errors: Failed to create server object! An outgoing call cannot be made since the application is dispatching an input-synchronous call. Failed on acquiring server interface: An outgoing call cannot be made since the application is...
Solution: The root cause of the problem is that on some APRM servers ordinary users do not have permission to access the APRM server directory “C:\Program Files\AspenTech\Batch.21\Server\” . Specifically, the users need access to the Batch21Services.exe executable. This is because the NTFS permissions on the above-men...
Problem Statement: What is the meaning of "No Wetbulb calcs for two phase conditions" warning message in the saturate unit operation?
Solution: In this case, if the Inlet stream has two phases (vapor & liquid), "No Wetbulb calcs for two phase conditions” message will appear. Also, the wetbulb temperature won’t be calculated by HYSYS. This is because it contains some liquid. However, when you have a total vapor Inlet, the warning message “No Wetbul...
Problem Statement: Performing clean restarts between Aspen InfoPlus.21 and Aspen Cim-IO servers collecting data from Foxboro AIM API OPC servers or turning ON IO_RECORD_PROCESSING for transfer records reading data from Foxboro AIM API OPC servers can take a very long time, possibly failing to complete. How can I reduce...
Solution: The Foxboro AIM API OPC server allows you to create a file named alias.cfg that contains a list of addresses. The Foxboro AIM API OPC server opens connections to the addresses in the file and keeps the connections open for subsequent accesses by third party OPC clients like Aspen Cim-IO for OPC. Attached to ...
Problem Statement: Why I cannot choose fluid package that has new components for a given Column?
Solution: By design, multiple fluid packages must be assigned the same component list to be substituted within the column and due to this, you can see only one fluid package of Basis-1 as below snapshot. This is already published in the KB: How to change the fluid package for a single or multiple trays in a column? I...
Problem Statement: There may be situation in which you want to retrieve information on whether a task is still running on an Aspen InfoPlus.21 server. Other than using Aspen InfoPlus.21 Manager to see the tasks that are running in the Running Tasks section, you may also use the Aspen InfoPlus.21 utility TSK_CLIENT whic...
Solution: There are two methods in which this information can be retrieved. 1. Use Reg (registry) query: select replace( 'HKEY_LOCAL_MACHINE\SOFTWARE\Aspentech\InfoPlus.21\15.0\group200\RunningTasks\' in line ) as Task from (SYSTEM 'reg query HKLM\SOFTWARE\Aspentech\InfoPlus.21\15.0\group200\RunningTasks\') where ...
Problem Statement: This Knowledge Base article provides steps to resolve the following error messages received when running a query in Aspen Process Data Add-In that takes longer than 60 seconds to complete: #ERROR 50003: No connect to server '<servername>' (MS Excel message) and RHIS21AGGREG: RPC timeout occurred wh...
Solution: By default, NobleNetRPC layer (the communication channel between ProcessData and the Aspen InfoPlus.21 server) has a 60 seconds RPC timeout for each call. If you ask for a lot of data that requires the InfoPlus.21 server to spend more than 60 seconds to gather then the call will time out. If that's the case, ...
Problem Statement: This Knowledge Base article provides steps to resolve the following error: IP.21 is not accessible from 'server_name' or is not currently running on 'server_name' which may be encountered when a user attempts to scan tags from the aspenONE Process Explorer server or create a trend.
Solution: The above-mentioned error message indicates that aspenONE Process Explorer cannot communicate with the Aspen InfoPlus.21 server. This is most likely because one or both of the following tasks, TSK_ORIG_SERVER and/or TSK_DEFAULT_SERVER, are either not running or are hung. To resolve the issue, open the Aspen ...
Problem Statement: How can a query update the current value and most recent trend value for a tag without inserting another reading into history?
Solution: Attached to this article is a procedure named UpdateLabSample. The parameters for UpdateLabSample are: UpdateLabSample (SampleRecord record, SampleTime timestamp, Sample real) SampleRecord - Name of a record defined by IP_AnalogDef SampleTime - Time stamp of the value to be inserted or updated Sample - Rea...
Problem Statement: You can automatically bind CalcScript parameters to InfoPlus.21 tags when you create or modify calculations. Before you do so, you must ensure that the names of the parameters match the names of the tags and enable automatic binding before you create or modify a calculation. Note: Automatic binding c...
Solution: If a tag name contains one or more of the special characters listed below, you must enclose the tag name in {} (braces) for the autobinding to work. Examples of Special Characters · Full stop or period or dot (“.”) . Example: xxx.yyy. Use {xxx.yyy}. · 'Tab' character at the end of a record...
Problem Statement: The results form for the Gibbs reactor has a grayed out (disabled) form called Keq. Is there some way to get Rgibbs to report the Keqs?
Solution: By default, the Keq form is disabled because it is intended to display only restricted equilibrium constants. To obtain the restricted equilibrium constants, do the following: On the RGibbs Setup Form's Specification sheet, click on the checkbox for RESTRICT CHEMICAL EQUILIBRIUM Go the RGibbs Setup Form's R...
Problem Statement: This article shows where to find a comprehensive list of platforms supported by recent versions of Aspen products.
Solution: The link https://www.aspentech.com/platform-support contains a comprehensive list of platforms supported by recent versions of Aspen products. Keywords: Cross reference supported operating systems References: None
Problem Statement: Does long haul logic have to be turned on for all sites in Aspen Fleet Optimizer?
Solution: Inside the AFO .ini settings you have the ability to designate long haul logic for all of the sites or a limited number of sites. The setting LongHaulStations defines which stations long haul will be applied to based on the logic below. This option determines if we need to apply the long haul functionality f...
Problem Statement: What are the equations used for determining the simple column tray hydraulics in Aspen Plus Dynamics?
Solution: The simple tray hydraulics equation relates the liquid flow rate from a tray to the amount of liquid on the tray. The Francis weir equation for a single pass tray is used: where: QL = Volumetric liquid flow rate from the stage KWeir = Weir constant The value used for the weir constant is the same as that use...
Problem Statement: Installing the Microsoft Excel ribbon-based Aspen InfoPlus.21 Process Data COM Add-in produces the error message "AspenTech.PME.ExcelAddin.ProcessData.dll is not a valid Office Add-in."
Solution: To work around this problem: 1. Make sure you have read/write access to the registry. The COM-based add-ins modify registry settings. 2. Check for the presense of the file Microsoft.office.interop.excel in C:\Windows\Assembly. If this file is not there, go to Microsoft's web site and download the fi...
Problem Statement: How do I execute a query when Aspen InfoPlus.21 starts?
Solution: When Aspen InfoPlus.21 starts, TSK_DBCLOCK sets the field LAST_LOAD_TIME in the record TSK_SAVE to the time TSK_DBCLOCK loaded the InfoPlus.21 snapshot. This field only changes when InfoPlus.21 starts. Follow these steps to activate a query defined by QueryDef or CompQueryDef: Increment the field #WAIT_FOR_C...
Problem Statement: This article describes how to manually configure an SPC record using the Aspen InfoPlus.21 Administrator. The GUI wizard QConfigUtility.exe uides the user in setting up Q records defined by Q_XBarCDef, Q_XBarCSDef, Q_XBar21Def, and Q_XBarS21Def. This article uses the fields in Q_XBarDef as an example...
Solution: For the initial setup, create a record defined by Q_XBarDef, give it a record name and fill in the DESCRIPTION and PLANT AREA fields. Provide the Aspen InfoPlus.21 record name used as the input source for this KPI. The fields are TREND_VALUE_FIELD and TREND_TIME_FIELD. The next set of fields are called the S...
Problem Statement: What does the .ini setting breakUpOverflowSplits do in Aspen Fleet Optimizer?
Solution: This setting is based on dispatcher preference. AspenTech recommends that you have the system automatically separate split shipments to preserve the original order. It is also often easier to resolve the cause of a problem shipment when the split shipment is separated. breakUpOverflowSplits = 1 In this examp...
Problem Statement: What databases are supported by Aspen Fleet Optimizer V10?
Solution: Supported database software: Oracle 11g server and client. Oracle 12c server and client. Microsoft SQL Server 2008 R2 SP4 and client. Microsoft SQL Server 2012 SP2 and client. Microsoft SQL Server 2014 SP1 and client. Microsoft SQL Server 2016 and client. If you are using an Oracle database and are not instal...
Problem Statement: In Aspen DMCplus collect, there are various syntax that are supported. This article discusses in details about all the supported syntax.
Solution: 1, The first supported syntax is: 'collect/dmcpcollect' +'-v/-noeu' (optional) + <file name > is all options for collect Where: -v: Validate the collection list before starting the collection -noeu: prevent engineering units and description in cle be overwritten 2, there is another option to run collect in...
Problem Statement: In order to use an OEE (Overall Equipment Effectiveness) waterfall chart in aspenONE Process Explorer (A1PE) there needs to be an OEEDef record in the Aspen InfoPlus.21 database. From the initial OEE plot in A1PE a user can create an OEEDef record by clicking the 'Create a new OEE record' icon in th...
Solution: Start the web browser (like Microsoft Internet Explorer or Google Chrome) by right-clicking and choosing 'Run as Administrator'. The choice may not be available if invoking the icon from the Windows Taskbar. Keywords: None References: None