Document Name stringclasses 11
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values | page_number int64 1 1.26k | full_text stringlengths 65 18.2k |
|---|---|---|---|
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 247 | 4.4.4 Replacing the brake release unit
Location of the brake release unit
The brake release unit is located inside cover.
![Image]
xx1500003096
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700 on ABB Lib... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 248 | Removing the brake release unit
Use these procedures to remove the brake release unit.
Preparations
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working area.
1
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ES... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 249 | Disconnecting the brake release unit
Note
Action
DANGER
Make sure that all supplies for electrical power, hy-
draulic pressure, and air pressure are turned off.
1
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the unit
please read the safety information in the section
WARNING - The unit is ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 250 | Refitting the brake release unit
Use these procedures to refit the brake release unit.
Note
Action
ELECTROSTATIC DISCHARGE (ESD)
The unit is sensitive to ESD. Before handling the unit
please read the safety information in the section
WARNING - The unit is sensitive to ESD! on page 49
1
![Image]
xx1300000744
Refit the b... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 251 | Note
Action
WARNING
Before continuing any service work, please observe
the safety information in section WARNING - The
brake release buttons may be jammed after service
work on page 47 !
5
Attachment screws: M5x16 8.8 (6
pcs)
![Image]
xx1300000743
Refit the push button guard to the SMB cover.
6
See Updating revolutio... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 252 | 4.5 Upper and lower arms
4.5.1 Replacing the upper arm
Location of the upper arm
The upper arm is located as shown in the figure.
![Image]
xx1500002060
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700 on... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 253 | Required tools and equipment
Note
Article number
Equipment, etc.
-
MobilePlatformLadder
Used to holding parallel rod in position.
-
Fixing screw, M10x50 (4 pcs)
Fully threaded
-
Screw M16x80
Lifting capacity: 1,000 kg
-
Roundsling 1 m
Lifting capacity: 2,000 kg
-
Roundsling 2.5 m
Lifting capacity: 2,000 kg
-
Roundsling... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 254 | Note
Article number
Consumable
-
Isopropanol
Glycerine
Loctite 243
-
Locking liquid
Loctite 574
Flange sealant
3110 Waxcoat
Mercasol
Tribol GR 100-0 PD
3HAC042534-001
Grease
Tribol GR 100-2 PD
3HAC9408-1
Bearing grease
Deciding calibration routine
Decide which calibration routine to be used, based on the information in... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 255 | Preparations before unloading the pressure of balancing device
Note
Action
![Image]
xx1500002310
Jog the robot to calibration position.
1
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot
working area.
2
Continues on next page
254
Prod... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 256 | Unloading the pressure of the balancing device
CAUTION
Make sure to relief the pressure of the correct balancing device. Relief pressure
on axis 2 side when changing axis-2 gearbox, and relief pressure on axis 3 side
when changing axis-3 gearbox.
![Image]
xx1600001406
Axis-2 balancing device
A
Axis-3 balancing device
B... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 257 | Note
Action
![Image]
xx1500001971
Remove the screws, fitted in the screw
holes on top of the balancing device.
Note
Keep the screws. They shall be refitted
after the work is done.
3
M16x35
Apply Molykote on colored areas.
![Image]
xx1500002303
Apply some Molykote on threads and at
the bottom end of two fully threaded
s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 258 | Note
Action
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx1500001985
Use a Mobile platform ladder to reach the
upper end of the balanc... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 259 | Note
Action
Crowbar (small)
![Image]
xx1500002735
Use caution and lift the balancing device
off.
Tip
If needed, use a Crowbar (small), to care-
fully help pressing the balancing device
out. A suitable bearing puller is another al-
ternative.
7
![Image]
xx1500001975
Note
Make sure that the support ring and spacer
ring w... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 260 | Robot position when removing the upper arm
Note
Action
Turn on the power and jog the robot to the
specified position:
•
Axis 1: no significance as long as
the robot is fitted to the foundation.
•
Axis 2: -65°
•
Axis 3: 0° (horizontal to the founda-
tion)
•
Axis 4: +90°
•
Axis 5: -90°
•
Axis 6: no significance.
1
DANGER... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 261 | Note
Action
![Image]
xx1500003101
Cut the cable tie that secure the axis-6
motor cable.
3
Attaching lifting accessories to the upper arm complete
Note
Action
CAUTION
The complete upper arm weighs 900 kg.
All lifting accessories used must be sized
accordingly.
1
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 262 | Note
Action
Lifting eye: M12
Attach a Lifting eye to the hole in the arm
housing with a Fender washer underneath.
![Image]
xx1400002196
4
Fender washer: Outer diameter: minimum
26 mm, hole diameter: 13 mm, thickness:
3 mm.
![Image]
xx1500002715
Roundsling 2.5 m: Lifting capacity: 2,000
kg
![Image]
xx1500002713
Attach a... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 263 | Note
Action
Only needed when the upper arm is fitted
on the robot:
9
Release the brakes on axis-2 to be sure
that the lifting accessories are taking the
weight of the upper arm.
Adjust the lifting accessories, if needed.
10
Removing the parallel rod, upper end
Note
Action
![Image]
xx1500001963
Put a piece of wood (or s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 264 | Note
Action
This is done to prevent the upper arm
wings from pinching when pressing the
shaft and thereby making it more difficult
to press the shaft in or out.
Fit 2 + 2 M10x50 screws in the holes and
adjust the screws against the parallel rod
from both sides.
4
Attachment screws: M10x50 (4 pcs)
![Image]
xx1500002300
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 265 | Note
Action
This is to be able to remove the parallel rod
without problems and to be able to find the
correct position of the parallel rod, when
refitting it.
![Image]
xx1500002710
Unscrew two of the M10x50 screws, approx-
imately 5 mm, on one side of the parallel
rod. Leave the screws on the other side.
8
![Image]
xx1... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 266 | Note
Action
Strap
![Image]
![Image]
![Image]
xx1500002716
Secure bearing, thrust washer and cover
washer with a strap (or similar) to prevent
them from dropping out of its position.
11
Disconnecting the axis-6 motor cables
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 267 | Note
Action
![Image]
xx1300000488
Disconnect the motor cables.
4
![Image]
xx1300000484
Unscrew the attachment screws holding
the cable bracket.
5
![Image]
xx1300000485
Unscrew the screw holding the carrier.
Note
The screw is located at the bottom of the
carrier.
6
Continues on next page
266
Product manual - IRB 8700
3H... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 268 | Note
Action
![Image]
xx1300001113
Use caution and pull out the carrier.
Tip
If needed, use a screwdriver to help pulling
out the carrier.
7
![Image]
xx1300000666
Use caution and pull out the axis-6 motor
cables by holding the cables at the motor
with one hand, and the other one at the
carrier.
8
Disconnecting the axis-... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 269 | Note
Action
![Image]
xx1200001070
Note
Make sure the o-ring is present when re-
moving the cover.
3
![Image]
xx1200001066
Disconnect the motor cables.
4
![Image]
xx1500002717
Remove the cable gland cover.
Tip
Make a note in which direction the cable
exit hole is facing, if the motor shall be re-
moved too. The motor sh... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 270 | Note
Action
![Image]
xx1200001135
Unscrew the attachment screws and washers and
remove the motor cover.
2
![Image]
xx1200001070
Note
Make sure the o-ring is not lost.
3
![Image]
xx1200001066
Disconnect the motor cables.
4
![Image]
xx1200001067
Remove the cable gland cover.
Inspect the gasket. Replace if damaged.
Tip
Ma... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 271 | Removing the cable harness in the upper arm
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air pressure
are turned off.
1
![Image]
xx1500002718
Unscrew the screw that hold the cable
clamp.
2
![Image]
xx1500002719
Remove the protection cover. Make sure
not to damage the surf... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 272 | Note
Action
![Image]
![Image]
xx1500002721
Cut the cable tie.
5
![Image]
xx1500002722
Unscrew the screws that secure the cover.
6
![Image]
xx1500002723
Remove the cover.
7
Use caution and remove the cable harness
out of the upper arm.
8
Continues on next page
Product manual - IRB 8700
271
3HAC052853-001 Revision: D
© C... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 273 | Removing the shafts
Note
Action
![Image]
![Image]
xx1500002724
Before continuing, make sure that the up-
per arm is secured in the lifting accessories
and overhead crane.
1
CAUTION
The upper arm including the wrist weighs
approximately 900 kg. All lifting accessor-
ies must be sized accordingly.
2
![Image]
xx1500002725... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 274 | Note
Action
![Image]
xx1500002727
Use the Sleeve KM nut, open and remove
the KM nut on the other side .
Note
Make sure not to lose gamma sealing and
sealing ring.
5
Note
Continue the removal on the same side
until the shaft is removed completely.
Leave the other shaft fitted for now!
6
![Image]
xx1500002728
Remove gam... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 275 | Note
Action
Glycerine adapter
![Image]
xx1600000081
Attach the Glycerine adapter.
Note
Tighten the adapter very hard in order to
avoid leakage.
9
![Image]
xx1500002729
Remove the small VK cover.
10
Horseshoe shims 2.5 mm: 3HAC038174-
063
![Image]
xx1600000076
Attach a 2.5 mm shim between lower and
upper arm, on the sam... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 276 | Note
Action
Removal tool 3HAC056095-003 Set of tools.
Instruction 3HAC056526-002 enclosed.
Attach the removal tool.
Tip
How to use the removal tool is described
in the instruction 3HAC056526-002 de-
livered with the tool.
12
CAUTION
The shaft, including the removal tool,
weighs approximately 25 kg.
13
Secure the shaft ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 277 | Removing the upper arm complete
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air pressure
are turned off.
1
Make sure that the roundslings are
stretched and so that they will carry the
weight of the upper arm.
2
![Image]
xx1500002732
Use caution and lift the upper arm com... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 278 | Note
Action
![Image]
xx1500002712
Remove the plastic plug in the hole shown
in the figure.
3
Lifting eye: M12
Attach a Lifting eye to the hole in the arm
housing with a Fender washer underneath.
![Image]
xx1400002196
4
Fender washer: Outer diameter: minimum
26 mm, hole diameter: 13 mm, thickness:
3 mm.
![Image]
xx15000... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 279 | Note
Action
Roundsling 3 m: Lifting capacity: 2,000 kg
![Image]
xx1500002714
Attach a roundsling looped to the wrist and
to an overhead crane (or similar).
6
Stretch the lifting accessories to take the
weight of the upper arm.
7
Only needed when the upper arm is fitted
on the robot:
8
In order to release the brakes, co... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 280 | Note
Action
Scotch-brite abrasive cleaning hand pad
![Image]
xx1500002749
Use a Scotch-brite abrasive cleaning hand
pad and rub the contact surfaces on shaft
and outer ring of bearing.
2
Scotch-brite abrasive cleaning hand pad
![Image]
xx1500002750
Use a Scotch-brite abrasive cleaning hand
pad and rub the contact surfa... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 281 | Note
Action
Isopropanol
![Image]
xx1500002748
Wipe the sealing ring clean with Isopropan-
ol.
6
Isopropanol
![Image]
xx1500002749
Wipe the contact surfaces on shaft and
outer ring of bearing meticulously clean
with Isopropanol.
Note
Do not touch the cleaned cone surface of
the shaft with anything after cleaning.
7
Use ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 282 | Note
Action
Isopropanol
![Image]
xx1500002750
Wipe the contact surfaces in the upper arm,
meticulously clean, with Isopropanol.
Note
Do not touch the cleaned cone surface of
the shaft with anything after cleaning.
4
Isopropanol
![Image]
xx1500002749
Wipe the contact surfaces on shaft, outer
ring of bearing and sealing ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 283 | Note
Action
![Image]
xx1500002731
Use caution and lift the shaft into mounting
position.
Note
Do not touch the surfaces cleaned with
Isopropanol.
8
Glycerine adapter
Wipe the Glycerine adapter connection
meticulously clean.
9
![Image]
xx1600000081
Attach the Glycerine adapter.
Note
Tighten the adapter very hard in orde... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 284 | Note
Action
Assembly tool 3HAC056095-002 Set of
tools. Instruction 3HAC056526-002 en-
closed.
Attach the assembly tool.
Tip
How to use the assembly tool is described
in the instruction 3HAC056526-002 de-
livered with the tool.
13
Put the hydraulic pump onto the pull bar.
14
Manually tighten the adjustment nut against
t... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 285 | Refitting the KM nut - axis-3 side
Note
Start refitting KM nut on the axis-3 side!
Note
Action
![Image]
xx1600000083
Inspect the pre-mounted gamma sealing
on the KM nut.
1
![Image]
xx1600000084
Inspect sealing ring.
2
![Image]
xx1600000084
Refit sealing ring.
3
Continues on next page
284
Product manual - IRB 8700
3HAC0... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 286 | Note
Action
![Image]
xx1600000193
Wipe clean the KM nut.
4
Wipe clean the o-ring in the KM nut.
5
![Image]
xx1600000188
Attach the o-ring in its groove in the KM
nut.
Tip
Put a little grease on the o-ring for a better
fitting.
6
Loctite 243
![Image]
xx1600000192
Apply locking liquid on the threads and refit
the KM nut.... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 287 | Note
Action
Sleeve KM nut D=152 L=220: 3HAC038174-
067
Secure the KM nut with the Sleeve KM nut.
8
Tightening torque: 300 Nm
![Image]
xx1600000187
Wipe the shaft clean.
9
Dial gauge
Attach the attachment of the dial gauge in
the holes on the axis-3 side, with the dial
gauge against the axis-2 side.
10
Refitting the KM ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 288 | Note
Action
![Image]
xx1600000084
Inspect sealing ring.
3
![Image]
xx1600000084
Refit sealing ring.
4
![Image]
xx1600000193
Wipe clean the KM nut.
5
Wipe clean the o-ring in the KM nut.
6
![Image]
xx1600000188
Attach the o-ring in its groove in the KM
nut.
Tip
Put a little grease on the o-ring for a better
fitting.
7
C... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 289 | Note
Action
Locking liquid: Loctite 243
![Image]
xx1600000192
Apply locking liquid on the threads and refit
the KM nut.
8
Make sure that the dial gauge attachment
is fitted.
9
Sleeve KM nut D=152 L=220: 3HAC038174-
067
Secure the axis-2 KM nut with the Sleeve
KM nut, until the dial gauge shows 0.38
mm.
10
Wipe the shaf... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 290 | Note
Action
![Image]
xx1500002098
Right side
Left side
Cover washer
Thrust washer
Remove the thrust washer and cover
washer, and wipe them clean.
Note
Make a note on which side the covers are
placed.
2
Wipe the shafts and the holes for the shafts
clean.
3
Mercasol
![Image]
xx1500002100
Apply corrosion protection on bot... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 291 | Refitting parallel rod, upper end
Note
Action
Note
If the parallel rod has been removed from
the robot, always start refitting at the lower
end!
1
![Image]
xx1500001965
Take a firm grip of the parallel rod and lift
it up into mounting position.
2
![Image]
xx1500001963
Put a piece of wood (or similar) between
parallel a... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 292 | Note
Action
Unscrew two of the M10x50 screws only
on one side of the parallel rod, approxim-
ately 5 mm. Leave the screws fastened on
the other side.
Note
This is done to be able to refit the parallel
rod without problems and to be able to find
the correct position of the parallel rod.
5
Attachment screws: M10x50 (4 pc... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 293 | Note
Action
Attachment screw: M10x16 8.8
Apply locking liquid on the attachment
screw and secure shaft.
10
Loctite 243
![Image]
xx1400002600
![Image]
xx1500001961
Remove the four M10x50 screws and refit
the protection plugs (4+4 pcs).
11
Refitting the cable harness in the upper arm
Note
Action
Carefully push the cable ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 294 | Note
Action
Attachment screw: M8
![Image]
xx1500002719
Refit the protection cover.
3
![Image]
xx1500002718
Refit the cable clamp on the axis-3 bracket.
4
![Image]
xx1500003092
Refit the cable clamp on the axis-3 bracket,
between axis-4 motor and arm housing.
5
![Image]
xx1500003093
Secure the cable harness with a cable... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 295 | Note
Action
![Image]
xx1500003094
Make sure that the gasket on the cover is
correctly fitted.
Note
Replace if damaged.
The gasket is covered with adhesive on the
side facing the upper arm cover. The three
washers are pressed into the holes in the
gasket. Make sure all three washers are
fitted.
7
![Image]
xx1500002723
R... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 296 | Connecting the axis-4 motor cables
Note
Action
![Image]
xx1300000738
Push the motor cables in through the cable
gland opening.
1
![Image]
xx1200001067
Refit the cable gland cover.
Note
Replace the gasket if damaged!
2
![Image]
xx1200001066
Connect the motor cables.
Connect in accordance with the markings
on the connect... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 297 | Note
Action
O-ring: 3HAC054692-002
![Image]
xx1200001070
Inspect the o-ring. Replace if damaged!
4
Wipe clean o-ring and o-ring groove.
5
Refit the o-ring.
6
CAUTION
When refitting the motor cover, make sure
none of the cables inside will be damaged.
7
![Image]
xx1200001135
Refit the motor cover.
Note
Do not reuse the ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 298 | Connecting the axis-5 motor cables
Note
Action
![Image]
xx1500002717
Push the motor cables in through the cable
gland opening.
1
Attachment screws: M5x16 (2 pcs)
![Image]
xx1200001016
Refit the cable gland cover.
Note
Replace the gasket if damaged.
2
![Image]
xx1200001015
Connect the connectors.
Connect in accordance w... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 299 | Note
Action
O-ring: 3HAC054692-002
![Image]
xx1200001070
Inspect the o-ring.
Note
Replace if damaged.
4
CAUTION
When refitting the motor cover, make sure
that none of the cables inside will be dam-
aged.
5
Attachment screws: M5x12 8.8 (6 pcs)
![Image]
xx1200001013
Refit the motor cover.
Note
Do not reuse the self-threa... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 300 | Note
Action
![Image]
xx1300000488
Reconnect the connectors to the axis-6
motor.
2
Note
Do not refit anything else of the axis-6 mo-
tor cables at this point. The remaining refit-
ting must wait until the axis-5 has been
moved into +90° position.
Axis-5 must be in +90° position when the
carrier and cable bracket are ref... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 301 | Connecting the axis-6 motor cables - Step 2
Note
Action
Make sure that the axis 5 now is in +90°
position before continuing.
1
If not, the cable spiral will be attached in
the wrong position and the result will be
damage to the cable harness.
CAUTION
Make sure that the cable spiral is not twis-
ted an extra revolution.... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 302 | Note
Action
Attachment screws M6x (2 pcs)
![Image]
xx1300000484
Secure the cable bracket with its attach-
ment screws.
4
![Image]
xx1300000488
Inspect the connectors to the axis-6 motor
and make sure they are connected.
Note
The resolver cable shall be placed under-
neath the motor cable.
5
Gasket, 3HAC033489-001
![Ima... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 303 | Note
Action
![Image]
xx1600000047
CAUTION
When fitting the motor cover, make sure
that none of the cables inside will be dam-
aged.
7
![Image]
xx1200001080
Refit the motor cover.
8
Robot position when replacing the balancing device
Note
Action
![Image]
xx1500002310
Jog the robot to calibration position.
1
DANGER
Turn o... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 304 | Preparations before refitting the balancing device
Note
Action
CAUTION
The balancing device weighs 200 kg.
All lifting accessories used must be sized
accordingly!
1
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Imag... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 305 | Refitting the balancing device
Note
Action
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx1500001985
Use a Mobile platform ladder (or s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 306 | Note
Action
![Image]
xx1500001975
Make sure that the spacer ring with V-ring
and the support ring are placed correctly
on the shafts before the balancing device
is put on the shafts.
4
![Image]
xx1500002305
Use caution and put the balancing device
onto upper and lower shafts.
5
Locking liquid: Loctite 243
![Image]
xx15... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 307 | Note
Action
Tightening torque: 120 Nm
![Image]
xx1500001973
Secure the balancing device with the two
lock nuts.
Note
Make sure that the V-ring and support ring
is fitted correctly.
8
Remove the lifting accessories.
9
Bearing grease: Tribol GR 100-2 PD
![Image]
xx1500002055
Remove the M6x10 torx pan head screws
on eithe... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 308 | Note
Action
![Image]
xx1500002308
Restore the pressure of the balancing
device by unscrewing the two M16x80
screws alternately little by little.
2
Remove the screws.
3
Attachment screws: M16x35 (2 pcs)
![Image]
xx1500001971
Refit the M16x35 screws in the holes on
top of the balancing device.
4
Concluding procedure
Note... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 309 | Note
Action
Loctite 574
![Image]
xx1600000048
Apply flange sealant (Loctite 574) on the
wrist cover flange.
3
Make sure that the cable harness will be
placed in a way that it will not be damaged
when the cover is fitted.
4
Attachment screws: M8x25 8.8 (17 pcs)
Refit the wrist cover and tighten all screws
alternately an... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 310 | 4.5.2 Replacing the wrist
Location of the wrist
The wrist is located as shown in the figure.
![Image]
xx1500002057
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700 on ABB Library.
Note
Article number
Spa... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 311 | Note
Article number
Equipment, etc.
Lifting capacity: 1,000 kg
-
Roundsling 1 m
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required consumables
Note
Article number
Consumable
Grease
Loctite 574
Flange sealant
Deciding calibration routine
Decide which calibration routine to be used,... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 312 | Note
Action
Jog the robot to the specified position:
•
Axis 1: no significance (as long as
the robot is secured to the founda-
tion)
•
Axis 2: -65°
•
Axis 3: 0° (horizontal to the founda-
tion)
•
Axis 4: +90°
•
Axis 5: 0°
•
Axis 6: No significance.
3
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]
![Image]
!... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 313 | Note
Action
![Image]
xx1500003100
Remove the wrist cover.
Note
Do not damage the sealing. Replace if
damaged.
Note
The position of axis-4 depends on the on-
going procedure.
2
![Image]
xx1500002330
![Image]
xx1500003101
Cut the cable tie that secure the axis-6
motor cable.
3
Disconnecting the axis-6 motor cables
Note
A... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 314 | Note
Action
![Image]
xx1200001080
Unscrew the attachment screws and re-
move the motor cover.
Note
Do not damage the gasket. Replace if
damaged.
3
![Image]
xx1300000488
Disconnect the motor cables.
4
![Image]
xx1300000484
Unscrew the attachment screws holding
the cable bracket.
5
Continues on next page
Product manual -... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 315 | Note
Action
![Image]
xx1300000485
Unscrew the screw holding the carrier.
Note
The screw is located at the bottom of the
carrier.
6
![Image]
xx1300001113
Use caution and pull out the carrier.
Tip
If needed, use a screwdriver to help pulling
out the carrier.
7
![Image]
xx1300000666
Use caution and pull out the axis-6 mot... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 316 | Note
Action
![Image]
xx1200001135
Unscrew the attachment screws with
washers and remove the motor cover.
2
![Image]
xx1200001070
Note
Make sure the o-ring is present when re-
moving the cover.
3
![Image]
xx1200001066
Disconnect the motor cables.
4
Continues on next page
Product manual - IRB 8700
315
3HAC052853-001 Revi... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 317 | Note
Action
![Image]
xx1500002717
Remove the cable gland cover.
Tip
Make a note in which direction the cable
exit hole is facing, if the motor shall be re-
moved too. The motor shall be refitted in
the same position.
5
Use caution and pull out the motor cables.
6
Attaching lifting accessories, wrist
Note
Action
CAUTION... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 318 | Removing the wrist
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air pressure
are turned off.
1
![Image]
xx1500003103
Remove two attachment screws in opposite
holes and replace them with guide pins.
Tip
Lubricate the guide pins with some grease
to make the wrist slide bett... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 319 | Note
Action
![Image]
xx1500003106
Use caution and pull out the cabling from
the wrist unit.
5
![Image]
xx1500003107
CAUTION
When the wrist is hanging free, the front
end will tend to lean slightly downwards.
6
Put down the wrist on a pallet (or similar).
7
Refitting the wrist
Use these procedures to refit the wrist.
Pr... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 320 | Attaching lifting accessories, wrist
Note
Action
CAUTION
The complete wrist weighs 500 kg.
All lifting accessories used must be sized
accordingly!
1
Roundsling 1 m: Lifting capacity: 1,000 kg
![Image]
xx1300000673
The figure show the IRB 6700 but the prin-
ciple is the same.
Attach a roundsling choked, as shown in
the ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 321 | Note
Action
This is done to be able to run the
cable harness into the wrist.
![Image]
xx1500003105
Use caution and lift the wrist up onto the guide
pins, leaving an opening between wrist and arm
tube flange.
2
![Image]
xx1500003107
CAUTION
When the wrist is hanging free, the front end will
tend to lean slightly downwar... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 322 | Note
Action
![Image]
xx1500003103
Remove the guide pins and replace them with the
remaining screws.
7
Tightening torque: 120 Nm
Secure the wrist.
8
Remove the lifting accessories.
9
Connecting the axis-5 motor cables
Note
Action
![Image]
xx1500002717
Push the motor cables in through the cable
gland opening.
1
Attachmen... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 323 | Note
Action
![Image]
xx1200001015
Connect the connectors.
Connect in accordance with the markings
on the connectors.
3
O-ring: 3HAC054692-002
![Image]
xx1200001070
Inspect the o-ring.
Note
Replace if damaged.
4
CAUTION
When refitting the motor cover, make sure
that none of the cables inside will be dam-
aged.
5
Attachm... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 324 | Note
Action
Make sure that the cover is tightly sealed.
7
Connecting the axis-6 motor cables
Note
Action
Make sure that the axis-5 is in +90 position,
before continuing. If not, the cable spiral
will be attached in the wrong position and
cause damage to the cable harness.
CAUTION
Make sure that the cable spiral is not ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 325 | Note
Action
Attachment screws: M6x12 (2 pcs)
![Image]
xx1300000484
Secure the cable bracket with its attach-
ment screws.
4
![Image]
xx1300000488
Reconnect the connectors to the axis-6
motor.
Note
Place the resolver cable underneath the
motor cable.
5
![Image]
xx1500003095
Make sure the gasket on the motor cover
is und... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 326 | Note
Action
Attachment screws: M5x20 (5 pcs)
![Image]
xx1200001080
Refit the motor cover.
8
![Image]
xx1500003101
Secure the axis-6 motor cable to the cable
fixing bracket with a cable tie.
Note
The position of axis-4 depends on the on-
going procedure.
9
![Image]
xx1500002331
Remove all residues of old sealant and
oth... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 327 | Note
Action
![Image]
xx1500003100
Refit the wrist cover and tighten all screws
alternately. Repeat once.
Note
The position of axis-4 depends on the on-
going procedure.
14
![Image]
xx1500002330
Screws M8x25 12.9 (17 pcs)
Tightening torque: 24 Nm
Concluding procedure
Note
Action
Axis Calibration is described in Calibra... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 328 | 4.5.3 Replacing the axis-6 unit
Location of the axis-6 unit
The axis-6 unit is located as shown in the figure.
![Image]
xx1500002058
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700 on ABB Library.
Note
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 329 | Note
Article number
Equipment, etc.
Working load limit: 2,000 kg
-
Lifting eye, with swivel
Lifting capacity: 1,000 kg
-
Roundsling 1 m
Used for putting down removed parts
from robot.
Pallet
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required consumables
Note
Article number
Consuma... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 330 | Note
Action
Remove any tool or other equipment fitted
on the wrist.
2
Jog the robot to the specified position:
•
Axis-1: no significance, as long as
the robot is secured to the founda-
tion
•
Axis-2: +60°
•
Axis-3: +35°
•
Axis-4: 0°
•
Axis-5: +50°
•
Axis-6: no significance
3
DANGER
Turn off all:
•
electric power supply... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 331 | Note
Action
![Image]
xx1500003101
Cut the cable tie that secure the axis-6
motor cable.
3
Disconnecting the axis-6 motor cables
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air pressure
are turned off.
1
Make sure that the axis-5 is as close to
+90° or -90° position as po... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 332 | Note
Action
![Image]
xx1300000488
Disconnect the motor cables.
4
![Image]
xx1300000484
Unscrew the attachment screws holding
the cable bracket.
5
![Image]
xx1300000485
Unscrew the screw holding the carrier.
Note
The screw is located at the bottom of the
carrier.
6
Continues on next page
Product manual - IRB 8700
331
3H... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 333 | Note
Action
![Image]
xx1300001113
Use caution and pull out the carrier.
Tip
If needed, use a screwdriver to help pulling
out the carrier.
7
![Image]
xx1300000666
Use caution and pull out the axis-6 motor
cables by holding the cables at the motor
with one hand, and the other one at the
carrier.
8
Removing the axis-6 mot... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 334 | Note
Action
CAUTION
Parting/mating motor pinion and hub, may
damage the splines if excessive force is
used.
3
Removal tool M10
If required, press the motor out of position
by fitting the removal tool, to the attach-
ment holes of the motor.
4
CAUTION
The motor weighs 14 kg.
5
![Image]
xx1500003098
Remove the motor by l... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 335 | Unscrewing the axis-5 gearbox side
Note
Action
![Image]
xx1600000194
Remove the three small VK-covers on the
axis-5 gearbox cover.
Always replace VK-covers with a new one.
Note
Do not remove any other VK-cover.
1
![Image]
xx1600000200
Note
Before removing the attachment screws on
the axis-5 side, plan in advance in whi... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 336 | Note
Action
Slowly lift the axis-6 unit up, until the next
three screws are possible to remove.
5
Continue to lift the axis-6 unit in steps in
the same way, until the remaining screws
are removed.
DANGER
When the last screw is removed, the axis-
6 unit will only be supported by the support
shaft with bearing on the oth... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 337 | Note
Action
![Image]
xx1600000199
Remove the support shaft.
Tip
If needed, insert two screws and use them
as removal tools.
4
![Image]
xx1600000200
Use caution and lift the axis-6 unit off.
5
Put a pallet (or similar) on the floor, to be
used for putting the axis-6 unit on.
6
Lower the axis-6 unit towards the pallet.
G... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 338 | Note
Action
Use caution and raise the axis-6 unit up
and let it hang in the lifting accessories.
4
Refitting the support shaft side
Note
Action
Wipe clean all contact surfaces including
the o-ring grooves.
1
![Image]
xx1600000200
Use caution and move the axis-6 unit to its
mounting position.
2
Wipe clean and inspect th... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 339 | Note
Action
Attachment screws, M12x55 (11 pcs)
Refit and secure the support shaft.
6
Tightening torque: 120 Nm
![Image]
xx1600000198
(Screws not shown in the figure)
Attachment screws: M8x16 (6 pcs)
Secure the bearing.
7
Tightening torque: 24 Nm
![Image]
xx1600000197
Refitting the axis-5 gearbox side
Note
Action
Refitt... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 340 | Note
Action
Attachment screws, M16x80
Attach and secure these three screws.
3
Tightening torque: 300 Nm
![Image]
xx1600000195
Lower the axis-6 unit until it is possible to
attach the next three screws.
4
Attachment screws, M16x80
Attach and secure these three screws.
5
Tightening torque: 300 Nm
Continue to lower the ax... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 341 | Note
Action
Remove old paint residues and other contamina-
tion from the contact surfaces on both motor and
gearbox.
11
Wipe clean the contact surfaces from any remain-
ing contamination.
12
Also wipe clean the o-ring groove.
O-ring, 3HAB3772-107
![Image]
xx1200001019
Make sure the o-ring is undamaged.
Replace if damag... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 342 | Securing the axis-6 motor
Note
Action
To release the brakes, connect the 24 VDC
power supply .
1
Connect to connector R2.MP6:
•
pin 2 = 24V
•
pin 5 = 0V
CAUTION
Parting/mating motor pinion and hub, may
damage the splines if excessive force is
used!
2
![Image]
xx1200001094
Inspect the gasket.
Replace if damaged.
3
CAUT... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 343 | Note
Action
Tightening torque: 24 Nm
Secure the motor with its attachment
screws.
5
Screw dimension: M8x25 quality 12.9
Gleitmo (4 pcs)
![Image]
xx1200001090
Make sure that the gasket is fitted correctly.
Disconnect the 24 V DC power supply.
6
Connecting the axis-6 motor cables
Note
Action
Make sure that the axis-5 is ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 344 | Note
Action
Attachment screws: M4x10
![Image]
xx1300000485
Secure the carrier with the M4 screw.
Note
The screw is located at the bottom of the
carrier.
Tip
The screw that secure the carrier may be
difficult to fit. Make sure the carrier is level
and completely pressed against the bottom.
3
Attachment screws: M6x12 (2 ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 345 | Note
Action
![Image]
xx1500003095
Make sure the gasket on the motor cover
is undamaged.
Note
Replace if damaged.
6
CAUTION
Make sure not to damage the cables inside
the motor when refitting the motor cover.
7
Attachment screws: M5x20 (5 pcs)
![Image]
xx1200001080
Refit the motor cover.
8
![Image]
xx1500003101
Secure th... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 346 | Note
Action
Remove all residues of old sealant and
other contamination from the contact sur-
faces of the wrist cover.
10
![Image]
xx1600000046
Make sure the contact surface of the wrist
cover is undamaged.
11
Loctite 574
Apply flange sealant on the wrist cover
flange.
12
Place the cable harness so it will not be
damag... |
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