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ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	307	6 Trouble shooting by Event log 304 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions To allow a larger reference torque the system parameters need to be updated. 50356, Ordered MaxForce is too large Description The parameter MaxForce in instruction FCRefSprForce is larger than the configured maximum value. Consequences The parameter MaxForce has been reduced to the configured maximum value. Recommended actions To allow a larger value the system parameters need to be updated. 50357, Ordered MaxTorque is too large Description The parameter MaxTorque in instruction FCRefSprTorque is larger than the configured maximum value. Consequences The parameter MaxTorque has been reduced to the configured maximum value. Recommended actions To allow a larger value the system parameters need to be updated. 50358, Close to singularity when in force control Description Close to singularity when in force control mode for robot arg . Recommended actions Modify path away from the singularity or change to joint interpolation. 50359, Path Recorder on StorePath level not allowed Description The Path Recorder can only be used on base path level. The Path Recorder has been stopped. Recommended actions Stop Path Recorder before StorePath, restart it after RestoPath. 50361, Brake release error Description Too large position error of joint arg after brake release. Recommended actions Try once more. Check cables. Check hardware. Check tuning if error on additional axis. 50362, Brake release time out Description Joint arg was not in position after max time for brake release. Recommended actions Try once more. Check cables. Check hardware. Check tuning if error on additional axis. 50363, SyncMoveOn failed Description Starting synchronized movements failed due to an internal error. Consequences It is not possible to restart the programs from the current position. Recommended actions Move the program pointers and try again. 50364, Axis in current vector mode Description Warning: Joint arg is configed in arg data as a current vector axis. Drive system will be disconnected for this axis during normal operation. Recommended actions Run service program to activate the current vector. Set configuration data for the DRIVE SYSTEM parameter current_vector_on to FALSE, for normal operation.. 50365, Cyclic Brake Check Warning Description Cyclic Brake Check has failed Consequences Cyclic Brake Check has detected that robot arg may have reduced brake perfomance on axis arg . Recommended actions Repeat the test to verify the result. 50366, Reference Error Description An error has occurred in the reference calculation. Internal status arg . Consequences The controller goes to Motors Off Recommended actions Check the error logs for previous errors that could be causing this problem. Try to restart the program possibly after moving the program pointer. Restart the controller. 6 Trouble shooting by Event log 305 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50367, Sensor Sync machine stop Description Sensor Sync device arg has set machine stop signal arg . Recommended actions Do not restart robot before machine is open. Sensor sync is disabled. 50368, Too Short distance between equidistant events Description The events are too close together. End of internal resources (events). Task: arg Program Ref. arg Recommended actions Increase the distance between equidistant events or use intermediate positions to decrease segment length. 50369, Calibration using stored offset failed Description Failed to calibrate the sensor using stored offset. Consequences The force control system is not calibrated. It is not possible to activate force control. Probable causes Calibration using stored offset is only possible if a normal calibration has been performed earlier. 50370, Transfer of data to SMB memory failed Description Transfer of data from cabinet to SMB memory not allowed or interrupted for mechanical unit arg due to disconnect of SMB. Probable causes SMB was disconnected before or during calibration or manual move of data to SMB memory. Recommended actions Retry to calibrate or manually move data from cabinet to SMB memory when SMB is reconnected. 50371, The programmed speed is too high Description The speed change functionality is only allowed for low programmed speed. Probable causes The programmed speed is too high. Recommended actions Lower the programmed speed or modify the configuration parameters. 50372, Contact force too high Description The contact force is too high during the recover phase. Probable causes The programmed path in the recover function causes too high contact forces. Recommended actions Check and modify the recover function or allow higher contact force. 50373, Too high Event Preset Time Description The configured Event Preset Time is too high. The maximum value is arg . Consequences The Event Preset Time is reduced to the maximum value. Probable causes This error can occur for robots with a low Dynamic Resolution and a high Event Preset Time. The reason is a computer memory limitation. Recommended actions Reduce the Event Preset Time in the configuration parameters to a value no higher than arg . 50375, Dynamic load too high Description Required torque for robot arg axis arg too high. Recommended actions If weaving one of these actions may help: - Reduce weave frequency or weave amplitude for this movement. - Reduce process speed. - Increase zone size if small zones are used. - Increase distance between programmed points if they are close. If Conveyor Tracking: Reduce conveyor speed. 50376, Geometric interpolation failed. Description Task. arg Failed to interpolate the desired geometry. Program Ref. arg (Internal code: arg ) Recommended actions Increase the zone size, move the programmed point, change tool orientation or change interpolation method. 6 Trouble shooting by Event log 306 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50377, Only allowed in position control Description The instruction is only allowed when the robot is in position control mode. Probable causes The error depends on calling an instruction that is only allowed to be used in position control while in force control mode. Recommended actions Call the instruction only when the robot is in position control mode. 50378, Error in FCSetMaxForceChangeTune Description Incorrect value of the parameter ForceChange in instruction FCSetMaxForceChangeTune. Consequences The program will stop. Probable causes The parameter must be set larger than zero and less than the configured value. Recommended actions Change the parameter value. 50379, Active mechanical units have changed Description When calling RestoPath all mechanical units have to be in the same active state as when StorePath was called. Recommended actions Make sure that all mechanical units that were active when calling StorePath still are and that no other mechanical unit is active when calling RestoPath. 50380, Checksum error Description Data in SMB memory for mechanical unit arg has erroneous checksum. Probable causes New SMB-board. System shut down before data save finished. Recommended actions - Load new configuration files. 50381, Speed too low. Description Task. arg The speed is too low (numerical resolution). Program Ref. arg Recommended actions Increase the programmed speed. Check also the other synchronized tasks in a multimove application. 50382, Weave pattern error Description Calculation of weave pattern has failed due to an internal error. Recommended actions Try to restart. 50383, Cartesian Soft Servo configuration error Description Some configuration parameter for Cartesian Soft Servo is not valid. Consequences The system will not start. Probable causes Some configuration parameter has been set to a value that is not allowed. Recommended actions Verify that any modifed parameter are within allowed limits. 50384, Cartesian Soft Servo quaternions invalid Description The quaternions of the tool, workobject or the argument RefOrient in the CSSAct instruction are invalid. Consequences Cartesian Soft Servo will not activate. Recommended actions Check the quaternions of the tool, workobject or the argument RefOrient in the CSSAct instruction. 50385, Cartesian Soft Servo activation failed Description The instruction CSSAct failed. Probable causes Cartesian Soft Servo already active. Recommended actions Cartesian Soft Servo needs to be deativated before it can be activated. 50386, Cartesian Soft Servo offset activation failed Description The instruction CSSForceOffsetAct failed.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	308	6 Trouble shooting by Event log 305 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50367, Sensor Sync machine stop Description Sensor Sync device arg has set machine stop signal arg . Recommended actions Do not restart robot before machine is open. Sensor sync is disabled. 50368, Too Short distance between equidistant events Description The events are too close together. End of internal resources (events). Task: arg Program Ref. arg Recommended actions Increase the distance between equidistant events or use intermediate positions to decrease segment length. 50369, Calibration using stored offset failed Description Failed to calibrate the sensor using stored offset. Consequences The force control system is not calibrated. It is not possible to activate force control. Probable causes Calibration using stored offset is only possible if a normal calibration has been performed earlier. 50370, Transfer of data to SMB memory failed Description Transfer of data from cabinet to SMB memory not allowed or interrupted for mechanical unit arg due to disconnect of SMB. Probable causes SMB was disconnected before or during calibration or manual move of data to SMB memory. Recommended actions Retry to calibrate or manually move data from cabinet to SMB memory when SMB is reconnected. 50371, The programmed speed is too high Description The speed change functionality is only allowed for low programmed speed. Probable causes The programmed speed is too high. Recommended actions Lower the programmed speed or modify the configuration parameters. 50372, Contact force too high Description The contact force is too high during the recover phase. Probable causes The programmed path in the recover function causes too high contact forces. Recommended actions Check and modify the recover function or allow higher contact force. 50373, Too high Event Preset Time Description The configured Event Preset Time is too high. The maximum value is arg . Consequences The Event Preset Time is reduced to the maximum value. Probable causes This error can occur for robots with a low Dynamic Resolution and a high Event Preset Time. The reason is a computer memory limitation. Recommended actions Reduce the Event Preset Time in the configuration parameters to a value no higher than arg . 50375, Dynamic load too high Description Required torque for robot arg axis arg too high. Recommended actions If weaving one of these actions may help: - Reduce weave frequency or weave amplitude for this movement. - Reduce process speed. - Increase zone size if small zones are used. - Increase distance between programmed points if they are close. If Conveyor Tracking: Reduce conveyor speed. 50376, Geometric interpolation failed. Description Task. arg Failed to interpolate the desired geometry. Program Ref. arg (Internal code: arg ) Recommended actions Increase the zone size, move the programmed point, change tool orientation or change interpolation method. 6 Trouble shooting by Event log 306 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50377, Only allowed in position control Description The instruction is only allowed when the robot is in position control mode. Probable causes The error depends on calling an instruction that is only allowed to be used in position control while in force control mode. Recommended actions Call the instruction only when the robot is in position control mode. 50378, Error in FCSetMaxForceChangeTune Description Incorrect value of the parameter ForceChange in instruction FCSetMaxForceChangeTune. Consequences The program will stop. Probable causes The parameter must be set larger than zero and less than the configured value. Recommended actions Change the parameter value. 50379, Active mechanical units have changed Description When calling RestoPath all mechanical units have to be in the same active state as when StorePath was called. Recommended actions Make sure that all mechanical units that were active when calling StorePath still are and that no other mechanical unit is active when calling RestoPath. 50380, Checksum error Description Data in SMB memory for mechanical unit arg has erroneous checksum. Probable causes New SMB-board. System shut down before data save finished. Recommended actions - Load new configuration files. 50381, Speed too low. Description Task. arg The speed is too low (numerical resolution). Program Ref. arg Recommended actions Increase the programmed speed. Check also the other synchronized tasks in a multimove application. 50382, Weave pattern error Description Calculation of weave pattern has failed due to an internal error. Recommended actions Try to restart. 50383, Cartesian Soft Servo configuration error Description Some configuration parameter for Cartesian Soft Servo is not valid. Consequences The system will not start. Probable causes Some configuration parameter has been set to a value that is not allowed. Recommended actions Verify that any modifed parameter are within allowed limits. 50384, Cartesian Soft Servo quaternions invalid Description The quaternions of the tool, workobject or the argument RefOrient in the CSSAct instruction are invalid. Consequences Cartesian Soft Servo will not activate. Recommended actions Check the quaternions of the tool, workobject or the argument RefOrient in the CSSAct instruction. 50385, Cartesian Soft Servo activation failed Description The instruction CSSAct failed. Probable causes Cartesian Soft Servo already active. Recommended actions Cartesian Soft Servo needs to be deativated before it can be activated. 50386, Cartesian Soft Servo offset activation failed Description The instruction CSSForceOffsetAct failed. 6 Trouble shooting by Event log 307 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences Force offset was not activated. Probable causes CSSForceOffsetAct instruction is only allowed when Cartesian Soft Servo is active. Recommended actions Activate Cartesian Soft Servo with the instruction CSSAct before using the instruction CSSForceOffsetAct . 50387, Cartesian Soft Servo close to unstable Description Cartesian Soft Servo is close to unstable. Consequences The robot is halted as a security measure. Probable causes The system damping is too low. Recommended actions Increase the value of Damping in the CSSAct instruction or if that does not help increase the value of the configuration parameter Damping Stability Limit. 50388, Cartesian Soft Servo position supervision error Description The user defined position supervision in Cartesian Soft Servo mode trigged. Consequences The robot halts. Probable causes The position error is larger than the allowed range specified in the configuration. Recommended actions Increase the allowed position error in the configuration or modify the program. 50389, Cartesian Soft Servo singularity Description The robot is too close to singularity which effects the Cartesian Soft Servo behaviour. Consequences The robot behaviour will be different from specified. Recommended actions Modify the program to avoid the singularity. 50390, Cartesian Soft Servo speed supervision Description The user defined speed supervision in Cartesian Soft Servo mode trigged. Consequences The robot halts. Probable causes The speed error is larger than the allowed range specified in the configuration. Recommended actions Increase the allowed speed error in the configuration or modify the program. 50391, Cartesian Soft Servo movement not allowed Description Jogging or a programmed movement has been detected. Consequences The ordered movement is ignored. Recommended actions Movement during Cartesian Soft Servo is only allowed if the switch AllowMove has been used in the CSSAct instruction. 50392, SafeMove communication error Description Communication with SafeMove controller on drive module arg has failed. Consequences Brake tests can not be done. Recommended actions Check if SafeMove hardware is connected. 50393, Force offset applied in non-soft direction Description The force-offset direction in CSSForceOffsetAct is not the same as the soft direction specified by CSSAct. Consequences The robot will not become easier to push in the soft direction. There can also be position deviations from the programmed path in the non- soft directions. Recommended actions Make sure the direction given in CSSForceOffsetAct is compatible with the direction given in CSSAct.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	309	6 Trouble shooting by Event log 306 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50377, Only allowed in position control Description The instruction is only allowed when the robot is in position control mode. Probable causes The error depends on calling an instruction that is only allowed to be used in position control while in force control mode. Recommended actions Call the instruction only when the robot is in position control mode. 50378, Error in FCSetMaxForceChangeTune Description Incorrect value of the parameter ForceChange in instruction FCSetMaxForceChangeTune. Consequences The program will stop. Probable causes The parameter must be set larger than zero and less than the configured value. Recommended actions Change the parameter value. 50379, Active mechanical units have changed Description When calling RestoPath all mechanical units have to be in the same active state as when StorePath was called. Recommended actions Make sure that all mechanical units that were active when calling StorePath still are and that no other mechanical unit is active when calling RestoPath. 50380, Checksum error Description Data in SMB memory for mechanical unit arg has erroneous checksum. Probable causes New SMB-board. System shut down before data save finished. Recommended actions - Load new configuration files. 50381, Speed too low. Description Task. arg The speed is too low (numerical resolution). Program Ref. arg Recommended actions Increase the programmed speed. Check also the other synchronized tasks in a multimove application. 50382, Weave pattern error Description Calculation of weave pattern has failed due to an internal error. Recommended actions Try to restart. 50383, Cartesian Soft Servo configuration error Description Some configuration parameter for Cartesian Soft Servo is not valid. Consequences The system will not start. Probable causes Some configuration parameter has been set to a value that is not allowed. Recommended actions Verify that any modifed parameter are within allowed limits. 50384, Cartesian Soft Servo quaternions invalid Description The quaternions of the tool, workobject or the argument RefOrient in the CSSAct instruction are invalid. Consequences Cartesian Soft Servo will not activate. Recommended actions Check the quaternions of the tool, workobject or the argument RefOrient in the CSSAct instruction. 50385, Cartesian Soft Servo activation failed Description The instruction CSSAct failed. Probable causes Cartesian Soft Servo already active. Recommended actions Cartesian Soft Servo needs to be deativated before it can be activated. 50386, Cartesian Soft Servo offset activation failed Description The instruction CSSForceOffsetAct failed. 6 Trouble shooting by Event log 307 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences Force offset was not activated. Probable causes CSSForceOffsetAct instruction is only allowed when Cartesian Soft Servo is active. Recommended actions Activate Cartesian Soft Servo with the instruction CSSAct before using the instruction CSSForceOffsetAct . 50387, Cartesian Soft Servo close to unstable Description Cartesian Soft Servo is close to unstable. Consequences The robot is halted as a security measure. Probable causes The system damping is too low. Recommended actions Increase the value of Damping in the CSSAct instruction or if that does not help increase the value of the configuration parameter Damping Stability Limit. 50388, Cartesian Soft Servo position supervision error Description The user defined position supervision in Cartesian Soft Servo mode trigged. Consequences The robot halts. Probable causes The position error is larger than the allowed range specified in the configuration. Recommended actions Increase the allowed position error in the configuration or modify the program. 50389, Cartesian Soft Servo singularity Description The robot is too close to singularity which effects the Cartesian Soft Servo behaviour. Consequences The robot behaviour will be different from specified. Recommended actions Modify the program to avoid the singularity. 50390, Cartesian Soft Servo speed supervision Description The user defined speed supervision in Cartesian Soft Servo mode trigged. Consequences The robot halts. Probable causes The speed error is larger than the allowed range specified in the configuration. Recommended actions Increase the allowed speed error in the configuration or modify the program. 50391, Cartesian Soft Servo movement not allowed Description Jogging or a programmed movement has been detected. Consequences The ordered movement is ignored. Recommended actions Movement during Cartesian Soft Servo is only allowed if the switch AllowMove has been used in the CSSAct instruction. 50392, SafeMove communication error Description Communication with SafeMove controller on drive module arg has failed. Consequences Brake tests can not be done. Recommended actions Check if SafeMove hardware is connected. 50393, Force offset applied in non-soft direction Description The force-offset direction in CSSForceOffsetAct is not the same as the soft direction specified by CSSAct. Consequences The robot will not become easier to push in the soft direction. There can also be position deviations from the programmed path in the non- soft directions. Recommended actions Make sure the direction given in CSSForceOffsetAct is compatible with the direction given in CSSAct. 6 Trouble shooting by Event log 308 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50394, Unit out of position Description The Robot arg is semi coordinated to Unit arg and the Unit must stand in a fine point when the Robot is moving in the user frame. Consequences The restart will be interrupted. Recommended actions Use WaitSyncTask to separate the semi coordinated move from other moves, SyncMoveOn, SyncMoveResume and SyncMoveOff. After a SyncMoveOff the Unit must also be moved (MoveL or MoveExtJ) to a finepoint to make regain possible after a stop during the semi coordinated move. If the programmed position of the Unit is moved by modpos the Robot program must be reset by moving the PP to be able to restart the program. Step also the unit to the new position to make stepping of the robot possible. 50395, Too long programmed move Description Task: arg This move is too long for the programmed speed. The numerical resolution in the path planning is not enough. Program Ref. arg Consequences The speed will be increased i.e. higher than the programmed speed. Recommended actions Insert intermediate points or increase the speed. 50396, Default FC force supervision error Description The default force supervision has trigged because the programmed or measured external forces are larger than the safety limit for the robot type. Consequences The robot will stop. Recommended actions Modify the program to decrease the total external force acting on the robot. 50397, Path frame rotation speed error Description The rotation speed of the path frame is too high when using FC Machining with ForceFrameRef set to FC_REFFRAME_PATH. Consequences The robot will stop. Recommended actions Reduce programmed speed, increase corner zones, or decrease the distance between the programmed path and the surface. 50398, AbsAcc circle begins with a frame change Description Task: arg When having the AbsAcc option, MoveC instructions that are coordinated to another robot must use the same tool and work object as the previous move instruction. Consequences The robot will stop. Recommended actions Change the move instruction before arg so that they both use the same frames. Alternatively, add a (redundant) MoveL to the start point of the circle arc, using the same frames as the MoveC instruction. 50399, AbsAcc circle is first movement instruction Description Task: arg When having the AbsAcc option, MoveC cannot be the first movement instruction. Consequences The robot will stop. Recommended actions Add a movement instruction before arg , using the same tool and frames. 50400, Manipulator configuration error Description The parameter disconnect_link_at_deactivate for MEASUREMENT_CHANNEL was inconsistent for measurement_link arg . All channels on the same link have to have the same setting for this parameter. Recommended actions Check the configuration file - cold start the system with correct parameters. 50401, Startup synchronization failed Description The system relay ' arg ' is defined but no response was received during the startup(waited for arg minutes). Recommended actions Make sure that the in_signal of the relay is configured and connected and startup all synchronized systems simultaneously.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	310	6 Trouble shooting by Event log 307 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences Force offset was not activated. Probable causes CSSForceOffsetAct instruction is only allowed when Cartesian Soft Servo is active. Recommended actions Activate Cartesian Soft Servo with the instruction CSSAct before using the instruction CSSForceOffsetAct . 50387, Cartesian Soft Servo close to unstable Description Cartesian Soft Servo is close to unstable. Consequences The robot is halted as a security measure. Probable causes The system damping is too low. Recommended actions Increase the value of Damping in the CSSAct instruction or if that does not help increase the value of the configuration parameter Damping Stability Limit. 50388, Cartesian Soft Servo position supervision error Description The user defined position supervision in Cartesian Soft Servo mode trigged. Consequences The robot halts. Probable causes The position error is larger than the allowed range specified in the configuration. Recommended actions Increase the allowed position error in the configuration or modify the program. 50389, Cartesian Soft Servo singularity Description The robot is too close to singularity which effects the Cartesian Soft Servo behaviour. Consequences The robot behaviour will be different from specified. Recommended actions Modify the program to avoid the singularity. 50390, Cartesian Soft Servo speed supervision Description The user defined speed supervision in Cartesian Soft Servo mode trigged. Consequences The robot halts. Probable causes The speed error is larger than the allowed range specified in the configuration. Recommended actions Increase the allowed speed error in the configuration or modify the program. 50391, Cartesian Soft Servo movement not allowed Description Jogging or a programmed movement has been detected. Consequences The ordered movement is ignored. Recommended actions Movement during Cartesian Soft Servo is only allowed if the switch AllowMove has been used in the CSSAct instruction. 50392, SafeMove communication error Description Communication with SafeMove controller on drive module arg has failed. Consequences Brake tests can not be done. Recommended actions Check if SafeMove hardware is connected. 50393, Force offset applied in non-soft direction Description The force-offset direction in CSSForceOffsetAct is not the same as the soft direction specified by CSSAct. Consequences The robot will not become easier to push in the soft direction. There can also be position deviations from the programmed path in the non- soft directions. Recommended actions Make sure the direction given in CSSForceOffsetAct is compatible with the direction given in CSSAct. 6 Trouble shooting by Event log 308 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50394, Unit out of position Description The Robot arg is semi coordinated to Unit arg and the Unit must stand in a fine point when the Robot is moving in the user frame. Consequences The restart will be interrupted. Recommended actions Use WaitSyncTask to separate the semi coordinated move from other moves, SyncMoveOn, SyncMoveResume and SyncMoveOff. After a SyncMoveOff the Unit must also be moved (MoveL or MoveExtJ) to a finepoint to make regain possible after a stop during the semi coordinated move. If the programmed position of the Unit is moved by modpos the Robot program must be reset by moving the PP to be able to restart the program. Step also the unit to the new position to make stepping of the robot possible. 50395, Too long programmed move Description Task: arg This move is too long for the programmed speed. The numerical resolution in the path planning is not enough. Program Ref. arg Consequences The speed will be increased i.e. higher than the programmed speed. Recommended actions Insert intermediate points or increase the speed. 50396, Default FC force supervision error Description The default force supervision has trigged because the programmed or measured external forces are larger than the safety limit for the robot type. Consequences The robot will stop. Recommended actions Modify the program to decrease the total external force acting on the robot. 50397, Path frame rotation speed error Description The rotation speed of the path frame is too high when using FC Machining with ForceFrameRef set to FC_REFFRAME_PATH. Consequences The robot will stop. Recommended actions Reduce programmed speed, increase corner zones, or decrease the distance between the programmed path and the surface. 50398, AbsAcc circle begins with a frame change Description Task: arg When having the AbsAcc option, MoveC instructions that are coordinated to another robot must use the same tool and work object as the previous move instruction. Consequences The robot will stop. Recommended actions Change the move instruction before arg so that they both use the same frames. Alternatively, add a (redundant) MoveL to the start point of the circle arc, using the same frames as the MoveC instruction. 50399, AbsAcc circle is first movement instruction Description Task: arg When having the AbsAcc option, MoveC cannot be the first movement instruction. Consequences The robot will stop. Recommended actions Add a movement instruction before arg , using the same tool and frames. 50400, Manipulator configuration error Description The parameter disconnect_link_at_deactivate for MEASUREMENT_CHANNEL was inconsistent for measurement_link arg . All channels on the same link have to have the same setting for this parameter. Recommended actions Check the configuration file - cold start the system with correct parameters. 50401, Startup synchronization failed Description The system relay ' arg ' is defined but no response was received during the startup(waited for arg minutes). Recommended actions Make sure that the in_signal of the relay is configured and connected and startup all synchronized systems simultaneously. 6 Trouble shooting by Event log 309 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50402, Correction is not ended in a finepoint Description Task: arg The last move instruction with correction specified has to be a finepoint. Program Ref. arg Recommended actions Change the zone parameter to fine. 50403, AW board not connected Description During startup, no communication was established with unit < arg > on bus < arg >. Consequences It is not possible to access the unit or signals on the unit, since it is currently not communicating with the controller. Probable causes The unit is either not connected to the system, or it is connected, but has been assigned the wrong address. Recommended actions 1. Make sure all unit addresses match the configuration. 2. Make sure all addresses are unique, and not used by more than one unit. 3. Change the address and/or connect the missing unit. 4. If you changed the address, the power supply to the unit must be cycled (switched OFF and then back ON), to make sure the address has been changed. 50404, Additional axis movement during Wrist Interpolation Description Task: arg Program Ref. arg An additional axis is programmed to move during Wrist Interpolation. Consequences The task execution will stop. Recommended actions Make sure that no additional axis is programmed to move while doing Wrist Interpolation. 50405, Coordinated movement during Wrist Interpolation Description Task: arg Program Ref. arg Attempt to do Wrist Interpolation against a moving frame. Consequences The task execution will stop. Recommended actions Remove movement coordination while doing the Wrist Interpolation. 50406, Wrist Interpolation point not on circle plane Description Task: arg Program Ref. arg The target arg is not on the circle plane. The deviation is arg mm. p1 = starting point p2 = circle point p3 = end point Consequences For a cutting process, the cut hole will not be circular. Recommended actions If a circular arc is intended, then change the corresponding target so that it is on the circle plane. 50407, Wrist axis locked Description Task: arg Program Ref. arg Cannot do Wrist Interpolation using arg because axis arg is locked. Consequences The task execution will stop. Recommended actions Change to another wrist axis combination that does not involve the locked axis. Note that the robot must have at least two movable wrist axes to do Wrist Interpolation. 50408, Wrist joint limit Description Task: arg Program Ref. arg Cannot do Wrist Interpolation because robot axis arg will violate a joint limit. Consequences The task execution will stop. Recommended actions Choose another robot configuration or another wrist axis combination.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	311	6 Trouble shooting by Event log 308 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50394, Unit out of position Description The Robot arg is semi coordinated to Unit arg and the Unit must stand in a fine point when the Robot is moving in the user frame. Consequences The restart will be interrupted. Recommended actions Use WaitSyncTask to separate the semi coordinated move from other moves, SyncMoveOn, SyncMoveResume and SyncMoveOff. After a SyncMoveOff the Unit must also be moved (MoveL or MoveExtJ) to a finepoint to make regain possible after a stop during the semi coordinated move. If the programmed position of the Unit is moved by modpos the Robot program must be reset by moving the PP to be able to restart the program. Step also the unit to the new position to make stepping of the robot possible. 50395, Too long programmed move Description Task: arg This move is too long for the programmed speed. The numerical resolution in the path planning is not enough. Program Ref. arg Consequences The speed will be increased i.e. higher than the programmed speed. Recommended actions Insert intermediate points or increase the speed. 50396, Default FC force supervision error Description The default force supervision has trigged because the programmed or measured external forces are larger than the safety limit for the robot type. Consequences The robot will stop. Recommended actions Modify the program to decrease the total external force acting on the robot. 50397, Path frame rotation speed error Description The rotation speed of the path frame is too high when using FC Machining with ForceFrameRef set to FC_REFFRAME_PATH. Consequences The robot will stop. Recommended actions Reduce programmed speed, increase corner zones, or decrease the distance between the programmed path and the surface. 50398, AbsAcc circle begins with a frame change Description Task: arg When having the AbsAcc option, MoveC instructions that are coordinated to another robot must use the same tool and work object as the previous move instruction. Consequences The robot will stop. Recommended actions Change the move instruction before arg so that they both use the same frames. Alternatively, add a (redundant) MoveL to the start point of the circle arc, using the same frames as the MoveC instruction. 50399, AbsAcc circle is first movement instruction Description Task: arg When having the AbsAcc option, MoveC cannot be the first movement instruction. Consequences The robot will stop. Recommended actions Add a movement instruction before arg , using the same tool and frames. 50400, Manipulator configuration error Description The parameter disconnect_link_at_deactivate for MEASUREMENT_CHANNEL was inconsistent for measurement_link arg . All channels on the same link have to have the same setting for this parameter. Recommended actions Check the configuration file - cold start the system with correct parameters. 50401, Startup synchronization failed Description The system relay ' arg ' is defined but no response was received during the startup(waited for arg minutes). Recommended actions Make sure that the in_signal of the relay is configured and connected and startup all synchronized systems simultaneously. 6 Trouble shooting by Event log 309 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50402, Correction is not ended in a finepoint Description Task: arg The last move instruction with correction specified has to be a finepoint. Program Ref. arg Recommended actions Change the zone parameter to fine. 50403, AW board not connected Description During startup, no communication was established with unit < arg > on bus < arg >. Consequences It is not possible to access the unit or signals on the unit, since it is currently not communicating with the controller. Probable causes The unit is either not connected to the system, or it is connected, but has been assigned the wrong address. Recommended actions 1. Make sure all unit addresses match the configuration. 2. Make sure all addresses are unique, and not used by more than one unit. 3. Change the address and/or connect the missing unit. 4. If you changed the address, the power supply to the unit must be cycled (switched OFF and then back ON), to make sure the address has been changed. 50404, Additional axis movement during Wrist Interpolation Description Task: arg Program Ref. arg An additional axis is programmed to move during Wrist Interpolation. Consequences The task execution will stop. Recommended actions Make sure that no additional axis is programmed to move while doing Wrist Interpolation. 50405, Coordinated movement during Wrist Interpolation Description Task: arg Program Ref. arg Attempt to do Wrist Interpolation against a moving frame. Consequences The task execution will stop. Recommended actions Remove movement coordination while doing the Wrist Interpolation. 50406, Wrist Interpolation point not on circle plane Description Task: arg Program Ref. arg The target arg is not on the circle plane. The deviation is arg mm. p1 = starting point p2 = circle point p3 = end point Consequences For a cutting process, the cut hole will not be circular. Recommended actions If a circular arc is intended, then change the corresponding target so that it is on the circle plane. 50407, Wrist axis locked Description Task: arg Program Ref. arg Cannot do Wrist Interpolation using arg because axis arg is locked. Consequences The task execution will stop. Recommended actions Change to another wrist axis combination that does not involve the locked axis. Note that the robot must have at least two movable wrist axes to do Wrist Interpolation. 50408, Wrist joint limit Description Task: arg Program Ref. arg Cannot do Wrist Interpolation because robot axis arg will violate a joint limit. Consequences The task execution will stop. Recommended actions Choose another robot configuration or another wrist axis combination. 6 Trouble shooting by Event log 310 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50409, Wrist Interpolation not possible Description Task: arg Program Ref. arg The programmed Wrist Interpolation is not kinematically possible using arg . Consequences The task execution will stop. Recommended actions Choose another robot configuration or another wrist axis combination. Possible wrist axis combinations are: Wrist45, Wrist46, and Wrist56. 50410, Collinear targets in wrong order Description Task: arg Program Ref. arg The programmed targets are collinear, but the end point is between the start point and the circle point. Consequences The task execution will stop. Recommended actions If a straight line is intended, then let the circle point and the end point swap places with each other. 50411, Maximum allowed programmed TCP load exceeded Description The currently defined TCP load for robot arg exceeds the maximum allowed load for the robot model. Consequences The robot will stop. Probable causes The combination of the current tool load and payload exceeds the maximum load allowed for the robot model. Recommended actions Make sure that the total TCP load is inside the load diagram for the robot. 50412, Error in speed change tuning instruction Description The speed change tuning instruction resulted in an error. Consequences The robot will stop. Probable causes The speed change tuning instruction was not allowed, or the parameters given were invalid. Recommended actions Check the values for the parameter and tuning type, and make sure the correct force control option is installed and configured correctly. 50413, Bleeder resistor overload error Description In drive module arg , the bleeder resistor connected to the rectifier unit at drive unit position arg was overloaded. Consequences No operation will be possible until the bleeder resistor has cooled down. The system goes to Motors Off state. Probable causes 1) The user program may contain too much deceleration of the manipulator's axes. This fault is more likely if the system contains additional axes. 2) Bleeder resistor has wrong resistance. 3) Short circuit in motor cable between phase to phase or phase to ground. Recommended actions 1) Rewrite the user program to reduce the amount of hard decelerations. 2) Disconnect the bleeder and check the cable and measure the bleeder resistance. The expected resistance should be approximately arg ohms. 3) Verify that the motor cables has no short circuits internally or to ground. 50414, Bleeder resistor overload warning Description In drive module arg , the bleeder resistor connected to the rectifier unit at drive unit position arg is close to overload. Consequences Operation will be possible but system is close to a stopping error. Probable causes 1) The user program may contain too much deceleration of the manipulator's axes. This fault is more likely if the system contains additional axes. 2) Bleeder resistor has wrong resistance. 3) Short circuit in motor cable between phase to phase or phase to ground. Recommended actions 1) Rewrite the user program to reduce the amount of hard decelerations. 2) Disconnect the bleeder and check the cable and measure the bleeder resistance. The expected resistance should be approximately arg ohms. 3) Verify that the motor cables has no short circuits internally or to ground.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	312	6 Trouble shooting by Event log 309 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50402, Correction is not ended in a finepoint Description Task: arg The last move instruction with correction specified has to be a finepoint. Program Ref. arg Recommended actions Change the zone parameter to fine. 50403, AW board not connected Description During startup, no communication was established with unit < arg > on bus < arg >. Consequences It is not possible to access the unit or signals on the unit, since it is currently not communicating with the controller. Probable causes The unit is either not connected to the system, or it is connected, but has been assigned the wrong address. Recommended actions 1. Make sure all unit addresses match the configuration. 2. Make sure all addresses are unique, and not used by more than one unit. 3. Change the address and/or connect the missing unit. 4. If you changed the address, the power supply to the unit must be cycled (switched OFF and then back ON), to make sure the address has been changed. 50404, Additional axis movement during Wrist Interpolation Description Task: arg Program Ref. arg An additional axis is programmed to move during Wrist Interpolation. Consequences The task execution will stop. Recommended actions Make sure that no additional axis is programmed to move while doing Wrist Interpolation. 50405, Coordinated movement during Wrist Interpolation Description Task: arg Program Ref. arg Attempt to do Wrist Interpolation against a moving frame. Consequences The task execution will stop. Recommended actions Remove movement coordination while doing the Wrist Interpolation. 50406, Wrist Interpolation point not on circle plane Description Task: arg Program Ref. arg The target arg is not on the circle plane. The deviation is arg mm. p1 = starting point p2 = circle point p3 = end point Consequences For a cutting process, the cut hole will not be circular. Recommended actions If a circular arc is intended, then change the corresponding target so that it is on the circle plane. 50407, Wrist axis locked Description Task: arg Program Ref. arg Cannot do Wrist Interpolation using arg because axis arg is locked. Consequences The task execution will stop. Recommended actions Change to another wrist axis combination that does not involve the locked axis. Note that the robot must have at least two movable wrist axes to do Wrist Interpolation. 50408, Wrist joint limit Description Task: arg Program Ref. arg Cannot do Wrist Interpolation because robot axis arg will violate a joint limit. Consequences The task execution will stop. Recommended actions Choose another robot configuration or another wrist axis combination. 6 Trouble shooting by Event log 310 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50409, Wrist Interpolation not possible Description Task: arg Program Ref. arg The programmed Wrist Interpolation is not kinematically possible using arg . Consequences The task execution will stop. Recommended actions Choose another robot configuration or another wrist axis combination. Possible wrist axis combinations are: Wrist45, Wrist46, and Wrist56. 50410, Collinear targets in wrong order Description Task: arg Program Ref. arg The programmed targets are collinear, but the end point is between the start point and the circle point. Consequences The task execution will stop. Recommended actions If a straight line is intended, then let the circle point and the end point swap places with each other. 50411, Maximum allowed programmed TCP load exceeded Description The currently defined TCP load for robot arg exceeds the maximum allowed load for the robot model. Consequences The robot will stop. Probable causes The combination of the current tool load and payload exceeds the maximum load allowed for the robot model. Recommended actions Make sure that the total TCP load is inside the load diagram for the robot. 50412, Error in speed change tuning instruction Description The speed change tuning instruction resulted in an error. Consequences The robot will stop. Probable causes The speed change tuning instruction was not allowed, or the parameters given were invalid. Recommended actions Check the values for the parameter and tuning type, and make sure the correct force control option is installed and configured correctly. 50413, Bleeder resistor overload error Description In drive module arg , the bleeder resistor connected to the rectifier unit at drive unit position arg was overloaded. Consequences No operation will be possible until the bleeder resistor has cooled down. The system goes to Motors Off state. Probable causes 1) The user program may contain too much deceleration of the manipulator's axes. This fault is more likely if the system contains additional axes. 2) Bleeder resistor has wrong resistance. 3) Short circuit in motor cable between phase to phase or phase to ground. Recommended actions 1) Rewrite the user program to reduce the amount of hard decelerations. 2) Disconnect the bleeder and check the cable and measure the bleeder resistance. The expected resistance should be approximately arg ohms. 3) Verify that the motor cables has no short circuits internally or to ground. 50414, Bleeder resistor overload warning Description In drive module arg , the bleeder resistor connected to the rectifier unit at drive unit position arg is close to overload. Consequences Operation will be possible but system is close to a stopping error. Probable causes 1) The user program may contain too much deceleration of the manipulator's axes. This fault is more likely if the system contains additional axes. 2) Bleeder resistor has wrong resistance. 3) Short circuit in motor cable between phase to phase or phase to ground. Recommended actions 1) Rewrite the user program to reduce the amount of hard decelerations. 2) Disconnect the bleeder and check the cable and measure the bleeder resistance. The expected resistance should be approximately arg ohms. 3) Verify that the motor cables has no short circuits internally or to ground. 6 Trouble shooting by Event log 311 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50415, Motor temperature error Description Motor temperature for joint arg is too high. Consequences It is not possible to continue until the motor has cooled down. The system goes to Motors Off state. Probable causes The user program may contain too much hard acceleration and deceleration of the joint. Gravity torque or external forces for the joint can also be too high. Recommended actions Rewrite the user program to reduce the motor utilization. 50416, Motor temperature warning Description The motor temperature for joint arg is close to maximum value. Consequences It is possible to continue but the margin to maximum allowed temperature is too low to sustain long term operation. Probable causes The user program may contain too much hard acceleration and hard deceleration of the joint. The gravity torque or external forces for the joint can also be too high. Recommended actions Rewrite the user program to reduce the motor utilization. 50417, Drive unit overload error Description The drive unit for joint arg has reached a too high temperature level. The joint is connected to drive module arg with the drive unit at unit position arg and node arg . Consequences No operation will be possible until the drive has cooled down. The system goes to Motors Off state. Probable causes 1) The joint may be running with a too high torque for extended periods of time. 2) Short circuit in the manipulator using long motor cables. Recommended actions 1) If possible, rewrite the user program to reduce the amount of hard acceleration and hard deceleration. 2) Reduce the static torque due to gravity or external forces. 3) Check for short circuit in the motor cable or in the motor. 4) Check for other hardware eventlogs. 50418, Drive unit overload warning Description The drive unit for joint arg , connected to drive module arg with the drive unit at unit position arg and node arg is approaching a too high temperature level. Consequences It is possible to continue but margin to max temperature is too low for long term operation. Probable causes 1) The joint may be running with a too high torque for extended periods of time. 2) Short circuit in the manipulator using long motor cables. Recommended actions 1) If possible, rewrite the user program to reduce the amount of hard acceleration and hard deceleration. 2) Reduce the static torque due to gravity or external forces. 3) Check for short circuit in the motor cable or in the motor. 4) Check for other hardware eventlogs. 50419, Common base_frame error Description Task: arg The base_frame is moved by another task than the robot and could not be solved, reason arg : 1 SingArea\Wrist not supported with MoveC. 2 The base_frame must be moved by first synchronized motion_group. 3 Only one common base_frame can be handled. 4 Absacc not supported with MoveC. 5 The common base_frame can only be solved in synchronized move. Program Ref. arg Recommended actions 1 Use SingArea\Off. The CirPathMode can also be used. 2,3 Check SYS.cfg and MOC.cfg. 4 Use MoveL or remove absacc. 5 Use MoveAbsJ. 50420, IndCnv Mechanical Unit Error Description The mechanical unit arg is not correctly configured for IndCnv functionality. Consequences Program execution is stopped. Probable causes The mechanical unit arg consists of more than one single. The single connected to arg is not of type FREE_ROT. The single connected to arg is not defined as an Indexing Move single.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	313	6 Trouble shooting by Event log 310 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50409, Wrist Interpolation not possible Description Task: arg Program Ref. arg The programmed Wrist Interpolation is not kinematically possible using arg . Consequences The task execution will stop. Recommended actions Choose another robot configuration or another wrist axis combination. Possible wrist axis combinations are: Wrist45, Wrist46, and Wrist56. 50410, Collinear targets in wrong order Description Task: arg Program Ref. arg The programmed targets are collinear, but the end point is between the start point and the circle point. Consequences The task execution will stop. Recommended actions If a straight line is intended, then let the circle point and the end point swap places with each other. 50411, Maximum allowed programmed TCP load exceeded Description The currently defined TCP load for robot arg exceeds the maximum allowed load for the robot model. Consequences The robot will stop. Probable causes The combination of the current tool load and payload exceeds the maximum load allowed for the robot model. Recommended actions Make sure that the total TCP load is inside the load diagram for the robot. 50412, Error in speed change tuning instruction Description The speed change tuning instruction resulted in an error. Consequences The robot will stop. Probable causes The speed change tuning instruction was not allowed, or the parameters given were invalid. Recommended actions Check the values for the parameter and tuning type, and make sure the correct force control option is installed and configured correctly. 50413, Bleeder resistor overload error Description In drive module arg , the bleeder resistor connected to the rectifier unit at drive unit position arg was overloaded. Consequences No operation will be possible until the bleeder resistor has cooled down. The system goes to Motors Off state. Probable causes 1) The user program may contain too much deceleration of the manipulator's axes. This fault is more likely if the system contains additional axes. 2) Bleeder resistor has wrong resistance. 3) Short circuit in motor cable between phase to phase or phase to ground. Recommended actions 1) Rewrite the user program to reduce the amount of hard decelerations. 2) Disconnect the bleeder and check the cable and measure the bleeder resistance. The expected resistance should be approximately arg ohms. 3) Verify that the motor cables has no short circuits internally or to ground. 50414, Bleeder resistor overload warning Description In drive module arg , the bleeder resistor connected to the rectifier unit at drive unit position arg is close to overload. Consequences Operation will be possible but system is close to a stopping error. Probable causes 1) The user program may contain too much deceleration of the manipulator's axes. This fault is more likely if the system contains additional axes. 2) Bleeder resistor has wrong resistance. 3) Short circuit in motor cable between phase to phase or phase to ground. Recommended actions 1) Rewrite the user program to reduce the amount of hard decelerations. 2) Disconnect the bleeder and check the cable and measure the bleeder resistance. The expected resistance should be approximately arg ohms. 3) Verify that the motor cables has no short circuits internally or to ground. 6 Trouble shooting by Event log 311 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50415, Motor temperature error Description Motor temperature for joint arg is too high. Consequences It is not possible to continue until the motor has cooled down. The system goes to Motors Off state. Probable causes The user program may contain too much hard acceleration and deceleration of the joint. Gravity torque or external forces for the joint can also be too high. Recommended actions Rewrite the user program to reduce the motor utilization. 50416, Motor temperature warning Description The motor temperature for joint arg is close to maximum value. Consequences It is possible to continue but the margin to maximum allowed temperature is too low to sustain long term operation. Probable causes The user program may contain too much hard acceleration and hard deceleration of the joint. The gravity torque or external forces for the joint can also be too high. Recommended actions Rewrite the user program to reduce the motor utilization. 50417, Drive unit overload error Description The drive unit for joint arg has reached a too high temperature level. The joint is connected to drive module arg with the drive unit at unit position arg and node arg . Consequences No operation will be possible until the drive has cooled down. The system goes to Motors Off state. Probable causes 1) The joint may be running with a too high torque for extended periods of time. 2) Short circuit in the manipulator using long motor cables. Recommended actions 1) If possible, rewrite the user program to reduce the amount of hard acceleration and hard deceleration. 2) Reduce the static torque due to gravity or external forces. 3) Check for short circuit in the motor cable or in the motor. 4) Check for other hardware eventlogs. 50418, Drive unit overload warning Description The drive unit for joint arg , connected to drive module arg with the drive unit at unit position arg and node arg is approaching a too high temperature level. Consequences It is possible to continue but margin to max temperature is too low for long term operation. Probable causes 1) The joint may be running with a too high torque for extended periods of time. 2) Short circuit in the manipulator using long motor cables. Recommended actions 1) If possible, rewrite the user program to reduce the amount of hard acceleration and hard deceleration. 2) Reduce the static torque due to gravity or external forces. 3) Check for short circuit in the motor cable or in the motor. 4) Check for other hardware eventlogs. 50419, Common base_frame error Description Task: arg The base_frame is moved by another task than the robot and could not be solved, reason arg : 1 SingArea\Wrist not supported with MoveC. 2 The base_frame must be moved by first synchronized motion_group. 3 Only one common base_frame can be handled. 4 Absacc not supported with MoveC. 5 The common base_frame can only be solved in synchronized move. Program Ref. arg Recommended actions 1 Use SingArea\Off. The CirPathMode can also be used. 2,3 Check SYS.cfg and MOC.cfg. 4 Use MoveL or remove absacc. 5 Use MoveAbsJ. 50420, IndCnv Mechanical Unit Error Description The mechanical unit arg is not correctly configured for IndCnv functionality. Consequences Program execution is stopped. Probable causes The mechanical unit arg consists of more than one single. The single connected to arg is not of type FREE_ROT. The single connected to arg is not defined as an Indexing Move single. 6 Trouble shooting by Event log 312 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Make sure mechanical unit arg consists of only one single. Make sure configuration parameter Motion/Single Type/Mechanics is of type FREE_ROT. Make sure configuration parameter Motion/Single Type/Indexing Move is TRUE. 50421, IndCnv Tracking Single Error Description The single arg is not configured as an Indexing Move single Consequences Program execution is stopped. Recommended actions Make sure configuration parameter Process/Can Interface/Single To Track refers to a single with Motion/Single Type/Indexing Move set to TRUE. 50422, IndCnv and Independent joint error Description Independent joint instructions are not allowed when single arg is in indexing mode. Consequences Program execution is stopped. Recommended actions Execute the RAPID instruction IndCnvReset before using the axis as an independent joint. 50423, IndCnv Time before indexing move too low Description The time between trig signal and start of indexing movement is configured too low. Consequences The program execution is stopped. Recommended actions Increase system parameter "Motion/Single Type/Time before indexing move" to at least arg (ms). Remove or decrease robot acceleration limitations if possible. Please consult the Conveyor Tracking application manual for further actions. 50424, IndCnv Robot type not supported Description The IndCnv functionality does not support the installed robot type. Consequences The program execution is stopped. 50425, Friction FFW parameter is not On Description Tuning friction parameters requires Friction FFW On to be set to True. Consequences Friction tuning for joint arg will have no effect. Recommended actions Set parameter Friction FFW On to True for joint arg in the type arg that belongs to the topic Motion. 50426, Out of interpolation objects Description The maximum number of available interpolation objects has been reached. This can occur if the dynamic performance is set to a very low value e.g. by use of the AccSet command. Consequences The program execution is stopped and the system goes to motors off. Recommended actions Increase the number of objects by adding 'extended_dec_dist 1' in cfg instance MOTION_PLANNER. 6, Description 71001, Duplicated address Description The I/O configuration is invalid. The same addresses have been given for I/O unit < arg > and I/O unit < arg >. I/O units connected to the same I/O bus must have unique addresses. This I/O unit has been rejected. Recommended actions 1. Check that addresses are correct. 2. Check that the I/O units are connected to the correct I/O bus. 71002, Unit type undefined Description The I/O configuration for I/O unit < arg > is invalid. Consequences This unit type has been rejected, and no functions depending on this unit type will work. Probable causes The unit type < arg > is unknown. All I/O units must refer to an existing, defined unit type.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	314	6 Trouble shooting by Event log 311 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 50415, Motor temperature error Description Motor temperature for joint arg is too high. Consequences It is not possible to continue until the motor has cooled down. The system goes to Motors Off state. Probable causes The user program may contain too much hard acceleration and deceleration of the joint. Gravity torque or external forces for the joint can also be too high. Recommended actions Rewrite the user program to reduce the motor utilization. 50416, Motor temperature warning Description The motor temperature for joint arg is close to maximum value. Consequences It is possible to continue but the margin to maximum allowed temperature is too low to sustain long term operation. Probable causes The user program may contain too much hard acceleration and hard deceleration of the joint. The gravity torque or external forces for the joint can also be too high. Recommended actions Rewrite the user program to reduce the motor utilization. 50417, Drive unit overload error Description The drive unit for joint arg has reached a too high temperature level. The joint is connected to drive module arg with the drive unit at unit position arg and node arg . Consequences No operation will be possible until the drive has cooled down. The system goes to Motors Off state. Probable causes 1) The joint may be running with a too high torque for extended periods of time. 2) Short circuit in the manipulator using long motor cables. Recommended actions 1) If possible, rewrite the user program to reduce the amount of hard acceleration and hard deceleration. 2) Reduce the static torque due to gravity or external forces. 3) Check for short circuit in the motor cable or in the motor. 4) Check for other hardware eventlogs. 50418, Drive unit overload warning Description The drive unit for joint arg , connected to drive module arg with the drive unit at unit position arg and node arg is approaching a too high temperature level. Consequences It is possible to continue but margin to max temperature is too low for long term operation. Probable causes 1) The joint may be running with a too high torque for extended periods of time. 2) Short circuit in the manipulator using long motor cables. Recommended actions 1) If possible, rewrite the user program to reduce the amount of hard acceleration and hard deceleration. 2) Reduce the static torque due to gravity or external forces. 3) Check for short circuit in the motor cable or in the motor. 4) Check for other hardware eventlogs. 50419, Common base_frame error Description Task: arg The base_frame is moved by another task than the robot and could not be solved, reason arg : 1 SingArea\Wrist not supported with MoveC. 2 The base_frame must be moved by first synchronized motion_group. 3 Only one common base_frame can be handled. 4 Absacc not supported with MoveC. 5 The common base_frame can only be solved in synchronized move. Program Ref. arg Recommended actions 1 Use SingArea\Off. The CirPathMode can also be used. 2,3 Check SYS.cfg and MOC.cfg. 4 Use MoveL or remove absacc. 5 Use MoveAbsJ. 50420, IndCnv Mechanical Unit Error Description The mechanical unit arg is not correctly configured for IndCnv functionality. Consequences Program execution is stopped. Probable causes The mechanical unit arg consists of more than one single. The single connected to arg is not of type FREE_ROT. The single connected to arg is not defined as an Indexing Move single. 6 Trouble shooting by Event log 312 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Make sure mechanical unit arg consists of only one single. Make sure configuration parameter Motion/Single Type/Mechanics is of type FREE_ROT. Make sure configuration parameter Motion/Single Type/Indexing Move is TRUE. 50421, IndCnv Tracking Single Error Description The single arg is not configured as an Indexing Move single Consequences Program execution is stopped. Recommended actions Make sure configuration parameter Process/Can Interface/Single To Track refers to a single with Motion/Single Type/Indexing Move set to TRUE. 50422, IndCnv and Independent joint error Description Independent joint instructions are not allowed when single arg is in indexing mode. Consequences Program execution is stopped. Recommended actions Execute the RAPID instruction IndCnvReset before using the axis as an independent joint. 50423, IndCnv Time before indexing move too low Description The time between trig signal and start of indexing movement is configured too low. Consequences The program execution is stopped. Recommended actions Increase system parameter "Motion/Single Type/Time before indexing move" to at least arg (ms). Remove or decrease robot acceleration limitations if possible. Please consult the Conveyor Tracking application manual for further actions. 50424, IndCnv Robot type not supported Description The IndCnv functionality does not support the installed robot type. Consequences The program execution is stopped. 50425, Friction FFW parameter is not On Description Tuning friction parameters requires Friction FFW On to be set to True. Consequences Friction tuning for joint arg will have no effect. Recommended actions Set parameter Friction FFW On to True for joint arg in the type arg that belongs to the topic Motion. 50426, Out of interpolation objects Description The maximum number of available interpolation objects has been reached. This can occur if the dynamic performance is set to a very low value e.g. by use of the AccSet command. Consequences The program execution is stopped and the system goes to motors off. Recommended actions Increase the number of objects by adding 'extended_dec_dist 1' in cfg instance MOTION_PLANNER. 6, Description 71001, Duplicated address Description The I/O configuration is invalid. The same addresses have been given for I/O unit < arg > and I/O unit < arg >. I/O units connected to the same I/O bus must have unique addresses. This I/O unit has been rejected. Recommended actions 1. Check that addresses are correct. 2. Check that the I/O units are connected to the correct I/O bus. 71002, Unit type undefined Description The I/O configuration for I/O unit < arg > is invalid. Consequences This unit type has been rejected, and no functions depending on this unit type will work. Probable causes The unit type < arg > is unknown. All I/O units must refer to an existing, defined unit type. 6 Trouble shooting by Event log 313 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Make sure the unit type is defined. 2. Make sure the unit type is correctly spelt. 71003, I/O unit undefined Description The I/O configuration for I/O signal < arg > is invalid. Consequences This I/O signal has been rejected, and no functions depending on it will work. Probable causes The I/O unit < arg > is unknown. All I/O signals must refer to an existing/defined I/O unit. Recommended actions 1. Make sure the I/O unit is defined. 2. Make sure the I/O unit name is correctly spelt. 71005, Invalid filter time Description The I/O configuration for I/O signal < arg > is invalid. The passive filter time should either be 0 ms or in the range [ arg , arg ] ms. This I/O signal has been rejected. Recommended actions Correct the passive filter time for the I/O signal. 71006, Invalid filter time Description The I/O configuration for I/O signal < arg > is invalid. The active filter time should either be 0 ms or in the range [ arg , arg ] ms. This I/O signal has been rejected. Recommended actions Correct the active filter time for the I/O signal. 71007, Logical values out of range Description The I/O configuration for I/O signal < arg > is invalid. The logical minimum value must be less than the logical maximum value. This I/O signal has been rejected. Recommended actions Correct the logical values for the I/O signal so that the minimum value becomes less than the maximum value. 71008, Physical values out of range Description The I/O configuration for I/O signal < arg > is invalid. The physical minimum value must be less than the physical maximum value. This I/O signal has been rejected. Recommended actions Correct the physical values for the I/O signal so that the minimum value becomes less than the maximum value. 71017, Cross connection without actor I/O signal Description The I/O configuration is invalid. The parameter <Actor arg > of one of the cross connections have been omitted. Rules: 1. All cross connections must specify at least one actor signal, i.e. parameter <Actor I/O signal 1> must always be specified. 2. For each operator specified an actor I/O signal must follow, e.g. if parameter <Operator 2> is specified then parameter <Actor 3> must also be specified. This cross connection has been rejected. Recommended actions Correct the cross connection so the required actor I/O signals are specified. 71019, I/O signal undefined Description The I/O configuration of a cross connection is invalid. Consequences The cross connection has been rejected, and no functions depending on it will work. Probable causes The parameter <Actor arg > of one of the cross connections contains a reference to an undefined I/O signal < arg >. Recommended actions 1. Make sure the I/O signal is defined. 2. Make sure the I/O signal name is correctly spelt. 71020, Cross connection without resultant I/O signal Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections have been omitted. All cross connections must specify a resultant I/O signal.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	315	6 Trouble shooting by Event log 312 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Make sure mechanical unit arg consists of only one single. Make sure configuration parameter Motion/Single Type/Mechanics is of type FREE_ROT. Make sure configuration parameter Motion/Single Type/Indexing Move is TRUE. 50421, IndCnv Tracking Single Error Description The single arg is not configured as an Indexing Move single Consequences Program execution is stopped. Recommended actions Make sure configuration parameter Process/Can Interface/Single To Track refers to a single with Motion/Single Type/Indexing Move set to TRUE. 50422, IndCnv and Independent joint error Description Independent joint instructions are not allowed when single arg is in indexing mode. Consequences Program execution is stopped. Recommended actions Execute the RAPID instruction IndCnvReset before using the axis as an independent joint. 50423, IndCnv Time before indexing move too low Description The time between trig signal and start of indexing movement is configured too low. Consequences The program execution is stopped. Recommended actions Increase system parameter "Motion/Single Type/Time before indexing move" to at least arg (ms). Remove or decrease robot acceleration limitations if possible. Please consult the Conveyor Tracking application manual for further actions. 50424, IndCnv Robot type not supported Description The IndCnv functionality does not support the installed robot type. Consequences The program execution is stopped. 50425, Friction FFW parameter is not On Description Tuning friction parameters requires Friction FFW On to be set to True. Consequences Friction tuning for joint arg will have no effect. Recommended actions Set parameter Friction FFW On to True for joint arg in the type arg that belongs to the topic Motion. 50426, Out of interpolation objects Description The maximum number of available interpolation objects has been reached. This can occur if the dynamic performance is set to a very low value e.g. by use of the AccSet command. Consequences The program execution is stopped and the system goes to motors off. Recommended actions Increase the number of objects by adding 'extended_dec_dist 1' in cfg instance MOTION_PLANNER. 6, Description 71001, Duplicated address Description The I/O configuration is invalid. The same addresses have been given for I/O unit < arg > and I/O unit < arg >. I/O units connected to the same I/O bus must have unique addresses. This I/O unit has been rejected. Recommended actions 1. Check that addresses are correct. 2. Check that the I/O units are connected to the correct I/O bus. 71002, Unit type undefined Description The I/O configuration for I/O unit < arg > is invalid. Consequences This unit type has been rejected, and no functions depending on this unit type will work. Probable causes The unit type < arg > is unknown. All I/O units must refer to an existing, defined unit type. 6 Trouble shooting by Event log 313 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Make sure the unit type is defined. 2. Make sure the unit type is correctly spelt. 71003, I/O unit undefined Description The I/O configuration for I/O signal < arg > is invalid. Consequences This I/O signal has been rejected, and no functions depending on it will work. Probable causes The I/O unit < arg > is unknown. All I/O signals must refer to an existing/defined I/O unit. Recommended actions 1. Make sure the I/O unit is defined. 2. Make sure the I/O unit name is correctly spelt. 71005, Invalid filter time Description The I/O configuration for I/O signal < arg > is invalid. The passive filter time should either be 0 ms or in the range [ arg , arg ] ms. This I/O signal has been rejected. Recommended actions Correct the passive filter time for the I/O signal. 71006, Invalid filter time Description The I/O configuration for I/O signal < arg > is invalid. The active filter time should either be 0 ms or in the range [ arg , arg ] ms. This I/O signal has been rejected. Recommended actions Correct the active filter time for the I/O signal. 71007, Logical values out of range Description The I/O configuration for I/O signal < arg > is invalid. The logical minimum value must be less than the logical maximum value. This I/O signal has been rejected. Recommended actions Correct the logical values for the I/O signal so that the minimum value becomes less than the maximum value. 71008, Physical values out of range Description The I/O configuration for I/O signal < arg > is invalid. The physical minimum value must be less than the physical maximum value. This I/O signal has been rejected. Recommended actions Correct the physical values for the I/O signal so that the minimum value becomes less than the maximum value. 71017, Cross connection without actor I/O signal Description The I/O configuration is invalid. The parameter <Actor arg > of one of the cross connections have been omitted. Rules: 1. All cross connections must specify at least one actor signal, i.e. parameter <Actor I/O signal 1> must always be specified. 2. For each operator specified an actor I/O signal must follow, e.g. if parameter <Operator 2> is specified then parameter <Actor 3> must also be specified. This cross connection has been rejected. Recommended actions Correct the cross connection so the required actor I/O signals are specified. 71019, I/O signal undefined Description The I/O configuration of a cross connection is invalid. Consequences The cross connection has been rejected, and no functions depending on it will work. Probable causes The parameter <Actor arg > of one of the cross connections contains a reference to an undefined I/O signal < arg >. Recommended actions 1. Make sure the I/O signal is defined. 2. Make sure the I/O signal name is correctly spelt. 71020, Cross connection without resultant I/O signal Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections have been omitted. All cross connections must specify a resultant I/O signal. 6 Trouble shooting by Event log 314 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This cross connection has been rejected. Recommended actions Correct the cross connection so that there are one resultant I/O signal per cross connection. 71021, Duplicated cross connection resultants Description The I/O configuration is invalid. Multiple cross connections have the same resultant I/O signal < arg >. Having more than one cross connection that result in the setting of the same signal may cause unpredictable behaviours, as you cannot control their order of evaluation. The complete cross connection configuration has been rejected. Recommended actions Make sure that the I/O signal is not specified as the resultant of several cross connections. 71037, Closed chain in cross connection Description The I/O configuration is invalid. The I/O signal < arg > is part of a cross connection chain that is closed (i.e. forms a circular dependence that cannot be evaluated). The complete cross connection configuration has been rejected. Recommended actions Correct the configuration for the cross connections where the I/O signal above is part. 71038, Cross connection max depth exceeded Description The I/O configuration is invalid. The I/O signal < arg > is part of a cross connection chain that is too deep. The maximum depth of a cross connection chain is < arg >. The complete cross connection configuration has been rejected. Recommended actions Make the cross connection less deep. 71045, Invalid filter specification Description The I/O configuration for I/O signal < arg > is invalid. No filter times can be specified for this type of I/O signal. This I/O signal has been rejected. Recommended actions Set filter time to 0 or remove the statement. 71049, Analog I/O signal inverted Description The I/O configuration for I/O signal < arg > is invalid. Analog I/O signals must not be inverted. Only digital and group I/O signals can be inverted. This I/O signal has been rejected. Recommended actions Remove the invert for the I/O signal (or change the signal type). 71050, Cross connection with non-digital actor I/O signal Description The I/O configuration is invalid. The parameter <Actor arg > of one of the cross connections refer to a I/O signal < arg >, that is not digital. Only digital I/O signals can be cross connected. This cross connection has been rejected. Recommended actions Remove the non-digital I/O signal from the cross connection. 71052, Max number of cross connections exceeded Description The I/O configuration is invalid. The maximum number of cross connections, arg ,in the I/O system has been exceeded. Not all the cross connections have been accepted. Recommended actions Modify the configuration of the I/O system (by reducing the number of cross connections) so that the maximum limit is not exceeded. 71054, Invalid signal type Description The I/O configuration for I/O signal < arg > is invalid. The specified signal type < arg > is invalid/unknown. Valid signal types are: - DI (Digital input) - DO (Digital output) - AI (Analog input) - AO (Analog output) - GI (Group input) - GO (Group output) This I/O signal has been rejected. Recommended actions Correct the signal type of the I/O signal.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	316	6 Trouble shooting by Event log 313 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Make sure the unit type is defined. 2. Make sure the unit type is correctly spelt. 71003, I/O unit undefined Description The I/O configuration for I/O signal < arg > is invalid. Consequences This I/O signal has been rejected, and no functions depending on it will work. Probable causes The I/O unit < arg > is unknown. All I/O signals must refer to an existing/defined I/O unit. Recommended actions 1. Make sure the I/O unit is defined. 2. Make sure the I/O unit name is correctly spelt. 71005, Invalid filter time Description The I/O configuration for I/O signal < arg > is invalid. The passive filter time should either be 0 ms or in the range [ arg , arg ] ms. This I/O signal has been rejected. Recommended actions Correct the passive filter time for the I/O signal. 71006, Invalid filter time Description The I/O configuration for I/O signal < arg > is invalid. The active filter time should either be 0 ms or in the range [ arg , arg ] ms. This I/O signal has been rejected. Recommended actions Correct the active filter time for the I/O signal. 71007, Logical values out of range Description The I/O configuration for I/O signal < arg > is invalid. The logical minimum value must be less than the logical maximum value. This I/O signal has been rejected. Recommended actions Correct the logical values for the I/O signal so that the minimum value becomes less than the maximum value. 71008, Physical values out of range Description The I/O configuration for I/O signal < arg > is invalid. The physical minimum value must be less than the physical maximum value. This I/O signal has been rejected. Recommended actions Correct the physical values for the I/O signal so that the minimum value becomes less than the maximum value. 71017, Cross connection without actor I/O signal Description The I/O configuration is invalid. The parameter <Actor arg > of one of the cross connections have been omitted. Rules: 1. All cross connections must specify at least one actor signal, i.e. parameter <Actor I/O signal 1> must always be specified. 2. For each operator specified an actor I/O signal must follow, e.g. if parameter <Operator 2> is specified then parameter <Actor 3> must also be specified. This cross connection has been rejected. Recommended actions Correct the cross connection so the required actor I/O signals are specified. 71019, I/O signal undefined Description The I/O configuration of a cross connection is invalid. Consequences The cross connection has been rejected, and no functions depending on it will work. Probable causes The parameter <Actor arg > of one of the cross connections contains a reference to an undefined I/O signal < arg >. Recommended actions 1. Make sure the I/O signal is defined. 2. Make sure the I/O signal name is correctly spelt. 71020, Cross connection without resultant I/O signal Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections have been omitted. All cross connections must specify a resultant I/O signal. 6 Trouble shooting by Event log 314 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This cross connection has been rejected. Recommended actions Correct the cross connection so that there are one resultant I/O signal per cross connection. 71021, Duplicated cross connection resultants Description The I/O configuration is invalid. Multiple cross connections have the same resultant I/O signal < arg >. Having more than one cross connection that result in the setting of the same signal may cause unpredictable behaviours, as you cannot control their order of evaluation. The complete cross connection configuration has been rejected. Recommended actions Make sure that the I/O signal is not specified as the resultant of several cross connections. 71037, Closed chain in cross connection Description The I/O configuration is invalid. The I/O signal < arg > is part of a cross connection chain that is closed (i.e. forms a circular dependence that cannot be evaluated). The complete cross connection configuration has been rejected. Recommended actions Correct the configuration for the cross connections where the I/O signal above is part. 71038, Cross connection max depth exceeded Description The I/O configuration is invalid. The I/O signal < arg > is part of a cross connection chain that is too deep. The maximum depth of a cross connection chain is < arg >. The complete cross connection configuration has been rejected. Recommended actions Make the cross connection less deep. 71045, Invalid filter specification Description The I/O configuration for I/O signal < arg > is invalid. No filter times can be specified for this type of I/O signal. This I/O signal has been rejected. Recommended actions Set filter time to 0 or remove the statement. 71049, Analog I/O signal inverted Description The I/O configuration for I/O signal < arg > is invalid. Analog I/O signals must not be inverted. Only digital and group I/O signals can be inverted. This I/O signal has been rejected. Recommended actions Remove the invert for the I/O signal (or change the signal type). 71050, Cross connection with non-digital actor I/O signal Description The I/O configuration is invalid. The parameter <Actor arg > of one of the cross connections refer to a I/O signal < arg >, that is not digital. Only digital I/O signals can be cross connected. This cross connection has been rejected. Recommended actions Remove the non-digital I/O signal from the cross connection. 71052, Max number of cross connections exceeded Description The I/O configuration is invalid. The maximum number of cross connections, arg ,in the I/O system has been exceeded. Not all the cross connections have been accepted. Recommended actions Modify the configuration of the I/O system (by reducing the number of cross connections) so that the maximum limit is not exceeded. 71054, Invalid signal type Description The I/O configuration for I/O signal < arg > is invalid. The specified signal type < arg > is invalid/unknown. Valid signal types are: - DI (Digital input) - DO (Digital output) - AI (Analog input) - AO (Analog output) - GI (Group input) - GO (Group output) This I/O signal has been rejected. Recommended actions Correct the signal type of the I/O signal. 6 Trouble shooting by Event log 315 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71058, Lost communication with I/O unit Description The previously working communication with I/O unit < arg > on I/O bus < arg > has been lost. Consequences It is not possible to access the I/O unit itself or I/O signals on the I/O unit since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trustlevel Required (0) in the configuration. Probable causes The I/O unit may have been disconnected from the system. Recommended actions 1. Make sure the I/O unit has been correctly installed. 2. Make sure the cabling to the I/O unit is correctly connected. 71061, Communication failure on I/O bus Description A communication failure on I/O bus < arg > has been detected. Recommended actions 1. Check other messages for fieldbus specific error. 2. If no I/O units are configured to I/O bus, configure I/O units or remove bus configuration. 71072, Cannot read stored signal value Description Cannot read the stored signal value for I/O signal < arg > as it is not stored. Recommended actions Change the configuration of the I/O signal by setting the store attribute. 71076, Communication error from rtp1 Description No response from the serial line. Recommended actions Check the device or connection. 71077, Communication error from rtp1 Description Not possible to deliver the received message. Recommended actions Check the communication flow. 71078, Communication error from rtp1 Description The response from the device has an invalid frame sequence. Recommended actions Check for noise on the serial line. 71080, Max number of unit types exceeded Description The I/O configuration is invalid. The maximum number, arg , of unit types in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of unit types) so that the maximum limit is not exceeded. 71081, Max number of physical I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of physical I/O signals (bit-mappings) in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of physical I/O signals) so that the maximum limit is not exceeded. 71082, Max number of user I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of user I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O signals) so that the maximum limit is not exceeded. 71083, Max number of symbols exceeded Description The I/O configuration is invalid. The maximum number, arg , of symbols in the I/O system has been exceeded. The number of symbols is the sum of all namned configuration instances: - I/O Buses - Unit types - I/O Units - I/O Signals
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	317	6 Trouble shooting by Event log 314 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This cross connection has been rejected. Recommended actions Correct the cross connection so that there are one resultant I/O signal per cross connection. 71021, Duplicated cross connection resultants Description The I/O configuration is invalid. Multiple cross connections have the same resultant I/O signal < arg >. Having more than one cross connection that result in the setting of the same signal may cause unpredictable behaviours, as you cannot control their order of evaluation. The complete cross connection configuration has been rejected. Recommended actions Make sure that the I/O signal is not specified as the resultant of several cross connections. 71037, Closed chain in cross connection Description The I/O configuration is invalid. The I/O signal < arg > is part of a cross connection chain that is closed (i.e. forms a circular dependence that cannot be evaluated). The complete cross connection configuration has been rejected. Recommended actions Correct the configuration for the cross connections where the I/O signal above is part. 71038, Cross connection max depth exceeded Description The I/O configuration is invalid. The I/O signal < arg > is part of a cross connection chain that is too deep. The maximum depth of a cross connection chain is < arg >. The complete cross connection configuration has been rejected. Recommended actions Make the cross connection less deep. 71045, Invalid filter specification Description The I/O configuration for I/O signal < arg > is invalid. No filter times can be specified for this type of I/O signal. This I/O signal has been rejected. Recommended actions Set filter time to 0 or remove the statement. 71049, Analog I/O signal inverted Description The I/O configuration for I/O signal < arg > is invalid. Analog I/O signals must not be inverted. Only digital and group I/O signals can be inverted. This I/O signal has been rejected. Recommended actions Remove the invert for the I/O signal (or change the signal type). 71050, Cross connection with non-digital actor I/O signal Description The I/O configuration is invalid. The parameter <Actor arg > of one of the cross connections refer to a I/O signal < arg >, that is not digital. Only digital I/O signals can be cross connected. This cross connection has been rejected. Recommended actions Remove the non-digital I/O signal from the cross connection. 71052, Max number of cross connections exceeded Description The I/O configuration is invalid. The maximum number of cross connections, arg ,in the I/O system has been exceeded. Not all the cross connections have been accepted. Recommended actions Modify the configuration of the I/O system (by reducing the number of cross connections) so that the maximum limit is not exceeded. 71054, Invalid signal type Description The I/O configuration for I/O signal < arg > is invalid. The specified signal type < arg > is invalid/unknown. Valid signal types are: - DI (Digital input) - DO (Digital output) - AI (Analog input) - AO (Analog output) - GI (Group input) - GO (Group output) This I/O signal has been rejected. Recommended actions Correct the signal type of the I/O signal. 6 Trouble shooting by Event log 315 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71058, Lost communication with I/O unit Description The previously working communication with I/O unit < arg > on I/O bus < arg > has been lost. Consequences It is not possible to access the I/O unit itself or I/O signals on the I/O unit since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trustlevel Required (0) in the configuration. Probable causes The I/O unit may have been disconnected from the system. Recommended actions 1. Make sure the I/O unit has been correctly installed. 2. Make sure the cabling to the I/O unit is correctly connected. 71061, Communication failure on I/O bus Description A communication failure on I/O bus < arg > has been detected. Recommended actions 1. Check other messages for fieldbus specific error. 2. If no I/O units are configured to I/O bus, configure I/O units or remove bus configuration. 71072, Cannot read stored signal value Description Cannot read the stored signal value for I/O signal < arg > as it is not stored. Recommended actions Change the configuration of the I/O signal by setting the store attribute. 71076, Communication error from rtp1 Description No response from the serial line. Recommended actions Check the device or connection. 71077, Communication error from rtp1 Description Not possible to deliver the received message. Recommended actions Check the communication flow. 71078, Communication error from rtp1 Description The response from the device has an invalid frame sequence. Recommended actions Check for noise on the serial line. 71080, Max number of unit types exceeded Description The I/O configuration is invalid. The maximum number, arg , of unit types in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of unit types) so that the maximum limit is not exceeded. 71081, Max number of physical I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of physical I/O signals (bit-mappings) in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of physical I/O signals) so that the maximum limit is not exceeded. 71082, Max number of user I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of user I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O signals) so that the maximum limit is not exceeded. 71083, Max number of symbols exceeded Description The I/O configuration is invalid. The maximum number, arg , of symbols in the I/O system has been exceeded. The number of symbols is the sum of all namned configuration instances: - I/O Buses - Unit types - I/O Units - I/O Signals 6 Trouble shooting by Event log 316 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - Command types - Commands - I/O Access levels - CIP Routes Recommended actions Modify the configuration of the I/O system (by reducing the number of symbols) so that the maximum limit is not exceeded. 71084, Max number of subscribed I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of subscribed I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of subscriptions) so that the maximum limit is not exceeded. 71085, Max number of I/O units exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O units in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O units) so that the maximum limit is not exceeded. 71097, Input I/O signal stored Description The I/O configuration for I/O signal < arg > is invalid. Input I/O signals must not be stored. Only output I/O signals can be stored. This I/O signal has been rejected. Recommended actions Remove the store for the I/O signal (or change the signal type). 71098, NFS server lost Description The contact with the NFS server < arg > is lost. Recommended actions 1. The NFS server. 2. The network connection. 3. The controller configuration. 71099, Trusted NFS server lost Description The contact with the trusted NFS server < arg > is lost. Recommended actions 1. The NFS server. 2. The network connection. 3. The controller configuration. 71100, Max number of I/O buses exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O buses in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O buses) so that the maximum limit is not exceeded. 71101, I/O bus undefined Description The I/O configuration for I/O unit < arg > is invalid. The I/O bus < arg > cannot be found in the system. An I/O unit must refer to a defined I/O bus. Installed I/O buses are: argargarg Consequences This I/O unit has been rejected, and no functions depending on it will work. Recommended actions 1. Make sure the I/O bus is defined. 2. Make sure the I/O bus name is correctly spelt. 71108, Interbus I/O unit failure Description I/O unit < arg > at address < arg > reported peripheral fault. Interbus specific error code: arg . Consequences The I/O unit cannot be contacted by the control system. Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the I/O unit at the above address is functioning correctly. 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	318	6 Trouble shooting by Event log 315 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71058, Lost communication with I/O unit Description The previously working communication with I/O unit < arg > on I/O bus < arg > has been lost. Consequences It is not possible to access the I/O unit itself or I/O signals on the I/O unit since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trustlevel Required (0) in the configuration. Probable causes The I/O unit may have been disconnected from the system. Recommended actions 1. Make sure the I/O unit has been correctly installed. 2. Make sure the cabling to the I/O unit is correctly connected. 71061, Communication failure on I/O bus Description A communication failure on I/O bus < arg > has been detected. Recommended actions 1. Check other messages for fieldbus specific error. 2. If no I/O units are configured to I/O bus, configure I/O units or remove bus configuration. 71072, Cannot read stored signal value Description Cannot read the stored signal value for I/O signal < arg > as it is not stored. Recommended actions Change the configuration of the I/O signal by setting the store attribute. 71076, Communication error from rtp1 Description No response from the serial line. Recommended actions Check the device or connection. 71077, Communication error from rtp1 Description Not possible to deliver the received message. Recommended actions Check the communication flow. 71078, Communication error from rtp1 Description The response from the device has an invalid frame sequence. Recommended actions Check for noise on the serial line. 71080, Max number of unit types exceeded Description The I/O configuration is invalid. The maximum number, arg , of unit types in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of unit types) so that the maximum limit is not exceeded. 71081, Max number of physical I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of physical I/O signals (bit-mappings) in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of physical I/O signals) so that the maximum limit is not exceeded. 71082, Max number of user I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of user I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O signals) so that the maximum limit is not exceeded. 71083, Max number of symbols exceeded Description The I/O configuration is invalid. The maximum number, arg , of symbols in the I/O system has been exceeded. The number of symbols is the sum of all namned configuration instances: - I/O Buses - Unit types - I/O Units - I/O Signals 6 Trouble shooting by Event log 316 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - Command types - Commands - I/O Access levels - CIP Routes Recommended actions Modify the configuration of the I/O system (by reducing the number of symbols) so that the maximum limit is not exceeded. 71084, Max number of subscribed I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of subscribed I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of subscriptions) so that the maximum limit is not exceeded. 71085, Max number of I/O units exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O units in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O units) so that the maximum limit is not exceeded. 71097, Input I/O signal stored Description The I/O configuration for I/O signal < arg > is invalid. Input I/O signals must not be stored. Only output I/O signals can be stored. This I/O signal has been rejected. Recommended actions Remove the store for the I/O signal (or change the signal type). 71098, NFS server lost Description The contact with the NFS server < arg > is lost. Recommended actions 1. The NFS server. 2. The network connection. 3. The controller configuration. 71099, Trusted NFS server lost Description The contact with the trusted NFS server < arg > is lost. Recommended actions 1. The NFS server. 2. The network connection. 3. The controller configuration. 71100, Max number of I/O buses exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O buses in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O buses) so that the maximum limit is not exceeded. 71101, I/O bus undefined Description The I/O configuration for I/O unit < arg > is invalid. The I/O bus < arg > cannot be found in the system. An I/O unit must refer to a defined I/O bus. Installed I/O buses are: argargarg Consequences This I/O unit has been rejected, and no functions depending on it will work. Recommended actions 1. Make sure the I/O bus is defined. 2. Make sure the I/O bus name is correctly spelt. 71108, Interbus I/O unit failure Description I/O unit < arg > at address < arg > reported peripheral fault. Interbus specific error code: arg . Consequences The I/O unit cannot be contacted by the control system. Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the I/O unit at the above address is functioning correctly. 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 6 Trouble shooting by Event log 317 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71109, Interbus bus failure Description The control system has lost communication with the Interbus network. There is no error message from any Interbus board. Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the Customer Power Supply unit, supplying the Interbus network with power, is working correctly. Replace any faulty I/O unit. 2. Make sure any fuses are correctly connected. 3. Make sure all communication cables and connectors are working correctly and of the recommended type. 4. Check network topology and cable length. 5. Restart the system. 71110, Interbus bus failure Description The control system has lost communication with the I/O unit at address < arg . arg >. Interbus specific error code: arg . Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the I/O unit at the above address is functioning correctly. 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71111, ID code mismatch Description The ID code < arg > read from Interbus I/O unit < arg > doesn't match the expected value arg from the unit type configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes Wrong ID code value may have been introduced to the system parameters. The Interbus network may have been configured with a I/ O unit with the wrong ID code. Recommended actions Check the ID code of the I/O unit's unit type in the system parameters. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Replace the I/O unit with another using the correct ID code in the Interbus configuration as specified in the supplier's documentation. 3. Specify a generic unit type in the system parameters: ibsGeneric and ibsSlave. 71114, Invalid IP address Description The IP address < arg > is not valid. Recommended actions Check the communication configuration. 71115, Invalid subnet mask Description The subnet mask < arg > is not valid. Recommended actions Check the communication configuration. 71116, Deactivated I/O unit with Unit Trustlevel <Required (0)> Description The I/O configuration of I/O unit < arg > is invalid. I/O units with Unit Trustlevel Required (0) are not allowed to be Deactivated. Consequences This I/O unit has been rejected, and no functions depending on it will work. Recommended actions Correct the configuration of the I/O unit by either Activating it or changing the Unit Trustlevel. 71122, Incorrect IP address Description The address < arg > in protocol < arg > is not a correct IP address. Recommended actions Correct the address. 71123, No transmission protocol Description The transmission protocol < arg > given for application protocol < arg > could not be found. Recommended actions Change the transmission protocol.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	319	6 Trouble shooting by Event log 316 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - Command types - Commands - I/O Access levels - CIP Routes Recommended actions Modify the configuration of the I/O system (by reducing the number of symbols) so that the maximum limit is not exceeded. 71084, Max number of subscribed I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of subscribed I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of subscriptions) so that the maximum limit is not exceeded. 71085, Max number of I/O units exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O units in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O units) so that the maximum limit is not exceeded. 71097, Input I/O signal stored Description The I/O configuration for I/O signal < arg > is invalid. Input I/O signals must not be stored. Only output I/O signals can be stored. This I/O signal has been rejected. Recommended actions Remove the store for the I/O signal (or change the signal type). 71098, NFS server lost Description The contact with the NFS server < arg > is lost. Recommended actions 1. The NFS server. 2. The network connection. 3. The controller configuration. 71099, Trusted NFS server lost Description The contact with the trusted NFS server < arg > is lost. Recommended actions 1. The NFS server. 2. The network connection. 3. The controller configuration. 71100, Max number of I/O buses exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O buses in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O buses) so that the maximum limit is not exceeded. 71101, I/O bus undefined Description The I/O configuration for I/O unit < arg > is invalid. The I/O bus < arg > cannot be found in the system. An I/O unit must refer to a defined I/O bus. Installed I/O buses are: argargarg Consequences This I/O unit has been rejected, and no functions depending on it will work. Recommended actions 1. Make sure the I/O bus is defined. 2. Make sure the I/O bus name is correctly spelt. 71108, Interbus I/O unit failure Description I/O unit < arg > at address < arg > reported peripheral fault. Interbus specific error code: arg . Consequences The I/O unit cannot be contacted by the control system. Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the I/O unit at the above address is functioning correctly. 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 6 Trouble shooting by Event log 317 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71109, Interbus bus failure Description The control system has lost communication with the Interbus network. There is no error message from any Interbus board. Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the Customer Power Supply unit, supplying the Interbus network with power, is working correctly. Replace any faulty I/O unit. 2. Make sure any fuses are correctly connected. 3. Make sure all communication cables and connectors are working correctly and of the recommended type. 4. Check network topology and cable length. 5. Restart the system. 71110, Interbus bus failure Description The control system has lost communication with the I/O unit at address < arg . arg >. Interbus specific error code: arg . Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the I/O unit at the above address is functioning correctly. 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71111, ID code mismatch Description The ID code < arg > read from Interbus I/O unit < arg > doesn't match the expected value arg from the unit type configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes Wrong ID code value may have been introduced to the system parameters. The Interbus network may have been configured with a I/ O unit with the wrong ID code. Recommended actions Check the ID code of the I/O unit's unit type in the system parameters. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Replace the I/O unit with another using the correct ID code in the Interbus configuration as specified in the supplier's documentation. 3. Specify a generic unit type in the system parameters: ibsGeneric and ibsSlave. 71114, Invalid IP address Description The IP address < arg > is not valid. Recommended actions Check the communication configuration. 71115, Invalid subnet mask Description The subnet mask < arg > is not valid. Recommended actions Check the communication configuration. 71116, Deactivated I/O unit with Unit Trustlevel <Required (0)> Description The I/O configuration of I/O unit < arg > is invalid. I/O units with Unit Trustlevel Required (0) are not allowed to be Deactivated. Consequences This I/O unit has been rejected, and no functions depending on it will work. Recommended actions Correct the configuration of the I/O unit by either Activating it or changing the Unit Trustlevel. 71122, Incorrect IP address Description The address < arg > in protocol < arg > is not a correct IP address. Recommended actions Correct the address. 71123, No transmission protocol Description The transmission protocol < arg > given for application protocol < arg > could not be found. Recommended actions Change the transmission protocol. 6 Trouble shooting by Event log 318 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71125, Mount Permission denied Description Permission was denied to mount the directory < arg > on the server < arg >. Recommended actions Change the User or Group ID. 71126, Directory not exported Description Mounting directory < arg > as < arg > failed since it is not exported on the server computer < arg >. Protocol: < arg >. Recommended actions Export the directory on the server computer. 71128, Ethernet not installed Description The Ethernet Services option has to be installed when using remote mounted disk. Recommended actions Reboot and install the Ethernet Services option. 71129, Too many remote disks Description The maximum number of remote mounted disks have been exceeded. The maximum number is arg . Recommended actions Reduce the number of remote mounted disks. 71130, Too many remote servers Description The maximum number of servers for remote mounted disks have been exceeded. The maximum number is arg . Recommended actions 1. Reduce the number of servers. 71131, Could not mount directory Description Mounting directory < arg > on the computer < arg > failed. Protocol: < arg >. Recommended actions Check the server setup. 71139, Access error from I/O system Description Cannot read or write I/O signal < arg > due to communication down. Recommended actions Check 'No contact with I/O unit' report for more detailed information. 71141, Default value for I/O signal out of range Description The I/O configuration for I/O signal < arg > is invalid. The default value is out of range. This I/O signal has been rejected. Recommended actions Change the default value for the I/O signal. 71145, Interbus bus has been deactivated Description The Interbus bus has switched to a none running mode. Recommended actions Restart the system. 2. Check that correct Interbus boot project is selected. 71147, No response from the Interbus network Description Access to the Interbus network is denied. Recommended actions 1. Check the Interbus board. 2. Check the internal Interbus configuration. 3. Reduce the cycle time on the slave I/O unit. 71148, No access to the Interbus network Description Access to the Interbus service interface is denied during arg , error code is 0x arg . Recommended actions 1. Check the internal Interbus configuration. 2. The Interbus may be faulty. Replace any faulty I/O unit if required. 71156, IPC queue full Description The interprocess communication (IPC) queue < arg > was full, when sending to trap routine. Recommended actions Restart the system.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	320	6 Trouble shooting by Event log 317 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71109, Interbus bus failure Description The control system has lost communication with the Interbus network. There is no error message from any Interbus board. Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the Customer Power Supply unit, supplying the Interbus network with power, is working correctly. Replace any faulty I/O unit. 2. Make sure any fuses are correctly connected. 3. Make sure all communication cables and connectors are working correctly and of the recommended type. 4. Check network topology and cable length. 5. Restart the system. 71110, Interbus bus failure Description The control system has lost communication with the I/O unit at address < arg . arg >. Interbus specific error code: arg . Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure the I/O unit at the above address is functioning correctly. 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71111, ID code mismatch Description The ID code < arg > read from Interbus I/O unit < arg > doesn't match the expected value arg from the unit type configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes Wrong ID code value may have been introduced to the system parameters. The Interbus network may have been configured with a I/ O unit with the wrong ID code. Recommended actions Check the ID code of the I/O unit's unit type in the system parameters. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Replace the I/O unit with another using the correct ID code in the Interbus configuration as specified in the supplier's documentation. 3. Specify a generic unit type in the system parameters: ibsGeneric and ibsSlave. 71114, Invalid IP address Description The IP address < arg > is not valid. Recommended actions Check the communication configuration. 71115, Invalid subnet mask Description The subnet mask < arg > is not valid. Recommended actions Check the communication configuration. 71116, Deactivated I/O unit with Unit Trustlevel <Required (0)> Description The I/O configuration of I/O unit < arg > is invalid. I/O units with Unit Trustlevel Required (0) are not allowed to be Deactivated. Consequences This I/O unit has been rejected, and no functions depending on it will work. Recommended actions Correct the configuration of the I/O unit by either Activating it or changing the Unit Trustlevel. 71122, Incorrect IP address Description The address < arg > in protocol < arg > is not a correct IP address. Recommended actions Correct the address. 71123, No transmission protocol Description The transmission protocol < arg > given for application protocol < arg > could not be found. Recommended actions Change the transmission protocol. 6 Trouble shooting by Event log 318 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71125, Mount Permission denied Description Permission was denied to mount the directory < arg > on the server < arg >. Recommended actions Change the User or Group ID. 71126, Directory not exported Description Mounting directory < arg > as < arg > failed since it is not exported on the server computer < arg >. Protocol: < arg >. Recommended actions Export the directory on the server computer. 71128, Ethernet not installed Description The Ethernet Services option has to be installed when using remote mounted disk. Recommended actions Reboot and install the Ethernet Services option. 71129, Too many remote disks Description The maximum number of remote mounted disks have been exceeded. The maximum number is arg . Recommended actions Reduce the number of remote mounted disks. 71130, Too many remote servers Description The maximum number of servers for remote mounted disks have been exceeded. The maximum number is arg . Recommended actions 1. Reduce the number of servers. 71131, Could not mount directory Description Mounting directory < arg > on the computer < arg > failed. Protocol: < arg >. Recommended actions Check the server setup. 71139, Access error from I/O system Description Cannot read or write I/O signal < arg > due to communication down. Recommended actions Check 'No contact with I/O unit' report for more detailed information. 71141, Default value for I/O signal out of range Description The I/O configuration for I/O signal < arg > is invalid. The default value is out of range. This I/O signal has been rejected. Recommended actions Change the default value for the I/O signal. 71145, Interbus bus has been deactivated Description The Interbus bus has switched to a none running mode. Recommended actions Restart the system. 2. Check that correct Interbus boot project is selected. 71147, No response from the Interbus network Description Access to the Interbus network is denied. Recommended actions 1. Check the Interbus board. 2. Check the internal Interbus configuration. 3. Reduce the cycle time on the slave I/O unit. 71148, No access to the Interbus network Description Access to the Interbus service interface is denied during arg , error code is 0x arg . Recommended actions 1. Check the internal Interbus configuration. 2. The Interbus may be faulty. Replace any faulty I/O unit if required. 71156, IPC queue full Description The interprocess communication (IPC) queue < arg > was full, when sending to trap routine. Recommended actions Restart the system. 6 Trouble shooting by Event log 319 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71158, Address out of range Description The I/O configuration is invalid. The address of I/O unit < arg > is invalid (out of range). This I/O unit has been rejected. Recommended actions 1. Change the address. 2. Check the address syntax. 71163, I/O signal on internal I/O unit Description The I/O configuration is invalid. The user-defined I/O signal < arg > must not be connected to the internal I/O unit < arg > User defined I/O signals are not allowed to be connected to internal I/ O units. This I/O signal has been rejected. Recommended actions Connect the I/O signal to another I/O unit. 71164, Internal I/O signal in cross connection Description The I/O configuration contains an invalid cross connection. The <Actor argarg > is a user-defined I/O signal whereas the resultant I/O signal < arg > is an internal I/O signal. It is not allowed to define cross connections where user-defined I/O signals affect internal I/O signals. Recommended actions Correct the cross connection so that there are no internal I/O signals in the resultant expression. 71165, FTP server went down Description The connection to a non-trusted FTP server has been lost. IP address: < arg >. Recommended actions Check cable and FTP server settings. 71166, FTP server went down Description The connection to a trusted FTP server has been lost. IP address: < arg >. Recommended actions Check cable and FTP server settings. 71167, Wrong transmission protocol Description No matching transmission protocol was found in the configuration. Recommended actions Change the transmission protocol. 71169, Ethernet not installed Description The option Ethernet Services with FTP is not installed on this system. Recommended actions Reboot and install the Ethernet Services with FTP option. 71182, I/O signal undefined Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections contains a reference to an undefined I/O signal < arg >. This cross connection has been rejected. Recommended actions Correct the cross connection so that the resultant I/O signal refers to an existing I/O signal. 71183, Cross connection with invalid operator Description The I/O configuration is invalid. The parameter <Operator arg > of one of the cross connections contains an invalid/unknown operator < arg >. Valid values for the logical operator are: - AND - OR This cross connection has been rejected. Recommended actions Correct the operator. 71185, Duplicated name Description The I/O configuration is invalid. The identifier < arg > has already been used as the name of another configuration instance. The following configuration instances must have unique names: - I/O Buses - Unit types - I/O Units - I/O Signals - Command types - Commands
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	321	6 Trouble shooting by Event log 318 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71125, Mount Permission denied Description Permission was denied to mount the directory < arg > on the server < arg >. Recommended actions Change the User or Group ID. 71126, Directory not exported Description Mounting directory < arg > as < arg > failed since it is not exported on the server computer < arg >. Protocol: < arg >. Recommended actions Export the directory on the server computer. 71128, Ethernet not installed Description The Ethernet Services option has to be installed when using remote mounted disk. Recommended actions Reboot and install the Ethernet Services option. 71129, Too many remote disks Description The maximum number of remote mounted disks have been exceeded. The maximum number is arg . Recommended actions Reduce the number of remote mounted disks. 71130, Too many remote servers Description The maximum number of servers for remote mounted disks have been exceeded. The maximum number is arg . Recommended actions 1. Reduce the number of servers. 71131, Could not mount directory Description Mounting directory < arg > on the computer < arg > failed. Protocol: < arg >. Recommended actions Check the server setup. 71139, Access error from I/O system Description Cannot read or write I/O signal < arg > due to communication down. Recommended actions Check 'No contact with I/O unit' report for more detailed information. 71141, Default value for I/O signal out of range Description The I/O configuration for I/O signal < arg > is invalid. The default value is out of range. This I/O signal has been rejected. Recommended actions Change the default value for the I/O signal. 71145, Interbus bus has been deactivated Description The Interbus bus has switched to a none running mode. Recommended actions Restart the system. 2. Check that correct Interbus boot project is selected. 71147, No response from the Interbus network Description Access to the Interbus network is denied. Recommended actions 1. Check the Interbus board. 2. Check the internal Interbus configuration. 3. Reduce the cycle time on the slave I/O unit. 71148, No access to the Interbus network Description Access to the Interbus service interface is denied during arg , error code is 0x arg . Recommended actions 1. Check the internal Interbus configuration. 2. The Interbus may be faulty. Replace any faulty I/O unit if required. 71156, IPC queue full Description The interprocess communication (IPC) queue < arg > was full, when sending to trap routine. Recommended actions Restart the system. 6 Trouble shooting by Event log 319 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71158, Address out of range Description The I/O configuration is invalid. The address of I/O unit < arg > is invalid (out of range). This I/O unit has been rejected. Recommended actions 1. Change the address. 2. Check the address syntax. 71163, I/O signal on internal I/O unit Description The I/O configuration is invalid. The user-defined I/O signal < arg > must not be connected to the internal I/O unit < arg > User defined I/O signals are not allowed to be connected to internal I/ O units. This I/O signal has been rejected. Recommended actions Connect the I/O signal to another I/O unit. 71164, Internal I/O signal in cross connection Description The I/O configuration contains an invalid cross connection. The <Actor argarg > is a user-defined I/O signal whereas the resultant I/O signal < arg > is an internal I/O signal. It is not allowed to define cross connections where user-defined I/O signals affect internal I/O signals. Recommended actions Correct the cross connection so that there are no internal I/O signals in the resultant expression. 71165, FTP server went down Description The connection to a non-trusted FTP server has been lost. IP address: < arg >. Recommended actions Check cable and FTP server settings. 71166, FTP server went down Description The connection to a trusted FTP server has been lost. IP address: < arg >. Recommended actions Check cable and FTP server settings. 71167, Wrong transmission protocol Description No matching transmission protocol was found in the configuration. Recommended actions Change the transmission protocol. 71169, Ethernet not installed Description The option Ethernet Services with FTP is not installed on this system. Recommended actions Reboot and install the Ethernet Services with FTP option. 71182, I/O signal undefined Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections contains a reference to an undefined I/O signal < arg >. This cross connection has been rejected. Recommended actions Correct the cross connection so that the resultant I/O signal refers to an existing I/O signal. 71183, Cross connection with invalid operator Description The I/O configuration is invalid. The parameter <Operator arg > of one of the cross connections contains an invalid/unknown operator < arg >. Valid values for the logical operator are: - AND - OR This cross connection has been rejected. Recommended actions Correct the operator. 71185, Duplicated name Description The I/O configuration is invalid. The identifier < arg > has already been used as the name of another configuration instance. The following configuration instances must have unique names: - I/O Buses - Unit types - I/O Units - I/O Signals - Command types - Commands 6 Trouble shooting by Event log 320 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - I/O Access levels - CIP Routes This configuration instance has been rejected. Recommended actions 1. Rename one of the configuration instances in system parameters. 2. Restart the system. 71193, Invalid physical I/O mapping Description I/O mapping error on I/O unit < arg >. Recommended actions Check configuration for physical signal mapping. 71196, Invalid encoding type Description The I/O configuration for I/O signal < arg > is invalid. The encoding type < arg > is not valid for signal type < arg >. Valid encoding types are: - UNSIGNED - TWO_COMP This I/O signal has been rejected. Recommended actions Correct the encoding type for the I/O signal. 71201, Unknown I/O bus Description The I/O configuration is invalid. The I/O bus < arg > cannot be found in the system. Installed I/O buses are: argargargarg Consequences This I/O bus has been rejected, and no functions depending on it will work. Recommended actions 1. Make sure the system has been configured with the desired I/O bus. 2. Make sure the I/O bus option at hand is installed. 3. Check the configuration for I/O bus. 71205, Could not mount directory Description Mounting directory < arg > on the computer < arg > failed. Protocol: < arg >. Recommended actions 1. Check the FTP server setup. 2. Check the FTP client configuration. 3. Check communication hardware, cabling. 71220, No Profibus option has been installed Description A Profibus-DP master/slave board has been fitted, but no Profibus option has been installed. Consequences No communication on the Profibus is possible. There may be consequential errors from configuring Profibus when no such option has been installed. Probable causes An attempt may have been made to add the Profibus functionality, without installing the option correctly. Recommended actions 1. If the Profibus option is required: configure a new system with this option, and install the system. 2. If the Profibus option is not required: configure a new system without this option, and install the system. 71221, Profibus firmware file not found Description The Profibus < arg > firmware file not found or not readable. The board firmware may be out of date. Recommended actions Reinstall the system. 71222, Profibus configuration file not found Description The binary Profibus configuration file was not found. - File: < arg > - Path: < arg >. Recommended actions 1. Make sure the file exists. 2. Change the path in the I/O configuration. 71223, Profibus file parse error Description The binary Profibus configuration file is corrupt. (Internal error: arg ) - File: < arg > - Path: < arg >. Recommended actions Recreate and download the binary configuration file using the external Profibus configuration tool. 71224, Profibus channel has been reflashed Description The arg channel firmware of the Profibus board has been updated from < arg > to < arg >.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	322	6 Trouble shooting by Event log 319 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71158, Address out of range Description The I/O configuration is invalid. The address of I/O unit < arg > is invalid (out of range). This I/O unit has been rejected. Recommended actions 1. Change the address. 2. Check the address syntax. 71163, I/O signal on internal I/O unit Description The I/O configuration is invalid. The user-defined I/O signal < arg > must not be connected to the internal I/O unit < arg > User defined I/O signals are not allowed to be connected to internal I/ O units. This I/O signal has been rejected. Recommended actions Connect the I/O signal to another I/O unit. 71164, Internal I/O signal in cross connection Description The I/O configuration contains an invalid cross connection. The <Actor argarg > is a user-defined I/O signal whereas the resultant I/O signal < arg > is an internal I/O signal. It is not allowed to define cross connections where user-defined I/O signals affect internal I/O signals. Recommended actions Correct the cross connection so that there are no internal I/O signals in the resultant expression. 71165, FTP server went down Description The connection to a non-trusted FTP server has been lost. IP address: < arg >. Recommended actions Check cable and FTP server settings. 71166, FTP server went down Description The connection to a trusted FTP server has been lost. IP address: < arg >. Recommended actions Check cable and FTP server settings. 71167, Wrong transmission protocol Description No matching transmission protocol was found in the configuration. Recommended actions Change the transmission protocol. 71169, Ethernet not installed Description The option Ethernet Services with FTP is not installed on this system. Recommended actions Reboot and install the Ethernet Services with FTP option. 71182, I/O signal undefined Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections contains a reference to an undefined I/O signal < arg >. This cross connection has been rejected. Recommended actions Correct the cross connection so that the resultant I/O signal refers to an existing I/O signal. 71183, Cross connection with invalid operator Description The I/O configuration is invalid. The parameter <Operator arg > of one of the cross connections contains an invalid/unknown operator < arg >. Valid values for the logical operator are: - AND - OR This cross connection has been rejected. Recommended actions Correct the operator. 71185, Duplicated name Description The I/O configuration is invalid. The identifier < arg > has already been used as the name of another configuration instance. The following configuration instances must have unique names: - I/O Buses - Unit types - I/O Units - I/O Signals - Command types - Commands 6 Trouble shooting by Event log 320 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - I/O Access levels - CIP Routes This configuration instance has been rejected. Recommended actions 1. Rename one of the configuration instances in system parameters. 2. Restart the system. 71193, Invalid physical I/O mapping Description I/O mapping error on I/O unit < arg >. Recommended actions Check configuration for physical signal mapping. 71196, Invalid encoding type Description The I/O configuration for I/O signal < arg > is invalid. The encoding type < arg > is not valid for signal type < arg >. Valid encoding types are: - UNSIGNED - TWO_COMP This I/O signal has been rejected. Recommended actions Correct the encoding type for the I/O signal. 71201, Unknown I/O bus Description The I/O configuration is invalid. The I/O bus < arg > cannot be found in the system. Installed I/O buses are: argargargarg Consequences This I/O bus has been rejected, and no functions depending on it will work. Recommended actions 1. Make sure the system has been configured with the desired I/O bus. 2. Make sure the I/O bus option at hand is installed. 3. Check the configuration for I/O bus. 71205, Could not mount directory Description Mounting directory < arg > on the computer < arg > failed. Protocol: < arg >. Recommended actions 1. Check the FTP server setup. 2. Check the FTP client configuration. 3. Check communication hardware, cabling. 71220, No Profibus option has been installed Description A Profibus-DP master/slave board has been fitted, but no Profibus option has been installed. Consequences No communication on the Profibus is possible. There may be consequential errors from configuring Profibus when no such option has been installed. Probable causes An attempt may have been made to add the Profibus functionality, without installing the option correctly. Recommended actions 1. If the Profibus option is required: configure a new system with this option, and install the system. 2. If the Profibus option is not required: configure a new system without this option, and install the system. 71221, Profibus firmware file not found Description The Profibus < arg > firmware file not found or not readable. The board firmware may be out of date. Recommended actions Reinstall the system. 71222, Profibus configuration file not found Description The binary Profibus configuration file was not found. - File: < arg > - Path: < arg >. Recommended actions 1. Make sure the file exists. 2. Change the path in the I/O configuration. 71223, Profibus file parse error Description The binary Profibus configuration file is corrupt. (Internal error: arg ) - File: < arg > - Path: < arg >. Recommended actions Recreate and download the binary configuration file using the external Profibus configuration tool. 71224, Profibus channel has been reflashed Description The arg channel firmware of the Profibus board has been updated from < arg > to < arg >. 6 Trouble shooting by Event log 321 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71225, Profibus configuration error Description The local slave channel has more DI/DO than the configuration in its master. Recommended actions Make the number of DI/DO of the external Profibus master more or equal than the local slave. 71226, Profibus configuration ok Description The number of DI/DO of the external Profibus master is now more or equal than for the I/O unit of DP_SLAVE type. Recommended actions 71227, Initialization of Profibus slave failed Description The slave channel on the Profibus-DP master/slave board did not start up correctly. Consequences No communication on the Profibus slave channel is possible. Probable causes The board hardware may be malfunctioning. Recommended actions 1. Restart the system. 2. Replace the Profibus slave board if faulty. 71228, Profibus binary configuration fault Description The configuration data in the binary file is not accepted by the slave at address < arg >. Recommended actions Make the configuration data in the binary file match the configuration for the slave and reboot the system 71229, Profibus binary parameter fault Description The parameter data in the binary file is not accepted by the slave at address < arg >. Recommended actions Make the parameter data in the binary file match the parameters for the slave and reboot the system. 71230, I/O unit configuration error Description I/O unit < arg > is configured in system parameters but is missing or incorrect in Profibus binary file. Recommended actions 1. Check/change system parameters. 2. Check/change Profibus binary file. 71231, Wrong Profibus I/O unit is connected Description Profibus I/O unit < arg > at address < arg > has the wrong identity number. Reported identity number is arg . Expected identity number is arg . Consequences The system will not be able to Activate the I/O unit and no communication on the Profibus will be possible. Probable causes -The I/O unit at address < arg > may be the wrong type of I/O unit. -The configuration may be incorrect, i.e. an incorrect binary configuration file and in some cases incorrect system parameters. Recommended actions 1. Make sure the system parameters are correct. 2. Make sure the Profibus binary file is correct. 3. Replace the I/O unit. 71232, Too many internal Profibus slaves Description There are too many internal Profibus slaves defined in the system. Consequences Profibus I/O unit < arg > will not be configured. No communication with this unit will be possible. Probable causes Profibus I/O unit < arg > is defined as an internal slave while another internal slave has already been configured. The maximum number of internal slaves is 1. Recommended actions 1. Make sure the system parameters are correct. 2. Make sure the Profibus binary file is correct. 71241, Too many I/O units on I/O bus Description The I/O configuration for I/O unit < arg > is invalid. The number of I/O units on I/O bus < arg > must not exceed arg . This I/O unit has been rejected.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	323	6 Trouble shooting by Event log 320 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - I/O Access levels - CIP Routes This configuration instance has been rejected. Recommended actions 1. Rename one of the configuration instances in system parameters. 2. Restart the system. 71193, Invalid physical I/O mapping Description I/O mapping error on I/O unit < arg >. Recommended actions Check configuration for physical signal mapping. 71196, Invalid encoding type Description The I/O configuration for I/O signal < arg > is invalid. The encoding type < arg > is not valid for signal type < arg >. Valid encoding types are: - UNSIGNED - TWO_COMP This I/O signal has been rejected. Recommended actions Correct the encoding type for the I/O signal. 71201, Unknown I/O bus Description The I/O configuration is invalid. The I/O bus < arg > cannot be found in the system. Installed I/O buses are: argargargarg Consequences This I/O bus has been rejected, and no functions depending on it will work. Recommended actions 1. Make sure the system has been configured with the desired I/O bus. 2. Make sure the I/O bus option at hand is installed. 3. Check the configuration for I/O bus. 71205, Could not mount directory Description Mounting directory < arg > on the computer < arg > failed. Protocol: < arg >. Recommended actions 1. Check the FTP server setup. 2. Check the FTP client configuration. 3. Check communication hardware, cabling. 71220, No Profibus option has been installed Description A Profibus-DP master/slave board has been fitted, but no Profibus option has been installed. Consequences No communication on the Profibus is possible. There may be consequential errors from configuring Profibus when no such option has been installed. Probable causes An attempt may have been made to add the Profibus functionality, without installing the option correctly. Recommended actions 1. If the Profibus option is required: configure a new system with this option, and install the system. 2. If the Profibus option is not required: configure a new system without this option, and install the system. 71221, Profibus firmware file not found Description The Profibus < arg > firmware file not found or not readable. The board firmware may be out of date. Recommended actions Reinstall the system. 71222, Profibus configuration file not found Description The binary Profibus configuration file was not found. - File: < arg > - Path: < arg >. Recommended actions 1. Make sure the file exists. 2. Change the path in the I/O configuration. 71223, Profibus file parse error Description The binary Profibus configuration file is corrupt. (Internal error: arg ) - File: < arg > - Path: < arg >. Recommended actions Recreate and download the binary configuration file using the external Profibus configuration tool. 71224, Profibus channel has been reflashed Description The arg channel firmware of the Profibus board has been updated from < arg > to < arg >. 6 Trouble shooting by Event log 321 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71225, Profibus configuration error Description The local slave channel has more DI/DO than the configuration in its master. Recommended actions Make the number of DI/DO of the external Profibus master more or equal than the local slave. 71226, Profibus configuration ok Description The number of DI/DO of the external Profibus master is now more or equal than for the I/O unit of DP_SLAVE type. Recommended actions 71227, Initialization of Profibus slave failed Description The slave channel on the Profibus-DP master/slave board did not start up correctly. Consequences No communication on the Profibus slave channel is possible. Probable causes The board hardware may be malfunctioning. Recommended actions 1. Restart the system. 2. Replace the Profibus slave board if faulty. 71228, Profibus binary configuration fault Description The configuration data in the binary file is not accepted by the slave at address < arg >. Recommended actions Make the configuration data in the binary file match the configuration for the slave and reboot the system 71229, Profibus binary parameter fault Description The parameter data in the binary file is not accepted by the slave at address < arg >. Recommended actions Make the parameter data in the binary file match the parameters for the slave and reboot the system. 71230, I/O unit configuration error Description I/O unit < arg > is configured in system parameters but is missing or incorrect in Profibus binary file. Recommended actions 1. Check/change system parameters. 2. Check/change Profibus binary file. 71231, Wrong Profibus I/O unit is connected Description Profibus I/O unit < arg > at address < arg > has the wrong identity number. Reported identity number is arg . Expected identity number is arg . Consequences The system will not be able to Activate the I/O unit and no communication on the Profibus will be possible. Probable causes -The I/O unit at address < arg > may be the wrong type of I/O unit. -The configuration may be incorrect, i.e. an incorrect binary configuration file and in some cases incorrect system parameters. Recommended actions 1. Make sure the system parameters are correct. 2. Make sure the Profibus binary file is correct. 3. Replace the I/O unit. 71232, Too many internal Profibus slaves Description There are too many internal Profibus slaves defined in the system. Consequences Profibus I/O unit < arg > will not be configured. No communication with this unit will be possible. Probable causes Profibus I/O unit < arg > is defined as an internal slave while another internal slave has already been configured. The maximum number of internal slaves is 1. Recommended actions 1. Make sure the system parameters are correct. 2. Make sure the Profibus binary file is correct. 71241, Too many I/O units on I/O bus Description The I/O configuration for I/O unit < arg > is invalid. The number of I/O units on I/O bus < arg > must not exceed arg . This I/O unit has been rejected. 6 Trouble shooting by Event log 322 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reduce the number of defined I/O units and reboot the system. 71244, Incorrect Interbus unit type Description I/O unit < arg > at address < arg > has a unit type not supported by the system. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes One or more of the units connected to the network is of a hardware version not supported by the system. Recommended actions 1. Replace the unsupported I/O unit with one of the correct version. 2. Make sure the system parameters are correct. 3. Reconfigure the Interbus network. 71245, I/O unit not defined in Interbus configuration Description I/O unit < arg . arg > is not assigned to any address in the Interbus configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes Data for defining the I/O unit is missing in the Interbus configuration. Recommended actions Change the Interbus configuration using the CMD tool under the Process Data menu. Add an address for the I/O unit. The CMD tool is available from your local ABB representative. 71246, No access to Interbus data Description Access to the Interbus board data interface is denied. arg not performed, error code arg . Recommended actions 1. The Interbus board may be faulty. Replace any faulty boards if required. 2. Check the Interbus internal configuration. 71248, Interbus I/O unit configuration mismatch Description The Interbus I/O unit with address < arg > is configured in the system parameters, but not in the Interbus configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes The Interbus unit address in the Interbus configuration differs from that in the system parameters, or the I/O unit may not have been configured at all in the Interbus configuration. Recommended actions 1. Make sure system parameters are correct. 2. Reconfigure the Interbus network. 71249, Interbus I/O unit configuration mismatch Description The Interbus I/O unit with address < arg . arg > is configured in the Interbus configuration, but not in the system parameters. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes The Interbus unit address in the Interbus configuration differs from that in the system parameters, or the I/O unit may not have been configured at all in the system parameters. Recommended actions 1. Make sure system parameters are correct. 2. Reconfigure the Interbus network. 71250, Cannot configure Interbus board Description An error has occurred when downloading Interbus configuration file to the Interbus board. Interbus specific error code: arg . Consequences The I/O bus has not been configured, and cannot be used by the system. Probable causes The path specifying the Interbus configuration files points out the wrong files or that configuration file is incorrect. Recommended actions 1. Use RobotStudio to check the path to the configuration files. 2. Make sure the configuration files are correct. 3. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71258, Interbus configuration file not found Description The Interbus configuration file < arg >, configured in the system parameters, was not found.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	324	6 Trouble shooting by Event log 321 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71225, Profibus configuration error Description The local slave channel has more DI/DO than the configuration in its master. Recommended actions Make the number of DI/DO of the external Profibus master more or equal than the local slave. 71226, Profibus configuration ok Description The number of DI/DO of the external Profibus master is now more or equal than for the I/O unit of DP_SLAVE type. Recommended actions 71227, Initialization of Profibus slave failed Description The slave channel on the Profibus-DP master/slave board did not start up correctly. Consequences No communication on the Profibus slave channel is possible. Probable causes The board hardware may be malfunctioning. Recommended actions 1. Restart the system. 2. Replace the Profibus slave board if faulty. 71228, Profibus binary configuration fault Description The configuration data in the binary file is not accepted by the slave at address < arg >. Recommended actions Make the configuration data in the binary file match the configuration for the slave and reboot the system 71229, Profibus binary parameter fault Description The parameter data in the binary file is not accepted by the slave at address < arg >. Recommended actions Make the parameter data in the binary file match the parameters for the slave and reboot the system. 71230, I/O unit configuration error Description I/O unit < arg > is configured in system parameters but is missing or incorrect in Profibus binary file. Recommended actions 1. Check/change system parameters. 2. Check/change Profibus binary file. 71231, Wrong Profibus I/O unit is connected Description Profibus I/O unit < arg > at address < arg > has the wrong identity number. Reported identity number is arg . Expected identity number is arg . Consequences The system will not be able to Activate the I/O unit and no communication on the Profibus will be possible. Probable causes -The I/O unit at address < arg > may be the wrong type of I/O unit. -The configuration may be incorrect, i.e. an incorrect binary configuration file and in some cases incorrect system parameters. Recommended actions 1. Make sure the system parameters are correct. 2. Make sure the Profibus binary file is correct. 3. Replace the I/O unit. 71232, Too many internal Profibus slaves Description There are too many internal Profibus slaves defined in the system. Consequences Profibus I/O unit < arg > will not be configured. No communication with this unit will be possible. Probable causes Profibus I/O unit < arg > is defined as an internal slave while another internal slave has already been configured. The maximum number of internal slaves is 1. Recommended actions 1. Make sure the system parameters are correct. 2. Make sure the Profibus binary file is correct. 71241, Too many I/O units on I/O bus Description The I/O configuration for I/O unit < arg > is invalid. The number of I/O units on I/O bus < arg > must not exceed arg . This I/O unit has been rejected. 6 Trouble shooting by Event log 322 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reduce the number of defined I/O units and reboot the system. 71244, Incorrect Interbus unit type Description I/O unit < arg > at address < arg > has a unit type not supported by the system. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes One or more of the units connected to the network is of a hardware version not supported by the system. Recommended actions 1. Replace the unsupported I/O unit with one of the correct version. 2. Make sure the system parameters are correct. 3. Reconfigure the Interbus network. 71245, I/O unit not defined in Interbus configuration Description I/O unit < arg . arg > is not assigned to any address in the Interbus configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes Data for defining the I/O unit is missing in the Interbus configuration. Recommended actions Change the Interbus configuration using the CMD tool under the Process Data menu. Add an address for the I/O unit. The CMD tool is available from your local ABB representative. 71246, No access to Interbus data Description Access to the Interbus board data interface is denied. arg not performed, error code arg . Recommended actions 1. The Interbus board may be faulty. Replace any faulty boards if required. 2. Check the Interbus internal configuration. 71248, Interbus I/O unit configuration mismatch Description The Interbus I/O unit with address < arg > is configured in the system parameters, but not in the Interbus configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes The Interbus unit address in the Interbus configuration differs from that in the system parameters, or the I/O unit may not have been configured at all in the Interbus configuration. Recommended actions 1. Make sure system parameters are correct. 2. Reconfigure the Interbus network. 71249, Interbus I/O unit configuration mismatch Description The Interbus I/O unit with address < arg . arg > is configured in the Interbus configuration, but not in the system parameters. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes The Interbus unit address in the Interbus configuration differs from that in the system parameters, or the I/O unit may not have been configured at all in the system parameters. Recommended actions 1. Make sure system parameters are correct. 2. Reconfigure the Interbus network. 71250, Cannot configure Interbus board Description An error has occurred when downloading Interbus configuration file to the Interbus board. Interbus specific error code: arg . Consequences The I/O bus has not been configured, and cannot be used by the system. Probable causes The path specifying the Interbus configuration files points out the wrong files or that configuration file is incorrect. Recommended actions 1. Use RobotStudio to check the path to the configuration files. 2. Make sure the configuration files are correct. 3. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71258, Interbus configuration file not found Description The Interbus configuration file < arg >, configured in the system parameters, was not found. 6 Trouble shooting by Event log 323 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences The I/O bus has not been configured, and cannot be used by the system. Probable causes The Interbus configuration file does not exist or the path specified in the system parameters was incorrect. Recommended actions 1. Make sure the Interbus configuration files are correctly located. 2. Use RobotStudio to check the path to the configuration files. 71259, Cannot read the Interbus configuration file Description An error occurred when attempting to read the Interbus board configuration file < arg >. Consequences The I/O bus has not been configured, and cannot be used by the system. Recommended actions 1. Reload the Interbus configuration file to the robot controller. 2. Restart the system. 71260, Interbus bus failure Description The control system has lost communication with the Interbus network. Interbus specific error code: arg . Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure all communication cables and connectors are working correctly and of the recommended type 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71261, Transport layer failure Description The physical channel for transport layer arg is invalid. Recommended actions Verify that the physical channel is valid, see manual. 71273, I/O unit configuration mismatch Description I/O unit < arg > is configured in the system parameters, but it cannot be found in the I/O bus specific configuration. Probable causes 1. The address of the I/O unit in the system parameters are not the same as in the I/O bus specific configuration. 2. The I/O unit has not been configured at all in the I/O bus specific configuration. Recommended actions 1. Check I/O unit configuration in system parameters 2. Check I/O bus specific configuration 71274, Interbus bus failure Description The control system was unable to determine the bus operating mode of the Interbus board. Recommended actions Restart the system. 71276, Communication established with I/O unit Description Communication established with I/O unit < arg >. 71278, Mount permission denied Description Permission was denied to mount the directory < arg > on the server < arg >. Recommended actions Check the username and password. 71288, Mount path is too large Description Mount path is too large. Mount path consists of FTP server mount point and server path. - Max length: < arg > - Protocol used: < arg > Recommended actions Change FTP server mount point or server path. 71289, Memory partition is too big Description The memory partition for communication purposes cannot be allocated. The requested partition arg kB. System partition will be used.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	325	6 Trouble shooting by Event log 322 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reduce the number of defined I/O units and reboot the system. 71244, Incorrect Interbus unit type Description I/O unit < arg > at address < arg > has a unit type not supported by the system. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes One or more of the units connected to the network is of a hardware version not supported by the system. Recommended actions 1. Replace the unsupported I/O unit with one of the correct version. 2. Make sure the system parameters are correct. 3. Reconfigure the Interbus network. 71245, I/O unit not defined in Interbus configuration Description I/O unit < arg . arg > is not assigned to any address in the Interbus configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes Data for defining the I/O unit is missing in the Interbus configuration. Recommended actions Change the Interbus configuration using the CMD tool under the Process Data menu. Add an address for the I/O unit. The CMD tool is available from your local ABB representative. 71246, No access to Interbus data Description Access to the Interbus board data interface is denied. arg not performed, error code arg . Recommended actions 1. The Interbus board may be faulty. Replace any faulty boards if required. 2. Check the Interbus internal configuration. 71248, Interbus I/O unit configuration mismatch Description The Interbus I/O unit with address < arg > is configured in the system parameters, but not in the Interbus configuration. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes The Interbus unit address in the Interbus configuration differs from that in the system parameters, or the I/O unit may not have been configured at all in the Interbus configuration. Recommended actions 1. Make sure system parameters are correct. 2. Reconfigure the Interbus network. 71249, Interbus I/O unit configuration mismatch Description The Interbus I/O unit with address < arg . arg > is configured in the Interbus configuration, but not in the system parameters. Consequences The I/O unit has not been configured, and cannot be used by the system. Probable causes The Interbus unit address in the Interbus configuration differs from that in the system parameters, or the I/O unit may not have been configured at all in the system parameters. Recommended actions 1. Make sure system parameters are correct. 2. Reconfigure the Interbus network. 71250, Cannot configure Interbus board Description An error has occurred when downloading Interbus configuration file to the Interbus board. Interbus specific error code: arg . Consequences The I/O bus has not been configured, and cannot be used by the system. Probable causes The path specifying the Interbus configuration files points out the wrong files or that configuration file is incorrect. Recommended actions 1. Use RobotStudio to check the path to the configuration files. 2. Make sure the configuration files are correct. 3. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71258, Interbus configuration file not found Description The Interbus configuration file < arg >, configured in the system parameters, was not found. 6 Trouble shooting by Event log 323 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences The I/O bus has not been configured, and cannot be used by the system. Probable causes The Interbus configuration file does not exist or the path specified in the system parameters was incorrect. Recommended actions 1. Make sure the Interbus configuration files are correctly located. 2. Use RobotStudio to check the path to the configuration files. 71259, Cannot read the Interbus configuration file Description An error occurred when attempting to read the Interbus board configuration file < arg >. Consequences The I/O bus has not been configured, and cannot be used by the system. Recommended actions 1. Reload the Interbus configuration file to the robot controller. 2. Restart the system. 71260, Interbus bus failure Description The control system has lost communication with the Interbus network. Interbus specific error code: arg . Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure all communication cables and connectors are working correctly and of the recommended type 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71261, Transport layer failure Description The physical channel for transport layer arg is invalid. Recommended actions Verify that the physical channel is valid, see manual. 71273, I/O unit configuration mismatch Description I/O unit < arg > is configured in the system parameters, but it cannot be found in the I/O bus specific configuration. Probable causes 1. The address of the I/O unit in the system parameters are not the same as in the I/O bus specific configuration. 2. The I/O unit has not been configured at all in the I/O bus specific configuration. Recommended actions 1. Check I/O unit configuration in system parameters 2. Check I/O bus specific configuration 71274, Interbus bus failure Description The control system was unable to determine the bus operating mode of the Interbus board. Recommended actions Restart the system. 71276, Communication established with I/O unit Description Communication established with I/O unit < arg >. 71278, Mount permission denied Description Permission was denied to mount the directory < arg > on the server < arg >. Recommended actions Check the username and password. 71288, Mount path is too large Description Mount path is too large. Mount path consists of FTP server mount point and server path. - Max length: < arg > - Protocol used: < arg > Recommended actions Change FTP server mount point or server path. 71289, Memory partition is too big Description The memory partition for communication purposes cannot be allocated. The requested partition arg kB. System partition will be used. 6 Trouble shooting by Event log 324 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Decrease commPartSize. 71290, Could not add FTP device Description Adding the FTP device < arg > to the operating system failed. Application protocol < arg >. Recommended actions Change the local path of the configuration of the FTP device. 71291, Invalid local path Description Local path of the FTP device < arg > is invalid. Recommended actions Local path must end with : 71293, Invalid input size Description On DeviceNet I/O unit < arg > the connection 1 input size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type 71294, Invalid output size Description On DeviceNet I/O unit < arg > the connection 1 output size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type 71295, Invalid input size Description On DeviceNet I/O unit < arg > the connection 2 input size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 71296, Invalid output size Description On DeviceNet I/O unit < arg > the connection 2 output size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 71297, Invalid connection type Description The DeviceNet I/O unit < arg > does not support arg connection. Recommended actions 1. Change connection 1 type and/or connection 2 type in configuration. 2. Use DN_GENERIC unit type. 71298, Duplicated address Description The address < arg > for the DeviceNet master on I/O bus < arg > is occupied by another I/O unit on the network. Recommended actions 1. Change master address in configuration. 2. Disconnect I/O unit occupying the address from the network. 3. Restart the system. 71299, No power on DeviceNet bus Description The 24 V power supply from the DeviceNet power supply is missing. Consequences No communication on the DeviceNet bus < arg > is possible. Probable causes The power supply unit, cabling, input voltage to the power supply or the output load may cause the power loss. See the Trouble Shooting Manual and Circuit Diagram! Recommended actions 1. Check all cabling to the power supply unit. 2. Measure the output and input voltage levels. 3. Replace the faulty I/O unit if required. 71300, DeviceNet bus communication warning Description A minor number of communication errors occurred on DeviceNet bus < arg >. Consequences Normal operation will be maintained, even on the DeviceNet.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	326	6 Trouble shooting by Event log 323 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences The I/O bus has not been configured, and cannot be used by the system. Probable causes The Interbus configuration file does not exist or the path specified in the system parameters was incorrect. Recommended actions 1. Make sure the Interbus configuration files are correctly located. 2. Use RobotStudio to check the path to the configuration files. 71259, Cannot read the Interbus configuration file Description An error occurred when attempting to read the Interbus board configuration file < arg >. Consequences The I/O bus has not been configured, and cannot be used by the system. Recommended actions 1. Reload the Interbus configuration file to the robot controller. 2. Restart the system. 71260, Interbus bus failure Description The control system has lost communication with the Interbus network. Interbus specific error code: arg . Consequences Parts of the Interbus network will not be accessible, depending on the network topology and the nature of the fault. Probable causes A number of errors may cause this. Further information may be found in the standard Interbus documentation. Recommended actions 1. Make sure all communication cables and connectors are working correctly and of the recommended type 2. Check the Interbus specific error code as specified in the Interbus Manuals: Firmware Service and Error Messages. 71261, Transport layer failure Description The physical channel for transport layer arg is invalid. Recommended actions Verify that the physical channel is valid, see manual. 71273, I/O unit configuration mismatch Description I/O unit < arg > is configured in the system parameters, but it cannot be found in the I/O bus specific configuration. Probable causes 1. The address of the I/O unit in the system parameters are not the same as in the I/O bus specific configuration. 2. The I/O unit has not been configured at all in the I/O bus specific configuration. Recommended actions 1. Check I/O unit configuration in system parameters 2. Check I/O bus specific configuration 71274, Interbus bus failure Description The control system was unable to determine the bus operating mode of the Interbus board. Recommended actions Restart the system. 71276, Communication established with I/O unit Description Communication established with I/O unit < arg >. 71278, Mount permission denied Description Permission was denied to mount the directory < arg > on the server < arg >. Recommended actions Check the username and password. 71288, Mount path is too large Description Mount path is too large. Mount path consists of FTP server mount point and server path. - Max length: < arg > - Protocol used: < arg > Recommended actions Change FTP server mount point or server path. 71289, Memory partition is too big Description The memory partition for communication purposes cannot be allocated. The requested partition arg kB. System partition will be used. 6 Trouble shooting by Event log 324 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Decrease commPartSize. 71290, Could not add FTP device Description Adding the FTP device < arg > to the operating system failed. Application protocol < arg >. Recommended actions Change the local path of the configuration of the FTP device. 71291, Invalid local path Description Local path of the FTP device < arg > is invalid. Recommended actions Local path must end with : 71293, Invalid input size Description On DeviceNet I/O unit < arg > the connection 1 input size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type 71294, Invalid output size Description On DeviceNet I/O unit < arg > the connection 1 output size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type 71295, Invalid input size Description On DeviceNet I/O unit < arg > the connection 2 input size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 71296, Invalid output size Description On DeviceNet I/O unit < arg > the connection 2 output size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 71297, Invalid connection type Description The DeviceNet I/O unit < arg > does not support arg connection. Recommended actions 1. Change connection 1 type and/or connection 2 type in configuration. 2. Use DN_GENERIC unit type. 71298, Duplicated address Description The address < arg > for the DeviceNet master on I/O bus < arg > is occupied by another I/O unit on the network. Recommended actions 1. Change master address in configuration. 2. Disconnect I/O unit occupying the address from the network. 3. Restart the system. 71299, No power on DeviceNet bus Description The 24 V power supply from the DeviceNet power supply is missing. Consequences No communication on the DeviceNet bus < arg > is possible. Probable causes The power supply unit, cabling, input voltage to the power supply or the output load may cause the power loss. See the Trouble Shooting Manual and Circuit Diagram! Recommended actions 1. Check all cabling to the power supply unit. 2. Measure the output and input voltage levels. 3. Replace the faulty I/O unit if required. 71300, DeviceNet bus communication warning Description A minor number of communication errors occurred on DeviceNet bus < arg >. Consequences Normal operation will be maintained, even on the DeviceNet. 6 Trouble shooting by Event log 325 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The fault may be caused by interference, power supply units and cables, or communication cables. Recommended actions 1. Make sure any terminating resistors are correctly connected. 2. Make sure all communication cables and connectors are working correctly and of the recommended type. 3. Check network topology and cable length. 4. Make sure the DeviceNet Power Supply unit is working correctly. Replace any faulty unit. 71301, Bus off, DeviceNet bus communication failure Description A major number of communication errors occurred on DeviceNet bus < arg >. Consequences All communication on the DeviceNet Bus has stopped. Probable causes The fault may be caused by interference, power supply units and cables, or communication cables. Recommended actions 1. Make sure the DeviceNet Power Supply unit is working correctly. Replace any faulty I/O unit. 2. Make sure any terminating resistors are correctly connected. 3. Make sure all communication cables and connectors are working correctly and of the recommended type. 4. Check network topology and cable length. 5. Restart the system. 71302, No DeviceNet option has been installed Description A DeviceNet master/slave board has been fitted, but no DeviceNet option has been installed. Consequences No communication on the DeviceNet is possible. There may be consequential errors from configuring DeviceNet when no such option has been installed. Probable causes An attempt may have been made to add the DeviceNet functionality, without installing the option correctly. Recommended actions 1. If the DeviceNet option is required: configure a new system with this option, and install the system. 2. If the DeviceNet option is not required: configure a new system without this option, and install the system. 71303, Invalid DeviceNet vendor id Description The vendor id read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change vendor id in configuration. 2. Check that the type of I/O unit is correct. 71304, Invalid DeviceNet device type Description The device type read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change device type in configuration. 2. Check that the type of I/O unit is correct. 71305, Invalid DeviceNet product code Description The product code read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change product code in configuration. 2. Check that the type of I/O unit is correct. 71306, DeviceNet unknown error Description An unknown error is reported from I/O unit < arg > error code arg . Recommended actions 1. Restart the system. 2. Report problem to ABB. 71307, DeviceNet generic connection 1 Description On DeviceNet I/O unit < arg > connection 1 configuration are generic. Real values: - Connection 1 type: < arg > - Connection 1 input size: < arg > - Connection 1 output size: < arg >
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	327	6 Trouble shooting by Event log 324 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Decrease commPartSize. 71290, Could not add FTP device Description Adding the FTP device < arg > to the operating system failed. Application protocol < arg >. Recommended actions Change the local path of the configuration of the FTP device. 71291, Invalid local path Description Local path of the FTP device < arg > is invalid. Recommended actions Local path must end with : 71293, Invalid input size Description On DeviceNet I/O unit < arg > the connection 1 input size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type 71294, Invalid output size Description On DeviceNet I/O unit < arg > the connection 1 output size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type 71295, Invalid input size Description On DeviceNet I/O unit < arg > the connection 2 input size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 71296, Invalid output size Description On DeviceNet I/O unit < arg > the connection 2 output size does not match the I/O unit. Recommended actions 1. Change size in configuration. 2. Check module. 71297, Invalid connection type Description The DeviceNet I/O unit < arg > does not support arg connection. Recommended actions 1. Change connection 1 type and/or connection 2 type in configuration. 2. Use DN_GENERIC unit type. 71298, Duplicated address Description The address < arg > for the DeviceNet master on I/O bus < arg > is occupied by another I/O unit on the network. Recommended actions 1. Change master address in configuration. 2. Disconnect I/O unit occupying the address from the network. 3. Restart the system. 71299, No power on DeviceNet bus Description The 24 V power supply from the DeviceNet power supply is missing. Consequences No communication on the DeviceNet bus < arg > is possible. Probable causes The power supply unit, cabling, input voltage to the power supply or the output load may cause the power loss. See the Trouble Shooting Manual and Circuit Diagram! Recommended actions 1. Check all cabling to the power supply unit. 2. Measure the output and input voltage levels. 3. Replace the faulty I/O unit if required. 71300, DeviceNet bus communication warning Description A minor number of communication errors occurred on DeviceNet bus < arg >. Consequences Normal operation will be maintained, even on the DeviceNet. 6 Trouble shooting by Event log 325 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The fault may be caused by interference, power supply units and cables, or communication cables. Recommended actions 1. Make sure any terminating resistors are correctly connected. 2. Make sure all communication cables and connectors are working correctly and of the recommended type. 3. Check network topology and cable length. 4. Make sure the DeviceNet Power Supply unit is working correctly. Replace any faulty unit. 71301, Bus off, DeviceNet bus communication failure Description A major number of communication errors occurred on DeviceNet bus < arg >. Consequences All communication on the DeviceNet Bus has stopped. Probable causes The fault may be caused by interference, power supply units and cables, or communication cables. Recommended actions 1. Make sure the DeviceNet Power Supply unit is working correctly. Replace any faulty I/O unit. 2. Make sure any terminating resistors are correctly connected. 3. Make sure all communication cables and connectors are working correctly and of the recommended type. 4. Check network topology and cable length. 5. Restart the system. 71302, No DeviceNet option has been installed Description A DeviceNet master/slave board has been fitted, but no DeviceNet option has been installed. Consequences No communication on the DeviceNet is possible. There may be consequential errors from configuring DeviceNet when no such option has been installed. Probable causes An attempt may have been made to add the DeviceNet functionality, without installing the option correctly. Recommended actions 1. If the DeviceNet option is required: configure a new system with this option, and install the system. 2. If the DeviceNet option is not required: configure a new system without this option, and install the system. 71303, Invalid DeviceNet vendor id Description The vendor id read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change vendor id in configuration. 2. Check that the type of I/O unit is correct. 71304, Invalid DeviceNet device type Description The device type read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change device type in configuration. 2. Check that the type of I/O unit is correct. 71305, Invalid DeviceNet product code Description The product code read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change product code in configuration. 2. Check that the type of I/O unit is correct. 71306, DeviceNet unknown error Description An unknown error is reported from I/O unit < arg > error code arg . Recommended actions 1. Restart the system. 2. Report problem to ABB. 71307, DeviceNet generic connection 1 Description On DeviceNet I/O unit < arg > connection 1 configuration are generic. Real values: - Connection 1 type: < arg > - Connection 1 input size: < arg > - Connection 1 output size: < arg > 6 Trouble shooting by Event log 326 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71308, DeviceNet generic connection 2 Description On DeviceNet I/O unit < arg > connection 2 configuration are generic. Real values: - Connection 2 type: < arg > - Connection 2 input size: < arg > - Connection 2 output size: < arg > Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71309, DeviceNet generic unit identification Description On DeviceNet I/O unit < arg > identity configuration are generic. Real values: - Vendor Id: < arg > - Product code: < arg > - Device type: < arg > Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71310, DeviceNet I/O unit connection error Description DeviceNet I/O unit < arg > is occupied by another master. Recommended actions 1. Check configuration. 2. Cycle power on I/O unit. 71311, Unable to established communication on DeviceNet bus Description Unable to established communication on DeviceNet bus < arg > because no I/O units are physically connected. Recommended actions 1. Check cables and connectors. 2. Connect I/O units to I/O bus. 3. Restart the system. 4. Remove I/O units on the I/O bus < arg > from the configuration. 71312, DeviceNet I/O unit explicit connection not enabled Description DeviceNet I/O unit < arg > does not have the explicit message connection enabled. Recommended actions Change configuration. 71313, Fieldbus command type order number not unique. Description The I/O configuration is invalid. Fieldbus command < arg > and < arg > are connected to the same unit type < arg > and have the same order number < arg >. The order number of commands connected to the same I/O unit must be unique. This command has been rejected. Recommended actions Correct the configuration. 71314, Invalid fieldbus command type Description The I/O configuration is invalid. One of the fieldbus commands has a reference to an invalid/unknown command type < arg >. All fieldbus commands must refer to an existing command type. This fieldbus command has been rejected. Recommended actions Correct the fieldbus command type for the command. 71315, Max number of fieldbus commands exceeded Description The I/O configuration is invalid. The maximum number, arg , of fieldbus commands in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of fieldbus commands) so that the maximum limit is not exceeded. 71316, Max number of fieldbus command types exceeded Description The I/O configuration is invalid. The maximum number arg , of fieldbus command types in the I/O system has been exceeded.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	328	6 Trouble shooting by Event log 325 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The fault may be caused by interference, power supply units and cables, or communication cables. Recommended actions 1. Make sure any terminating resistors are correctly connected. 2. Make sure all communication cables and connectors are working correctly and of the recommended type. 3. Check network topology and cable length. 4. Make sure the DeviceNet Power Supply unit is working correctly. Replace any faulty unit. 71301, Bus off, DeviceNet bus communication failure Description A major number of communication errors occurred on DeviceNet bus < arg >. Consequences All communication on the DeviceNet Bus has stopped. Probable causes The fault may be caused by interference, power supply units and cables, or communication cables. Recommended actions 1. Make sure the DeviceNet Power Supply unit is working correctly. Replace any faulty I/O unit. 2. Make sure any terminating resistors are correctly connected. 3. Make sure all communication cables and connectors are working correctly and of the recommended type. 4. Check network topology and cable length. 5. Restart the system. 71302, No DeviceNet option has been installed Description A DeviceNet master/slave board has been fitted, but no DeviceNet option has been installed. Consequences No communication on the DeviceNet is possible. There may be consequential errors from configuring DeviceNet when no such option has been installed. Probable causes An attempt may have been made to add the DeviceNet functionality, without installing the option correctly. Recommended actions 1. If the DeviceNet option is required: configure a new system with this option, and install the system. 2. If the DeviceNet option is not required: configure a new system without this option, and install the system. 71303, Invalid DeviceNet vendor id Description The vendor id read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change vendor id in configuration. 2. Check that the type of I/O unit is correct. 71304, Invalid DeviceNet device type Description The device type read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change device type in configuration. 2. Check that the type of I/O unit is correct. 71305, Invalid DeviceNet product code Description The product code read from DeviceNet I/O unit < arg > doesn't match value in unit type configuration. - Configuration: < arg > - Actual: < arg > Recommended actions 1. Change product code in configuration. 2. Check that the type of I/O unit is correct. 71306, DeviceNet unknown error Description An unknown error is reported from I/O unit < arg > error code arg . Recommended actions 1. Restart the system. 2. Report problem to ABB. 71307, DeviceNet generic connection 1 Description On DeviceNet I/O unit < arg > connection 1 configuration are generic. Real values: - Connection 1 type: < arg > - Connection 1 input size: < arg > - Connection 1 output size: < arg > 6 Trouble shooting by Event log 326 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71308, DeviceNet generic connection 2 Description On DeviceNet I/O unit < arg > connection 2 configuration are generic. Real values: - Connection 2 type: < arg > - Connection 2 input size: < arg > - Connection 2 output size: < arg > Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71309, DeviceNet generic unit identification Description On DeviceNet I/O unit < arg > identity configuration are generic. Real values: - Vendor Id: < arg > - Product code: < arg > - Device type: < arg > Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71310, DeviceNet I/O unit connection error Description DeviceNet I/O unit < arg > is occupied by another master. Recommended actions 1. Check configuration. 2. Cycle power on I/O unit. 71311, Unable to established communication on DeviceNet bus Description Unable to established communication on DeviceNet bus < arg > because no I/O units are physically connected. Recommended actions 1. Check cables and connectors. 2. Connect I/O units to I/O bus. 3. Restart the system. 4. Remove I/O units on the I/O bus < arg > from the configuration. 71312, DeviceNet I/O unit explicit connection not enabled Description DeviceNet I/O unit < arg > does not have the explicit message connection enabled. Recommended actions Change configuration. 71313, Fieldbus command type order number not unique. Description The I/O configuration is invalid. Fieldbus command < arg > and < arg > are connected to the same unit type < arg > and have the same order number < arg >. The order number of commands connected to the same I/O unit must be unique. This command has been rejected. Recommended actions Correct the configuration. 71314, Invalid fieldbus command type Description The I/O configuration is invalid. One of the fieldbus commands has a reference to an invalid/unknown command type < arg >. All fieldbus commands must refer to an existing command type. This fieldbus command has been rejected. Recommended actions Correct the fieldbus command type for the command. 71315, Max number of fieldbus commands exceeded Description The I/O configuration is invalid. The maximum number, arg , of fieldbus commands in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of fieldbus commands) so that the maximum limit is not exceeded. 71316, Max number of fieldbus command types exceeded Description The I/O configuration is invalid. The maximum number arg , of fieldbus command types in the I/O system has been exceeded. 6 Trouble shooting by Event log 327 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Modify the configuration of the I/O system (by reducing the number of fieldbus command types) so that the maximum limit is not exceeded. 71317, DeviceNet I/O unit reset Description DeviceNet I/O unit < arg > have been restarted through fieldbus command arg , to make sure fieldbus command values are activated. This will cause the I/O unit to loose contact while the I/O unit is restarted and then automatically be reconnected. Recommended actions 1. Do nothing. 2. If restart not necessary remove fieldbus command configuration on unit type. 71318, Failed to send fieldbus command Description Fieldbus command < arg > to I/O unit < arg > was not successfully sent. Recommended actions Check fieldbus command configuration. 71320, Max number of I/O access levels exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O access levels in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O access levels) so that the maximum limit is not exceeded. 71321, Invalid I/O access level Description The I/O configuration is invalid. The I/O signal < arg > has a reference to an invalid/undefined I/O access level < arg >. All I/O signals must either omit the access level or refer to an existing access level. This I/O signal has been rejected. Recommended actions Change I/O access level to one that exist or define a new I/O access level. 71323, Invalid bit values Description The I/O configuration for I/O signal < arg > is invalid. The minimum bit value < arg > must not be less than < arg >. The maximum bit value < arg > must not exceed < arg >. The minimum bit value must be less than the maximum bit value. This I/O signal has been rejected. Recommended actions 1. Check that the I/O signal is configured with the correct encoding type. 2. Check that the min and max bit values are correct. 71324, Physical limitation values out of range Description The I/O configuration for I/O signal < arg > is invalid. The physical limitation minimum value must be less than the physical limitation maximum value. This I/O signal has been rejected. Recommended actions Correct the physical limitation values for the I/O signal so that the minimum value becomes less than the maximum value. 71325, Invalid I/O bus configuration Description The I/O configuration for I/O bus < arg > is invalid. User-defined (externally loaded) I/O buses must no be specified as local. This I/O bus has been rejected. Recommended actions Change the bus type of the I/O bus. 71326, Invalid unit type configuration Description The I/O configuration for unit type < arg > is invalid. User-defined (externally loaded) unit types must no be specified as local. This I/O bus has been rejected. Recommended actions Change the bus type of the I/O unit type. 71328, Invalid name Description The I/O configuration is invalid. The configuration instance < arg > does not comply with the rules of RAPID identifiers. This configuration instance has been rejected. Recommended actions Correct the name of the configuration instance so that it complies with the following rules: Rules of RAPID identifiers:
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	329	6 Trouble shooting by Event log 326 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71308, DeviceNet generic connection 2 Description On DeviceNet I/O unit < arg > connection 2 configuration are generic. Real values: - Connection 2 type: < arg > - Connection 2 input size: < arg > - Connection 2 output size: < arg > Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71309, DeviceNet generic unit identification Description On DeviceNet I/O unit < arg > identity configuration are generic. Real values: - Vendor Id: < arg > - Product code: < arg > - Device type: < arg > Recommended actions 1. Create a new unit type with correct values. 2. Update your current unit type configuration. 71310, DeviceNet I/O unit connection error Description DeviceNet I/O unit < arg > is occupied by another master. Recommended actions 1. Check configuration. 2. Cycle power on I/O unit. 71311, Unable to established communication on DeviceNet bus Description Unable to established communication on DeviceNet bus < arg > because no I/O units are physically connected. Recommended actions 1. Check cables and connectors. 2. Connect I/O units to I/O bus. 3. Restart the system. 4. Remove I/O units on the I/O bus < arg > from the configuration. 71312, DeviceNet I/O unit explicit connection not enabled Description DeviceNet I/O unit < arg > does not have the explicit message connection enabled. Recommended actions Change configuration. 71313, Fieldbus command type order number not unique. Description The I/O configuration is invalid. Fieldbus command < arg > and < arg > are connected to the same unit type < arg > and have the same order number < arg >. The order number of commands connected to the same I/O unit must be unique. This command has been rejected. Recommended actions Correct the configuration. 71314, Invalid fieldbus command type Description The I/O configuration is invalid. One of the fieldbus commands has a reference to an invalid/unknown command type < arg >. All fieldbus commands must refer to an existing command type. This fieldbus command has been rejected. Recommended actions Correct the fieldbus command type for the command. 71315, Max number of fieldbus commands exceeded Description The I/O configuration is invalid. The maximum number, arg , of fieldbus commands in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of fieldbus commands) so that the maximum limit is not exceeded. 71316, Max number of fieldbus command types exceeded Description The I/O configuration is invalid. The maximum number arg , of fieldbus command types in the I/O system has been exceeded. 6 Trouble shooting by Event log 327 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Modify the configuration of the I/O system (by reducing the number of fieldbus command types) so that the maximum limit is not exceeded. 71317, DeviceNet I/O unit reset Description DeviceNet I/O unit < arg > have been restarted through fieldbus command arg , to make sure fieldbus command values are activated. This will cause the I/O unit to loose contact while the I/O unit is restarted and then automatically be reconnected. Recommended actions 1. Do nothing. 2. If restart not necessary remove fieldbus command configuration on unit type. 71318, Failed to send fieldbus command Description Fieldbus command < arg > to I/O unit < arg > was not successfully sent. Recommended actions Check fieldbus command configuration. 71320, Max number of I/O access levels exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O access levels in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O access levels) so that the maximum limit is not exceeded. 71321, Invalid I/O access level Description The I/O configuration is invalid. The I/O signal < arg > has a reference to an invalid/undefined I/O access level < arg >. All I/O signals must either omit the access level or refer to an existing access level. This I/O signal has been rejected. Recommended actions Change I/O access level to one that exist or define a new I/O access level. 71323, Invalid bit values Description The I/O configuration for I/O signal < arg > is invalid. The minimum bit value < arg > must not be less than < arg >. The maximum bit value < arg > must not exceed < arg >. The minimum bit value must be less than the maximum bit value. This I/O signal has been rejected. Recommended actions 1. Check that the I/O signal is configured with the correct encoding type. 2. Check that the min and max bit values are correct. 71324, Physical limitation values out of range Description The I/O configuration for I/O signal < arg > is invalid. The physical limitation minimum value must be less than the physical limitation maximum value. This I/O signal has been rejected. Recommended actions Correct the physical limitation values for the I/O signal so that the minimum value becomes less than the maximum value. 71325, Invalid I/O bus configuration Description The I/O configuration for I/O bus < arg > is invalid. User-defined (externally loaded) I/O buses must no be specified as local. This I/O bus has been rejected. Recommended actions Change the bus type of the I/O bus. 71326, Invalid unit type configuration Description The I/O configuration for unit type < arg > is invalid. User-defined (externally loaded) unit types must no be specified as local. This I/O bus has been rejected. Recommended actions Change the bus type of the I/O unit type. 71328, Invalid name Description The I/O configuration is invalid. The configuration instance < arg > does not comply with the rules of RAPID identifiers. This configuration instance has been rejected. Recommended actions Correct the name of the configuration instance so that it complies with the following rules: Rules of RAPID identifiers: 6 Trouble shooting by Event log 328 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1, The length must not exceed 16 characters. 2, The first character must be a letter (a-z or A-Z). 3, Subsequent characters must be letters (a-z or A-Z), digits (0-9) or underscores (_). 71329, Invalid Connector ID Description The I/O configuration for I/O bus < arg > is invalid. No or invalid connector ID is selected for the < arg > bus type. This I/O bus has been rejected. Recommended actions Select a valid connector ID for the I/O bus. 71330, Conflicting bus types Description The I/O configuration for I/O bus < arg > is invalid. There are duplicated < arg > I/O buses with same connector ID < arg >. I/O buses of the same type must have unique connector ID:s. This I/O bus has been rejected. Recommended actions Correct the connector ID for the I/O bus. 71331, Invalid bus type Description The I/O configuration for I/O bus < arg > is invalid. The bus type < arg > is invalid or unknown Installed valid bus types are: argargarg Consequences This I/O bus has been rejected, and no functions depending on it will work. Recommended actions Correct the bus type for the I/O bus. 71332, Invalid recovery time Description The I/O configuration for I/O bus < arg > is invalid. The value of the recovery time parameter < arg > is incorrect. The recovery time (how often to try regaining contact with lost I/O units) must not be less than 5 seconds. This I/O bus has been rejected. Recommended actions Correct the recovery time for the I/O bus. 71333, Invalid DeviceNet baud rate Description The I/O configuration for I/O bus < arg > is invalid. The value of the DeviceNet baud rate parameter < arg > is incorrect. Valid DeviceNet baud rates are: - 125 - 250 - 500 This I/O bus has been rejected. Recommended actions Correct the DeviceNet baud rate for the I/O bus. 71334, Command type without reference to unit type Description The I/O configuration is invalid. No reference to a unit type is defined for the command type < arg >. All command types must have a reference to an existing unit type. This command type has been rejected. Recommended actions Define a unit type reference for the command type. 71335, Invalid unit type Description The I/O configuration for command type < arg > is invalid. The unit type < arg > is invalid/unknown. All command types must refer to an existing/defined unit type. This command type has been rejected. Recommended actions Correct the unit type for the command type. 71336, Command type without DeviceNet path Description The I/O configuration is invalid. No DeviceNet path is defined for the command type < arg >. This command type has been rejected. Recommended actions Define a DeviceNet path < arg > for the command type. 71337, Command type without DeviceNet service identifier Description The I/O configuration is invalid. No DeviceNet service identifier is defined for the command type < arg >.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	330	6 Trouble shooting by Event log 327 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Modify the configuration of the I/O system (by reducing the number of fieldbus command types) so that the maximum limit is not exceeded. 71317, DeviceNet I/O unit reset Description DeviceNet I/O unit < arg > have been restarted through fieldbus command arg , to make sure fieldbus command values are activated. This will cause the I/O unit to loose contact while the I/O unit is restarted and then automatically be reconnected. Recommended actions 1. Do nothing. 2. If restart not necessary remove fieldbus command configuration on unit type. 71318, Failed to send fieldbus command Description Fieldbus command < arg > to I/O unit < arg > was not successfully sent. Recommended actions Check fieldbus command configuration. 71320, Max number of I/O access levels exceeded Description The I/O configuration is invalid. The maximum number, arg , of I/O access levels in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O access levels) so that the maximum limit is not exceeded. 71321, Invalid I/O access level Description The I/O configuration is invalid. The I/O signal < arg > has a reference to an invalid/undefined I/O access level < arg >. All I/O signals must either omit the access level or refer to an existing access level. This I/O signal has been rejected. Recommended actions Change I/O access level to one that exist or define a new I/O access level. 71323, Invalid bit values Description The I/O configuration for I/O signal < arg > is invalid. The minimum bit value < arg > must not be less than < arg >. The maximum bit value < arg > must not exceed < arg >. The minimum bit value must be less than the maximum bit value. This I/O signal has been rejected. Recommended actions 1. Check that the I/O signal is configured with the correct encoding type. 2. Check that the min and max bit values are correct. 71324, Physical limitation values out of range Description The I/O configuration for I/O signal < arg > is invalid. The physical limitation minimum value must be less than the physical limitation maximum value. This I/O signal has been rejected. Recommended actions Correct the physical limitation values for the I/O signal so that the minimum value becomes less than the maximum value. 71325, Invalid I/O bus configuration Description The I/O configuration for I/O bus < arg > is invalid. User-defined (externally loaded) I/O buses must no be specified as local. This I/O bus has been rejected. Recommended actions Change the bus type of the I/O bus. 71326, Invalid unit type configuration Description The I/O configuration for unit type < arg > is invalid. User-defined (externally loaded) unit types must no be specified as local. This I/O bus has been rejected. Recommended actions Change the bus type of the I/O unit type. 71328, Invalid name Description The I/O configuration is invalid. The configuration instance < arg > does not comply with the rules of RAPID identifiers. This configuration instance has been rejected. Recommended actions Correct the name of the configuration instance so that it complies with the following rules: Rules of RAPID identifiers: 6 Trouble shooting by Event log 328 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1, The length must not exceed 16 characters. 2, The first character must be a letter (a-z or A-Z). 3, Subsequent characters must be letters (a-z or A-Z), digits (0-9) or underscores (_). 71329, Invalid Connector ID Description The I/O configuration for I/O bus < arg > is invalid. No or invalid connector ID is selected for the < arg > bus type. This I/O bus has been rejected. Recommended actions Select a valid connector ID for the I/O bus. 71330, Conflicting bus types Description The I/O configuration for I/O bus < arg > is invalid. There are duplicated < arg > I/O buses with same connector ID < arg >. I/O buses of the same type must have unique connector ID:s. This I/O bus has been rejected. Recommended actions Correct the connector ID for the I/O bus. 71331, Invalid bus type Description The I/O configuration for I/O bus < arg > is invalid. The bus type < arg > is invalid or unknown Installed valid bus types are: argargarg Consequences This I/O bus has been rejected, and no functions depending on it will work. Recommended actions Correct the bus type for the I/O bus. 71332, Invalid recovery time Description The I/O configuration for I/O bus < arg > is invalid. The value of the recovery time parameter < arg > is incorrect. The recovery time (how often to try regaining contact with lost I/O units) must not be less than 5 seconds. This I/O bus has been rejected. Recommended actions Correct the recovery time for the I/O bus. 71333, Invalid DeviceNet baud rate Description The I/O configuration for I/O bus < arg > is invalid. The value of the DeviceNet baud rate parameter < arg > is incorrect. Valid DeviceNet baud rates are: - 125 - 250 - 500 This I/O bus has been rejected. Recommended actions Correct the DeviceNet baud rate for the I/O bus. 71334, Command type without reference to unit type Description The I/O configuration is invalid. No reference to a unit type is defined for the command type < arg >. All command types must have a reference to an existing unit type. This command type has been rejected. Recommended actions Define a unit type reference for the command type. 71335, Invalid unit type Description The I/O configuration for command type < arg > is invalid. The unit type < arg > is invalid/unknown. All command types must refer to an existing/defined unit type. This command type has been rejected. Recommended actions Correct the unit type for the command type. 71336, Command type without DeviceNet path Description The I/O configuration is invalid. No DeviceNet path is defined for the command type < arg >. This command type has been rejected. Recommended actions Define a DeviceNet path < arg > for the command type. 71337, Command type without DeviceNet service identifier Description The I/O configuration is invalid. No DeviceNet service identifier is defined for the command type < arg >. 6 Trouble shooting by Event log 329 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This command type has been rejected. Recommended actions Define a DeviceNet service identifier < arg > for the command type. 71338, Invalid DeviceNet service identifier Description The I/O configuration is invalid. DeviceNet service identifier < arg > is not valid for command type < arg >. Valid DeviceNet service identifiers are: < arg > < arg > < arg > This command type has been rejected. Recommended actions Correct the DeviceNet service identifier for the command type. 71339, Fieldbus command without reference to I/O unit Description The I/O configuration is invalid. One of the fieldbus commands has no reference to a I/O unit. All fieldbus commands must have a reference to an existing I/O unit. This fieldbus command has been rejected. Recommended actions Define a I/O unit reference for the fieldbus command. 71340, Invalid I/O unit Description The I/O configuration is invalid. One of the fieldbus commands has a reference to an invalid/unknown I/O unit < arg >. All fieldbus commands must have a reference to an existing I/O unit. This fieldbus command has been rejected. Recommended actions Correct the I/O unit for the fieldbus command. 71341, Fieldbus command, no reference to command type Description The I/O configuration is invalid. One of the fieldbus commands has no reference to a command type. All fieldbus commands must have a reference to an existing command type. This fieldbus command has been rejected. Recommended actions Define a command type reference for the fieldbus command. 71342, Unit type mismatch Description The I/O configuration is invalid. One of the fieldbus commands refers to a I/O unit < arg > and a command type < arg > that refer to different unit types. The I/O unit and command type referred to by a fieldbus command must refer to the same unit type. This fieldbus command has been rejected. Recommended actions Correct the configuration. 71344, Unit map undefined Description The I/O configuration for I/O signal < arg > is invalid. Unit map is undefined or empty. A unit map must be specified for all physical I/O signals (i.e. signals connected to an unit). This I/O signal has been rejected. Recommended actions Define a unit map for the I/O signal. 71346, Unit map out of range Description The I/O configuration for I/O signal < arg > is invalid. The unit map < arg > is invalid since bit < arg > is out of range. All bits in the unit map must be in the range [0, arg ]. This I/O signal has been rejected. Recommended actions Correct the unit map. 71347, Unit map with overlapping segments Description The I/O configuration for I/O signal < arg > is invalid. The unit map < arg > contains segments (e.g bit arg ) that overlap each other. This I/O signal has been rejected. Recommended actions Correct the unit map. 71348, Unit map with unexpected character Description The I/O configuration for I/O signal < arg > is invalid.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	331	6 Trouble shooting by Event log 328 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1, The length must not exceed 16 characters. 2, The first character must be a letter (a-z or A-Z). 3, Subsequent characters must be letters (a-z or A-Z), digits (0-9) or underscores (_). 71329, Invalid Connector ID Description The I/O configuration for I/O bus < arg > is invalid. No or invalid connector ID is selected for the < arg > bus type. This I/O bus has been rejected. Recommended actions Select a valid connector ID for the I/O bus. 71330, Conflicting bus types Description The I/O configuration for I/O bus < arg > is invalid. There are duplicated < arg > I/O buses with same connector ID < arg >. I/O buses of the same type must have unique connector ID:s. This I/O bus has been rejected. Recommended actions Correct the connector ID for the I/O bus. 71331, Invalid bus type Description The I/O configuration for I/O bus < arg > is invalid. The bus type < arg > is invalid or unknown Installed valid bus types are: argargarg Consequences This I/O bus has been rejected, and no functions depending on it will work. Recommended actions Correct the bus type for the I/O bus. 71332, Invalid recovery time Description The I/O configuration for I/O bus < arg > is invalid. The value of the recovery time parameter < arg > is incorrect. The recovery time (how often to try regaining contact with lost I/O units) must not be less than 5 seconds. This I/O bus has been rejected. Recommended actions Correct the recovery time for the I/O bus. 71333, Invalid DeviceNet baud rate Description The I/O configuration for I/O bus < arg > is invalid. The value of the DeviceNet baud rate parameter < arg > is incorrect. Valid DeviceNet baud rates are: - 125 - 250 - 500 This I/O bus has been rejected. Recommended actions Correct the DeviceNet baud rate for the I/O bus. 71334, Command type without reference to unit type Description The I/O configuration is invalid. No reference to a unit type is defined for the command type < arg >. All command types must have a reference to an existing unit type. This command type has been rejected. Recommended actions Define a unit type reference for the command type. 71335, Invalid unit type Description The I/O configuration for command type < arg > is invalid. The unit type < arg > is invalid/unknown. All command types must refer to an existing/defined unit type. This command type has been rejected. Recommended actions Correct the unit type for the command type. 71336, Command type without DeviceNet path Description The I/O configuration is invalid. No DeviceNet path is defined for the command type < arg >. This command type has been rejected. Recommended actions Define a DeviceNet path < arg > for the command type. 71337, Command type without DeviceNet service identifier Description The I/O configuration is invalid. No DeviceNet service identifier is defined for the command type < arg >. 6 Trouble shooting by Event log 329 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This command type has been rejected. Recommended actions Define a DeviceNet service identifier < arg > for the command type. 71338, Invalid DeviceNet service identifier Description The I/O configuration is invalid. DeviceNet service identifier < arg > is not valid for command type < arg >. Valid DeviceNet service identifiers are: < arg > < arg > < arg > This command type has been rejected. Recommended actions Correct the DeviceNet service identifier for the command type. 71339, Fieldbus command without reference to I/O unit Description The I/O configuration is invalid. One of the fieldbus commands has no reference to a I/O unit. All fieldbus commands must have a reference to an existing I/O unit. This fieldbus command has been rejected. Recommended actions Define a I/O unit reference for the fieldbus command. 71340, Invalid I/O unit Description The I/O configuration is invalid. One of the fieldbus commands has a reference to an invalid/unknown I/O unit < arg >. All fieldbus commands must have a reference to an existing I/O unit. This fieldbus command has been rejected. Recommended actions Correct the I/O unit for the fieldbus command. 71341, Fieldbus command, no reference to command type Description The I/O configuration is invalid. One of the fieldbus commands has no reference to a command type. All fieldbus commands must have a reference to an existing command type. This fieldbus command has been rejected. Recommended actions Define a command type reference for the fieldbus command. 71342, Unit type mismatch Description The I/O configuration is invalid. One of the fieldbus commands refers to a I/O unit < arg > and a command type < arg > that refer to different unit types. The I/O unit and command type referred to by a fieldbus command must refer to the same unit type. This fieldbus command has been rejected. Recommended actions Correct the configuration. 71344, Unit map undefined Description The I/O configuration for I/O signal < arg > is invalid. Unit map is undefined or empty. A unit map must be specified for all physical I/O signals (i.e. signals connected to an unit). This I/O signal has been rejected. Recommended actions Define a unit map for the I/O signal. 71346, Unit map out of range Description The I/O configuration for I/O signal < arg > is invalid. The unit map < arg > is invalid since bit < arg > is out of range. All bits in the unit map must be in the range [0, arg ]. This I/O signal has been rejected. Recommended actions Correct the unit map. 71347, Unit map with overlapping segments Description The I/O configuration for I/O signal < arg > is invalid. The unit map < arg > contains segments (e.g bit arg ) that overlap each other. This I/O signal has been rejected. Recommended actions Correct the unit map. 71348, Unit map with unexpected character Description The I/O configuration for I/O signal < arg > is invalid. 6 Trouble shooting by Event log 330 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Found unexpected end or character at position < arg > in the unit map: < arg >. This I/O signal has been rejected. Recommended actions Correct the unit map so that is comply with the following syntax: - {bit} = ([0-9]+) - {range} = ([0-9]+[-][0-9]+) - {segment} = ({bit} \| {range}) - {unit map} = ({segment}[,])*{segment} Examples of valid unit maps: - "1" - "0-7, 15-8" - "1,4-3,7" 71349, Invalid signal size Description The I/O configuration for I/O signal < arg > is invalid. There is a mismatch between the signal type and the size of the signal. The signal size < arg > is given by the unit map: < arg >. This I/O signal has been rejected. Recommended actions Correct either the signal type or the unit map so that the following rules are fulfilled: - The size of digital I/O signals must be exactly one bit. - The size of analog and group I/O signals must be between 2 and 32 bits. 71350, Invalid bus type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown bus type < arg >. Installed valid bus types are: argargarg Consequences This unit type has been rejected, and no functions depending on it will work. Recommended actions Correct the bus type for the unit type. 71351, Invalid connection 1 type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown type for connection 1 < arg >. The type for connection 1 must be one of the following: - POLLED - STROBE - COS - CYCLIC - COS_ACKSUP - CYCLIC_ACKSUP This unit type has been rejected. Recommended actions Correct the connection 1 type of the unit type. 71352, Invalid connection 2 type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown type for connection 2 < arg >. The type for connection 2 must either be omitted or one of the following: - POLLED - STROBE - COS - CYCLIC - COS_ACKSUP - CYCLIC_ACKSUP This unit type has been rejected. Recommended actions Correct the connection 2 type of the unit type. 71353, Unit without reference to unit type Description The I/O configuration is invalid. No reference to a unit type is defined for the I/O unit < arg >. This I/O signal has been rejected. Recommended actions Define a unit type reference for the I/O unit. 71354, I/O unit without reference to I/O bus Description The I/O configuration is invalid. No reference to a I/O bus is defined for the I/O unit < arg >. This I/O unit has been rejected. Recommended actions Define a I/O bus reference for the I/O unit. 71355, Invalid trustlevel Description The I/O configuration is invalid. Unit type < arg > has an invalid/unknown trustlevel < arg >. Valid trustlevel values are: - 0 (Required) - 1 (Error when lost) - 2 (Loss accepted)
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	332	6 Trouble shooting by Event log 329 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This command type has been rejected. Recommended actions Define a DeviceNet service identifier < arg > for the command type. 71338, Invalid DeviceNet service identifier Description The I/O configuration is invalid. DeviceNet service identifier < arg > is not valid for command type < arg >. Valid DeviceNet service identifiers are: < arg > < arg > < arg > This command type has been rejected. Recommended actions Correct the DeviceNet service identifier for the command type. 71339, Fieldbus command without reference to I/O unit Description The I/O configuration is invalid. One of the fieldbus commands has no reference to a I/O unit. All fieldbus commands must have a reference to an existing I/O unit. This fieldbus command has been rejected. Recommended actions Define a I/O unit reference for the fieldbus command. 71340, Invalid I/O unit Description The I/O configuration is invalid. One of the fieldbus commands has a reference to an invalid/unknown I/O unit < arg >. All fieldbus commands must have a reference to an existing I/O unit. This fieldbus command has been rejected. Recommended actions Correct the I/O unit for the fieldbus command. 71341, Fieldbus command, no reference to command type Description The I/O configuration is invalid. One of the fieldbus commands has no reference to a command type. All fieldbus commands must have a reference to an existing command type. This fieldbus command has been rejected. Recommended actions Define a command type reference for the fieldbus command. 71342, Unit type mismatch Description The I/O configuration is invalid. One of the fieldbus commands refers to a I/O unit < arg > and a command type < arg > that refer to different unit types. The I/O unit and command type referred to by a fieldbus command must refer to the same unit type. This fieldbus command has been rejected. Recommended actions Correct the configuration. 71344, Unit map undefined Description The I/O configuration for I/O signal < arg > is invalid. Unit map is undefined or empty. A unit map must be specified for all physical I/O signals (i.e. signals connected to an unit). This I/O signal has been rejected. Recommended actions Define a unit map for the I/O signal. 71346, Unit map out of range Description The I/O configuration for I/O signal < arg > is invalid. The unit map < arg > is invalid since bit < arg > is out of range. All bits in the unit map must be in the range [0, arg ]. This I/O signal has been rejected. Recommended actions Correct the unit map. 71347, Unit map with overlapping segments Description The I/O configuration for I/O signal < arg > is invalid. The unit map < arg > contains segments (e.g bit arg ) that overlap each other. This I/O signal has been rejected. Recommended actions Correct the unit map. 71348, Unit map with unexpected character Description The I/O configuration for I/O signal < arg > is invalid. 6 Trouble shooting by Event log 330 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Found unexpected end or character at position < arg > in the unit map: < arg >. This I/O signal has been rejected. Recommended actions Correct the unit map so that is comply with the following syntax: - {bit} = ([0-9]+) - {range} = ([0-9]+[-][0-9]+) - {segment} = ({bit} \| {range}) - {unit map} = ({segment}[,])*{segment} Examples of valid unit maps: - "1" - "0-7, 15-8" - "1,4-3,7" 71349, Invalid signal size Description The I/O configuration for I/O signal < arg > is invalid. There is a mismatch between the signal type and the size of the signal. The signal size < arg > is given by the unit map: < arg >. This I/O signal has been rejected. Recommended actions Correct either the signal type or the unit map so that the following rules are fulfilled: - The size of digital I/O signals must be exactly one bit. - The size of analog and group I/O signals must be between 2 and 32 bits. 71350, Invalid bus type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown bus type < arg >. Installed valid bus types are: argargarg Consequences This unit type has been rejected, and no functions depending on it will work. Recommended actions Correct the bus type for the unit type. 71351, Invalid connection 1 type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown type for connection 1 < arg >. The type for connection 1 must be one of the following: - POLLED - STROBE - COS - CYCLIC - COS_ACKSUP - CYCLIC_ACKSUP This unit type has been rejected. Recommended actions Correct the connection 1 type of the unit type. 71352, Invalid connection 2 type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown type for connection 2 < arg >. The type for connection 2 must either be omitted or one of the following: - POLLED - STROBE - COS - CYCLIC - COS_ACKSUP - CYCLIC_ACKSUP This unit type has been rejected. Recommended actions Correct the connection 2 type of the unit type. 71353, Unit without reference to unit type Description The I/O configuration is invalid. No reference to a unit type is defined for the I/O unit < arg >. This I/O signal has been rejected. Recommended actions Define a unit type reference for the I/O unit. 71354, I/O unit without reference to I/O bus Description The I/O configuration is invalid. No reference to a I/O bus is defined for the I/O unit < arg >. This I/O unit has been rejected. Recommended actions Define a I/O bus reference for the I/O unit. 71355, Invalid trustlevel Description The I/O configuration is invalid. Unit type < arg > has an invalid/unknown trustlevel < arg >. Valid trustlevel values are: - 0 (Required) - 1 (Error when lost) - 2 (Loss accepted) 6 Trouble shooting by Event log 331 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - 3 (Stop when lost) This command type has been rejected. Recommended actions Correct the trustlevel for the unit type. 71356, Bus type mismatch Description The I/O configuration is invalid. Unit < arg > refers to a I/O bus and a unit type with different bus types. This I/O unit has been rejected. Recommended actions 1. Check that the I/O unit is connected to the correct I/O bus and that the bus type of that I/O bus is correct. 2. Check that the I/O unit refers to the correct unit type and that the bus type of that unit type is correct. 71357, Duplicated I/O units on I/O bus <Local> Description The I/O configuration for I/O unit < arg > is invalid. There is already another user-defined I/O unit connected to the I/O bus <Local>. Only one user-defined I/O unit may be connected to the I/O bus <Local>. This I/O unit has been rejected. Recommended actions Correct the I/O configuration. 71358, Power fail restore full Description I/O unit < arg > could not be setup for power failure restore. The table for power fail is full. Recommended actions Remove some other I/O units from the restore list. 71359, Option Multiple Serial Ports is not installed Description The system has attempted to address the serial port < arg >, and failed. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes The option, Multiple Serial Ports, has not been installed in the system. Recommended actions 1. If the option is required: configure a new system WITH this option, and install the system. 2. If the option is NOT required: remove the unsupported communication channels from the configuration. 71361, Cross connection with non digital resultant signal Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections refer to a I/O signal < arg >, that is not digital. Only digital I/O signals can be cross connected. This cross connection has been rejected. Recommended actions Remove the non-digital I/O signal from the cross connection. 71362, I/O signal mapped outside the I/O unit data area Description Cannot change physical state of I/O signal < arg > to VALID. The reason is that the I/O signal is mapped to bit(s) that lies outside the data area of the I/O unit it is assigned to. I/O signal assigned to I/O unit < arg > I/O signal mapped to bit(s): < arg > Output data area size for the I/O unit is arg bits Input data area size for the I/O unit is arg bits Consequences The physical state of this I/O signal remains NOT VALID. Recommended actions 1. Check that the unit mapping of the I/O signal is correct. 2. Check that the I/O signal is assigned to the correct I/O unit. 3. Check the system parameters Connection Input/Output size on the unit type, it is possible to increase those parameters on some unit types. 71363, Slave configuration invalid Description The I/O unit < arg > configured on the master address is not valid as an internal slave. Recommended actions 1. Change the address on the I/O unit. 2. Change the unit type on the unit to DN_SLAVE. 71364, I/O queue overload Description The I/O queue handling input and output I/O signals to and from the system has been overloaded. Consequences The system will go to status SYS STOP.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	333	6 Trouble shooting by Event log 330 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Found unexpected end or character at position < arg > in the unit map: < arg >. This I/O signal has been rejected. Recommended actions Correct the unit map so that is comply with the following syntax: - {bit} = ([0-9]+) - {range} = ([0-9]+[-][0-9]+) - {segment} = ({bit} \| {range}) - {unit map} = ({segment}[,])*{segment} Examples of valid unit maps: - "1" - "0-7, 15-8" - "1,4-3,7" 71349, Invalid signal size Description The I/O configuration for I/O signal < arg > is invalid. There is a mismatch between the signal type and the size of the signal. The signal size < arg > is given by the unit map: < arg >. This I/O signal has been rejected. Recommended actions Correct either the signal type or the unit map so that the following rules are fulfilled: - The size of digital I/O signals must be exactly one bit. - The size of analog and group I/O signals must be between 2 and 32 bits. 71350, Invalid bus type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown bus type < arg >. Installed valid bus types are: argargarg Consequences This unit type has been rejected, and no functions depending on it will work. Recommended actions Correct the bus type for the unit type. 71351, Invalid connection 1 type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown type for connection 1 < arg >. The type for connection 1 must be one of the following: - POLLED - STROBE - COS - CYCLIC - COS_ACKSUP - CYCLIC_ACKSUP This unit type has been rejected. Recommended actions Correct the connection 1 type of the unit type. 71352, Invalid connection 2 type Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown type for connection 2 < arg >. The type for connection 2 must either be omitted or one of the following: - POLLED - STROBE - COS - CYCLIC - COS_ACKSUP - CYCLIC_ACKSUP This unit type has been rejected. Recommended actions Correct the connection 2 type of the unit type. 71353, Unit without reference to unit type Description The I/O configuration is invalid. No reference to a unit type is defined for the I/O unit < arg >. This I/O signal has been rejected. Recommended actions Define a unit type reference for the I/O unit. 71354, I/O unit without reference to I/O bus Description The I/O configuration is invalid. No reference to a I/O bus is defined for the I/O unit < arg >. This I/O unit has been rejected. Recommended actions Define a I/O bus reference for the I/O unit. 71355, Invalid trustlevel Description The I/O configuration is invalid. Unit type < arg > has an invalid/unknown trustlevel < arg >. Valid trustlevel values are: - 0 (Required) - 1 (Error when lost) - 2 (Loss accepted) 6 Trouble shooting by Event log 331 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - 3 (Stop when lost) This command type has been rejected. Recommended actions Correct the trustlevel for the unit type. 71356, Bus type mismatch Description The I/O configuration is invalid. Unit < arg > refers to a I/O bus and a unit type with different bus types. This I/O unit has been rejected. Recommended actions 1. Check that the I/O unit is connected to the correct I/O bus and that the bus type of that I/O bus is correct. 2. Check that the I/O unit refers to the correct unit type and that the bus type of that unit type is correct. 71357, Duplicated I/O units on I/O bus <Local> Description The I/O configuration for I/O unit < arg > is invalid. There is already another user-defined I/O unit connected to the I/O bus <Local>. Only one user-defined I/O unit may be connected to the I/O bus <Local>. This I/O unit has been rejected. Recommended actions Correct the I/O configuration. 71358, Power fail restore full Description I/O unit < arg > could not be setup for power failure restore. The table for power fail is full. Recommended actions Remove some other I/O units from the restore list. 71359, Option Multiple Serial Ports is not installed Description The system has attempted to address the serial port < arg >, and failed. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes The option, Multiple Serial Ports, has not been installed in the system. Recommended actions 1. If the option is required: configure a new system WITH this option, and install the system. 2. If the option is NOT required: remove the unsupported communication channels from the configuration. 71361, Cross connection with non digital resultant signal Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections refer to a I/O signal < arg >, that is not digital. Only digital I/O signals can be cross connected. This cross connection has been rejected. Recommended actions Remove the non-digital I/O signal from the cross connection. 71362, I/O signal mapped outside the I/O unit data area Description Cannot change physical state of I/O signal < arg > to VALID. The reason is that the I/O signal is mapped to bit(s) that lies outside the data area of the I/O unit it is assigned to. I/O signal assigned to I/O unit < arg > I/O signal mapped to bit(s): < arg > Output data area size for the I/O unit is arg bits Input data area size for the I/O unit is arg bits Consequences The physical state of this I/O signal remains NOT VALID. Recommended actions 1. Check that the unit mapping of the I/O signal is correct. 2. Check that the I/O signal is assigned to the correct I/O unit. 3. Check the system parameters Connection Input/Output size on the unit type, it is possible to increase those parameters on some unit types. 71363, Slave configuration invalid Description The I/O unit < arg > configured on the master address is not valid as an internal slave. Recommended actions 1. Change the address on the I/O unit. 2. Change the unit type on the unit to DN_SLAVE. 71364, I/O queue overload Description The I/O queue handling input and output I/O signals to and from the system has been overloaded. Consequences The system will go to status SYS STOP. 6 Trouble shooting by Event log 332 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes This is caused by too frequent signal changes or too large bursts of signal changes, generated by input I/O signals or cross connections between I/O signals. Recommended actions Check the cross connections. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Check the frequency of input I/O signals from any external equipment connected to the system. Make sure it is not abnormal, and change if required. 3. If an extremely heavy I/O load is normal and required, investigate whether programming delays in the RAPID application may solve the problem. 71365, Safety I/O queue overload Description The safety I/O queue handling safety input and output I/O signals has been overloaded. Consequences The system will go to status SYS HALT. Probable causes This is caused by too frequent signal changes of safety I/O signals. Sometimes this may be due to erratic ground connection in I/O signals from external equipment. Recommended actions 1. Repeated safety input I/O signals will cause the system to halt. See the error log for other faults that may cause the condition. 2. Check the grounding of each signal from any external equipment affecting the safety I/O signals. 3. Check the frequency of input I/O signals from any external equipment connected to the system. Make sure it is not abnormal, and change is required. 71366, Cross connection I/O queue overload Description The cross connection I/O queue handling input and output I/O signals to and from the system has been overloaded. Consequences The system will go to status SYS STOP. Probable causes This is caused by too frequent signal changes or too large bursts of signal changes, generated by input or output I/O signals being actors in cross connections. Recommended actions Check the cross connections. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Check the frequency of input and output I/O signals being actors in cross connections. 3. If an extremely heavy I/O load is normal and required, investigate whether programming delays in the RAPID application may solve the problem. 71367, No communication with I/O unit Description During start-up, no communication was established with I/O unit < arg > on the I/O bus < arg >. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trustlevel <Required (0)> in the configuration. Probable causes The I/O unit is either not connected to the system, or it is connected, but has been assigned the wrong address. Recommended actions 1. Make sure all I/O unit addresses match the configuration. 2. Make sure all addresses are unique, and not used by more than one I/O unit. 3. Change the address and/or connect the missing I/O unit. 4. If you changed the address, the power supply to the I/O unit must be cycled (switched OFF and then back ON), to make sure the address has been changed. 71368, No Interbus option has been installed Description A Interbus master/slave board has been fitted, but no Interbus option has been installed. Consequences No communication on the Interbus is possible. There may be consequential errors from configuring Interbus when no such option has been installed. Probable causes An attempt may have been made to add the Interbus functionality, without installing the option correctly. Recommended actions 1. If the Interbus option is required: configure a new system WITH this option, and install the system. 2. If the Interbus option is NOT required: configure a new system WITHOUT this option, and install the system. 71377, Dengensha board failure Description No contact with Dengensha PCI board. Consequences Dengensha Spot Welding will not be available for use.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	334	6 Trouble shooting by Event log 331 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. - 3 (Stop when lost) This command type has been rejected. Recommended actions Correct the trustlevel for the unit type. 71356, Bus type mismatch Description The I/O configuration is invalid. Unit < arg > refers to a I/O bus and a unit type with different bus types. This I/O unit has been rejected. Recommended actions 1. Check that the I/O unit is connected to the correct I/O bus and that the bus type of that I/O bus is correct. 2. Check that the I/O unit refers to the correct unit type and that the bus type of that unit type is correct. 71357, Duplicated I/O units on I/O bus <Local> Description The I/O configuration for I/O unit < arg > is invalid. There is already another user-defined I/O unit connected to the I/O bus <Local>. Only one user-defined I/O unit may be connected to the I/O bus <Local>. This I/O unit has been rejected. Recommended actions Correct the I/O configuration. 71358, Power fail restore full Description I/O unit < arg > could not be setup for power failure restore. The table for power fail is full. Recommended actions Remove some other I/O units from the restore list. 71359, Option Multiple Serial Ports is not installed Description The system has attempted to address the serial port < arg >, and failed. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes The option, Multiple Serial Ports, has not been installed in the system. Recommended actions 1. If the option is required: configure a new system WITH this option, and install the system. 2. If the option is NOT required: remove the unsupported communication channels from the configuration. 71361, Cross connection with non digital resultant signal Description The I/O configuration is invalid. The parameter <Resultant I/O signal> of one of the cross connections refer to a I/O signal < arg >, that is not digital. Only digital I/O signals can be cross connected. This cross connection has been rejected. Recommended actions Remove the non-digital I/O signal from the cross connection. 71362, I/O signal mapped outside the I/O unit data area Description Cannot change physical state of I/O signal < arg > to VALID. The reason is that the I/O signal is mapped to bit(s) that lies outside the data area of the I/O unit it is assigned to. I/O signal assigned to I/O unit < arg > I/O signal mapped to bit(s): < arg > Output data area size for the I/O unit is arg bits Input data area size for the I/O unit is arg bits Consequences The physical state of this I/O signal remains NOT VALID. Recommended actions 1. Check that the unit mapping of the I/O signal is correct. 2. Check that the I/O signal is assigned to the correct I/O unit. 3. Check the system parameters Connection Input/Output size on the unit type, it is possible to increase those parameters on some unit types. 71363, Slave configuration invalid Description The I/O unit < arg > configured on the master address is not valid as an internal slave. Recommended actions 1. Change the address on the I/O unit. 2. Change the unit type on the unit to DN_SLAVE. 71364, I/O queue overload Description The I/O queue handling input and output I/O signals to and from the system has been overloaded. Consequences The system will go to status SYS STOP. 6 Trouble shooting by Event log 332 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes This is caused by too frequent signal changes or too large bursts of signal changes, generated by input I/O signals or cross connections between I/O signals. Recommended actions Check the cross connections. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Check the frequency of input I/O signals from any external equipment connected to the system. Make sure it is not abnormal, and change if required. 3. If an extremely heavy I/O load is normal and required, investigate whether programming delays in the RAPID application may solve the problem. 71365, Safety I/O queue overload Description The safety I/O queue handling safety input and output I/O signals has been overloaded. Consequences The system will go to status SYS HALT. Probable causes This is caused by too frequent signal changes of safety I/O signals. Sometimes this may be due to erratic ground connection in I/O signals from external equipment. Recommended actions 1. Repeated safety input I/O signals will cause the system to halt. See the error log for other faults that may cause the condition. 2. Check the grounding of each signal from any external equipment affecting the safety I/O signals. 3. Check the frequency of input I/O signals from any external equipment connected to the system. Make sure it is not abnormal, and change is required. 71366, Cross connection I/O queue overload Description The cross connection I/O queue handling input and output I/O signals to and from the system has been overloaded. Consequences The system will go to status SYS STOP. Probable causes This is caused by too frequent signal changes or too large bursts of signal changes, generated by input or output I/O signals being actors in cross connections. Recommended actions Check the cross connections. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Check the frequency of input and output I/O signals being actors in cross connections. 3. If an extremely heavy I/O load is normal and required, investigate whether programming delays in the RAPID application may solve the problem. 71367, No communication with I/O unit Description During start-up, no communication was established with I/O unit < arg > on the I/O bus < arg >. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trustlevel <Required (0)> in the configuration. Probable causes The I/O unit is either not connected to the system, or it is connected, but has been assigned the wrong address. Recommended actions 1. Make sure all I/O unit addresses match the configuration. 2. Make sure all addresses are unique, and not used by more than one I/O unit. 3. Change the address and/or connect the missing I/O unit. 4. If you changed the address, the power supply to the I/O unit must be cycled (switched OFF and then back ON), to make sure the address has been changed. 71368, No Interbus option has been installed Description A Interbus master/slave board has been fitted, but no Interbus option has been installed. Consequences No communication on the Interbus is possible. There may be consequential errors from configuring Interbus when no such option has been installed. Probable causes An attempt may have been made to add the Interbus functionality, without installing the option correctly. Recommended actions 1. If the Interbus option is required: configure a new system WITH this option, and install the system. 2. If the Interbus option is NOT required: configure a new system WITHOUT this option, and install the system. 71377, Dengensha board failure Description No contact with Dengensha PCI board. Consequences Dengensha Spot Welding will not be available for use. 6 Trouble shooting by Event log 333 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes -Dengensha board not present in PCI contact. Recommended actions 1. Install the PCI card into one of the main computers PCI slots. 2. Make sure the PCI card is working. 71378, Failed to access the Dengensha PCI board. Description The Dengensha PCI board has stopped responding. Consequences Dengensha Spot Welding will not be available for use. Probable causes -The board may have internal software or hardware problems. Recommended actions Power off and try again 71379, Unknown communication physical channel connector Description The connector < arg > defined for the physical channel < arg > is unknown. Consequences The physical channel will not be available for use. Probable causes -The connector defined in the physical channel configuration may be misspelt or refers to a connector not available for use. - Connector configuration is missing. Recommended actions 1. Make sure the connector defined in the physical channel configuration is referring to an available connector. 2. Make sure the option Multiple Serial Ports is installed if required by the used configuration. 3. Reinstall the system to make sure the system configuration files are OK. 71380, Communication connector driver is already in use Description The connector < arg > cannot use the driver < arg >. The driver is already in use by connector < arg >. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes -The configuration files may have been faulty. -A configuration file with improperly configured Physical Channels may have been loaded. Recommended actions 1. Make sure physical connector configuration is valid. 2. Reinstall the system to make sure the system configuration files are OK. 71381, Communication connector is already in use Description The physical channel < arg > cannot use connector < arg >. The connector is already in use by physical channel < arg >. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes Several physical channels may have been assigned to the same connector in the configuration. Recommended actions Make sure each connector is used by one physical channel only. 71382, DeviceNet watchdog time has expired Description The system has not received any reply from the DeviceNet unit, and the watchdog timer has timed out. Consequences The DeviceNet bus is NOT running, and no communication on the DeviceNet bus < arg > will be possible. The system goes to status SYS FAIL. The full meaning of this status is described in the Trouble Shooting Manual, IRC5. Probable causes The I/O load on the DeviceNet bus may be too high, for instance if a RAPID program is trying to set I/O signals at a rate that exceeds the bandwidth available on the DeviceNet bus. Recommended actions Reduce the I/O load on the DeviceNet bus. 71383, User defined I/O units can't be connected to the I/O bus <Local> Description The I/O configuration for I/O unit < arg > is invalid. No user-defined unit may be connected to the I/O bus <Local>. This I/O unit has been rejected. Recommended actions Correct the I/O configuration.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	335	6 Trouble shooting by Event log 332 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes This is caused by too frequent signal changes or too large bursts of signal changes, generated by input I/O signals or cross connections between I/O signals. Recommended actions Check the cross connections. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Check the frequency of input I/O signals from any external equipment connected to the system. Make sure it is not abnormal, and change if required. 3. If an extremely heavy I/O load is normal and required, investigate whether programming delays in the RAPID application may solve the problem. 71365, Safety I/O queue overload Description The safety I/O queue handling safety input and output I/O signals has been overloaded. Consequences The system will go to status SYS HALT. Probable causes This is caused by too frequent signal changes of safety I/O signals. Sometimes this may be due to erratic ground connection in I/O signals from external equipment. Recommended actions 1. Repeated safety input I/O signals will cause the system to halt. See the error log for other faults that may cause the condition. 2. Check the grounding of each signal from any external equipment affecting the safety I/O signals. 3. Check the frequency of input I/O signals from any external equipment connected to the system. Make sure it is not abnormal, and change is required. 71366, Cross connection I/O queue overload Description The cross connection I/O queue handling input and output I/O signals to and from the system has been overloaded. Consequences The system will go to status SYS STOP. Probable causes This is caused by too frequent signal changes or too large bursts of signal changes, generated by input or output I/O signals being actors in cross connections. Recommended actions Check the cross connections. How to check the configuration file is detailed in the Trouble Shooting Manual. 2. Check the frequency of input and output I/O signals being actors in cross connections. 3. If an extremely heavy I/O load is normal and required, investigate whether programming delays in the RAPID application may solve the problem. 71367, No communication with I/O unit Description During start-up, no communication was established with I/O unit < arg > on the I/O bus < arg >. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trustlevel <Required (0)> in the configuration. Probable causes The I/O unit is either not connected to the system, or it is connected, but has been assigned the wrong address. Recommended actions 1. Make sure all I/O unit addresses match the configuration. 2. Make sure all addresses are unique, and not used by more than one I/O unit. 3. Change the address and/or connect the missing I/O unit. 4. If you changed the address, the power supply to the I/O unit must be cycled (switched OFF and then back ON), to make sure the address has been changed. 71368, No Interbus option has been installed Description A Interbus master/slave board has been fitted, but no Interbus option has been installed. Consequences No communication on the Interbus is possible. There may be consequential errors from configuring Interbus when no such option has been installed. Probable causes An attempt may have been made to add the Interbus functionality, without installing the option correctly. Recommended actions 1. If the Interbus option is required: configure a new system WITH this option, and install the system. 2. If the Interbus option is NOT required: configure a new system WITHOUT this option, and install the system. 71377, Dengensha board failure Description No contact with Dengensha PCI board. Consequences Dengensha Spot Welding will not be available for use. 6 Trouble shooting by Event log 333 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes -Dengensha board not present in PCI contact. Recommended actions 1. Install the PCI card into one of the main computers PCI slots. 2. Make sure the PCI card is working. 71378, Failed to access the Dengensha PCI board. Description The Dengensha PCI board has stopped responding. Consequences Dengensha Spot Welding will not be available for use. Probable causes -The board may have internal software or hardware problems. Recommended actions Power off and try again 71379, Unknown communication physical channel connector Description The connector < arg > defined for the physical channel < arg > is unknown. Consequences The physical channel will not be available for use. Probable causes -The connector defined in the physical channel configuration may be misspelt or refers to a connector not available for use. - Connector configuration is missing. Recommended actions 1. Make sure the connector defined in the physical channel configuration is referring to an available connector. 2. Make sure the option Multiple Serial Ports is installed if required by the used configuration. 3. Reinstall the system to make sure the system configuration files are OK. 71380, Communication connector driver is already in use Description The connector < arg > cannot use the driver < arg >. The driver is already in use by connector < arg >. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes -The configuration files may have been faulty. -A configuration file with improperly configured Physical Channels may have been loaded. Recommended actions 1. Make sure physical connector configuration is valid. 2. Reinstall the system to make sure the system configuration files are OK. 71381, Communication connector is already in use Description The physical channel < arg > cannot use connector < arg >. The connector is already in use by physical channel < arg >. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes Several physical channels may have been assigned to the same connector in the configuration. Recommended actions Make sure each connector is used by one physical channel only. 71382, DeviceNet watchdog time has expired Description The system has not received any reply from the DeviceNet unit, and the watchdog timer has timed out. Consequences The DeviceNet bus is NOT running, and no communication on the DeviceNet bus < arg > will be possible. The system goes to status SYS FAIL. The full meaning of this status is described in the Trouble Shooting Manual, IRC5. Probable causes The I/O load on the DeviceNet bus may be too high, for instance if a RAPID program is trying to set I/O signals at a rate that exceeds the bandwidth available on the DeviceNet bus. Recommended actions Reduce the I/O load on the DeviceNet bus. 71383, User defined I/O units can't be connected to the I/O bus <Local> Description The I/O configuration for I/O unit < arg > is invalid. No user-defined unit may be connected to the I/O bus <Local>. This I/O unit has been rejected. Recommended actions Correct the I/O configuration. 6 Trouble shooting by Event log 334 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71385, Request message resource exhausted Description Unable to handle more concurrent IO requests. Out of concurrent I/O request using delay, pulse, or timeout argument. Consequences I/O request cannot be fulfilled. Probable causes To many I/O instructions with pulse or delay argument. To many process instructions with pulse, delay or timeout. Recommended actions 1. Reduce the number of concurrent I/O instructions with pulse or delay argument. 2. Reduce the number of concurrent process instructions that use pulse, delay or timeout argument. 71386, DeviceNet Quick Connect not supported Description The unit type < arg > may not be connected to the DeviceNet bus as a Quick Connect I/O unit. Consequences This unit type has been rejected, and no functions depending on this unit type will work. Probable causes The unit connected may be of a too early version. Recommended actions 1. Disable the Quick Connect configuration parameter. 2. Replace the DeviceNet master/slave board with a later version. 71389, Configuration file error Description Errors occurred during loading of configuration data. All configuration errors are placed in the cfg Event Log. Consequences The configuration in file will not be installed. Recommended actions View the errors in the cfg Event log. 71390, The DeviceNet bus have recovered from bus off Description The DeviceNet bus < arg > have recovered from bus off state. 71391, System Signal configuration Description There was an error during the configuration of a System Input/Output Signal. System I/O name: arg Consequences The system will go to state SYS FAIL. Probable causes All errors during configuration of System Input/Output Signals are considered fatal and the system will go to state SYS FAIL. Recommended actions 1. Check the connection of the Unit to which the System Signal is connected. 2. Check the configuration of the I/O unit. 71392, Invalid output size Description On DeviceNet I/O unit < arg > the connection 1 output size < arg > does not match the I/O unit. When using strobe connection the only valid output size are 1 or -1. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type. 71393, Error when allocating generic size Description Failed to allocate generic arg size (-1) on DeviceNet I/O unit < arg >. Probable causes The DeviceNet I/O unit < arg > cannot be configured with unit type DN_GENERIC or with a generic arg size (-1). Recommended actions 1. Update your current unit type configuration with new arg size. 2. Do not use DN_GENERIC unit type. 71394, Invalid physical communication channel Description The communication channel arg is out of range. Consequences The communication channel arg is unavailable. Probable causes Option not installed or the communication channel < arg > is out of range. Recommended actions 1. Check the allowed minimum and maximum of connectors.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	336	6 Trouble shooting by Event log 333 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes -Dengensha board not present in PCI contact. Recommended actions 1. Install the PCI card into one of the main computers PCI slots. 2. Make sure the PCI card is working. 71378, Failed to access the Dengensha PCI board. Description The Dengensha PCI board has stopped responding. Consequences Dengensha Spot Welding will not be available for use. Probable causes -The board may have internal software or hardware problems. Recommended actions Power off and try again 71379, Unknown communication physical channel connector Description The connector < arg > defined for the physical channel < arg > is unknown. Consequences The physical channel will not be available for use. Probable causes -The connector defined in the physical channel configuration may be misspelt or refers to a connector not available for use. - Connector configuration is missing. Recommended actions 1. Make sure the connector defined in the physical channel configuration is referring to an available connector. 2. Make sure the option Multiple Serial Ports is installed if required by the used configuration. 3. Reinstall the system to make sure the system configuration files are OK. 71380, Communication connector driver is already in use Description The connector < arg > cannot use the driver < arg >. The driver is already in use by connector < arg >. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes -The configuration files may have been faulty. -A configuration file with improperly configured Physical Channels may have been loaded. Recommended actions 1. Make sure physical connector configuration is valid. 2. Reinstall the system to make sure the system configuration files are OK. 71381, Communication connector is already in use Description The physical channel < arg > cannot use connector < arg >. The connector is already in use by physical channel < arg >. Consequences The connector and the physical channel using the connector will not be available for use. Probable causes Several physical channels may have been assigned to the same connector in the configuration. Recommended actions Make sure each connector is used by one physical channel only. 71382, DeviceNet watchdog time has expired Description The system has not received any reply from the DeviceNet unit, and the watchdog timer has timed out. Consequences The DeviceNet bus is NOT running, and no communication on the DeviceNet bus < arg > will be possible. The system goes to status SYS FAIL. The full meaning of this status is described in the Trouble Shooting Manual, IRC5. Probable causes The I/O load on the DeviceNet bus may be too high, for instance if a RAPID program is trying to set I/O signals at a rate that exceeds the bandwidth available on the DeviceNet bus. Recommended actions Reduce the I/O load on the DeviceNet bus. 71383, User defined I/O units can't be connected to the I/O bus <Local> Description The I/O configuration for I/O unit < arg > is invalid. No user-defined unit may be connected to the I/O bus <Local>. This I/O unit has been rejected. Recommended actions Correct the I/O configuration. 6 Trouble shooting by Event log 334 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71385, Request message resource exhausted Description Unable to handle more concurrent IO requests. Out of concurrent I/O request using delay, pulse, or timeout argument. Consequences I/O request cannot be fulfilled. Probable causes To many I/O instructions with pulse or delay argument. To many process instructions with pulse, delay or timeout. Recommended actions 1. Reduce the number of concurrent I/O instructions with pulse or delay argument. 2. Reduce the number of concurrent process instructions that use pulse, delay or timeout argument. 71386, DeviceNet Quick Connect not supported Description The unit type < arg > may not be connected to the DeviceNet bus as a Quick Connect I/O unit. Consequences This unit type has been rejected, and no functions depending on this unit type will work. Probable causes The unit connected may be of a too early version. Recommended actions 1. Disable the Quick Connect configuration parameter. 2. Replace the DeviceNet master/slave board with a later version. 71389, Configuration file error Description Errors occurred during loading of configuration data. All configuration errors are placed in the cfg Event Log. Consequences The configuration in file will not be installed. Recommended actions View the errors in the cfg Event log. 71390, The DeviceNet bus have recovered from bus off Description The DeviceNet bus < arg > have recovered from bus off state. 71391, System Signal configuration Description There was an error during the configuration of a System Input/Output Signal. System I/O name: arg Consequences The system will go to state SYS FAIL. Probable causes All errors during configuration of System Input/Output Signals are considered fatal and the system will go to state SYS FAIL. Recommended actions 1. Check the connection of the Unit to which the System Signal is connected. 2. Check the configuration of the I/O unit. 71392, Invalid output size Description On DeviceNet I/O unit < arg > the connection 1 output size < arg > does not match the I/O unit. When using strobe connection the only valid output size are 1 or -1. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type. 71393, Error when allocating generic size Description Failed to allocate generic arg size (-1) on DeviceNet I/O unit < arg >. Probable causes The DeviceNet I/O unit < arg > cannot be configured with unit type DN_GENERIC or with a generic arg size (-1). Recommended actions 1. Update your current unit type configuration with new arg size. 2. Do not use DN_GENERIC unit type. 71394, Invalid physical communication channel Description The communication channel arg is out of range. Consequences The communication channel arg is unavailable. Probable causes Option not installed or the communication channel < arg > is out of range. Recommended actions 1. Check the allowed minimum and maximum of connectors. 6 Trouble shooting by Event log 335 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2. Check options required. 71395, No transport protocol Description The transport protocol < arg > for channel < arg > is missing. Consequences The transport instance < arg > is unavailable. Probable causes The option holding the transport protocol < arg > is not installed or the protocol name is faulty. Recommended actions 1. Install missing option. 2. Change the transport protocol name. 71396, No transmission protocol Description The transport protocol < arg > is missing or the name of the transport protocol is faulty for < arg >. Consequences The application protocol instance < arg > is unavailable. Probable causes The option holding the transport is not installed or the application name is faulty. Recommended actions 1. Install the option. 2. Change the name of the transport in the configuration. 71397, No application protocol Description The application protocol < arg > is missing or the name is faulty. Consequences The application instance < arg > is unavailable. Probable causes The option holding the application protocol is not installed or the protocol name is faulty. Recommended actions 1. Install the option. 2. Change the name of the application protocol. 71398, Communication error from bosv24 Description No response from the serial line. Recommended actions Check the device or connection. 71399, Communication error from bosv24 Description Not possible to deliver the received message. Recommended actions Check the communication flow. 71400, Communication error from bosv24 Description The response from the device has an invalid frame sequence. Recommended actions Check for noise on the serial line. 71401, No option exist for the < arg > Fieldbus Adapter Description A < arg > Fieldbus Adapter has been found, but no option has been installed. Consequences No communication on < arg > Fieldbus Adapter is possible. There may be consequential errors from configuring when no such option has been installed. Probable causes An attempt may have been made to add the < arg > Fieldbus Adapter functionality, without installing the option correctly. Recommended actions If the < arg > Fieldbus Adapter option is required: configure a new system with this option, and install the system. 71402, Duplicated address on the arg I/O bus Description The arg I/O bus address is duplicated on the network. Conflicting address < arg >. Consequences No communication on the arg I/O bus is possible. Recommended actions 1. Change the address on the conflicting I/O unit (or physically disconnect the I/O unit) or change the address for the arg I/O bus. 2. Restart the system. 71403, The interval time is invalid Description For the DeviceNet unit type < arg > the connection arg interval time is invalid.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	337	6 Trouble shooting by Event log 334 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71385, Request message resource exhausted Description Unable to handle more concurrent IO requests. Out of concurrent I/O request using delay, pulse, or timeout argument. Consequences I/O request cannot be fulfilled. Probable causes To many I/O instructions with pulse or delay argument. To many process instructions with pulse, delay or timeout. Recommended actions 1. Reduce the number of concurrent I/O instructions with pulse or delay argument. 2. Reduce the number of concurrent process instructions that use pulse, delay or timeout argument. 71386, DeviceNet Quick Connect not supported Description The unit type < arg > may not be connected to the DeviceNet bus as a Quick Connect I/O unit. Consequences This unit type has been rejected, and no functions depending on this unit type will work. Probable causes The unit connected may be of a too early version. Recommended actions 1. Disable the Quick Connect configuration parameter. 2. Replace the DeviceNet master/slave board with a later version. 71389, Configuration file error Description Errors occurred during loading of configuration data. All configuration errors are placed in the cfg Event Log. Consequences The configuration in file will not be installed. Recommended actions View the errors in the cfg Event log. 71390, The DeviceNet bus have recovered from bus off Description The DeviceNet bus < arg > have recovered from bus off state. 71391, System Signal configuration Description There was an error during the configuration of a System Input/Output Signal. System I/O name: arg Consequences The system will go to state SYS FAIL. Probable causes All errors during configuration of System Input/Output Signals are considered fatal and the system will go to state SYS FAIL. Recommended actions 1. Check the connection of the Unit to which the System Signal is connected. 2. Check the configuration of the I/O unit. 71392, Invalid output size Description On DeviceNet I/O unit < arg > the connection 1 output size < arg > does not match the I/O unit. When using strobe connection the only valid output size are 1 or -1. Recommended actions 1. Change size in configuration. 2. Check module. 3. Use DN_GENERIC unit type. 71393, Error when allocating generic size Description Failed to allocate generic arg size (-1) on DeviceNet I/O unit < arg >. Probable causes The DeviceNet I/O unit < arg > cannot be configured with unit type DN_GENERIC or with a generic arg size (-1). Recommended actions 1. Update your current unit type configuration with new arg size. 2. Do not use DN_GENERIC unit type. 71394, Invalid physical communication channel Description The communication channel arg is out of range. Consequences The communication channel arg is unavailable. Probable causes Option not installed or the communication channel < arg > is out of range. Recommended actions 1. Check the allowed minimum and maximum of connectors. 6 Trouble shooting by Event log 335 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2. Check options required. 71395, No transport protocol Description The transport protocol < arg > for channel < arg > is missing. Consequences The transport instance < arg > is unavailable. Probable causes The option holding the transport protocol < arg > is not installed or the protocol name is faulty. Recommended actions 1. Install missing option. 2. Change the transport protocol name. 71396, No transmission protocol Description The transport protocol < arg > is missing or the name of the transport protocol is faulty for < arg >. Consequences The application protocol instance < arg > is unavailable. Probable causes The option holding the transport is not installed or the application name is faulty. Recommended actions 1. Install the option. 2. Change the name of the transport in the configuration. 71397, No application protocol Description The application protocol < arg > is missing or the name is faulty. Consequences The application instance < arg > is unavailable. Probable causes The option holding the application protocol is not installed or the protocol name is faulty. Recommended actions 1. Install the option. 2. Change the name of the application protocol. 71398, Communication error from bosv24 Description No response from the serial line. Recommended actions Check the device or connection. 71399, Communication error from bosv24 Description Not possible to deliver the received message. Recommended actions Check the communication flow. 71400, Communication error from bosv24 Description The response from the device has an invalid frame sequence. Recommended actions Check for noise on the serial line. 71401, No option exist for the < arg > Fieldbus Adapter Description A < arg > Fieldbus Adapter has been found, but no option has been installed. Consequences No communication on < arg > Fieldbus Adapter is possible. There may be consequential errors from configuring when no such option has been installed. Probable causes An attempt may have been made to add the < arg > Fieldbus Adapter functionality, without installing the option correctly. Recommended actions If the < arg > Fieldbus Adapter option is required: configure a new system with this option, and install the system. 71402, Duplicated address on the arg I/O bus Description The arg I/O bus address is duplicated on the network. Conflicting address < arg >. Consequences No communication on the arg I/O bus is possible. Recommended actions 1. Change the address on the conflicting I/O unit (or physically disconnect the I/O unit) or change the address for the arg I/O bus. 2. Restart the system. 71403, The interval time is invalid Description For the DeviceNet unit type < arg > the connection arg interval time is invalid. 6 Trouble shooting by Event log 336 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The interval time have a lower value than the production inhibit time. Recommended actions Change the connection arg interval time to be higher than the production inhibit time for the unit type < arg > in the I/O configuration. 71404, Invalid input/output size Description The I/O unit < arg > have a invalid value (zero) for the input or output size. Recommended actions Change the input/output size to a value greater value then zero. 71405, Duplicate I/O unit mapping Description The I/O signal < arg > has the same unit mapping as I/O signal < arg >. Consequences Mapping more than one I/O signal against the same bit(s) in the I/O unit map can cause unpredictable values for these I/O signals since their order of evaluation cannot be controlled. E.g. if an inverted group output I/O signal is mapped to the same bits as some digital output I/O signals, the status of these bits are depending on the order the I/O signals are set. Recommended actions It is highly recommended that mapping of several I/O signals to the same bit(s) is avoided. 71406, Communication established on DeviceNet bus Description The DeviceNet bus < arg > has established communication. 71407, Route interface not found Description The route interface < arg > for I/O bus < arg > is not found in the system. Consequences The route is not available. Messages to devices connected to < arg > will not forwarded. Probable causes The I/O bus < arg > not defined or spelled wrong. Recommended actions Change the I/O bus identifier. 71408, Route port number out of range Description The given port number arg of route < arg > is outside its range. Consequences The route is not available. Messages to devices connected to < arg > will not be forwarded. Probable causes The number arg is outside its range. Recommended actions Change port number. 71409, Not able to add a port to arg Description Not able to define port arg of route < arg > due to lack of resources. Consequences The route is not available. Messages to devices connected to port argarg is not forwared. Probable causes The < arg > doesn't support this many ports. Recommended actions When possible reduce the number of ports or report the problem to ABB. 71410, CIP route option not installed Description The CIP route option is not enabled since it was not selected at system creation. Consequences Any CIP route definitions will be omitted. Probable causes The CIP route option is not installed in the system. Recommended actions Create and install a system with the CIP route option. 71411, Out of route resources Description Not able to add anymore routes due to no more route resources in the system. Consequences Route < arg > will not be added to the system. Probable causes Too many routes have been defined. The system only allows arg routes.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	338	6 Trouble shooting by Event log 335 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2. Check options required. 71395, No transport protocol Description The transport protocol < arg > for channel < arg > is missing. Consequences The transport instance < arg > is unavailable. Probable causes The option holding the transport protocol < arg > is not installed or the protocol name is faulty. Recommended actions 1. Install missing option. 2. Change the transport protocol name. 71396, No transmission protocol Description The transport protocol < arg > is missing or the name of the transport protocol is faulty for < arg >. Consequences The application protocol instance < arg > is unavailable. Probable causes The option holding the transport is not installed or the application name is faulty. Recommended actions 1. Install the option. 2. Change the name of the transport in the configuration. 71397, No application protocol Description The application protocol < arg > is missing or the name is faulty. Consequences The application instance < arg > is unavailable. Probable causes The option holding the application protocol is not installed or the protocol name is faulty. Recommended actions 1. Install the option. 2. Change the name of the application protocol. 71398, Communication error from bosv24 Description No response from the serial line. Recommended actions Check the device or connection. 71399, Communication error from bosv24 Description Not possible to deliver the received message. Recommended actions Check the communication flow. 71400, Communication error from bosv24 Description The response from the device has an invalid frame sequence. Recommended actions Check for noise on the serial line. 71401, No option exist for the < arg > Fieldbus Adapter Description A < arg > Fieldbus Adapter has been found, but no option has been installed. Consequences No communication on < arg > Fieldbus Adapter is possible. There may be consequential errors from configuring when no such option has been installed. Probable causes An attempt may have been made to add the < arg > Fieldbus Adapter functionality, without installing the option correctly. Recommended actions If the < arg > Fieldbus Adapter option is required: configure a new system with this option, and install the system. 71402, Duplicated address on the arg I/O bus Description The arg I/O bus address is duplicated on the network. Conflicting address < arg >. Consequences No communication on the arg I/O bus is possible. Recommended actions 1. Change the address on the conflicting I/O unit (or physically disconnect the I/O unit) or change the address for the arg I/O bus. 2. Restart the system. 71403, The interval time is invalid Description For the DeviceNet unit type < arg > the connection arg interval time is invalid. 6 Trouble shooting by Event log 336 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The interval time have a lower value than the production inhibit time. Recommended actions Change the connection arg interval time to be higher than the production inhibit time for the unit type < arg > in the I/O configuration. 71404, Invalid input/output size Description The I/O unit < arg > have a invalid value (zero) for the input or output size. Recommended actions Change the input/output size to a value greater value then zero. 71405, Duplicate I/O unit mapping Description The I/O signal < arg > has the same unit mapping as I/O signal < arg >. Consequences Mapping more than one I/O signal against the same bit(s) in the I/O unit map can cause unpredictable values for these I/O signals since their order of evaluation cannot be controlled. E.g. if an inverted group output I/O signal is mapped to the same bits as some digital output I/O signals, the status of these bits are depending on the order the I/O signals are set. Recommended actions It is highly recommended that mapping of several I/O signals to the same bit(s) is avoided. 71406, Communication established on DeviceNet bus Description The DeviceNet bus < arg > has established communication. 71407, Route interface not found Description The route interface < arg > for I/O bus < arg > is not found in the system. Consequences The route is not available. Messages to devices connected to < arg > will not forwarded. Probable causes The I/O bus < arg > not defined or spelled wrong. Recommended actions Change the I/O bus identifier. 71408, Route port number out of range Description The given port number arg of route < arg > is outside its range. Consequences The route is not available. Messages to devices connected to < arg > will not be forwarded. Probable causes The number arg is outside its range. Recommended actions Change port number. 71409, Not able to add a port to arg Description Not able to define port arg of route < arg > due to lack of resources. Consequences The route is not available. Messages to devices connected to port argarg is not forwared. Probable causes The < arg > doesn't support this many ports. Recommended actions When possible reduce the number of ports or report the problem to ABB. 71410, CIP route option not installed Description The CIP route option is not enabled since it was not selected at system creation. Consequences Any CIP route definitions will be omitted. Probable causes The CIP route option is not installed in the system. Recommended actions Create and install a system with the CIP route option. 71411, Out of route resources Description Not able to add anymore routes due to no more route resources in the system. Consequences Route < arg > will not be added to the system. Probable causes Too many routes have been defined. The system only allows arg routes. 6 Trouble shooting by Event log 337 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reduce the number of routes. 71412, The DeviceNet bus has regained the bus power Description The DeviceNet bus < arg > has regained the 24 V bus power. 71413, Dengensha option not installed Description The Dengensha option has not been correctly installed in the system. Recommended actions Reinstall the system using a proper key containing the Dengensha option. 71414, Concurrent changes of signal value Description Concurrent changes of I/O signal < arg > value have been detected. Consequences A signal value change of I/O signal < arg > is aborted due to another value change of the same I/O signal. Probable causes The concurrent value change is due to an undesired signal change sequence in a program. Multiple changes of I/O signal arg might appear when a I/O signal is pulsed, e.g. SetDO arg , 0; PulseDO /High /PLength = 0.01, arg ; WaitTime 0.01; SetDO arg , 1; The I/O signal arg will be 1 at the end, but at rare occasions there will not be any visible pulse. This type of sequence should be avoided. Recommended actions Verify that concurrent value changes are desired of I/O signal < arg >, otherwise modify the signal change sequence. 71415, No bus power Description The 24 V power to the DeviceNet Lean bus is missing. Consequences No communication on the DeviceNet Lean bus is possible. Probable causes The power supply unit, cabling, input voltage to the power supply or the output load may cause the power loss. See the trouble shooting section in the manual. Recommended actions 1. Make sure that the DeviceNet Lean bus contact is connected. 2. Check all cabling to the power supply unit. 3. Measure the output and input voltage levels. 4. Replace the faulty unit if required. 71416, Bus power restored Description The 24 V power to the DeviceNet Lean bus is restored. 71417, DeviceNet Lean hardware missing Description The DSQC 572 hardware adapter with the DeviceNet Lean bus contact is missing. Consequences No communication on the DeviceNet Lean bus is possible. Probable causes DSQC 572 is missing or the cabling between the main computer unit and DSQC 572 is not inserted. Recommended actions 1. Check all cabling. 2. Replace the faulty DSQC 572 hardware adapter if required. 71418, Not allowed vendor Description The I/O unit < arg > connected to the DeviceNet Lean bus is not supported. Reported vendor ID was arg , expected arg . Consequences No communication to the I/O unit is possible. Recommended actions 1. Remove the I/O unit from the configuration. 2. Replace the I/O unit with a supported type. 71419, Not allowed unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not a supported DeviceNet Lean module type. Consequences No communication to the I/O unit is possible. Recommended actions 1. Remove the I/O unit from the configuration. 2. Replace the I/O unit with a supported I/O unit type. 71420, Wrong unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not of the same type as configured.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	339	6 Trouble shooting by Event log 336 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The interval time have a lower value than the production inhibit time. Recommended actions Change the connection arg interval time to be higher than the production inhibit time for the unit type < arg > in the I/O configuration. 71404, Invalid input/output size Description The I/O unit < arg > have a invalid value (zero) for the input or output size. Recommended actions Change the input/output size to a value greater value then zero. 71405, Duplicate I/O unit mapping Description The I/O signal < arg > has the same unit mapping as I/O signal < arg >. Consequences Mapping more than one I/O signal against the same bit(s) in the I/O unit map can cause unpredictable values for these I/O signals since their order of evaluation cannot be controlled. E.g. if an inverted group output I/O signal is mapped to the same bits as some digital output I/O signals, the status of these bits are depending on the order the I/O signals are set. Recommended actions It is highly recommended that mapping of several I/O signals to the same bit(s) is avoided. 71406, Communication established on DeviceNet bus Description The DeviceNet bus < arg > has established communication. 71407, Route interface not found Description The route interface < arg > for I/O bus < arg > is not found in the system. Consequences The route is not available. Messages to devices connected to < arg > will not forwarded. Probable causes The I/O bus < arg > not defined or spelled wrong. Recommended actions Change the I/O bus identifier. 71408, Route port number out of range Description The given port number arg of route < arg > is outside its range. Consequences The route is not available. Messages to devices connected to < arg > will not be forwarded. Probable causes The number arg is outside its range. Recommended actions Change port number. 71409, Not able to add a port to arg Description Not able to define port arg of route < arg > due to lack of resources. Consequences The route is not available. Messages to devices connected to port argarg is not forwared. Probable causes The < arg > doesn't support this many ports. Recommended actions When possible reduce the number of ports or report the problem to ABB. 71410, CIP route option not installed Description The CIP route option is not enabled since it was not selected at system creation. Consequences Any CIP route definitions will be omitted. Probable causes The CIP route option is not installed in the system. Recommended actions Create and install a system with the CIP route option. 71411, Out of route resources Description Not able to add anymore routes due to no more route resources in the system. Consequences Route < arg > will not be added to the system. Probable causes Too many routes have been defined. The system only allows arg routes. 6 Trouble shooting by Event log 337 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reduce the number of routes. 71412, The DeviceNet bus has regained the bus power Description The DeviceNet bus < arg > has regained the 24 V bus power. 71413, Dengensha option not installed Description The Dengensha option has not been correctly installed in the system. Recommended actions Reinstall the system using a proper key containing the Dengensha option. 71414, Concurrent changes of signal value Description Concurrent changes of I/O signal < arg > value have been detected. Consequences A signal value change of I/O signal < arg > is aborted due to another value change of the same I/O signal. Probable causes The concurrent value change is due to an undesired signal change sequence in a program. Multiple changes of I/O signal arg might appear when a I/O signal is pulsed, e.g. SetDO arg , 0; PulseDO /High /PLength = 0.01, arg ; WaitTime 0.01; SetDO arg , 1; The I/O signal arg will be 1 at the end, but at rare occasions there will not be any visible pulse. This type of sequence should be avoided. Recommended actions Verify that concurrent value changes are desired of I/O signal < arg >, otherwise modify the signal change sequence. 71415, No bus power Description The 24 V power to the DeviceNet Lean bus is missing. Consequences No communication on the DeviceNet Lean bus is possible. Probable causes The power supply unit, cabling, input voltage to the power supply or the output load may cause the power loss. See the trouble shooting section in the manual. Recommended actions 1. Make sure that the DeviceNet Lean bus contact is connected. 2. Check all cabling to the power supply unit. 3. Measure the output and input voltage levels. 4. Replace the faulty unit if required. 71416, Bus power restored Description The 24 V power to the DeviceNet Lean bus is restored. 71417, DeviceNet Lean hardware missing Description The DSQC 572 hardware adapter with the DeviceNet Lean bus contact is missing. Consequences No communication on the DeviceNet Lean bus is possible. Probable causes DSQC 572 is missing or the cabling between the main computer unit and DSQC 572 is not inserted. Recommended actions 1. Check all cabling. 2. Replace the faulty DSQC 572 hardware adapter if required. 71418, Not allowed vendor Description The I/O unit < arg > connected to the DeviceNet Lean bus is not supported. Reported vendor ID was arg , expected arg . Consequences No communication to the I/O unit is possible. Recommended actions 1. Remove the I/O unit from the configuration. 2. Replace the I/O unit with a supported type. 71419, Not allowed unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not a supported DeviceNet Lean module type. Consequences No communication to the I/O unit is possible. Recommended actions 1. Remove the I/O unit from the configuration. 2. Replace the I/O unit with a supported I/O unit type. 71420, Wrong unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not of the same type as configured. 6 Trouble shooting by Event log 338 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Reported product code was arg , expected was arg . Consequences No communication to the I/O unit is possible. Recommended actions Change the I/O unit configuration. 71421, Duplicated address on the DeviceNet Lean bus Description The reserved address arg for the DeviceNet Lean master is occupied by an another I/O unit on the network. Recommended actions 1. Change the address on the conflicting I/O unit. 2. Disconnect the I/O unit occupying the masters address from the network. 71422, High load on the DeviceNet Lean bus Description The amount of traffic on the DeviceNet Lean bus is too high, or the system is too busy to handle all messages on the DeviceNet Lean bus. Consequences I/O data might be lost or delayed. Recommended actions 1. Change the production inhibit parameter on all configured I/O units. 2. Reduce system load. 71423, Minor error on the DeviceNet Lean bus Description A minor amount of communication errors have occurred on the DeviceNet Lean bus. Consequences I/O data might be lost or delayed. Recommended actions Check all cabling 71424, DeviceNet Lean bus off Description A major amount of errors has occurred on the DeviceNet Lean bus. The bus will try to recover when possible. Consequences No data exchange with configured I/O units will be possible. Recommended actions Check all cabling 71425, DeviceNet Lean too many I/O units Description There are too many I/O units configured on the DeviceNet Lean bus. The maximum allowed number is arg . The I/O unit < arg > is rejected. Consequences No data exchange with I/O unit < arg > will be possible. Recommended actions Remove the I/O unit from I/O configuration. 71426, DeviceNet Lean bus regained Description The operating mode of the DeviceNet Lean bus has changed to state running. Consequences Data exchange with configured I/O units will be possible. 71427, DeviceNet Lean option key missing Description The option key needed to run DeviceNet Lean on the IRC5 controller was not detected. Consequences No communication on I/O bus DeviceNet Lean is possible. Probable causes An attempt may have been made to add the DeviceNet Lean functionality, without installing the option correctly. Recommended actions 1. Configure a new system with the DeviceNet Lean option, and install the system. 2. If DeviceNet Lean is not required: configure a new system without this option, and install that system. 71428, DeviceNet Lean I/O unit configured Description A new I/O unit has been found and configured on the DeviceNet Lean bus. Unit name: arg Unit address: arg Input bytes / Output bytes: arg Vendor ID: arg Product code: arg Recommended actions 1. Restart the IRC5 controller to activate the I/O unit configuration. 2. Edit or delete the configuration.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	340	6 Trouble shooting by Event log 337 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reduce the number of routes. 71412, The DeviceNet bus has regained the bus power Description The DeviceNet bus < arg > has regained the 24 V bus power. 71413, Dengensha option not installed Description The Dengensha option has not been correctly installed in the system. Recommended actions Reinstall the system using a proper key containing the Dengensha option. 71414, Concurrent changes of signal value Description Concurrent changes of I/O signal < arg > value have been detected. Consequences A signal value change of I/O signal < arg > is aborted due to another value change of the same I/O signal. Probable causes The concurrent value change is due to an undesired signal change sequence in a program. Multiple changes of I/O signal arg might appear when a I/O signal is pulsed, e.g. SetDO arg , 0; PulseDO /High /PLength = 0.01, arg ; WaitTime 0.01; SetDO arg , 1; The I/O signal arg will be 1 at the end, but at rare occasions there will not be any visible pulse. This type of sequence should be avoided. Recommended actions Verify that concurrent value changes are desired of I/O signal < arg >, otherwise modify the signal change sequence. 71415, No bus power Description The 24 V power to the DeviceNet Lean bus is missing. Consequences No communication on the DeviceNet Lean bus is possible. Probable causes The power supply unit, cabling, input voltage to the power supply or the output load may cause the power loss. See the trouble shooting section in the manual. Recommended actions 1. Make sure that the DeviceNet Lean bus contact is connected. 2. Check all cabling to the power supply unit. 3. Measure the output and input voltage levels. 4. Replace the faulty unit if required. 71416, Bus power restored Description The 24 V power to the DeviceNet Lean bus is restored. 71417, DeviceNet Lean hardware missing Description The DSQC 572 hardware adapter with the DeviceNet Lean bus contact is missing. Consequences No communication on the DeviceNet Lean bus is possible. Probable causes DSQC 572 is missing or the cabling between the main computer unit and DSQC 572 is not inserted. Recommended actions 1. Check all cabling. 2. Replace the faulty DSQC 572 hardware adapter if required. 71418, Not allowed vendor Description The I/O unit < arg > connected to the DeviceNet Lean bus is not supported. Reported vendor ID was arg , expected arg . Consequences No communication to the I/O unit is possible. Recommended actions 1. Remove the I/O unit from the configuration. 2. Replace the I/O unit with a supported type. 71419, Not allowed unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not a supported DeviceNet Lean module type. Consequences No communication to the I/O unit is possible. Recommended actions 1. Remove the I/O unit from the configuration. 2. Replace the I/O unit with a supported I/O unit type. 71420, Wrong unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not of the same type as configured. 6 Trouble shooting by Event log 338 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Reported product code was arg , expected was arg . Consequences No communication to the I/O unit is possible. Recommended actions Change the I/O unit configuration. 71421, Duplicated address on the DeviceNet Lean bus Description The reserved address arg for the DeviceNet Lean master is occupied by an another I/O unit on the network. Recommended actions 1. Change the address on the conflicting I/O unit. 2. Disconnect the I/O unit occupying the masters address from the network. 71422, High load on the DeviceNet Lean bus Description The amount of traffic on the DeviceNet Lean bus is too high, or the system is too busy to handle all messages on the DeviceNet Lean bus. Consequences I/O data might be lost or delayed. Recommended actions 1. Change the production inhibit parameter on all configured I/O units. 2. Reduce system load. 71423, Minor error on the DeviceNet Lean bus Description A minor amount of communication errors have occurred on the DeviceNet Lean bus. Consequences I/O data might be lost or delayed. Recommended actions Check all cabling 71424, DeviceNet Lean bus off Description A major amount of errors has occurred on the DeviceNet Lean bus. The bus will try to recover when possible. Consequences No data exchange with configured I/O units will be possible. Recommended actions Check all cabling 71425, DeviceNet Lean too many I/O units Description There are too many I/O units configured on the DeviceNet Lean bus. The maximum allowed number is arg . The I/O unit < arg > is rejected. Consequences No data exchange with I/O unit < arg > will be possible. Recommended actions Remove the I/O unit from I/O configuration. 71426, DeviceNet Lean bus regained Description The operating mode of the DeviceNet Lean bus has changed to state running. Consequences Data exchange with configured I/O units will be possible. 71427, DeviceNet Lean option key missing Description The option key needed to run DeviceNet Lean on the IRC5 controller was not detected. Consequences No communication on I/O bus DeviceNet Lean is possible. Probable causes An attempt may have been made to add the DeviceNet Lean functionality, without installing the option correctly. Recommended actions 1. Configure a new system with the DeviceNet Lean option, and install the system. 2. If DeviceNet Lean is not required: configure a new system without this option, and install that system. 71428, DeviceNet Lean I/O unit configured Description A new I/O unit has been found and configured on the DeviceNet Lean bus. Unit name: arg Unit address: arg Input bytes / Output bytes: arg Vendor ID: arg Product code: arg Recommended actions 1. Restart the IRC5 controller to activate the I/O unit configuration. 2. Edit or delete the configuration. 6 Trouble shooting by Event log 339 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71429, No configuration in the Profinet PCI board Description There is no bus configuration in the Profinet PCI board. Recommended actions Download a configuration to the board using an external software tool. 71430, Incompatible firmware in Profinet board Description The current firmware in the Profinet PCI board, version < arg >, is incompatible with this RobotWare release. Consequences No communication on Profinet is possible. Recommended actions Download firmware of version < arg > to the Profinet PCI board using the Firmware Loader in Siemens Step7. Contact ABB support for more information about how to do that. 71431, Configuration update in progress Description No configuration found in the Profinet PCI board or an external software tool has stopped the Profinet bus. DO NOT restart the IRC5 controller until the Profinet configuration is fully downloaded. Consequences No connection to I/O units will be possible. Recommended actions Use an external software tool to download a configuration and to start the Profinet bus. 71432, Profinet hardware exception Description The Profinet PCI board has reported an internal software exception in its firmware. The exception occurred before this restart. Follow the actions steps below to recover from this error state. Consequences No connection to I/O units will be possible. Probable causes A configuration download from an external Profinet tool might have been interrupted before it was completed. Recommended actions 1. Clear all configuration data in the Profinet PCI board using an external software tool. 2. Reconfigure the Profinet PCI board using an external software tool. 3. Warmtart the IRC5 controller. 71433, No contact with Profinet PCI board Description The Profinet PCI board could not be contacted. Error code returned arg . Consequences No connection to I/O units will be possible. Probable causes 1. The Profinet board is missing or malfunctioning. 2. A new configuration is being downloaded from an external software tool. Recommended actions Make sure the Profinet PCI board is installed in the IRC5 controller. 71434, Profinet bus stopped Description A new Profinet configuration has been downloaded using an external software configuration tool. Since the new configuration has major changes, the IRC5 controller could not reuse the I/O configuration in the IRC5 controller. A restart is needed. Consequences No connection to I/O units will be possible. Recommended actions Restart the IRC5 controller. 71435, Profinet I/O unit not configured Description A Profinet I/O unit at address < arg > has generated an alarm. The I/O unit is configured in the Profinet PCI board, but not in the IRC5 controller. The I/O unit needs to be configured in the IRC5 controller for the alarm to be handled. Consequences No connection to the I/O unit will be possible. Recommended actions 1. Add the I/O unit to the IRC5 controller I/O configuration. 2. Remove the configuration in the Profinet PCI board. 71436, Profinet configuration missing Description The I/O unit < arg > is configured in the IRC5 controller, but is not found in the Profinet PCI board configuration. Consequences No connection to the I/O unit will be possible.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	341	6 Trouble shooting by Event log 338 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Reported product code was arg , expected was arg . Consequences No communication to the I/O unit is possible. Recommended actions Change the I/O unit configuration. 71421, Duplicated address on the DeviceNet Lean bus Description The reserved address arg for the DeviceNet Lean master is occupied by an another I/O unit on the network. Recommended actions 1. Change the address on the conflicting I/O unit. 2. Disconnect the I/O unit occupying the masters address from the network. 71422, High load on the DeviceNet Lean bus Description The amount of traffic on the DeviceNet Lean bus is too high, or the system is too busy to handle all messages on the DeviceNet Lean bus. Consequences I/O data might be lost or delayed. Recommended actions 1. Change the production inhibit parameter on all configured I/O units. 2. Reduce system load. 71423, Minor error on the DeviceNet Lean bus Description A minor amount of communication errors have occurred on the DeviceNet Lean bus. Consequences I/O data might be lost or delayed. Recommended actions Check all cabling 71424, DeviceNet Lean bus off Description A major amount of errors has occurred on the DeviceNet Lean bus. The bus will try to recover when possible. Consequences No data exchange with configured I/O units will be possible. Recommended actions Check all cabling 71425, DeviceNet Lean too many I/O units Description There are too many I/O units configured on the DeviceNet Lean bus. The maximum allowed number is arg . The I/O unit < arg > is rejected. Consequences No data exchange with I/O unit < arg > will be possible. Recommended actions Remove the I/O unit from I/O configuration. 71426, DeviceNet Lean bus regained Description The operating mode of the DeviceNet Lean bus has changed to state running. Consequences Data exchange with configured I/O units will be possible. 71427, DeviceNet Lean option key missing Description The option key needed to run DeviceNet Lean on the IRC5 controller was not detected. Consequences No communication on I/O bus DeviceNet Lean is possible. Probable causes An attempt may have been made to add the DeviceNet Lean functionality, without installing the option correctly. Recommended actions 1. Configure a new system with the DeviceNet Lean option, and install the system. 2. If DeviceNet Lean is not required: configure a new system without this option, and install that system. 71428, DeviceNet Lean I/O unit configured Description A new I/O unit has been found and configured on the DeviceNet Lean bus. Unit name: arg Unit address: arg Input bytes / Output bytes: arg Vendor ID: arg Product code: arg Recommended actions 1. Restart the IRC5 controller to activate the I/O unit configuration. 2. Edit or delete the configuration. 6 Trouble shooting by Event log 339 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71429, No configuration in the Profinet PCI board Description There is no bus configuration in the Profinet PCI board. Recommended actions Download a configuration to the board using an external software tool. 71430, Incompatible firmware in Profinet board Description The current firmware in the Profinet PCI board, version < arg >, is incompatible with this RobotWare release. Consequences No communication on Profinet is possible. Recommended actions Download firmware of version < arg > to the Profinet PCI board using the Firmware Loader in Siemens Step7. Contact ABB support for more information about how to do that. 71431, Configuration update in progress Description No configuration found in the Profinet PCI board or an external software tool has stopped the Profinet bus. DO NOT restart the IRC5 controller until the Profinet configuration is fully downloaded. Consequences No connection to I/O units will be possible. Recommended actions Use an external software tool to download a configuration and to start the Profinet bus. 71432, Profinet hardware exception Description The Profinet PCI board has reported an internal software exception in its firmware. The exception occurred before this restart. Follow the actions steps below to recover from this error state. Consequences No connection to I/O units will be possible. Probable causes A configuration download from an external Profinet tool might have been interrupted before it was completed. Recommended actions 1. Clear all configuration data in the Profinet PCI board using an external software tool. 2. Reconfigure the Profinet PCI board using an external software tool. 3. Warmtart the IRC5 controller. 71433, No contact with Profinet PCI board Description The Profinet PCI board could not be contacted. Error code returned arg . Consequences No connection to I/O units will be possible. Probable causes 1. The Profinet board is missing or malfunctioning. 2. A new configuration is being downloaded from an external software tool. Recommended actions Make sure the Profinet PCI board is installed in the IRC5 controller. 71434, Profinet bus stopped Description A new Profinet configuration has been downloaded using an external software configuration tool. Since the new configuration has major changes, the IRC5 controller could not reuse the I/O configuration in the IRC5 controller. A restart is needed. Consequences No connection to I/O units will be possible. Recommended actions Restart the IRC5 controller. 71435, Profinet I/O unit not configured Description A Profinet I/O unit at address < arg > has generated an alarm. The I/O unit is configured in the Profinet PCI board, but not in the IRC5 controller. The I/O unit needs to be configured in the IRC5 controller for the alarm to be handled. Consequences No connection to the I/O unit will be possible. Recommended actions 1. Add the I/O unit to the IRC5 controller I/O configuration. 2. Remove the configuration in the Profinet PCI board. 71436, Profinet configuration missing Description The I/O unit < arg > is configured in the IRC5 controller, but is not found in the Profinet PCI board configuration. Consequences No connection to the I/O unit will be possible. 6 Trouble shooting by Event log 340 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Add the configuration for the I/O unit in the Profinet PCI board using an external configuration tool. 2. Remove the I/O unit configuration from the IRC5 controller configuration. 71437, Profinet internal slave config warning Description The Profinet internal slave is configured in the IRC5 controller with the following modules: arg The connecting Profinet master have an different module configuration. Mismatch detected in slot arg . Consequences The connection attempt is rejected. Recommended actions 1. Reconfigure the connecting Profinet master. 2. Reconfigure the Profinet internal slave in the IRC5 controller. 71438, Profinet internal slave configuration warning Description The Profinet internal slave is configured in the IRC5 controller as a arg byte input module in slot arg and a arg byte output module in slot arg , but the connecting Profinet master have a module configure in slot arg . Consequences The connection attempt is rejected. Recommended actions Reconfigure the connecting Profinet master. 71439, Profinet diagnostics received Description The I/O unit < arg > has reported diagnostic data in slot arg . Use I/O unit specific documentation for more explaination on the diagnostics data. Data received: arg 71440, Profinet configuration mismatch Description Profinet-IO routing has been configured using an external Profinet configuration tool. To be able to use Profinet-IO routing on the IRC5 controller, the Profinet internal slave needs to be configured in the IRC5 controller. Consequences No Profinet-IO routing will be possible. Recommended actions 1. Add the Profinet internal slave to the I/O configuration. 2. Remove the Profinet-IO routing configuration from the DSQC 678. 71441, Profinet-IO routing warning Description Since Profinet-IO routing is configured on I/O unit < arg >, some data bits might be dependent on the PLC connection status and operating mode. If the I/O unit < arg > has I/O signals mapped on digital output bits controlled by the PLC, these I/O signals can be set by the IRC5 controller, but will not affect the I/O units output values. Consequences Some I/O signals might not be handled by the IRC5 controller. Recommended actions 1. Configure write protection on digital outputs I/O signals mapped by the IRC5 controller, but controlled by the PLC. 2. Name I/O signals to reflect the fact that they are controlled by the PLC. 71442, Profinet option key missing Description The option needed to run Profinet on the IRC5 controller was not detected. Consequences No communication on Profinet bus is possible. Probable causes An attempt may have been made to add the Profinet functionality, without installing the option correctly. Recommended actions 1. Configure a new system with the Profinet option, and install the system. 2. If Profinet is not required, configure a new system without this option, and install that system. 71443, Too many Profinet internal slaves Description There are too many Profinet internal slaves defined in the IRC5 controller. Consequences Profinet I/O unit < arg > will not be configured. No communication with this I/O unit will be possible. Probable causes Profinet I/O unit < arg > is defined as an Profinet internal slave while another Profinet internal slave has already been configured. Recommended actions Remove I/O unit < arg > from the configuration.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	342	6 Trouble shooting by Event log 339 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71429, No configuration in the Profinet PCI board Description There is no bus configuration in the Profinet PCI board. Recommended actions Download a configuration to the board using an external software tool. 71430, Incompatible firmware in Profinet board Description The current firmware in the Profinet PCI board, version < arg >, is incompatible with this RobotWare release. Consequences No communication on Profinet is possible. Recommended actions Download firmware of version < arg > to the Profinet PCI board using the Firmware Loader in Siemens Step7. Contact ABB support for more information about how to do that. 71431, Configuration update in progress Description No configuration found in the Profinet PCI board or an external software tool has stopped the Profinet bus. DO NOT restart the IRC5 controller until the Profinet configuration is fully downloaded. Consequences No connection to I/O units will be possible. Recommended actions Use an external software tool to download a configuration and to start the Profinet bus. 71432, Profinet hardware exception Description The Profinet PCI board has reported an internal software exception in its firmware. The exception occurred before this restart. Follow the actions steps below to recover from this error state. Consequences No connection to I/O units will be possible. Probable causes A configuration download from an external Profinet tool might have been interrupted before it was completed. Recommended actions 1. Clear all configuration data in the Profinet PCI board using an external software tool. 2. Reconfigure the Profinet PCI board using an external software tool. 3. Warmtart the IRC5 controller. 71433, No contact with Profinet PCI board Description The Profinet PCI board could not be contacted. Error code returned arg . Consequences No connection to I/O units will be possible. Probable causes 1. The Profinet board is missing or malfunctioning. 2. A new configuration is being downloaded from an external software tool. Recommended actions Make sure the Profinet PCI board is installed in the IRC5 controller. 71434, Profinet bus stopped Description A new Profinet configuration has been downloaded using an external software configuration tool. Since the new configuration has major changes, the IRC5 controller could not reuse the I/O configuration in the IRC5 controller. A restart is needed. Consequences No connection to I/O units will be possible. Recommended actions Restart the IRC5 controller. 71435, Profinet I/O unit not configured Description A Profinet I/O unit at address < arg > has generated an alarm. The I/O unit is configured in the Profinet PCI board, but not in the IRC5 controller. The I/O unit needs to be configured in the IRC5 controller for the alarm to be handled. Consequences No connection to the I/O unit will be possible. Recommended actions 1. Add the I/O unit to the IRC5 controller I/O configuration. 2. Remove the configuration in the Profinet PCI board. 71436, Profinet configuration missing Description The I/O unit < arg > is configured in the IRC5 controller, but is not found in the Profinet PCI board configuration. Consequences No connection to the I/O unit will be possible. 6 Trouble shooting by Event log 340 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Add the configuration for the I/O unit in the Profinet PCI board using an external configuration tool. 2. Remove the I/O unit configuration from the IRC5 controller configuration. 71437, Profinet internal slave config warning Description The Profinet internal slave is configured in the IRC5 controller with the following modules: arg The connecting Profinet master have an different module configuration. Mismatch detected in slot arg . Consequences The connection attempt is rejected. Recommended actions 1. Reconfigure the connecting Profinet master. 2. Reconfigure the Profinet internal slave in the IRC5 controller. 71438, Profinet internal slave configuration warning Description The Profinet internal slave is configured in the IRC5 controller as a arg byte input module in slot arg and a arg byte output module in slot arg , but the connecting Profinet master have a module configure in slot arg . Consequences The connection attempt is rejected. Recommended actions Reconfigure the connecting Profinet master. 71439, Profinet diagnostics received Description The I/O unit < arg > has reported diagnostic data in slot arg . Use I/O unit specific documentation for more explaination on the diagnostics data. Data received: arg 71440, Profinet configuration mismatch Description Profinet-IO routing has been configured using an external Profinet configuration tool. To be able to use Profinet-IO routing on the IRC5 controller, the Profinet internal slave needs to be configured in the IRC5 controller. Consequences No Profinet-IO routing will be possible. Recommended actions 1. Add the Profinet internal slave to the I/O configuration. 2. Remove the Profinet-IO routing configuration from the DSQC 678. 71441, Profinet-IO routing warning Description Since Profinet-IO routing is configured on I/O unit < arg >, some data bits might be dependent on the PLC connection status and operating mode. If the I/O unit < arg > has I/O signals mapped on digital output bits controlled by the PLC, these I/O signals can be set by the IRC5 controller, but will not affect the I/O units output values. Consequences Some I/O signals might not be handled by the IRC5 controller. Recommended actions 1. Configure write protection on digital outputs I/O signals mapped by the IRC5 controller, but controlled by the PLC. 2. Name I/O signals to reflect the fact that they are controlled by the PLC. 71442, Profinet option key missing Description The option needed to run Profinet on the IRC5 controller was not detected. Consequences No communication on Profinet bus is possible. Probable causes An attempt may have been made to add the Profinet functionality, without installing the option correctly. Recommended actions 1. Configure a new system with the Profinet option, and install the system. 2. If Profinet is not required, configure a new system without this option, and install that system. 71443, Too many Profinet internal slaves Description There are too many Profinet internal slaves defined in the IRC5 controller. Consequences Profinet I/O unit < arg > will not be configured. No communication with this I/O unit will be possible. Probable causes Profinet I/O unit < arg > is defined as an Profinet internal slave while another Profinet internal slave has already been configured. Recommended actions Remove I/O unit < arg > from the configuration. 6 Trouble shooting by Event log 341 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71444, Profinet diagnostics received Description The I/O unit < arg > has reported diagnostic data in slot arg . arg 71445, Profinet PCI board error Description The Profinet PCI board could not be found. Consequences No connection to I/O units will be possible. Probable causes The Profinet PCI board is not installed or a 'reset to factory settings' command has been performed. The 'reset to factory settings' command demands another restart of the IRC5 controller in order to be completed. Recommended actions 1. Install the Profinet PCI board in the IRC5 controller. 2. Restart the IRC5 controller to perform the 'reset to factory settings' command. 71446, Profinet configuration mismatch Description Configuration mismatch between the Fieldbus Adapter and the connecting Profinet master in slot arg . Consequences The Fieldbus Adapter will indicate a diagnostic error and no communication will be established between the Fieldbus Adapter and the connecting Profinet master. Probable causes Mismatch of the data type/size in slot arg for the Profinet master configuration. The expected data type/size is argarg bytes. Recommended actions Correct the data type/size in slot arg in the external configuration tool or change the data size in the IRC5 controller configuration. NOTE: In the Profinet master configuration input data shall be in slot 1 and output data in slot 2. 71447, Profinet internal slave error Description The I/O unit < arg > is configured as an internal slave. The unit address must then be 0, but is configured to arg . Consequences The I/O unit < arg > will not be configured. Recommended actions Change the unit address to 0. 71448, I/O bus recovered from communication failure Description The I/O bus < arg > has recover from the previous communication failure. 71449, Too many fieldbus adapters configured Description Too many fieldbus adapters configured. It is only allowed to have one fieldbus adapter configured. Consequences The fieldbus adapter < arg > has been rejected, and no functions depending on it will work. Recommended actions 1. Remove a fieldbus adapter in the configuration. 2. Restart the system. 71450, EtherNet/IP Master/Slave option not installed Description A EtherNet/IP I/O bus is configured, but the EtherNet/IP Master/Slave option has not been installed. Consequences No communication on the EtherNet/IP is possible. There may be consequential errors from configuring EtherNet/IP when no such option has been installed. Probable causes An attempt may have been made to add the EtherNet/IP functionality, without installing the option correctly. Recommended actions 1. If the EtherNet/IP option is required: configure a new system with this option, and install the system. 2. If the EtherNet/IP option is not required: configure a new system without this option, and install the system. 71451, Ethernet extra port option not installed Description A EtherNet/IP I/O bus is configured to use the extra Ethernet port, but the Ethernet extra port option has not been installed. Consequences No communication on the EtherNet/IP bus is possible. Probable causes An attempt may have been made to add the EtherNet/IP functionality, without installing the correct option.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	343	6 Trouble shooting by Event log 340 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Add the configuration for the I/O unit in the Profinet PCI board using an external configuration tool. 2. Remove the I/O unit configuration from the IRC5 controller configuration. 71437, Profinet internal slave config warning Description The Profinet internal slave is configured in the IRC5 controller with the following modules: arg The connecting Profinet master have an different module configuration. Mismatch detected in slot arg . Consequences The connection attempt is rejected. Recommended actions 1. Reconfigure the connecting Profinet master. 2. Reconfigure the Profinet internal slave in the IRC5 controller. 71438, Profinet internal slave configuration warning Description The Profinet internal slave is configured in the IRC5 controller as a arg byte input module in slot arg and a arg byte output module in slot arg , but the connecting Profinet master have a module configure in slot arg . Consequences The connection attempt is rejected. Recommended actions Reconfigure the connecting Profinet master. 71439, Profinet diagnostics received Description The I/O unit < arg > has reported diagnostic data in slot arg . Use I/O unit specific documentation for more explaination on the diagnostics data. Data received: arg 71440, Profinet configuration mismatch Description Profinet-IO routing has been configured using an external Profinet configuration tool. To be able to use Profinet-IO routing on the IRC5 controller, the Profinet internal slave needs to be configured in the IRC5 controller. Consequences No Profinet-IO routing will be possible. Recommended actions 1. Add the Profinet internal slave to the I/O configuration. 2. Remove the Profinet-IO routing configuration from the DSQC 678. 71441, Profinet-IO routing warning Description Since Profinet-IO routing is configured on I/O unit < arg >, some data bits might be dependent on the PLC connection status and operating mode. If the I/O unit < arg > has I/O signals mapped on digital output bits controlled by the PLC, these I/O signals can be set by the IRC5 controller, but will not affect the I/O units output values. Consequences Some I/O signals might not be handled by the IRC5 controller. Recommended actions 1. Configure write protection on digital outputs I/O signals mapped by the IRC5 controller, but controlled by the PLC. 2. Name I/O signals to reflect the fact that they are controlled by the PLC. 71442, Profinet option key missing Description The option needed to run Profinet on the IRC5 controller was not detected. Consequences No communication on Profinet bus is possible. Probable causes An attempt may have been made to add the Profinet functionality, without installing the option correctly. Recommended actions 1. Configure a new system with the Profinet option, and install the system. 2. If Profinet is not required, configure a new system without this option, and install that system. 71443, Too many Profinet internal slaves Description There are too many Profinet internal slaves defined in the IRC5 controller. Consequences Profinet I/O unit < arg > will not be configured. No communication with this I/O unit will be possible. Probable causes Profinet I/O unit < arg > is defined as an Profinet internal slave while another Profinet internal slave has already been configured. Recommended actions Remove I/O unit < arg > from the configuration. 6 Trouble shooting by Event log 341 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71444, Profinet diagnostics received Description The I/O unit < arg > has reported diagnostic data in slot arg . arg 71445, Profinet PCI board error Description The Profinet PCI board could not be found. Consequences No connection to I/O units will be possible. Probable causes The Profinet PCI board is not installed or a 'reset to factory settings' command has been performed. The 'reset to factory settings' command demands another restart of the IRC5 controller in order to be completed. Recommended actions 1. Install the Profinet PCI board in the IRC5 controller. 2. Restart the IRC5 controller to perform the 'reset to factory settings' command. 71446, Profinet configuration mismatch Description Configuration mismatch between the Fieldbus Adapter and the connecting Profinet master in slot arg . Consequences The Fieldbus Adapter will indicate a diagnostic error and no communication will be established between the Fieldbus Adapter and the connecting Profinet master. Probable causes Mismatch of the data type/size in slot arg for the Profinet master configuration. The expected data type/size is argarg bytes. Recommended actions Correct the data type/size in slot arg in the external configuration tool or change the data size in the IRC5 controller configuration. NOTE: In the Profinet master configuration input data shall be in slot 1 and output data in slot 2. 71447, Profinet internal slave error Description The I/O unit < arg > is configured as an internal slave. The unit address must then be 0, but is configured to arg . Consequences The I/O unit < arg > will not be configured. Recommended actions Change the unit address to 0. 71448, I/O bus recovered from communication failure Description The I/O bus < arg > has recover from the previous communication failure. 71449, Too many fieldbus adapters configured Description Too many fieldbus adapters configured. It is only allowed to have one fieldbus adapter configured. Consequences The fieldbus adapter < arg > has been rejected, and no functions depending on it will work. Recommended actions 1. Remove a fieldbus adapter in the configuration. 2. Restart the system. 71450, EtherNet/IP Master/Slave option not installed Description A EtherNet/IP I/O bus is configured, but the EtherNet/IP Master/Slave option has not been installed. Consequences No communication on the EtherNet/IP is possible. There may be consequential errors from configuring EtherNet/IP when no such option has been installed. Probable causes An attempt may have been made to add the EtherNet/IP functionality, without installing the option correctly. Recommended actions 1. If the EtherNet/IP option is required: configure a new system with this option, and install the system. 2. If the EtherNet/IP option is not required: configure a new system without this option, and install the system. 71451, Ethernet extra port option not installed Description A EtherNet/IP I/O bus is configured to use the extra Ethernet port, but the Ethernet extra port option has not been installed. Consequences No communication on the EtherNet/IP bus is possible. Probable causes An attempt may have been made to add the EtherNet/IP functionality, without installing the correct option. 6 Trouble shooting by Event log 342 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. If the Ethernet extra port option is required: configure a new system with this option, and install the system. 2. If the Ethernet extra port option is not required: change the configuration and restart the system. 71452, Too many EtherNet/IP buses are configured Description Too many EtherNet/IP I/O buses are configured. There is only possibly to have one I/O bus for EtherNet/IP Master/Slave. Recommended actions 1. Remove one the EtherNet/IP buses from the configuration. 2. Restart the system. 71453, Wrong identity for a EtherNet/IP I/O unit Description Wrong identity for the I/O unit < arg >. The correct identity is: Vendor ID < arg > Device Type < arg > Product Code < arg > Consequences No contact will be established with this I/O unit. Recommended actions 1. Correct the configuration for the I/O unit type < arg > with the identity information above. 2. Restart the system. 71454, The arg address is missing Description No IP address is specified for the arg I/O bus. Consequences No communication on the arg I/O bus is possible. Recommended actions 1. Specify a valid IP address in the I/O bus configuration. 2. Restart the system. 71455, EtherNet/IP connection type unknown Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown connection type < arg >. The connection type must be one of the following: - MULTICAST - POINT2POINT Consequences This unit type has been rejected. Recommended actions 1. Correct the connection type of the unit type. 2. Restart the system. 71456, EtherNet/IP hardware is missing Description The DSQC 612 hardware needed for running EtherNet/IP is missing. Consequences No communication on the EtherNet/IP bus is possible. Probable causes An attempt may have been made to add EtherNet/IP functionality on the first Ethernet port, without installing the correct hardware. Note: If you are running MultiMove two DSQC 612 boards are required, otherwise one board. Recommended actions 1. Install a DSQC 612 board in the IRC5 controller. 2. Restart the system. 71457, The EtherNet/IP gateway address is invalid Description It is not possible to have the gateway address same as the IP address. Or the gateway address can not be same as the default destination <0.0.0.0>. Consequences The default IRC5 controller gateway address < arg > will be used and not the specified gateway address < arg >. Recommended actions 1. If no physical gateway is used, do not specify any gateway address in the configuration. 2. Restart the system. 71458, Could not change the default gateway address Description If no destination address is specified in the Ethernet/IP configuration, the default IRC5 controller gateway address will be changed. The destination address was not given and the specified gateway address < arg > was not valid and could not be used.. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the gateway in the EtherNet/IP I/O bus configuration. 2. Restart the system.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	344	6 Trouble shooting by Event log 341 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71444, Profinet diagnostics received Description The I/O unit < arg > has reported diagnostic data in slot arg . arg 71445, Profinet PCI board error Description The Profinet PCI board could not be found. Consequences No connection to I/O units will be possible. Probable causes The Profinet PCI board is not installed or a 'reset to factory settings' command has been performed. The 'reset to factory settings' command demands another restart of the IRC5 controller in order to be completed. Recommended actions 1. Install the Profinet PCI board in the IRC5 controller. 2. Restart the IRC5 controller to perform the 'reset to factory settings' command. 71446, Profinet configuration mismatch Description Configuration mismatch between the Fieldbus Adapter and the connecting Profinet master in slot arg . Consequences The Fieldbus Adapter will indicate a diagnostic error and no communication will be established between the Fieldbus Adapter and the connecting Profinet master. Probable causes Mismatch of the data type/size in slot arg for the Profinet master configuration. The expected data type/size is argarg bytes. Recommended actions Correct the data type/size in slot arg in the external configuration tool or change the data size in the IRC5 controller configuration. NOTE: In the Profinet master configuration input data shall be in slot 1 and output data in slot 2. 71447, Profinet internal slave error Description The I/O unit < arg > is configured as an internal slave. The unit address must then be 0, but is configured to arg . Consequences The I/O unit < arg > will not be configured. Recommended actions Change the unit address to 0. 71448, I/O bus recovered from communication failure Description The I/O bus < arg > has recover from the previous communication failure. 71449, Too many fieldbus adapters configured Description Too many fieldbus adapters configured. It is only allowed to have one fieldbus adapter configured. Consequences The fieldbus adapter < arg > has been rejected, and no functions depending on it will work. Recommended actions 1. Remove a fieldbus adapter in the configuration. 2. Restart the system. 71450, EtherNet/IP Master/Slave option not installed Description A EtherNet/IP I/O bus is configured, but the EtherNet/IP Master/Slave option has not been installed. Consequences No communication on the EtherNet/IP is possible. There may be consequential errors from configuring EtherNet/IP when no such option has been installed. Probable causes An attempt may have been made to add the EtherNet/IP functionality, without installing the option correctly. Recommended actions 1. If the EtherNet/IP option is required: configure a new system with this option, and install the system. 2. If the EtherNet/IP option is not required: configure a new system without this option, and install the system. 71451, Ethernet extra port option not installed Description A EtherNet/IP I/O bus is configured to use the extra Ethernet port, but the Ethernet extra port option has not been installed. Consequences No communication on the EtherNet/IP bus is possible. Probable causes An attempt may have been made to add the EtherNet/IP functionality, without installing the correct option. 6 Trouble shooting by Event log 342 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. If the Ethernet extra port option is required: configure a new system with this option, and install the system. 2. If the Ethernet extra port option is not required: change the configuration and restart the system. 71452, Too many EtherNet/IP buses are configured Description Too many EtherNet/IP I/O buses are configured. There is only possibly to have one I/O bus for EtherNet/IP Master/Slave. Recommended actions 1. Remove one the EtherNet/IP buses from the configuration. 2. Restart the system. 71453, Wrong identity for a EtherNet/IP I/O unit Description Wrong identity for the I/O unit < arg >. The correct identity is: Vendor ID < arg > Device Type < arg > Product Code < arg > Consequences No contact will be established with this I/O unit. Recommended actions 1. Correct the configuration for the I/O unit type < arg > with the identity information above. 2. Restart the system. 71454, The arg address is missing Description No IP address is specified for the arg I/O bus. Consequences No communication on the arg I/O bus is possible. Recommended actions 1. Specify a valid IP address in the I/O bus configuration. 2. Restart the system. 71455, EtherNet/IP connection type unknown Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown connection type < arg >. The connection type must be one of the following: - MULTICAST - POINT2POINT Consequences This unit type has been rejected. Recommended actions 1. Correct the connection type of the unit type. 2. Restart the system. 71456, EtherNet/IP hardware is missing Description The DSQC 612 hardware needed for running EtherNet/IP is missing. Consequences No communication on the EtherNet/IP bus is possible. Probable causes An attempt may have been made to add EtherNet/IP functionality on the first Ethernet port, without installing the correct hardware. Note: If you are running MultiMove two DSQC 612 boards are required, otherwise one board. Recommended actions 1. Install a DSQC 612 board in the IRC5 controller. 2. Restart the system. 71457, The EtherNet/IP gateway address is invalid Description It is not possible to have the gateway address same as the IP address. Or the gateway address can not be same as the default destination <0.0.0.0>. Consequences The default IRC5 controller gateway address < arg > will be used and not the specified gateway address < arg >. Recommended actions 1. If no physical gateway is used, do not specify any gateway address in the configuration. 2. Restart the system. 71458, Could not change the default gateway address Description If no destination address is specified in the Ethernet/IP configuration, the default IRC5 controller gateway address will be changed. The destination address was not given and the specified gateway address < arg > was not valid and could not be used.. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the gateway in the EtherNet/IP I/O bus configuration. 2. Restart the system. 6 Trouble shooting by Event log 343 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71459, Illegal address for EtherNet/IP Description The address < arg > for the EtherNet/IP bus is illegal. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the address in the EtherNet/IP bus configuration. 2. Restart the system. 71460, Not able to connect to EtherNet/IP I/O unit Description The configured I/O unit < arg > with address < arg > does not physically exist on the EtherNet/IP bus. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trust level Required (0) in the configuration. Probable causes The I/O unit does not exist physically. The I/O unit address is wrong. The I/O unit is malfunctioning. Recommended actions 1. Check if the I/O unit physically exist on the EtherNet/IP bus or if the address is correct. 2. If the address has been changed, restart the system. 71461, Duplicated address on the EtherNet/IP I/ O bus Description The I/O unit < arg > and the EtherNet/IP master have been configured with the same address in the controller. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. Recommended actions 1. Change the address for the I/O unit < arg > or the address for the EtherNet/IP master in the configuration. If changing the I/O unit address and it have this address physically it must also be changed in the I/O unit. 2. Restart the system. 71462, Illegal subnet mask for EtherNet/IP Description The subnet mask < arg > for the EtherNet/IP bus is illegal. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the subnet mask in the EtherNet/IP bus configuration. 2. Restart the system. 71463, Illegal address for EtherNet/IP bus Description The EtherNet/IP address < arg > is reserved. Consequences No communication on the EtherNet/IP bus is possible. Probable causes The specified address is on a subnet reserved by another Ethernet port. Two Ethernet ports on the IRC5 controller can not be on the same subnet. Example: EtherNet/IP port: 192.168.125.x Service port: 192.168.125.x Note: The subnets within the range 192.168.125.xxx - 192.168.130.xxx are predefined and can not be used. Recommended actions 1. Change the address to another subnet. 2. Restart the system. 71464, Could not add a new gateway for EtherNet/IP Description Could not add the gateway address < arg > with the destination address < arg > for EtherNet/IP. Consequences No communication on the EtherNet/IP bus is possible. Probable causes 1. The gateway address or the destination address are invalid. 2. No destination address have been specified. Recommended actions 1. Correct the gateway address or the destination address in the EtherNet/IP bus configuration. 2. Restart the system. 71465, DeviceNet Lean error response Description The I/O unit < arg > has reported an error response. General Error Code arg . Additional Code arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	345	6 Trouble shooting by Event log 342 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. If the Ethernet extra port option is required: configure a new system with this option, and install the system. 2. If the Ethernet extra port option is not required: change the configuration and restart the system. 71452, Too many EtherNet/IP buses are configured Description Too many EtherNet/IP I/O buses are configured. There is only possibly to have one I/O bus for EtherNet/IP Master/Slave. Recommended actions 1. Remove one the EtherNet/IP buses from the configuration. 2. Restart the system. 71453, Wrong identity for a EtherNet/IP I/O unit Description Wrong identity for the I/O unit < arg >. The correct identity is: Vendor ID < arg > Device Type < arg > Product Code < arg > Consequences No contact will be established with this I/O unit. Recommended actions 1. Correct the configuration for the I/O unit type < arg > with the identity information above. 2. Restart the system. 71454, The arg address is missing Description No IP address is specified for the arg I/O bus. Consequences No communication on the arg I/O bus is possible. Recommended actions 1. Specify a valid IP address in the I/O bus configuration. 2. Restart the system. 71455, EtherNet/IP connection type unknown Description The I/O configuration is invalid. The unit type < arg > has an invalid/unknown connection type < arg >. The connection type must be one of the following: - MULTICAST - POINT2POINT Consequences This unit type has been rejected. Recommended actions 1. Correct the connection type of the unit type. 2. Restart the system. 71456, EtherNet/IP hardware is missing Description The DSQC 612 hardware needed for running EtherNet/IP is missing. Consequences No communication on the EtherNet/IP bus is possible. Probable causes An attempt may have been made to add EtherNet/IP functionality on the first Ethernet port, without installing the correct hardware. Note: If you are running MultiMove two DSQC 612 boards are required, otherwise one board. Recommended actions 1. Install a DSQC 612 board in the IRC5 controller. 2. Restart the system. 71457, The EtherNet/IP gateway address is invalid Description It is not possible to have the gateway address same as the IP address. Or the gateway address can not be same as the default destination <0.0.0.0>. Consequences The default IRC5 controller gateway address < arg > will be used and not the specified gateway address < arg >. Recommended actions 1. If no physical gateway is used, do not specify any gateway address in the configuration. 2. Restart the system. 71458, Could not change the default gateway address Description If no destination address is specified in the Ethernet/IP configuration, the default IRC5 controller gateway address will be changed. The destination address was not given and the specified gateway address < arg > was not valid and could not be used.. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the gateway in the EtherNet/IP I/O bus configuration. 2. Restart the system. 6 Trouble shooting by Event log 343 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71459, Illegal address for EtherNet/IP Description The address < arg > for the EtherNet/IP bus is illegal. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the address in the EtherNet/IP bus configuration. 2. Restart the system. 71460, Not able to connect to EtherNet/IP I/O unit Description The configured I/O unit < arg > with address < arg > does not physically exist on the EtherNet/IP bus. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trust level Required (0) in the configuration. Probable causes The I/O unit does not exist physically. The I/O unit address is wrong. The I/O unit is malfunctioning. Recommended actions 1. Check if the I/O unit physically exist on the EtherNet/IP bus or if the address is correct. 2. If the address has been changed, restart the system. 71461, Duplicated address on the EtherNet/IP I/ O bus Description The I/O unit < arg > and the EtherNet/IP master have been configured with the same address in the controller. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. Recommended actions 1. Change the address for the I/O unit < arg > or the address for the EtherNet/IP master in the configuration. If changing the I/O unit address and it have this address physically it must also be changed in the I/O unit. 2. Restart the system. 71462, Illegal subnet mask for EtherNet/IP Description The subnet mask < arg > for the EtherNet/IP bus is illegal. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the subnet mask in the EtherNet/IP bus configuration. 2. Restart the system. 71463, Illegal address for EtherNet/IP bus Description The EtherNet/IP address < arg > is reserved. Consequences No communication on the EtherNet/IP bus is possible. Probable causes The specified address is on a subnet reserved by another Ethernet port. Two Ethernet ports on the IRC5 controller can not be on the same subnet. Example: EtherNet/IP port: 192.168.125.x Service port: 192.168.125.x Note: The subnets within the range 192.168.125.xxx - 192.168.130.xxx are predefined and can not be used. Recommended actions 1. Change the address to another subnet. 2. Restart the system. 71464, Could not add a new gateway for EtherNet/IP Description Could not add the gateway address < arg > with the destination address < arg > for EtherNet/IP. Consequences No communication on the EtherNet/IP bus is possible. Probable causes 1. The gateway address or the destination address are invalid. 2. No destination address have been specified. Recommended actions 1. Correct the gateway address or the destination address in the EtherNet/IP bus configuration. 2. Restart the system. 71465, DeviceNet Lean error response Description The I/O unit < arg > has reported an error response. General Error Code arg . Additional Code arg 6 Trouble shooting by Event log 344 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Read about the General Error Code in the DeviceNet specification Appendix H. 2. The I/O unit might be occupied by another master. 3. Cycle the power of the I/O unit. 71466, Profinet configuration failed Description The configuration file < arg > was not accepted by the DSQC 678. Error code returned arg . Consequences No new configuration will be stored in the DSQC 678. Recommended actions Make sure that the correct filetype is used. 71467, Profinet configuration file missing Description The configuration file < arg > was not found. Consequences No new configuration will be stored in the DSQC 678. Recommended actions 1. Make sure the file exists. 2. Make sure that the configuration file is placed in the HOME directory of your current system. 71468, Profinet board DSQC 678 upgraded Description The Profinet board DSQC 678 have been upgraded to a new firmware with version < arg > Consequences The new firmware might affect some of the configuration parameters or other communication behaviour. Recommended actions 1. Make sure that no configuration changes are needed for connecting controllers. 2. Make sure that current Step 7 configuration in the DSQC 678 is compatible with the new firmware. 71469, Max number of internal I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of internal I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O signals specfied in the additional option configuration) so that the maximum limit is not exceeded. 71470, Wrong unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not of the same type as configured. Reported vendor ID was arg , expected was arg . Consequences No communication to the I/O unit is possible. Recommended actions Change the I/O unit configuration. 71471, Duplicated address on DeviceNet Lean bus Description The I/O unit < arg > and the DeviceNet Lean master is configured with the same address. Consequences The I/O unit < arg > has been rejected. Recommended actions 1. Change address for I/O unit < arg > or the DeviceNet Lean master. 71472, Fieldbus command error Description Could not send fieldbus command to I/O unit < arg > because there is a syntax error in the command path string. Fieldbus command type name < arg >. Additional info: arg Consequences The fieldbus command was not sent. Recommended actions 1. Correct the fieldbus command path string. 71473, DeviceNet Lean bus scan result Description Address: Product: Vendor ID: Product code: arg 80001, arg Description arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	346	6 Trouble shooting by Event log 343 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 71459, Illegal address for EtherNet/IP Description The address < arg > for the EtherNet/IP bus is illegal. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the address in the EtherNet/IP bus configuration. 2. Restart the system. 71460, Not able to connect to EtherNet/IP I/O unit Description The configured I/O unit < arg > with address < arg > does not physically exist on the EtherNet/IP bus. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. The system will go to state SYS FAIL, if the I/O unit has been assigned Unit Trust level Required (0) in the configuration. Probable causes The I/O unit does not exist physically. The I/O unit address is wrong. The I/O unit is malfunctioning. Recommended actions 1. Check if the I/O unit physically exist on the EtherNet/IP bus or if the address is correct. 2. If the address has been changed, restart the system. 71461, Duplicated address on the EtherNet/IP I/ O bus Description The I/O unit < arg > and the EtherNet/IP master have been configured with the same address in the controller. Consequences It is not possible to access the I/O unit or I/O signals on it, since it is currently not communicating with the controller. Recommended actions 1. Change the address for the I/O unit < arg > or the address for the EtherNet/IP master in the configuration. If changing the I/O unit address and it have this address physically it must also be changed in the I/O unit. 2. Restart the system. 71462, Illegal subnet mask for EtherNet/IP Description The subnet mask < arg > for the EtherNet/IP bus is illegal. Consequences No communication on the EtherNet/IP bus is possible. Recommended actions 1. Correct the subnet mask in the EtherNet/IP bus configuration. 2. Restart the system. 71463, Illegal address for EtherNet/IP bus Description The EtherNet/IP address < arg > is reserved. Consequences No communication on the EtherNet/IP bus is possible. Probable causes The specified address is on a subnet reserved by another Ethernet port. Two Ethernet ports on the IRC5 controller can not be on the same subnet. Example: EtherNet/IP port: 192.168.125.x Service port: 192.168.125.x Note: The subnets within the range 192.168.125.xxx - 192.168.130.xxx are predefined and can not be used. Recommended actions 1. Change the address to another subnet. 2. Restart the system. 71464, Could not add a new gateway for EtherNet/IP Description Could not add the gateway address < arg > with the destination address < arg > for EtherNet/IP. Consequences No communication on the EtherNet/IP bus is possible. Probable causes 1. The gateway address or the destination address are invalid. 2. No destination address have been specified. Recommended actions 1. Correct the gateway address or the destination address in the EtherNet/IP bus configuration. 2. Restart the system. 71465, DeviceNet Lean error response Description The I/O unit < arg > has reported an error response. General Error Code arg . Additional Code arg 6 Trouble shooting by Event log 344 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Read about the General Error Code in the DeviceNet specification Appendix H. 2. The I/O unit might be occupied by another master. 3. Cycle the power of the I/O unit. 71466, Profinet configuration failed Description The configuration file < arg > was not accepted by the DSQC 678. Error code returned arg . Consequences No new configuration will be stored in the DSQC 678. Recommended actions Make sure that the correct filetype is used. 71467, Profinet configuration file missing Description The configuration file < arg > was not found. Consequences No new configuration will be stored in the DSQC 678. Recommended actions 1. Make sure the file exists. 2. Make sure that the configuration file is placed in the HOME directory of your current system. 71468, Profinet board DSQC 678 upgraded Description The Profinet board DSQC 678 have been upgraded to a new firmware with version < arg > Consequences The new firmware might affect some of the configuration parameters or other communication behaviour. Recommended actions 1. Make sure that no configuration changes are needed for connecting controllers. 2. Make sure that current Step 7 configuration in the DSQC 678 is compatible with the new firmware. 71469, Max number of internal I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of internal I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O signals specfied in the additional option configuration) so that the maximum limit is not exceeded. 71470, Wrong unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not of the same type as configured. Reported vendor ID was arg , expected was arg . Consequences No communication to the I/O unit is possible. Recommended actions Change the I/O unit configuration. 71471, Duplicated address on DeviceNet Lean bus Description The I/O unit < arg > and the DeviceNet Lean master is configured with the same address. Consequences The I/O unit < arg > has been rejected. Recommended actions 1. Change address for I/O unit < arg > or the DeviceNet Lean master. 71472, Fieldbus command error Description Could not send fieldbus command to I/O unit < arg > because there is a syntax error in the command path string. Fieldbus command type name < arg >. Additional info: arg Consequences The fieldbus command was not sent. Recommended actions 1. Correct the fieldbus command path string. 71473, DeviceNet Lean bus scan result Description Address: Product: Vendor ID: Product code: arg 80001, arg Description arg 6 Trouble shooting by Event log 345 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. arg arg arg Recommended actions 80002, arg Description arg arg arg arg Recommended actions 80003, arg Description arg arg arg arg Recommended actions 9, Description 10, Description 110001, Process Supervision Phase PRE Description Task: arg Supervision failed for process phase PRE. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110002, Process Supervision Phase PRE_START Description Task: arg Supervision failed for process phase PRE_START. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110003, Process Supervision Phase START Description Task: arg Supervision failed for process phase START. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110004, Process Supervision Phase MAIN Description Task: arg Supervision failed for process phase MAIN. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110005, Process Supervision Phase END_MAIN Description Task: arg Supervision failed for process phase END_MAIN. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	347	6 Trouble shooting by Event log 344 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Read about the General Error Code in the DeviceNet specification Appendix H. 2. The I/O unit might be occupied by another master. 3. Cycle the power of the I/O unit. 71466, Profinet configuration failed Description The configuration file < arg > was not accepted by the DSQC 678. Error code returned arg . Consequences No new configuration will be stored in the DSQC 678. Recommended actions Make sure that the correct filetype is used. 71467, Profinet configuration file missing Description The configuration file < arg > was not found. Consequences No new configuration will be stored in the DSQC 678. Recommended actions 1. Make sure the file exists. 2. Make sure that the configuration file is placed in the HOME directory of your current system. 71468, Profinet board DSQC 678 upgraded Description The Profinet board DSQC 678 have been upgraded to a new firmware with version < arg > Consequences The new firmware might affect some of the configuration parameters or other communication behaviour. Recommended actions 1. Make sure that no configuration changes are needed for connecting controllers. 2. Make sure that current Step 7 configuration in the DSQC 678 is compatible with the new firmware. 71469, Max number of internal I/O signals exceeded Description The I/O configuration is invalid. The maximum number, arg , of internal I/O signals in the I/O system has been exceeded. Recommended actions Modify the configuration of the I/O system (by reducing the number of I/O signals specfied in the additional option configuration) so that the maximum limit is not exceeded. 71470, Wrong unit type Description The I/O unit < arg > connected to the DeviceNet Lean bus is not of the same type as configured. Reported vendor ID was arg , expected was arg . Consequences No communication to the I/O unit is possible. Recommended actions Change the I/O unit configuration. 71471, Duplicated address on DeviceNet Lean bus Description The I/O unit < arg > and the DeviceNet Lean master is configured with the same address. Consequences The I/O unit < arg > has been rejected. Recommended actions 1. Change address for I/O unit < arg > or the DeviceNet Lean master. 71472, Fieldbus command error Description Could not send fieldbus command to I/O unit < arg > because there is a syntax error in the command path string. Fieldbus command type name < arg >. Additional info: arg Consequences The fieldbus command was not sent. Recommended actions 1. Correct the fieldbus command path string. 71473, DeviceNet Lean bus scan result Description Address: Product: Vendor ID: Product code: arg 80001, arg Description arg 6 Trouble shooting by Event log 345 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. arg arg arg Recommended actions 80002, arg Description arg arg arg arg Recommended actions 80003, arg Description arg arg arg arg Recommended actions 9, Description 10, Description 110001, Process Supervision Phase PRE Description Task: arg Supervision failed for process phase PRE. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110002, Process Supervision Phase PRE_START Description Task: arg Supervision failed for process phase PRE_START. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110003, Process Supervision Phase START Description Task: arg Supervision failed for process phase START. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110004, Process Supervision Phase MAIN Description Task: arg Supervision failed for process phase MAIN. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110005, Process Supervision Phase END_MAIN Description Task: arg Supervision failed for process phase END_MAIN. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 6 Trouble shooting by Event log 346 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110006, Process Supervision Phase POST1 Description Task: arg Supervision failed for process phase POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110007, Process Supervision Phase END_POST1 Description Task: arg Supervision failed for process phase END_POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110008, Process Supervision Phase POST2 Description Task: arg Supervision failed for process phase POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110009, Process Supervision Phase END_POST2 Description Task: arg Supervision failed for process phase END_POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110012, Movement start timeout Description Task: arg Time ( arg second(s)) between start of process and Robot movement is too long. Recommended actions Check your process equipment. 110013, Application process interrupted Description Task: arg The application process was not terminated properly. arg Consequences Eventual post-motion phases were not executed. Probable causes 1. Logical RAPID instructions in a sequence of application movement instructions consuming too much execution time. 2. The last instruction in the sequence of application movement instructions, that does not indicate the sequence end. 3. A process error occurred too close to the endpoint of the process: a process restart is not performed. Recommended actions Remove the logical instructions, that cause the delay, or check, that the last application movement instruction indicates, that it is the last one. 110014, Option 'Optical Tracking' or 'Weldguide' is missing Description Task: arg The optional argument '\Track' may not be used without the option 'Optical Tracking' or 'Weldguide'. arg Recommended actions Remove the optional argument '\Track' or Order a RobotWare key that, depending on your equipment, contains the option 'Optical Tracking' or 'Weldguide'.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	348	6 Trouble shooting by Event log 345 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. arg arg arg Recommended actions 80002, arg Description arg arg arg arg Recommended actions 80003, arg Description arg arg arg arg Recommended actions 9, Description 10, Description 110001, Process Supervision Phase PRE Description Task: arg Supervision failed for process phase PRE. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110002, Process Supervision Phase PRE_START Description Task: arg Supervision failed for process phase PRE_START. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110003, Process Supervision Phase START Description Task: arg Supervision failed for process phase START. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110004, Process Supervision Phase MAIN Description Task: arg Supervision failed for process phase MAIN. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110005, Process Supervision Phase END_MAIN Description Task: arg Supervision failed for process phase END_MAIN. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 6 Trouble shooting by Event log 346 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110006, Process Supervision Phase POST1 Description Task: arg Supervision failed for process phase POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110007, Process Supervision Phase END_POST1 Description Task: arg Supervision failed for process phase END_POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110008, Process Supervision Phase POST2 Description Task: arg Supervision failed for process phase POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110009, Process Supervision Phase END_POST2 Description Task: arg Supervision failed for process phase END_POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110012, Movement start timeout Description Task: arg Time ( arg second(s)) between start of process and Robot movement is too long. Recommended actions Check your process equipment. 110013, Application process interrupted Description Task: arg The application process was not terminated properly. arg Consequences Eventual post-motion phases were not executed. Probable causes 1. Logical RAPID instructions in a sequence of application movement instructions consuming too much execution time. 2. The last instruction in the sequence of application movement instructions, that does not indicate the sequence end. 3. A process error occurred too close to the endpoint of the process: a process restart is not performed. Recommended actions Remove the logical instructions, that cause the delay, or check, that the last application movement instruction indicates, that it is the last one. 110014, Option 'Optical Tracking' or 'Weldguide' is missing Description Task: arg The optional argument '\Track' may not be used without the option 'Optical Tracking' or 'Weldguide'. arg Recommended actions Remove the optional argument '\Track' or Order a RobotWare key that, depending on your equipment, contains the option 'Optical Tracking' or 'Weldguide'. 6 Trouble shooting by Event log 347 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110015, Option Path Offset is missing Description Task: arg The switch '\Corr' may not be used without the option Path Offset. arg Recommended actions Remove the switch '\Corr' or Order a RobotWare key, that contains the option 'Path Offset'. 110016, Unsafe flying end Description Program execution has proceeded to the next RAPID instruction before the application process finished. Consequences If a process error occurs, the application process will be stopped on the fly, but the robot movement will not be stopped. Probable causes The zone size and the fly_end distance of the flying end instruction do not fit together. Recommended actions Increase fly_end distance or decrease the zone size of the instruction with flying end. 110020, Supervision limit Description Task: arg The maximum number of signals to be supervised (max. 32) has been exceeded in one of the supervision phases. arg Recommended actions Remove signals from supervision for phase arg in order to meet the limit of 32. 110021, Unknown supervision list Description Task: arg The Supervision list type arg is unknown. arg Consequences Supervision is not set up or removed. Recommended actions Change the supervision list type. 110025, No active CAP process Description Task: arg There is no active CAP process for this instruction. arg Recommended actions Verify that arg is used according to documentation. 110030, Invalid ICap Event Description Task: arg arg is invalid as event for the instruction ICap. arg Recommended actions Use one of the valid ICap events described in the reference manual for CAP. 110032, No TRAP routine for CAP_STOP Description Task: arg CAP requires a RAPID TRAP routine to be defined for the event CAP_STOP. This is necessary as to stop external equipment when RAPID execution stops. arg Recommended actions Add a TRAP routine for CAP_STOP in your RAPID code. 110034, Skip without process finished Description The robot has reached the end of the distance it was requested to move without active application process. Recommended actions Recovery: You might want to handle errno arg in your error handler 110040, Process Supervision Phase END_PRE Description Task: arg Supervision failed for process phase END_PRE. arg Recommended actions Check the signal(s) that failed: arg arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	349	6 Trouble shooting by Event log 346 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110006, Process Supervision Phase POST1 Description Task: arg Supervision failed for process phase POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110007, Process Supervision Phase END_POST1 Description Task: arg Supervision failed for process phase END_POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110008, Process Supervision Phase POST2 Description Task: arg Supervision failed for process phase POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110009, Process Supervision Phase END_POST2 Description Task: arg Supervision failed for process phase END_POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110012, Movement start timeout Description Task: arg Time ( arg second(s)) between start of process and Robot movement is too long. Recommended actions Check your process equipment. 110013, Application process interrupted Description Task: arg The application process was not terminated properly. arg Consequences Eventual post-motion phases were not executed. Probable causes 1. Logical RAPID instructions in a sequence of application movement instructions consuming too much execution time. 2. The last instruction in the sequence of application movement instructions, that does not indicate the sequence end. 3. A process error occurred too close to the endpoint of the process: a process restart is not performed. Recommended actions Remove the logical instructions, that cause the delay, or check, that the last application movement instruction indicates, that it is the last one. 110014, Option 'Optical Tracking' or 'Weldguide' is missing Description Task: arg The optional argument '\Track' may not be used without the option 'Optical Tracking' or 'Weldguide'. arg Recommended actions Remove the optional argument '\Track' or Order a RobotWare key that, depending on your equipment, contains the option 'Optical Tracking' or 'Weldguide'. 6 Trouble shooting by Event log 347 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110015, Option Path Offset is missing Description Task: arg The switch '\Corr' may not be used without the option Path Offset. arg Recommended actions Remove the switch '\Corr' or Order a RobotWare key, that contains the option 'Path Offset'. 110016, Unsafe flying end Description Program execution has proceeded to the next RAPID instruction before the application process finished. Consequences If a process error occurs, the application process will be stopped on the fly, but the robot movement will not be stopped. Probable causes The zone size and the fly_end distance of the flying end instruction do not fit together. Recommended actions Increase fly_end distance or decrease the zone size of the instruction with flying end. 110020, Supervision limit Description Task: arg The maximum number of signals to be supervised (max. 32) has been exceeded in one of the supervision phases. arg Recommended actions Remove signals from supervision for phase arg in order to meet the limit of 32. 110021, Unknown supervision list Description Task: arg The Supervision list type arg is unknown. arg Consequences Supervision is not set up or removed. Recommended actions Change the supervision list type. 110025, No active CAP process Description Task: arg There is no active CAP process for this instruction. arg Recommended actions Verify that arg is used according to documentation. 110030, Invalid ICap Event Description Task: arg arg is invalid as event for the instruction ICap. arg Recommended actions Use one of the valid ICap events described in the reference manual for CAP. 110032, No TRAP routine for CAP_STOP Description Task: arg CAP requires a RAPID TRAP routine to be defined for the event CAP_STOP. This is necessary as to stop external equipment when RAPID execution stops. arg Recommended actions Add a TRAP routine for CAP_STOP in your RAPID code. 110034, Skip without process finished Description The robot has reached the end of the distance it was requested to move without active application process. Recommended actions Recovery: You might want to handle errno arg in your error handler 110040, Process Supervision Phase END_PRE Description Task: arg Supervision failed for process phase END_PRE. arg Recommended actions Check the signal(s) that failed: arg arg 6 Trouble shooting by Event log 348 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recovery: You might want to handle errno arg in your error handler 110041, Process Supervision Phase START_POST1 Description Task: arg Supervision failed for process phase START_POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110042, Process Supervision Phase START_POST2 Description Task: arg Supervision failed for process phase START_POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110100, Fatal process error Description Task: arg A fatal process error has been reported. Check previous error messages for more information about the reason of the error. Recommended actions A restart of the system or move of program pointer is highly recommended. 110101, Invalid weave shape Description Task: arg The weave shape used is invalid: [No shape = 0, Zig-zag shape = 1, V-shape = 2, Triangular shape = 3] Recommended actions Correct the shape component. 110102, Invalid weave length Description Task: arg The weave length used is invalid: (0 - 1) [m] Recommended actions Correct the component length. 110103, Invalid weave cycle time Description Task: arg The weave cycle time used is invalid: (0 - 100) [s] Recommended actions Correct the component cycle_time. 110104, Invalid weave width Description Task: arg The weave width used is invalid: (0 - 1) [m] Recommended actions Correct the component width. 110105, Invalid weave height Description Task: arg The weave height used is invalid: (0 - 1) [m] Recommended actions Correct the component height 110106, Invalid weave dwell left Description Task: arg The weave dwell_left used is invalid: (0 - 1) [m] Recommended actions Correct the component dwell_left 110107, Invalid weave dwell center Description Task: arg The weave dwell_center used is invalid:
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	350	6 Trouble shooting by Event log 347 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110015, Option Path Offset is missing Description Task: arg The switch '\Corr' may not be used without the option Path Offset. arg Recommended actions Remove the switch '\Corr' or Order a RobotWare key, that contains the option 'Path Offset'. 110016, Unsafe flying end Description Program execution has proceeded to the next RAPID instruction before the application process finished. Consequences If a process error occurs, the application process will be stopped on the fly, but the robot movement will not be stopped. Probable causes The zone size and the fly_end distance of the flying end instruction do not fit together. Recommended actions Increase fly_end distance or decrease the zone size of the instruction with flying end. 110020, Supervision limit Description Task: arg The maximum number of signals to be supervised (max. 32) has been exceeded in one of the supervision phases. arg Recommended actions Remove signals from supervision for phase arg in order to meet the limit of 32. 110021, Unknown supervision list Description Task: arg The Supervision list type arg is unknown. arg Consequences Supervision is not set up or removed. Recommended actions Change the supervision list type. 110025, No active CAP process Description Task: arg There is no active CAP process for this instruction. arg Recommended actions Verify that arg is used according to documentation. 110030, Invalid ICap Event Description Task: arg arg is invalid as event for the instruction ICap. arg Recommended actions Use one of the valid ICap events described in the reference manual for CAP. 110032, No TRAP routine for CAP_STOP Description Task: arg CAP requires a RAPID TRAP routine to be defined for the event CAP_STOP. This is necessary as to stop external equipment when RAPID execution stops. arg Recommended actions Add a TRAP routine for CAP_STOP in your RAPID code. 110034, Skip without process finished Description The robot has reached the end of the distance it was requested to move without active application process. Recommended actions Recovery: You might want to handle errno arg in your error handler 110040, Process Supervision Phase END_PRE Description Task: arg Supervision failed for process phase END_PRE. arg Recommended actions Check the signal(s) that failed: arg arg 6 Trouble shooting by Event log 348 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recovery: You might want to handle errno arg in your error handler 110041, Process Supervision Phase START_POST1 Description Task: arg Supervision failed for process phase START_POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110042, Process Supervision Phase START_POST2 Description Task: arg Supervision failed for process phase START_POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110100, Fatal process error Description Task: arg A fatal process error has been reported. Check previous error messages for more information about the reason of the error. Recommended actions A restart of the system or move of program pointer is highly recommended. 110101, Invalid weave shape Description Task: arg The weave shape used is invalid: [No shape = 0, Zig-zag shape = 1, V-shape = 2, Triangular shape = 3] Recommended actions Correct the shape component. 110102, Invalid weave length Description Task: arg The weave length used is invalid: (0 - 1) [m] Recommended actions Correct the component length. 110103, Invalid weave cycle time Description Task: arg The weave cycle time used is invalid: (0 - 100) [s] Recommended actions Correct the component cycle_time. 110104, Invalid weave width Description Task: arg The weave width used is invalid: (0 - 1) [m] Recommended actions Correct the component width. 110105, Invalid weave height Description Task: arg The weave height used is invalid: (0 - 1) [m] Recommended actions Correct the component height 110106, Invalid weave dwell left Description Task: arg The weave dwell_left used is invalid: (0 - 1) [m] Recommended actions Correct the component dwell_left 110107, Invalid weave dwell center Description Task: arg The weave dwell_center used is invalid: 6 Trouble shooting by Event log 349 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. (0 - 1) [m] Recommended actions Correct the component dwell_center 110108, Invalid weave dwell right Description Task: arg The weave dwell_right used is invalid: (0 - 1) [m] Recommended actions Correct the component dwell_right 110109, Invalid weave bias Description Task: arg The weave bias used is invalid: (-1 - 1) [m] Recommended actions Correct the component bias 110110, Invalid weave direction angle Description Task: arg The weave direction angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component dir 110111, Invalid weave tilt angle Description Task: arg The weave tilt angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component tilt 110112, Invalid weave rotation angle Description Task: arg The weave rotation angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component rot 110113, Invalid horizontal weave offset Description Task: arg The horizontal weave offset is invalid: 110114, Invalid vertical weave offset Description Task: arg The vertical weave offset is invalid: 110115, Invalid weave sync left Description Task: arg The weave sync left value is invalid: (0 - 100) [%] Recommended actions Correct the component ptrn_sync_left in capweavedata. 110116, Invalid weave sync right Description Task: arg The weave sync right value is invalid: (0 - 100) [%] Recommended actions Correct the component ptrn_sync_right in capweavedata. 110117, Weave bias not allowed Description Task: arg It is not allowed to use bias for shapes other than Zig-zag (=1). Recommended actions Correct the components 'bias' and/or 'shape' in capweavedata. 110118, Weave bias too big Description Task: arg It is not allowed to use a bias that is bigger than half the width. Recommended actions Correct the components 'bias' and/or 'width' in capweavedata. 110119, Weave dwell too big Description Task: arg It is not allowed to use a dwell that is bigger than the length.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	351	6 Trouble shooting by Event log 348 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recovery: You might want to handle errno arg in your error handler 110041, Process Supervision Phase START_POST1 Description Task: arg Supervision failed for process phase START_POST1. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110042, Process Supervision Phase START_POST2 Description Task: arg Supervision failed for process phase START_POST2. arg Recommended actions Check the signal(s) that failed: arg arg Recovery: You might want to handle errno arg in your error handler 110100, Fatal process error Description Task: arg A fatal process error has been reported. Check previous error messages for more information about the reason of the error. Recommended actions A restart of the system or move of program pointer is highly recommended. 110101, Invalid weave shape Description Task: arg The weave shape used is invalid: [No shape = 0, Zig-zag shape = 1, V-shape = 2, Triangular shape = 3] Recommended actions Correct the shape component. 110102, Invalid weave length Description Task: arg The weave length used is invalid: (0 - 1) [m] Recommended actions Correct the component length. 110103, Invalid weave cycle time Description Task: arg The weave cycle time used is invalid: (0 - 100) [s] Recommended actions Correct the component cycle_time. 110104, Invalid weave width Description Task: arg The weave width used is invalid: (0 - 1) [m] Recommended actions Correct the component width. 110105, Invalid weave height Description Task: arg The weave height used is invalid: (0 - 1) [m] Recommended actions Correct the component height 110106, Invalid weave dwell left Description Task: arg The weave dwell_left used is invalid: (0 - 1) [m] Recommended actions Correct the component dwell_left 110107, Invalid weave dwell center Description Task: arg The weave dwell_center used is invalid: 6 Trouble shooting by Event log 349 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. (0 - 1) [m] Recommended actions Correct the component dwell_center 110108, Invalid weave dwell right Description Task: arg The weave dwell_right used is invalid: (0 - 1) [m] Recommended actions Correct the component dwell_right 110109, Invalid weave bias Description Task: arg The weave bias used is invalid: (-1 - 1) [m] Recommended actions Correct the component bias 110110, Invalid weave direction angle Description Task: arg The weave direction angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component dir 110111, Invalid weave tilt angle Description Task: arg The weave tilt angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component tilt 110112, Invalid weave rotation angle Description Task: arg The weave rotation angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component rot 110113, Invalid horizontal weave offset Description Task: arg The horizontal weave offset is invalid: 110114, Invalid vertical weave offset Description Task: arg The vertical weave offset is invalid: 110115, Invalid weave sync left Description Task: arg The weave sync left value is invalid: (0 - 100) [%] Recommended actions Correct the component ptrn_sync_left in capweavedata. 110116, Invalid weave sync right Description Task: arg The weave sync right value is invalid: (0 - 100) [%] Recommended actions Correct the component ptrn_sync_right in capweavedata. 110117, Weave bias not allowed Description Task: arg It is not allowed to use bias for shapes other than Zig-zag (=1). Recommended actions Correct the components 'bias' and/or 'shape' in capweavedata. 110118, Weave bias too big Description Task: arg It is not allowed to use a bias that is bigger than half the width. Recommended actions Correct the components 'bias' and/or 'width' in capweavedata. 110119, Weave dwell too big Description Task: arg It is not allowed to use a dwell that is bigger than the length. 6 Trouble shooting by Event log 350 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The ramp slope (amplitude/length) is limited. Recommended actions Correct the components 'dwell_right/center/left' and/or 'length' in capweavedata. 110120, Weave bias change too big Description Task: arg The weave bias change is bigger than allowed. Max arg [m] Recommended actions Adjust weave tuning increment for bias, and/or check that the change of the bias is less than the maximum. 110121, Weave width tuning error Description Task: arg The weave width change is bigger than allowed. Max arg [m] Recommended actions Adjust weave tuning increment for width, and/or check that the change of the width is less than the maximum. 110122, Weave height tuning error Description Task: arg The weave height change is bigger than allowed. Max arg [m] Recommended actions Adjust weave height tuning increment, and/or check that the change of the height is less than the maximum. 110130, Signal not defined Description Task: arg The signal arg is not defined. arg Recommended actions Define the signal arg in eio.cfg 110131, No Signal specified Description Task: arg No signal specified! arg Recommended actions Specify a DI signal 110132, An internal error occurred Description Task: arg arg Recommended actions Check the 'Internal' Log. 110160, Track error Description Task: arg Track error. arg Recommended actions Check joint definition. Recovery: arg 110161, Track start error Description Task: arg Track start error. arg Recommended actions Check joint definition in captrackdata. Recovery: arg 110162, Track max path corr error Description Task: arg Track max path corr error. arg Recommended actions Check joint definition and max_corr in captrackdata. Recovery: arg 110163, Track communication error Description Task: arg No communication between sensor and controller. Recommended actions Check the hardware
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	352	6 Trouble shooting by Event log 349 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. (0 - 1) [m] Recommended actions Correct the component dwell_center 110108, Invalid weave dwell right Description Task: arg The weave dwell_right used is invalid: (0 - 1) [m] Recommended actions Correct the component dwell_right 110109, Invalid weave bias Description Task: arg The weave bias used is invalid: (-1 - 1) [m] Recommended actions Correct the component bias 110110, Invalid weave direction angle Description Task: arg The weave direction angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component dir 110111, Invalid weave tilt angle Description Task: arg The weave tilt angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component tilt 110112, Invalid weave rotation angle Description Task: arg The weave rotation angle used is invalid: (-PI/2 - PI/2) [rad] Recommended actions Correct the component rot 110113, Invalid horizontal weave offset Description Task: arg The horizontal weave offset is invalid: 110114, Invalid vertical weave offset Description Task: arg The vertical weave offset is invalid: 110115, Invalid weave sync left Description Task: arg The weave sync left value is invalid: (0 - 100) [%] Recommended actions Correct the component ptrn_sync_left in capweavedata. 110116, Invalid weave sync right Description Task: arg The weave sync right value is invalid: (0 - 100) [%] Recommended actions Correct the component ptrn_sync_right in capweavedata. 110117, Weave bias not allowed Description Task: arg It is not allowed to use bias for shapes other than Zig-zag (=1). Recommended actions Correct the components 'bias' and/or 'shape' in capweavedata. 110118, Weave bias too big Description Task: arg It is not allowed to use a bias that is bigger than half the width. Recommended actions Correct the components 'bias' and/or 'width' in capweavedata. 110119, Weave dwell too big Description Task: arg It is not allowed to use a dwell that is bigger than the length. 6 Trouble shooting by Event log 350 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The ramp slope (amplitude/length) is limited. Recommended actions Correct the components 'dwell_right/center/left' and/or 'length' in capweavedata. 110120, Weave bias change too big Description Task: arg The weave bias change is bigger than allowed. Max arg [m] Recommended actions Adjust weave tuning increment for bias, and/or check that the change of the bias is less than the maximum. 110121, Weave width tuning error Description Task: arg The weave width change is bigger than allowed. Max arg [m] Recommended actions Adjust weave tuning increment for width, and/or check that the change of the width is less than the maximum. 110122, Weave height tuning error Description Task: arg The weave height change is bigger than allowed. Max arg [m] Recommended actions Adjust weave height tuning increment, and/or check that the change of the height is less than the maximum. 110130, Signal not defined Description Task: arg The signal arg is not defined. arg Recommended actions Define the signal arg in eio.cfg 110131, No Signal specified Description Task: arg No signal specified! arg Recommended actions Specify a DI signal 110132, An internal error occurred Description Task: arg arg Recommended actions Check the 'Internal' Log. 110160, Track error Description Task: arg Track error. arg Recommended actions Check joint definition. Recovery: arg 110161, Track start error Description Task: arg Track start error. arg Recommended actions Check joint definition in captrackdata. Recovery: arg 110162, Track max path corr error Description Task: arg Track max path corr error. arg Recommended actions Check joint definition and max_corr in captrackdata. Recovery: arg 110163, Track communication error Description Task: arg No communication between sensor and controller. Recommended actions Check the hardware 6 Trouble shooting by Event log 351 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110164, Track correction lost Description Task: arg Track lost due to power fail. arg Recommended actions Move PP to main, or step through the rest of the CAP sequence. 110165, No Sensor Measurement Description Task: arg No sensor measurement available. arg 110166, Sensor Not ready yet Description Task: arg The sensor is not ready. arg 110167, General error from sensor Description Task: arg General sensor error. arg 110168, Sensor busy Description Task: arg The sensor is busy. arg 110169, Unknown command to sensor Description Task: arg Some for the sensor unknown command was sent. arg 110170, Illegal variable or block number in sensor Description Task: arg The variable number or block number is unknown to the sensor. arg 110171, External alarm from sensor Description Task: arg An external sensor alarm occurred. arg 110172, Camera alarm from sensor Description Task: arg The sensor camera sent an alarm. arg 110173, Temperature alarm from sensor Description Task: arg The sensor temperature is out of admitted bounds. arg 110174, Value to sensor out of range Description Task: arg The value sent to the sensor is out of bounds. arg 110175, Camera check failed Description Task: arg It was not possible to perform a sensor camera check. arg 110176, Sensor communication time out Description Task: arg Timeout occured in communication with the sensor. arg 110177, Tracker calibration error Description Task: arg Sensor: arg It was not possible to perform a valid tracker calibration. Consequences The sensor arg is not calibrated, thus should not be used for tracking.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	353	6 Trouble shooting by Event log 350 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The ramp slope (amplitude/length) is limited. Recommended actions Correct the components 'dwell_right/center/left' and/or 'length' in capweavedata. 110120, Weave bias change too big Description Task: arg The weave bias change is bigger than allowed. Max arg [m] Recommended actions Adjust weave tuning increment for bias, and/or check that the change of the bias is less than the maximum. 110121, Weave width tuning error Description Task: arg The weave width change is bigger than allowed. Max arg [m] Recommended actions Adjust weave tuning increment for width, and/or check that the change of the width is less than the maximum. 110122, Weave height tuning error Description Task: arg The weave height change is bigger than allowed. Max arg [m] Recommended actions Adjust weave height tuning increment, and/or check that the change of the height is less than the maximum. 110130, Signal not defined Description Task: arg The signal arg is not defined. arg Recommended actions Define the signal arg in eio.cfg 110131, No Signal specified Description Task: arg No signal specified! arg Recommended actions Specify a DI signal 110132, An internal error occurred Description Task: arg arg Recommended actions Check the 'Internal' Log. 110160, Track error Description Task: arg Track error. arg Recommended actions Check joint definition. Recovery: arg 110161, Track start error Description Task: arg Track start error. arg Recommended actions Check joint definition in captrackdata. Recovery: arg 110162, Track max path corr error Description Task: arg Track max path corr error. arg Recommended actions Check joint definition and max_corr in captrackdata. Recovery: arg 110163, Track communication error Description Task: arg No communication between sensor and controller. Recommended actions Check the hardware 6 Trouble shooting by Event log 351 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110164, Track correction lost Description Task: arg Track lost due to power fail. arg Recommended actions Move PP to main, or step through the rest of the CAP sequence. 110165, No Sensor Measurement Description Task: arg No sensor measurement available. arg 110166, Sensor Not ready yet Description Task: arg The sensor is not ready. arg 110167, General error from sensor Description Task: arg General sensor error. arg 110168, Sensor busy Description Task: arg The sensor is busy. arg 110169, Unknown command to sensor Description Task: arg Some for the sensor unknown command was sent. arg 110170, Illegal variable or block number in sensor Description Task: arg The variable number or block number is unknown to the sensor. arg 110171, External alarm from sensor Description Task: arg An external sensor alarm occurred. arg 110172, Camera alarm from sensor Description Task: arg The sensor camera sent an alarm. arg 110173, Temperature alarm from sensor Description Task: arg The sensor temperature is out of admitted bounds. arg 110174, Value to sensor out of range Description Task: arg The value sent to the sensor is out of bounds. arg 110175, Camera check failed Description Task: arg It was not possible to perform a sensor camera check. arg 110176, Sensor communication time out Description Task: arg Timeout occured in communication with the sensor. arg 110177, Tracker calibration error Description Task: arg Sensor: arg It was not possible to perform a valid tracker calibration. Consequences The sensor arg is not calibrated, thus should not be used for tracking. 6 Trouble shooting by Event log 352 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The average calibration precisions obtained in the x-, y-, z- directions of the sensor tool are: arg . The desired ones are: arg . Recommended actions Verify that the calibration plate has not been moved. Check the sensor settings. Start LTC to run a manual calibration setup followed by a new calibration. 110178, Tracker verification error Description Task: arg Sensor: arg It was not possible to perform a valid tracker calibration verification. Consequences The sensor arg does not meet the calibration precision and will therefore be unreliable for tracking. Probable causes The average verification precisions obtained in the x-, y-, z- directions of the sensor tool are: arg . The desired ones are: arg . Recommended actions Start LTC to run a manual verification with a different number of measurements. If problems persist, run a new manual calibration from LTC. 110179, Left lap joint definition not correct Description Task: arg Sensor: arg The definition of the left joint (number arg ) is not correct. Consequences It will not be possible to perform a sensor calibration. Probable causes The measure obtained in the y-direction of the sensor tool on the left lap-joint is : arg mm. The value should be positive. Recommended actions Check the left-lap joint definition ( arg ) in the sensor's ( arg )PC interface. Possibly switch between the right and left lap-joint definitions. 110180, Sensor Calibration Data updated Description The sensor calibration data for arg ( arg and arg ) are updated. Task: arg Recommended actions If you use CAP without RW Arc, you have to rerun the RAPID instruction CapLATRSetup arg , arg , arg \SensorFreq:=xxx; to make CAP use the updated sensor calibration data. 110203, Application error Description Task: arg The maximum program number, 'DA_PROG_MAX' is above the num data type limit. Current value: arg Consequences The maximum configured program number will not be set. Probable causes The specified program number arg is above the maximum integer value for the num data type, max value 8388608. Recommended actions Check the program. 110204, Application error Description Task: arg Any return code other than DAOK is rejected from arg Recommended actions 110205, Application error Description Task: arg Forward sequence jumping is not allowed. Recommended actions Check the program sequence. 110206, Application error Description Task: arg Missing I/O-signal arg . Recommended actions Check the I/O configuration. 110207, Application error Description Task: arg Process number arg of application arg was already installed.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	354	6 Trouble shooting by Event log 351 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110164, Track correction lost Description Task: arg Track lost due to power fail. arg Recommended actions Move PP to main, or step through the rest of the CAP sequence. 110165, No Sensor Measurement Description Task: arg No sensor measurement available. arg 110166, Sensor Not ready yet Description Task: arg The sensor is not ready. arg 110167, General error from sensor Description Task: arg General sensor error. arg 110168, Sensor busy Description Task: arg The sensor is busy. arg 110169, Unknown command to sensor Description Task: arg Some for the sensor unknown command was sent. arg 110170, Illegal variable or block number in sensor Description Task: arg The variable number or block number is unknown to the sensor. arg 110171, External alarm from sensor Description Task: arg An external sensor alarm occurred. arg 110172, Camera alarm from sensor Description Task: arg The sensor camera sent an alarm. arg 110173, Temperature alarm from sensor Description Task: arg The sensor temperature is out of admitted bounds. arg 110174, Value to sensor out of range Description Task: arg The value sent to the sensor is out of bounds. arg 110175, Camera check failed Description Task: arg It was not possible to perform a sensor camera check. arg 110176, Sensor communication time out Description Task: arg Timeout occured in communication with the sensor. arg 110177, Tracker calibration error Description Task: arg Sensor: arg It was not possible to perform a valid tracker calibration. Consequences The sensor arg is not calibrated, thus should not be used for tracking. 6 Trouble shooting by Event log 352 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The average calibration precisions obtained in the x-, y-, z- directions of the sensor tool are: arg . The desired ones are: arg . Recommended actions Verify that the calibration plate has not been moved. Check the sensor settings. Start LTC to run a manual calibration setup followed by a new calibration. 110178, Tracker verification error Description Task: arg Sensor: arg It was not possible to perform a valid tracker calibration verification. Consequences The sensor arg does not meet the calibration precision and will therefore be unreliable for tracking. Probable causes The average verification precisions obtained in the x-, y-, z- directions of the sensor tool are: arg . The desired ones are: arg . Recommended actions Start LTC to run a manual verification with a different number of measurements. If problems persist, run a new manual calibration from LTC. 110179, Left lap joint definition not correct Description Task: arg Sensor: arg The definition of the left joint (number arg ) is not correct. Consequences It will not be possible to perform a sensor calibration. Probable causes The measure obtained in the y-direction of the sensor tool on the left lap-joint is : arg mm. The value should be positive. Recommended actions Check the left-lap joint definition ( arg ) in the sensor's ( arg )PC interface. Possibly switch between the right and left lap-joint definitions. 110180, Sensor Calibration Data updated Description The sensor calibration data for arg ( arg and arg ) are updated. Task: arg Recommended actions If you use CAP without RW Arc, you have to rerun the RAPID instruction CapLATRSetup arg , arg , arg \SensorFreq:=xxx; to make CAP use the updated sensor calibration data. 110203, Application error Description Task: arg The maximum program number, 'DA_PROG_MAX' is above the num data type limit. Current value: arg Consequences The maximum configured program number will not be set. Probable causes The specified program number arg is above the maximum integer value for the num data type, max value 8388608. Recommended actions Check the program. 110204, Application error Description Task: arg Any return code other than DAOK is rejected from arg Recommended actions 110205, Application error Description Task: arg Forward sequence jumping is not allowed. Recommended actions Check the program sequence. 110206, Application error Description Task: arg Missing I/O-signal arg . Recommended actions Check the I/O configuration. 110207, Application error Description Task: arg Process number arg of application arg was already installed. 6 Trouble shooting by Event log 353 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 110208, Application error Description Task: arg Number arg is not a valid start number. Recommended actions 110209, Application error Description Task: arg The user hook arg is not a valid sequence entry. Recommended actions Check the program sequence. 110210, Application error Description Task: arg The program number arg is above the num data type limit. Consequences The program number will not be set. Probable causes The specified program number arg is above the maximum integer value for the num data type, max value 8388608. Recommended actions Check the program. 110211, Application error Description Task: arg The instruction arg reported a fatal error. Recommended actions 110212, Application error Description Task: arg arg tried to use a non existent process descriptor. A fatal error in damastr class. arg Probable causes The XXShPowerOn has not been executed. Recommended actions Check if XXShPowerOn was done. 110214, Application error Description Task: arg arg tried to use a non existent application descriptor. arg Probable causes The XXShPowerOn has not been executed, or to few DA_PROC task are specified. Recommended actions Check if XXShPowerOn was done. If using only DAP you should save a sys.cfg, and add a new DA_PROCX task in that file. Check what files are loaded for DA_PROC1 task and add them to your new task. 110216, Application error Description Task: arg Attempt to install a process number outside it's limits. arg arg Recommended actions Check the program, max number of processes are limited to 4. 110220, Application error Description Task: arg The user data variable choice does not exist. arg arg 110221, Application error Description Task: arg The user data variable has incorrect type. arg arg 110222, Application error Description Task: arg The internal process data type lacks daintdata as first element. arg arg Recommended actions Check the program.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	355	6 Trouble shooting by Event log 352 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The average calibration precisions obtained in the x-, y-, z- directions of the sensor tool are: arg . The desired ones are: arg . Recommended actions Verify that the calibration plate has not been moved. Check the sensor settings. Start LTC to run a manual calibration setup followed by a new calibration. 110178, Tracker verification error Description Task: arg Sensor: arg It was not possible to perform a valid tracker calibration verification. Consequences The sensor arg does not meet the calibration precision and will therefore be unreliable for tracking. Probable causes The average verification precisions obtained in the x-, y-, z- directions of the sensor tool are: arg . The desired ones are: arg . Recommended actions Start LTC to run a manual verification with a different number of measurements. If problems persist, run a new manual calibration from LTC. 110179, Left lap joint definition not correct Description Task: arg Sensor: arg The definition of the left joint (number arg ) is not correct. Consequences It will not be possible to perform a sensor calibration. Probable causes The measure obtained in the y-direction of the sensor tool on the left lap-joint is : arg mm. The value should be positive. Recommended actions Check the left-lap joint definition ( arg ) in the sensor's ( arg )PC interface. Possibly switch between the right and left lap-joint definitions. 110180, Sensor Calibration Data updated Description The sensor calibration data for arg ( arg and arg ) are updated. Task: arg Recommended actions If you use CAP without RW Arc, you have to rerun the RAPID instruction CapLATRSetup arg , arg , arg \SensorFreq:=xxx; to make CAP use the updated sensor calibration data. 110203, Application error Description Task: arg The maximum program number, 'DA_PROG_MAX' is above the num data type limit. Current value: arg Consequences The maximum configured program number will not be set. Probable causes The specified program number arg is above the maximum integer value for the num data type, max value 8388608. Recommended actions Check the program. 110204, Application error Description Task: arg Any return code other than DAOK is rejected from arg Recommended actions 110205, Application error Description Task: arg Forward sequence jumping is not allowed. Recommended actions Check the program sequence. 110206, Application error Description Task: arg Missing I/O-signal arg . Recommended actions Check the I/O configuration. 110207, Application error Description Task: arg Process number arg of application arg was already installed. 6 Trouble shooting by Event log 353 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 110208, Application error Description Task: arg Number arg is not a valid start number. Recommended actions 110209, Application error Description Task: arg The user hook arg is not a valid sequence entry. Recommended actions Check the program sequence. 110210, Application error Description Task: arg The program number arg is above the num data type limit. Consequences The program number will not be set. Probable causes The specified program number arg is above the maximum integer value for the num data type, max value 8388608. Recommended actions Check the program. 110211, Application error Description Task: arg The instruction arg reported a fatal error. Recommended actions 110212, Application error Description Task: arg arg tried to use a non existent process descriptor. A fatal error in damastr class. arg Probable causes The XXShPowerOn has not been executed. Recommended actions Check if XXShPowerOn was done. 110214, Application error Description Task: arg arg tried to use a non existent application descriptor. arg Probable causes The XXShPowerOn has not been executed, or to few DA_PROC task are specified. Recommended actions Check if XXShPowerOn was done. If using only DAP you should save a sys.cfg, and add a new DA_PROCX task in that file. Check what files are loaded for DA_PROC1 task and add them to your new task. 110216, Application error Description Task: arg Attempt to install a process number outside it's limits. arg arg Recommended actions Check the program, max number of processes are limited to 4. 110220, Application error Description Task: arg The user data variable choice does not exist. arg arg 110221, Application error Description Task: arg The user data variable has incorrect type. arg arg 110222, Application error Description Task: arg The internal process data type lacks daintdata as first element. arg arg Recommended actions Check the program. 6 Trouble shooting by Event log 354 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110223, Application error Description Task: arg The user data type definitions exceed the maximum data storage size. arg arg Recommended actions Check the program. 110224, Application error Description Task: arg The user data type definitions does not correspond to what was defined. arg arg 110226, Application error Description Task: arg An error occurred while attempting to reload the Power Failure area. An automatic restart of the processes will not be possible. arg arg 110229, Application error Description Task arg : Error from arg . The data type definitions exceed the maximum data storage size. arg Recommended actions Check the data size. 110230, Application error Description Task arg : Not possible to execute instruction in motors off state for servo tool arg . Recommended actions Retry after setting motors on. 110300, Parameter error Description Task: arg The max string length of the parameter arg is 5 characters. Current used name is arg . See specification in arg . arg Recommended actions Check the length of the string data value. 110302, Parameter error Description Task: arg The specified signal arg in the instruction arg has no reference. arg Recommended actions Check the EIO configuration. 110303, Parameter error Description Task: arg The optional signals \ arg and \ arg must be used together. See specification in arg . arg Recommended actions Check the program. 110304, Parameter error Description Task: arg The parameter arg of the instruction arg is not an array. arg Recommended actions Check the data definition. 110305, Parameter error Description Task: arg The dimension of the data array arg is to big. See specification in arg . arg Recommended actions Check the data declaration. 110306, Parameter error Description Task: arg The array arg of the instruction arg is not right defined.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	356	6 Trouble shooting by Event log 353 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 110208, Application error Description Task: arg Number arg is not a valid start number. Recommended actions 110209, Application error Description Task: arg The user hook arg is not a valid sequence entry. Recommended actions Check the program sequence. 110210, Application error Description Task: arg The program number arg is above the num data type limit. Consequences The program number will not be set. Probable causes The specified program number arg is above the maximum integer value for the num data type, max value 8388608. Recommended actions Check the program. 110211, Application error Description Task: arg The instruction arg reported a fatal error. Recommended actions 110212, Application error Description Task: arg arg tried to use a non existent process descriptor. A fatal error in damastr class. arg Probable causes The XXShPowerOn has not been executed. Recommended actions Check if XXShPowerOn was done. 110214, Application error Description Task: arg arg tried to use a non existent application descriptor. arg Probable causes The XXShPowerOn has not been executed, or to few DA_PROC task are specified. Recommended actions Check if XXShPowerOn was done. If using only DAP you should save a sys.cfg, and add a new DA_PROCX task in that file. Check what files are loaded for DA_PROC1 task and add them to your new task. 110216, Application error Description Task: arg Attempt to install a process number outside it's limits. arg arg Recommended actions Check the program, max number of processes are limited to 4. 110220, Application error Description Task: arg The user data variable choice does not exist. arg arg 110221, Application error Description Task: arg The user data variable has incorrect type. arg arg 110222, Application error Description Task: arg The internal process data type lacks daintdata as first element. arg arg Recommended actions Check the program. 6 Trouble shooting by Event log 354 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110223, Application error Description Task: arg The user data type definitions exceed the maximum data storage size. arg arg Recommended actions Check the program. 110224, Application error Description Task: arg The user data type definitions does not correspond to what was defined. arg arg 110226, Application error Description Task: arg An error occurred while attempting to reload the Power Failure area. An automatic restart of the processes will not be possible. arg arg 110229, Application error Description Task arg : Error from arg . The data type definitions exceed the maximum data storage size. arg Recommended actions Check the data size. 110230, Application error Description Task arg : Not possible to execute instruction in motors off state for servo tool arg . Recommended actions Retry after setting motors on. 110300, Parameter error Description Task: arg The max string length of the parameter arg is 5 characters. Current used name is arg . See specification in arg . arg Recommended actions Check the length of the string data value. 110302, Parameter error Description Task: arg The specified signal arg in the instruction arg has no reference. arg Recommended actions Check the EIO configuration. 110303, Parameter error Description Task: arg The optional signals \ arg and \ arg must be used together. See specification in arg . arg Recommended actions Check the program. 110304, Parameter error Description Task: arg The parameter arg of the instruction arg is not an array. arg Recommended actions Check the data definition. 110305, Parameter error Description Task: arg The dimension of the data array arg is to big. See specification in arg . arg Recommended actions Check the data declaration. 110306, Parameter error Description Task: arg The array arg of the instruction arg is not right defined. 6 Trouble shooting by Event log 355 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. arg Recommended actions Check the data against the specification. 110307, Parameter error Description Task: arg The event time array element arg . arg is less than 0. See specification in arg . arg Recommended actions Check the time event data. 110308, Parameter error Description Task: arg The data selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110309, Parameter error Description Task: arg The selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110310, Parameter error Description Task: arg The selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110311, No Spot task Description Task: arg No motion task is configured for Spot. arg Probable causes Check the configuration 110312, Wrong number of DAPROC tasks Description Task: arg Error from arg . arg DA_PROC task(s) are configured in the system. Number of daprocs must be in the interval 1 - arg . arg Recommended actions Check the configuration. 110313, Not possible to activate/deactivate Description Task: arg Error in arg . This daproc is not possible to activate/deactivate. arg Recommended actions Check index in the daproc descriptor. 110401, Gas supervision Description Task: arg arg Gas supervision signal not set at start of welding. Recommended actions Check the gas equipment. Recovery: You might want to handle errno arg in your error handler. 110402, Water supervision Description Task: arg arg Water supervision signal not set at start of welding. Recommended actions Check the water cooling equipment. Recovery: You might want to handle errno arg in your error handler. 110403, Arc supervision Description Task: arg arg Arc ignition supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	357	6 Trouble shooting by Event log 354 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110223, Application error Description Task: arg The user data type definitions exceed the maximum data storage size. arg arg Recommended actions Check the program. 110224, Application error Description Task: arg The user data type definitions does not correspond to what was defined. arg arg 110226, Application error Description Task: arg An error occurred while attempting to reload the Power Failure area. An automatic restart of the processes will not be possible. arg arg 110229, Application error Description Task arg : Error from arg . The data type definitions exceed the maximum data storage size. arg Recommended actions Check the data size. 110230, Application error Description Task arg : Not possible to execute instruction in motors off state for servo tool arg . Recommended actions Retry after setting motors on. 110300, Parameter error Description Task: arg The max string length of the parameter arg is 5 characters. Current used name is arg . See specification in arg . arg Recommended actions Check the length of the string data value. 110302, Parameter error Description Task: arg The specified signal arg in the instruction arg has no reference. arg Recommended actions Check the EIO configuration. 110303, Parameter error Description Task: arg The optional signals \ arg and \ arg must be used together. See specification in arg . arg Recommended actions Check the program. 110304, Parameter error Description Task: arg The parameter arg of the instruction arg is not an array. arg Recommended actions Check the data definition. 110305, Parameter error Description Task: arg The dimension of the data array arg is to big. See specification in arg . arg Recommended actions Check the data declaration. 110306, Parameter error Description Task: arg The array arg of the instruction arg is not right defined. 6 Trouble shooting by Event log 355 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. arg Recommended actions Check the data against the specification. 110307, Parameter error Description Task: arg The event time array element arg . arg is less than 0. See specification in arg . arg Recommended actions Check the time event data. 110308, Parameter error Description Task: arg The data selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110309, Parameter error Description Task: arg The selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110310, Parameter error Description Task: arg The selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110311, No Spot task Description Task: arg No motion task is configured for Spot. arg Probable causes Check the configuration 110312, Wrong number of DAPROC tasks Description Task: arg Error from arg . arg DA_PROC task(s) are configured in the system. Number of daprocs must be in the interval 1 - arg . arg Recommended actions Check the configuration. 110313, Not possible to activate/deactivate Description Task: arg Error in arg . This daproc is not possible to activate/deactivate. arg Recommended actions Check index in the daproc descriptor. 110401, Gas supervision Description Task: arg arg Gas supervision signal not set at start of welding. Recommended actions Check the gas equipment. Recovery: You might want to handle errno arg in your error handler. 110402, Water supervision Description Task: arg arg Water supervision signal not set at start of welding. Recommended actions Check the water cooling equipment. Recovery: You might want to handle errno arg in your error handler. 110403, Arc supervision Description Task: arg arg Arc ignition supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 6 Trouble shooting by Event log 356 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110404, Voltage supervision Description Task: arg arg Voltage supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110405, Current supervision Description Task: arg arg Current supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110406, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal not set at start of welding. Recommended actions Check the wirefeed unit. Recovery: You might want to handle errno arg in your error handler. 110407, Wirestick supervision Description Task: arg arg Wirestick supervision signal set at start of welding. Recommended actions Check, if the wire got stuck at the object. Recovery: You might want to handle errno arg in your error handler. 110408, Arc ignition failed Description Task: arg arg Arc ignition failed at start of welding. Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110409, Schedule strobe undefined Description Task: arg arg Schedule strobe undefined. Recommended actions Define a weld schedule strobe input. Recovery: You might want to handle errno arg in your error handler. 110410, Schedule transfer error Description Task: arg arg It was not possible to transfer the schedule. Probable causes The schedule port was busy with previous transfer. Recommended actions Recovery: You might want to handle errno arg in your error handler. 110411, Process stopped Description Task: arg arg Process was stopped by the digital input 'stop process'. Recommended actions Check the digital input 'stop process'. Recovery: You might want to handle errno arg in your error handler. 110412, Arc fill ignition failed Description Task: arg arg Arc fill ignition failed. Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110413, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Recommended actions Check the welding equipment.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	358	6 Trouble shooting by Event log 355 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. arg Recommended actions Check the data against the specification. 110307, Parameter error Description Task: arg The event time array element arg . arg is less than 0. See specification in arg . arg Recommended actions Check the time event data. 110308, Parameter error Description Task: arg The data selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110309, Parameter error Description Task: arg The selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110310, Parameter error Description Task: arg The selector arg in the instruction arg is not valid. arg Recommended actions Check the selector against the specification. 110311, No Spot task Description Task: arg No motion task is configured for Spot. arg Probable causes Check the configuration 110312, Wrong number of DAPROC tasks Description Task: arg Error from arg . arg DA_PROC task(s) are configured in the system. Number of daprocs must be in the interval 1 - arg . arg Recommended actions Check the configuration. 110313, Not possible to activate/deactivate Description Task: arg Error in arg . This daproc is not possible to activate/deactivate. arg Recommended actions Check index in the daproc descriptor. 110401, Gas supervision Description Task: arg arg Gas supervision signal not set at start of welding. Recommended actions Check the gas equipment. Recovery: You might want to handle errno arg in your error handler. 110402, Water supervision Description Task: arg arg Water supervision signal not set at start of welding. Recommended actions Check the water cooling equipment. Recovery: You might want to handle errno arg in your error handler. 110403, Arc supervision Description Task: arg arg Arc ignition supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 6 Trouble shooting by Event log 356 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110404, Voltage supervision Description Task: arg arg Voltage supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110405, Current supervision Description Task: arg arg Current supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110406, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal not set at start of welding. Recommended actions Check the wirefeed unit. Recovery: You might want to handle errno arg in your error handler. 110407, Wirestick supervision Description Task: arg arg Wirestick supervision signal set at start of welding. Recommended actions Check, if the wire got stuck at the object. Recovery: You might want to handle errno arg in your error handler. 110408, Arc ignition failed Description Task: arg arg Arc ignition failed at start of welding. Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110409, Schedule strobe undefined Description Task: arg arg Schedule strobe undefined. Recommended actions Define a weld schedule strobe input. Recovery: You might want to handle errno arg in your error handler. 110410, Schedule transfer error Description Task: arg arg It was not possible to transfer the schedule. Probable causes The schedule port was busy with previous transfer. Recommended actions Recovery: You might want to handle errno arg in your error handler. 110411, Process stopped Description Task: arg arg Process was stopped by the digital input 'stop process'. Recommended actions Check the digital input 'stop process'. Recovery: You might want to handle errno arg in your error handler. 110412, Arc fill ignition failed Description Task: arg arg Arc fill ignition failed. Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110413, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Recommended actions Check the welding equipment. 6 Trouble shooting by Event log 357 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recovery: You might want to handle errno arg in your error handler. 110414, Weld supervision Description Task: arg arg Weld ignition supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110415, Weld Off Supervision timeout Description Task: arg arg The ArcEst signal was not reset at the end of the weld within the specified time. ( arg seconds) Recommended actions Check the welding equipment and/or adjust the Weld Off timeout value, found in Arc Equipment Properties. 110416, Weld Off Supervision timeout Description Task: arg arg The WeldOK signal was not reset at the end of the weld within the specified time. ( arg seconds) Recommended actions Check the welding equipment and/or adjust the Weld Off timeout value, found in Arc Equipment Properties. 110421, Gas supervision Description Task: arg arg Gas supervision signal went low during welding. Seam name: arg . Time from weld start: arg min. Recommended actions Check the gas equipment. Recovery: You might want to handle errno arg in your error handler. 110422, Water supervision Description Task: arg arg Water supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the cooling water equipment. Recovery: You might want to handle errno arg in your error handler. 110423, Arc supervision Description Task: arg arg Arc supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110424, Voltage supervision Description Task: arg arg Voltage supervision signal went low during welding. Seam name: arg Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110425, Current supervision Description Task: arg arg Current supervision signal went low during welding. Seam name: arg Time from weld start: arg Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	359	6 Trouble shooting by Event log 356 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110404, Voltage supervision Description Task: arg arg Voltage supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110405, Current supervision Description Task: arg arg Current supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110406, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal not set at start of welding. Recommended actions Check the wirefeed unit. Recovery: You might want to handle errno arg in your error handler. 110407, Wirestick supervision Description Task: arg arg Wirestick supervision signal set at start of welding. Recommended actions Check, if the wire got stuck at the object. Recovery: You might want to handle errno arg in your error handler. 110408, Arc ignition failed Description Task: arg arg Arc ignition failed at start of welding. Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110409, Schedule strobe undefined Description Task: arg arg Schedule strobe undefined. Recommended actions Define a weld schedule strobe input. Recovery: You might want to handle errno arg in your error handler. 110410, Schedule transfer error Description Task: arg arg It was not possible to transfer the schedule. Probable causes The schedule port was busy with previous transfer. Recommended actions Recovery: You might want to handle errno arg in your error handler. 110411, Process stopped Description Task: arg arg Process was stopped by the digital input 'stop process'. Recommended actions Check the digital input 'stop process'. Recovery: You might want to handle errno arg in your error handler. 110412, Arc fill ignition failed Description Task: arg arg Arc fill ignition failed. Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110413, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Recommended actions Check the welding equipment. 6 Trouble shooting by Event log 357 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recovery: You might want to handle errno arg in your error handler. 110414, Weld supervision Description Task: arg arg Weld ignition supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110415, Weld Off Supervision timeout Description Task: arg arg The ArcEst signal was not reset at the end of the weld within the specified time. ( arg seconds) Recommended actions Check the welding equipment and/or adjust the Weld Off timeout value, found in Arc Equipment Properties. 110416, Weld Off Supervision timeout Description Task: arg arg The WeldOK signal was not reset at the end of the weld within the specified time. ( arg seconds) Recommended actions Check the welding equipment and/or adjust the Weld Off timeout value, found in Arc Equipment Properties. 110421, Gas supervision Description Task: arg arg Gas supervision signal went low during welding. Seam name: arg . Time from weld start: arg min. Recommended actions Check the gas equipment. Recovery: You might want to handle errno arg in your error handler. 110422, Water supervision Description Task: arg arg Water supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the cooling water equipment. Recovery: You might want to handle errno arg in your error handler. 110423, Arc supervision Description Task: arg arg Arc supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110424, Voltage supervision Description Task: arg arg Voltage supervision signal went low during welding. Seam name: arg Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110425, Current supervision Description Task: arg arg Current supervision signal went low during welding. Seam name: arg Time from weld start: arg Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 6 Trouble shooting by Event log 358 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110426, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal went low during welding. Seam name: arg Time from weld start: arg Recommended actions Check the wirefeed unit. Recovery: You might want to handle errno arg in your error handler. 110427, Process stopped Description Task: arg arg Process was stopped during welding by the digital input 'stop process'. Seam name: arg Time from weld start: arg Recommended actions Recovery: You might want to handle errno arg in your error handler. 110428, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110429, Arc ignition failed Description Task: arg arg Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110430, Arc fill ignition failed Description Task: arg arg Arc ignition failed during crater fill. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110431, Weld supervision Description Task: arg arg Weld supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110432, Arc ignition failed Description Task: arg arg Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Signal WeldOK. Recovery: You might want to handle errno arg in your error handler. 110433, Arc fill ignition failed Description Task: arg arg Arc ignition failed with signal WeldOk during crater fill. Seam name: arg . Time from weld start: arg . 110435, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO1 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	360	6 Trouble shooting by Event log 357 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recovery: You might want to handle errno arg in your error handler. 110414, Weld supervision Description Task: arg arg Weld ignition supervision signal not set at start of welding. Recommended actions Check the power source. Recovery: You might want to handle errno arg in your error handler. 110415, Weld Off Supervision timeout Description Task: arg arg The ArcEst signal was not reset at the end of the weld within the specified time. ( arg seconds) Recommended actions Check the welding equipment and/or adjust the Weld Off timeout value, found in Arc Equipment Properties. 110416, Weld Off Supervision timeout Description Task: arg arg The WeldOK signal was not reset at the end of the weld within the specified time. ( arg seconds) Recommended actions Check the welding equipment and/or adjust the Weld Off timeout value, found in Arc Equipment Properties. 110421, Gas supervision Description Task: arg arg Gas supervision signal went low during welding. Seam name: arg . Time from weld start: arg min. Recommended actions Check the gas equipment. Recovery: You might want to handle errno arg in your error handler. 110422, Water supervision Description Task: arg arg Water supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the cooling water equipment. Recovery: You might want to handle errno arg in your error handler. 110423, Arc supervision Description Task: arg arg Arc supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110424, Voltage supervision Description Task: arg arg Voltage supervision signal went low during welding. Seam name: arg Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110425, Current supervision Description Task: arg arg Current supervision signal went low during welding. Seam name: arg Time from weld start: arg Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 6 Trouble shooting by Event log 358 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110426, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal went low during welding. Seam name: arg Time from weld start: arg Recommended actions Check the wirefeed unit. Recovery: You might want to handle errno arg in your error handler. 110427, Process stopped Description Task: arg arg Process was stopped during welding by the digital input 'stop process'. Seam name: arg Time from weld start: arg Recommended actions Recovery: You might want to handle errno arg in your error handler. 110428, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110429, Arc ignition failed Description Task: arg arg Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110430, Arc fill ignition failed Description Task: arg arg Arc ignition failed during crater fill. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110431, Weld supervision Description Task: arg arg Weld supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110432, Arc ignition failed Description Task: arg arg Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Signal WeldOK. Recovery: You might want to handle errno arg in your error handler. 110433, Arc fill ignition failed Description Task: arg arg Arc ignition failed with signal WeldOk during crater fill. Seam name: arg . Time from weld start: arg . 110435, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO1 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 6 Trouble shooting by Event log 359 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110436, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO2 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110437, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO3 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110438, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO4 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110439, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO5 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110440, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO1 went low during welding. 110441, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO2 went low during welding. 110442, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO3 went low during welding. 110443, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO4 went low during welding. 110444, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO5 went low during welding. 110445, Gas supervision Description Task: arg arg Gas supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110446, Water supervision Description Task: arg arg Water supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110447, Arc supervision Description Task: arg arg Arc supervision signal went low during welding. Seam name: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	361	6 Trouble shooting by Event log 358 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110426, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal went low during welding. Seam name: arg Time from weld start: arg Recommended actions Check the wirefeed unit. Recovery: You might want to handle errno arg in your error handler. 110427, Process stopped Description Task: arg arg Process was stopped during welding by the digital input 'stop process'. Seam name: arg Time from weld start: arg Recommended actions Recovery: You might want to handle errno arg in your error handler. 110428, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110429, Arc ignition failed Description Task: arg arg Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110430, Arc fill ignition failed Description Task: arg arg Arc ignition failed during crater fill. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110431, Weld supervision Description Task: arg arg Weld supervision signal went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Recovery: You might want to handle errno arg in your error handler. 110432, Arc ignition failed Description Task: arg arg Seam name: arg . Time from weld start: arg . Recommended actions Check the welding equipment. Signal WeldOK. Recovery: You might want to handle errno arg in your error handler. 110433, Arc fill ignition failed Description Task: arg arg Arc ignition failed with signal WeldOk during crater fill. Seam name: arg . Time from weld start: arg . 110435, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO1 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 6 Trouble shooting by Event log 359 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110436, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO2 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110437, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO3 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110438, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO4 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110439, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO5 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110440, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO1 went low during welding. 110441, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO2 went low during welding. 110442, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO3 went low during welding. 110443, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO4 went low during welding. 110444, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO5 went low during welding. 110445, Gas supervision Description Task: arg arg Gas supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110446, Water supervision Description Task: arg arg Water supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110447, Arc supervision Description Task: arg arg Arc supervision signal went low during welding. Seam name: arg 6 Trouble shooting by Event log 360 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Time from weld start: arg . 110448, Voltage supervision Description Task: arg arg Voltage supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110449, Current supervision Description Task: arg arg Current supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110450, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110451, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110460, Weld Error Recovery Description PROC Parameters was loaded by arg Configuration of Weld Error Recovery is Complete. 110461, Weld Error Recovery Description PROC Parameters for Weld Error Recovery could not be loaded in task arg 110462, Weld Error Recovery Description Robot arg moved from error location. Robot will attempt to move back to the error location. 110463, Weld Error Recovery Failed Description Incorrect Weld Error Recovery Usage. A user-defined service routine must return the robot to within 50mm of breakpoint. Recommended actions Re-program your service routine. 110464, EquipmentClass Error Description Task: arg The Specified EquipmentClass arg could not be unloaded. 110465, EquipmentClass Error Description Task: arg The Specified EquipmentClass arg could not be found at path: arg 110466, RW Arc Installation Description Weld System arg (of arg installed) started in task arg Active EquipmentClass arg Status OK 110467, RW Arc Installation Description Deactivation and Unload of EquipmentClass arg failed. 110468, RW Arc Installation Description Weld System arg deactivated in task arg Status OK 110469, RW Arc Installation Description Load and Init of EquipmentClass arg failed.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	362	6 Trouble shooting by Event log 359 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110436, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO2 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110437, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO3 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110438, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO4 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110439, User defined signal supervision Description Task: arg arg User defined signal defined by USERIO5 went low during welding. Seam name: arg . Time from weld start: arg . Recommended actions Recovery: You might want to handle errno arg in your error handler. 110440, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO1 went low during welding. 110441, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO2 went low during welding. 110442, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO3 went low during welding. 110443, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO4 went low during welding. 110444, User defined signal supervision Description Task: arg User defined signal arg defined by USERIO5 went low during welding. 110445, Gas supervision Description Task: arg arg Gas supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110446, Water supervision Description Task: arg arg Water supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110447, Arc supervision Description Task: arg arg Arc supervision signal went low during welding. Seam name: arg 6 Trouble shooting by Event log 360 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Time from weld start: arg . 110448, Voltage supervision Description Task: arg arg Voltage supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110449, Current supervision Description Task: arg arg Current supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110450, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110451, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110460, Weld Error Recovery Description PROC Parameters was loaded by arg Configuration of Weld Error Recovery is Complete. 110461, Weld Error Recovery Description PROC Parameters for Weld Error Recovery could not be loaded in task arg 110462, Weld Error Recovery Description Robot arg moved from error location. Robot will attempt to move back to the error location. 110463, Weld Error Recovery Failed Description Incorrect Weld Error Recovery Usage. A user-defined service routine must return the robot to within 50mm of breakpoint. Recommended actions Re-program your service routine. 110464, EquipmentClass Error Description Task: arg The Specified EquipmentClass arg could not be unloaded. 110465, EquipmentClass Error Description Task: arg The Specified EquipmentClass arg could not be found at path: arg 110466, RW Arc Installation Description Weld System arg (of arg installed) started in task arg Active EquipmentClass arg Status OK 110467, RW Arc Installation Description Deactivation and Unload of EquipmentClass arg failed. 110468, RW Arc Installation Description Weld System arg deactivated in task arg Status OK 110469, RW Arc Installation Description Load and Init of EquipmentClass arg failed. 6 Trouble shooting by Event log 361 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110470, Configuration Parameter Error Description Task: arg PROC Configuration Parameter argarg could not be found in cfg database. Recommended actions Check the installation of PROC domain parameters. 110471, Undefined Signal Error Description arg Failing signal during weld phase arg could not be determined. 110472, Configuration Parameter Error Description Task: arg PROC Configuration Parameter argarg is a required parameter. Recommended actions Check the installation of PROC domain parameters. 110473, Weld Equipment Error Description Task: arg arg Error: arg (format: ErrorCode ErrorText) Recommended actions Check the Power Source. 110474, RW Arc EIO signal error Description There is no communication with signal arg on unit arg . Consequences Welding will not be possible without communication with this EIO unit. Recommended actions Check the communication link with the EIO unit. 110475, Calibration variable missing Description Task: arg No Calibration variable is specified in Arc Sensor Properties. Default calibration data is used. arg = arg Consequences Calibration data is needed for optimal sensor performance. 110476, Calibration variable error Description Task: arg The specified Calibration variable arg in in Arc Sensor Properties could not be found in any loaded RAPID modules. Default calibration data is used. arg = arg Consequences Calibration data is needed for optimal sensor performance. Recommended actions Check variable name in Arc Sensor Properties and make sure that the Sensor Calibration program is loaded. 110477, Device name mismatch Description Task: arg Device name arg in in Arc Sensor Properties and Communication settings does not match. Consequences The same device name must be specified in both Arc Sensor Properties and Communication settings for the sensor to work properly. 110478, Process stop due to WDM Stability error Description Task: arg arg Consequences RW Arc has stopped the welding process due to a Weld Data Monitor stability infraction. Recommended actions See Weld Data Monitor elog for more information. 110479, Process stop due to WDM Signature error Description Task: arg arg Consequences RW Arc has stopped the welding process due to a Weld Data Monitor signature infraction. Recommended actions See Weld Data Monitor elog for more information.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	363	6 Trouble shooting by Event log 360 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Time from weld start: arg . 110448, Voltage supervision Description Task: arg arg Voltage supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110449, Current supervision Description Task: arg arg Current supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110450, Wirefeed supervision Description Task: arg arg Wirefeed supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110451, Torch supervision Description Task: arg arg Torch supervision signal went low during welding. Seam name: arg Time from weld start: arg . 110460, Weld Error Recovery Description PROC Parameters was loaded by arg Configuration of Weld Error Recovery is Complete. 110461, Weld Error Recovery Description PROC Parameters for Weld Error Recovery could not be loaded in task arg 110462, Weld Error Recovery Description Robot arg moved from error location. Robot will attempt to move back to the error location. 110463, Weld Error Recovery Failed Description Incorrect Weld Error Recovery Usage. A user-defined service routine must return the robot to within 50mm of breakpoint. Recommended actions Re-program your service routine. 110464, EquipmentClass Error Description Task: arg The Specified EquipmentClass arg could not be unloaded. 110465, EquipmentClass Error Description Task: arg The Specified EquipmentClass arg could not be found at path: arg 110466, RW Arc Installation Description Weld System arg (of arg installed) started in task arg Active EquipmentClass arg Status OK 110467, RW Arc Installation Description Deactivation and Unload of EquipmentClass arg failed. 110468, RW Arc Installation Description Weld System arg deactivated in task arg Status OK 110469, RW Arc Installation Description Load and Init of EquipmentClass arg failed. 6 Trouble shooting by Event log 361 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110470, Configuration Parameter Error Description Task: arg PROC Configuration Parameter argarg could not be found in cfg database. Recommended actions Check the installation of PROC domain parameters. 110471, Undefined Signal Error Description arg Failing signal during weld phase arg could not be determined. 110472, Configuration Parameter Error Description Task: arg PROC Configuration Parameter argarg is a required parameter. Recommended actions Check the installation of PROC domain parameters. 110473, Weld Equipment Error Description Task: arg arg Error: arg (format: ErrorCode ErrorText) Recommended actions Check the Power Source. 110474, RW Arc EIO signal error Description There is no communication with signal arg on unit arg . Consequences Welding will not be possible without communication with this EIO unit. Recommended actions Check the communication link with the EIO unit. 110475, Calibration variable missing Description Task: arg No Calibration variable is specified in Arc Sensor Properties. Default calibration data is used. arg = arg Consequences Calibration data is needed for optimal sensor performance. 110476, Calibration variable error Description Task: arg The specified Calibration variable arg in in Arc Sensor Properties could not be found in any loaded RAPID modules. Default calibration data is used. arg = arg Consequences Calibration data is needed for optimal sensor performance. Recommended actions Check variable name in Arc Sensor Properties and make sure that the Sensor Calibration program is loaded. 110477, Device name mismatch Description Task: arg Device name arg in in Arc Sensor Properties and Communication settings does not match. Consequences The same device name must be specified in both Arc Sensor Properties and Communication settings for the sensor to work properly. 110478, Process stop due to WDM Stability error Description Task: arg arg Consequences RW Arc has stopped the welding process due to a Weld Data Monitor stability infraction. Recommended actions See Weld Data Monitor elog for more information. 110479, Process stop due to WDM Signature error Description Task: arg arg Consequences RW Arc has stopped the welding process due to a Weld Data Monitor signature infraction. Recommended actions See Weld Data Monitor elog for more information. 6 Trouble shooting by Event log 362 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110480, Arc Welding Task Busy Description Task: arg arg Serious File System problem encountered. Recommended actions The Controller must be warmstarted to solve the problem. 110481, System Retry limit Description Task: arg arg Max number of retries has been reached on system level. System Misc, NoOfRetry= arg Recommended actions Increase parameter value to avoid reaching the limit. 110482, Sensor calibration data updated Description Sensor calibration data updated in task: arg Active calibration data: arg = arg 110490, Weld Error Recovery IO Error Description Task: arg arg The breakout input was left on. The external device must reset the signal. The Weld Error Recovery IO interface is disabled. Respond to FlexPendant. 110491, Weld Error Recovery IO Error Description Task: arg arg Invalid response arg supplied on signal agiWER_Response. Valid range: ( arg ) Request has been changed to Abort. 110492, Weld Error Recovery IO Error Description Task: arg arg Escape option is not available. Request has been changed to MoveOut. 110493, Weld Error Recovery IO Error Description Task: arg arg System is waiting for the diWERAck input to go low. 110494, Weld Error Recovery IO Error Description Task: arg arg Supplied value on giWER_Response ( arg ) is not within range: ( arg ) Request has been changed to: arg 110495, Weld Error Recovery IO Interface Description Task: arg The Weld Error Recovery IO Interface is successfully configured for arg and is ready for use. 110500, Track error Description Task: arg arg The robot controller has been asking 'blindcount'(trackdata) times for correction data from the sensor, but did not get any. Recommended actions Check sensor setup and trackdata. Recovery: You might want to handle errno arg in your error handler. 110501, Track start error Description Task: arg arg Not any valid correction data from the sensor while executing the current ArcX instruction. Recommended actions Check sensor setup and trackdata. Recovery: You might want to handle errno arg in your error handler. 110502, Track correction error Description Task: arg arg The correction is too big.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	364	6 Trouble shooting by Event log 361 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110470, Configuration Parameter Error Description Task: arg PROC Configuration Parameter argarg could not be found in cfg database. Recommended actions Check the installation of PROC domain parameters. 110471, Undefined Signal Error Description arg Failing signal during weld phase arg could not be determined. 110472, Configuration Parameter Error Description Task: arg PROC Configuration Parameter argarg is a required parameter. Recommended actions Check the installation of PROC domain parameters. 110473, Weld Equipment Error Description Task: arg arg Error: arg (format: ErrorCode ErrorText) Recommended actions Check the Power Source. 110474, RW Arc EIO signal error Description There is no communication with signal arg on unit arg . Consequences Welding will not be possible without communication with this EIO unit. Recommended actions Check the communication link with the EIO unit. 110475, Calibration variable missing Description Task: arg No Calibration variable is specified in Arc Sensor Properties. Default calibration data is used. arg = arg Consequences Calibration data is needed for optimal sensor performance. 110476, Calibration variable error Description Task: arg The specified Calibration variable arg in in Arc Sensor Properties could not be found in any loaded RAPID modules. Default calibration data is used. arg = arg Consequences Calibration data is needed for optimal sensor performance. Recommended actions Check variable name in Arc Sensor Properties and make sure that the Sensor Calibration program is loaded. 110477, Device name mismatch Description Task: arg Device name arg in in Arc Sensor Properties and Communication settings does not match. Consequences The same device name must be specified in both Arc Sensor Properties and Communication settings for the sensor to work properly. 110478, Process stop due to WDM Stability error Description Task: arg arg Consequences RW Arc has stopped the welding process due to a Weld Data Monitor stability infraction. Recommended actions See Weld Data Monitor elog for more information. 110479, Process stop due to WDM Signature error Description Task: arg arg Consequences RW Arc has stopped the welding process due to a Weld Data Monitor signature infraction. Recommended actions See Weld Data Monitor elog for more information. 6 Trouble shooting by Event log 362 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110480, Arc Welding Task Busy Description Task: arg arg Serious File System problem encountered. Recommended actions The Controller must be warmstarted to solve the problem. 110481, System Retry limit Description Task: arg arg Max number of retries has been reached on system level. System Misc, NoOfRetry= arg Recommended actions Increase parameter value to avoid reaching the limit. 110482, Sensor calibration data updated Description Sensor calibration data updated in task: arg Active calibration data: arg = arg 110490, Weld Error Recovery IO Error Description Task: arg arg The breakout input was left on. The external device must reset the signal. The Weld Error Recovery IO interface is disabled. Respond to FlexPendant. 110491, Weld Error Recovery IO Error Description Task: arg arg Invalid response arg supplied on signal agiWER_Response. Valid range: ( arg ) Request has been changed to Abort. 110492, Weld Error Recovery IO Error Description Task: arg arg Escape option is not available. Request has been changed to MoveOut. 110493, Weld Error Recovery IO Error Description Task: arg arg System is waiting for the diWERAck input to go low. 110494, Weld Error Recovery IO Error Description Task: arg arg Supplied value on giWER_Response ( arg ) is not within range: ( arg ) Request has been changed to: arg 110495, Weld Error Recovery IO Interface Description Task: arg The Weld Error Recovery IO Interface is successfully configured for arg and is ready for use. 110500, Track error Description Task: arg arg The robot controller has been asking 'blindcount'(trackdata) times for correction data from the sensor, but did not get any. Recommended actions Check sensor setup and trackdata. Recovery: You might want to handle errno arg in your error handler. 110501, Track start error Description Task: arg arg Not any valid correction data from the sensor while executing the current ArcX instruction. Recommended actions Check sensor setup and trackdata. Recovery: You might want to handle errno arg in your error handler. 110502, Track correction error Description Task: arg arg The correction is too big. 6 Trouble shooting by Event log 363 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Check that the seam definitions in the program reflect the actual seams. 2. Increase 'max_corr' in 'trackdata'. Recovery: You might want to handle errno arg in your error handler. 110503, Illegal arcflydata specified Description Task: arg arg The value of parameter arg in arcflydata is arg Consequences Flying arg will not work correctly with this value. Recommended actions Increase the value of arg in arcflydata to a value greater than zero. 110504, Illegal flydata combination Description Task: arg arg Flying arg is not possible with finepoint. Consequences There will be no flying arg Recommended actions Change to zonepoint in ArcX arg instruction. 110505, Illegal zonepoint specified Description Task: arg arg A zonepoint is used in the weld arg instruction without any optional arcflydata in the instruction. Consequences The zonepoint will be converted to a finepoint. Recommended actions Add the optional argument arcflydata to the ArcX arg instruction if flying arg is wanted. 110506, Illegal arcflydata combination Description Task: arg arg The arcflydata parameter arg has a value which is greater than the value of parameter arg . Consequences The value of arg will be reduced to the value of arg . Recommended actions Reduce the value of parameter arg so that the value is lower than or equal to the value of parameter arg . 110507, RW Arc EIO signal error Description Task: arg arg The value of arg for signal arg is below its minimum logical value ( arg ) Consequences The value of signal arg will be set to the minimum value arg . Recommended actions Check the values of arg components in seamdata and welddata. Change the value or change the min logical parameter for signal arg to avoid this message. 110508, Wirestick supervision Description Task: arg arg Wirestick supervision signal set at end of welding. Recommended actions Check, if the wire got stuck at the object. Recovery: You might want to handle errno arg in your errorhandler. 110601, Spot application invalid data error Description Task: arg The number of configured guns in 'SW_NOF_GUNS' are less than one(1). Current value is arg . Consequences It will not be possible to run any spot instructions. Probable causes 1. The setup data 'SW_NOF_GUNS' has been assigned a value less than 1. 2. The user module swdefusr.sys has not been loaded correctly. Recommended actions 1. Check the value of the data 'SW_NOF_GUNS' in the swdefusr.sys module. 2. Check that the user module swdefusr.sys has been loaded. 110602, Spot application invalid data error Description Task: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	365	6 Trouble shooting by Event log 362 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110480, Arc Welding Task Busy Description Task: arg arg Serious File System problem encountered. Recommended actions The Controller must be warmstarted to solve the problem. 110481, System Retry limit Description Task: arg arg Max number of retries has been reached on system level. System Misc, NoOfRetry= arg Recommended actions Increase parameter value to avoid reaching the limit. 110482, Sensor calibration data updated Description Sensor calibration data updated in task: arg Active calibration data: arg = arg 110490, Weld Error Recovery IO Error Description Task: arg arg The breakout input was left on. The external device must reset the signal. The Weld Error Recovery IO interface is disabled. Respond to FlexPendant. 110491, Weld Error Recovery IO Error Description Task: arg arg Invalid response arg supplied on signal agiWER_Response. Valid range: ( arg ) Request has been changed to Abort. 110492, Weld Error Recovery IO Error Description Task: arg arg Escape option is not available. Request has been changed to MoveOut. 110493, Weld Error Recovery IO Error Description Task: arg arg System is waiting for the diWERAck input to go low. 110494, Weld Error Recovery IO Error Description Task: arg arg Supplied value on giWER_Response ( arg ) is not within range: ( arg ) Request has been changed to: arg 110495, Weld Error Recovery IO Interface Description Task: arg The Weld Error Recovery IO Interface is successfully configured for arg and is ready for use. 110500, Track error Description Task: arg arg The robot controller has been asking 'blindcount'(trackdata) times for correction data from the sensor, but did not get any. Recommended actions Check sensor setup and trackdata. Recovery: You might want to handle errno arg in your error handler. 110501, Track start error Description Task: arg arg Not any valid correction data from the sensor while executing the current ArcX instruction. Recommended actions Check sensor setup and trackdata. Recovery: You might want to handle errno arg in your error handler. 110502, Track correction error Description Task: arg arg The correction is too big. 6 Trouble shooting by Event log 363 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Check that the seam definitions in the program reflect the actual seams. 2. Increase 'max_corr' in 'trackdata'. Recovery: You might want to handle errno arg in your error handler. 110503, Illegal arcflydata specified Description Task: arg arg The value of parameter arg in arcflydata is arg Consequences Flying arg will not work correctly with this value. Recommended actions Increase the value of arg in arcflydata to a value greater than zero. 110504, Illegal flydata combination Description Task: arg arg Flying arg is not possible with finepoint. Consequences There will be no flying arg Recommended actions Change to zonepoint in ArcX arg instruction. 110505, Illegal zonepoint specified Description Task: arg arg A zonepoint is used in the weld arg instruction without any optional arcflydata in the instruction. Consequences The zonepoint will be converted to a finepoint. Recommended actions Add the optional argument arcflydata to the ArcX arg instruction if flying arg is wanted. 110506, Illegal arcflydata combination Description Task: arg arg The arcflydata parameter arg has a value which is greater than the value of parameter arg . Consequences The value of arg will be reduced to the value of arg . Recommended actions Reduce the value of parameter arg so that the value is lower than or equal to the value of parameter arg . 110507, RW Arc EIO signal error Description Task: arg arg The value of arg for signal arg is below its minimum logical value ( arg ) Consequences The value of signal arg will be set to the minimum value arg . Recommended actions Check the values of arg components in seamdata and welddata. Change the value or change the min logical parameter for signal arg to avoid this message. 110508, Wirestick supervision Description Task: arg arg Wirestick supervision signal set at end of welding. Recommended actions Check, if the wire got stuck at the object. Recovery: You might want to handle errno arg in your errorhandler. 110601, Spot application invalid data error Description Task: arg The number of configured guns in 'SW_NOF_GUNS' are less than one(1). Current value is arg . Consequences It will not be possible to run any spot instructions. Probable causes 1. The setup data 'SW_NOF_GUNS' has been assigned a value less than 1. 2. The user module swdefusr.sys has not been loaded correctly. Recommended actions 1. Check the value of the data 'SW_NOF_GUNS' in the swdefusr.sys module. 2. Check that the user module swdefusr.sys has been loaded. 110602, Spot application invalid data error Description Task: arg 6 Trouble shooting by Event log 364 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The number of configured guns in 'SW_NOF_GUNS' are more than 10. Current value is arg . Consequences It will not be possible to run any spot instructions. Probable causes The setup data 'SW_NOF_GUNS' has been assigned a value larger than 10. Recommended actions Check the value of the data 'SW_NOF_GUNS' in the swdefusr.sys module. 110603, Spot application optional argument error Description Task: arg No optional argument has been selected. At least one optional argument is required. Consequences The instruction will not work correctly. Recommended actions Select an optional argument for this instruction. 110604, Gun error Description Task: arg arg Can not close a closed gun, the gun is not open! 110605, Spot application pre position error Description Task: arg The optional argument PrePos are less than zero(0). Consequences It will not be possible to run this instruction until the argument are changed. Recommended actions Change the value to a higher value than zero(0). 110606, Spot application gun activation error Description Task: arg The servo gun arg is not activated. Consequences It will not be possible to run any spot instructions until the servo gun is activated. Probable causes The servo gun has not been activated before trying to run this instruction. Recommended actions Activate the servo gun arg . Use the instruction 'ActUnit' to activate the servo gun, or set the 'Activate at Start Up' motion parameter to yes. 110607, Spot application gun initialization error Description Task: arg The gun position is not initialized for the servo gun arg . A service calibration to find the gun contact position is required before continuing the program execution. Consequences It will not be possible to run any spot instructions until a service calibration is done. Probable causes The servo gun has probably been fine calibrated and a service calibration has not been done. Recommended actions 1. Run the service routine 'ManServiceCalib' to find the contact position of the gun, use option 2 - Initialize the servo gun position. This needs to be done after the gun has been fine calibrated. 2. If tuning a gun it is possible to turn off the gun synchronization check, set the motion parameter 'Sync check off' to Yes. Location: Configuration/Motion/SG_PROCESS. 110608, Spot application gun synchronization error Description Task: arg The gun position is not synchronized for the servo gun arg . A service calibration to find the gun contact position is required before continuing the program execution. Consequences It will not be possible to run any spot instructions until a service calibration is done. Probable causes The revolution counters for the servo gun has probably been updated and a service calibration has not been done. Recommended actions 1. Run the service routine 'ManServiceCalib' to find the contact position of the gun, use option 1 - Synchronize the servo gun position.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	366	6 Trouble shooting by Event log 363 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 1. Check that the seam definitions in the program reflect the actual seams. 2. Increase 'max_corr' in 'trackdata'. Recovery: You might want to handle errno arg in your error handler. 110503, Illegal arcflydata specified Description Task: arg arg The value of parameter arg in arcflydata is arg Consequences Flying arg will not work correctly with this value. Recommended actions Increase the value of arg in arcflydata to a value greater than zero. 110504, Illegal flydata combination Description Task: arg arg Flying arg is not possible with finepoint. Consequences There will be no flying arg Recommended actions Change to zonepoint in ArcX arg instruction. 110505, Illegal zonepoint specified Description Task: arg arg A zonepoint is used in the weld arg instruction without any optional arcflydata in the instruction. Consequences The zonepoint will be converted to a finepoint. Recommended actions Add the optional argument arcflydata to the ArcX arg instruction if flying arg is wanted. 110506, Illegal arcflydata combination Description Task: arg arg The arcflydata parameter arg has a value which is greater than the value of parameter arg . Consequences The value of arg will be reduced to the value of arg . Recommended actions Reduce the value of parameter arg so that the value is lower than or equal to the value of parameter arg . 110507, RW Arc EIO signal error Description Task: arg arg The value of arg for signal arg is below its minimum logical value ( arg ) Consequences The value of signal arg will be set to the minimum value arg . Recommended actions Check the values of arg components in seamdata and welddata. Change the value or change the min logical parameter for signal arg to avoid this message. 110508, Wirestick supervision Description Task: arg arg Wirestick supervision signal set at end of welding. Recommended actions Check, if the wire got stuck at the object. Recovery: You might want to handle errno arg in your errorhandler. 110601, Spot application invalid data error Description Task: arg The number of configured guns in 'SW_NOF_GUNS' are less than one(1). Current value is arg . Consequences It will not be possible to run any spot instructions. Probable causes 1. The setup data 'SW_NOF_GUNS' has been assigned a value less than 1. 2. The user module swdefusr.sys has not been loaded correctly. Recommended actions 1. Check the value of the data 'SW_NOF_GUNS' in the swdefusr.sys module. 2. Check that the user module swdefusr.sys has been loaded. 110602, Spot application invalid data error Description Task: arg 6 Trouble shooting by Event log 364 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The number of configured guns in 'SW_NOF_GUNS' are more than 10. Current value is arg . Consequences It will not be possible to run any spot instructions. Probable causes The setup data 'SW_NOF_GUNS' has been assigned a value larger than 10. Recommended actions Check the value of the data 'SW_NOF_GUNS' in the swdefusr.sys module. 110603, Spot application optional argument error Description Task: arg No optional argument has been selected. At least one optional argument is required. Consequences The instruction will not work correctly. Recommended actions Select an optional argument for this instruction. 110604, Gun error Description Task: arg arg Can not close a closed gun, the gun is not open! 110605, Spot application pre position error Description Task: arg The optional argument PrePos are less than zero(0). Consequences It will not be possible to run this instruction until the argument are changed. Recommended actions Change the value to a higher value than zero(0). 110606, Spot application gun activation error Description Task: arg The servo gun arg is not activated. Consequences It will not be possible to run any spot instructions until the servo gun is activated. Probable causes The servo gun has not been activated before trying to run this instruction. Recommended actions Activate the servo gun arg . Use the instruction 'ActUnit' to activate the servo gun, or set the 'Activate at Start Up' motion parameter to yes. 110607, Spot application gun initialization error Description Task: arg The gun position is not initialized for the servo gun arg . A service calibration to find the gun contact position is required before continuing the program execution. Consequences It will not be possible to run any spot instructions until a service calibration is done. Probable causes The servo gun has probably been fine calibrated and a service calibration has not been done. Recommended actions 1. Run the service routine 'ManServiceCalib' to find the contact position of the gun, use option 2 - Initialize the servo gun position. This needs to be done after the gun has been fine calibrated. 2. If tuning a gun it is possible to turn off the gun synchronization check, set the motion parameter 'Sync check off' to Yes. Location: Configuration/Motion/SG_PROCESS. 110608, Spot application gun synchronization error Description Task: arg The gun position is not synchronized for the servo gun arg . A service calibration to find the gun contact position is required before continuing the program execution. Consequences It will not be possible to run any spot instructions until a service calibration is done. Probable causes The revolution counters for the servo gun has probably been updated and a service calibration has not been done. Recommended actions 1. Run the service routine 'ManServiceCalib' to find the contact position of the gun, use option 1 - Synchronize the servo gun position. 6 Trouble shooting by Event log 365 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This needs to be done after the revolution counters has been lost or updated. 2. If tuning a gun it is possible to turn off the gun synchronization check, set the motion parameter 'Sync check off' to Yes. Location: Configuration/Motion/SG_PROCESS. 110609, Spot application no guns defined error Description Task: arg No guns has been defined, the setup data 'SW_NOF_GUNS' can not be read. The setup data 'SW_NOF_GUNS' should be in the range of: 1 to maximum arg . Consequences It will not be possible to run any spot instructions until this data has been defined. Probable causes The setup data 'SW_NOF_GUNS' has been deleted or the user module has not been loaded correctly. Recommended actions 1. Check that the setup data is defined in the user modules and that the modules are loaded. 2. Check that no syntax error are present in the user modules. 110610, Spot application gun name error Description Task: arg The servo gun arg specified in curr_gundata{ arg }, does not exist in the motion parameters. Consequences It will not be possible to run any spot instruction until the correct servo gun name is specified in curr_gundata. Probable causes The gun name in curr_gundata does not match any mechanical unit in the system or no configuration for a servo gun has been loaded. Recommended actions 1. Run the service routine 'ManAddGunName' to search the system for servo guns and to update the gun name parameter in curr_gundata, 2. Load motion configuration for the servo gun. 110611, Spot application invalid data error Description Task: arg Invalid value of data arg . Allowed values are: 0, 1 or 2. Current value is arg Consequences It will not be possible to run any spot instruction until this data is changed. Probable causes A invalid value has been defined. Recommended actions Change the value of arg . 110612, Spot application invalid robot error Description Task: arg Invalid robot number, robot number arg . Recommended actions Check that arg was done. 110613, Spot application invalid error id Description Task: arg Invalid error number Id Invalid use of arg . Current Error Id: arg Probable causes The error number id was larger than arg . Recommended actions Don't use arg . This routine is for the Spot application use only. 110614, Gun error Description Task: arg arg Gun error ( arg ). Force calibration failed. Check the values and try again. Do not restart system until a valid force calibration is made. Recommended actions Check values and do a force calibration again. 110615, Spot application gun control error Description Task: arg It is not possible to close or open the servo gun arg in motors off or emergency stop state. Consequences The gun has not opened or closed. Probable causes The system was set to motors off state during process for some reason.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	367	6 Trouble shooting by Event log 364 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The number of configured guns in 'SW_NOF_GUNS' are more than 10. Current value is arg . Consequences It will not be possible to run any spot instructions. Probable causes The setup data 'SW_NOF_GUNS' has been assigned a value larger than 10. Recommended actions Check the value of the data 'SW_NOF_GUNS' in the swdefusr.sys module. 110603, Spot application optional argument error Description Task: arg No optional argument has been selected. At least one optional argument is required. Consequences The instruction will not work correctly. Recommended actions Select an optional argument for this instruction. 110604, Gun error Description Task: arg arg Can not close a closed gun, the gun is not open! 110605, Spot application pre position error Description Task: arg The optional argument PrePos are less than zero(0). Consequences It will not be possible to run this instruction until the argument are changed. Recommended actions Change the value to a higher value than zero(0). 110606, Spot application gun activation error Description Task: arg The servo gun arg is not activated. Consequences It will not be possible to run any spot instructions until the servo gun is activated. Probable causes The servo gun has not been activated before trying to run this instruction. Recommended actions Activate the servo gun arg . Use the instruction 'ActUnit' to activate the servo gun, or set the 'Activate at Start Up' motion parameter to yes. 110607, Spot application gun initialization error Description Task: arg The gun position is not initialized for the servo gun arg . A service calibration to find the gun contact position is required before continuing the program execution. Consequences It will not be possible to run any spot instructions until a service calibration is done. Probable causes The servo gun has probably been fine calibrated and a service calibration has not been done. Recommended actions 1. Run the service routine 'ManServiceCalib' to find the contact position of the gun, use option 2 - Initialize the servo gun position. This needs to be done after the gun has been fine calibrated. 2. If tuning a gun it is possible to turn off the gun synchronization check, set the motion parameter 'Sync check off' to Yes. Location: Configuration/Motion/SG_PROCESS. 110608, Spot application gun synchronization error Description Task: arg The gun position is not synchronized for the servo gun arg . A service calibration to find the gun contact position is required before continuing the program execution. Consequences It will not be possible to run any spot instructions until a service calibration is done. Probable causes The revolution counters for the servo gun has probably been updated and a service calibration has not been done. Recommended actions 1. Run the service routine 'ManServiceCalib' to find the contact position of the gun, use option 1 - Synchronize the servo gun position. 6 Trouble shooting by Event log 365 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This needs to be done after the revolution counters has been lost or updated. 2. If tuning a gun it is possible to turn off the gun synchronization check, set the motion parameter 'Sync check off' to Yes. Location: Configuration/Motion/SG_PROCESS. 110609, Spot application no guns defined error Description Task: arg No guns has been defined, the setup data 'SW_NOF_GUNS' can not be read. The setup data 'SW_NOF_GUNS' should be in the range of: 1 to maximum arg . Consequences It will not be possible to run any spot instructions until this data has been defined. Probable causes The setup data 'SW_NOF_GUNS' has been deleted or the user module has not been loaded correctly. Recommended actions 1. Check that the setup data is defined in the user modules and that the modules are loaded. 2. Check that no syntax error are present in the user modules. 110610, Spot application gun name error Description Task: arg The servo gun arg specified in curr_gundata{ arg }, does not exist in the motion parameters. Consequences It will not be possible to run any spot instruction until the correct servo gun name is specified in curr_gundata. Probable causes The gun name in curr_gundata does not match any mechanical unit in the system or no configuration for a servo gun has been loaded. Recommended actions 1. Run the service routine 'ManAddGunName' to search the system for servo guns and to update the gun name parameter in curr_gundata, 2. Load motion configuration for the servo gun. 110611, Spot application invalid data error Description Task: arg Invalid value of data arg . Allowed values are: 0, 1 or 2. Current value is arg Consequences It will not be possible to run any spot instruction until this data is changed. Probable causes A invalid value has been defined. Recommended actions Change the value of arg . 110612, Spot application invalid robot error Description Task: arg Invalid robot number, robot number arg . Recommended actions Check that arg was done. 110613, Spot application invalid error id Description Task: arg Invalid error number Id Invalid use of arg . Current Error Id: arg Probable causes The error number id was larger than arg . Recommended actions Don't use arg . This routine is for the Spot application use only. 110614, Gun error Description Task: arg arg Gun error ( arg ). Force calibration failed. Check the values and try again. Do not restart system until a valid force calibration is made. Recommended actions Check values and do a force calibration again. 110615, Spot application gun control error Description Task: arg It is not possible to close or open the servo gun arg in motors off or emergency stop state. Consequences The gun has not opened or closed. Probable causes The system was set to motors off state during process for some reason. 6 Trouble shooting by Event log 366 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Go to motors on state again and restart the instruction. 110616, Spot application weld position aborted Description Task: arg The weld position was aborted, current rob target arg . Current gun: arg Consequences This weld position was not welded. The strength of the welded object has been reduced. Probable causes The spot instruction was aborted for some reason, the PP was moved or the instruction was skipped. Recommended actions Check that it was OK to skip this position. 110617, Spot application invalid data error Description Task: arg Invalid value of data 'gun_type' in curr_gundata{ arg }. Allowed values for the gun type are: 1 = servo gun or 2 = pneumatic gun. Current value is arg . Consequences This instruction will not work properly. Recommended actions Change the value of 'gun_type' in curr_gundata{ arg }. 110618, Spot application invalid data error Description Task: arg Invalid value of data 'pre_close_time' in curr_gundata{ arg }. Allowed interval: 0 to max arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'pre_close_time' in curr_gundata{ arg }. 110619, Spot application invalid data error Description Task: arg Invalid value of data 'pre_equ_time' in curr_gundata{ arg }. Allowed interval: 0 to max arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'pre_equ_time' in curr_gundata{ arg }. 110620, Spot application invalid data error Description Task: arg Invalid value of 'weld_timeout' in curr_gundata{ arg }. Allowed interval: arg to arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'weld_timeout' in curr_gundata{ arg }. 110621, Spot application invalid data error Description Task: arg Invalid value of the 'tip_force' parameter in spotdata. Allowed values are: 0 to max arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'tip_force' parameter in spotdata. 110622, Spot application invalid data error Description Task: arg Invalid value of the 'plate_thickness' in spotdata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_thickness' parameter in spotdata.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	368	6 Trouble shooting by Event log 365 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. This needs to be done after the revolution counters has been lost or updated. 2. If tuning a gun it is possible to turn off the gun synchronization check, set the motion parameter 'Sync check off' to Yes. Location: Configuration/Motion/SG_PROCESS. 110609, Spot application no guns defined error Description Task: arg No guns has been defined, the setup data 'SW_NOF_GUNS' can not be read. The setup data 'SW_NOF_GUNS' should be in the range of: 1 to maximum arg . Consequences It will not be possible to run any spot instructions until this data has been defined. Probable causes The setup data 'SW_NOF_GUNS' has been deleted or the user module has not been loaded correctly. Recommended actions 1. Check that the setup data is defined in the user modules and that the modules are loaded. 2. Check that no syntax error are present in the user modules. 110610, Spot application gun name error Description Task: arg The servo gun arg specified in curr_gundata{ arg }, does not exist in the motion parameters. Consequences It will not be possible to run any spot instruction until the correct servo gun name is specified in curr_gundata. Probable causes The gun name in curr_gundata does not match any mechanical unit in the system or no configuration for a servo gun has been loaded. Recommended actions 1. Run the service routine 'ManAddGunName' to search the system for servo guns and to update the gun name parameter in curr_gundata, 2. Load motion configuration for the servo gun. 110611, Spot application invalid data error Description Task: arg Invalid value of data arg . Allowed values are: 0, 1 or 2. Current value is arg Consequences It will not be possible to run any spot instruction until this data is changed. Probable causes A invalid value has been defined. Recommended actions Change the value of arg . 110612, Spot application invalid robot error Description Task: arg Invalid robot number, robot number arg . Recommended actions Check that arg was done. 110613, Spot application invalid error id Description Task: arg Invalid error number Id Invalid use of arg . Current Error Id: arg Probable causes The error number id was larger than arg . Recommended actions Don't use arg . This routine is for the Spot application use only. 110614, Gun error Description Task: arg arg Gun error ( arg ). Force calibration failed. Check the values and try again. Do not restart system until a valid force calibration is made. Recommended actions Check values and do a force calibration again. 110615, Spot application gun control error Description Task: arg It is not possible to close or open the servo gun arg in motors off or emergency stop state. Consequences The gun has not opened or closed. Probable causes The system was set to motors off state during process for some reason. 6 Trouble shooting by Event log 366 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Go to motors on state again and restart the instruction. 110616, Spot application weld position aborted Description Task: arg The weld position was aborted, current rob target arg . Current gun: arg Consequences This weld position was not welded. The strength of the welded object has been reduced. Probable causes The spot instruction was aborted for some reason, the PP was moved or the instruction was skipped. Recommended actions Check that it was OK to skip this position. 110617, Spot application invalid data error Description Task: arg Invalid value of data 'gun_type' in curr_gundata{ arg }. Allowed values for the gun type are: 1 = servo gun or 2 = pneumatic gun. Current value is arg . Consequences This instruction will not work properly. Recommended actions Change the value of 'gun_type' in curr_gundata{ arg }. 110618, Spot application invalid data error Description Task: arg Invalid value of data 'pre_close_time' in curr_gundata{ arg }. Allowed interval: 0 to max arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'pre_close_time' in curr_gundata{ arg }. 110619, Spot application invalid data error Description Task: arg Invalid value of data 'pre_equ_time' in curr_gundata{ arg }. Allowed interval: 0 to max arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'pre_equ_time' in curr_gundata{ arg }. 110620, Spot application invalid data error Description Task: arg Invalid value of 'weld_timeout' in curr_gundata{ arg }. Allowed interval: arg to arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'weld_timeout' in curr_gundata{ arg }. 110621, Spot application invalid data error Description Task: arg Invalid value of the 'tip_force' parameter in spotdata. Allowed values are: 0 to max arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'tip_force' parameter in spotdata. 110622, Spot application invalid data error Description Task: arg Invalid value of the 'plate_thickness' in spotdata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_thickness' parameter in spotdata. 6 Trouble shooting by Event log 367 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110623, Spot application invalid data error Description Task: arg Invalid value of the 'plate_tolerance' parameter in spotdata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_tolerance' parameter in spotdata. 110624, Spot application invalid data error Description Task: arg Invalid value of the 'prog_no' parameter in spotdata. Allowed values are: 0 to max arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'prog_no' parameter in spotdata. 110625, Spot application invalid data error Description Task: arg Invalid value of the 'sim_type' parameter in simdata. Allowed values are: 0 to arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'sim_type' parameter in simdata 110626, Spot application invalid data error Description Task: arg Invalid value of the 'tip_force' parameter in forcedata. Allowed values are: 0 to arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'tip_force' parameter in forcedata. 110627, Spot application invalid data error Description Task: arg Invalid value of the 'plate_thickness' parameter in forcedata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_thickness' parameter in forcedata. 110628, Spot application invalid data error Description Task: arg Invalid value of the 'plate_tolerance' parameter in forcedata. Allowed values are: 0 to arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_tolerance' parameter in forcedata. 110629, Spot application invalid data error Description Task: arg Invalid value of the 'force_time' parameter in forcedata. Allowed values are: arg to arg s. Current value: arg s. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'force_time' parameter in forcedata. 110630, Spot application weld complete timeout Description Task: arg arg Current robtarget: arg Current gun: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	369	6 Trouble shooting by Event log 366 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Go to motors on state again and restart the instruction. 110616, Spot application weld position aborted Description Task: arg The weld position was aborted, current rob target arg . Current gun: arg Consequences This weld position was not welded. The strength of the welded object has been reduced. Probable causes The spot instruction was aborted for some reason, the PP was moved or the instruction was skipped. Recommended actions Check that it was OK to skip this position. 110617, Spot application invalid data error Description Task: arg Invalid value of data 'gun_type' in curr_gundata{ arg }. Allowed values for the gun type are: 1 = servo gun or 2 = pneumatic gun. Current value is arg . Consequences This instruction will not work properly. Recommended actions Change the value of 'gun_type' in curr_gundata{ arg }. 110618, Spot application invalid data error Description Task: arg Invalid value of data 'pre_close_time' in curr_gundata{ arg }. Allowed interval: 0 to max arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'pre_close_time' in curr_gundata{ arg }. 110619, Spot application invalid data error Description Task: arg Invalid value of data 'pre_equ_time' in curr_gundata{ arg }. Allowed interval: 0 to max arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'pre_equ_time' in curr_gundata{ arg }. 110620, Spot application invalid data error Description Task: arg Invalid value of 'weld_timeout' in curr_gundata{ arg }. Allowed interval: arg to arg seconds. Current value: arg seconds. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'weld_timeout' in curr_gundata{ arg }. 110621, Spot application invalid data error Description Task: arg Invalid value of the 'tip_force' parameter in spotdata. Allowed values are: 0 to max arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'tip_force' parameter in spotdata. 110622, Spot application invalid data error Description Task: arg Invalid value of the 'plate_thickness' in spotdata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_thickness' parameter in spotdata. 6 Trouble shooting by Event log 367 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110623, Spot application invalid data error Description Task: arg Invalid value of the 'plate_tolerance' parameter in spotdata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_tolerance' parameter in spotdata. 110624, Spot application invalid data error Description Task: arg Invalid value of the 'prog_no' parameter in spotdata. Allowed values are: 0 to max arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'prog_no' parameter in spotdata. 110625, Spot application invalid data error Description Task: arg Invalid value of the 'sim_type' parameter in simdata. Allowed values are: 0 to arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'sim_type' parameter in simdata 110626, Spot application invalid data error Description Task: arg Invalid value of the 'tip_force' parameter in forcedata. Allowed values are: 0 to arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'tip_force' parameter in forcedata. 110627, Spot application invalid data error Description Task: arg Invalid value of the 'plate_thickness' parameter in forcedata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_thickness' parameter in forcedata. 110628, Spot application invalid data error Description Task: arg Invalid value of the 'plate_tolerance' parameter in forcedata. Allowed values are: 0 to arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_tolerance' parameter in forcedata. 110629, Spot application invalid data error Description Task: arg Invalid value of the 'force_time' parameter in forcedata. Allowed values are: arg to arg s. Current value: arg s. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'force_time' parameter in forcedata. 110630, Spot application weld complete timeout Description Task: arg arg Current robtarget: arg Current gun: arg 6 Trouble shooting by Event log 368 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences The weld was not completed. Probable causes The weld controller did not reply with weld complete within the configured time. Recommended actions 1. Try to reweld the position. 2. Check the weld controller for any errors. 3. Increase the weld_timeout parameter in curr_gundata{ arg }. 110631, Spot application weld error reported Description Task: arg arg Current robtarget: arg Current gun: arg Consequences The weld was not completed. Probable causes The weld controller reported an error and stopped the current ongoing weld. Recommended actions 1. Try to reweld the position. 2. Check the weld controller for any errors. 110632, Current error ignored Description Task: arg arg arg 110633, Spot application no mechanical unit error Description Task: arg arg The servo gun does not exist in the motion parameters, no servo gun parameters has been loaded. Current gun name: arg . Consequences It will not be possible to run any spot instructions until configurations for a servo gun is added. Probable causes No configuration for servo gun parameters has been loaded. Recommended actions Load configurations for servo gun. 110634, Spot application cfg data limit error Description Task: arg The data value is outside the limit. Recommended actions Change the value. 110635, Spot application tip position error Description Task: arg Tip position error. arg Current gun: arg Probable causes 1. The geometry of the plates are wrong or the tips are damaged. 2. The value of the plate_thickness parameter in arg is not the same as the actual thickness of the plates. Recommended actions 1. Check that the thickness of the plates are correct and corresponds to the value in the plate_thickness parameter in arg . 2. Check that the tips are OK. 110636, Spot application process error Description Task: arg Process error. arg arg Current gun: arg Consequences The position was not welded. Probable causes An error occurred during the weld process. Recommended actions Check the welding equipment. 110637, Spot application text index too high error Description Task: arg Text index out of bounds in SwTextGet. Current index number: arg Probable causes The index number is too high
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	370	6 Trouble shooting by Event log 367 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110623, Spot application invalid data error Description Task: arg Invalid value of the 'plate_tolerance' parameter in spotdata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_tolerance' parameter in spotdata. 110624, Spot application invalid data error Description Task: arg Invalid value of the 'prog_no' parameter in spotdata. Allowed values are: 0 to max arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'prog_no' parameter in spotdata. 110625, Spot application invalid data error Description Task: arg Invalid value of the 'sim_type' parameter in simdata. Allowed values are: 0 to arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'sim_type' parameter in simdata 110626, Spot application invalid data error Description Task: arg Invalid value of the 'tip_force' parameter in forcedata. Allowed values are: 0 to arg . Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'tip_force' parameter in forcedata. 110627, Spot application invalid data error Description Task: arg Invalid value of the 'plate_thickness' parameter in forcedata. Allowed values are: 0 to max arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_thickness' parameter in forcedata. 110628, Spot application invalid data error Description Task: arg Invalid value of the 'plate_tolerance' parameter in forcedata. Allowed values are: 0 to arg mm. Current value: arg mm. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'plate_tolerance' parameter in forcedata. 110629, Spot application invalid data error Description Task: arg Invalid value of the 'force_time' parameter in forcedata. Allowed values are: arg to arg s. Current value: arg s. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the 'force_time' parameter in forcedata. 110630, Spot application weld complete timeout Description Task: arg arg Current robtarget: arg Current gun: arg 6 Trouble shooting by Event log 368 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences The weld was not completed. Probable causes The weld controller did not reply with weld complete within the configured time. Recommended actions 1. Try to reweld the position. 2. Check the weld controller for any errors. 3. Increase the weld_timeout parameter in curr_gundata{ arg }. 110631, Spot application weld error reported Description Task: arg arg Current robtarget: arg Current gun: arg Consequences The weld was not completed. Probable causes The weld controller reported an error and stopped the current ongoing weld. Recommended actions 1. Try to reweld the position. 2. Check the weld controller for any errors. 110632, Current error ignored Description Task: arg arg arg 110633, Spot application no mechanical unit error Description Task: arg arg The servo gun does not exist in the motion parameters, no servo gun parameters has been loaded. Current gun name: arg . Consequences It will not be possible to run any spot instructions until configurations for a servo gun is added. Probable causes No configuration for servo gun parameters has been loaded. Recommended actions Load configurations for servo gun. 110634, Spot application cfg data limit error Description Task: arg The data value is outside the limit. Recommended actions Change the value. 110635, Spot application tip position error Description Task: arg Tip position error. arg Current gun: arg Probable causes 1. The geometry of the plates are wrong or the tips are damaged. 2. The value of the plate_thickness parameter in arg is not the same as the actual thickness of the plates. Recommended actions 1. Check that the thickness of the plates are correct and corresponds to the value in the plate_thickness parameter in arg . 2. Check that the tips are OK. 110636, Spot application process error Description Task: arg Process error. arg arg Current gun: arg Consequences The position was not welded. Probable causes An error occurred during the weld process. Recommended actions Check the welding equipment. 110637, Spot application text index too high error Description Task: arg Text index out of bounds in SwTextGet. Current index number: arg Probable causes The index number is too high 6 Trouble shooting by Event log 369 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Change the index number. 110638, Gun error Description Task: arg arg arg 110639, Gun error Description Task: arg arg A ManServiceCalib is required before continuing the program execution. arg 110640, Spot application missing signal error Description Task: arg The signal arg is missing in the EIO configuration. Consequences It will not be possible to use some internal functionality. Probable causes The signal arg was removed from the EIO configuration. Recommended actions Add the missing signal arg . 110641, Spot application invalid data error Description Task: arg Invalid value of the sim_time parameter in simdata. Allowed values are: 0 to arg s. Current value: arg s. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the sim_time parameter in simdata 110642, Spot application invalid speed error Description Task: arg It is not possible to run with reduced speed for SW Equalizing. Allowed value (in percent): arg %. arg arg Consequences The instruction will not work until this value is changed. Probable causes The speed was probably lowered by the operator. Recommended actions Set the speed to arg %. 110643, Spot application gun conflict error Description Task: arg More than one robot try to use the same gun at the same time. arg Consequences All the robots in the system are stopped. Probable causes The same gun is used from more than one motion task. Recommended actions Change the gun number or wait for the other robot to finish. You have to deactivate the used gun before another robot can use it. This is done with the instruction "DeactProc". 110644, Could not save the module Description Task: arg arg Could not save the module arg The disk is full or the file is write protected. 110645, Spot application invalid data Description Task: arg Software equalizing error. The instructions SpotML and SpotMJ can not be used with Software Equalizing activated. Consequences The instruction will be stopped. Probable causes Software Equalizing is activated in curr_gundata. Recommended actions 1. Do not use the instructions SpotML and SpotMJ together with Software Equalizing. 2. Reset the 'softw_equ' variable in curr_gundata and run the instruction without Software Equalizing.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	371	6 Trouble shooting by Event log 368 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences The weld was not completed. Probable causes The weld controller did not reply with weld complete within the configured time. Recommended actions 1. Try to reweld the position. 2. Check the weld controller for any errors. 3. Increase the weld_timeout parameter in curr_gundata{ arg }. 110631, Spot application weld error reported Description Task: arg arg Current robtarget: arg Current gun: arg Consequences The weld was not completed. Probable causes The weld controller reported an error and stopped the current ongoing weld. Recommended actions 1. Try to reweld the position. 2. Check the weld controller for any errors. 110632, Current error ignored Description Task: arg arg arg 110633, Spot application no mechanical unit error Description Task: arg arg The servo gun does not exist in the motion parameters, no servo gun parameters has been loaded. Current gun name: arg . Consequences It will not be possible to run any spot instructions until configurations for a servo gun is added. Probable causes No configuration for servo gun parameters has been loaded. Recommended actions Load configurations for servo gun. 110634, Spot application cfg data limit error Description Task: arg The data value is outside the limit. Recommended actions Change the value. 110635, Spot application tip position error Description Task: arg Tip position error. arg Current gun: arg Probable causes 1. The geometry of the plates are wrong or the tips are damaged. 2. The value of the plate_thickness parameter in arg is not the same as the actual thickness of the plates. Recommended actions 1. Check that the thickness of the plates are correct and corresponds to the value in the plate_thickness parameter in arg . 2. Check that the tips are OK. 110636, Spot application process error Description Task: arg Process error. arg arg Current gun: arg Consequences The position was not welded. Probable causes An error occurred during the weld process. Recommended actions Check the welding equipment. 110637, Spot application text index too high error Description Task: arg Text index out of bounds in SwTextGet. Current index number: arg Probable causes The index number is too high 6 Trouble shooting by Event log 369 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Change the index number. 110638, Gun error Description Task: arg arg arg 110639, Gun error Description Task: arg arg A ManServiceCalib is required before continuing the program execution. arg 110640, Spot application missing signal error Description Task: arg The signal arg is missing in the EIO configuration. Consequences It will not be possible to use some internal functionality. Probable causes The signal arg was removed from the EIO configuration. Recommended actions Add the missing signal arg . 110641, Spot application invalid data error Description Task: arg Invalid value of the sim_time parameter in simdata. Allowed values are: 0 to arg s. Current value: arg s. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the sim_time parameter in simdata 110642, Spot application invalid speed error Description Task: arg It is not possible to run with reduced speed for SW Equalizing. Allowed value (in percent): arg %. arg arg Consequences The instruction will not work until this value is changed. Probable causes The speed was probably lowered by the operator. Recommended actions Set the speed to arg %. 110643, Spot application gun conflict error Description Task: arg More than one robot try to use the same gun at the same time. arg Consequences All the robots in the system are stopped. Probable causes The same gun is used from more than one motion task. Recommended actions Change the gun number or wait for the other robot to finish. You have to deactivate the used gun before another robot can use it. This is done with the instruction "DeactProc". 110644, Could not save the module Description Task: arg arg Could not save the module arg The disk is full or the file is write protected. 110645, Spot application invalid data Description Task: arg Software equalizing error. The instructions SpotML and SpotMJ can not be used with Software Equalizing activated. Consequences The instruction will be stopped. Probable causes Software Equalizing is activated in curr_gundata. Recommended actions 1. Do not use the instructions SpotML and SpotMJ together with Software Equalizing. 2. Reset the 'softw_equ' variable in curr_gundata and run the instruction without Software Equalizing. 6 Trouble shooting by Event log 370 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110646, Spot application invalid data Description Task: arg Invalid value of release_dist in curr_gundata{ arg }. Allowed interval: 0 to max arg mm. Current value: arg mm. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'release_dist' in curr_gundata{ arg } 110647, Spot application invalid data Description Task: arg The calculated deflection distance for this gun is invalid. Allowed interval: - arg to max arg mm. Current value: arg mm. Current gun: arg deflection = spotdata.tip_force * curr_gundata{ arg }.deflection_dist / curr_gundata{ arg }.deflection_force Consequences The instruction will not work until this value is changed. Probable causes A too big gun deflection has been entered in curr_gundata{ arg } or the deflection force in curr_gundata is set too low. Recommended actions 1. Check the deflection distance in curr_gundata{ arg }. 2. Check the deflection force in curr_gundata{ arg }. 3. Check and increase the maximum limit in the setup data 'MAX_DEFLECTION' if needed. 110648, Spot application invalid data Description Task: arg The value of 'deflection_time' in curr_gundata{ arg } is invalid. Allowed values are: 0 to max arg s. Current value: arg s. Current gun: arg Consequences The instruction will not work until this value is changed. Probable causes A too high gun deflection time has been entered in curr_gundata{ arg }. Recommended actions Check the deflection time in curr_gundata{ arg }. 110649, Spot application IO error Description Task: arg It is not possible to set the signal, the I/O unit is lost. Consequences The signal will not be set. Probable causes The power to the IO unit is lost or the cable is damaged. Recommended actions 1. Check the power to IO units. 2. Check that the cabling is OK. 110650, Spot application search error Description Task: arg Touch up error, no surface was found during the search sequence in MeasureWearL Current gun: arg Consequences The tool will not be updated. Probable causes Check for missing or wrong tips and the the reference plate is located in the correct position. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the reference plate is in the correct position. 3. Increase the setup data arg is needed. 110651, Spot application tip range error Description Task: arg New tips with unexpected size, the size of the tips exceeds the configured tip change supervision value. Difference between new and old (worn) tips): arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	372	6 Trouble shooting by Event log 369 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Change the index number. 110638, Gun error Description Task: arg arg arg 110639, Gun error Description Task: arg arg A ManServiceCalib is required before continuing the program execution. arg 110640, Spot application missing signal error Description Task: arg The signal arg is missing in the EIO configuration. Consequences It will not be possible to use some internal functionality. Probable causes The signal arg was removed from the EIO configuration. Recommended actions Add the missing signal arg . 110641, Spot application invalid data error Description Task: arg Invalid value of the sim_time parameter in simdata. Allowed values are: 0 to arg s. Current value: arg s. Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of the sim_time parameter in simdata 110642, Spot application invalid speed error Description Task: arg It is not possible to run with reduced speed for SW Equalizing. Allowed value (in percent): arg %. arg arg Consequences The instruction will not work until this value is changed. Probable causes The speed was probably lowered by the operator. Recommended actions Set the speed to arg %. 110643, Spot application gun conflict error Description Task: arg More than one robot try to use the same gun at the same time. arg Consequences All the robots in the system are stopped. Probable causes The same gun is used from more than one motion task. Recommended actions Change the gun number or wait for the other robot to finish. You have to deactivate the used gun before another robot can use it. This is done with the instruction "DeactProc". 110644, Could not save the module Description Task: arg arg Could not save the module arg The disk is full or the file is write protected. 110645, Spot application invalid data Description Task: arg Software equalizing error. The instructions SpotML and SpotMJ can not be used with Software Equalizing activated. Consequences The instruction will be stopped. Probable causes Software Equalizing is activated in curr_gundata. Recommended actions 1. Do not use the instructions SpotML and SpotMJ together with Software Equalizing. 2. Reset the 'softw_equ' variable in curr_gundata and run the instruction without Software Equalizing. 6 Trouble shooting by Event log 370 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110646, Spot application invalid data Description Task: arg Invalid value of release_dist in curr_gundata{ arg }. Allowed interval: 0 to max arg mm. Current value: arg mm. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'release_dist' in curr_gundata{ arg } 110647, Spot application invalid data Description Task: arg The calculated deflection distance for this gun is invalid. Allowed interval: - arg to max arg mm. Current value: arg mm. Current gun: arg deflection = spotdata.tip_force * curr_gundata{ arg }.deflection_dist / curr_gundata{ arg }.deflection_force Consequences The instruction will not work until this value is changed. Probable causes A too big gun deflection has been entered in curr_gundata{ arg } or the deflection force in curr_gundata is set too low. Recommended actions 1. Check the deflection distance in curr_gundata{ arg }. 2. Check the deflection force in curr_gundata{ arg }. 3. Check and increase the maximum limit in the setup data 'MAX_DEFLECTION' if needed. 110648, Spot application invalid data Description Task: arg The value of 'deflection_time' in curr_gundata{ arg } is invalid. Allowed values are: 0 to max arg s. Current value: arg s. Current gun: arg Consequences The instruction will not work until this value is changed. Probable causes A too high gun deflection time has been entered in curr_gundata{ arg }. Recommended actions Check the deflection time in curr_gundata{ arg }. 110649, Spot application IO error Description Task: arg It is not possible to set the signal, the I/O unit is lost. Consequences The signal will not be set. Probable causes The power to the IO unit is lost or the cable is damaged. Recommended actions 1. Check the power to IO units. 2. Check that the cabling is OK. 110650, Spot application search error Description Task: arg Touch up error, no surface was found during the search sequence in MeasureWearL Current gun: arg Consequences The tool will not be updated. Probable causes Check for missing or wrong tips and the the reference plate is located in the correct position. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the reference plate is in the correct position. 3. Increase the setup data arg is needed. 110651, Spot application tip range error Description Task: arg New tips with unexpected size, the size of the tips exceeds the configured tip change supervision value. Difference between new and old (worn) tips): arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 6 Trouble shooting by Event log 371 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110652, Spot application touch up error Description Task: arg The calculated touch up force is to high! Overload at least of axis arg . Probable causes The touch up contact force is probably too high. Recommended actions Lower the setup data touch up contact force, 'm_touch_force'. 110653, Spot application tip range error Description Task: arg New moveable tip with unexpected size, the size of the tips exceeds the configured tip change supervision value. Difference between new and old (worn) tips): arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 110654, Spot application tip change range error Description Task: arg New fixed tip with unexpected size, the size of the tips exceeds the tip change supervision value. Difference between actual tip and reference tip: arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 110655, Spot application tip wear range error Description Task: arg Tip wear out of range, the tip wear exceeds the configured tip wear tolerance! Actual tip wear (moveable tip): arg mm. Tip wear tolerance: arg to arg mm. Current gun: arg Probable causes The tips has probably been worn out, and the current tip wear exceeds the maximum allowed value defined in the tip wear tolerance setup data tipwear_superv{ arg }. Recommended actions Check that the maximum allowed supervision value in tipwear_superv{ arg } is enough. 110656, Spot application tip wear range error Description Task: arg Tip wear out of range, the tip wear exceeds the configured tip wear tolerance! Actual tip wear (fixed tip): arg mm. Tip wear tolerance: arg to arg mm. Current gun: arg Probable causes The tips has probably been worn out, and the current tip wear exceeds the maximum allowed value defined in the tip wear tolerance setup data tipwear_superv{ arg }. Recommended actions Check that the maximum allowed supervision value in tipwear_superv{ arg } is enough. 110657, Spot application independent mode error Description Task: arg It is not possible to use independent mode in Spot instructions when software equalizing is activated. Current gun: arg Consequences It will not be possible to run any spot instruction until the independent mode is deactivated. Probable causes The independent mode is activated. Recommended actions Reset the independent mode with the instruction 'IndGunMoveReset'.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	373	6 Trouble shooting by Event log 370 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110646, Spot application invalid data Description Task: arg Invalid value of release_dist in curr_gundata{ arg }. Allowed interval: 0 to max arg mm. Current value: arg mm. Current gun: arg Consequences It will not be possible to run any spot instructions until this value is changed. Recommended actions Change the value of 'release_dist' in curr_gundata{ arg } 110647, Spot application invalid data Description Task: arg The calculated deflection distance for this gun is invalid. Allowed interval: - arg to max arg mm. Current value: arg mm. Current gun: arg deflection = spotdata.tip_force * curr_gundata{ arg }.deflection_dist / curr_gundata{ arg }.deflection_force Consequences The instruction will not work until this value is changed. Probable causes A too big gun deflection has been entered in curr_gundata{ arg } or the deflection force in curr_gundata is set too low. Recommended actions 1. Check the deflection distance in curr_gundata{ arg }. 2. Check the deflection force in curr_gundata{ arg }. 3. Check and increase the maximum limit in the setup data 'MAX_DEFLECTION' if needed. 110648, Spot application invalid data Description Task: arg The value of 'deflection_time' in curr_gundata{ arg } is invalid. Allowed values are: 0 to max arg s. Current value: arg s. Current gun: arg Consequences The instruction will not work until this value is changed. Probable causes A too high gun deflection time has been entered in curr_gundata{ arg }. Recommended actions Check the deflection time in curr_gundata{ arg }. 110649, Spot application IO error Description Task: arg It is not possible to set the signal, the I/O unit is lost. Consequences The signal will not be set. Probable causes The power to the IO unit is lost or the cable is damaged. Recommended actions 1. Check the power to IO units. 2. Check that the cabling is OK. 110650, Spot application search error Description Task: arg Touch up error, no surface was found during the search sequence in MeasureWearL Current gun: arg Consequences The tool will not be updated. Probable causes Check for missing or wrong tips and the the reference plate is located in the correct position. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the reference plate is in the correct position. 3. Increase the setup data arg is needed. 110651, Spot application tip range error Description Task: arg New tips with unexpected size, the size of the tips exceeds the configured tip change supervision value. Difference between new and old (worn) tips): arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 6 Trouble shooting by Event log 371 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110652, Spot application touch up error Description Task: arg The calculated touch up force is to high! Overload at least of axis arg . Probable causes The touch up contact force is probably too high. Recommended actions Lower the setup data touch up contact force, 'm_touch_force'. 110653, Spot application tip range error Description Task: arg New moveable tip with unexpected size, the size of the tips exceeds the configured tip change supervision value. Difference between new and old (worn) tips): arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 110654, Spot application tip change range error Description Task: arg New fixed tip with unexpected size, the size of the tips exceeds the tip change supervision value. Difference between actual tip and reference tip: arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 110655, Spot application tip wear range error Description Task: arg Tip wear out of range, the tip wear exceeds the configured tip wear tolerance! Actual tip wear (moveable tip): arg mm. Tip wear tolerance: arg to arg mm. Current gun: arg Probable causes The tips has probably been worn out, and the current tip wear exceeds the maximum allowed value defined in the tip wear tolerance setup data tipwear_superv{ arg }. Recommended actions Check that the maximum allowed supervision value in tipwear_superv{ arg } is enough. 110656, Spot application tip wear range error Description Task: arg Tip wear out of range, the tip wear exceeds the configured tip wear tolerance! Actual tip wear (fixed tip): arg mm. Tip wear tolerance: arg to arg mm. Current gun: arg Probable causes The tips has probably been worn out, and the current tip wear exceeds the maximum allowed value defined in the tip wear tolerance setup data tipwear_superv{ arg }. Recommended actions Check that the maximum allowed supervision value in tipwear_superv{ arg } is enough. 110657, Spot application independent mode error Description Task: arg It is not possible to use independent mode in Spot instructions when software equalizing is activated. Current gun: arg Consequences It will not be possible to run any spot instruction until the independent mode is deactivated. Probable causes The independent mode is activated. Recommended actions Reset the independent mode with the instruction 'IndGunMoveReset'. 6 Trouble shooting by Event log 372 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110658, Spot application error singularity error Description Task: arg The robot is close to singularity. The performance of the Software Equalizing will be poor. Consequences The performance of the Software Equalizing will be poor. Probable causes The robot is close to singularity. Recommended actions Reorient the robot or move the point. 110659, Spot application robot limit error Description Task: arg The robot is outside it's working area. Consequences The position is not possible to reach. Probable causes The robot is outside it's working area or the robot is very close to it when the gun arm deflection compensation is working. Recommended actions Reorient the robot or move the point. 110660, Spot application user module version warning Description Task: arg The version number of the user module(s) are different than the current spot application version. Current version of the spot application is arg . Currently loaded user module and version number, arg , arg . Consequences The spot application might not work correctly, there is a possibility that the customizable user modules has changed since previous RobotWare releases. There is a risk that improvements and/or corrections added since previous RobotWare releases are unavailable. Probable causes The user modules probably originates from an backup taken from an older system. Recommended actions 1. Check that the user modules are up to date, compare them to the versions in this RobotWare release. 2. Load the correct module(s) and make a P-start of the system. 3. This warning can be ignored if the improvements and/or corrections in the user modules are not critical to the customer application. 110661, Spot application error signal label error Description Task: arg The 'SignalLabel' name arg is not defined in the EIO configuration. Probable causes The 'SignalLabel' name is not defined in the EIO configuration. Recommended actions 1. Check that the 'SignalLabel' is defined in the EIO configuration. 2. Add the missing 'SignalLabel'. 110662, Spot application missing routine error Description Task: arg A Spot user routine is missing, routine arg This software option will not work correctly without this routine. Consequences This software option will not work correctly without this routine. Probable causes The module with the routine is not loaded or the routine has been removed from the module. Recommended actions 1. Check that the module with the routine is loaded. 2. Load or add the missing module or routine. 110663, Spot application user data missing error Description Task: arg A Spot user data is missing, data arg This software option may not work correctly without this data. Consequences This software option may not work correctly without this data. Probable causes The module with the data is not loaded or the data has been removed. Recommended actions 1. Check that the module with the data is loaded. 2. Load or add the missing module or data. 3. Ignore this warning if the data has been intentionally removed.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	374	6 Trouble shooting by Event log 371 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110652, Spot application touch up error Description Task: arg The calculated touch up force is to high! Overload at least of axis arg . Probable causes The touch up contact force is probably too high. Recommended actions Lower the setup data touch up contact force, 'm_touch_force'. 110653, Spot application tip range error Description Task: arg New moveable tip with unexpected size, the size of the tips exceeds the configured tip change supervision value. Difference between new and old (worn) tips): arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 110654, Spot application tip change range error Description Task: arg New fixed tip with unexpected size, the size of the tips exceeds the tip change supervision value. Difference between actual tip and reference tip: arg mm. Tip change tolerance: arg to arg mm. Current gun: arg Probable causes Tips with unexpected size was mounted on the gun or the size exceeds the maximum allowed value defined in the tip change tolerance setup data tipchg_superv{ arg }. Recommended actions 1. Check that the correct tips are mounted on the gun. 2. Check that the maximum allowed supervision value in tipchg_superv{ arg } is enough. 110655, Spot application tip wear range error Description Task: arg Tip wear out of range, the tip wear exceeds the configured tip wear tolerance! Actual tip wear (moveable tip): arg mm. Tip wear tolerance: arg to arg mm. Current gun: arg Probable causes The tips has probably been worn out, and the current tip wear exceeds the maximum allowed value defined in the tip wear tolerance setup data tipwear_superv{ arg }. Recommended actions Check that the maximum allowed supervision value in tipwear_superv{ arg } is enough. 110656, Spot application tip wear range error Description Task: arg Tip wear out of range, the tip wear exceeds the configured tip wear tolerance! Actual tip wear (fixed tip): arg mm. Tip wear tolerance: arg to arg mm. Current gun: arg Probable causes The tips has probably been worn out, and the current tip wear exceeds the maximum allowed value defined in the tip wear tolerance setup data tipwear_superv{ arg }. Recommended actions Check that the maximum allowed supervision value in tipwear_superv{ arg } is enough. 110657, Spot application independent mode error Description Task: arg It is not possible to use independent mode in Spot instructions when software equalizing is activated. Current gun: arg Consequences It will not be possible to run any spot instruction until the independent mode is deactivated. Probable causes The independent mode is activated. Recommended actions Reset the independent mode with the instruction 'IndGunMoveReset'. 6 Trouble shooting by Event log 372 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110658, Spot application error singularity error Description Task: arg The robot is close to singularity. The performance of the Software Equalizing will be poor. Consequences The performance of the Software Equalizing will be poor. Probable causes The robot is close to singularity. Recommended actions Reorient the robot or move the point. 110659, Spot application robot limit error Description Task: arg The robot is outside it's working area. Consequences The position is not possible to reach. Probable causes The robot is outside it's working area or the robot is very close to it when the gun arm deflection compensation is working. Recommended actions Reorient the robot or move the point. 110660, Spot application user module version warning Description Task: arg The version number of the user module(s) are different than the current spot application version. Current version of the spot application is arg . Currently loaded user module and version number, arg , arg . Consequences The spot application might not work correctly, there is a possibility that the customizable user modules has changed since previous RobotWare releases. There is a risk that improvements and/or corrections added since previous RobotWare releases are unavailable. Probable causes The user modules probably originates from an backup taken from an older system. Recommended actions 1. Check that the user modules are up to date, compare them to the versions in this RobotWare release. 2. Load the correct module(s) and make a P-start of the system. 3. This warning can be ignored if the improvements and/or corrections in the user modules are not critical to the customer application. 110661, Spot application error signal label error Description Task: arg The 'SignalLabel' name arg is not defined in the EIO configuration. Probable causes The 'SignalLabel' name is not defined in the EIO configuration. Recommended actions 1. Check that the 'SignalLabel' is defined in the EIO configuration. 2. Add the missing 'SignalLabel'. 110662, Spot application missing routine error Description Task: arg A Spot user routine is missing, routine arg This software option will not work correctly without this routine. Consequences This software option will not work correctly without this routine. Probable causes The module with the routine is not loaded or the routine has been removed from the module. Recommended actions 1. Check that the module with the routine is loaded. 2. Load or add the missing module or routine. 110663, Spot application user data missing error Description Task: arg A Spot user data is missing, data arg This software option may not work correctly without this data. Consequences This software option may not work correctly without this data. Probable causes The module with the data is not loaded or the data has been removed. Recommended actions 1. Check that the module with the data is loaded. 2. Load or add the missing module or data. 3. Ignore this warning if the data has been intentionally removed. 6 Trouble shooting by Event log 373 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110664, Spot application sw equalizing active error Description Task: arg It is not possible to run synchronized Spot instructions when the software equalizing mode is activated. It is only possible to run spot instructions with software equalizing activated in semi coordinated mode. Consequences It will not be possible to run any spot instructions with software equalizing activated until the synchronized mode is disabled. Probable causes Synchronized mode is selected in the spot instruction. Recommended actions Turn off software equalizing to be able to run in synchronized mode or change the spot instructions to semi coordinated movements instead. 110665, arg Description Task: arg arg arg Recommended actions arg 110666, Spot application servo gun close error Description Task: arg Can not close a closed servo gun, the servo gun arg is not open! Probable causes The gun is already closed. Recommended actions Open the gun before trying to close it. 110667, Spot application force calib error Description Task: arg Force calibration failed for servo gun arg . Check the force calibration values and try again. Do not restart system until a valid force calibration is made. Consequences The force calibration data will not be saved to the motion parameters. Recommended actions Check the values and try to do a force calibration again. 110668, Spot application thickness error ignored Description Task: arg arg The current thickness error was ignored. Current gun: arg argarg Probable causes The operator probably ignored the thickness error. Recommended actions Check that it was OK to ignore the thickness error. 110669, Spot application gun number error Description Task: arg The gun number arg is not a valid gun number, the gun index is out of range. Allowed values are: arg to max arg . Consequences It will not be possible run this instruction until this value is changed. Probable causes A gun index number that was out of range was programmed in the instruction. Current configured size of 'curr_gundata' is arg Recommended actions 1. Change the gun index number in the instruction. 2. Increase the setup data 'SW_NOF_GUNS' and the spot application data types if needed. 110670, Spot application user module changed Description Task: arg The routine arg has a newer syntax, the user module has changed since previous RobotWare releases. Current module: arg Current version: arg Consequences This instruction might not work correctly, some data(s) may not be updated correctly. There is a risk that improvements and/or corrections added since previous RobotWare releases are unavailable. Probable causes The user modules probably originates from an backup taken from an older system.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	375	6 Trouble shooting by Event log 372 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110658, Spot application error singularity error Description Task: arg The robot is close to singularity. The performance of the Software Equalizing will be poor. Consequences The performance of the Software Equalizing will be poor. Probable causes The robot is close to singularity. Recommended actions Reorient the robot or move the point. 110659, Spot application robot limit error Description Task: arg The robot is outside it's working area. Consequences The position is not possible to reach. Probable causes The robot is outside it's working area or the robot is very close to it when the gun arm deflection compensation is working. Recommended actions Reorient the robot or move the point. 110660, Spot application user module version warning Description Task: arg The version number of the user module(s) are different than the current spot application version. Current version of the spot application is arg . Currently loaded user module and version number, arg , arg . Consequences The spot application might not work correctly, there is a possibility that the customizable user modules has changed since previous RobotWare releases. There is a risk that improvements and/or corrections added since previous RobotWare releases are unavailable. Probable causes The user modules probably originates from an backup taken from an older system. Recommended actions 1. Check that the user modules are up to date, compare them to the versions in this RobotWare release. 2. Load the correct module(s) and make a P-start of the system. 3. This warning can be ignored if the improvements and/or corrections in the user modules are not critical to the customer application. 110661, Spot application error signal label error Description Task: arg The 'SignalLabel' name arg is not defined in the EIO configuration. Probable causes The 'SignalLabel' name is not defined in the EIO configuration. Recommended actions 1. Check that the 'SignalLabel' is defined in the EIO configuration. 2. Add the missing 'SignalLabel'. 110662, Spot application missing routine error Description Task: arg A Spot user routine is missing, routine arg This software option will not work correctly without this routine. Consequences This software option will not work correctly without this routine. Probable causes The module with the routine is not loaded or the routine has been removed from the module. Recommended actions 1. Check that the module with the routine is loaded. 2. Load or add the missing module or routine. 110663, Spot application user data missing error Description Task: arg A Spot user data is missing, data arg This software option may not work correctly without this data. Consequences This software option may not work correctly without this data. Probable causes The module with the data is not loaded or the data has been removed. Recommended actions 1. Check that the module with the data is loaded. 2. Load or add the missing module or data. 3. Ignore this warning if the data has been intentionally removed. 6 Trouble shooting by Event log 373 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110664, Spot application sw equalizing active error Description Task: arg It is not possible to run synchronized Spot instructions when the software equalizing mode is activated. It is only possible to run spot instructions with software equalizing activated in semi coordinated mode. Consequences It will not be possible to run any spot instructions with software equalizing activated until the synchronized mode is disabled. Probable causes Synchronized mode is selected in the spot instruction. Recommended actions Turn off software equalizing to be able to run in synchronized mode or change the spot instructions to semi coordinated movements instead. 110665, arg Description Task: arg arg arg Recommended actions arg 110666, Spot application servo gun close error Description Task: arg Can not close a closed servo gun, the servo gun arg is not open! Probable causes The gun is already closed. Recommended actions Open the gun before trying to close it. 110667, Spot application force calib error Description Task: arg Force calibration failed for servo gun arg . Check the force calibration values and try again. Do not restart system until a valid force calibration is made. Consequences The force calibration data will not be saved to the motion parameters. Recommended actions Check the values and try to do a force calibration again. 110668, Spot application thickness error ignored Description Task: arg arg The current thickness error was ignored. Current gun: arg argarg Probable causes The operator probably ignored the thickness error. Recommended actions Check that it was OK to ignore the thickness error. 110669, Spot application gun number error Description Task: arg The gun number arg is not a valid gun number, the gun index is out of range. Allowed values are: arg to max arg . Consequences It will not be possible run this instruction until this value is changed. Probable causes A gun index number that was out of range was programmed in the instruction. Current configured size of 'curr_gundata' is arg Recommended actions 1. Change the gun index number in the instruction. 2. Increase the setup data 'SW_NOF_GUNS' and the spot application data types if needed. 110670, Spot application user module changed Description Task: arg The routine arg has a newer syntax, the user module has changed since previous RobotWare releases. Current module: arg Current version: arg Consequences This instruction might not work correctly, some data(s) may not be updated correctly. There is a risk that improvements and/or corrections added since previous RobotWare releases are unavailable. Probable causes The user modules probably originates from an backup taken from an older system. 6 Trouble shooting by Event log 374 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Compare and upgrade the user modules to the latest version supplied in this RobotWare release. 110671, Spot application error module not saved Description Task: arg Could not save the module arg . Consequences The module arg was not saved. Data needed for the process was not saved and can if e.g. an p-start is done be lost. Probable causes The module does not exist, or the disk is full or the file is write protected. Recommended actions 1. Check that the module exists in the specified location on the disk. 2. Try to save the module manually from the FlexPendant. 110672, Spot application configuration error Description Task: arg The weld program number is out of limits for the defined weld program group output (GO). Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Probable causes The weld program signal group size is smaller than the specified weld program. Recommended actions 1. Increase the size of the weld program output group. 2. Decrease the weld program number. 110673, Spot application tool load definition error Description Task: arg The current used tool seems to have undefined load data. The load of the tool is less or equal to 0 and/or the load center of gravity is 0. Current tool: arg . Consequences It will not be possible run this instruction until a correctly defined tool is used. Probable causes The current tool is not correctly defined. Recommended actions Check that the load data for the tool is correctly defined before running this routine. 110674, Spot application gun type error Description Task: arg This routine can not be used with this type of gun. Current gun type: arg . Consequences It will not be possible run this instruction with this gun type is used. Probable causes The 'gun_type' parameter in the used 'gundata' is not correctly defined. Recommended actions Check that the 'gun_type' parameter in the used 'gundata' is correctly defined before running this routine. 110675, Spot application process task error Description Task: arg The number of guns exceeds the number of activated process tasks. Current gun: arg . Consequences It will not be possible to weld with more guns than the number of activated process tasks. Recommended actions Configure more process tasks. 110676, Spot application power on error Description Task: arg The power on sequence has not been done. Consequences The spot application will not work correctly. Probable causes An error occurred during the startup sequence. Recommended actions 1. Check the event log for other errors occurring at the same time. 2. Correct the error and perform a p-start of the system.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	376	6 Trouble shooting by Event log 373 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110664, Spot application sw equalizing active error Description Task: arg It is not possible to run synchronized Spot instructions when the software equalizing mode is activated. It is only possible to run spot instructions with software equalizing activated in semi coordinated mode. Consequences It will not be possible to run any spot instructions with software equalizing activated until the synchronized mode is disabled. Probable causes Synchronized mode is selected in the spot instruction. Recommended actions Turn off software equalizing to be able to run in synchronized mode or change the spot instructions to semi coordinated movements instead. 110665, arg Description Task: arg arg arg Recommended actions arg 110666, Spot application servo gun close error Description Task: arg Can not close a closed servo gun, the servo gun arg is not open! Probable causes The gun is already closed. Recommended actions Open the gun before trying to close it. 110667, Spot application force calib error Description Task: arg Force calibration failed for servo gun arg . Check the force calibration values and try again. Do not restart system until a valid force calibration is made. Consequences The force calibration data will not be saved to the motion parameters. Recommended actions Check the values and try to do a force calibration again. 110668, Spot application thickness error ignored Description Task: arg arg The current thickness error was ignored. Current gun: arg argarg Probable causes The operator probably ignored the thickness error. Recommended actions Check that it was OK to ignore the thickness error. 110669, Spot application gun number error Description Task: arg The gun number arg is not a valid gun number, the gun index is out of range. Allowed values are: arg to max arg . Consequences It will not be possible run this instruction until this value is changed. Probable causes A gun index number that was out of range was programmed in the instruction. Current configured size of 'curr_gundata' is arg Recommended actions 1. Change the gun index number in the instruction. 2. Increase the setup data 'SW_NOF_GUNS' and the spot application data types if needed. 110670, Spot application user module changed Description Task: arg The routine arg has a newer syntax, the user module has changed since previous RobotWare releases. Current module: arg Current version: arg Consequences This instruction might not work correctly, some data(s) may not be updated correctly. There is a risk that improvements and/or corrections added since previous RobotWare releases are unavailable. Probable causes The user modules probably originates from an backup taken from an older system. 6 Trouble shooting by Event log 374 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Compare and upgrade the user modules to the latest version supplied in this RobotWare release. 110671, Spot application error module not saved Description Task: arg Could not save the module arg . Consequences The module arg was not saved. Data needed for the process was not saved and can if e.g. an p-start is done be lost. Probable causes The module does not exist, or the disk is full or the file is write protected. Recommended actions 1. Check that the module exists in the specified location on the disk. 2. Try to save the module manually from the FlexPendant. 110672, Spot application configuration error Description Task: arg The weld program number is out of limits for the defined weld program group output (GO). Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Probable causes The weld program signal group size is smaller than the specified weld program. Recommended actions 1. Increase the size of the weld program output group. 2. Decrease the weld program number. 110673, Spot application tool load definition error Description Task: arg The current used tool seems to have undefined load data. The load of the tool is less or equal to 0 and/or the load center of gravity is 0. Current tool: arg . Consequences It will not be possible run this instruction until a correctly defined tool is used. Probable causes The current tool is not correctly defined. Recommended actions Check that the load data for the tool is correctly defined before running this routine. 110674, Spot application gun type error Description Task: arg This routine can not be used with this type of gun. Current gun type: arg . Consequences It will not be possible run this instruction with this gun type is used. Probable causes The 'gun_type' parameter in the used 'gundata' is not correctly defined. Recommended actions Check that the 'gun_type' parameter in the used 'gundata' is correctly defined before running this routine. 110675, Spot application process task error Description Task: arg The number of guns exceeds the number of activated process tasks. Current gun: arg . Consequences It will not be possible to weld with more guns than the number of activated process tasks. Recommended actions Configure more process tasks. 110676, Spot application power on error Description Task: arg The power on sequence has not been done. Consequences The spot application will not work correctly. Probable causes An error occurred during the startup sequence. Recommended actions 1. Check the event log for other errors occurring at the same time. 2. Correct the error and perform a p-start of the system. 6 Trouble shooting by Event log 375 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110677, Spot application instruction aborted Description Task: arg The instruction was aborted. Instruction: arg Consequences Some data may not have been correctly updated. Probable causes The instruction was aborted by the operator and/or the PP was moved. Recommended actions Check that it was OK to abort this instruction. 110678, Spot application reference not done error Description Task: arg A reference measurement must be done before a tip wear or tip change measurement can be done. Instruction: arg Probable causes This instruction was run for the first time without the reference switch selected. Recommended actions Run this instruction with the reference switch selected first. 110700, No weld internal. Description Task: arg arg Weld signal switched off at programming terminal. Recommended actions Check programming unit setting Operating mode for Weld on/off, int.(S)/Weld/No weld (T). 110701, No weld external. Description Task: arg arg External weld signal was deactivated. Recommended actions Check signal at weld external input. 110702, The weld sequence is inhibited, weld schedule stopped. Description Task: arg arg The started program was inhibited for the sequence/schedule Recommended actions Enable program at the programming terminal at Operation - Modify - Programming - Sequence Setup Inhibit Sequence (S)/Start- Inhibit (T) for all programs or Inhibit Sequence (P)/Start-Inhibit (P) for one program - check program selection, select proper program. 110703, No valid weld program, no schedule programmed. Description Task: arg arg wrong program selected - invalid spot selection - invalid parameters in started program Recommended actions Check program selection - check spot selection - check value range of the following parameters: power unit number, electrode/stepper number, program number. 110704, The battery backup is low. Description Task: arg arg The buffer battery voltage has dropped Recommended actions Replace the backup battery in the weldtimer. 110705, Memory has been deleted. Description Task: arg arg All data of this weld timer has been deleted: - new timer firmware was copied to system - battery is low or defective. Recommended actions Copy data (Operation - Services - Restore/Download) if the error occurs repeatedly, replace timer. 110706, There is a hardware fault. Description Task: arg arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	377	6 Trouble shooting by Event log 374 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Compare and upgrade the user modules to the latest version supplied in this RobotWare release. 110671, Spot application error module not saved Description Task: arg Could not save the module arg . Consequences The module arg was not saved. Data needed for the process was not saved and can if e.g. an p-start is done be lost. Probable causes The module does not exist, or the disk is full or the file is write protected. Recommended actions 1. Check that the module exists in the specified location on the disk. 2. Try to save the module manually from the FlexPendant. 110672, Spot application configuration error Description Task: arg The weld program number is out of limits for the defined weld program group output (GO). Current value: arg . Consequences It will not be possible to run any spot instructions until this value is changed. Probable causes The weld program signal group size is smaller than the specified weld program. Recommended actions 1. Increase the size of the weld program output group. 2. Decrease the weld program number. 110673, Spot application tool load definition error Description Task: arg The current used tool seems to have undefined load data. The load of the tool is less or equal to 0 and/or the load center of gravity is 0. Current tool: arg . Consequences It will not be possible run this instruction until a correctly defined tool is used. Probable causes The current tool is not correctly defined. Recommended actions Check that the load data for the tool is correctly defined before running this routine. 110674, Spot application gun type error Description Task: arg This routine can not be used with this type of gun. Current gun type: arg . Consequences It will not be possible run this instruction with this gun type is used. Probable causes The 'gun_type' parameter in the used 'gundata' is not correctly defined. Recommended actions Check that the 'gun_type' parameter in the used 'gundata' is correctly defined before running this routine. 110675, Spot application process task error Description Task: arg The number of guns exceeds the number of activated process tasks. Current gun: arg . Consequences It will not be possible to weld with more guns than the number of activated process tasks. Recommended actions Configure more process tasks. 110676, Spot application power on error Description Task: arg The power on sequence has not been done. Consequences The spot application will not work correctly. Probable causes An error occurred during the startup sequence. Recommended actions 1. Check the event log for other errors occurring at the same time. 2. Correct the error and perform a p-start of the system. 6 Trouble shooting by Event log 375 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110677, Spot application instruction aborted Description Task: arg The instruction was aborted. Instruction: arg Consequences Some data may not have been correctly updated. Probable causes The instruction was aborted by the operator and/or the PP was moved. Recommended actions Check that it was OK to abort this instruction. 110678, Spot application reference not done error Description Task: arg A reference measurement must be done before a tip wear or tip change measurement can be done. Instruction: arg Probable causes This instruction was run for the first time without the reference switch selected. Recommended actions Run this instruction with the reference switch selected first. 110700, No weld internal. Description Task: arg arg Weld signal switched off at programming terminal. Recommended actions Check programming unit setting Operating mode for Weld on/off, int.(S)/Weld/No weld (T). 110701, No weld external. Description Task: arg arg External weld signal was deactivated. Recommended actions Check signal at weld external input. 110702, The weld sequence is inhibited, weld schedule stopped. Description Task: arg arg The started program was inhibited for the sequence/schedule Recommended actions Enable program at the programming terminal at Operation - Modify - Programming - Sequence Setup Inhibit Sequence (S)/Start- Inhibit (T) for all programs or Inhibit Sequence (P)/Start-Inhibit (P) for one program - check program selection, select proper program. 110703, No valid weld program, no schedule programmed. Description Task: arg arg wrong program selected - invalid spot selection - invalid parameters in started program Recommended actions Check program selection - check spot selection - check value range of the following parameters: power unit number, electrode/stepper number, program number. 110704, The battery backup is low. Description Task: arg arg The buffer battery voltage has dropped Recommended actions Replace the backup battery in the weldtimer. 110705, Memory has been deleted. Description Task: arg arg All data of this weld timer has been deleted: - new timer firmware was copied to system - battery is low or defective. Recommended actions Copy data (Operation - Services - Restore/Download) if the error occurs repeatedly, replace timer. 110706, There is a hardware fault. Description Task: arg arg 6 Trouble shooting by Event log 376 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Defective module. When booting, a module is detected which does not match the firmware: - a firmware was introduced into the weld timer which is not permitted for the existing hardware. Recommended actions Replace module or timer - replace module - load proper firmware to the timer. 110707, External temperature too high. Description Task: arg arg Message of an external temperature input: - cable between thermostatic switch and timer interrupted - insufficient cooling - excessive welding heat/%I / duty cycle Recommended actions check cable/connector - check cooling circuit - reduce welding heat. 110708, Stop circuit open, no +24V. Description Task: arg arg +24V supply at stop circuit input missing. Recommended actions Close stop contact - check +24V supply at the inputs of the stop circuit. 110709, Circuit breaker tripped, weld without command. Description Task: arg arg The timer module has activated the main switch relay: the related main switch/circuit breaker is tripped. Recommended actions - 110710, Current feedback open. Description Task: arg arg Broken sensor cable - detached plug connections - incorrect connector assignment - defective sensor. Recommended actions Replace cable - check plug-in connections - check connector assignment - replace sensor. 110711, Current feedback short circuit. Description Task: arg arg Squeezed sensor cable - incorrect connector assignment - defective sensor. Recommended actions Replace cable - check connector assignment - replace sensor. 110712, No primary voltage on first half wave. Description Task: arg arg No primary voltage was measured in KUR mode. Recommended actions Check connectors and cables. 110713, No current, weld 1 to 3. Description Task: arg arg Electrodes not closed - no electrical contact at the point to be welded - contamination of sheets - use of sealant. Recommended actions Check closing mechanisms (robot, machine) - check position and pressure of electrodes - clean sheets - check conductivity. 110714, Current is too low, weld 1 to 3. Description Task: arg arg Current measured is below tolerance band: - tolerance band too narrow - programmed value too high, e.g., because of stepping - contamination of electrodes - contamination of sheets - bad electrode positioning - welding transformer too small. Recommended actions Check tolerance band - check programmed value, stepper values - repeat weld, clean electrodes - repeat weld, clean sheets - improve positioning - change over or replace welding transformer. 110715, Current is too high, weld 1 to 3. Description Task: arg arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	378	6 Trouble shooting by Event log 375 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110677, Spot application instruction aborted Description Task: arg The instruction was aborted. Instruction: arg Consequences Some data may not have been correctly updated. Probable causes The instruction was aborted by the operator and/or the PP was moved. Recommended actions Check that it was OK to abort this instruction. 110678, Spot application reference not done error Description Task: arg A reference measurement must be done before a tip wear or tip change measurement can be done. Instruction: arg Probable causes This instruction was run for the first time without the reference switch selected. Recommended actions Run this instruction with the reference switch selected first. 110700, No weld internal. Description Task: arg arg Weld signal switched off at programming terminal. Recommended actions Check programming unit setting Operating mode for Weld on/off, int.(S)/Weld/No weld (T). 110701, No weld external. Description Task: arg arg External weld signal was deactivated. Recommended actions Check signal at weld external input. 110702, The weld sequence is inhibited, weld schedule stopped. Description Task: arg arg The started program was inhibited for the sequence/schedule Recommended actions Enable program at the programming terminal at Operation - Modify - Programming - Sequence Setup Inhibit Sequence (S)/Start- Inhibit (T) for all programs or Inhibit Sequence (P)/Start-Inhibit (P) for one program - check program selection, select proper program. 110703, No valid weld program, no schedule programmed. Description Task: arg arg wrong program selected - invalid spot selection - invalid parameters in started program Recommended actions Check program selection - check spot selection - check value range of the following parameters: power unit number, electrode/stepper number, program number. 110704, The battery backup is low. Description Task: arg arg The buffer battery voltage has dropped Recommended actions Replace the backup battery in the weldtimer. 110705, Memory has been deleted. Description Task: arg arg All data of this weld timer has been deleted: - new timer firmware was copied to system - battery is low or defective. Recommended actions Copy data (Operation - Services - Restore/Download) if the error occurs repeatedly, replace timer. 110706, There is a hardware fault. Description Task: arg arg 6 Trouble shooting by Event log 376 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Defective module. When booting, a module is detected which does not match the firmware: - a firmware was introduced into the weld timer which is not permitted for the existing hardware. Recommended actions Replace module or timer - replace module - load proper firmware to the timer. 110707, External temperature too high. Description Task: arg arg Message of an external temperature input: - cable between thermostatic switch and timer interrupted - insufficient cooling - excessive welding heat/%I / duty cycle Recommended actions check cable/connector - check cooling circuit - reduce welding heat. 110708, Stop circuit open, no +24V. Description Task: arg arg +24V supply at stop circuit input missing. Recommended actions Close stop contact - check +24V supply at the inputs of the stop circuit. 110709, Circuit breaker tripped, weld without command. Description Task: arg arg The timer module has activated the main switch relay: the related main switch/circuit breaker is tripped. Recommended actions - 110710, Current feedback open. Description Task: arg arg Broken sensor cable - detached plug connections - incorrect connector assignment - defective sensor. Recommended actions Replace cable - check plug-in connections - check connector assignment - replace sensor. 110711, Current feedback short circuit. Description Task: arg arg Squeezed sensor cable - incorrect connector assignment - defective sensor. Recommended actions Replace cable - check connector assignment - replace sensor. 110712, No primary voltage on first half wave. Description Task: arg arg No primary voltage was measured in KUR mode. Recommended actions Check connectors and cables. 110713, No current, weld 1 to 3. Description Task: arg arg Electrodes not closed - no electrical contact at the point to be welded - contamination of sheets - use of sealant. Recommended actions Check closing mechanisms (robot, machine) - check position and pressure of electrodes - clean sheets - check conductivity. 110714, Current is too low, weld 1 to 3. Description Task: arg arg Current measured is below tolerance band: - tolerance band too narrow - programmed value too high, e.g., because of stepping - contamination of electrodes - contamination of sheets - bad electrode positioning - welding transformer too small. Recommended actions Check tolerance band - check programmed value, stepper values - repeat weld, clean electrodes - repeat weld, clean sheets - improve positioning - change over or replace welding transformer. 110715, Current is too high, weld 1 to 3. Description Task: arg arg 6 Trouble shooting by Event log 377 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Current measured exceeds tolerance band: - programmed value jump to lower current values - handling of different sheet thicknesses or sheet layers - variant electrode pressure conditions - variant resistances (impedance) in secondary circuit, e.g. shunt resistor - mains voltage fluctuations. Recommended actions Increase tolerance band, reduce programmed value jumps - use several programs with different parameters - check electrode force system - check secondary circuit - increase tolerance band, ensure constant conditions. 110716, Current is low in consecutive welds, weld 1 to 3. Description Task: arg arg Current measured is below the limited tolerance band after n repetitions: - programmed value jump to higher current values - handling of different sheet thicknesses or sheet layers - variant electrode pressure conditions - variant resistance conditions in secondary circuit - mains voltage fluctuations. Recommended actions Value jumps - use several programs with different parameters - check electrode force system - ensure constant conditions - increase tolerance band, ensure constant conditions. 110717, Weld time is too short, weld 1 to 3. Description Task: arg arg The permitted time tolerance is not reached - external termination of weld signal. Recommended actions Check setting at Operation - Modify - Programming - Welding parameters - Time monitoring - check signal. 110718, Weld time is too long, weld 1 to 3. Description Task: arg arg The permitted time tolerance is exceeded. Recommended actions Check setting at Operation - Modify - Programming - Welding parameters - Time monitoring. 110719, Faulty configuration Description Number of configured weld timers are arg . The configuration file(s) for Bosch weld timer interface does not contain all expected data. Consequences The Bosch weld timer interface will not be able to connect to any weld timer. Probable causes Wrong version or corrupt configuration file(s). Recommended actions 1. Re-install correct Bosch weld timer interface configuration files. 2. Check internal elog messages. 110720, Data value outside limits. Description Task: arg Program Ref. arg The value of 'TimerNo' is outside limits, current value: arg . Allowed values are: 1 to arg . Consequences The instruction will not work until a valid value is entered. Probable causes An invalid value was entered. Recommended actions Change the value. Recovery: arg 110721, Timer not connected Description Weld timer not connected, timer arg . Consequences It will not be possible to access the timer. Probable causes Faulty configuration or disconnected hardware. Recommended actions 1. Check configuration and cables. 2. Check internal elog messages. 110722, Unknown fault in weld timer. Description Task: arg arg There is a unknown fault in the weld timer, code arg . Recommended actions Connect the BOS5000/6000 application and check the reason for the fault.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	379	6 Trouble shooting by Event log 376 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Defective module. When booting, a module is detected which does not match the firmware: - a firmware was introduced into the weld timer which is not permitted for the existing hardware. Recommended actions Replace module or timer - replace module - load proper firmware to the timer. 110707, External temperature too high. Description Task: arg arg Message of an external temperature input: - cable between thermostatic switch and timer interrupted - insufficient cooling - excessive welding heat/%I / duty cycle Recommended actions check cable/connector - check cooling circuit - reduce welding heat. 110708, Stop circuit open, no +24V. Description Task: arg arg +24V supply at stop circuit input missing. Recommended actions Close stop contact - check +24V supply at the inputs of the stop circuit. 110709, Circuit breaker tripped, weld without command. Description Task: arg arg The timer module has activated the main switch relay: the related main switch/circuit breaker is tripped. Recommended actions - 110710, Current feedback open. Description Task: arg arg Broken sensor cable - detached plug connections - incorrect connector assignment - defective sensor. Recommended actions Replace cable - check plug-in connections - check connector assignment - replace sensor. 110711, Current feedback short circuit. Description Task: arg arg Squeezed sensor cable - incorrect connector assignment - defective sensor. Recommended actions Replace cable - check connector assignment - replace sensor. 110712, No primary voltage on first half wave. Description Task: arg arg No primary voltage was measured in KUR mode. Recommended actions Check connectors and cables. 110713, No current, weld 1 to 3. Description Task: arg arg Electrodes not closed - no electrical contact at the point to be welded - contamination of sheets - use of sealant. Recommended actions Check closing mechanisms (robot, machine) - check position and pressure of electrodes - clean sheets - check conductivity. 110714, Current is too low, weld 1 to 3. Description Task: arg arg Current measured is below tolerance band: - tolerance band too narrow - programmed value too high, e.g., because of stepping - contamination of electrodes - contamination of sheets - bad electrode positioning - welding transformer too small. Recommended actions Check tolerance band - check programmed value, stepper values - repeat weld, clean electrodes - repeat weld, clean sheets - improve positioning - change over or replace welding transformer. 110715, Current is too high, weld 1 to 3. Description Task: arg arg 6 Trouble shooting by Event log 377 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Current measured exceeds tolerance band: - programmed value jump to lower current values - handling of different sheet thicknesses or sheet layers - variant electrode pressure conditions - variant resistances (impedance) in secondary circuit, e.g. shunt resistor - mains voltage fluctuations. Recommended actions Increase tolerance band, reduce programmed value jumps - use several programs with different parameters - check electrode force system - check secondary circuit - increase tolerance band, ensure constant conditions. 110716, Current is low in consecutive welds, weld 1 to 3. Description Task: arg arg Current measured is below the limited tolerance band after n repetitions: - programmed value jump to higher current values - handling of different sheet thicknesses or sheet layers - variant electrode pressure conditions - variant resistance conditions in secondary circuit - mains voltage fluctuations. Recommended actions Value jumps - use several programs with different parameters - check electrode force system - ensure constant conditions - increase tolerance band, ensure constant conditions. 110717, Weld time is too short, weld 1 to 3. Description Task: arg arg The permitted time tolerance is not reached - external termination of weld signal. Recommended actions Check setting at Operation - Modify - Programming - Welding parameters - Time monitoring - check signal. 110718, Weld time is too long, weld 1 to 3. Description Task: arg arg The permitted time tolerance is exceeded. Recommended actions Check setting at Operation - Modify - Programming - Welding parameters - Time monitoring. 110719, Faulty configuration Description Number of configured weld timers are arg . The configuration file(s) for Bosch weld timer interface does not contain all expected data. Consequences The Bosch weld timer interface will not be able to connect to any weld timer. Probable causes Wrong version or corrupt configuration file(s). Recommended actions 1. Re-install correct Bosch weld timer interface configuration files. 2. Check internal elog messages. 110720, Data value outside limits. Description Task: arg Program Ref. arg The value of 'TimerNo' is outside limits, current value: arg . Allowed values are: 1 to arg . Consequences The instruction will not work until a valid value is entered. Probable causes An invalid value was entered. Recommended actions Change the value. Recovery: arg 110721, Timer not connected Description Weld timer not connected, timer arg . Consequences It will not be possible to access the timer. Probable causes Faulty configuration or disconnected hardware. Recommended actions 1. Check configuration and cables. 2. Check internal elog messages. 110722, Unknown fault in weld timer. Description Task: arg arg There is a unknown fault in the weld timer, code arg . Recommended actions Connect the BOS5000/6000 application and check the reason for the fault. 6 Trouble shooting by Event log 378 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110723, Power unit not ready. Description Task: arg arg The power unit temperature is too high. Recommended actions 1. Check cooling. 2. Check duty cycle, load. 3. Check cables, connectors. 110724, 27~V Synchronisation, power fault. Description Task: arg arg Welding network has been switched off, or is outside the range of 50 to 60 Hz +- 5%. Recommended actions 1. Switch on and check weldin network. 2. Reset error, check all line phases. 3. Check synchronisation voltage. 4. Check fuses in power unit or replace power unit. 110725, 24V off or too low. Description Task: arg arg The 24V supply for the internal logic is too low(approx. 19V). Recommended actions 1. Check 24V supply. 2. Check the connectors. 110726, Transformer temperature too high. Description Task: arg arg The temperature of the welding transformer is too high. Recommended actions 1. Check cables and connectors. 2. Check cooling circuit of the welding transformer. 3. Reduce welding heat. 110727, Cooling temperature too high. Description Task: arg arg The heat sink is too hot(above 70ºC) or the ambient temperature is too high(above 70ºC). Recommended actions 1. Check cooling. 2. Check duty cycle, load. 3. Check temperature inside the process cabinet or check process cabinet cooling. 110728, IO bus fault. Description Task: arg arg The serial IO module has signalled a bus fault to the timer module. Recommended actions Replace IO module or timer. 110729, Electrode life has expired, end of stepper. Description Task: arg arg The specified electrode has reached the Electrode life Expired, End of stepper condition. Recommended actions The electrode must be replaced. 110730, Tip dress request. Description Task: arg arg The specified electrode has reached the Tip dress request, Tip dress inq. condition. Recommended actions The electrode tip must be dressed. 110760, Tool Change Error Description Task: arg arg arg arg Recommended actions arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	380	6 Trouble shooting by Event log 377 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Current measured exceeds tolerance band: - programmed value jump to lower current values - handling of different sheet thicknesses or sheet layers - variant electrode pressure conditions - variant resistances (impedance) in secondary circuit, e.g. shunt resistor - mains voltage fluctuations. Recommended actions Increase tolerance band, reduce programmed value jumps - use several programs with different parameters - check electrode force system - check secondary circuit - increase tolerance band, ensure constant conditions. 110716, Current is low in consecutive welds, weld 1 to 3. Description Task: arg arg Current measured is below the limited tolerance band after n repetitions: - programmed value jump to higher current values - handling of different sheet thicknesses or sheet layers - variant electrode pressure conditions - variant resistance conditions in secondary circuit - mains voltage fluctuations. Recommended actions Value jumps - use several programs with different parameters - check electrode force system - ensure constant conditions - increase tolerance band, ensure constant conditions. 110717, Weld time is too short, weld 1 to 3. Description Task: arg arg The permitted time tolerance is not reached - external termination of weld signal. Recommended actions Check setting at Operation - Modify - Programming - Welding parameters - Time monitoring - check signal. 110718, Weld time is too long, weld 1 to 3. Description Task: arg arg The permitted time tolerance is exceeded. Recommended actions Check setting at Operation - Modify - Programming - Welding parameters - Time monitoring. 110719, Faulty configuration Description Number of configured weld timers are arg . The configuration file(s) for Bosch weld timer interface does not contain all expected data. Consequences The Bosch weld timer interface will not be able to connect to any weld timer. Probable causes Wrong version or corrupt configuration file(s). Recommended actions 1. Re-install correct Bosch weld timer interface configuration files. 2. Check internal elog messages. 110720, Data value outside limits. Description Task: arg Program Ref. arg The value of 'TimerNo' is outside limits, current value: arg . Allowed values are: 1 to arg . Consequences The instruction will not work until a valid value is entered. Probable causes An invalid value was entered. Recommended actions Change the value. Recovery: arg 110721, Timer not connected Description Weld timer not connected, timer arg . Consequences It will not be possible to access the timer. Probable causes Faulty configuration or disconnected hardware. Recommended actions 1. Check configuration and cables. 2. Check internal elog messages. 110722, Unknown fault in weld timer. Description Task: arg arg There is a unknown fault in the weld timer, code arg . Recommended actions Connect the BOS5000/6000 application and check the reason for the fault. 6 Trouble shooting by Event log 378 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110723, Power unit not ready. Description Task: arg arg The power unit temperature is too high. Recommended actions 1. Check cooling. 2. Check duty cycle, load. 3. Check cables, connectors. 110724, 27~V Synchronisation, power fault. Description Task: arg arg Welding network has been switched off, or is outside the range of 50 to 60 Hz +- 5%. Recommended actions 1. Switch on and check weldin network. 2. Reset error, check all line phases. 3. Check synchronisation voltage. 4. Check fuses in power unit or replace power unit. 110725, 24V off or too low. Description Task: arg arg The 24V supply for the internal logic is too low(approx. 19V). Recommended actions 1. Check 24V supply. 2. Check the connectors. 110726, Transformer temperature too high. Description Task: arg arg The temperature of the welding transformer is too high. Recommended actions 1. Check cables and connectors. 2. Check cooling circuit of the welding transformer. 3. Reduce welding heat. 110727, Cooling temperature too high. Description Task: arg arg The heat sink is too hot(above 70ºC) or the ambient temperature is too high(above 70ºC). Recommended actions 1. Check cooling. 2. Check duty cycle, load. 3. Check temperature inside the process cabinet or check process cabinet cooling. 110728, IO bus fault. Description Task: arg arg The serial IO module has signalled a bus fault to the timer module. Recommended actions Replace IO module or timer. 110729, Electrode life has expired, end of stepper. Description Task: arg arg The specified electrode has reached the Electrode life Expired, End of stepper condition. Recommended actions The electrode must be replaced. 110730, Tip dress request. Description Task: arg arg The specified electrode has reached the Tip dress request, Tip dress inq. condition. Recommended actions The electrode tip must be dressed. 110760, Tool Change Error Description Task: arg arg arg arg Recommended actions arg 6 Trouble shooting by Event log 379 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110790, Medar WT: No contact with Medar. Description No communication with Medar weld timer arg , or the Medar unit does not respond. No contact on address arg . Recommended actions 1.Check the address. 2.Check the serial cable. 3.Check the Medar unit. 110801, Dispense Error Description Task: arg arg Not possible to start without On argument. arg Recommended actions Add On switch to first instruction. 110802, Dispense Error Description Task: arg arg Value for DPUSER data dp_fl1_corr is out of limits. arg 110803, Dispense Error Description Task: arg arg Value for DPUSER data dp_fl2_corr is out of limits. arg 110804, Dispense Error Description Task: arg arg Value for flow1_type in beaddata is out of limits. arg 110805, Dispense Error Description Task: arg arg Value for flow2_type in beaddata is out of limits. arg 110806, Dispense Error Description Task: arg arg Not possible to use two On instructions in sequence. arg Recommended actions Remove one instruction with On switch. 110807, Dispense Error Description Task: arg arg Value for fl1_delay in equipdata is out of limits. arg 110808, Dispense Error Description Task: arg arg Value for fl2_delay in equipdata is out of limits. arg 110809, Dispense Error Description Task: arg arg Value for ref_speed in equipdata is out of limits. arg 110810, Dispense Error Description Task: arg arg Value for equip_no in beaddata is out of limits. arg 110811, Dispense Error Description Task: arg arg Unexpected Stop. Stopped while dispensing was active. arg arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	381	6 Trouble shooting by Event log 378 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110723, Power unit not ready. Description Task: arg arg The power unit temperature is too high. Recommended actions 1. Check cooling. 2. Check duty cycle, load. 3. Check cables, connectors. 110724, 27~V Synchronisation, power fault. Description Task: arg arg Welding network has been switched off, or is outside the range of 50 to 60 Hz +- 5%. Recommended actions 1. Switch on and check weldin network. 2. Reset error, check all line phases. 3. Check synchronisation voltage. 4. Check fuses in power unit or replace power unit. 110725, 24V off or too low. Description Task: arg arg The 24V supply for the internal logic is too low(approx. 19V). Recommended actions 1. Check 24V supply. 2. Check the connectors. 110726, Transformer temperature too high. Description Task: arg arg The temperature of the welding transformer is too high. Recommended actions 1. Check cables and connectors. 2. Check cooling circuit of the welding transformer. 3. Reduce welding heat. 110727, Cooling temperature too high. Description Task: arg arg The heat sink is too hot(above 70ºC) or the ambient temperature is too high(above 70ºC). Recommended actions 1. Check cooling. 2. Check duty cycle, load. 3. Check temperature inside the process cabinet or check process cabinet cooling. 110728, IO bus fault. Description Task: arg arg The serial IO module has signalled a bus fault to the timer module. Recommended actions Replace IO module or timer. 110729, Electrode life has expired, end of stepper. Description Task: arg arg The specified electrode has reached the Electrode life Expired, End of stepper condition. Recommended actions The electrode must be replaced. 110730, Tip dress request. Description Task: arg arg The specified electrode has reached the Tip dress request, Tip dress inq. condition. Recommended actions The electrode tip must be dressed. 110760, Tool Change Error Description Task: arg arg arg arg Recommended actions arg 6 Trouble shooting by Event log 379 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110790, Medar WT: No contact with Medar. Description No communication with Medar weld timer arg , or the Medar unit does not respond. No contact on address arg . Recommended actions 1.Check the address. 2.Check the serial cable. 3.Check the Medar unit. 110801, Dispense Error Description Task: arg arg Not possible to start without On argument. arg Recommended actions Add On switch to first instruction. 110802, Dispense Error Description Task: arg arg Value for DPUSER data dp_fl1_corr is out of limits. arg 110803, Dispense Error Description Task: arg arg Value for DPUSER data dp_fl2_corr is out of limits. arg 110804, Dispense Error Description Task: arg arg Value for flow1_type in beaddata is out of limits. arg 110805, Dispense Error Description Task: arg arg Value for flow2_type in beaddata is out of limits. arg 110806, Dispense Error Description Task: arg arg Not possible to use two On instructions in sequence. arg Recommended actions Remove one instruction with On switch. 110807, Dispense Error Description Task: arg arg Value for fl1_delay in equipdata is out of limits. arg 110808, Dispense Error Description Task: arg arg Value for fl2_delay in equipdata is out of limits. arg 110809, Dispense Error Description Task: arg arg Value for ref_speed in equipdata is out of limits. arg 110810, Dispense Error Description Task: arg arg Value for equip_no in beaddata is out of limits. arg 110811, Dispense Error Description Task: arg arg Unexpected Stop. Stopped while dispensing was active. arg arg 6 Trouble shooting by Event log 380 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110812, Dispense Error Description Task: arg arg Unknown error during dispensing. arg 110813, Dispense Error Description Task: arg arg Value for DPUSER data dp_nof_equip is out of limits. arg 110814, Dispense Error Description Task: arg arg Value for flow1 in beaddata is out of limits. arg 110815, Dispense Error Description Task: arg arg Value for flow2 in beaddata is out of limits. arg 110816, Dispense Error Description Task: arg arg Value for fl1_corr in equipdata is out of limits. arg 110817, Dispense Error Description Task: arg arg Value for fl2_corr in equipdata is out of limits. arg 110818, Dispense Error Description Task: arg arg Not possible to change equipment in the middle of a string. arg 110819, Dispense Error Description Task: arg arg Value for acc_max or decel_max in equipdata is too low. arg 110820, Dispense Error Description Task: arg arg The calculated flow value is out of limits. arg 110821, Dispense Error Description Task: arg arg fl1_delay or fl2_delay in equipdata is out of limits. arg 111000, Itemsource exists Description Itemsource arg already exists. Two itemsources may not have the same name. Recommended actions Check itemsource name at: arg Recovery: arg 111001, Not a valid itemsource name Description Name arg is not a valid itemsource name. Recommended actions Check itemsource name at: arg Recovery: arg 111002, Buffer size exceeded Description Fatal internal error for itemsource arg .
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	382	6 Trouble shooting by Event log 379 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110790, Medar WT: No contact with Medar. Description No communication with Medar weld timer arg , or the Medar unit does not respond. No contact on address arg . Recommended actions 1.Check the address. 2.Check the serial cable. 3.Check the Medar unit. 110801, Dispense Error Description Task: arg arg Not possible to start without On argument. arg Recommended actions Add On switch to first instruction. 110802, Dispense Error Description Task: arg arg Value for DPUSER data dp_fl1_corr is out of limits. arg 110803, Dispense Error Description Task: arg arg Value for DPUSER data dp_fl2_corr is out of limits. arg 110804, Dispense Error Description Task: arg arg Value for flow1_type in beaddata is out of limits. arg 110805, Dispense Error Description Task: arg arg Value for flow2_type in beaddata is out of limits. arg 110806, Dispense Error Description Task: arg arg Not possible to use two On instructions in sequence. arg Recommended actions Remove one instruction with On switch. 110807, Dispense Error Description Task: arg arg Value for fl1_delay in equipdata is out of limits. arg 110808, Dispense Error Description Task: arg arg Value for fl2_delay in equipdata is out of limits. arg 110809, Dispense Error Description Task: arg arg Value for ref_speed in equipdata is out of limits. arg 110810, Dispense Error Description Task: arg arg Value for equip_no in beaddata is out of limits. arg 110811, Dispense Error Description Task: arg arg Unexpected Stop. Stopped while dispensing was active. arg arg 6 Trouble shooting by Event log 380 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110812, Dispense Error Description Task: arg arg Unknown error during dispensing. arg 110813, Dispense Error Description Task: arg arg Value for DPUSER data dp_nof_equip is out of limits. arg 110814, Dispense Error Description Task: arg arg Value for flow1 in beaddata is out of limits. arg 110815, Dispense Error Description Task: arg arg Value for flow2 in beaddata is out of limits. arg 110816, Dispense Error Description Task: arg arg Value for fl1_corr in equipdata is out of limits. arg 110817, Dispense Error Description Task: arg arg Value for fl2_corr in equipdata is out of limits. arg 110818, Dispense Error Description Task: arg arg Not possible to change equipment in the middle of a string. arg 110819, Dispense Error Description Task: arg arg Value for acc_max or decel_max in equipdata is too low. arg 110820, Dispense Error Description Task: arg arg The calculated flow value is out of limits. arg 110821, Dispense Error Description Task: arg arg fl1_delay or fl2_delay in equipdata is out of limits. arg 111000, Itemsource exists Description Itemsource arg already exists. Two itemsources may not have the same name. Recommended actions Check itemsource name at: arg Recovery: arg 111001, Not a valid itemsource name Description Name arg is not a valid itemsource name. Recommended actions Check itemsource name at: arg Recovery: arg 111002, Buffer size exceeded Description Fatal internal error for itemsource arg . 6 Trouble shooting by Event log 381 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Try warm start or cold start. Please report this error. 111003, Itemsource not defined Description The itemsource object has not been defined. Recommended actions Check itemsource at: arg Recovery: arg 111004, Itmsrc internal error Description Internal error for itemsource arg . Error type: arg . Recommended actions Instruction: arg Recovery: arg 111005, Flush itemsource first Description Itemsource arg must be flushed before it is used. arg arg Recommended actions Instruction: arg Recovery: arg 111006, Ack item target first Description Item target must be acknowledged before executing the GetItmTgt(s) instruction again. Itemsource: arg . arg arg Recommended actions Instruction: arg Recovery: arg 111007, Item target buffer full Description Item target buffer full for itemsource arg . Recommended actions Instruction: arg Recovery: arg 111008, Too many item targets Description Too many item targets pushed to itemsource arg . arg arg Recommended actions Instruction: arg Recovery: arg 111009, Conveyor eio init error Description Error in the initialisation of the I/O signals for itemsource arg , for conveyor arg . Recommended actions Instruction: arg Recovery: arg 111010, Conveyor does not exist Description Error for itemsource arg . The conveyor arg does not exist. Recommended actions Instruction: arg Recovery: arg 111011, No conveyor name given Description Error for itemsource arg . No conveyor name specified. Recommended actions Instruction: arg Recovery: arg 111012, Conveyor limits error Description Error for itemsource arg , conveyor arg . The limits are incorrect specified. Recommended actions Instruction: arg Recovery: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	383	6 Trouble shooting by Event log 380 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 110812, Dispense Error Description Task: arg arg Unknown error during dispensing. arg 110813, Dispense Error Description Task: arg arg Value for DPUSER data dp_nof_equip is out of limits. arg 110814, Dispense Error Description Task: arg arg Value for flow1 in beaddata is out of limits. arg 110815, Dispense Error Description Task: arg arg Value for flow2 in beaddata is out of limits. arg 110816, Dispense Error Description Task: arg arg Value for fl1_corr in equipdata is out of limits. arg 110817, Dispense Error Description Task: arg arg Value for fl2_corr in equipdata is out of limits. arg 110818, Dispense Error Description Task: arg arg Not possible to change equipment in the middle of a string. arg 110819, Dispense Error Description Task: arg arg Value for acc_max or decel_max in equipdata is too low. arg 110820, Dispense Error Description Task: arg arg The calculated flow value is out of limits. arg 110821, Dispense Error Description Task: arg arg fl1_delay or fl2_delay in equipdata is out of limits. arg 111000, Itemsource exists Description Itemsource arg already exists. Two itemsources may not have the same name. Recommended actions Check itemsource name at: arg Recovery: arg 111001, Not a valid itemsource name Description Name arg is not a valid itemsource name. Recommended actions Check itemsource name at: arg Recovery: arg 111002, Buffer size exceeded Description Fatal internal error for itemsource arg . 6 Trouble shooting by Event log 381 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Try warm start or cold start. Please report this error. 111003, Itemsource not defined Description The itemsource object has not been defined. Recommended actions Check itemsource at: arg Recovery: arg 111004, Itmsrc internal error Description Internal error for itemsource arg . Error type: arg . Recommended actions Instruction: arg Recovery: arg 111005, Flush itemsource first Description Itemsource arg must be flushed before it is used. arg arg Recommended actions Instruction: arg Recovery: arg 111006, Ack item target first Description Item target must be acknowledged before executing the GetItmTgt(s) instruction again. Itemsource: arg . arg arg Recommended actions Instruction: arg Recovery: arg 111007, Item target buffer full Description Item target buffer full for itemsource arg . Recommended actions Instruction: arg Recovery: arg 111008, Too many item targets Description Too many item targets pushed to itemsource arg . arg arg Recommended actions Instruction: arg Recovery: arg 111009, Conveyor eio init error Description Error in the initialisation of the I/O signals for itemsource arg , for conveyor arg . Recommended actions Instruction: arg Recovery: arg 111010, Conveyor does not exist Description Error for itemsource arg . The conveyor arg does not exist. Recommended actions Instruction: arg Recovery: arg 111011, No conveyor name given Description Error for itemsource arg . No conveyor name specified. Recommended actions Instruction: arg Recovery: arg 111012, Conveyor limits error Description Error for itemsource arg , conveyor arg . The limits are incorrect specified. Recommended actions Instruction: arg Recovery: arg 6 Trouble shooting by Event log 382 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111013, Cnv data defined late Description Error for itemsource arg , conveyor arg . The ItmSrcCnvDat instruction must be called before the ItmSrcFlush instruction. arg Recommended actions Instruction: arg Recovery: arg 111014, Timeout Description Instruction reached timeout Recommended actions Instruction: arg Recovery: arg 111015, Sortdata overridden Description Use of selection data will override the sortdata. Recommended actions Instruction: arg Recovery: arg 111016, Orientation error Description The orientation in selection data is not correct defined. Itemsource: arg Recommended actions All used orientations must be normalized i.e. the sum of the quaternion elements squares must equal 1. Instruction: arg Recovery: arg 111017, Uplink message failed Description The system failed to send a rapid uplink message Consequences Program execution may run as expected. Statistics may not be updated. Probable causes Network interrupt. CPU overload in controller system. CPU overload in remote system. Remote system may not run as expected. Recommended actions Check network connection. Check state of remote system. Check robot program for infinite loops. 111100, Work object buffer full Description Too many conveyor strobes stored in buffer for itemsource arg In queue index: arg Out queue index: arg 111101, Item target buffer full Description Item target buffer full for itemsource arg . Item tag: arg . Scene number arg . 111102, Too many item targets Description Too many item targets pushed to itemsource arg . Number of items: arg . Scene number arg . 111103, Push without any strobe Description Push received without any corresponding strobe signal is received for itemsource arg . Push scene number arg Latest received strobe arg Recommended actions Check hardware connections 111104, Push received too late Description Push of items was received too late in itemsource arg . Corresponding wobj already overwritten. Push scene number arg . Latest received strobe arg . Recommended actions Check the position generation frequency. 111105, Conveyor limits error Description Error in itemsource arg Conveyor arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	384	6 Trouble shooting by Event log 381 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Try warm start or cold start. Please report this error. 111003, Itemsource not defined Description The itemsource object has not been defined. Recommended actions Check itemsource at: arg Recovery: arg 111004, Itmsrc internal error Description Internal error for itemsource arg . Error type: arg . Recommended actions Instruction: arg Recovery: arg 111005, Flush itemsource first Description Itemsource arg must be flushed before it is used. arg arg Recommended actions Instruction: arg Recovery: arg 111006, Ack item target first Description Item target must be acknowledged before executing the GetItmTgt(s) instruction again. Itemsource: arg . arg arg Recommended actions Instruction: arg Recovery: arg 111007, Item target buffer full Description Item target buffer full for itemsource arg . Recommended actions Instruction: arg Recovery: arg 111008, Too many item targets Description Too many item targets pushed to itemsource arg . arg arg Recommended actions Instruction: arg Recovery: arg 111009, Conveyor eio init error Description Error in the initialisation of the I/O signals for itemsource arg , for conveyor arg . Recommended actions Instruction: arg Recovery: arg 111010, Conveyor does not exist Description Error for itemsource arg . The conveyor arg does not exist. Recommended actions Instruction: arg Recovery: arg 111011, No conveyor name given Description Error for itemsource arg . No conveyor name specified. Recommended actions Instruction: arg Recovery: arg 111012, Conveyor limits error Description Error for itemsource arg , conveyor arg . The limits are incorrect specified. Recommended actions Instruction: arg Recovery: arg 6 Trouble shooting by Event log 382 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111013, Cnv data defined late Description Error for itemsource arg , conveyor arg . The ItmSrcCnvDat instruction must be called before the ItmSrcFlush instruction. arg Recommended actions Instruction: arg Recovery: arg 111014, Timeout Description Instruction reached timeout Recommended actions Instruction: arg Recovery: arg 111015, Sortdata overridden Description Use of selection data will override the sortdata. Recommended actions Instruction: arg Recovery: arg 111016, Orientation error Description The orientation in selection data is not correct defined. Itemsource: arg Recommended actions All used orientations must be normalized i.e. the sum of the quaternion elements squares must equal 1. Instruction: arg Recovery: arg 111017, Uplink message failed Description The system failed to send a rapid uplink message Consequences Program execution may run as expected. Statistics may not be updated. Probable causes Network interrupt. CPU overload in controller system. CPU overload in remote system. Remote system may not run as expected. Recommended actions Check network connection. Check state of remote system. Check robot program for infinite loops. 111100, Work object buffer full Description Too many conveyor strobes stored in buffer for itemsource arg In queue index: arg Out queue index: arg 111101, Item target buffer full Description Item target buffer full for itemsource arg . Item tag: arg . Scene number arg . 111102, Too many item targets Description Too many item targets pushed to itemsource arg . Number of items: arg . Scene number arg . 111103, Push without any strobe Description Push received without any corresponding strobe signal is received for itemsource arg . Push scene number arg Latest received strobe arg Recommended actions Check hardware connections 111104, Push received too late Description Push of items was received too late in itemsource arg . Corresponding wobj already overwritten. Push scene number arg . Latest received strobe arg . Recommended actions Check the position generation frequency. 111105, Conveyor limits error Description Error in itemsource arg Conveyor arg 6 Trouble shooting by Event log 383 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The limits are incorrect specified. Recommended actions Required: Enter < Exit or: Enter < Start < Stop < Exit Given: arg 111106, Trig distance warning Description Trig distance is too long for conveyor arg . Trig distance is set to maximum. Max: arg . Given: arg . 111107, Trig distance warning Description Trig distance is too short for conveyor arg . Trig distance is set to minimum. Min: arg Given: arg . 111108, Failed to send data Description An error occured when sending variable arg from the itemsource arg to remote system. Status arg . Recommended actions Check the position generation frequency and the network connections. 111109, Failed to open signal Description An error occured when opening Position Generator signal: arg for itemsource: arg . Status arg . Recommended actions Check the Position Generator signal name. 111110, Failed to open signal Description An error occured when opening Trig signal: arg for itemsource: arg . Status arg . Recommended actions Check the Trig signal name. 111111, Failed to open signal Description An error occured when opening Strobe signal: arg for itemsource: arg . Status arg . Recommended actions Check the Strobe signal name. 111112, Failed to open signal Description An error occured when opening Robot Execution signal: arg for itemsource: arg . Status arg . Recommended actions Check the Robot Execution signal name. 111113, Failed to open signal Description An error occured when opening Queue Idle signal: arg for itemsource: arg . Status arg . Recommended actions Check the Queue Idle signal name. 111114, Failed to open signal Description An error occured when opening Position Available signal: arg for itemsource: arg . Status arg . Recommended actions Check the Position Available signal name. 111115, Failed to open signal Description An error occured when opening Conveyor Control signal: arg for itemsource: arg . Status arg Recommended actions Check the Conveyor Control signal name. 111116, Prepared for PickMaster option not installed. Description The Prepared for PickMaster option has not been correctly installed in the system.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	385	6 Trouble shooting by Event log 382 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111013, Cnv data defined late Description Error for itemsource arg , conveyor arg . The ItmSrcCnvDat instruction must be called before the ItmSrcFlush instruction. arg Recommended actions Instruction: arg Recovery: arg 111014, Timeout Description Instruction reached timeout Recommended actions Instruction: arg Recovery: arg 111015, Sortdata overridden Description Use of selection data will override the sortdata. Recommended actions Instruction: arg Recovery: arg 111016, Orientation error Description The orientation in selection data is not correct defined. Itemsource: arg Recommended actions All used orientations must be normalized i.e. the sum of the quaternion elements squares must equal 1. Instruction: arg Recovery: arg 111017, Uplink message failed Description The system failed to send a rapid uplink message Consequences Program execution may run as expected. Statistics may not be updated. Probable causes Network interrupt. CPU overload in controller system. CPU overload in remote system. Remote system may not run as expected. Recommended actions Check network connection. Check state of remote system. Check robot program for infinite loops. 111100, Work object buffer full Description Too many conveyor strobes stored in buffer for itemsource arg In queue index: arg Out queue index: arg 111101, Item target buffer full Description Item target buffer full for itemsource arg . Item tag: arg . Scene number arg . 111102, Too many item targets Description Too many item targets pushed to itemsource arg . Number of items: arg . Scene number arg . 111103, Push without any strobe Description Push received without any corresponding strobe signal is received for itemsource arg . Push scene number arg Latest received strobe arg Recommended actions Check hardware connections 111104, Push received too late Description Push of items was received too late in itemsource arg . Corresponding wobj already overwritten. Push scene number arg . Latest received strobe arg . Recommended actions Check the position generation frequency. 111105, Conveyor limits error Description Error in itemsource arg Conveyor arg 6 Trouble shooting by Event log 383 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The limits are incorrect specified. Recommended actions Required: Enter < Exit or: Enter < Start < Stop < Exit Given: arg 111106, Trig distance warning Description Trig distance is too long for conveyor arg . Trig distance is set to maximum. Max: arg . Given: arg . 111107, Trig distance warning Description Trig distance is too short for conveyor arg . Trig distance is set to minimum. Min: arg Given: arg . 111108, Failed to send data Description An error occured when sending variable arg from the itemsource arg to remote system. Status arg . Recommended actions Check the position generation frequency and the network connections. 111109, Failed to open signal Description An error occured when opening Position Generator signal: arg for itemsource: arg . Status arg . Recommended actions Check the Position Generator signal name. 111110, Failed to open signal Description An error occured when opening Trig signal: arg for itemsource: arg . Status arg . Recommended actions Check the Trig signal name. 111111, Failed to open signal Description An error occured when opening Strobe signal: arg for itemsource: arg . Status arg . Recommended actions Check the Strobe signal name. 111112, Failed to open signal Description An error occured when opening Robot Execution signal: arg for itemsource: arg . Status arg . Recommended actions Check the Robot Execution signal name. 111113, Failed to open signal Description An error occured when opening Queue Idle signal: arg for itemsource: arg . Status arg . Recommended actions Check the Queue Idle signal name. 111114, Failed to open signal Description An error occured when opening Position Available signal: arg for itemsource: arg . Status arg . Recommended actions Check the Position Available signal name. 111115, Failed to open signal Description An error occured when opening Conveyor Control signal: arg for itemsource: arg . Status arg Recommended actions Check the Conveyor Control signal name. 111116, Prepared for PickMaster option not installed. Description The Prepared for PickMaster option has not been correctly installed in the system. 6 Trouble shooting by Event log 384 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reinstall the system using a proper key containing the Prepared for PickMaster option. 111117, Uplink message failed Description The system failed to send a process uplink message. Consequences Item targets may not be picked. The system may not run as expected. Probable causes Network interrupt. CPU overload in controller system. CPU overload in remote system. Remote system may not run as expected. Recommended actions Check network connection. Check state of remote system. Check robot program for infinite loops. 111400, GAP IO Error Description Task: arg Context: arg 111402, GAP Execution Error Description Task: arg Context: arg Failed to access routine, arg 111403, Failed to advance to station Description Task: arg , failed to advance to station arg 111404, GAP Error Description Task: arg , GAP Error posted from PartCrossCheckOK routine. PartCrossCheckOK not ok. 111405, GAP Execution Error Description BeforePart or AfterPart Sync Timeout in arg . 111406, Event execution error Description Event procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the ee_event data arg to an existing procedure. 111407, GAP Execution Error Description Error in GAPExecCycle: arg 111408, GAP Execution Error Description WaitSyncPart Timeout: arg in arg . 111409, GAP Execution Error Description Error in GapExecPart: arg . 111410, No part selected for station Description No part selected for station arg in task arg . 111411, GAP Execution Error Description Part station number is invalid: arg Valid station: arg Next station: arg 111412, Not matching tasklists in tasks Description Tasklist in partdata arg in task arg does not match tasklist in partdata arg in task arg . Recommended actions Check and change the tasklists so they match. 111413, Invalid task name Description Taskname arg in partdata is invalid 111414, GAP Execution Error Description The tasklist must include 'this' task: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	386	6 Trouble shooting by Event log 383 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The limits are incorrect specified. Recommended actions Required: Enter < Exit or: Enter < Start < Stop < Exit Given: arg 111106, Trig distance warning Description Trig distance is too long for conveyor arg . Trig distance is set to maximum. Max: arg . Given: arg . 111107, Trig distance warning Description Trig distance is too short for conveyor arg . Trig distance is set to minimum. Min: arg Given: arg . 111108, Failed to send data Description An error occured when sending variable arg from the itemsource arg to remote system. Status arg . Recommended actions Check the position generation frequency and the network connections. 111109, Failed to open signal Description An error occured when opening Position Generator signal: arg for itemsource: arg . Status arg . Recommended actions Check the Position Generator signal name. 111110, Failed to open signal Description An error occured when opening Trig signal: arg for itemsource: arg . Status arg . Recommended actions Check the Trig signal name. 111111, Failed to open signal Description An error occured when opening Strobe signal: arg for itemsource: arg . Status arg . Recommended actions Check the Strobe signal name. 111112, Failed to open signal Description An error occured when opening Robot Execution signal: arg for itemsource: arg . Status arg . Recommended actions Check the Robot Execution signal name. 111113, Failed to open signal Description An error occured when opening Queue Idle signal: arg for itemsource: arg . Status arg . Recommended actions Check the Queue Idle signal name. 111114, Failed to open signal Description An error occured when opening Position Available signal: arg for itemsource: arg . Status arg . Recommended actions Check the Position Available signal name. 111115, Failed to open signal Description An error occured when opening Conveyor Control signal: arg for itemsource: arg . Status arg Recommended actions Check the Conveyor Control signal name. 111116, Prepared for PickMaster option not installed. Description The Prepared for PickMaster option has not been correctly installed in the system. 6 Trouble shooting by Event log 384 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reinstall the system using a proper key containing the Prepared for PickMaster option. 111117, Uplink message failed Description The system failed to send a process uplink message. Consequences Item targets may not be picked. The system may not run as expected. Probable causes Network interrupt. CPU overload in controller system. CPU overload in remote system. Remote system may not run as expected. Recommended actions Check network connection. Check state of remote system. Check robot program for infinite loops. 111400, GAP IO Error Description Task: arg Context: arg 111402, GAP Execution Error Description Task: arg Context: arg Failed to access routine, arg 111403, Failed to advance to station Description Task: arg , failed to advance to station arg 111404, GAP Error Description Task: arg , GAP Error posted from PartCrossCheckOK routine. PartCrossCheckOK not ok. 111405, GAP Execution Error Description BeforePart or AfterPart Sync Timeout in arg . 111406, Event execution error Description Event procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the ee_event data arg to an existing procedure. 111407, GAP Execution Error Description Error in GAPExecCycle: arg 111408, GAP Execution Error Description WaitSyncPart Timeout: arg in arg . 111409, GAP Execution Error Description Error in GapExecPart: arg . 111410, No part selected for station Description No part selected for station arg in task arg . 111411, GAP Execution Error Description Part station number is invalid: arg Valid station: arg Next station: arg 111412, Not matching tasklists in tasks Description Tasklist in partdata arg in task arg does not match tasklist in partdata arg in task arg . Recommended actions Check and change the tasklists so they match. 111413, Invalid task name Description Taskname arg in partdata is invalid 111414, GAP Execution Error Description The tasklist must include 'this' task: arg 6 Trouble shooting by Event log 385 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111415, GAP Execution Error Description Task: arg Tasks could not be cross-checked. Station: arg 111416, GAP Execution Error Description GapEE_Stopped failed in task: arg 111417, GAP Access IO Error Description GAP Access IO Error in task: arg 111419, GAP cfg data error Description Cfg data not found in InstancePath: arg Attribute: arg 111420, GAP IO Error Description GAP IO Error in shared module. 111421, GAP Task Error Description Maximum of GAP tasks defined ( arg ). 111422, GAP event error Description arg GAP_EE_EVT Unknown event id: arg 111423, GAP proc error Description GAP_EE_EVT Unknown proc arg 111424, Partdata not found for PLC code Description No matching partdata found in task arg for PLC code arg Recommended actions Create partdata with matching plc code. 111425, Menudata not found for PLC code Description No matching menudata found in task arg for PLC code arg Recommended actions Create menudata with matching plc code. 111426, Not valid task state for menudata Description The state of task arg should be at safe or at service when running selected menudata. 111427, Not valid station for menudata Description Current station ( arg ) in task arg does not match valid station arg in menudata 111428, Not valid user level for menudata Description Not valid menudata. Current user level arg does not match minimum user level arg defined in menudata 111429, Part execution error Description Part procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the partdata to an existing procedure. 111430, Menu execution error Description Menu procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the menu to an existing procedure. 111431, Timeout during handshaking Description Timeout during handshaking in task arg . Probable causes The configured signal run_part_signal_in or run_menu_signal_in wasn't set to 0 within configured timeout ( arg seconds) after the configured signal run_ack_out was set to 1.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	387	6 Trouble shooting by Event log 384 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Reinstall the system using a proper key containing the Prepared for PickMaster option. 111117, Uplink message failed Description The system failed to send a process uplink message. Consequences Item targets may not be picked. The system may not run as expected. Probable causes Network interrupt. CPU overload in controller system. CPU overload in remote system. Remote system may not run as expected. Recommended actions Check network connection. Check state of remote system. Check robot program for infinite loops. 111400, GAP IO Error Description Task: arg Context: arg 111402, GAP Execution Error Description Task: arg Context: arg Failed to access routine, arg 111403, Failed to advance to station Description Task: arg , failed to advance to station arg 111404, GAP Error Description Task: arg , GAP Error posted from PartCrossCheckOK routine. PartCrossCheckOK not ok. 111405, GAP Execution Error Description BeforePart or AfterPart Sync Timeout in arg . 111406, Event execution error Description Event procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the ee_event data arg to an existing procedure. 111407, GAP Execution Error Description Error in GAPExecCycle: arg 111408, GAP Execution Error Description WaitSyncPart Timeout: arg in arg . 111409, GAP Execution Error Description Error in GapExecPart: arg . 111410, No part selected for station Description No part selected for station arg in task arg . 111411, GAP Execution Error Description Part station number is invalid: arg Valid station: arg Next station: arg 111412, Not matching tasklists in tasks Description Tasklist in partdata arg in task arg does not match tasklist in partdata arg in task arg . Recommended actions Check and change the tasklists so they match. 111413, Invalid task name Description Taskname arg in partdata is invalid 111414, GAP Execution Error Description The tasklist must include 'this' task: arg 6 Trouble shooting by Event log 385 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111415, GAP Execution Error Description Task: arg Tasks could not be cross-checked. Station: arg 111416, GAP Execution Error Description GapEE_Stopped failed in task: arg 111417, GAP Access IO Error Description GAP Access IO Error in task: arg 111419, GAP cfg data error Description Cfg data not found in InstancePath: arg Attribute: arg 111420, GAP IO Error Description GAP IO Error in shared module. 111421, GAP Task Error Description Maximum of GAP tasks defined ( arg ). 111422, GAP event error Description arg GAP_EE_EVT Unknown event id: arg 111423, GAP proc error Description GAP_EE_EVT Unknown proc arg 111424, Partdata not found for PLC code Description No matching partdata found in task arg for PLC code arg Recommended actions Create partdata with matching plc code. 111425, Menudata not found for PLC code Description No matching menudata found in task arg for PLC code arg Recommended actions Create menudata with matching plc code. 111426, Not valid task state for menudata Description The state of task arg should be at safe or at service when running selected menudata. 111427, Not valid station for menudata Description Current station ( arg ) in task arg does not match valid station arg in menudata 111428, Not valid user level for menudata Description Not valid menudata. Current user level arg does not match minimum user level arg defined in menudata 111429, Part execution error Description Part procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the partdata to an existing procedure. 111430, Menu execution error Description Menu procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the menu to an existing procedure. 111431, Timeout during handshaking Description Timeout during handshaking in task arg . Probable causes The configured signal run_part_signal_in or run_menu_signal_in wasn't set to 0 within configured timeout ( arg seconds) after the configured signal run_ack_out was set to 1. 6 Trouble shooting by Event log 386 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Make sure to reset configured signal run_part_signal_in or run_menu_signal_in after configured signal run_ack_out is set to 1. 111432, Not valid plc code in task Description Not valid plc code in task arg . Probable causes The configured group signal plc_cmd_group_in has a not valid value arg . Values in the range of 1-99 is reserved for error codes. Recommended actions Make sure requests are higher than 99. 111433, Next station configuration error Description PROC configuration for next_stn_ arg _signal_in not configured. Consequences Order for station arg may not be executed. Recommended actions Configure next_stn_ arg _signal_in to ensure that orders for station arg will be executed. 111434, At station configuration error Description PROC configuration for at_stn_ arg _signal_in not configured. Consequences Order for station arg may not be executed. Recommended actions Configure at_stn_ arg _signal_in to ensure that orders for station arg will be executed. 111501, BullsEye Text Error Description BullsEye could not access text. Index given: arg Text Table: arg Consequences BullsEye will be unable to generate proper message dialogs. Recommended actions Please report this error to your ABB support representative. 111502, BullsEye Obsolete Message Description BullsEye Obsolete Message 111503, BullsEye Error Description Range-of-motion test failed. 111504, BullsEye Error Description RangeCheck feature does not support coordinated work objects. 111505, BullsEye Error Description RangeCheck feature does not support uframe transforms. 111506, BullsEye Data Loaded Description Stored reference data was loaded successfully. 111507, BullsEye Error Description No reference data file was found. Probable causes No previous data was stored. 111508, BullsEye Error Description The reference data file is already loaded. 111509, BullsEye Error Description An error occurred while unloading the reference data module. Recommended actions Reset program by moving the program pointer to the main routine and restart program execution. 111510, BullsEye Error Description An error occured while reading data from the stored reference data module.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	388	6 Trouble shooting by Event log 385 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111415, GAP Execution Error Description Task: arg Tasks could not be cross-checked. Station: arg 111416, GAP Execution Error Description GapEE_Stopped failed in task: arg 111417, GAP Access IO Error Description GAP Access IO Error in task: arg 111419, GAP cfg data error Description Cfg data not found in InstancePath: arg Attribute: arg 111420, GAP IO Error Description GAP IO Error in shared module. 111421, GAP Task Error Description Maximum of GAP tasks defined ( arg ). 111422, GAP event error Description arg GAP_EE_EVT Unknown event id: arg 111423, GAP proc error Description GAP_EE_EVT Unknown proc arg 111424, Partdata not found for PLC code Description No matching partdata found in task arg for PLC code arg Recommended actions Create partdata with matching plc code. 111425, Menudata not found for PLC code Description No matching menudata found in task arg for PLC code arg Recommended actions Create menudata with matching plc code. 111426, Not valid task state for menudata Description The state of task arg should be at safe or at service when running selected menudata. 111427, Not valid station for menudata Description Current station ( arg ) in task arg does not match valid station arg in menudata 111428, Not valid user level for menudata Description Not valid menudata. Current user level arg does not match minimum user level arg defined in menudata 111429, Part execution error Description Part procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the partdata to an existing procedure. 111430, Menu execution error Description Menu procedure: arg in task arg does not exist Recommended actions Create the procedure arg or change the procedure in the menu to an existing procedure. 111431, Timeout during handshaking Description Timeout during handshaking in task arg . Probable causes The configured signal run_part_signal_in or run_menu_signal_in wasn't set to 0 within configured timeout ( arg seconds) after the configured signal run_ack_out was set to 1. 6 Trouble shooting by Event log 386 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Make sure to reset configured signal run_part_signal_in or run_menu_signal_in after configured signal run_ack_out is set to 1. 111432, Not valid plc code in task Description Not valid plc code in task arg . Probable causes The configured group signal plc_cmd_group_in has a not valid value arg . Values in the range of 1-99 is reserved for error codes. Recommended actions Make sure requests are higher than 99. 111433, Next station configuration error Description PROC configuration for next_stn_ arg _signal_in not configured. Consequences Order for station arg may not be executed. Recommended actions Configure next_stn_ arg _signal_in to ensure that orders for station arg will be executed. 111434, At station configuration error Description PROC configuration for at_stn_ arg _signal_in not configured. Consequences Order for station arg may not be executed. Recommended actions Configure at_stn_ arg _signal_in to ensure that orders for station arg will be executed. 111501, BullsEye Text Error Description BullsEye could not access text. Index given: arg Text Table: arg Consequences BullsEye will be unable to generate proper message dialogs. Recommended actions Please report this error to your ABB support representative. 111502, BullsEye Obsolete Message Description BullsEye Obsolete Message 111503, BullsEye Error Description Range-of-motion test failed. 111504, BullsEye Error Description RangeCheck feature does not support coordinated work objects. 111505, BullsEye Error Description RangeCheck feature does not support uframe transforms. 111506, BullsEye Data Loaded Description Stored reference data was loaded successfully. 111507, BullsEye Error Description No reference data file was found. Probable causes No previous data was stored. 111508, BullsEye Error Description The reference data file is already loaded. 111509, BullsEye Error Description An error occurred while unloading the reference data module. Recommended actions Reset program by moving the program pointer to the main routine and restart program execution. 111510, BullsEye Error Description An error occured while reading data from the stored reference data module. 6 Trouble shooting by Event log 387 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111511, BullsEye Data Saved Description The reference data has been saved successfully. 111512, BullsEye Error Description An error occured while saving the reference data. 111513, BullsEye Tool Initialized Description The tool, arg , has been initialized in the BullsEye data collection. Task: arg 111514, BullsEye Tool Added Description The tool, arg , has been added to the BullsEye data collection. Task: arg 111515, BullsEye Tool Removed Description The tool, arg , has been removed from the BullsEye data collection. Task: arg Consequences BullsEye will no longer be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111516, BullsEye IO Error Description Invalid input name: arg Tool: arg Task: arg Consequences No connection to the digital input could be established. Initialization has failed. Recommended actions Check that the specified input exists in the system. 111517, BullsEye Error Description The tool, arg , is not included in the BullsEye data collection. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111518, BullsEye IO Error Description BullsEye attempted to reconnect a previously connected IO signal. Input Name: arg Tool: arg Task: arg Recommended actions If problem persists, run the BESetupToolJ instruction to reinitialize the tool. 111519, BullsEye RangeCheck Failed Description Joint Limit Check failed for a Twist of arg and a Tilt of arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111520, BullsEye RangeCheck Failed Description Singularity Check failed for a Twist of arg and a Tilt of arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. 111521, BullsEye RangeCheck Failed Description No solution could be found within acceptable Joint Limits and Singularity checks. A Twist of arg and a Tilt of arg was specified. Task: arg Consequences BullsEye will not be able to evaluate this tool.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	389	6 Trouble shooting by Event log 386 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Make sure to reset configured signal run_part_signal_in or run_menu_signal_in after configured signal run_ack_out is set to 1. 111432, Not valid plc code in task Description Not valid plc code in task arg . Probable causes The configured group signal plc_cmd_group_in has a not valid value arg . Values in the range of 1-99 is reserved for error codes. Recommended actions Make sure requests are higher than 99. 111433, Next station configuration error Description PROC configuration for next_stn_ arg _signal_in not configured. Consequences Order for station arg may not be executed. Recommended actions Configure next_stn_ arg _signal_in to ensure that orders for station arg will be executed. 111434, At station configuration error Description PROC configuration for at_stn_ arg _signal_in not configured. Consequences Order for station arg may not be executed. Recommended actions Configure at_stn_ arg _signal_in to ensure that orders for station arg will be executed. 111501, BullsEye Text Error Description BullsEye could not access text. Index given: arg Text Table: arg Consequences BullsEye will be unable to generate proper message dialogs. Recommended actions Please report this error to your ABB support representative. 111502, BullsEye Obsolete Message Description BullsEye Obsolete Message 111503, BullsEye Error Description Range-of-motion test failed. 111504, BullsEye Error Description RangeCheck feature does not support coordinated work objects. 111505, BullsEye Error Description RangeCheck feature does not support uframe transforms. 111506, BullsEye Data Loaded Description Stored reference data was loaded successfully. 111507, BullsEye Error Description No reference data file was found. Probable causes No previous data was stored. 111508, BullsEye Error Description The reference data file is already loaded. 111509, BullsEye Error Description An error occurred while unloading the reference data module. Recommended actions Reset program by moving the program pointer to the main routine and restart program execution. 111510, BullsEye Error Description An error occured while reading data from the stored reference data module. 6 Trouble shooting by Event log 387 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111511, BullsEye Data Saved Description The reference data has been saved successfully. 111512, BullsEye Error Description An error occured while saving the reference data. 111513, BullsEye Tool Initialized Description The tool, arg , has been initialized in the BullsEye data collection. Task: arg 111514, BullsEye Tool Added Description The tool, arg , has been added to the BullsEye data collection. Task: arg 111515, BullsEye Tool Removed Description The tool, arg , has been removed from the BullsEye data collection. Task: arg Consequences BullsEye will no longer be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111516, BullsEye IO Error Description Invalid input name: arg Tool: arg Task: arg Consequences No connection to the digital input could be established. Initialization has failed. Recommended actions Check that the specified input exists in the system. 111517, BullsEye Error Description The tool, arg , is not included in the BullsEye data collection. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111518, BullsEye IO Error Description BullsEye attempted to reconnect a previously connected IO signal. Input Name: arg Tool: arg Task: arg Recommended actions If problem persists, run the BESetupToolJ instruction to reinitialize the tool. 111519, BullsEye RangeCheck Failed Description Joint Limit Check failed for a Twist of arg and a Tilt of arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111520, BullsEye RangeCheck Failed Description Singularity Check failed for a Twist of arg and a Tilt of arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. 111521, BullsEye RangeCheck Failed Description No solution could be found within acceptable Joint Limits and Singularity checks. A Twist of arg and a Tilt of arg was specified. Task: arg Consequences BullsEye will not be able to evaluate this tool. 6 Trouble shooting by Event log 388 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111522, BullsEye RangeCheck Failed Description No solution could be found within acceptable Joint Limits and Singularity checks with adequate face-plate clearance. A Twist of arg and a Tilt of arg was specified. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111523, BullsEye BaseFrame Read Error Description BullsEye was unable to read the BaseFrame definition for the robot. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions The Motion Configuration Database (MOC) may have excessive protections implemented. Please ensure that the baseframe definition is accessible. 111524, BullsEye TCP Extended Description The instruction, BETcpExtend, was used to shift the TCP of arg . Task: arg New Extension: arg Change: arg 111525, BullsEye Setup Complete Description Setup complete for: Tool: arg Task: arg New work object: arg New TCP: arg Max, Mean Deviation: arg 111526, BullsEye Setup Failed Description The setup for Tool, arg , failed. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions 1. Check error log for additional messages. 2. Check setup parameters, sensor device, and start positions before attempting the setup again. 111527, BullsEye Error Description The start position for Tool, arg , is not defined. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to define the position. 111528, BullsEye Beam Moved Description Beam has moved or calibration changed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to define the beam position. 111529, BullsEye Updated TCP Description The TCP for Tool, arg , has been updated by BEUpdateTool. Task: arg New TCP: arg Change: arg Elapsed Time: arg 111530, BullsEye Error Description Beam location could not be determined. Tool: arg Task: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	390	6 Trouble shooting by Event log 387 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111511, BullsEye Data Saved Description The reference data has been saved successfully. 111512, BullsEye Error Description An error occured while saving the reference data. 111513, BullsEye Tool Initialized Description The tool, arg , has been initialized in the BullsEye data collection. Task: arg 111514, BullsEye Tool Added Description The tool, arg , has been added to the BullsEye data collection. Task: arg 111515, BullsEye Tool Removed Description The tool, arg , has been removed from the BullsEye data collection. Task: arg Consequences BullsEye will no longer be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111516, BullsEye IO Error Description Invalid input name: arg Tool: arg Task: arg Consequences No connection to the digital input could be established. Initialization has failed. Recommended actions Check that the specified input exists in the system. 111517, BullsEye Error Description The tool, arg , is not included in the BullsEye data collection. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111518, BullsEye IO Error Description BullsEye attempted to reconnect a previously connected IO signal. Input Name: arg Tool: arg Task: arg Recommended actions If problem persists, run the BESetupToolJ instruction to reinitialize the tool. 111519, BullsEye RangeCheck Failed Description Joint Limit Check failed for a Twist of arg and a Tilt of arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111520, BullsEye RangeCheck Failed Description Singularity Check failed for a Twist of arg and a Tilt of arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. 111521, BullsEye RangeCheck Failed Description No solution could be found within acceptable Joint Limits and Singularity checks. A Twist of arg and a Tilt of arg was specified. Task: arg Consequences BullsEye will not be able to evaluate this tool. 6 Trouble shooting by Event log 388 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111522, BullsEye RangeCheck Failed Description No solution could be found within acceptable Joint Limits and Singularity checks with adequate face-plate clearance. A Twist of arg and a Tilt of arg was specified. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111523, BullsEye BaseFrame Read Error Description BullsEye was unable to read the BaseFrame definition for the robot. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions The Motion Configuration Database (MOC) may have excessive protections implemented. Please ensure that the baseframe definition is accessible. 111524, BullsEye TCP Extended Description The instruction, BETcpExtend, was used to shift the TCP of arg . Task: arg New Extension: arg Change: arg 111525, BullsEye Setup Complete Description Setup complete for: Tool: arg Task: arg New work object: arg New TCP: arg Max, Mean Deviation: arg 111526, BullsEye Setup Failed Description The setup for Tool, arg , failed. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions 1. Check error log for additional messages. 2. Check setup parameters, sensor device, and start positions before attempting the setup again. 111527, BullsEye Error Description The start position for Tool, arg , is not defined. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to define the position. 111528, BullsEye Beam Moved Description Beam has moved or calibration changed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to define the beam position. 111529, BullsEye Updated TCP Description The TCP for Tool, arg , has been updated by BEUpdateTool. Task: arg New TCP: arg Change: arg Elapsed Time: arg 111530, BullsEye Error Description Beam location could not be determined. Tool: arg Task: arg 6 Trouble shooting by Event log 389 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences BullsEye will not be able to evaluate this tool. Recommended actions 1. Check that the sensor device is working properly. 2. Execute the BESetupToolJ setup instruction to define the beam position. 111531, BullsEye Error Description The start position was changed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to redefine the new start position. 111532, BullsEye Error Description The tool, arg , is not set up. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111533, BullsEye Error Description A full TCP measurement failed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions If problem persists, execute the BESetupToolJ setup instruction to add and initialize the tool. 111534, BullsEye Day1 TCP Updated Description The Day1 TCP has been updated due to a change in the beam location. Tool: arg Task: arg Consequences New TCP: arg Change: arg 111535, BullsEye Day1 TCP Updated Description The operator has permitted the Day1 TCP to be updated. Tool: arg Task: arg Consequences New TCP: arg Change: arg 111536, BullsEye New TCP Rejected Description The operator rejected the TCP measurement. Tool: arg Task: arg Consequences TCP will remain unchanged. Original TCP: arg Measured TCP: arg 111537, BullsEye Updated TCP Description The TCP for Tool, arg , has been updated by BECheckTcp. Task: arg New TCP: arg Change: arg Elapsed Time: arg 111538, BullsEye Debug On Description Debug mode has been turned on. Task: arg 111539, BullsEye Debug Off Description Debug mode has been turned off. Task: arg 111540, BullsEye Error Description An error has occurred. The cause has not been identified. Task: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	391	6 Trouble shooting by Event log 388 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111522, BullsEye RangeCheck Failed Description No solution could be found within acceptable Joint Limits and Singularity checks with adequate face-plate clearance. A Twist of arg and a Tilt of arg was specified. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Try a different start position or relocate the BullsEye device. If no acceptable position can be found, try reducing the requested Tilt and Twist in the be_scan data. However, be aware that reducing these values may reduce the accuracy. 111523, BullsEye BaseFrame Read Error Description BullsEye was unable to read the BaseFrame definition for the robot. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions The Motion Configuration Database (MOC) may have excessive protections implemented. Please ensure that the baseframe definition is accessible. 111524, BullsEye TCP Extended Description The instruction, BETcpExtend, was used to shift the TCP of arg . Task: arg New Extension: arg Change: arg 111525, BullsEye Setup Complete Description Setup complete for: Tool: arg Task: arg New work object: arg New TCP: arg Max, Mean Deviation: arg 111526, BullsEye Setup Failed Description The setup for Tool, arg , failed. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions 1. Check error log for additional messages. 2. Check setup parameters, sensor device, and start positions before attempting the setup again. 111527, BullsEye Error Description The start position for Tool, arg , is not defined. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to define the position. 111528, BullsEye Beam Moved Description Beam has moved or calibration changed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to define the beam position. 111529, BullsEye Updated TCP Description The TCP for Tool, arg , has been updated by BEUpdateTool. Task: arg New TCP: arg Change: arg Elapsed Time: arg 111530, BullsEye Error Description Beam location could not be determined. Tool: arg Task: arg 6 Trouble shooting by Event log 389 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences BullsEye will not be able to evaluate this tool. Recommended actions 1. Check that the sensor device is working properly. 2. Execute the BESetupToolJ setup instruction to define the beam position. 111531, BullsEye Error Description The start position was changed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to redefine the new start position. 111532, BullsEye Error Description The tool, arg , is not set up. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111533, BullsEye Error Description A full TCP measurement failed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions If problem persists, execute the BESetupToolJ setup instruction to add and initialize the tool. 111534, BullsEye Day1 TCP Updated Description The Day1 TCP has been updated due to a change in the beam location. Tool: arg Task: arg Consequences New TCP: arg Change: arg 111535, BullsEye Day1 TCP Updated Description The operator has permitted the Day1 TCP to be updated. Tool: arg Task: arg Consequences New TCP: arg Change: arg 111536, BullsEye New TCP Rejected Description The operator rejected the TCP measurement. Tool: arg Task: arg Consequences TCP will remain unchanged. Original TCP: arg Measured TCP: arg 111537, BullsEye Updated TCP Description The TCP for Tool, arg , has been updated by BECheckTcp. Task: arg New TCP: arg Change: arg Elapsed Time: arg 111538, BullsEye Debug On Description Debug mode has been turned on. Task: arg 111539, BullsEye Debug Off Description Debug mode has been turned off. Task: arg 111540, BullsEye Error Description An error has occurred. The cause has not been identified. Task: arg 6 Trouble shooting by Event log 390 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions If problems persists, try: 1. Execute the BESetupToolJ setup instruction to reinitialize the tool. 2. Please contact your ABB support representative if problem cannot be corrected. 111541, BullsEye TCP OK Description The TCP for Tool, arg , has not been updated by BECheckTcp, because it is within tolerance. Task: arg Measured TCP: arg Current TCP: arg Elapsed Time: arg 111551, SmarTac Configuration Error Description Signal names supplied in PROC cannot be found in EIO. Recommended actions Please check the PROC config and EIO config. 111552, SmarTac Configuration Error Description An error occurred while attempting to establish connections to I/O. Recommended actions Please check the PROC config and EIO config. 111553, SmarTac Configuration Error Description SmarTac was unable to find: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111554, SmarTac Configuration Error Description SmarTac tried to access an illegal type: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111555, SmarTac Configuration Error Description SmarTac experienced an unknown error trying to access: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111556, SmarTac Result Description Search Result: arg Search Type: Search 1D Search Name: arg 111557, SmarTac Search Override Description Optional limit exceeded on Search_1D! Search Name: arg The magnitude of the offset = arg The preset limit = arg 111558, SmarTac Search Override Description Default search result selected after failed search. Manual override selected. Search Type: Search 1D Search Name: arg 111559, SmarTac Result Description Part detected. Search Type: Part Search 111560, SmarTac Search Override Description Default search result selected. No part found during part search. Manual override 'TRUE' selected. Search Type: Part Search 111561, SmarTac Search Override Description Default search result selected. No part found during part search. Manual override 'FALSE' selected.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	392	6 Trouble shooting by Event log 389 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences BullsEye will not be able to evaluate this tool. Recommended actions 1. Check that the sensor device is working properly. 2. Execute the BESetupToolJ setup instruction to define the beam position. 111531, BullsEye Error Description The start position was changed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to redefine the new start position. 111532, BullsEye Error Description The tool, arg , is not set up. Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions Execute the BESetupToolJ setup instruction to add and initialize the tool. 111533, BullsEye Error Description A full TCP measurement failed. Tool: arg Task: arg Consequences BullsEye will not be able to evaluate this tool. Recommended actions If problem persists, execute the BESetupToolJ setup instruction to add and initialize the tool. 111534, BullsEye Day1 TCP Updated Description The Day1 TCP has been updated due to a change in the beam location. Tool: arg Task: arg Consequences New TCP: arg Change: arg 111535, BullsEye Day1 TCP Updated Description The operator has permitted the Day1 TCP to be updated. Tool: arg Task: arg Consequences New TCP: arg Change: arg 111536, BullsEye New TCP Rejected Description The operator rejected the TCP measurement. Tool: arg Task: arg Consequences TCP will remain unchanged. Original TCP: arg Measured TCP: arg 111537, BullsEye Updated TCP Description The TCP for Tool, arg , has been updated by BECheckTcp. Task: arg New TCP: arg Change: arg Elapsed Time: arg 111538, BullsEye Debug On Description Debug mode has been turned on. Task: arg 111539, BullsEye Debug Off Description Debug mode has been turned off. Task: arg 111540, BullsEye Error Description An error has occurred. The cause has not been identified. Task: arg 6 Trouble shooting by Event log 390 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions If problems persists, try: 1. Execute the BESetupToolJ setup instruction to reinitialize the tool. 2. Please contact your ABB support representative if problem cannot be corrected. 111541, BullsEye TCP OK Description The TCP for Tool, arg , has not been updated by BECheckTcp, because it is within tolerance. Task: arg Measured TCP: arg Current TCP: arg Elapsed Time: arg 111551, SmarTac Configuration Error Description Signal names supplied in PROC cannot be found in EIO. Recommended actions Please check the PROC config and EIO config. 111552, SmarTac Configuration Error Description An error occurred while attempting to establish connections to I/O. Recommended actions Please check the PROC config and EIO config. 111553, SmarTac Configuration Error Description SmarTac was unable to find: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111554, SmarTac Configuration Error Description SmarTac tried to access an illegal type: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111555, SmarTac Configuration Error Description SmarTac experienced an unknown error trying to access: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111556, SmarTac Result Description Search Result: arg Search Type: Search 1D Search Name: arg 111557, SmarTac Search Override Description Optional limit exceeded on Search_1D! Search Name: arg The magnitude of the offset = arg The preset limit = arg 111558, SmarTac Search Override Description Default search result selected after failed search. Manual override selected. Search Type: Search 1D Search Name: arg 111559, SmarTac Result Description Part detected. Search Type: Part Search 111560, SmarTac Search Override Description Default search result selected. No part found during part search. Manual override 'TRUE' selected. Search Type: Part Search 111561, SmarTac Search Override Description Default search result selected. No part found during part search. Manual override 'FALSE' selected. 6 Trouble shooting by Event log 391 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Search Type: Part Search 111562, SmarTac Result Description Location Result: arg Width Result: arg Search Type: Groove Search Name: arg 111563, SmarTac Search Override Description Default search result was selected after a failed Groove Search. Manual override selected. Search Type: Groove Search Name: arg 111564, SmarTac Text Error Description SmarTac could not access text. Index given: arg Text Table: arg Consequences SmarTac will not be able to display messages correctly. Recommended actions Report to ABB. 111601, DB Table Creation Failed Description Failed to create WebWare table: tblBullsEye Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111602, DB Table Created Description The table, tblBullsEye, was successfully added to the WebWare database. 111603, Production Monitor Error Description Configuration Error. Production Monitor was unable to find: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111604, Production Monitor Error Description Configuration Error. Production Monitor tried to access an illegal type: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111605, Production Monitor Error Description Configuration Error. Production Monitor experienced an unknown error trying to access: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111606, Production Monitor Error Description Text Resource Error. Production Monitor could not access text. Index: arg File: arg Recommended actions Report to ABB. 111607, Production Monitor DB Description Creating the tblCycRes table in the WebWare database... 111608, DB Table Creation Failed Description Failed to create WebWare table: tblCycRes Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	393	6 Trouble shooting by Event log 390 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions If problems persists, try: 1. Execute the BESetupToolJ setup instruction to reinitialize the tool. 2. Please contact your ABB support representative if problem cannot be corrected. 111541, BullsEye TCP OK Description The TCP for Tool, arg , has not been updated by BECheckTcp, because it is within tolerance. Task: arg Measured TCP: arg Current TCP: arg Elapsed Time: arg 111551, SmarTac Configuration Error Description Signal names supplied in PROC cannot be found in EIO. Recommended actions Please check the PROC config and EIO config. 111552, SmarTac Configuration Error Description An error occurred while attempting to establish connections to I/O. Recommended actions Please check the PROC config and EIO config. 111553, SmarTac Configuration Error Description SmarTac was unable to find: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111554, SmarTac Configuration Error Description SmarTac tried to access an illegal type: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111555, SmarTac Configuration Error Description SmarTac experienced an unknown error trying to access: arg in PROC configuration. Probable causes A PROC configuration file was loaded with errors. 111556, SmarTac Result Description Search Result: arg Search Type: Search 1D Search Name: arg 111557, SmarTac Search Override Description Optional limit exceeded on Search_1D! Search Name: arg The magnitude of the offset = arg The preset limit = arg 111558, SmarTac Search Override Description Default search result selected after failed search. Manual override selected. Search Type: Search 1D Search Name: arg 111559, SmarTac Result Description Part detected. Search Type: Part Search 111560, SmarTac Search Override Description Default search result selected. No part found during part search. Manual override 'TRUE' selected. Search Type: Part Search 111561, SmarTac Search Override Description Default search result selected. No part found during part search. Manual override 'FALSE' selected. 6 Trouble shooting by Event log 391 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Search Type: Part Search 111562, SmarTac Result Description Location Result: arg Width Result: arg Search Type: Groove Search Name: arg 111563, SmarTac Search Override Description Default search result was selected after a failed Groove Search. Manual override selected. Search Type: Groove Search Name: arg 111564, SmarTac Text Error Description SmarTac could not access text. Index given: arg Text Table: arg Consequences SmarTac will not be able to display messages correctly. Recommended actions Report to ABB. 111601, DB Table Creation Failed Description Failed to create WebWare table: tblBullsEye Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111602, DB Table Created Description The table, tblBullsEye, was successfully added to the WebWare database. 111603, Production Monitor Error Description Configuration Error. Production Monitor was unable to find: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111604, Production Monitor Error Description Configuration Error. Production Monitor tried to access an illegal type: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111605, Production Monitor Error Description Configuration Error. Production Monitor experienced an unknown error trying to access: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111606, Production Monitor Error Description Text Resource Error. Production Monitor could not access text. Index: arg File: arg Recommended actions Report to ABB. 111607, Production Monitor DB Description Creating the tblCycRes table in the WebWare database... 111608, DB Table Creation Failed Description Failed to create WebWare table: tblCycRes Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 6 Trouble shooting by Event log 392 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111609, DB Table Created Description The table, tblCycRes, was successfully added to the WebWare database. 111610, Production Monitor DB Description Creating the tblSeamRes table in the WebWare database... 111611, DB Table Creation Failed Description Failed to create WebWare table: tblSeamRes Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111612, DB Table Created Description The table, tblSeamRes, was successfully added to the WebWare database. 111613, Production Monitor DB Description Creating the tblSeamEv table in the WebWare database... 111614, DB Table Creation Failed Description Failed to create WebWare table: tblSeamEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111615, DB Table Created Description The table, tblSeamEv, was successfully added to the WebWare database. 111616, DB Table Creation Failed Description Failed to create WebWare table: tblCycleEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111617, DB Table Created Description The table, tblCycleEv, was successfully added to the WebWare database. 111618, DB Table Creation Failed Description Failed to create WebWare table: tblGapEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111619, DB Table Created Description The table, tblGapEv, was successfully added to the WebWare database. 111620, Production Monitor Mismatch Description The part information for, arg , has changed in task, arg . Consequences The reference data stored for this part can no longer be linked to the part program. Recommended actions Please delete the reference file to store new data. 111621, Production Monitor Error Description The reference data module for part, arg , is already loaded. An attempt will be made to unload the module and then reload. Task Name: arg 111622, Production Monitor Error Description The reference data module for part, arg , is already loaded. An attempt to unload the module failed. Task Name: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	394	6 Trouble shooting by Event log 391 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Search Type: Part Search 111562, SmarTac Result Description Location Result: arg Width Result: arg Search Type: Groove Search Name: arg 111563, SmarTac Search Override Description Default search result was selected after a failed Groove Search. Manual override selected. Search Type: Groove Search Name: arg 111564, SmarTac Text Error Description SmarTac could not access text. Index given: arg Text Table: arg Consequences SmarTac will not be able to display messages correctly. Recommended actions Report to ABB. 111601, DB Table Creation Failed Description Failed to create WebWare table: tblBullsEye Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111602, DB Table Created Description The table, tblBullsEye, was successfully added to the WebWare database. 111603, Production Monitor Error Description Configuration Error. Production Monitor was unable to find: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111604, Production Monitor Error Description Configuration Error. Production Monitor tried to access an illegal type: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111605, Production Monitor Error Description Configuration Error. Production Monitor experienced an unknown error trying to access: arg in the PROC configuration. Recommended actions Check the PROC configuration file for errors. 111606, Production Monitor Error Description Text Resource Error. Production Monitor could not access text. Index: arg File: arg Recommended actions Report to ABB. 111607, Production Monitor DB Description Creating the tblCycRes table in the WebWare database... 111608, DB Table Creation Failed Description Failed to create WebWare table: tblCycRes Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 6 Trouble shooting by Event log 392 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111609, DB Table Created Description The table, tblCycRes, was successfully added to the WebWare database. 111610, Production Monitor DB Description Creating the tblSeamRes table in the WebWare database... 111611, DB Table Creation Failed Description Failed to create WebWare table: tblSeamRes Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111612, DB Table Created Description The table, tblSeamRes, was successfully added to the WebWare database. 111613, Production Monitor DB Description Creating the tblSeamEv table in the WebWare database... 111614, DB Table Creation Failed Description Failed to create WebWare table: tblSeamEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111615, DB Table Created Description The table, tblSeamEv, was successfully added to the WebWare database. 111616, DB Table Creation Failed Description Failed to create WebWare table: tblCycleEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111617, DB Table Created Description The table, tblCycleEv, was successfully added to the WebWare database. 111618, DB Table Creation Failed Description Failed to create WebWare table: tblGapEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111619, DB Table Created Description The table, tblGapEv, was successfully added to the WebWare database. 111620, Production Monitor Mismatch Description The part information for, arg , has changed in task, arg . Consequences The reference data stored for this part can no longer be linked to the part program. Recommended actions Please delete the reference file to store new data. 111621, Production Monitor Error Description The reference data module for part, arg , is already loaded. An attempt will be made to unload the module and then reload. Task Name: arg 111622, Production Monitor Error Description The reference data module for part, arg , is already loaded. An attempt to unload the module failed. Task Name: arg 6 Trouble shooting by Event log 393 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences This is an abnormal condition that will prevent Production Monitor from working properly until the problem is resolved. Recommended actions Delete the reference module from this task and restart program execution from the main. 111623, Production Monitor Error Description The reference data module for part, arg , could not be unloaded. Task Name: arg Recommended actions Restart the program execution from the main. 111624, Production Monitor Error Description The reference data for part, arg , could not be read from the stored data file. Task Name: arg Probable causes The data file may contain syntax errors. Recommended actions Please delete the reference data file to allow new data to be stored. 111625, Monitor Data Saved Description Nominal data was saved successfully for, arg . Task Name: arg 111626, Production Monitor Error Description An error occured while saving reference data file for part, arg . Task Name: arg Consequences Production Monitor will not be able to perform monitoring activities. Recommended actions Report to ABB. 111627, Production Monitor Timer Reset Description The cycle timer has been reset to prevent a possible overflow. Task Name: arg 111628, Production Monitor Timer Reset Description The arc timer has been reset to prevent a possible overflow. Task Name: arg 111629, DB Table Creation Failed Description Failed to create WebWare table: tblSmtc1D Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111630, DB Table Created Description The table, tblSmtc1D, was successfully added to the WebWare database. 111631, DB Table Creation Failed Description Failed to create WebWare table: tblSmtcPart Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111632, DB Table Created Description The table, tblSmtcPart, was successfully added to the WebWare database. 111633, DB Table Creation Failed Description Failed to create WebWare table: tblSmtcGroove Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111634, DB Table Created Description The table, tblSmtcGroove, was successfully added to the WebWare database.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	395	6 Trouble shooting by Event log 392 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111609, DB Table Created Description The table, tblCycRes, was successfully added to the WebWare database. 111610, Production Monitor DB Description Creating the tblSeamRes table in the WebWare database... 111611, DB Table Creation Failed Description Failed to create WebWare table: tblSeamRes Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111612, DB Table Created Description The table, tblSeamRes, was successfully added to the WebWare database. 111613, Production Monitor DB Description Creating the tblSeamEv table in the WebWare database... 111614, DB Table Creation Failed Description Failed to create WebWare table: tblSeamEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111615, DB Table Created Description The table, tblSeamEv, was successfully added to the WebWare database. 111616, DB Table Creation Failed Description Failed to create WebWare table: tblCycleEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111617, DB Table Created Description The table, tblCycleEv, was successfully added to the WebWare database. 111618, DB Table Creation Failed Description Failed to create WebWare table: tblGapEv Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111619, DB Table Created Description The table, tblGapEv, was successfully added to the WebWare database. 111620, Production Monitor Mismatch Description The part information for, arg , has changed in task, arg . Consequences The reference data stored for this part can no longer be linked to the part program. Recommended actions Please delete the reference file to store new data. 111621, Production Monitor Error Description The reference data module for part, arg , is already loaded. An attempt will be made to unload the module and then reload. Task Name: arg 111622, Production Monitor Error Description The reference data module for part, arg , is already loaded. An attempt to unload the module failed. Task Name: arg 6 Trouble shooting by Event log 393 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences This is an abnormal condition that will prevent Production Monitor from working properly until the problem is resolved. Recommended actions Delete the reference module from this task and restart program execution from the main. 111623, Production Monitor Error Description The reference data module for part, arg , could not be unloaded. Task Name: arg Recommended actions Restart the program execution from the main. 111624, Production Monitor Error Description The reference data for part, arg , could not be read from the stored data file. Task Name: arg Probable causes The data file may contain syntax errors. Recommended actions Please delete the reference data file to allow new data to be stored. 111625, Monitor Data Saved Description Nominal data was saved successfully for, arg . Task Name: arg 111626, Production Monitor Error Description An error occured while saving reference data file for part, arg . Task Name: arg Consequences Production Monitor will not be able to perform monitoring activities. Recommended actions Report to ABB. 111627, Production Monitor Timer Reset Description The cycle timer has been reset to prevent a possible overflow. Task Name: arg 111628, Production Monitor Timer Reset Description The arc timer has been reset to prevent a possible overflow. Task Name: arg 111629, DB Table Creation Failed Description Failed to create WebWare table: tblSmtc1D Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111630, DB Table Created Description The table, tblSmtc1D, was successfully added to the WebWare database. 111631, DB Table Creation Failed Description Failed to create WebWare table: tblSmtcPart Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111632, DB Table Created Description The table, tblSmtcPart, was successfully added to the WebWare database. 111633, DB Table Creation Failed Description Failed to create WebWare table: tblSmtcGroove Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111634, DB Table Created Description The table, tblSmtcGroove, was successfully added to the WebWare database. 6 Trouble shooting by Event log 394 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111635, DB Table Creation Failed Description Failed to create WebWare table: tblTchClean Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111636, DB Table Created Description The table, tblTchClean, was successfully added to the WebWare database. 111637, DB Table Creation Failed Description Failed to create WebWare table: tblNavigSrchSp. Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111638, DB Table Created Description The table, tblNavigSrchSp, was successfully added to the WebWare database. 111639, DB Table Creation Failed Description Failed to create WebWare table: tblNavigMeas1D. Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111640, DB Table Created Description The table, tblNavigMeas1D, was successfully added to the WebWare database. 111641, DB Table Creation Failed Description WebWare database tables must be created in Automatic Mode. Consequences Production Monitor will be unable to log data to the database. Recommended actions Switch to Automatic Mode and try again. 111701, Torch Services Error Description Torch services MechClean configuration error. IO arg NOT found. 111702, Torch Services Error Description Torch services MechClean configuration error. Check PROC cfg domain. 111703, Torch Services Error Description Torch services MechClean configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111704, Torch Services Error Description Torch services MechClean configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111705, Torch Services Error Description Torch services MechClean configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 111706, Torch Services Error Description Torch services Wirecut configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111707, Torch Services Error Description Torch services Wirecut configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111708, Torch Services Error Description Torch services Wirecut configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	396	6 Trouble shooting by Event log 393 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences This is an abnormal condition that will prevent Production Monitor from working properly until the problem is resolved. Recommended actions Delete the reference module from this task and restart program execution from the main. 111623, Production Monitor Error Description The reference data module for part, arg , could not be unloaded. Task Name: arg Recommended actions Restart the program execution from the main. 111624, Production Monitor Error Description The reference data for part, arg , could not be read from the stored data file. Task Name: arg Probable causes The data file may contain syntax errors. Recommended actions Please delete the reference data file to allow new data to be stored. 111625, Monitor Data Saved Description Nominal data was saved successfully for, arg . Task Name: arg 111626, Production Monitor Error Description An error occured while saving reference data file for part, arg . Task Name: arg Consequences Production Monitor will not be able to perform monitoring activities. Recommended actions Report to ABB. 111627, Production Monitor Timer Reset Description The cycle timer has been reset to prevent a possible overflow. Task Name: arg 111628, Production Monitor Timer Reset Description The arc timer has been reset to prevent a possible overflow. Task Name: arg 111629, DB Table Creation Failed Description Failed to create WebWare table: tblSmtc1D Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111630, DB Table Created Description The table, tblSmtc1D, was successfully added to the WebWare database. 111631, DB Table Creation Failed Description Failed to create WebWare table: tblSmtcPart Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111632, DB Table Created Description The table, tblSmtcPart, was successfully added to the WebWare database. 111633, DB Table Creation Failed Description Failed to create WebWare table: tblSmtcGroove Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111634, DB Table Created Description The table, tblSmtcGroove, was successfully added to the WebWare database. 6 Trouble shooting by Event log 394 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111635, DB Table Creation Failed Description Failed to create WebWare table: tblTchClean Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111636, DB Table Created Description The table, tblTchClean, was successfully added to the WebWare database. 111637, DB Table Creation Failed Description Failed to create WebWare table: tblNavigSrchSp. Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111638, DB Table Created Description The table, tblNavigSrchSp, was successfully added to the WebWare database. 111639, DB Table Creation Failed Description Failed to create WebWare table: tblNavigMeas1D. Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111640, DB Table Created Description The table, tblNavigMeas1D, was successfully added to the WebWare database. 111641, DB Table Creation Failed Description WebWare database tables must be created in Automatic Mode. Consequences Production Monitor will be unable to log data to the database. Recommended actions Switch to Automatic Mode and try again. 111701, Torch Services Error Description Torch services MechClean configuration error. IO arg NOT found. 111702, Torch Services Error Description Torch services MechClean configuration error. Check PROC cfg domain. 111703, Torch Services Error Description Torch services MechClean configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111704, Torch Services Error Description Torch services MechClean configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111705, Torch Services Error Description Torch services MechClean configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 111706, Torch Services Error Description Torch services Wirecut configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111707, Torch Services Error Description Torch services Wirecut configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111708, Torch Services Error Description Torch services Wirecut configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 6 Trouble shooting by Event log 395 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111709, Torch Services Error Description Torch services Wirecut configuration error. IO arg NOT found. 111710, Torch Services Error Description Torch services MechClean configuration error. Check PROC cfg domain. 111711, Torch Services Error Description Torch services Spray configuration error. Check PROC cfg domain. 111712, Torch Services Error Description Torch services Spray configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111713, Torch Services Error Description Torch services Spray configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111714, Torch Services Error Description Torch services Spray configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 111715, Torch Services Warning Description Torch services Spray has unconfigured IO. 111716, Torch Services Warning Description Torch services Wirecut has unconfigured IO. 111717, Torch Services Warning Description Torch services MechClean has unconfigured IO. 111751, Navigator Configuration Error Description Navigator configuration error. IO arg NOT found. 111752, Navigator Configuration Error Description Navigator configuration error. Navigator was unable to find: arg / arg in PROC configuration. 111753, Navigator Configuration Error Description Navigator configuration error. Navigator tried to access an illegal type: arg / arg in PROC configuration. 111754, Navigator Configuration Error Description Navigator configuration error. Navigator experienced an unknown error trying to access: arg / arg in PROC configuration. 111755, Navigator error Description Sphere with name arg could not be localized. Probable causes Nominal point doesn't have sufficient accuracy. Search radius is too small. 111756, Navigator Configuration Warning Description Navigator has unconfigured IO. 111800, Illegal tuning parameter Description Task: arg Context: arg arg is not a valid tuning parameter. Arcitune only allows parameters 20 to 29 and 31 to 41. 111801, Illegal Schedule Number Description Task: arg Context: arg arg is not a valid schedule number. Arcitune only allows schedules 1 to 99. 111802, Unsupported SID-file version Description Task: arg Context: arg The SID-file version is not supported.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	397	6 Trouble shooting by Event log 394 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111635, DB Table Creation Failed Description Failed to create WebWare table: tblTchClean Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111636, DB Table Created Description The table, tblTchClean, was successfully added to the WebWare database. 111637, DB Table Creation Failed Description Failed to create WebWare table: tblNavigSrchSp. Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111638, DB Table Created Description The table, tblNavigSrchSp, was successfully added to the WebWare database. 111639, DB Table Creation Failed Description Failed to create WebWare table: tblNavigMeas1D. Consequences Production Monitor will be unable to log data to the database. Recommended actions Check the WebWare server. 111640, DB Table Created Description The table, tblNavigMeas1D, was successfully added to the WebWare database. 111641, DB Table Creation Failed Description WebWare database tables must be created in Automatic Mode. Consequences Production Monitor will be unable to log data to the database. Recommended actions Switch to Automatic Mode and try again. 111701, Torch Services Error Description Torch services MechClean configuration error. IO arg NOT found. 111702, Torch Services Error Description Torch services MechClean configuration error. Check PROC cfg domain. 111703, Torch Services Error Description Torch services MechClean configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111704, Torch Services Error Description Torch services MechClean configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111705, Torch Services Error Description Torch services MechClean configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 111706, Torch Services Error Description Torch services Wirecut configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111707, Torch Services Error Description Torch services Wirecut configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111708, Torch Services Error Description Torch services Wirecut configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 6 Trouble shooting by Event log 395 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111709, Torch Services Error Description Torch services Wirecut configuration error. IO arg NOT found. 111710, Torch Services Error Description Torch services MechClean configuration error. Check PROC cfg domain. 111711, Torch Services Error Description Torch services Spray configuration error. Check PROC cfg domain. 111712, Torch Services Error Description Torch services Spray configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111713, Torch Services Error Description Torch services Spray configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111714, Torch Services Error Description Torch services Spray configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 111715, Torch Services Warning Description Torch services Spray has unconfigured IO. 111716, Torch Services Warning Description Torch services Wirecut has unconfigured IO. 111717, Torch Services Warning Description Torch services MechClean has unconfigured IO. 111751, Navigator Configuration Error Description Navigator configuration error. IO arg NOT found. 111752, Navigator Configuration Error Description Navigator configuration error. Navigator was unable to find: arg / arg in PROC configuration. 111753, Navigator Configuration Error Description Navigator configuration error. Navigator tried to access an illegal type: arg / arg in PROC configuration. 111754, Navigator Configuration Error Description Navigator configuration error. Navigator experienced an unknown error trying to access: arg / arg in PROC configuration. 111755, Navigator error Description Sphere with name arg could not be localized. Probable causes Nominal point doesn't have sufficient accuracy. Search radius is too small. 111756, Navigator Configuration Warning Description Navigator has unconfigured IO. 111800, Illegal tuning parameter Description Task: arg Context: arg arg is not a valid tuning parameter. Arcitune only allows parameters 20 to 29 and 31 to 41. 111801, Illegal Schedule Number Description Task: arg Context: arg arg is not a valid schedule number. Arcitune only allows schedules 1 to 99. 111802, Unsupported SID-file version Description Task: arg Context: arg The SID-file version is not supported. 6 Trouble shooting by Event log 396 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111803, Default I/O Unit is Not Specified Description Task: arg No default io unit specified InstancePath: /PROC/ARCI_USER_PROP/ arg Attribute: use_default_io 111804, Configuration Data is Not Found Description Task: arg InstancePath: arg Attribute: arg 111805, EPROM Error Description I/O unit: arg Error code: arg Internal unit: arg 111806, RAM Error Description I/O unit: arg Error code: arg Internal unit: arg 111807, External RAM Error Description I/O unit: arg Error code: arg Internal unit: arg 111808, Power Supply Voltage 5V Error Description I/O unit: arg Error code: arg Internal unit: arg 111809, High DC Voltage Error Description I/O unit: arg Error code: arg Internal unit: arg 111810, High Temperature Error Description I/O unit: arg Error code: arg Internal unit: arg 111811, High Primary Current Error Description I/O unit: arg Error code: arg Internal unit: arg 111812, DC Voltage Error Description WDU: 3 V (battery) PS: +15 VC I/O unit: arg Error code: arg Internal unit: arg 111813, DC Voltage Error Description PS: -15 VC I/O unit: arg Error code: arg Internal unit: arg 111814, DC Voltage Error Description PS: +15 VB I/O unit: arg Error code: arg Internal unit: arg 111815, Current-servo / Wire speed-servo Error Description I/O unit: arg Error code: arg Internal unit: arg 111816, Communication Error Description Internal bus warning. I/O unit: arg Error code: arg Internal unit: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	398	6 Trouble shooting by Event log 395 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111709, Torch Services Error Description Torch services Wirecut configuration error. IO arg NOT found. 111710, Torch Services Error Description Torch services MechClean configuration error. Check PROC cfg domain. 111711, Torch Services Error Description Torch services Spray configuration error. Check PROC cfg domain. 111712, Torch Services Error Description Torch services Spray configuration error. Torch Services was unable to find: arg / arg in PROC configuration. 111713, Torch Services Error Description Torch services Spray configuration error. Torch Services tried to access an illegal type: arg / arg in PROC configuration. 111714, Torch Services Error Description Torch services Spray configuration error. Torch Services experienced an unknown error trying to access: arg / arg in PROC configuration. 111715, Torch Services Warning Description Torch services Spray has unconfigured IO. 111716, Torch Services Warning Description Torch services Wirecut has unconfigured IO. 111717, Torch Services Warning Description Torch services MechClean has unconfigured IO. 111751, Navigator Configuration Error Description Navigator configuration error. IO arg NOT found. 111752, Navigator Configuration Error Description Navigator configuration error. Navigator was unable to find: arg / arg in PROC configuration. 111753, Navigator Configuration Error Description Navigator configuration error. Navigator tried to access an illegal type: arg / arg in PROC configuration. 111754, Navigator Configuration Error Description Navigator configuration error. Navigator experienced an unknown error trying to access: arg / arg in PROC configuration. 111755, Navigator error Description Sphere with name arg could not be localized. Probable causes Nominal point doesn't have sufficient accuracy. Search radius is too small. 111756, Navigator Configuration Warning Description Navigator has unconfigured IO. 111800, Illegal tuning parameter Description Task: arg Context: arg arg is not a valid tuning parameter. Arcitune only allows parameters 20 to 29 and 31 to 41. 111801, Illegal Schedule Number Description Task: arg Context: arg arg is not a valid schedule number. Arcitune only allows schedules 1 to 99. 111802, Unsupported SID-file version Description Task: arg Context: arg The SID-file version is not supported. 6 Trouble shooting by Event log 396 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111803, Default I/O Unit is Not Specified Description Task: arg No default io unit specified InstancePath: /PROC/ARCI_USER_PROP/ arg Attribute: use_default_io 111804, Configuration Data is Not Found Description Task: arg InstancePath: arg Attribute: arg 111805, EPROM Error Description I/O unit: arg Error code: arg Internal unit: arg 111806, RAM Error Description I/O unit: arg Error code: arg Internal unit: arg 111807, External RAM Error Description I/O unit: arg Error code: arg Internal unit: arg 111808, Power Supply Voltage 5V Error Description I/O unit: arg Error code: arg Internal unit: arg 111809, High DC Voltage Error Description I/O unit: arg Error code: arg Internal unit: arg 111810, High Temperature Error Description I/O unit: arg Error code: arg Internal unit: arg 111811, High Primary Current Error Description I/O unit: arg Error code: arg Internal unit: arg 111812, DC Voltage Error Description WDU: 3 V (battery) PS: +15 VC I/O unit: arg Error code: arg Internal unit: arg 111813, DC Voltage Error Description PS: -15 VC I/O unit: arg Error code: arg Internal unit: arg 111814, DC Voltage Error Description PS: +15 VB I/O unit: arg Error code: arg Internal unit: arg 111815, Current-servo / Wire speed-servo Error Description I/O unit: arg Error code: arg Internal unit: arg 111816, Communication Error Description Internal bus warning. I/O unit: arg Error code: arg Internal unit: arg 6 Trouble shooting by Event log 397 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111818, Communication Error Description Internal bus is off. I/O unit: arg Error code: arg Internal unit: arg 111819, Message Lost Description A message has been lost on the internal bus. I/O unit: arg Error code: arg Internal unit: arg 111821, Lost Contact with MEK Description I/O unit: arg Error code: arg Internal unit: arg 111822, Lost Contact with LUD Description I/O unit: arg Error code: arg Internal unit: arg 111823, Battery Driven Memory Error Description I/O unit: arg Error code: arg Internal unit: arg 111824, Unaccepted Settings Description I/O unit: arg Error code: arg Internal unit: arg 111825, Incompatible Settings Description I/O unit: arg Error code: arg Internal unit: arg 111826, Overflow in Transmit Buffer Description I/O unit: arg Error code: arg Internal unit: arg 111827, Overflow in Receive Buffer Description I/O unit: arg Error code: arg Internal unit: arg 111829, Incompatible Weld Data Format Description I/O unit: arg Error code: arg Internal unit: arg 111830, Watchdog Error Description I/O unit: arg Error code: arg Internal unit: arg 111832, Stack Overflow Description I/O unit: arg Error code: arg Internal unit: arg 111833, No Water Flow Description I/O unit: arg Error code: arg Internal unit: arg 111834, Lost Contact with TIG Card Description I/O unit: arg Error code: arg Internal unit: arg 111850, Invalid Tuning Parameter Description Task: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	399	6 Trouble shooting by Event log 396 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111803, Default I/O Unit is Not Specified Description Task: arg No default io unit specified InstancePath: /PROC/ARCI_USER_PROP/ arg Attribute: use_default_io 111804, Configuration Data is Not Found Description Task: arg InstancePath: arg Attribute: arg 111805, EPROM Error Description I/O unit: arg Error code: arg Internal unit: arg 111806, RAM Error Description I/O unit: arg Error code: arg Internal unit: arg 111807, External RAM Error Description I/O unit: arg Error code: arg Internal unit: arg 111808, Power Supply Voltage 5V Error Description I/O unit: arg Error code: arg Internal unit: arg 111809, High DC Voltage Error Description I/O unit: arg Error code: arg Internal unit: arg 111810, High Temperature Error Description I/O unit: arg Error code: arg Internal unit: arg 111811, High Primary Current Error Description I/O unit: arg Error code: arg Internal unit: arg 111812, DC Voltage Error Description WDU: 3 V (battery) PS: +15 VC I/O unit: arg Error code: arg Internal unit: arg 111813, DC Voltage Error Description PS: -15 VC I/O unit: arg Error code: arg Internal unit: arg 111814, DC Voltage Error Description PS: +15 VB I/O unit: arg Error code: arg Internal unit: arg 111815, Current-servo / Wire speed-servo Error Description I/O unit: arg Error code: arg Internal unit: arg 111816, Communication Error Description Internal bus warning. I/O unit: arg Error code: arg Internal unit: arg 6 Trouble shooting by Event log 397 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111818, Communication Error Description Internal bus is off. I/O unit: arg Error code: arg Internal unit: arg 111819, Message Lost Description A message has been lost on the internal bus. I/O unit: arg Error code: arg Internal unit: arg 111821, Lost Contact with MEK Description I/O unit: arg Error code: arg Internal unit: arg 111822, Lost Contact with LUD Description I/O unit: arg Error code: arg Internal unit: arg 111823, Battery Driven Memory Error Description I/O unit: arg Error code: arg Internal unit: arg 111824, Unaccepted Settings Description I/O unit: arg Error code: arg Internal unit: arg 111825, Incompatible Settings Description I/O unit: arg Error code: arg Internal unit: arg 111826, Overflow in Transmit Buffer Description I/O unit: arg Error code: arg Internal unit: arg 111827, Overflow in Receive Buffer Description I/O unit: arg Error code: arg Internal unit: arg 111829, Incompatible Weld Data Format Description I/O unit: arg Error code: arg Internal unit: arg 111830, Watchdog Error Description I/O unit: arg Error code: arg Internal unit: arg 111832, Stack Overflow Description I/O unit: arg Error code: arg Internal unit: arg 111833, No Water Flow Description I/O unit: arg Error code: arg Internal unit: arg 111834, Lost Contact with TIG Card Description I/O unit: arg Error code: arg Internal unit: arg 111850, Invalid Tuning Parameter Description Task: arg 6 Trouble shooting by Event log 398 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Context: arg arg is not valid as a tuning parameter. MigRobTune allows parameters 20 to 29 and 31 to 41. 111851, Invalid Schedule Number Description Task: arg Context: arg arg is not a valid schedule number. MigRobTune only allows schedules 1 to 99. 111852, Unsupported SID File Description Task: arg Context: arg The SID file version is not supported. 111853, Default I/O Unit is Not Specified Description Task: arg Default I/O unit is not specified. InstancePath: /PROC/MIGROB_USER_PROP/ arg Attribute: use_default_io 111854, Configuration Data is Not Found Description Task: arg InstancePath: arg Attribute: arg 111855, Schedule does not exist Description The schedule arg does not exist in the power source arg , in arg . Consequences The welding results will not be as expected. Recommended actions Make sure that the schedule has been created before using it in a weld instruction. 111856, Program memory error (EPROM) Description The program memory is damaged in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111857, Microprocessor RAM error Description The microprocessor is unable to print/read to the internal memory in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111858, External RAM error Description The microprocessor is unable to print/read to the external memory in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111859, 5V power supply low Description The power supply voltage is too low in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process is stopped and starting is prevented. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111860, Intermediate DC voltage outside limits Description The voltage is too high or too low in unit arg . Fault code: arg Internal unit: arg Consequences The power unit is stopped and cannot be started. Probable causes Too high a voltage can be due to severe transients on the mains power supply or to a weak power supply (high inductance of the supply or a phase missing). Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	400	6 Trouble shooting by Event log 397 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111818, Communication Error Description Internal bus is off. I/O unit: arg Error code: arg Internal unit: arg 111819, Message Lost Description A message has been lost on the internal bus. I/O unit: arg Error code: arg Internal unit: arg 111821, Lost Contact with MEK Description I/O unit: arg Error code: arg Internal unit: arg 111822, Lost Contact with LUD Description I/O unit: arg Error code: arg Internal unit: arg 111823, Battery Driven Memory Error Description I/O unit: arg Error code: arg Internal unit: arg 111824, Unaccepted Settings Description I/O unit: arg Error code: arg Internal unit: arg 111825, Incompatible Settings Description I/O unit: arg Error code: arg Internal unit: arg 111826, Overflow in Transmit Buffer Description I/O unit: arg Error code: arg Internal unit: arg 111827, Overflow in Receive Buffer Description I/O unit: arg Error code: arg Internal unit: arg 111829, Incompatible Weld Data Format Description I/O unit: arg Error code: arg Internal unit: arg 111830, Watchdog Error Description I/O unit: arg Error code: arg Internal unit: arg 111832, Stack Overflow Description I/O unit: arg Error code: arg Internal unit: arg 111833, No Water Flow Description I/O unit: arg Error code: arg Internal unit: arg 111834, Lost Contact with TIG Card Description I/O unit: arg Error code: arg Internal unit: arg 111850, Invalid Tuning Parameter Description Task: arg 6 Trouble shooting by Event log 398 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Context: arg arg is not valid as a tuning parameter. MigRobTune allows parameters 20 to 29 and 31 to 41. 111851, Invalid Schedule Number Description Task: arg Context: arg arg is not a valid schedule number. MigRobTune only allows schedules 1 to 99. 111852, Unsupported SID File Description Task: arg Context: arg The SID file version is not supported. 111853, Default I/O Unit is Not Specified Description Task: arg Default I/O unit is not specified. InstancePath: /PROC/MIGROB_USER_PROP/ arg Attribute: use_default_io 111854, Configuration Data is Not Found Description Task: arg InstancePath: arg Attribute: arg 111855, Schedule does not exist Description The schedule arg does not exist in the power source arg , in arg . Consequences The welding results will not be as expected. Recommended actions Make sure that the schedule has been created before using it in a weld instruction. 111856, Program memory error (EPROM) Description The program memory is damaged in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111857, Microprocessor RAM error Description The microprocessor is unable to print/read to the internal memory in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111858, External RAM error Description The microprocessor is unable to print/read to the external memory in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111859, 5V power supply low Description The power supply voltage is too low in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process is stopped and starting is prevented. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111860, Intermediate DC voltage outside limits Description The voltage is too high or too low in unit arg . Fault code: arg Internal unit: arg Consequences The power unit is stopped and cannot be started. Probable causes Too high a voltage can be due to severe transients on the mains power supply or to a weak power supply (high inductance of the supply or a phase missing). Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 6 Trouble shooting by Event log 399 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111861, High temperature Description The thermal overload-cut has tripped in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process is stopped and cannot be restarted until the cut-out has reset. Recommended actions Check that the cooling air inlets or outlets are not blocked or clogged with dirt. Check the duty cycle being used, to make sure that the equipment is not being overloaded. 111862, High primary current Description The power unit arg takes too much current from the DC voltage that supplies it. Fault code: arg Internal unit: arg Consequences The power unit is stopped and cannot be started. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111863, Low battery voltage or power supply Description Unit: arg See description corresponding to the internal unit: arg WDU: Low battery voltage +3 V Battery voltage too low in unit arg . If the battery is not replaced, all stored data will be lost. PS: +15 V power supply The power supply is too high or too low in unit arg . Fault code: arg Recommended actions Send for a service technician. 111864, -15 V power supply Description The power supply is too high or too low in unit arg . Fault code: arg Internal unit: arg Recommended actions Send for a service technician. 111865, +24 V power supply Description The power supply is too high or too low in unit arg . Fault code: arg Internal unit: arg Recommended actions Send for a service technician. 111866, Current-servo / wire speed-servo error Description I/O unit: arg Error code: arg Internal unit: arg 111867, Communication error (warning) Description The load on the system's CAN-bus is temporarily too high in unit arg . Fault code: arg Internal unit: arg Consequences The power unit/wire feed unit has lost contact with the welding data unit. Recommended actions Check that all the equipment is correctly connected. If the fault persists, send for a service technician. 111869, Communication error Description The system's CAN-bus has temporarily stopped working due to the load being too high. Fault code: arg Internal unit: arg Consequences The current welding process stops. Recommended actions Check that all the equipment is correctly connected. Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111870, Messages lost Description The microprocessor is unable to process incoming messages sufficiently quickly and information has been lost in unit arg . Fault code: arg Internal unit: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	401	6 Trouble shooting by Event log 398 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Context: arg arg is not valid as a tuning parameter. MigRobTune allows parameters 20 to 29 and 31 to 41. 111851, Invalid Schedule Number Description Task: arg Context: arg arg is not a valid schedule number. MigRobTune only allows schedules 1 to 99. 111852, Unsupported SID File Description Task: arg Context: arg The SID file version is not supported. 111853, Default I/O Unit is Not Specified Description Task: arg Default I/O unit is not specified. InstancePath: /PROC/MIGROB_USER_PROP/ arg Attribute: use_default_io 111854, Configuration Data is Not Found Description Task: arg InstancePath: arg Attribute: arg 111855, Schedule does not exist Description The schedule arg does not exist in the power source arg , in arg . Consequences The welding results will not be as expected. Recommended actions Make sure that the schedule has been created before using it in a weld instruction. 111856, Program memory error (EPROM) Description The program memory is damaged in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111857, Microprocessor RAM error Description The microprocessor is unable to print/read to the internal memory in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111858, External RAM error Description The microprocessor is unable to print/read to the external memory in unit arg . Fault code: arg Internal unit: arg Recommended actions Restart the machine. If the fault persists, send for a service technician. 111859, 5V power supply low Description The power supply voltage is too low in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process is stopped and starting is prevented. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111860, Intermediate DC voltage outside limits Description The voltage is too high or too low in unit arg . Fault code: arg Internal unit: arg Consequences The power unit is stopped and cannot be started. Probable causes Too high a voltage can be due to severe transients on the mains power supply or to a weak power supply (high inductance of the supply or a phase missing). Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 6 Trouble shooting by Event log 399 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111861, High temperature Description The thermal overload-cut has tripped in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process is stopped and cannot be restarted until the cut-out has reset. Recommended actions Check that the cooling air inlets or outlets are not blocked or clogged with dirt. Check the duty cycle being used, to make sure that the equipment is not being overloaded. 111862, High primary current Description The power unit arg takes too much current from the DC voltage that supplies it. Fault code: arg Internal unit: arg Consequences The power unit is stopped and cannot be started. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111863, Low battery voltage or power supply Description Unit: arg See description corresponding to the internal unit: arg WDU: Low battery voltage +3 V Battery voltage too low in unit arg . If the battery is not replaced, all stored data will be lost. PS: +15 V power supply The power supply is too high or too low in unit arg . Fault code: arg Recommended actions Send for a service technician. 111864, -15 V power supply Description The power supply is too high or too low in unit arg . Fault code: arg Internal unit: arg Recommended actions Send for a service technician. 111865, +24 V power supply Description The power supply is too high or too low in unit arg . Fault code: arg Internal unit: arg Recommended actions Send for a service technician. 111866, Current-servo / wire speed-servo error Description I/O unit: arg Error code: arg Internal unit: arg 111867, Communication error (warning) Description The load on the system's CAN-bus is temporarily too high in unit arg . Fault code: arg Internal unit: arg Consequences The power unit/wire feed unit has lost contact with the welding data unit. Recommended actions Check that all the equipment is correctly connected. If the fault persists, send for a service technician. 111869, Communication error Description The system's CAN-bus has temporarily stopped working due to the load being too high. Fault code: arg Internal unit: arg Consequences The current welding process stops. Recommended actions Check that all the equipment is correctly connected. Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111870, Messages lost Description The microprocessor is unable to process incoming messages sufficiently quickly and information has been lost in unit arg . Fault code: arg Internal unit: arg 6 Trouble shooting by Event log 400 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111872, Lost contact with MEK Description Unit: arg Fault code: arg Internal unit: arg 111873, Lost contact Description The welding data unit(WDU) has lost contact with the power unit(PS) in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process stops. Recommended actions Check the cables. If the fault persists, send for a service technician. 111874, Memory error in battery-supplied data memory RAM Description The battery has lost voltage in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. The welding data unit is reset. 111875, Non-permitted set values stored in RAM Description Non-permitted values have been discovered at start-up in unit arg . Fault code: arg Internal unit: arg Recommended actions Delete all data contained in the welding data unit. Turn off the mains power supply to reset the unit. The welding unit is reset. 111876, Incompatible set values stored in RAM Description Non-permitted welding data combinations have been specified in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111877, Transmit buffer overflow Description The welding data unit does not manage to transmit information to the other units sufficiently quickly in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. 111878, Receiver buffer overflow Description The welding data unit does not manage to process information from the other units sufficiently quickly. Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. 111880, Incompatible weld data format Description I/O unit: arg Error code: arg Internal unit: arg 111881, Program error Description Something has prevented the processor from performing its normal duties in the program in unit arg . Fault code: arg Internal unit: arg Consequences The program restarts automatically. The current welding process will be stopped. Recommended actions Review the handling of welding programs during welding. If the fault is repeated, send for a service technician. 111883, Lost program data Description Program execution does not work in unit arg .
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	402	6 Trouble shooting by Event log 399 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111861, High temperature Description The thermal overload-cut has tripped in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process is stopped and cannot be restarted until the cut-out has reset. Recommended actions Check that the cooling air inlets or outlets are not blocked or clogged with dirt. Check the duty cycle being used, to make sure that the equipment is not being overloaded. 111862, High primary current Description The power unit arg takes too much current from the DC voltage that supplies it. Fault code: arg Internal unit: arg Consequences The power unit is stopped and cannot be started. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111863, Low battery voltage or power supply Description Unit: arg See description corresponding to the internal unit: arg WDU: Low battery voltage +3 V Battery voltage too low in unit arg . If the battery is not replaced, all stored data will be lost. PS: +15 V power supply The power supply is too high or too low in unit arg . Fault code: arg Recommended actions Send for a service technician. 111864, -15 V power supply Description The power supply is too high or too low in unit arg . Fault code: arg Internal unit: arg Recommended actions Send for a service technician. 111865, +24 V power supply Description The power supply is too high or too low in unit arg . Fault code: arg Internal unit: arg Recommended actions Send for a service technician. 111866, Current-servo / wire speed-servo error Description I/O unit: arg Error code: arg Internal unit: arg 111867, Communication error (warning) Description The load on the system's CAN-bus is temporarily too high in unit arg . Fault code: arg Internal unit: arg Consequences The power unit/wire feed unit has lost contact with the welding data unit. Recommended actions Check that all the equipment is correctly connected. If the fault persists, send for a service technician. 111869, Communication error Description The system's CAN-bus has temporarily stopped working due to the load being too high. Fault code: arg Internal unit: arg Consequences The current welding process stops. Recommended actions Check that all the equipment is correctly connected. Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111870, Messages lost Description The microprocessor is unable to process incoming messages sufficiently quickly and information has been lost in unit arg . Fault code: arg Internal unit: arg 6 Trouble shooting by Event log 400 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111872, Lost contact with MEK Description Unit: arg Fault code: arg Internal unit: arg 111873, Lost contact Description The welding data unit(WDU) has lost contact with the power unit(PS) in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process stops. Recommended actions Check the cables. If the fault persists, send for a service technician. 111874, Memory error in battery-supplied data memory RAM Description The battery has lost voltage in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. The welding data unit is reset. 111875, Non-permitted set values stored in RAM Description Non-permitted values have been discovered at start-up in unit arg . Fault code: arg Internal unit: arg Recommended actions Delete all data contained in the welding data unit. Turn off the mains power supply to reset the unit. The welding unit is reset. 111876, Incompatible set values stored in RAM Description Non-permitted welding data combinations have been specified in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111877, Transmit buffer overflow Description The welding data unit does not manage to transmit information to the other units sufficiently quickly in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. 111878, Receiver buffer overflow Description The welding data unit does not manage to process information from the other units sufficiently quickly. Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. 111880, Incompatible weld data format Description I/O unit: arg Error code: arg Internal unit: arg 111881, Program error Description Something has prevented the processor from performing its normal duties in the program in unit arg . Fault code: arg Internal unit: arg Consequences The program restarts automatically. The current welding process will be stopped. Recommended actions Review the handling of welding programs during welding. If the fault is repeated, send for a service technician. 111883, Lost program data Description Program execution does not work in unit arg . 6 Trouble shooting by Event log 401 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111884, No water flow Description I/O unit: arg Error code: arg Internal unit: arg 111885, Lost contact with TIG card Description I/O unit: arg Error code: arg Internal unit: arg 111900, Item target buffer full Description Target buffer full for Work Area arg . Target number: arg . Scene number arg . 111901, Push without any strobe Description Push received without any corresponding strobe signal is received for Work Area arg . Push scene number arg Latest received strobe arg Recommended actions Check hardware connections 111902, Push received too late Description Push of items was received too late to Work Area arg . Corresponding Work Object already overwritten. Push scene number arg . Latest received strobe arg . Recommended actions Check the position generation frequency. 111903, Conveyor limits error Description Error in Work Area arg Conveyor arg The limits are incorrect specified. Recommended actions Required: Enter < Exit or: Enter < Start < Stop < Exit Given: arg 111904, Trig distance warning Description Trig distance is too long for conveyor arg . Trig distance is set to maximum. Max: arg . Given: arg . 111905, Trig distance warning Description Trig distance is too short for conveyor arg . Trig distance is set to minimum. Min: arg Given: arg . 111913, Prepared for PickMaster option not installed. Description The Prepared for PickMaster option has not been correctly installed in the system. Recommended actions Reinstall the system using a proper key containing the Prepared for PickMaster option. 111914, Uplink message failed Description The system failed to send an uplink message. Status: arg Recommended actions Check network connection. Check state of remote system. 111915, Failed to open Work Object Description An error occurred when opening Work Object: arg for Work Area: arg . Status arg . Consequences The program execution is immediately halted.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	403	6 Trouble shooting by Event log 400 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111872, Lost contact with MEK Description Unit: arg Fault code: arg Internal unit: arg 111873, Lost contact Description The welding data unit(WDU) has lost contact with the power unit(PS) in unit arg . Fault code: arg Internal unit: arg Consequences The current welding process stops. Recommended actions Check the cables. If the fault persists, send for a service technician. 111874, Memory error in battery-supplied data memory RAM Description The battery has lost voltage in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. The welding data unit is reset. 111875, Non-permitted set values stored in RAM Description Non-permitted values have been discovered at start-up in unit arg . Fault code: arg Internal unit: arg Recommended actions Delete all data contained in the welding data unit. Turn off the mains power supply to reset the unit. The welding unit is reset. 111876, Incompatible set values stored in RAM Description Non-permitted welding data combinations have been specified in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111877, Transmit buffer overflow Description The welding data unit does not manage to transmit information to the other units sufficiently quickly in unit arg . Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. 111878, Receiver buffer overflow Description The welding data unit does not manage to process information from the other units sufficiently quickly. Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. 111880, Incompatible weld data format Description I/O unit: arg Error code: arg Internal unit: arg 111881, Program error Description Something has prevented the processor from performing its normal duties in the program in unit arg . Fault code: arg Internal unit: arg Consequences The program restarts automatically. The current welding process will be stopped. Recommended actions Review the handling of welding programs during welding. If the fault is repeated, send for a service technician. 111883, Lost program data Description Program execution does not work in unit arg . 6 Trouble shooting by Event log 401 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111884, No water flow Description I/O unit: arg Error code: arg Internal unit: arg 111885, Lost contact with TIG card Description I/O unit: arg Error code: arg Internal unit: arg 111900, Item target buffer full Description Target buffer full for Work Area arg . Target number: arg . Scene number arg . 111901, Push without any strobe Description Push received without any corresponding strobe signal is received for Work Area arg . Push scene number arg Latest received strobe arg Recommended actions Check hardware connections 111902, Push received too late Description Push of items was received too late to Work Area arg . Corresponding Work Object already overwritten. Push scene number arg . Latest received strobe arg . Recommended actions Check the position generation frequency. 111903, Conveyor limits error Description Error in Work Area arg Conveyor arg The limits are incorrect specified. Recommended actions Required: Enter < Exit or: Enter < Start < Stop < Exit Given: arg 111904, Trig distance warning Description Trig distance is too long for conveyor arg . Trig distance is set to maximum. Max: arg . Given: arg . 111905, Trig distance warning Description Trig distance is too short for conveyor arg . Trig distance is set to minimum. Min: arg Given: arg . 111913, Prepared for PickMaster option not installed. Description The Prepared for PickMaster option has not been correctly installed in the system. Recommended actions Reinstall the system using a proper key containing the Prepared for PickMaster option. 111914, Uplink message failed Description The system failed to send an uplink message. Status: arg Recommended actions Check network connection. Check state of remote system. 111915, Failed to open Work Object Description An error occurred when opening Work Object: arg for Work Area: arg . Status arg . Consequences The program execution is immediately halted. 6 Trouble shooting by Event log 402 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes No Work Object arg exist in loaded RAPID modules. Recommended actions Check that the Work Object data name exists. 111916, Tool name is missing for target Description There was no tool for target in Work Area: arg . Status arg . Recommended actions Check the tool name for target. 111917, Action list name missing Description There was no action list name for target in Work Area: arg . Status arg . Recommended actions Check the tool name for target. 111918, Work Object name is missing for Work Area Description There was no Work Object for Work Area: arg . Status arg . Recommended actions Check the Work Object name for Work Area. 111920, Missing tooldata for generated operation set Description Tooldata not found for generated operation set on work area arg . Consequences The project can not be run. Probable causes Tooldata not properly configured for the robot in the PickMaster line configuration. Recommended actions Check used tooldatas in the PickMaster line configuration. 111921, Target reset after move of Program Pointer Description The current target in work area " arg " with arg products are reset to its origin and will be executed again. Consequences The current target and operation arg from layer arg will be executed once again. Probable causes The PP was moved without any target was finished. Since the program context cannot be secured, the whole operation will be executed from beginning. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. Restart in reduced speed to avoid unexpected behavior. 111922, Targets lost after move of Program Pointer Description arg targets with arg products in work area " arg " are lost because the operation was interrupted. Consequences The current target and operation arg from layer arg will be lost. Probable causes The PP was moved after at least one target in the operation was finished. Since the program context cannot be secured, next operation will be executed. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. An unfinished operation may be finished manually. Restart in reduced speed to avoid unexpected behavior. 111923, Targets lost after LOST acknowledge Description arg targets with arg products in Work Area " arg " are lost because the operation was interrupted. Consequences The current target and operation arg from layer arg will be lost. Probable causes The last target acknowledge was set to LOST after at least one target in the operation was finished. Since the operation cannot be finished, next operation will be executed. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. An unfinished operation may be finished manually. Restart in reduced speed to avoid unexpected behavior.
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	404	6 Trouble shooting by Event log 401 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Fault code: arg Internal unit: arg Recommended actions Turn off the mains power supply to reset the unit. If the fault persists, send for a service technician. 111884, No water flow Description I/O unit: arg Error code: arg Internal unit: arg 111885, Lost contact with TIG card Description I/O unit: arg Error code: arg Internal unit: arg 111900, Item target buffer full Description Target buffer full for Work Area arg . Target number: arg . Scene number arg . 111901, Push without any strobe Description Push received without any corresponding strobe signal is received for Work Area arg . Push scene number arg Latest received strobe arg Recommended actions Check hardware connections 111902, Push received too late Description Push of items was received too late to Work Area arg . Corresponding Work Object already overwritten. Push scene number arg . Latest received strobe arg . Recommended actions Check the position generation frequency. 111903, Conveyor limits error Description Error in Work Area arg Conveyor arg The limits are incorrect specified. Recommended actions Required: Enter < Exit or: Enter < Start < Stop < Exit Given: arg 111904, Trig distance warning Description Trig distance is too long for conveyor arg . Trig distance is set to maximum. Max: arg . Given: arg . 111905, Trig distance warning Description Trig distance is too short for conveyor arg . Trig distance is set to minimum. Min: arg Given: arg . 111913, Prepared for PickMaster option not installed. Description The Prepared for PickMaster option has not been correctly installed in the system. Recommended actions Reinstall the system using a proper key containing the Prepared for PickMaster option. 111914, Uplink message failed Description The system failed to send an uplink message. Status: arg Recommended actions Check network connection. Check state of remote system. 111915, Failed to open Work Object Description An error occurred when opening Work Object: arg for Work Area: arg . Status arg . Consequences The program execution is immediately halted. 6 Trouble shooting by Event log 402 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes No Work Object arg exist in loaded RAPID modules. Recommended actions Check that the Work Object data name exists. 111916, Tool name is missing for target Description There was no tool for target in Work Area: arg . Status arg . Recommended actions Check the tool name for target. 111917, Action list name missing Description There was no action list name for target in Work Area: arg . Status arg . Recommended actions Check the tool name for target. 111918, Work Object name is missing for Work Area Description There was no Work Object for Work Area: arg . Status arg . Recommended actions Check the Work Object name for Work Area. 111920, Missing tooldata for generated operation set Description Tooldata not found for generated operation set on work area arg . Consequences The project can not be run. Probable causes Tooldata not properly configured for the robot in the PickMaster line configuration. Recommended actions Check used tooldatas in the PickMaster line configuration. 111921, Target reset after move of Program Pointer Description The current target in work area " arg " with arg products are reset to its origin and will be executed again. Consequences The current target and operation arg from layer arg will be executed once again. Probable causes The PP was moved without any target was finished. Since the program context cannot be secured, the whole operation will be executed from beginning. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. Restart in reduced speed to avoid unexpected behavior. 111922, Targets lost after move of Program Pointer Description arg targets with arg products in work area " arg " are lost because the operation was interrupted. Consequences The current target and operation arg from layer arg will be lost. Probable causes The PP was moved after at least one target in the operation was finished. Since the program context cannot be secured, next operation will be executed. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. An unfinished operation may be finished manually. Restart in reduced speed to avoid unexpected behavior. 111923, Targets lost after LOST acknowledge Description arg targets with arg products in Work Area " arg " are lost because the operation was interrupted. Consequences The current target and operation arg from layer arg will be lost. Probable causes The last target acknowledge was set to LOST after at least one target in the operation was finished. Since the operation cannot be finished, next operation will be executed. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. An unfinished operation may be finished manually. Restart in reduced speed to avoid unexpected behavior. 6 Trouble shooting by Event log 403 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111924, Operation handler not in use Description Task: arg Function arg failed. The current targets in this operation are lost. Program Ref. arg Consequences It is not possible to finish this operation. The execution will stop if no action is taken in an ERROR handler. Probable causes This might be caused by a pulse on the Robot Execution signal after the operation descriptor has been fetched. It is more likely to occur if the operation is a multidrop. Recommended actions 1. Move PP to main and restart the execution. 2. Use an ERROR handler and run i.e. ExitCycle. Recovery: arg 111925, Failed to open PM work area signal Description An error occurred when opening signal arg configured in PickMaster for work area: arg . (Internal status arg .) Consequences The current PickMaster project will not execute. Probable causes The work area signal is missing in the I/O configuration of the robot controller. The I/O unit is not running. Recommended actions 1. Check the signal name in the Work Area configuration of PickMaster. 2. Check the signal name in the I/O configuration of the robot controller. 3. Check if the I/O unit is running. 111926, Triggering too frequently Description A new pulse on signal arg is to be requested before the previous pulse has finished. The signal is still high. The configured pulse length is arg ms. Consequences The operation fails to complete its task. Probable causes The pulse length is too long or the pick and place operation is very short. Recommended actions Decrease the configured pulse length. 111927, PM group signal too short for work area Description PickMaster group signal arg configured for work area arg has too few bits. Required number of bits is arg . Consequences The current project can not execute. Probable causes The signal has to few bits defined in the I/O configuration of the controller. Recommended actions Check the controller I/O configuration of the signal. 111950, No PickMaster Flow to Retrieve Description Task: arg Instruction arg failed. Program Ref. arg Probable causes There is no flow ready when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. If a arg is used, and this error occur often, increase the arg . Recovery: arg 111951, Value Error Description Task: arg Illegal value in argument arg . Program Ref. arg Consequences The program execution is immediately halted. Probable causes Error in the RAPID program. Recommended actions Check the value. arg must be a positive integer. 111952, Execution Error Description Task: arg The task is not allowed to execute the instruction arg . Program Ref. arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	405	6 Trouble shooting by Event log 402 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes No Work Object arg exist in loaded RAPID modules. Recommended actions Check that the Work Object data name exists. 111916, Tool name is missing for target Description There was no tool for target in Work Area: arg . Status arg . Recommended actions Check the tool name for target. 111917, Action list name missing Description There was no action list name for target in Work Area: arg . Status arg . Recommended actions Check the tool name for target. 111918, Work Object name is missing for Work Area Description There was no Work Object for Work Area: arg . Status arg . Recommended actions Check the Work Object name for Work Area. 111920, Missing tooldata for generated operation set Description Tooldata not found for generated operation set on work area arg . Consequences The project can not be run. Probable causes Tooldata not properly configured for the robot in the PickMaster line configuration. Recommended actions Check used tooldatas in the PickMaster line configuration. 111921, Target reset after move of Program Pointer Description The current target in work area " arg " with arg products are reset to its origin and will be executed again. Consequences The current target and operation arg from layer arg will be executed once again. Probable causes The PP was moved without any target was finished. Since the program context cannot be secured, the whole operation will be executed from beginning. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. Restart in reduced speed to avoid unexpected behavior. 111922, Targets lost after move of Program Pointer Description arg targets with arg products in work area " arg " are lost because the operation was interrupted. Consequences The current target and operation arg from layer arg will be lost. Probable causes The PP was moved after at least one target in the operation was finished. Since the program context cannot be secured, next operation will be executed. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. An unfinished operation may be finished manually. Restart in reduced speed to avoid unexpected behavior. 111923, Targets lost after LOST acknowledge Description arg targets with arg products in Work Area " arg " are lost because the operation was interrupted. Consequences The current target and operation arg from layer arg will be lost. Probable causes The last target acknowledge was set to LOST after at least one target in the operation was finished. Since the operation cannot be finished, next operation will be executed. Recommended actions Make sure the tool is empty and cleared, since the whole cycle will be executed from beginning. An unfinished operation may be finished manually. Restart in reduced speed to avoid unexpected behavior. 6 Trouble shooting by Event log 403 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111924, Operation handler not in use Description Task: arg Function arg failed. The current targets in this operation are lost. Program Ref. arg Consequences It is not possible to finish this operation. The execution will stop if no action is taken in an ERROR handler. Probable causes This might be caused by a pulse on the Robot Execution signal after the operation descriptor has been fetched. It is more likely to occur if the operation is a multidrop. Recommended actions 1. Move PP to main and restart the execution. 2. Use an ERROR handler and run i.e. ExitCycle. Recovery: arg 111925, Failed to open PM work area signal Description An error occurred when opening signal arg configured in PickMaster for work area: arg . (Internal status arg .) Consequences The current PickMaster project will not execute. Probable causes The work area signal is missing in the I/O configuration of the robot controller. The I/O unit is not running. Recommended actions 1. Check the signal name in the Work Area configuration of PickMaster. 2. Check the signal name in the I/O configuration of the robot controller. 3. Check if the I/O unit is running. 111926, Triggering too frequently Description A new pulse on signal arg is to be requested before the previous pulse has finished. The signal is still high. The configured pulse length is arg ms. Consequences The operation fails to complete its task. Probable causes The pulse length is too long or the pick and place operation is very short. Recommended actions Decrease the configured pulse length. 111927, PM group signal too short for work area Description PickMaster group signal arg configured for work area arg has too few bits. Required number of bits is arg . Consequences The current project can not execute. Probable causes The signal has to few bits defined in the I/O configuration of the controller. Recommended actions Check the controller I/O configuration of the signal. 111950, No PickMaster Flow to Retrieve Description Task: arg Instruction arg failed. Program Ref. arg Probable causes There is no flow ready when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. If a arg is used, and this error occur often, increase the arg . Recovery: arg 111951, Value Error Description Task: arg Illegal value in argument arg . Program Ref. arg Consequences The program execution is immediately halted. Probable causes Error in the RAPID program. Recommended actions Check the value. arg must be a positive integer. 111952, Execution Error Description Task: arg The task is not allowed to execute the instruction arg . Program Ref. arg 6 Trouble shooting by Event log 404 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The task is not configured to control mechanical units Recommended actions Change the configuration or remove the instruction. 111953, Can not retrieve operation Description Task: arg Instruction arg failed. Program Ref. arg Probable causes There is no operation to retrieve when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. If a arg is used, an this error occur often, increase the arg . Recovery: arg 111954, Can not retrieve targets Description Task: arg Instruction arg failed. Program Ref. arg Probable causes There is no target ready when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. If a arg is used, an this error occur often, increase the arg . Recovery: arg 111956, Wrong value on in parameter arg Description Task: arg Parameter arg has value arg . The only values that can be used for arg are the predefined values for: arg Program Ref: arg Consequences The program execution is immediately halted. Probable causes Wrong value on in parameter arg . Recommended actions Change value on in parameter arg . 111957, No active project Description Task: arg Instruction/function arg has detected that the project has been stopped. The RAPID can not continue its execution without an active project. Program Ref: arg Consequences The program execution is immediately halted. Probable causes 1) Project has been stopped. 2) A power fail has occurred, and the RAPID program has been started without starting the project again. 3) A warm start has been done, and the RAPID program has been started without starting the project again. Recommended actions Start a project. In some cases PP must be moved to main. 111958, No active project Description Task: arg Instruction arg failed. Program Ref. arg Consequences The program execution is immediately halted. Probable causes There is no project running when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. Recovery: arg 111959, Not valid work object data Description Task: arg Instruction arg failed. No Work Area has reference to work object data named arg . Program Ref. arg Consequences The program execution is immediately halted. Recommended actions Use an error handler and do a RETRY on instruction with another work object data as parameter. Recovery: arg
ABB_IRC5_Operating_Troubleshooting_Manual	https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf	406	6 Trouble shooting by Event log 403 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111924, Operation handler not in use Description Task: arg Function arg failed. The current targets in this operation are lost. Program Ref. arg Consequences It is not possible to finish this operation. The execution will stop if no action is taken in an ERROR handler. Probable causes This might be caused by a pulse on the Robot Execution signal after the operation descriptor has been fetched. It is more likely to occur if the operation is a multidrop. Recommended actions 1. Move PP to main and restart the execution. 2. Use an ERROR handler and run i.e. ExitCycle. Recovery: arg 111925, Failed to open PM work area signal Description An error occurred when opening signal arg configured in PickMaster for work area: arg . (Internal status arg .) Consequences The current PickMaster project will not execute. Probable causes The work area signal is missing in the I/O configuration of the robot controller. The I/O unit is not running. Recommended actions 1. Check the signal name in the Work Area configuration of PickMaster. 2. Check the signal name in the I/O configuration of the robot controller. 3. Check if the I/O unit is running. 111926, Triggering too frequently Description A new pulse on signal arg is to be requested before the previous pulse has finished. The signal is still high. The configured pulse length is arg ms. Consequences The operation fails to complete its task. Probable causes The pulse length is too long or the pick and place operation is very short. Recommended actions Decrease the configured pulse length. 111927, PM group signal too short for work area Description PickMaster group signal arg configured for work area arg has too few bits. Required number of bits is arg . Consequences The current project can not execute. Probable causes The signal has to few bits defined in the I/O configuration of the controller. Recommended actions Check the controller I/O configuration of the signal. 111950, No PickMaster Flow to Retrieve Description Task: arg Instruction arg failed. Program Ref. arg Probable causes There is no flow ready when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. If a arg is used, and this error occur often, increase the arg . Recovery: arg 111951, Value Error Description Task: arg Illegal value in argument arg . Program Ref. arg Consequences The program execution is immediately halted. Probable causes Error in the RAPID program. Recommended actions Check the value. arg must be a positive integer. 111952, Execution Error Description Task: arg The task is not allowed to execute the instruction arg . Program Ref. arg 6 Trouble shooting by Event log 404 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Probable causes The task is not configured to control mechanical units Recommended actions Change the configuration or remove the instruction. 111953, Can not retrieve operation Description Task: arg Instruction arg failed. Program Ref. arg Probable causes There is no operation to retrieve when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. If a arg is used, an this error occur often, increase the arg . Recovery: arg 111954, Can not retrieve targets Description Task: arg Instruction arg failed. Program Ref. arg Probable causes There is no target ready when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. If a arg is used, an this error occur often, increase the arg . Recovery: arg 111956, Wrong value on in parameter arg Description Task: arg Parameter arg has value arg . The only values that can be used for arg are the predefined values for: arg Program Ref: arg Consequences The program execution is immediately halted. Probable causes Wrong value on in parameter arg . Recommended actions Change value on in parameter arg . 111957, No active project Description Task: arg Instruction/function arg has detected that the project has been stopped. The RAPID can not continue its execution without an active project. Program Ref: arg Consequences The program execution is immediately halted. Probable causes 1) Project has been stopped. 2) A power fail has occurred, and the RAPID program has been started without starting the project again. 3) A warm start has been done, and the RAPID program has been started without starting the project again. Recommended actions Start a project. In some cases PP must be moved to main. 111958, No active project Description Task: arg Instruction arg failed. Program Ref. arg Consequences The program execution is immediately halted. Probable causes There is no project running when executing instruction. No arg or a low value is used on arg in this instruction. Recommended actions Use an error handler and do a RETRY on instruction. Recovery: arg 111959, Not valid work object data Description Task: arg Instruction arg failed. No Work Area has reference to work object data named arg . Program Ref. arg Consequences The program execution is immediately halted. Recommended actions Use an error handler and do a RETRY on instruction with another work object data as parameter. Recovery: arg 6 Trouble shooting by Event log 405 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 111960, Invalid descriptor used Description Task: arg Instruction arg failed. The Work Area descriptor that is used refers to an object that does not exist. Program Ref. arg Consequences The program execution is immediately halted. Probable causes An instruction/function is executed without a valid descriptor. The Work Area descriptor has not been fetched correctly, or it is a restart after power fail. Recommended actions Check manual about how to get valid descriptors for Work Areas. 111961, No PickMaster Flow to Retrieve Description Task: arg Instruction arg failed. Program Ref. arg The flow has been deleted when the instruction arg returned the flow. Consequences The program execution is immediately halted. Probable causes The flow has been removed. Recommended actions Restart project. 111962, Invalid target handle Description Task: arg Instruction arg failed. The target handle that is used refer to an object that does not exist or is not initialized. Program Ref. arg Consequences The program execution is immediately halted. Probable causes An instruction/function is executed without a valid descriptor. The target handle has not been fetched correctly, or it is a restart after power fail. Recommended actions Restart the project or rewrite the RAPID program. 111963, Invalid action handle Description Task: arg Instruction arg failed. The action handle that is used refer to an object that does not exist or is not initialized. Program Ref. arg Consequences The program execution is immediately halted. Probable causes An instruction/function is executed without a valid handle. The action handle has not been fetched correctly, or it is a restart after power fail. Recommended actions Restart the project or rewrite the RAPID program. 111964, Error event trigged Description Task: arg Instruction arg failed. The Work Area arg is set in error state after an error event. Program Ref. arg Consequences It is not possible to execute the program until the error is solved. Probable causes 1. The error source signal has set the Work Area in error state. 2. Stop immediately has been used from FlexPendant. 3. An internal process error has occurred. Recommended actions Solve the cause of the error situation and use one of the restart options from FlexPendant 112000, Failed to open signal Description An error occurred when opening signal arg for arg . The signal should be of type arg . Status arg . Consequences The execution is stopped immediately. Probable causes Wrong signal type or signal name. Recommended actions Check the signal name and type.

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