Document Name stringclasses 11
values | URL stringclasses 11
values | page_number int64 1 1.26k | full_text stringlengths 65 18.2k |
|---|---|---|---|
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 41 | Elimination/Action
Description
Warning
For lifetime reasons always drain
as much oil as possible from the
gearbox. The magnetic oil plugs
will gather residual metal chips.
Contaminated oil in
gearboxes
Hazards related to batteries
Under rated conditions, the electrode materials and liquid electrolyte in the batteries
a... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 42 | 1.6.2 Emergency release of the robot axes
Description
In an emergency situation, the brakes on a robot axis can be released manually
by pushing a brake release button.
How to release the brakes is described in the section:
•
Manually releasing the brakes on page 72 .
The robot may be moved manually on smaller robot mod... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 43 | 1.6.3 Brake testing
When to test
During operation, the holding brake of each axis normally wears down. A test can
be performed to determine whether the brake can still perform its function.
How to test
The function of the holding brake of each axis motor may be verified as described
below:
1
Run each axis to a position... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 44 | 1.7 Safety during troubleshooting
General
When troubleshooting requires work with power switched on, special considerations
must be taken:
•
Safety circuits might be muted or disconnected.
•
Electrical parts must be considered as live .
•
The manipulator can move unexpectedly at any time.
DANGER
Troubleshooting on the... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 45 | 1.8 Safety during decommissioning
General
See section Decommissioning on page 401 .
If the robot is decommissioned for storage, take extra precaution to reset safety
devices to delivery status.
Unexpected movement of robot arm
WARNING
Hazards due to the use of brake release devices and/or gravity beneath the
manipulat... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 46 | 2 Installation and commissioning
2.1 Introduction to installation and commissioning
General
This chapter contains assembly instructions and information for installing the IRB
7600 at the working site.
See also the product manual for the robot controller.
The installation must be done by qualified installation personnel... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 47 | 2.2 Robot transportation precautions
General
This section describes ABB approved transportation precautions for ABB robots.
CAUTION
All transportation in or outside the plant, must be carried out according to the
method described in this section.
Transportation in any other way can seriously damage the robot. If the ro... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 48 | Always follow these instructions when transporting an ABB robot according to
method 2:
•
Always read and follow the instructions in section Securing the robot with a
transport support on page 50
•
Always place the robot in the ABB recommended transport position for robot
with tool, described in sub section Transport ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 49 | Transport position with a transport support
All transportation of the robot with tool must follow these instructions.
IRB 7600
![Image]
![Image]
xx0800000040
Continues on next page
48
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation and commissioning... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 50 | Recommended transport support
Always use the recommended transport support when transporting a robot with
tool.
IRB 7600
xx0800000039
Product manual - IRB 7600
49
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation and commissioning
2.2 Robot transportation precautions
Continued... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 51 | 2.3 Securing the robot with a transport support
General
This section describes how to fit the transport support to the robot in order to
secure the robot for transportation. The transport support is required if the robot
must be transported with mounted tools.
DANGER
Releasing the brakes is a hazardous action that may ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 52 | Fitting the transport support
Note
Action
Do not tighten the screw.
Fit the transport support’s lower end to the
robot using the recommended screw joint,
(A) in figure.
1
See attachment point for the specific ro-
bot in the section Transport position with
a transport support on page 48 .
CAUTION
Do not try to jog the ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 53 | 2.4 Unpacking
2.4.1 Pre-installation procedure
Introduction
This section is intended for use when unpacking and installing the robot for the
first time. It also contains information useful during later re-installation of the robot.
Prerequisites for installation personnel
Installation personnel working with an ABB prod... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 54 | Weight, robot
The table shows the weight of the robot.
The weight does not include the weight of the DressPack.
Weight
Robot model
2500 kg
IRB 7600
Note
The weight does not include tools and other equipment fitted on the robot.
The weight does not include the weight of the DressPack.
Loads on foundation, robot
The illu... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 55 | WARNING
The robot installation is restricted to the mounting options given in following load
table(s).
Floor mounted
Max. load (emergency stop)
Endurance load (in operation)
Force
± 31 kN
± 14 kN
Force xy
+39 ± 16 kN
+32 ± 10 kN
Force z
± 72 kNm
± 42 kNm
Torque xy
± 19.5 kNm
± 11 kNm
Torque z
Requirements, foundation
T... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 56 | Value
Parameter
+55° C
Maximum ambient temperature
+70° C
Maximum ambient temperature (less than 24 hrs)
95% at constant temperature
(gaseous only)
Maximum ambient humidity
Operating conditions, robot
The table shows the allowed operating conditions for the robot:
Value
Parameter
+5° C
Minimum ambient temperature
+50° ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 57 | 2.4.2 Working range, IRB 7600 - 150/3.5
Illustration
The illustration below shows the unrestricted working range of IRB 7600 - 150/3.5:
xx0100000101
56
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation and commissioning
2.4.2 Working range, IRB 7600 -... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 58 | 2.4.3 Working range, IRB 7600 - 340/2.8
Illustration
The illustration below shows the unrestricted working range of IRB 7600 - 340/2.8:
xx0300000296
Product manual - IRB 7600
57
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation and commissioning
2.4.3 Working range, IRB 7600 -... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 59 | 2.4.4 Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
Illustration
The illustration below shows the unrestricted working range of IRB 7600 - 400/2.55
and IRB 7600 - 500/2.55:
xx0100000100
58
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation an... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 60 | 2.4.5 Working range, IRB 7600 - 500/2.3
Illustration
The illustration below shows the unrestricted working range of IRB 7600 - 500/2.3:
en0100000099
Product manual - IRB 7600
59
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation and commissioning
2.4.5 Working range, IRB 7600 -... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 61 | 2.4.6 Risk of tipping/stability
Risk of tipping
Do not change the robot position before securing it to the foundation.
The shipping position is the most stable position.
Shipping and transportation position
This figure shows the robot in its shipping position and transportation position.
xx0100000103
WARNING
The robot ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 62 | 2.4.7 The unit is sensitive to ESD
Description
ESD (electrostatic discharge) is the transfer of electrical static charge between two
bodies at different potentials, either through direct contact or through an induced
electrical field. When handling parts or their containers, personnel not grounded
may potentially trans... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 63 | 2.5 On-site installation
2.5.1 Lifting robot with fork lift
General
The robot may be moved using a fork lift, provided that available special aids are
used.
This section describes how to attach the fork lift equipment to the robot.
Attachment points on robot
The attachment points for the fork lift equipment are shown i... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 64 | Required equipment
Note
Art. no.
Equipment, etc.
3HAC0604-2
Fork lift accessory, incl. all
required hardware
Content is defined in section Standard
tools on page 419 .
-
Standard toolkit
Fork lift accessory, 3HAC0604-2
The Fork lift accessory, 3HAC0604-2, is fitted to the robot as shown in the figure
below.
xx02000003... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 65 | Lifting robot with fork lift
This section details how to secure the fork lift set to the robot in order to lift and
move the robot using the fork lift ONLY!
Note
Action
If a cooling fan for the axis 1 motor is used, it
must be removed in order to use the fork lift
device!
1
Release the brakes if required as de-
tailed ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 66 | Note
Action
Always use original screws (or replace-
ments of equivalent quality: M16, qual-
ity 12.9)!
Secure the longer fork lift pocket to the spacers
with four of the horizontal attachment screws
and washers.
Note
The screws, which are attached horizontally
and vertically, are identical. However, they are
tighten... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 67 | Note
Action
xx0300000464
Secure fork lift pocket to robot with two vertical
attachment screws and washers.
(only valid for the Fork lift accessory
3HAC0604-2)
Note
Vertically and the horizontally attached screws
are identical, but tightened with different
torques!
7
A
Vertical attachment screws, 2
pcs, M16x60. Tighte... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 68 | Note
Action
CAUTION
The IRB 7600 robot weighs 2500 kg.
All lifting accessories used must be sized ac-
cordingly!
11
Carefully lift the robot and move it to its install-
ation site.
12
WARNING
Personnel must not, under any circumstances,
be present under the suspended load!
13
Detailed in section Installation of cool-
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 69 | 2.5.2 Lifting robot with lifting accessory (recommended lifting method)
General
This section contains a general overview of how to lift the complete robot using
special lifting accessory.
Illustration, lifting accessory
The following figure shows the principle for how to use and lift the entire robot with
lifting acces... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 70 | Slings attached directly onto robot
This section details how to lift and move the robot using lifting slings when these
are attached directly onto the robot frame.
Note
Please refer to the enclosed user instruction for instruction how to place the
manipulator in an correct position. Attempting to lift a manipulator in ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 71 | 2.5.3 Lifting robot with roundslings
General
The figure below shows how to lift the complete robot with roundslings.
Notice the recommended robot position shown in the figure below!
Roundslings attached to the robot
![Image]
xx0200000315
Chain sling with shortener, 4250 kg, 3 pcs (0.5 m, 0.5 m, 0.265 m)
A
Roundsling, 1... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 72 | Required equipment
Note
Equipment
Lengths: 0.5 m (2 pcs), 0.265 m (1 pc).
Chain sling with shortener, 4250 kg, 3 pcs
Roundslings, 1000 kg, 2 pcs
Lengths: 4 m (3 pcs).
Roundslings, 2000 kg, 3 pcs
Slings attached directly on to robot
The section below details how to attach roundslings to the robot in order to lift the
co... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 73 | 2.5.4 Manually releasing the brakes
General
This section details how to release the holding brakes of each axis motor.
The brakes may be released by:
•
Internal brake release unit: using push buttons on the robot. This requires
either the controller to be connected or that power is supplied to the R1.MP
connector, acco... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 74 | Releasing the brakes
This procedure details how to release the holding brakes when the robot is equipped
with an internal brake release unit.
Note
Action
Buttons are shown in figure Location of
brake release unit on page 72 .
The internal brake release unit is equipped
with buttons for controlling the axes brakes.
The... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 75 | 2.5.5 Lifting the base plate
Required equipment
Note
Article number
Equipment
3 pcs
3HAC14457-4
Lifting eye, M16
Length: approx. 2 m
Lifting slings
Hole configuration
xx0200000096
Attachment holes for lifting eyes (x3)
A
Lifting, base plate
Note
Action
CAUTION
The base plate weighs 353 kg. All lifting accessories
used ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 76 | 2.5.6 Securing the base plate
Base plate, dimensions
A
A
B
B
C
D
G
H
E
F
2x R525
598,31
560,85
487,01
243,5
0
73,84
111,30
1020
857,3
73,84
132,64
317,3
502,04
560,85
634,68
0
2x 50x45º
231,5
2x 450
950
(Ø 800)
12x M24
Ø1 A
455
C
A
4x48
13
(2)
1,6
3x45º
0.3
Ø 45P7
A-A
Ø1.5
(4x)
6,3
(48)
(2)
1,6
3x45º
B-B
(2)
13
3x R1
3... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 77 | xx0400000715
Four holes for alternative clamping, 4x Ø18
A
Continues on next page
76
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation and commissioning
2.5.6 Securing the base plate
Continued
Base plate, orienting grooves and leveling bolts
The illu... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 78 | Base plate, orienting grooves and leveling bolts
The illustration below shows the orienting grooves and attachment holes for leveling
bolts in the base plate.
A
A
A
B
B
B
B
xx1500000312
Orienting grooves (3 pcs)
A
Levelling bolts, attachment holes (4 pcs)
B
Continues on next page
Product manual - IRB 7600
77
3HAC022033... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 79 | Base plate, guide sleeve holes
The illustration below shows the orienting grooves and guide sleeve holes in the
base plate.
A
xx0300000045
Guide sleeve holes (2 pcs)
A
Required equipment
Note
Article number
Equipment
Includes
•
guide sleeves, 3HAC12937-3
•
levelling screws, 9ADA120-79
•
attachment screws and washers
fo... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 80 | Note
Action
CAUTION
The base plate weighs 353 kg! All lifting
equipment used must be sized accordingly!
2
Shown in figure Base plate, orienting
grooves and leveling bolts on page 77 .
Position base plate in relation to the robot
work location using the grooves in the base
plate.
3
Detailed in section Lifting the base... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 81 | 2.5.7 Orienting and securing the robot
General
This section details how to orient and secure the robot to the base plate in order
to run the robot safely.
Illustration, robot fitted to base plate
This illustration shows the robot base fitted to the base plate.
xx0100000107
Robot attachment bolts and washers, 12 pcs (M2... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 82 | Securing the robot
Use this procedure to secure robot to base plate after fitting plate to the foundation.
Note
Action
See section Lifting robot with lifting
accessory (recommended lifting
method) on page 68 .
Lift the robot.
1
See section Lifting robot with round-
slings on page 70 .
Move robot to the vicinity of it... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 83 | Hole configuration, base
This illustration shows the hole configuration used when securing the robot.
xx0300000046
Cross section, guide sleeve hole
This illustration shows the cross section of the guide sleeve holes.
xx0100000109
82
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 84 | 2.5.8 Fitting equipment on robot
General
The robot features mounting holes for additional equipment.
Access to any of the following mounting holes may be obstructed by any additional
cabling, equipment, etc., fitted by the robot user. Make sure the required mounting
holes are accessible when planning the robot cell.
No... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 85 | A
Robot variant
3398 mm
IRB 7600 - 130/3.5
xx0100000120
Illustration, fitting of extra equipment on upper arm
The illustration below shows the mounting holes available for fitting extra equipment
on the upper arm.
xx0100000116
Continues on next page
84
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 86 | xx0300000299
A
Robot variant
1056 mm
IRB 7600 - 500/2.55
806 mm
IRB 7600 - 500/2.3
1056 mm
IRB 7600 - 400/2.55
1306 mm
IRB 7600 - 340/2.8
1556 mm
IRB 7600 - 325/3.1
2012 mm
IRB 7600 - 150/3.5
Illustration, fitting of extra equipment on frame
The mounting holes available for fitting extra equipment on the frame are show... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 87 | xx0100000118
Tool flange, standard
The illustration below shows the mounting holes available for fitting equipment on
the turning disc.
xx0100000119
Continues on next page
86
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reserved.
2 Installation and commissioning
2.5.8 Fi... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 88 | Tool flange, LID (LeanID)
The illustration below shows the tool flange for option LID (LeanID).
12x M16
min 24
Drill
max 25,5
flat bottom hole
12x 30°
12 H7
15min
30max
12 H7
15min
16max
200
5°
15°
I
I
1,6
0,07 A
0,07 A
2 X
0,3 A
B
B
125 H7
8min
250
h8
1x45
227
1 x 45
SECTION I-I
2,5
3,2
2,5
0,04 A
0,08 CD
A
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 89 | 2.5.9 Installation of base spacers (option)
Illustration, installation of base spacers
xx0500001570
Base spacer (4 pcs)
A
Guide sleeve (4 pcs)
B
Attachment screws and washers (12 pcs)
C
Required equipment
Note
Art. no.
Equipment
Includes mounting set with at-
tachment screws and mount-
ing instruction.
3HAC021899-002
B... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 90 | Note
Art. no.
Equipment
These procedures include ref-
erences to the tools required.
Other tools and procedures
may be required. See refer-
ences to these procedures in
the step-by-step instructions
below.
Installation, base spacers
The procedure below details how to fit the base spacers between the robot and
the base ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 91 | 2.5.10 Installation of cooling fan for motors (option)
General
A cooling fan can be installed on the motors of axes 1 or 2.
Cooling fans for axes 1 and 2 can not be combined!
The cabling for the fans is available in different designs:
•
complete cabling, including connections for cooling fans at axes 1 and 2.
•
separat... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 92 | Cooling fan
The details of the cooling fan are shown in the figure below.
xx0500002158
Fanbox
A
Attachment screws, fanbox plates (9 pcs)
B
Groove in the connector
C
Tightening screws, fanbox (3 pcs)
D
Required equipment
Note
Article number
Equipment
3HAC15374-1
Cooling fan
Choose this cabling if equipping the robot
wit... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 93 | Note
Article number
Equipment
Loctite 243. Used for the three tightening
screws.
-
Locking liquid
Content is defined in section Standard
tools on page 419 .
-
Standard toolkit
See chapter Circuit diagram on page427 .
-
Circuit diagram
These procedures include references to
the tools required.
Other tools and procedur... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 94 | Installation, fan
The procedure below details how to install the cooling fan on any of the motors,
axes 1-3 .
Note
Action
DANGER
Turn off all:
•
electric power supply to the robot
•
hydraulic pressure supply to the robot
•
air pressure supply to the robot
Before entering the robot working area.
1
Shown in the figure C... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 95 | Cable bracket
A
Connector R1.SW2/3, connected to the robot base
B
Connector R3.FAN2, connected to the fan of axis 1 or 2
C
Installation, separate fan cabling axis 1 or 2
The procedure below details how to install the separate cabling for the cooling fan
of axis 1 or 2.
Note
Action
This is detailed in section Syn-
chro... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 96 | Note
Action
xx0500002174
Secure the cable bracket to the bracket of the ro-
bot cabling inside the frame.
Run the cable underneath the robot cabling and
out through the side of the frame, at motor, axis
1 . The correct cable run is shown in the figure to
the right!
Note
There is a risk of the balancing device damagin... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 97 | Adjustments in RobotWare
Note
Action
RobotWare 4.0: modify the settings in RobIn-
stall. RobotWare 4.063 and older must be up-
dated with a newer release.
Modify the settings in RobotWare to
include the cooling fans.
1
RobotWare 5: modify the option information
in System Builder (RobotStudio). Read more
about modifyi... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 98 | 2.5.11 Installation of Foundry Plus Cable guard (option no. 908-1)
Introduction
How to install the Foundry Plus Cable guard is described in the instruction delivered
with the cable guard.
Separate instructions for IRB 2600, 4600, 6620, 6640, 6650S, 6660 and 7600 are
available in English, German, French, Spanish, and It... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 99 | 2.5.12 Loads fitted to the robot, stopping time and braking distances
General
Any loads mounted on the robot must be defined correctly and carefully (with
regard to the position of center of gravity and mass moments of inertia) in order
to avoid jolting movements and overloading motors, gears and structure.
CAUTION
Inc... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 100 | 2.5.13 Safety lamp (option for IRC5)
Description
A signal lamp with a yellow fixed light can be mounted on the robot, as a safety
device.
Installation
See the assembly instruction delivered with the signal lamp.
Function
The lamp is active in MOTORS ON mode.
Further information
Further information about the MOTORS ON/M... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 101 | 2.5.14 Extended working range, axis 1 (option)
Overview
The working range of axis 1 can be extended on a floor-mounted robot, from the
default range limited by mechanical stops. The working range can be extended to
±220°.
CAUTION
The option Extended work range enables an extension of the working range for
axis 1, thr... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 102 | For more information about SafeMove, see Application manual - Functional safety
and SafeMove2 .
How to define the range of movement in M2000/M2000A is detailed in User’s
guide - S4Cplus (BaseWare OS 4.0) , chapter System Parameters - topic Manipulator .
Product manual - IRB 7600
101
3HAC022033-001 Revision: AF
© Cop... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 103 | 2.6 Restricting the working range
2.6.1 Axes with restricted working range
General
When installing the robot, make sure that it can move freely within its entire working
space. If there is a risk that it may collide with other objects, its working space
should be limited.
The working range of the following axes may be ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 104 | 2.6.2 Mechanically restricting the working range of axis 1
General
The working range of axis 1 is limited by fixed mechanical stops and adjustment
of the system parameter configuration. The working range can be reduced by
adding additional mechanical stops giving 7.5 or 15 graduation, between 22.5°
and 135° in both dir... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 105 | Note
Article number
Equipment, etc.
Article number is specified in
section References on page10 .
-
User’s guide - S4Cplus (BaseWare OS
4.0) (BaseWare 4.0)
Technical reference manual - System
parameters
Installation, mechanical stops axis 1
Use this procedure to fit the additional mechanical stops to axis 1 of the ro... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 106 | 2.6.3 Mechanically restricting the working range of axis 2
General
The working range of axis 2 is limited by fixed mechanical stops and can be reduced
by adding up to six additional mechanical stops with 15 graduation in respective
direction.
Mechanical stops, axis 2
The illustration shows the mounting position of the ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 107 | Note
Art. no.
Equipment, etc.
Art. no. is specified in section Refer-
ences on page 10 .
-
User’s guide - S4Cplus
(BaseWare OS 4.0) (Robot-
Ware 4.0)
Technical reference manu-
al - System parameters
Installation, mechanical stops axis 2
Use the procedure to fit the mechanical stops for axis 2 to the robot. An assembl... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 108 | 2.6.4 Mechanically restricting the working range of axis 3
General
The working range of axis 3 is limited by fixed mechanical stops and can be reduced
by adding additional mechanical stops with 20 graduation in respective direction.
Mechanical stops, axis 3
The illustration shows the mounting position of the mechanical... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 109 | ![Image]
![Image]
xx0600002973
Mechanical stop pin, axis 3
A
Attachment screw and washer
B
Required equipment
Note
Art. no.
Equipment, etc.
Includes six stops, one with 80° re-
striction, 3HAC12708-4 (use when
limitation angle >=80), and five with
20°, 3HAC 12708-2.
3HAC13128-2
Mechanical stop set, axis 3
Includes atta... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 110 | Installation, mechanical stops axis 3
Use the procedure to fit the mechanical stops for axis 3 to the robot. An assembly
drawing is also enclosed with the product.
Note
Action
DANGER
Turn off all:
•
electric power supply to the robot
•
hydraulic pressure supply to the robot
•
air pressure supply to the robot
Before ent... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 111 | 2.7 Electrical connections
2.7.1 Robot cabling and connection points
Introduction
Connect the robot and controller to each other after securing them to the foundation.
The lists below specify which cables to use for each respective application.
CAUTION
Connect the male and female connectors perfectly aligned horizontal... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 112 | Robot cables
These cables are included in the standard delivery. They are completely
pre-manufactured and ready to plug in.
Connection
point, robot
Connection
point, cabinet
Description
Cable sub-category
R1.MP
XS1
Transfers drive power from the
drive units in the control cabinet
to the robot motors.
Robot cable, power... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 113 | Grounding and bonding point on manipulator
There is a grounding/bonding point on the manipulator base. The grounding/bonding
point is used for potential equalizing between control cabinet, manipulator and any
peripheral devices.
![Image]
xx1500001601
Note
How to ground DressPack/SpotPack cables is detailed in the Prod... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 114 | Connection point
Art. no.
Cable
Distributing cable: R1.FAN.SW2/3
3HAC022723-005
Harness - cooling, 22 m
Inside cabinet: A43.X10 and A43.X11
Distributing cable: R1.FAN.SW2/3
3HAC022723-006
Harness - cooling, 30 m
Inside cabinet: A43.X10 and A43.X11
Product manual - IRB 7600
113
3HAC022033-001 Revision: AF
© Copyright 20... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 115 | 2.8 Start of robot in cold environments
Introduction
This section describes how to start the robot in a cold environment if it is not starting
the normal way.
Problems with starting the robot
Event message from Motion Supervision
Use this procedure if an event message indicates a problem with Motion supervision
at star... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 116 | 3 Maintenance
3.1 Introduction
Structure of this chapter
This chapter describes all the maintenance activities recommended for the IRB
7600.
It is based on the maintenance schedule found at the beginning of the chapter.
The schedule contains information about required maintenance activities including
intervals, and ref... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 117 | 3.2 Maintenance schedule and expected life
3.2.1 Specification of maintenance intervals
Introduction
The intervals are specified in different ways depending on the type of maintenance
activity to be carried out and the working conditions of the IRB 7600:
•
Calendar time: specified in months regardless of whether the sy... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 118 | 3.2.2 Maintenance schedule
General
The robot must be maintained regularly to ensure proper function. The maintenance
activities and intervals are specified in the following table.
Non-predictable situations also give rise to inspections of the robot. Any damage
must be attended to immediately.
The inspection intervals ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 119 | Changing activities
Note
It is very important not to mix different types of oil. The oil change intervals are
determined based on the generation of the robot. For more information, see
Technical reference manual - Lubrication in gearboxes .
Detailed in section
Interval
Equipment
Maintenance
activity
•
Changing oil, axi... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 120 | Detailed in section
Interval
Equipment
Maintenance
activity
•
Changing oil, axis-4
gearbox on page173
Every:
•
12,000 hours
Oil in axis-4 second-
ary gearbox, robot
generation 1:
Changing
Do not mix with other oils!
•
Changing oil, axis-4
gearbox on page173
First change when DTC i
reads:
6,000 hours
Oil in axis-4 sec... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 121 | Miscellaneous activities
Detailed in section
Interval
Equipment
Maintenance
activity
Cleaning the IRB 7600 on
page 193
-
Robot
Cleaning
Expected component life
on page 121
Every:
40,000 hours
Robot
Overhaul
Replacing the SMB battery
on page 183
36 months or battery low
alert i
Battery pack,
measurement sys-
tem of ty... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 122 | 3.2.3 Expected component life
General
The expected life of a specific component of the robot can vary greatly depending
on how hard it is run.
Expected component life - protection type Standard
Note
Expected life
Component
Not including:
•
Possible SpotPack
harnesses
•
Optional upper arm
harnesses
40,000 hours ii
Cab... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 123 | 3.3 Inspection activities
3.3.1 Inspecting the motor seal
Purpose of evacuation holes
This section is only valid for robots that are equipped with Type B motors.
The motors include evacuation on the motor flange to indicate failure of primary
sealing between the gearbox and the motor.
More information is found in Type... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 124 | Inspecting the evacuation hole
Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
1
WARNING
Handling gearbox oil involves several safety risks,
see Gearbox lubricants (oil or grease) on page38 .
2
![Image]
xx1... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 125 | 3.3.2 Inspecting the oil level in axis-1 gearbox
Location of gearbox
The axis-1 gearbox is located between the frame and base as shown in the following
figure.
xx0200000111
Gearbox axis 1
A
Oil plug, filling
B
Motor, axis 1
C
Oil plug, inspection (not available in all designs)
D
Label, specifies type of oil in the axis... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 126 | Note
Art. no.
Equipment, etc.
These procedures include refer-
ences to the tools required.
Other tools and procedures may
be required. See references to
these procedures in the step-by-
step instructions below.
Inspection through the oil plug, filling
Use this procedure to inspect the oil level in the axis-1 gearbox, w... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 127 | Inspection through the oil plug, inspection
Use this procedure to inspect the oil level in the axis-1 gearbox, when the oil plug
for inspection (shown in figure Location of gearbox on page 124 ) is available .
Note
Action
WARNING
Handling gearbox oil involves several safety risks,
see Gearbox lubricants (oil or grea... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 128 | 3.3.3 Inspecting the oil level in axis-2 gearbox
Different designs
The cover of the axis-2 gearbox is available in different designs, with different
locations of the oil plug hole for filling. The oil plug hole of the later design is located
33 mm lower than on the earlier design. The measured distance to the oil level... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 129 | Oil plug, later design
The axis-2 gearbox is located in the lower arm rotational center. The following
figure shows the later design of the gearbox cover.
A
C
B
D
E
A
C
B
D
xx0200000112
Gearbox, axis 2 (behind the motor attachment, not shown in figure)
A
Oil plug, filling/inspection (later design)
B
Oil plug, draining
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 130 | Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot working
area.
2
This is a precaution to reduce the
temperature dependency of the
measurement.
Make sure that the oil temperature is +25°C
±10°C.
3
Read more about the differ... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 131 | 3.3.4 Inspecting the oil level in axis-3 gearbox
Location of gearbox
The axis-3 gearbox is located in the upper arm rotational center as shown in the
following figure.
xx0200000113
Gearbox, axis 3
A
Oil plug, filling/inspection
B
Oil plug, draining
C
Label, specifies the oil type of axis-3 gearbox
D
Required equipment
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 132 | Note
Art. no.
Equipment
These procedures include refer-
ences to the tools required.
Other tools and procedures may
be required. See references to
these procedures in the step-by-
step instructions below.
Inspecting the oil level in axis-3 gearbox
Use this procedure to inspect the oil level in the axis-3 gearbox.
Note
... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 133 | Note
Action
Tightening torque: 24 Nm.
Refit the oil plug.
8
WARNING
Do not mix oil types! If wrong oil is refilled, the
gearbox must be rinsed as detailed in Technical
reference manual - Lubrication in gearboxes .
9
132
Product manual - IRB 7600
3HAC022033-001 Revision: AF
© Copyright 2007 - 2022 ABB. All rights reser... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 134 | 3.3.5 Inspecting the oil level in axis-4 gearbox
Location of gearbox
The axis-4 gearbox is located at the rear of the upper arm as shown in the following
figure.
xx0200000107
Upper arm housing
A
Cover, axis-4 gearbox
B
Oil plug, filling/inspection, secondary gearbox
C
Oil plug, draining, secondary gearbox
D
Oil plug, f... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 135 | Note
Art. no.
Equipment, etc.
Content is defined in section
Standard tools on page 419 .
-
Standard toolkit
These procedures include refer-
ences to the tools required.
Other tools and procedures may
be required. See references to
these procedures in the step-by-
step instructions below.
Inspecting the oil level in axi... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 136 | Note
Action
Shown in the figure Location of
gearbox on page 133 !
Open the oil plug, filling/inspection, in the second-
ary gearbox.
8
A
B
C
xx1400002785
A
Oil plug hole
B
Required oil level
C
Gearbox oil
Measure the oil level.
Required oil level: 0-10 mm
9
Where to find type of oil and total
amount is detailed in Ty... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 137 | 3.3.6 Inspecting the oil level in axis-5 gearbox
Location of gearbox
The axis-5 gearbox is located in the wrist unit as shown in the following figure.
A
E
F
D
G
C
B
xx0200000108
Wrist housing
A
Oil plug, filling/inspection, primary gearbox
B
The oil plug for draining of the primary gearbox is on the opposite side of th... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 138 | Required equipment
Note
Art. no.
Equipment etc.
See Type and
amount of oil in gear-
boxes on page 161 .
Lubricating oil
Content is defined in section
Standard tools on page 419 .
-
Standard toolkit
These procedures include refer-
ences to the tools required.
Other tools and procedures may
be required. See references t... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 139 | Note
Action
Where to find type of oil and total
amount is detailed in Type and
amount of oil in gearboxes on
page 161 .
Adjust the oil level, if required.
7
Detailed in section Changing oil, ax-
is-5 gearbox on page 176 .
Shown in the figure Location of
gearbox on page 136 .
Open the oil plug, draining/inspection ,... |
ABB_IRB7600_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC022033-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=AF | 140 | 3.3.7 Inspecting the oil level in axis-6 gearbox
Location of gearbox
The axis-6 gearbox is located in the center of the wrist unit as shown in the following
figure.
xx0200000114
Gearbox, axis 6
A
Oil plug, filling/inspection (notice the different locations of the plug, shown as
B 1 and B 2 )
B
Oil plug, draining (can ... |
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