Document Name stringclasses 11
values | URL stringclasses 11
values | page_number int64 1 1.26k | full_text stringlengths 65 18.2k |
|---|---|---|---|
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 447 | Note
Action
Roundsling 2.5 m: Lifting capacity: 2,000
kg
![Image]
xx1500002713
Attach a roundsling looped to the Lifting
eye and to an overhead crane (or similar).
![Image]
xx1400002599
5
Roundsling 3 m: Lifting capacity: 2,000 kg
![Image]
xx1500002714
Attach a roundsling looped to the wrist and
to an overhead crane (o... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 448 | Removing the parallel rod, upper end
Note
Action
![Image]
xx1500001963
Put a piece of wood (or similar) between
parallel arm and parallel rod, used as pro-
tection to prevent the rod from moving un-
expectedly during the continued procedure.
1
![Image]
xx1400002600
Remove the attachment screw with washer
that secure th... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 449 | Note
Action
This is done to prevent the upper arm
wings from pinching when pressing the
shaft and thereby making it more difficult
to press the shaft in or out.
Fit 2 + 2 M10x50 screws in the holes and
adjust the screws against the parallel rod
from both sides.
4
Attachment screws: M10x50 (4 pcs)
![Image]
xx1500002300
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 450 | Note
Action
This is to be able to remove the parallel rod
without problems and to be able to find the
correct position of the parallel rod, when
refitting it.
![Image]
xx1500002710
Unscrew two of the M10x50 screws, approx-
imately 5 mm, on one side of the parallel
rod. Leave the screws on the other side.
8
![Image]
xx1... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 451 | Note
Action
Strap
![Image]
![Image]
![Image]
xx1500002716
Secure bearing, thrust washer and cover
washer with a strap (or similar) to prevent
them from dropping out of its position.
11
Disconnecting the axis-6 motor cables
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 452 | Note
Action
![Image]
xx1300000488
Disconnect the motor cables.
4
![Image]
xx1300000484
Unscrew the attachment screws holding
the cable bracket.
5
![Image]
xx1300000485
Unscrew the screw holding the carrier.
Note
The screw is located at the bottom of the
carrier.
6
Continues on next page
Product manual - IRB 8700
451
3H... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 453 | Note
Action
![Image]
xx1300001113
Use caution and pull out the carrier.
Tip
If needed, use a screwdriver to help pulling
out the carrier.
7
![Image]
xx1300000666
Use caution and pull out the axis-6 motor
cables by holding the cables at the motor
with one hand, and the other one at the
carrier.
8
Disconnecting the axis-... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 454 | Note
Action
![Image]
xx1200001070
Note
Make sure the o-ring is present when re-
moving the cover.
3
![Image]
xx1200001066
Disconnect the motor cables.
4
![Image]
xx1500002717
Remove the cable gland cover.
Tip
Make a note in which direction the cable
exit hole is facing, if the motor shall be re-
moved too. The motor sh... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 455 | Note
Action
![Image]
xx1200001135
Unscrew the attachment screws with washers and
remove the motor cover.
2
![Image]
xx1200001070
Make sure the o-ring is present.
3
![Image]
xx1200001066
Disconnect the motor cables.
4
![Image]
xx1200001067
Remove the cable gland cover.
Inspect the gasket.
Note
Replace if damaged.
Tip
Ma... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 456 | Removing the cable harness in the upper arm
Note
Action
DANGER
Make sure that all supplies for electrical
power, hydraulic pressure, and air pressure
are turned off.
1
![Image]
xx1500002718
Unscrew the screw that hold the cable
clamp.
2
![Image]
xx1500002719
Remove the protection cover. Make sure
not to damage the surf... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 457 | Note
Action
![Image]
![Image]
xx1500002721
Cut the cable tie.
5
![Image]
xx1500002722
Unscrew the screws that secure the cover.
6
![Image]
xx1500002723
Remove the cover.
7
Use caution and remove the cable harness
out of the upper arm.
8
Removing the cable harness in the lower arm
Note
Action
DANGER
Make sure that all s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 458 | Note
Action
![Image]
xx1500002695
If not already done, unscrew the screws
that hold the two cable brackets inside the
lower arm.
Note
The screws are reached from the outside.
2
Use caution and remove the cable harness
from the lower arm.
3
Removing the shafts
Note
Action
![Image]
![Image]
xx1500002724
Before continuing... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 459 | Note
Action
![Image]
xx1500002725
Remove grease and other contamination
from the axis-2 and axis-3 shaft ends and
around the KM nuts, on both sides.
3
Sleeve KM nut D=152 L=220: 3HAC038174-
067
![Image]
xx1500002726
Use a Sleeve KM nut to release the torque
on one of the KM nuts.
Note
Do not remove this KM nut at this ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 460 | Note
Action
![Image]
xx1500002728
Remove gamma sealing and sealing ring.
7
![Image]
xx1500003125
Remove the magnetic plug and wipe hole
and shaft end meticulously clean.
8
Glycerine adapter
![Image]
xx1600000081
Attach the Glycerine adapter.
Note
Tighten the adapter very hard in order to
avoid leakage.
9
![Image]
xx150... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 461 | Note
Action
Horseshoe shims 2.5 mm: 3HAC038174-
063
![Image]
xx1600000076
Attach a 2.5 mm shim between lower and
upper arm, on the same side as the shaft
being removed.
11
Removal tool 3HAC056095-003 Set of tools.
Instruction 3HAC056526-002 enclosed.
Attach the removal tool.
Tip
How to use the removal tool is described... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 462 | Note
Action
![Image]
xx1500002731
Use caution and press the shaft out, using
both the glycerine and hydraulic press
tools:
1
Pump up the glycerine pump to 500
bar.
2
Pump up the hydraulic pump to 500
bar.
3
Use caution and continue pumping
up the pressure of the glycerine
pump until the shaft is loose.
16
Remove the ot... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 463 | Removing the parallel rod, lower end
Note
Action
![Image]
xx1500002736
Note
If the parallel rod shall be removed from
the robot, always disassemble the upper
end first.
1
CAUTION
The parallel rod weighs 55 kg.
All lifting accessories used must be sized
accordingly.
2
Roundsling 1 m: Lifting capacity: 1,000 kg
![Image]
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 464 | Note
Action
![Image]
xx1500001966
Remove the attachment screw with washer
that secure the rod shaft.
5
![Image]
xx1500001968
Remove the protection plug.
Note
Keep the protection plug. It shall be refitted
when the work is done.
6
Apply the press tool parts (Assembly tool,
Press plate and Round plate).
7
![Image]
xx1500... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 465 | Note
Action
![Image]
xx1500002098
Right side
Left side
Cover washer
Thrust washer
Make sure the thrust washer and cover
washer on either side of the bearing are
present.
Tip
Make a note on which side the respective
washer is fitted, for a correct assembly
later.
9
![Image]
xx1500002745
Use caution and lift the parallel... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 466 | Preparations of axis-2 before lifting the lower arm complete off
Note
Action
CAUTION
The lower arm complete weighs 600 kg.
All lifting accessories used must be sized
accordingly!
1
Roundsling 2 m: Lifting capacity: 2,000 kg
![Image]
xx1500002708
Attach a roundsling to the lower arm and
to an overhead crane (or similar)... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 467 | Note
Action
![Image]
![Image]
xx1500002705
Release the brakes on axis-2 and with the
help of an overhead crane, lift the lower
arm up as close as possible to calibration
position.
5
Unscrewing the axis-1 bracket
In order to protect the lower end of the cable harness, the axis-1 bracket shall be
removed with the cable h... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 468 | Preparations of axis-3 before lifting away the lower arm complete
The lower arm complete consists of lower arm and parallel arm together.
Note
Action
Roundsling 2 m: Lifting capacity: 2,000 kg
![Image]
xx1500002707
Attach a roundsling to the parallel arm and
to an overhead crane (or similar).
1
CAUTION
The parallel arm... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 469 | Note
Action
![Image]
![Image]
xx1500002706
Use caution, release the brakes on the axis-
3 and lift the parallel arm up as close as
possible against the lower arm.
5
Endless ratchet lashing belt
![Image]
![Image]
xx1500002709
Secure the parallel arm to the lower arm
with a Endless ratchet lashing belt.
6
With the brakes... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 470 | Attaching lifting accessories to lower arm complete - removal
Note
Action
CAUTION
The lower arm complete weighs 600 kg.
All lifting accessories used must be sized
accordingly!
1
Endless ratchet lashing belt
![Image]
![Image]
xx1500002709
DANGER
Make sure that the parallel arm is secured
to the lower arm with an Endless... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 471 | Note
Action
Roundsling 2 m: Lifting capacity: 2,000 kg
![Image]
![Image]
xx1500002733
Attach a roundsling to the lower arm com-
plete and to an overhead crane (or similar).
Attach the roundsling through the holes, in
the upper ends of the lower arm and paral-
lel arm.
3
Continues on next page
470
Product manual - IRB 8... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 472 | Removing the lower arm complete
The lower arm complete consists of lower arm and parallel arm together.
Note
Action
![Image]
![Image]
xx1500002733
Make sure that the lower arm complete is
attached to the lifting accessories.
1
DANGER
Make absolutely sure that the parallel arm
is secured against the lower arm with a
rat... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 473 | Note
Action
![Image]
xx1500002700
Use caution and lift the lower arm complete
off.
5
Pallet (2 pcs)
![Image]
xx1500002701
Put the complete lower arm down on two
pallets.
Tip
Put a piece of wood underneath the lower
arm to avoid the plastic cover, fitted on the
calibration surface, from being damaged.
6
Remove the lifti... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 474 | Note
Action
Roundsling 2 m: Lifting capacity: 2,000 kg
![Image]
![Image]
xx1500002734
Attach a roundsling to the parallel arm and
lift it to vertical position.
3
Press tool:
Use the press tool and disassemble the
parallel arm from the lower arm.
4
![Image]
xx1500002703
Use caution and lift the parallel arm up from
the ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 475 | Note
Action
For instructions how to replace bearings,
see below.
Examine the bearings for damage.
Note
Replace if damaged.
3
Mercasol
Apply corrosion protection on the outer
surface of the bearings.
4
Mercasol
Apply corrosion protection in the holes.
5
Replacing the bearings
Note
Action
Remove the bearing.
1
Remove the... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 476 | Note
Action
![Image]
xx1500002703
Use caution and move the parallel arm into
mounting position.
3
Press tool:
Use the press tool and assemble the paral-
lel arm and lower arm.
4
![Image]
![Image]
xx1500002737
Use caution and lower the parallel arm until
it rests on the lower arm.
5
Remove the lifting accessories.
6
End... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 477 | Attaching lifting accessories, lower arm complete
The lower arm complete consists of lower arm and parallel arm together.
Note
Action
CAUTION
The lower arm complete weighs 600 kg.
All lifting accessories used must be sized
accordingly!
1
Endless ratchet lashing belt
DANGER
Make sure that the parallel arm is secured
to ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 478 | Note
Action
![Image]
xx1500002700
Use caution and move the lower arm com-
plete into mounting position.
5
Refitting the lower arm complete - step 1
The lower arm complete consists of lower arm and parallel arm together.
Note
Action
![Image]
xx1500002344
The hole pattern in gearboxes and robot is
arranged in three areas... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 479 | Note
Action
![Image]
xx1500002345
Release the brakes on axis-2 and find the
hole pattern between lower arm and axis-
2 gearbox.
Tip
Use caution and rotate the small gear on
the axis-2 gearbox.
2
![Image]
xx1500002740
Attach as many screws as possible with
the robot in this position.
Tip
Begin by fitting screws in the o... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 480 | Note
Action
![Image]
xx1500002740
Attach as many screws as possible with
the robot in this position.
Tip
Begin by fitting screws in the most outer
holes in the outer ring of holes, to make
sure the hole pattern will be matching. If
needed use caution and turn the small gear
in the gearbox to find the hole pattern.
6
Ti... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 481 | Note
Action
![Image]
![Image]
xx1500002743
Remove the Endless ratchet lashing belt.
2
Stretch the roundsling to take the weight
of the parallel arm.
3
![Image]
![Image]
xx1500002741
Release the brakes on axis-3 and lower the
parallel arm to calibration position.
4
Continues on next page
480
Product manual - IRB 8700
3H... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 482 | Preparations before refitting the parallel rod, lower end
Note
Action
![Image]
![Image]
xx1500002744
Remove the strap which was used to keep
bearing, thrust washer and cover washer
in position.
1
![Image]
xx1500002098
Right side
Left side
Cover washer
Thrust washer
Remove the thrust washer and cover
washer, and wipe th... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 483 | Note
Action
![Image]
xx1500002098
Right side
Left side
Cover washer
Thrust washer
Put back the thrust washer (left side) and
cover washer (right side).
5
Refitting the parallel rod, lower end
Note
Action
![Image]
xx1500001965
Note
If the parallel rod has been removed from
the robot, always start refitting at the lower
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 484 | Note
Action
![Image]
xx1500002745
Use caution, stretch the roundsling and lift
the parallel rod into mounting position.
4
Apply the press tool parts (Assembly tool,
Press plate and Round plate).
5
![Image]
xx1500002098
Thrust washer
Left side
Cover washer
Right side
Make sure that the thrust washer and cover
washer on ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 485 | Note
Action
![Image]
xx1500001969
Use caution and press the shaft in.
8
![Image]
xx1500001968
Refit the protection plug.
9
Attachment screw: M10x16 8.8
Apply locking liquid on the screw and se-
cure the shaft.
10
Loctite 243
![Image]
xx1500001966
Continues on next page
484
Product manual - IRB 8700
3HAC052853-001 Revis... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 486 | Preparations of the lower arm before the continued refitting
Note
Action
Roundsling 2 m: Lifting capacity: 2,000 kg
![Image]
xx1500002747
Attach a roundsling to the lower arm.
1
Stretch the roundsling to take the weight
of the parallel arm.
2
![Image]
![Image]
xx1500002746
Release the brakes on axis-2 and lower the
low... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 487 | Attaching lifting accessories to the upper arm complete
Note
Action
CAUTION
The complete upper arm weighs 900 kg.
All lifting accessories used must be sized
accordingly.
1
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 488 | Note
Action
Roundsling 2.5 m: Lifting capacity: 2,000
kg
![Image]
xx1500002713
Attach a roundsling looped to the Lifting
eye and to an overhead crane (or similar).
![Image]
xx1400002599
5
Roundsling 3 m: Lifting capacity: 2,000 kg
![Image]
xx1500002714
Attach a roundsling looped to the wrist and
to an overhead crane (o... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 489 | Preparations before refitting the shafts
Note
Action
![Image]
xx1500002731
Remove residues of Loctite and other
contamination from the shaft and in the
hole where the shaft shall be refitted.
1
Scotch-brite abrasive cleaning hand pad
![Image]
xx1500002749
Use a Scotch-brite abrasive cleaning hand
pad and rub the contac... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 490 | Note
Action
Isopropanol
![Image]
xx1500002750
Wipe the surfaces for shaft, outer ring of
bearing and sealing ring meticulously
clean, with Isopropanol.
Note
Do not touch the cleaned surfaces with
anything after cleaning.
4
![Image]
xx1500002748
Inspect the sealing ring. Replace if dam-
aged.
5
Isopropanol
![Image]
xx15... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 491 | Refitting the shaft
Note
Start the refitting of the shafts on the axis-3 side!
Note
Action
Tribol GR 100-2 PD
Fill the bearing with grease.
1
![Image]
xx1500002732
Lift the upper arm into mounting position.
2
CAUTION
The upper arm complete weighs 900 kg.
All lifting accessories used must be sized
accordingly!
3
Isoprop... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 492 | Note
Action
![Image]
xx1500002979
Note
Make sure that the hole for the Glycerine
adapter on the shaft, will be facing as low
as possible.
6
CAUTION
The shaft weighs 19 kg.
7
![Image]
xx1500002731
Use caution and lift the shaft into mounting
position.
Note
Do not touch the surfaces cleaned with
Isopropanol.
8
Glycerine ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 493 | Note
Action
Horseshoe shim 2.5 mm: 3HAC038174-063
![Image]
xx1600000076
Put a 2.5 mm horseshoe shim between
lower and upper arm, on the the axis-3
side.
Note
Leave the shim in this position also when
the axis-2 shaft is fitted.
11
Attach a pull bar to the part of the press
tool at the Glycerine adapter.
12
Assembly too... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 494 | Note
Action
![Image]
xx1500003125
Refit the magnetic plug.
25
Refit the other shaft by repeating the pro-
cedure.
Note
Leave the horseshoe shim fitted on the
axis-3 side also when fitting the axis-2
shaft! Do not move the shim or attach an-
other one on the axis-2 side.
26
Refitting the KM nut - axis-3 side
Note
Start ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 495 | Note
Action
![Image]
xx1600000084
Inspect sealing ring.
2
![Image]
xx1600000084
Refit sealing ring.
3
![Image]
xx1600000193
Wipe clean the KM nut.
4
Wipe clean the o-ring in the KM nut.
5
![Image]
xx1600000188
Attach the o-ring in its groove in the KM
nut.
Tip
Put a little grease on the o-ring for a better
fitting.
6
C... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 496 | Note
Action
Loctite 243
![Image]
xx1600000192
Apply locking liquid on the threads and refit
the KM nut.
7
Sleeve KM nut D=152 L=220: 3HAC038174-
067
Secure the KM nut with the Sleeve KM nut.
8
Tightening torque: 300 Nm
![Image]
xx1600000187
Wipe the shaft clean.
9
Dial gauge
Attach the attachment of the dial gauge in
t... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 497 | Note
Action
![Image]
xx1600000083
Inspect the pre-mounted gamma sealing
on the KM nut.
2
![Image]
xx1600000084
Inspect sealing ring.
3
![Image]
xx1600000084
Refit sealing ring.
4
![Image]
xx1600000193
Wipe clean the KM nut.
5
Wipe clean the o-ring in the KM nut.
6
Continues on next page
496
Product manual - IRB 8700
3H... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 498 | Note
Action
![Image]
xx1600000188
Attach the o-ring in its groove in the KM
nut.
Tip
Put a little grease on the o-ring for a better
fitting.
7
Locking liquid: Loctite 243
![Image]
xx1600000192
Apply locking liquid on the threads and refit
the KM nut.
8
Make sure that the dial gauge attachment
is fitted.
9
Sleeve KM nut... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 499 | Note
Action
Screws M6x16 (4 pcs)
![Image]
xx1500002695
Refit the two cable brackets inside the
lower arm.
Note
The screws are reached from the outside.
3
![Image]
xx1600000075
Refit upper and lower cable guides.
4
The figure show the positions of the cable
guides.
Refitting the cable harness in the upper arm
Note
Actio... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 500 | Note
Action
Nut: M6
![Image]
xx1500002720
Refit the cable clamp inside the upper arm.
Note
The nut is attached from the outside.
2
Attachment screw: M8
![Image]
xx1500002719
Refit the protection cover.
3
![Image]
xx1500002718
Refit the cable clamp on the axis-3 bracket.
4
![Image]
xx1500003092
Refit the cable clamp on ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 501 | Note
Action
![Image]
xx1500003093
Secure the cable harness with a cable tie.
6
![Image]
xx1500003094
Make sure that the gasket on the cover is
correctly fitted.
Note
Replace if damaged.
The gasket is covered with adhesive on the
side facing the upper arm cover. The three
washers are pressed into the holes in the
gasket... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 502 | Connecting the axis-4 motor cables
Note
Action
![Image]
xx1300000738
Push the motor cables in through the cable
gland opening.
1
![Image]
xx1200001067
Refit the cable gland cover.
Note
Replace the gasket if damaged!
2
![Image]
xx1200001066
Connect the motor cables.
Connect in accordance with the markings
on the connect... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 503 | Note
Action
O-ring: 3HAC054692-002
![Image]
xx1200001070
Inspect the o-ring.
Note
Replace if damaged.
4
Wipe clean o-ring and o-ring groove.
5
Refit the o-ring.
6
CAUTION
When refitting the motor cover, make sure
none of the cables inside will be damaged.
7
![Image]
xx1200001135
Refit the motor cover.
Note
Do not reuse... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 504 | Connecting the axis-5 motor cables
Note
Action
![Image]
xx1500002717
Push the motor cables in through the cable
gland opening.
1
Attachment screws: M5x16 (2 pcs)
![Image]
xx1200001016
Refit the cable gland cover.
Note
Replace the gasket if damaged.
2
![Image]
xx1200001015
Connect the connectors.
Connect in accordance w... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 505 | Note
Action
O-ring: 3HAC054692-002
![Image]
xx1200001070
Inspect the o-ring.
Note
Replace if damaged.
4
CAUTION
When refitting the motor cover, make sure
that none of the cables inside will be dam-
aged.
5
Attachment screws: M5x12 8.8 (6 pcs)
![Image]
xx1200001013
Refit the motor cover.
Note
Do not reuse the self-threa... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 506 | Note
Action
![Image]
xx1300000488
Reconnect the connectors to the axis-6
motor.
2
Note
Do not refit anything else of the axis-6 mo-
tor cables at this point. The remaining refit-
ting must wait until the axis-5 has been
moved into +90° position.
Axis-5 must be in +90° position when the
carrier and cable bracket are ref... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 507 | Connecting the axis-6 motor cables - Step 2
Note
Action
Make sure that the axis 5 now is in +90°
position before continuing.
1
If not, the cable spiral will be attached in
the wrong position and the result will be
damage to the cable harness.
CAUTION
Make sure that the cable spiral is not twis-
ted an extra revolution.... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 508 | Note
Action
Attachment screws M6x (2 pcs)
![Image]
xx1300000484
Secure the cable bracket with its attach-
ment screws.
4
![Image]
xx1300000488
Inspect the connectors to the axis-6 motor
and make sure they are connected.
Note
The resolver cable shall be placed under-
neath the motor cable.
5
Gasket, 3HAC033489-001
![Ima... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 509 | Note
Action
![Image]
xx1600000047
CAUTION
When fitting the motor cover, make sure
that none of the cables inside will be dam-
aged.
7
![Image]
xx1200001080
Refit the motor cover.
8
Refitting the remaining screws securing the lower arm complete - step 2
The lower arm complete consists of lower arm and parallel arm toget... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 510 | Note
Action
![Image]
xx1500001965
Take a firm grip of the parallel rod and lift
it up into mounting position.
2
![Image]
xx1500001963
Put a piece of wood (or similar) between
parallel arm and parallel rod, used as pro-
tection to prevent the rod from moving un-
expectedly during the procedure.
3
![Image]
xx1500001964
R... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 511 | Note
Action
Unscrew two of the M10x50 screws only
on one side of the parallel rod, approxim-
ately 5 mm. Leave the screws fastened on
the other side.
Note
This is done to be able to refit the parallel
rod without problems and to be able to find
the correct position of the parallel rod.
5
Attachment screws: M10x50 (4 pc... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 512 | Note
Action
Attachment screw: M10x16 8.8
Apply locking liquid on the attachment
screw and secure shaft.
10
Loctite 243
![Image]
xx1400002600
![Image]
xx1500001961
Remove the four M10x50 screws and refit
the protection plugs (4+4 pcs).
11
Robot position when replacing the balancing device
Note
Action
![Image]
xx15000023... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 513 | Preparations before refitting the balancing device
Note
Action
CAUTION
The balancing device weighs 200 kg.
All lifting accessories used must be sized
accordingly!
1
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Imag... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 514 | Refitting the balancing device
Note
Action
Mobile platform ladder
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
![Image]
xx1500001985
Use a Mobile platform ladder (or s... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 515 | Note
Action
![Image]
xx1500001975
Make sure that the spacer ring with V-ring
and the support ring are placed correctly
on the shafts before the balancing device
is put on the shafts.
4
![Image]
xx1500002305
Use caution and put the balancing device
onto upper and lower shafts.
5
Locking liquid: Loctite 243
![Image]
xx15... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 516 | Note
Action
Tightening torque: 120 Nm
![Image]
xx1500001973
Secure the balancing device with the two
lock nuts.
Note
Make sure that the V-ring and support ring
is fitted correctly.
8
Remove the lifting accessories.
9
Bearing grease: Tribol GR 100-2 PD
![Image]
xx1500002055
Remove the M6x10 torx pan head screws
on eithe... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 517 | Note
Action
![Image]
xx1500002308
Restore the pressure of the balancing
device by unscrewing the two M16x80
screws alternately little by little.
2
Remove the screws.
3
Attachment screws: M16x35 (2 pcs)
![Image]
xx1500001971
Refit the M16x35 screws in the holes on
top of the balancing device.
4
Robot position when refit... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 518 | Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot
working area.
2
Refitting the counterweight
Note
Action
CAUTION
The counter weight weighs 1200 kg.
All lifting accessories used must be sized
accordingly!
1
![Image]
xx15000... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 519 | Note
Action
![Image]
xx1500001982
Use caution and lift the counterweight up
onto the parallel arm.
6
Attachment screws: M16x70 Gleitmo (10
pcs)
Fit attachment screws with washers and
secure the counterweight to the parallel
arm.
7
Tightening torque: 300 Nm
![Image]
xx1500001981
Remove lifting accessories; lifting chain... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 520 | Note
Action
DANGER
Make sure all safety requirements are met
when performing the first test run. These
are further detailed in the section DANGER
- First test run may cause injury or damage!
on page 46 .
2
Product manual - IRB 8700
519
3HAC052853-001 Revision: D
© Copyright 2015-2017 ABB. All rights reserved.
4 Repair... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 521 | 4.6 Frame and base
4.6.1 Replacing the counterweight
Location of the counterweight
The counterweight is located as shown in the figure.
![Image]
xx1500001977
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 87... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 522 | Required tools and equipment
Note
Article number
Equipment, etc.
M16
3HAC14457-4
Lifting eye
Lifting instruction 3HAC15880-2 en-
closed.
3HAC15556-1
Lifting accessory (chain)
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required consumables
Note
Article number
Consumables
Flange seal... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 523 | Note
Action
![Image]
xx1500001980
If used, remove the plastic plugs covering
the holes for the lifting eyes.
Note
Keep the plastic plugs. They shall be refit-
ted.
2
Lifting eye: M16 3HAC14457-4 (4 pcs)
![Image]
xx1500002087
Attach lifting eyes.
3
Lifting accessory (four chains)
Attach the lifting accessory chain (with... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 524 | Note
Action
![Image]
xx1500001982
Use caution, lift the counterweight off.
7
![Image]
xx1500002095
CAUTION
The counterweight will start to lean back-
wards when laying it down, before it is
resting on the floor.
8
Refitting the counterweight
Use these procedures to refit the counterweight.
Robot position when refitting... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 525 | Note
Action
DANGER
Turn off all:
•
electric power supply
•
hydraulic pressure supply
•
air pressure supply
to the robot, before entering the robot
working area.
2
Refitting the counterweight
Note
Action
CAUTION
The counter weight weighs 1200 kg.
All lifting accessories used must be sized
accordingly!
1
![Image]
xx15000... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 526 | Note
Action
![Image]
xx1500001982
Use caution and lift the counterweight up
onto the parallel arm.
6
Attachment screws: M16x70 Gleitmo (10
pcs)
Fit attachment screws with washers and
secure the counterweight to the parallel
arm.
7
Tightening torque: 300 Nm
![Image]
xx1500001981
Remove lifting accessories; lifting chain... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 527 | 4.6.2 Replacing the mechanichal stop pin
Location of the mechanical stop pin
The mechanical stop pin is located as shown in the figure.
![Image]
xx1500002077
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 87... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 528 | Note
Article number
Equipment, etc.
Content is defined in section Standard
toolkit on page 825 .
-
Standard toolkit
Required consumables
Note
Article number
Consumable
Loctite 243
3HAB7116-1
Locking liquid
Mercasol
Corrosion protection
Removing the mechanical stop pin
Use these procedures to remove the mechanical stop... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 529 | Note
Action
![Image]
xx1500002091
Put a piece of wood (or similar) underneath
the stop pin, to prevent it from falling down
uncontrolled, when the set screw is re-
moved.
2
Take a firm grip on the stop pin with one
hand.
3
![Image]
xx1500002090
Unscrew the set screw with the other hand.
4
![Image]
xx1500002299
Hold the... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 530 | Note
Action
![Image]
xx1500002089
Remove the stop pin by sliding it down, out
off its hole and moving it slightly forwards.
6
Refitting the mechanical stop pin
Use these procedures to refit the mechanical stop pin.
Refitting the mechanical stop pin
Note
Action
![Image]
xx1500002093
Make sure that axis-1 is in the posit... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 531 | Note
Action
Corrosion protection: Mercasol
![Image]
xx1500002094
Apply corrosion protection on the marked
area on the stop pin and on the matching
area in the hole.
3
CAUTION
The mechanical stop pin weighs 13 kg.
4
![Image]
xx1500002091
Put a piece of wood (or similar) underneath
the stop pin, to prevent it from fallin... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 532 | Note
Action
![Image]
xx1500002092
Make sure that the set screw will find the
groove in the stop pin, before securing the
mechanical stop pin.
Tip
Use caution and move the stop pin a little
up and down while at the same time care-
fully fitting the set screw, making sure that
the screw will secure the stop pin in the
gr... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 533 | 4.6.3 Replacing the parallel rod
Location of the parallel rod
The parallel rod is located as shown in the figure.
![Image]
xx1500001978
Required spare parts
Note
The spare part numbers that are listed in the table can be out of date. See the
latest revision of Product manual, spare parts - IRB 8700 on ABB Library.
No... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 534 | Required tools and equipment
Note
Article number
Equipment, etc.
Used when replacing the parallel rod
and mechanical stop pin as a safety
measure
-
Piece of wood
Fully threaded
-
Screw M10x50
Used to disassemble and assemble the
parallel rod
3HAC051000-001
Assembly tool
Used to disassemble and assemble the
parallel rod... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 535 | Robot position when removing the parallel rod
Note
Action
Note
The upper arm shall be in horizontal posi-
tion against the foundation.
If not already in this position, jog the robot
to the specified position:
•
Axis 1: No significance, as long as
the robot is secured to the founda-
tion.
•
Axis 2: Comfortable working... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 536 | Note
Action
![Image]
xx1400002600
Remove the attachment screw with washer
that secure the rod shaft.
2
![Image]
xx1500001961
Remove the protection plugs 4 + 4 (two on
either side of the upper arm wings).
Note
Keep the protection plugs. They shall be
refitted when the work is done.
3
This is done to prevent the upper ar... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 537 | Note
Action
Assembly tool: 3HAC051000-001
Apply the press tool parts (Assembly tool,
Press plate and Round plate).
6
Press plate: 3HAC050949-001
Round plate:
![Image]
xx1500001962
Use the press tool and press the shaft out.
7
This is to be able to remove the parallel rod
without problems and to be able to find the
corr... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 538 | Note
Action
![Image]
xx1500001965
Move the parallel rod down and let it rest
on the piece of wood, which was put there
earlier.
10
Strap
![Image]
![Image]
![Image]
xx1500002716
Secure bearing, thrust washer and cover
washer with a strap (or similar) to prevent
them from dropping out of its position.
11
Removing the par... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 539 | Note
Action
CAUTION
The parallel rod weighs 55 kg.
All lifting accessories used must be sized
accordingly.
2
Roundsling 1 m: Lifting capacity: 1,000 kg
![Image]
xx1500002698
Attach a roundsling, looped through the
parallel rod and to an overhead crane (or
similar).
3
Stretch the roundsling to start taking the
weight of... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 540 | Note
Action
![Image]
xx1500001969
Use the press tool and press the shaft out.
8
![Image]
xx1500002098
Right side
Left side
Cover washer
Thrust washer
Make sure the thrust washer and cover
washer on either side of the bearing are
present.
Tip
Make a note on which side the respective
washer is fitted, for a correct assem... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 541 | Note
Action
Strap
![Image]
xx1500002099
Secure bearing, thrust washer and cover
washer with a strap (or similar), to prevent
them from dropping out of its position.
11
Refitting the parallel rod
Use these procedures to refit the parallel rod.
Note
If the shafts in both upper and lower ends of the parallel rod shall be ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 542 | Note
Action
![Image]
xx1500002098
Right side
Left side
Cover washer
Thrust washer
Remove the thrust washer and cover
washer, and wipe them clean.
Note
Make a note on which side the covers are
placed.
2
Wipe the shafts and the holes for the shafts
clean.
3
Mercasol
![Image]
xx1500002100
Apply corrosion protection on bot... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 543 | Refitting the parallel rod, lower end
Note
Action
![Image]
xx1500001965
Note
If the parallel rod has been removed from
the robot, always start refitting at the lower
end!
1
CAUTION
The parallel rod weighs 55 kg.
2
Roundsling 1 m: Lifting capacity: 1,000 kg
Attach a roundsling to the parallel rod and
to an overhead cran... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 544 | Note
Action
![Image]
xx1500002098
Thrust washer
Left side
Cover washer
Right side
Make sure that the thrust washer and cover
washer on either side of the bearing, are
in position.
Note
Make sure that the washers are on the
correct sides of the bearing.
6
![Image]
xx1500002301
Apply some grease on the shafts and in
the ... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 545 | Note
Action
![Image]
xx1500001968
Refit the protection plug.
9
Attachment screw: M10x16 8.8
Apply locking liquid on the screw and se-
cure the shaft.
10
Loctite 243
![Image]
xx1500001966
Preparations before refitting the parallel rod, upper end
Note
Action
![Image]
xx1500002097
Remove the strap, which was used to keep
... |
ABB_IRB8700_Product_Manual.pdf | https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D | 546 | Note
Action
![Image]
xx1500001964
Thrust washer
Left side
Cover washer
Right side
Remove thrust washer and cover washers,
and wipe them clean.
2
Wipe clean the shafts and the holes for the
shafts.
3
Mercasol
![Image]
xx1500002100
Apply corrosion protection (Mercasol) on
both sides of the bearings, and on all ma-
chined... |
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