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ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
747
Note Action CAUTION Whenever parting/mating motor pinion and hub, the splines may be damaged if excess- ive force is used! 9 Use caution and fit the motor in its final position while at the same time rotating the motor pinion slightly using the rotation tool. • Make sure that the motor pinion is properly mated into the...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
748
Connecting the axis-3 motor cables Note Action ![Image] xx1300000738 Push the motor cables in through the cable gland opening. 1 ![Image] xx1200001067 Refit the cable gland cover. Note Replace the gasket if damaged! 2 ![Image] xx1200001066 Connect the motor cables. Connect in accordance with the markings on the connect...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
749
Note Action O-ring: 3HAC054692-002 ![Image] xx1200001070 Inspect the o-ring. Replace if damaged! 4 Wipe clean o-ring and o-ring groove. 5 Refit the o-ring. 6 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. 7 ![Image] xx1200001135 Refit the motor cover with its attachmen...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
750
Restoring the pressure of the balancing device Note Action Mobile platform ladder ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] ![Image] xx1500001985 Use a Mobile platf...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
751
Note Action ![Image] xx1500002322 Use caution and start unscrewing the axis-2 lock screw, while at the same time very slowly jogging axis-2, until it is possible to unscrew the lock screw completely. 2 ![Image] xx1500002321 Use caution and start unscrewing the axis-3 lock screw, while at the same time very slowly joggi...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
752
Note Action DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 2 Refitting the axis-3 gearbox to parallel arm - screws in area 2 Note Action ![Image] 1 2 3 1 2 3 xx1500002974 Find area 2. See figure. Do not attach and secu...
ABB_IRB8700_Product_Manual.pdf
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753
Robot position when attaching the screws in area 1 Note Action Jog the robot to the specified position: • Axis 1: no significance as long as the robot is fitted to the foundation. • Axis 2: +48° • Axis 3: 0° • Axis 4: 0° • Axis 5: 0° • Axis 6: No significance. 1 DANGER Turn off all: • electric power supply • hydraulic ...
ABB_IRB8700_Product_Manual.pdf
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754
Note Action Tip To make sure that all screws in this area are torqued, use a marker pen and mark each screw after it has been torqued. 3 Examine that all screws in this area now has been torqued. 4 Concluding procedure Note Action See Performing a leak-down test on page 190 . Perform a leak-down test (if not already d...
ABB_IRB8700_Product_Manual.pdf
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755
4.8.5 Replacing the axis-4 primary gearbox Location of the axis-4 primary gearbox The axis-4 primary gearbox is located as shown in the figure. ![Image] xx1500002071 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts ...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
756
Required tools and equipment Note Article number Equipment, etc. Used to push out the motor if neces- sary. Always use removal tools in pairs. 3HAC14631-1 Removal tool M12 Always use guide pins in pairs. 3HAC15521-2 Guide pin, M10x150 Always use guide pins in pairs. 3HAC13056-2 Guide pin, M12x150 Always use guide pins ...
ABB_IRB8700_Product_Manual.pdf
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757
Note Action Follow the instructions given in the refer- ence calibration routine on the FlexPendant to create reference values. If the robot is to be calibrated with refer- ence calibration: Find previous reference values for the axis or create new reference values. These val- ues are to be used after the repair proced...
ABB_IRB8700_Product_Manual.pdf
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758
Note Action ![Image] xx1200001135 Unscrew the attachment screws with washers and remove the motor cover. 2 ![Image] xx1200001070 Make sure the o-ring is present. 3 ![Image] xx1200001066 Disconnect the motor cables. 4 Continues on next page Product manual - IRB 8700 757 3HAC052853-001 Revision: D © Copyright 2015-2017 A...
ABB_IRB8700_Product_Manual.pdf
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759
Note Action ![Image] xx1200001067 Remove the cable gland cover. Inspect the gasket. Note Replace if damaged. Tip Make a note in which direction the cable exit hole is facing, if the motor will be re- moved too. The motor shall be refitted in the same position. 5 Use caution and pull out the motor cables. 6 Removing the...
ABB_IRB8700_Product_Manual.pdf
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760
Note Action Removal tool M12: 3HAC14631-1 Press the motor out of position by fitting the removal tool in the remaining attach- ment holes for the motor. 6 Always use removal tools in pairs. CAUTION The motor weighs 27 kg. All lifting accessories used must be sized accordingly. 7 Lifting accessory, motor Attach the lift...
ABB_IRB8700_Product_Manual.pdf
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761
Note Action CAUTION Whenever parting/mating the hub pinion and gearbox, the gears may be damaged if excessive force is used. 3 Attachment screws: M6x110 (2 pcs) ![Image] xx1500002081 Fit two screws in opposite holes of the hub and use them as removal tools. 4 ![Image] xx1500002326 Lift out the hub carefully. 5 Removing...
ABB_IRB8700_Product_Manual.pdf
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762
Note Action ![Image] xx1500002986 Remove the revolution indicator for axis-4. Note Do not move axis-4 after the indicator has been removed. The indicator has to be re- fitted in the same position. 2 ![Image] xx1500002987 Remove the arm house cover. 3 Guide pins: 3HAC13056-3 M12x200 (2 pcs) ![Image] xx1500002988 Unscrew...
ABB_IRB8700_Product_Manual.pdf
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763
Note Action CAUTION Whenever parting/mating motor and gear- box, the gears may be damaged if excess- ive force is used. 6 ![Image] xx1500002990 Note There is a set of shims behind the gear. Use caution when the gear is removed not to damage or drop the set of shims. 7 Use caution and remove the gear. CAUTION The gear w...
ABB_IRB8700_Product_Manual.pdf
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764
Removing the motor flange Note Action ![Image] xx1600000072 Cut the paint and Sikaflex with a knife in the slot between motor flange and gearbox. 1 ![Image] xx1500002993 Remove two attachment screws in opposite holes. 2 Guide pins: 3HAC13056-2 M12x150 mm Attach guide pins in the holes. Tip Apply some grease on the guid...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
765
Note Action Note There will be some oil spill when the motor cover is removed. Put some paper (or similar) to absorb the surplus oil. 5 ![Image] xx1500002995 Use caution and remove the motor flange out from the guide pins. 6 Removing the axis-4 primary gearbox Note Action M10x16 (3 pcs) ![Image] xx1500002996 Unscrew th...
ABB_IRB8700_Product_Manual.pdf
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766
Refitting the axis-4 primary gearbox Use these procedures to refit the gearbox. Preparations before refitting the axis-4 primary gearbox Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Wipe clean all contact surfaces in the arm house. 2 Wipe cl...
ABB_IRB8700_Product_Manual.pdf
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767
Refitting the axis-4 primary gearbox Note Action CAUTION The axis-4 primary gearbox weighs 56 kg. All lifting accessories used must be sized accordingly. 1 Lifting accessory: Attach the lifting accessories to the gear- box. 2 Roundsling 2 m: Roundsling 2 m ![Image] xx1500003000 Fit the o-rings in its grooves. Tip Put s...
ABB_IRB8700_Product_Manual.pdf
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768
Note Action ![Image] xx1500003073 Use caution and lift the gearbox onto the guide pins. 7 Slide the gearbox on the guide pins into mounting position. Note Do not secure the gearbox at this point. It will be secured together with the motor flange, when the motor flange is refitted. 8 Remove the lifting accessories. 9 Re...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
769
Note Action ![Image] xx1500003075 Make sure the oil inspection glass is facing at six o'clock before lifting the motor flange onto the guide pins. 5 ![Image] xx1500002995 Lift the motor flange onto the guide pins. 6 Make sure the o-ring is in position and slide the motor flange into position. 7 ![Image] xx1600000068 No...
ABB_IRB8700_Product_Manual.pdf
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770
Note Action ![Image] xx1500002993 Remove the guide pins and fit the remaining screws. 10 ![Image] xx1600000072 Apply Sikaflex in the slot between motor flange and gearbox. 11 Securing the motor flange together with gearbox Note Action Tightening torque: 120 Nm Secure motor flange together with the axis-4 primary gearbo...
ABB_IRB8700_Product_Manual.pdf
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771
Note Action ![Image] xx1500002082 Examine the pinion and the splines in the hub for damages. 5 Grease: Castrol Molub. Alloy 777-1 NG ![Image] xx1500002346 Make sure that there is enough grease on the splines before fitting. If not, apply 3 gram of grease. 6 Refitting the hub Note Action Attachment screws: M6x110 (2 pcs...
ABB_IRB8700_Product_Manual.pdf
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772
Note Action ![Image] xx1500002326 Refit the hub. 3 Attachment screws: M6x30 12.9. Remove the two M6x110 and fit the attach- ment screws for the hub. 4 Loctite 243 Apply locking liquid (Loctite 243) on the screws. Note The number of attachment screws differ depending on gearbox. Quantity: • Axis-1 = 6 pcs • Axis-2 = 8 p...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
773
Note Action ![Image] xx1500003077 Put 6 mm of shims on the guide pins. Note The gear must never be attached with minus play. Always start with 6 mm shims. 3 ![Image] xx1500003078 Put the axis-4 gear on the guide pins. 4 Attachment screws: M16x50 12.9 Gleitmo 603 Secure the gear and shims with three of the nine M16x50 s...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
774
Measuring the play Note Action Dial gauge Measure the play in three places, with a dial gauge with magnetic base. Note It shall be 90° between the dial indicator arm and the magnetic base, and 90° between the arm to the dial indicator. 1 Disassemble the gear. 2 Use the instruction in this step and reduce the number of ...
ABB_IRB8700_Product_Manual.pdf
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775
Note Action ![Image] xx1500002992 Inspect the gasket on the arm house cover. Note Replace if damaged. 4 Loctite 574 Apply flange sealant (Loctite 574) on the cover flange. 5 Attachment screws: M6x16 (22 pcs) Attach the arm house cover and tighten all screws alternately and repeat once. 6 Tightening torque: 10 Nm ![Imag...
ABB_IRB8700_Product_Manual.pdf
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776
Note Action O-ring, 3HAB3772-107 ![Image] xx1200001019 Inspect the o-ring. Note Replace if damaged. 4 ![Image] xx1200001020 Make sure the o-ring is seated in the groove. Tip Lubricate the o-ring with some grease for a better fitting in the groove. 5 ![Image] xx1200001135 If the motor is a new spare part, remove the cov...
ABB_IRB8700_Product_Manual.pdf
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777
Note Action ![Image] xx1600000066 Note Make sure the cable exit hole are turned the correct way. 3 CAUTION The motor weighs 27 kg. All lifting accessories used must be sized accordingly. 4 Rotation tool: 3HAC7887-1 Apply the rotation tool and use it to rotate the pinion when mating it into the gear. 5 To release the br...
ABB_IRB8700_Product_Manual.pdf
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778
Note Action Tightening torque: 50 Nm. Secure the motor with its attachment screws and washers. 10 Screw dimension: M10x30 quality 12.9 Gleitmo (4 pcs) ![Image] xx1600000064 See Performing a leak-down test on page 190 . Perform a leak-down test. 11 Disconnect the 24 VDC power supply. 12 Connecting the axis-4 motor cabl...
ABB_IRB8700_Product_Manual.pdf
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779
Note Action ![Image] xx1200001067 Refit the cable gland cover. Note Replace the gasket if damaged. 2 ![Image] xx1200001066 Connect the motor cables. Connect in accordance with the markings on the connectors. 3 O-ring: 3HAC054692-002 ![Image] xx1200001070 Inspect the o-ring. Note Replace if damaged. 4 Wipe clean o-ring ...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
780
Note Action ![Image] xx1200001135 Refit the motor cover with its attachment screws. Note Do not reuse the self-threading attachment screws. Replace with standard attachment screws or the threads will be damaged. Note Make sure the o-ring is undamaged and properly fitted. 8 Make sure that the covers are tightly sealed. ...
ABB_IRB8700_Product_Manual.pdf
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781
4.8.6 Replacing the axis-6 gearbox Location of the axis-6 gearbox The axis-6 gearbox is located as shown in the figure. ![Image] xx1500002072 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest revision of Product manual, spare parts - IRB 8700 on ABB Libra...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
782
Required tools and equipment Note Article number Equipment, etc. Lifting capacity: 1,000 kg - Roundsling 1 m Content is defined in section Standard toolkit on page 825 . - Standard toolkit Required consumables Note Article number Consumable Castrol Molub. Alloy 777-1 NG: To be used on hub splines to prevent from frett...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
783
Note Action Jog the robot to a comfortable position for removing the turning disc. This is espe- cially important when removing the heavier process turning disc. 2 DANGER Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the robot working area. 3 Remov...
ABB_IRB8700_Product_Manual.pdf
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784
Note Action ![Image] xx1600000074 When the gearbox is removed, make sure not to loose the sealing ring. It must be fit- ted on the gearbox when the turning disc is refitted. Note On a new gearbox, the sealing ring must be removed from the old gearbox, and fitted on the new one. 4 Removing the process turning disc Note ...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
785
Note Action To release the brakes, connect the 24 VDC power supply. 2 Connect to connector R2.MP6: • pin 2 = 24V • pin 5 = 0V ![Image] xx1500002981 Remove the calibration pin holder, by un- screwing the two M12x110 screws. Note Use caution not to damage the guiding pins. 3 ![Image] xx1500002982 Unscrew the attachment s...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
786
Note Action ![Image] xx1500002983 Use caution and remove the gearbox. 7 Refitting the gearbox Use these procedures to refit the gearbox. Preparations before refitting the axis-6 gearbox Note Action DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. 1 Wipe clean...
ABB_IRB8700_Product_Manual.pdf
https://search.abb.com/library/Download.aspx?DocumentID=3HAC052853-001&LanguageCode=en&DocumentPartId=&Action=Launch&DocumentRevisionId=D
787
Note Action ![Image] xx1500002983 Use caution and refit the gearbox. 4 Attachment screws: M12x80 12.9 Gleitmo (29 pcs) Secure the gearbox with its attachment screws and washers. Note Do not refit any of the M12x80 screws where the pin holder will be refitted with the M12x110 screws. 5 Tightening torque: 120 Nm ![Image]...
ABB_IRB8700_Product_Manual.pdf
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788
Refitting the turning disc Note Action ![Image] xx1500002319 Wipe clean the contact surfaces and refit the axis-6 gearbox. 1 ![Image] xx1500002984 Make sure the sealing ring is fitted on the gearbox. 2 Attachment screws: M12x40 12.9 Gleitmo 603 (27 pcs) Secure the turning disc with its attachment screws and washers. 3 ...
ABB_IRB8700_Product_Manual.pdf
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789
Refitting the process turning disc Note Action CAUTION The process turning disc weighs 50 kg. All lifting accessories must be sized accord- ingly. 1 Attach the lifting accessories to the process turning disc. 2 Wipe clean the contact surfaces. 3 Make sure the process turning disc is refit- ted in the correct position. ...
ABB_IRB8700_Product_Manual.pdf
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790
5 Calibration 5.1 Introduction to calibration 5.1.1 Introduction and calibration terminology Calibration information This chapter includes general information about the recommended calibration methods and also the detailed procedures for updating the revolution counters, checking the calibration position etc. Detailed ...
ABB_IRB8700_Product_Manual.pdf
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791
5.1.2 Calibration methods Overview This section specifies the different types of calibration and the calibration methods that are supplied by ABB. Types of calibration Calibration method Description Type of calibration Axis Calibration The calibrated robot is positioned at calibration position. Standard calibration Sta...
ABB_IRB8700_Product_Manual.pdf
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792
The following routines are available for the Axis Calibration method: • Fine calibration • Update revolution counters • Reference calibration The calibration equipment for Axis Calibration is delivered as a toolkit. An introduction to the calibration method is given in this manual, see Calibrating with Axis Calibratio...
ABB_IRB8700_Product_Manual.pdf
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793
5.1.3 When to calibrate When to calibrate The system must be calibrated if any of the following situations occur. The resolver values are changed If resolver values are changed, the robot must be recalibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, accordi...
ABB_IRB8700_Product_Manual.pdf
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794
5.2 Synchronization marks and axis movement directions 5.2.1 Synchronization marks and synchronization position for axes Introduction This section shows the position of the synchronization marks and the synchronization position for each axis. Synchronization marks, IRB 8700 Axis 2 ![Image] xx1500000946 Axis 1 ![Image] ...
ABB_IRB8700_Product_Manual.pdf
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795
5.2.2 Calibration movement directions for all axes Overview When calibrating, the axis must consistently be run towards the calibration position in the same direction in order to avoid position errors caused by backlash in gears and so on. Positive directions are shown in the graphic below. Calibration service routines...
ABB_IRB8700_Product_Manual.pdf
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796
5.3 Updating revolution counters Introduction This section describes how to do a rough calibration of each manipulator axis by updating the revolution counter for each axis, using the FlexPendant. Step 1 - Manually running the manipulator to the synchronization position Use this procedure to manually run the manipulato...
ABB_IRB8700_Product_Manual.pdf
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797
Step 2 - Updating the revolution counter with the FlexPendant Use this procedure to update the revolution counter with the FlexPendant (IRC5). Action On the ABB menu, tap Calibration . ![Image] xx1500000942 1 All mechanical units connected to the system are shown with their calibration status. 2 Tap the mechanical u...
ABB_IRB8700_Product_Manual.pdf
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798
Action This step is valid for RobotWare 6.02 and later. 3 Calibration method used at factory for each axis is shown, as well as calibration method used during last field calibration. Tap Manual Method (Advanced) . ![Image] xx1500000944 A screen is displayed, tap Rev. Counters . ![Image] en0400000771 4 Continues on ne...
ABB_IRB8700_Product_Manual.pdf
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799
Action Tap Update Revolution Counters... . A dialog box is displayed, warning that updating the revolution counters may change programmed robot positions: • Tap Yes to update the revolution counters. • Tap No to cancel updating the revolution counters. Tapping Yes displays the axis selection window. 5 Select the...
ABB_IRB8700_Product_Manual.pdf
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800
5.4 Calibrating with Axis Calibration method 5.4.1 Description of Axis Calibration Instructions for Axis Calibration procedure given on the FlexPendant The actual instructions of how to perform the calibration procedure and what to do at each step is given on the FlexPendant. You will be guided through the calibration ...
ABB_IRB8700_Product_Manual.pdf
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801
Routines in the calibration procedure The following routines are available in the Axis Calibration procedure, given at the beginning of the procedure on the FlexPendant. Fine calibration routine Choose this routine to calibrate the robot when there are no tools, process cabling or equipment fitted to the robot. Referen...
ABB_IRB8700_Product_Manual.pdf
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5.4.2 Calibration tools for Axis Calibration Calibration tool set The calibration tools used for Axis Calibration are designed to meet requirements for calibration performance, durability and safety in case of accidental damage. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from...
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![Image] xx1500000951 Outer diameter A Identifying the calibrating tools It is possible to make the calibration tool identifiable with, for example, an RFID chip. The procedure of how to install an RFID chip is described below. Note The tool identifier is NOT delivered from ABB, it is a customized solution. Note Action...
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5.4.3 Installation locations for the calibration tools Location of fixed calibration items The figure shows how the robot is equipped with items for installation of calibration tools for Axis Calibration (fixed calibration pins and/or bushings). The figure does not show installed calibration tools. A fixed calibration ...
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![Image] xx1500000787 Spare parts When calibration is not being performed, a protective cover and an o-ring should always be installed on the fixed calibration pin as well as a protective plug, included a sealing, in the bushing. Replace damaged parts with new, if needed. Note Article number Spare part Contains replace...
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5.4.4 Axis Calibration - Running the calibration procedure Required tools The calibration tools used for Axis Calibration are designed to meet requirements for calibration performance, durability and safety in case of accidental damage. WARNING Calibrating the robot with Axis Calibration requires special calibration to...
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8 Remove the calibration tool and reinstall the protective cover on the fixed pin and the protection plug in the bushing, if any. 9 The robot moves to verify that the calibration tool is removed. 10 Choose whether to save the calibration data or not. Calibration of the robot is not finished until the calibration data i...
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Note Action All mechanical units connected to the system are shown with their calibration status. 2 Tap the mechanical unit in question. ![Image] xx1500000943 The FlexPendant will give all inform- ation needed to proceed with Axis Calibration. Calibration method used at factory for each axis is shown, as well as calibr...
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Action Situation Remove the calibration tool, if it is installed, and restart the calibration procedure from the beginning. See Starting the calibration procedure on page 806 . The RobotWare program is terminated with PP to Main . If the calibration tool is in contact the robot axis needs to be jogged in order to rele...
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Unsynchronized speed exceeded - SafeMove message while saving robot data Note Action SafeMove generates the message "Unsynchron- ized speed exceeded" while saving robot data. ![Image] xx1500002481 1 Press Acknowledge to continue Axis Calibration procedure. 2 Restart Axis Calibration procedure by pressing Play . 3 Uns...
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After calibration Note Action ![Image] xx1600002102 Check the o-ring on the fixed calibration pin. Replace if damaged or missing. 1 Reinstall the protective cover on the fixed calibra- tion pin on each axis, directly after the axis has been calibrated. Replace the cover with new spare part, if missing or damaged. 2 Pro...
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5.5 Verifying the calibration Introduction Always verify the results after calibrating any robot axis to verify that all calibration positions are correct. Verifying the calibration Use this procedure to verify the calibration result. Note Action See Checking the synchron- ization position on page812 . Run the calib...
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5.6 Checking the synchronization position Introduction Check the synchronization position of the robot before beginning any programming of the robot system. This may be done: • Using a MoveAbsJ instruction with argument zero on all axes. • Using the Jogging window on the FlexPendant. Using a MoveAbsJ instruction ...
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6 Decommissioning 6.1 Environmental information Hazardous material The table specifies some of the materials in the product and their respective use throughout the product. Dispose components properly to prevent health or environmental hazards. Example application Material Serial measurement board Batteries, NiCad or L...
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6.2 Scrapping of robot Important when scrapping the robot DANGER When a robot is disassembled while being scrapped, it is very important to remember the following before disassembling starts, in order to prevent injuries: • Always remove all batteries from the robot. If a battery is exposed to heat, for example from a ...
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6.3 Decommissioning of balancing device General There is much energy stored in the balancing device. Therefore a special procedure is required to disassemble it. The coil springs inside the balancing device exert a potentially lethal force unless disassembled properly. The device must be disassembled by a decommissioni...
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Decommissioning at decommissioning company, balancing device The instruction below details how to decommission the balancing device. Contact ABB Robotics for further consultation. Note Action DANGER There is stored energy built up by high tensioned compression springs inside the balancing device! When a coil is cut the...
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7 Reference information 7.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - IRB 8700 817 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 7 Reference information 7.1 Introduc...
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7.2 Applicable standards Note The listed standards are valid at the time of the release of this document. Phased out or replaced standards are removed from the list when needed. Standards, EN ISO The product is designed in accordance with the requirements of: Description Standard Safety of machinery - General principle...
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Other standards Description Standard Safety requirements for industrial robots and robot systems ANSI/RIA R15.06 Safety standard for robots and robotic equipment ANSI/UL 1740 Industrial robots and robot Systems - General safety require- ments CAN/CSA Z 434-14 Product manual - IRB 8700 819 3HAC052853-001 Revision: D © C...
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7.3 Unit conversion Converter table Use the following table to convert units used in this manual. Units Quantity 39.37 in 3.28 ft. 1 m Length 2.21 lb. 1 kg Weight 0.035 ounces 1 g Weight 14.5 psi 100 kPa 1 bar Pressure 0.225 lbf 1 N Force 0.738 lbf-ft 1 Nm Moment 0.264 US gal 1 L Volume 820 Product manual - IRB 8700 3H...
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7.4 Screw joints General This section describes how to tighten the various types of screw joints on the IRB 8700. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials. UNBRAKO screws UNBRAKO is a special type of screw recommended b...
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• Always tighten the joint by hand, and never use pneumatic tools. • Use the correct tightening technique , that is do not jerk. Tighten the screw in a slow, flowing motion. • Maximum allowed total deviation from the specified value is 10% ! Oil-lubricated screws with slotted or cross-recess head screws The follo...
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Water and air connectors The following table specifies the recommended standard tightening torque for water and air connectors when one or both connectors are made of brass . Any special torque specified in the repair, maintenance or installation procedure overrides the standard torque! Tightening torque Nm - Max...
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7.5 Weight specifications Definition In installation, repair, and maintenance procedures, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight ...
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7.6 Standard toolkit General All service (repairs, maintenance, and installation) procedures contains lists of tools required to perform the specified activity. All special tools required are listed directly in the procedures while all the tools that are considered standard are gathered in the standard toolkit and defi...
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7.7 Special tools General All service instructions contain lists of tools required to perform the specified activity. The required tools are a sum of standard tools, defined in the section Standard toolkit on page 825 , and of special tools, listed directly in the instructions and also gathered in this section. Special...
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Axis 6 gearbox Axis 3 gearbox Axis 2 gearbox Axis 1 gearbox Axis 6 motor Axis 5 motor Axis 4 motor Axis 3 motor Axis 2 motor Axis 1 motor Rear bearing (balancing device) Spherical roller bearing (link ear) Balancing device Turning disc Wrist Upper arm Lower arm Brake release unit SMB Cable harness Tools and equipment w...
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Axis 6 gearbox Axis 3 gearbox Axis 2 gearbox Axis 1 gearbox Axis 6 motor Axis 5 motor Axis 4 motor Axis 3 motor Axis 2 motor Axis 1 motor Rear bearing (balancing device) Spherical roller bearing (link ear) Balancing device Turning disc Wrist Upper arm Lower arm Brake release unit SMB Cable harness Tools and equipment w...
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7.8 Lifting accessories and lifting instructions General Many repair and maintenance activities require different pieces of lifting accessories, which are specified in each procedure. The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each pie...
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This page is intentionally left blank 8 Spare parts 8.1 Spare part lists and illustrations Location Spare parts and exploded views are not included in the manual but delivered as a separate document on the documentation DVD. Product manual - IRB 8700 831 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights...
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8 Spare parts 8.1 Spare part lists and illustrations Location Spare parts and exploded views are not included in the manual but delivered as a separate document on the documentation DVD. Product manual - IRB 8700 831 3HAC052853-001 Revision: D © Copyright 2015-2017 ABB. All rights reserved. 8 Spare parts 8.1 Spare part...
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This page is intentionally left blank 9 Circuit diagrams 9.1 Circuit diagrams Overview The circuit diagrams are not included in this manual, but delivered as separate documents on the documentation DVD. See the article numbers in the tables below. Controllers Article numbers for circuit diagrams Product 3HAC024480-011...
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9 Circuit diagrams 9.1 Circuit diagrams Overview The circuit diagrams are not included in this manual, but delivered as separate documents on the documentation DVD. See the article numbers in the tables below. Controllers Article numbers for circuit diagrams Product 3HAC024480-011 Circuit diagram - IRC5 3HAC049406-003 ...
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Article numbers for circuit diagrams Product 3HAC025090-001 Circuit diagram - IRB 6620 / IRB 6620LX 3HAC025744-001 Circuit diagram - IRB 6640 3HAC13347-1 Circuit diagram - IRB 6650S 3HAC025744-001 3HAC025744-001 Circuit diagram - IRB 6660 3HAC029940-001 3HAC043446-005 Circuit diagram - IRB 6700 3HAC13347-1 Circuit diag...
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Index A Absolute Accuracy, calibration, 791 additional mechanical stop location, 139 aluminum disposal, 813 ambient humidity operation, 58 storage, 58 ambient temperature operation, 58 storage, 58 assembly instructions, 55 axis-6 gearbox replacing, 780 axis-6 motor replacing, 617 axis-5 motor replacing, 603 axis-4 moto...
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operation, 58 storage, 58 I information labels location, 133 inspecting additional mechanical stop, 139 information labels, 133 mechanical stop, 137 installation mechanical stop axis 1, 99 instructions for assembly, 55 intervals for maintenance, 107 L labels robot, 39 leak-down test, 190 lifting complete arm system, 19...
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service, 17 signal lamp, 36 signals, 37 signals in manual, 37 symbols, 37 symbols on robot, 39 test run, 46 working range, 35 wrist strap, 49 safety equipment mechanical stop, 99 signal lamp, 143 safety risk electric parts, 27 hot parts, 23 hydraulic system, 25 installation, 20 oil change, 52 operational disturbance, 2...
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Contact us ABB AB, Robotics Robotics and Motion S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong...
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Contact us ABB AB, Robotics Robotics and Motion S-721 68 VÄSTERÅS, Sweden Telephone +46 (0) 21 344 400 ABB AS, Robotics Robotics and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 22 87 2000 ABB Engineering (Shanghai) Ltd. Robotics and Motion No. 4528 Kangxin Highway PuDong D...
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ABB Robotics Operating manual Trouble shooting, IRC5 ![Image]
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ABB Robotics Operating manual Trouble shooting, IRC5 ![Image] © Copyright 2005-2010 ABB. All rights reserved. Operating manual - Trouble shooting, IRC5 Robot Controller IRC5 M2004 Document ID: 3HAC020738-001 Revision: K
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© Copyright 2005-2010 ABB. All rights reserved. Operating manual - Trouble shooting, IRC5 Robot Controller IRC5 M2004 Document ID: 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The information in this manual is subject to change without notice and should not be construed as a commitment ...
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© Copyright 2005-2010 ABB. All rights reserved. Operating manual - Trouble shooting, IRC5 Robot Controller IRC5 M2004 Document ID: 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. The information in this manual is subject to change without notice and should not be construed as a commitment by...
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© Copyright 2005-2010 ABB. All rights reserved. The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein sh...
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Table of Contents 4 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 5 Descriptions and background information 69 5.1 Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 5.1.1 LEDs in the...