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ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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Table of Contents 4 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 5 Descriptions and background information 69 5.1 Indications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 5.1.1 LEDs in the...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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Overview of this manual 5 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Overview of this manual About this manual This manual contains information, procedures and descriptions, for trouble shooting IRC5 based robot systems. Usage This manual should be used whenever robot operation is inter...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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Overview of this manual 3HAC020738-001 Revision: K 6 © Copyright 2005-2010 ABB. All rights reserved. Revisions Revision Description - First edition. A Information has been added. The document has been partly restructured. B Information on how to submit error report has been changed. Information on RAPID change logs ha...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.1. Safety signals in the manual 7 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1 Safety 1.1. Safety signals in the manual Introduction to safety signals This section specifies all dangers that can arise when doing the work described in this manual. Each danger consists of: • A ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.1. Safety signals in the manual 3HAC020738-001 Revision: K 8 © Copyright 2005-2010 ABB. All rights reserved. Electrostatic discharge (ESD) ELECTROSTATIC DISCHARGE (ESD) Warns for electrostatic hazards which could result in severe damage to the product. Note NOTE Describes important facts and conditions. Tip...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.2. Safety symbols on the manipulator labels 9 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1.2. Safety symbols on the manipulator labels Introduction to labels This section describes safety symbols used on labels (stickers) on the manipulator. Symbol are used in combinations on...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.2. Safety symbols on the manipulator labels 3HAC020738-001 Revision: K 10 © Copyright 2005-2010 ABB. All rights reserved. xx0900000813 Product manual Read the product manual for details. xx0900000816 Before dismantling see product manual xx0900000815 Do not dismantle Dismantling this part can cause injury. ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.2. Safety symbols on the manipulator labels 11 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. xx0900000818 Heat Risk of heat that can cause burns. xx0900000819 Moving robot The robot can move unexpectedly. xx0900000820 Brake release buttons xx0900000821 Lifting bolt xx0900000822 ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.2. Safety symbols on the manipulator labels 3HAC020738-001 Revision: K 12 © Copyright 2005-2010 ABB. All rights reserved. xx0900000824 Mechanical stop xx0900000825 Stored energy Warns that this part contains stored energy. Used in combination with Do not dismantle symbol. xx0900000826 Pressure Warns that ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.3. Safety during trouble shooting 13 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1.3. Safety during trouble shooting General All normal service work; installation, maintenance and repair work, is usually performed with all electrical, pneumatic and hydraulic power switched off...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.4. Applicable safety standards 3HAC020738-001 Revision: K 14 © Copyright 2005-2010 ABB. All rights reserved. 1.4. Applicable safety standards Standards, EN ISO The manipulator system is designed in accordance with the requirements of: 1. There is a deviation from paragraph 6.2 in that only worst case stop d...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.4. Applicable safety standards 15 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Other standards Standard Description ANSI/RIA R15.06 Safety Requirements for Industrial Robots and Robot Systems ANSI/UL 1740 (option 429-1) Safety Standard for Robots and Robotic Equipment CAN/CSA Z...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.5.1. DANGER - Robot without axes' holding brakes are potentially lethal! 3HAC020738-001 Revision: K 16 © Copyright 2005-2010 ABB. All rights reserved. 1.5 Safe Trouble Shooting 1.5.1. DANGER - Robot without axes' holding brakes are potentially lethal! Description Since the robot arm system is quite heavy, e...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.5.2. DANGER - Live voltage inside Drive Module! 17 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1.5.2. DANGER - Live voltage inside Drive Module! Description The Drive Module has live voltage potentially accessible directly behind the rear covers and inside the front cover, eve...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.5.2. DANGER - Live voltage inside Drive Module! 3HAC020738-001 Revision: K 18 © Copyright 2005-2010 ABB. All rights reserved. Elimination Read this information before opening the rear cover of either module. Step Action 1. Make sure the incoming mains power supply has been switched off. 2. Use a voltmeter t...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.5.3. WARNING - The unit is sensitive to ESD! 19 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1.5.3. WARNING - The unit is sensitive to ESD! Description ESD (electrostatic discharge) is the transfer of electrical static charge between two bodies at different potentials, either t...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.5.3. WARNING - The unit is sensitive to ESD! 3HAC020738-001 Revision: K 20 © Copyright 2005-2010 ABB. All rights reserved. Panel Mounted Controller xx0600003249 A Panel Mounted Control Module B Panel Mounted Drive Module C Wrist strap button NOTE! When not used, the wrist strap must always be attached to th...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.5.4. CAUTION - Hot parts may cause burns! 21 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 1.5.4. CAUTION - Hot parts may cause burns! Description During normal operation, many manipulator parts become hot, especially the drive motors and gears. Sometimes areas around these part...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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1 Safety 1.5.4. CAUTION - Hot parts may cause burns! 3HAC020738-001 Revision: K 22 © Copyright 2005-2010 ABB. All rights reserved. 2 Trouble shooting Overview 2.1. Documentation and references 23 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2 Trouble shooting Overview 2.1. Documentation...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.1. Documentation and references 23 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2 Trouble shooting Overview 2.1. Documentation and references General A great deal of effort was put into writing the event log messages as well as the technical documentation. Th...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.2. Overview 3HAC020738-001 Revision: K 24 © Copyright 2005-2010 ABB. All rights reserved. 2.2. Overview How to use this manual when trouble shooting The illustration and description detail how to put the information in this manual to best use during trouble shooting the robot system. en04...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.2. Overview 25 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. categories, depending on whether to trouble shoot a specific symptom or a suspected unit causing the problem. The first category contains information on how to use the event log to facilitate trouble...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.3. Standard toolkit 3HAC020738-001 Revision: K 26 © Copyright 2005-2010 ABB. All rights reserved. 2.3. Standard toolkit General Listed are tools required to perform the actual trouble shooting work. All tools required to perform any corrective measure, such as replacing parts, are liste...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.4.1. Trouble shooting strategies 27 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2.4 Tips and Tricks while trouble shooting 2.4.1. Trouble shooting strategies Isolate the fault! Any fault may give rise to a number of symptoms, for which error event log messag...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.4.2. Work systematically 3HAC020738-001 Revision: K 28 © Copyright 2005-2010 ABB. All rights reserved. 2.4.2. Work systematically Do not replace units randomly! Before replacing any part at all , it is important to establish a probable cause for the fault, thus determining which unit to ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.4.3. Keeping track of history 29 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2.4.3. Keeping track of history Make a historical fault log! In some cases, a particular installation may give rise to faults not encountered in others. Therefore, charting each ins...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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2 Trouble shooting Overview 2.5. Filing an error report 3HAC020738-001 Revision: K 30 © Copyright 2005-2010 ABB. All rights reserved. 2.5. Filing an error report Introduction If you require the assistance of ABB support personnel in trouble shooting your system, you may file a formal error report as detailed below. In...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.1. Start-up failures 31 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 3 Troubleshooting by fault symptoms 3.1. Start-up failures Introduction This section describes possible faults during start-up and the recommended action for each failure. Consequenc...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.1. Start-up failures 3HAC020738-001 Revision: K 32 © Copyright 2005-2010 ABB. All rights reserved. 8. If the FlexPendant starts, but does not communicate with the controller, proceed to section Problem connecting FlexPendant to the controller on page 41 . Action Info/illustration...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.2. Controller not responding 33 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 3.2. Controller not responding Description This section describes the possible faults and the recommended actions for each failure: • Robot controller not responding • LED in...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.3. Low Controller performance 3HAC020738-001 Revision: K 34 © Copyright 2005-2010 ABB. All rights reserved. 3.3. Low Controller performance Description The controller performance is low, and seems to work irrationally. The controller is not completely“ dead”. If it is, proceed a...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.3. Low Controller performance 35 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 4. Try to program the PLC in such a way that it uses event driven instructions, instead of looped instructions. The robot system have a number of fixed system inputs and out...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.4. All LEDs are OFF at Controller 3HAC020738-001 Revision: K 36 © Copyright 2005-2010 ABB. All rights reserved. 3.4. All LEDs are OFF at Controller Description No LEDs at all are lit on the Control Module or the Drive Module respectively. Consequences The system cannot be operated...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.4. All LEDs are OFF at Controller 37 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Action Info 1. Make sure the main switch has been switched on. 2. Make sure the system is supplied with power. Use a voltmeter to measure incoming ma...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.5. No voltage in service outlet 3HAC020738-001 Revision: K 38 © Copyright 2005-2010 ABB. All rights reserved. 3.5. No voltage in service outlet Description Some Control Modules are equipped with service voltage outlet sockets, and this information applies to these modules only. No...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.5. No voltage in service outlet 39 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions Action Info 1. Make sure the circuit breaker in the Control Module has not been tripped. Make sure any equipment connected to the service outlet does n...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.6. Problem starting the FlexPendant 3HAC020738-001 Revision: K 40 © Copyright 2005-2010 ABB. All rights reserved. 3.6. Problem starting the FlexPendant Description The FlexPendant is completely or intermittently "dead". No entries are possible, and no functions are available. If t...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.7. Problem connecting FlexPendant to the controller 41 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 3.7. Problem connecting FlexPendant to the controller Description The FlexPendant starts but does not display a screen image. No entries are possible, ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.8. Erratic event messages on FlexPendant 3HAC020738-001 Revision: K 42 © Copyright 2005-2010 ABB. All rights reserved. 3.8. Erratic event messages on FlexPendant Description The event messages displayed on the FlexPendant are erratic and do not seem to correspond to any actual mal...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.9. Problem jogging the robot 43 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 3.9. Problem jogging the robot Description The system can be started but the joystick on the FlexPendant does not work. Consequences The robot can not be jogged manually. Pos...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.10. Reflashing firmware failure 3HAC020738-001 Revision: K 44 © Copyright 2005-2010 ABB. All rights reserved. 3.10. Reflashing firmware failure Description When reflashing firmware, the automatic process can fail. Consequences The automatic reflashing process is interrupted and th...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.11. Inconsistent path accuracy 45 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 3.11. Inconsistent path accuracy Description The path of the robot TCP is not consistent. It varies from time to time, and is sometimes accompanied by noise emerging from b...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.12. Oil and grease stains on motors and gearboxes 3HAC020738-001 Revision: K 46 © Copyright 2005-2010 ABB. All rights reserved. 3.12. Oil and grease stains on motors and gearboxes Description The area surrounding the motor or gearbox shows signs of oil leaks. This can be at the ba...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.13. Mechanical noise 47 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 3.13. Mechanical noise Description During operation, no mechanical noise should be emitted from motors, gearboxes, bearings, or similar. A faulty bearing often emits scraping, grindi...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.13. Mechanical noise 3HAC020738-001 Revision: K 48 © Copyright 2005-2010 ABB. All rights reserved. 7. Too hot gearbox oil may be caused by: • Oil quality or level used is incorrect. • The robot work cycle runs a specific axis too hard. Investigate whether it is possible to program...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.14. Manipulator crashes on power down 49 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 3.14. Manipulator crashes on power down Description The manipulator is able to work correctly while Motors ON is active, but when Motors OFF is active, it collapses ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.15. Problem releasing Robot brakes 3HAC020738-001 Revision: K 50 © Copyright 2005-2010 ABB. All rights reserved. 3.15. Problem releasing Robot brakes Description When starting robot operation or jogging the robot, the internal robot brakes must release in order to allow movements....
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.15. Problem releasing Robot brakes 51 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions This section details how to proceed when the robot brakes do not release. Action Info 1. Make sure the brake contactor is activated. A ‘tick’ should...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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3 Troubleshooting by fault symptoms 3.16. Intermittent errors 3HAC020738-001 Revision: K 52 © Copyright 2005-2010 ABB. All rights reserved. 3.16. Intermittent errors Description During operation, errors and malfunctions may occur, in a seemingly random way. Consequences Operation is interrupted, and occasionally, even...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.1. Trouble shooting the FlexPendant 53 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 4 Trouble shooting by Unit 4.1. Trouble shooting the FlexPendant General The FlexPendant communicates, through the Panel Board, with the Control Module main computer. The FlexP...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.2. Trouble shooting communications 3HAC020738-001 Revision: K 54 © Copyright 2005-2010 ABB. All rights reserved. 4.2. Trouble shooting communications Overview This section details how to trouble shoot data communication in the Control and Drive Modules. Trouble shooting procedure When trou...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.3. Trouble shooting fieldbuses and I/O units 55 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 4.3. Trouble shooting fieldbuses and I/O units Where to find information Information about how to trouble shoot the fieldbuses and I/O units can be found in the manual...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.1. Trouble shooting DSQC 604 3HAC020738-001 Revision: K 56 © Copyright 2005-2010 ABB. All rights reserved. 4.4 Trouble shooting power supply 4.4.1. Trouble shooting DSQC 604 Required test equipment Equipment needed for trouble shooting: • Ohmmeter • Resistive load (e.g. Main Computer DSQ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.1. Trouble shooting DSQC 604 57 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 4. Disconnect one DC output at a time and measure its voltage. Make sure that at least one unit is connected at all times. A minimum load of 0.5- 1A is required on at least one outp...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.1. Trouble shooting DSQC 604 3HAC020738-001 Revision: K 58 © Copyright 2005-2010 ABB. All rights reserved. Trouble shooting flowchart, DSQC 604 en0800000354 C o r r e c t D C l e v e l D S Q C 6 0 4 1 . D C O K L E D G R E E N P U L S I N G G R E E N O F F F i x c o n n e c t i o n s 2 ....
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.2. Trouble shooting DSQC 661 59 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 4.4.2. Trouble shooting DSQC 661 Required test equipment Equipment needed for trouble shooting: • Ohmmeter • Resistive load (e.g. Main Computer DSQC 639 on +24V_PC) • Voltmeter Prep...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.2. Trouble shooting DSQC 661 3HAC020738-001 Revision: K 60 © Copyright 2005-2010 ABB. All rights reserved. 4. Measure the DC voltage while the output is connected to DSQC 662 or some other load. DSQC 661 requires a minimum load of 0.5- 1A in order for it to deliver +24V. Measure the volt...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.2. Trouble shooting DSQC 661 61 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Trouble shooting flowchart, DSQC 661 en0800000355 C o r r e c t D C l e v e l D S Q C 6 6 1 1 . D C O K L E D G R E E N P U L S I N G G R E E N O F F F i x c o n n e c t i o n 2 . C...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.3. Trouble shooting DSQC 662 3HAC020738-001 Revision: K 62 © Copyright 2005-2010 ABB. All rights reserved. 4.4.3. Trouble shooting DSQC 662 Required test equipment Equipment needed for trouble shooting: • Ohmmeter • Resistive load (e.g. Main Computer DSQC 639 on +24V_PC) • Voltmeter Prep...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.3. Trouble shooting DSQC 662 63 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 2. Check USB connection on both ends. If the connection seems OK, proceed with step 6. If there is a problem with the connection, proceed with step 3. 3. Try to fix the commu- nicat...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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4 Trouble shooting by Unit 4.4.3. Trouble shooting DSQC 662 3HAC020738-001 Revision: K 64 © Copyright 2005-2010 ABB. All rights reserved. Trouble shooting flowchart, DSQC 662 en0800000356 2 4 V n o t o k D S Q C 6 6 2 1 . D C O K L E D G R E E N P U L S I N G G R E E N 2 . C h e c k U S B c o n n e c t i o n 6 . R e p...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.1. LEDs in the Control Module 65 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 5 Descriptions and background information 5.1 Indications 5.1.1. LEDs in the Control Module General The Control Module features a number of indication LEDs, which pr...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.1. LEDs in the Control Module 3HAC020738-001 Revision: K 66 © Copyright 2005-2010 ABB. All rights reserved. Control module for Dual cabinet controller en1000000035 B Ethernet board (any of the four board slots) C Computer unit (DSQC 639) D Customer I/O power supply (up to ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.1. LEDs in the Control Module 67 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Ethernet board The illustration below shows the LEDs on the Ethernet board: en0400000919 A AXC2 connector LED B AXC3 connector LED C AXC4 connector LED Description S...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.1. LEDs in the Control Module 3HAC020738-001 Revision: K 68 © Copyright 2005-2010 ABB. All rights reserved. Control module Power supply The illustration below shows the LEDs on the Control module power supply: DSQC xx0400001073 DSQC 661 en1000000041 DSQC 662 en1000000042 A...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.1. LEDs in the Control Module 69 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Control module Power distribution board Customer Power Supply The illustration below shows the LEDs on the Customer Power Supply Module: en1000000037 Computer unit T...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.1. LEDs in the Control Module 3HAC020738-001 Revision: K 70 © Copyright 2005-2010 ABB. All rights reserved. Panel board The illustration below shows the LEDs on the Panel board: dummy The panel board LEDs are described from top to bottom below: LED board The function of th...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.2. LEDs in the Drive Module for Drive System 04 71 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 5.1.2. LEDs in the Drive Module for Drive System 04 General The Drive Module features a number of indication LEDs, which provide important informat...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.2. LEDs in the Drive Module for Drive System 04 3HAC020738-001 Revision: K 72 © Copyright 2005-2010 ABB. All rights reserved. Axis computer The illustration below shows the LEDs on the Axis computer: xx0300000023 A Status LED B Ethernet LEDs Description Significance Status...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.2. LEDs in the Drive Module for Drive System 04 73 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Main drive unit, single drive unit and rectifier unit The illustration below shows the indication LEDs on the main drive unit, single drive unit an...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.2. LEDs in the Drive Module for Drive System 04 3HAC020738-001 Revision: K 74 © Copyright 2005-2010 ABB. All rights reserved. Drive Module Power Supply The illustration below shows the LEDs on the Drive Module power supply: xx0400001090 Contactor interface board The illust...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.3. LEDs in the Drive Module for Drive System 09 75 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 5.1.3. LEDs in the Drive Module for Drive System 09 General The Drive Module features a number of indication LEDs, which provide important informat...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.3. LEDs in the Drive Module for Drive System 09 3HAC020738-001 Revision: K 76 © Copyright 2005-2010 ABB. All rights reserved. Axis computer The illustration below shows the LEDs on the Axis computer: xx0800000485 A Status LED B Ethernet LED Description Significance Status ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.3. LEDs in the Drive Module for Drive System 09 77 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Main Drive Unit and Additional Drive Unit The illustration below shows the indication LEDs on the Main Drive Unit and Additional Drive Units. xx080...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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5 Descriptions and background information 5.1.3. LEDs in the Drive Module for Drive System 09 3HAC020738-001 Revision: K 78 © Copyright 2005-2010 ABB. All rights reserved. Drive Module Power Supply The illustration below shows the LEDs on the Drive Module power supply: xx0400001090 Contactor interface board The illust...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 79 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 6 Trouble shooting by Event log 10002, Program pointer has been reset Description The program pointer of task arg has been reset. Consequences When started, program execution will start on the first instruct...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 80 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences Programmed operation is possible, but only with a max. speed of 250 mm/s. The manipulator may also be jogged manually after pressing the enabling device on the teach pendant. 10016, Automatic mode...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 81 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 10030, All axes commutated Description After checking, the system has found all manipulator axes to be commutated. Consequences Normal operation is possible. 10031, All axes calibrated Description After checki...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 82 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Consequences Operation is possible. 10039, SMB memory is not OK Description During startup, the system has found that data in the Serial Measurement Board (SMB) memory is not OK. Consequences All data must be ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 83 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions A new regain movement is ordered during an already started regain movement. Reduce the number of start orders from e.g system I/O 10055, Path process restarted Description The path process ...
ABB_IRC5_Operating_Troubleshooting_Manual
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6 Trouble shooting by Event log 84 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 10076, FTP server up Description The control system communicates correctly with the FTP server arg . 10077, FTP server down Description The control system is not able to communicate correctly with the FTP ser...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 85 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 10091, Restart not possible Description A restart after collision detection is not possible before acknowledge the error dialogue. Recommended actions 10092, (Re)start not possible Description (Re)start is not...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 86 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 10111, Service Message Description The gearbox at arg of robot arg has reached arg of its service interval. Recommended actions 10112, Service Message Description The system date and ...
ABB_IRC5_Operating_Troubleshooting_Manual
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6 Trouble shooting by Event log 87 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 10132, Program stopped Description The task arg has stopped. The reason could not be determined. Recommended actions 10133, Program stopped Description The task arg has stopped. The rea...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 88 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 10175, Background task arg Description refuse to start due to a syntax error. Recommended actions 10176, Background task arg Description refuse to start. Can't load module. Probable cause...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 89 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 10196, Protected area not done Description A power fail did occur in the middle of a protected area for the task arg . Recommended actions 10210, Execution cancelled Description The restart will clear the exe...
ABB_IRC5_Operating_Troubleshooting_Manual
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6 Trouble shooting by Event log 90 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 10250, Restore step ready Description The restore step Prepare is ready. Recommended actions 10251, Restore step ready Description The restore step Configuration is ready. Recommended actio...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 91 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 10354, Restore aborted due to lost system data. Description The system is using a backup of the system data, since the system data was not properly saved at last shutdown. Due to this, a pr...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 92 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions arg 11025, Backup error Description Error during the backup step Prepare. Directory cannot be created. Recommended actions arg 11026, Backup error Description Error during the backup step P...
ABB_IRC5_Operating_Troubleshooting_Manual
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6 Trouble shooting by Event log 93 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions arg 11037, Backup error Description Error during the backup step Prepare. At least one modname is too long. Recommended actions arg 11038, Backup error Description Error during the backup s...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 94 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 11130, Backup error Description Error during the backup step Configuration. No more objects. Recommended actions 11131, Backup error Description Error during the backup step Configuration. ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 95 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 11223, Backup error Description Error during the backup of Task. The directory lacks at least one neccessary item. Recommended actions 11224, Backup error Description Error during the backu...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 96 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 11237, Backup error Description Error during the backup of Task. At least one modname is too long. Recommended actions 11238, Backup error Description Error during the backup of Task. Unknown task. Recommended...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 97 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions arg 12030, Restore error Description Error during the restore step Prepare. No more objects. Recommended actions arg 12031, Restore error Description Error during the restore step Prepare. ...
ABB_IRC5_Operating_Troubleshooting_Manual
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6 Trouble shooting by Event log 98 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 12122, Restore error Description Error during the restore step Configuration. The directory contains items that are to be created. Recommended actions 12123, Restore error Description Error...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 99 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 12136, Restore error Description Error during the restore step Configuration. Write error. Recommended actions 12137, Restore error Description Error during the restore step Configuration. ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 100 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 12229, Restore error Description Error during the restore of Task. The structure is too deep Recommended actions 12230, Restore error Description Error during the restore of Task. No more ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
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6 Trouble shooting by Event log 101 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 12323, Restore error Description Error during the restore of User Task. The directory lacks at least one neccessary item. Recommended actions 12324, Restore error Description Error during ...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
105
6 Trouble shooting by Event log 102 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. Recommended actions 12337, Restore error Description Error during the restore of User Task. At least one modname is too long. Recommended actions 12338, Restore error Description Error during the restore of U...
ABB_IRC5_Operating_Troubleshooting_Manual
https://library.e.abb.com/public/e6617595547fc6c2c1257cc5004451bd/Operating%20manual_Trouble%20shooting_3HAC020738-001_revK_en.pdf
106
6 Trouble shooting by Event log 103 3HAC020738-001 Revision: K © Copyright 2005-2010 ABB. All rights reserved. 20010, Emergency stop state Description The emergency stop circuit has previously been broken, and while broken, an attempt was made to operate the robot. Consequences The system remains in state "Waiting for...